CN118848368A - Electronic equipment auxiliary welding device - Google Patents
Electronic equipment auxiliary welding device Download PDFInfo
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- CN118848368A CN118848368A CN202411364752.6A CN202411364752A CN118848368A CN 118848368 A CN118848368 A CN 118848368A CN 202411364752 A CN202411364752 A CN 202411364752A CN 118848368 A CN118848368 A CN 118848368A
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- 238000003466 welding Methods 0.000 title claims abstract description 65
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 238000004804 winding Methods 0.000 claims description 14
- 230000000670 limiting effect Effects 0.000 claims description 10
- 239000000306 component Substances 0.000 description 18
- 238000005476 soldering Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 208000003464 asthenopia Diseases 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0408—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work for planar work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
- B23K2101/42—Printed circuits
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
本发明涉及焊接装置技术领域,尤其涉及一种电子设备辅助焊接装置,包括焊接平台,所述焊接平台顶部固定连接有倾斜设置的支撑板,支撑板表面固定连接有支撑条以及挡块,所述支撑板内部设有第一滑道以及第二滑道,第一滑道内部滑动连接有第一滑块,第一滑块顶部固定连接有第一夹具,第二滑道内部滑动连接有第二滑块,第二滑块顶部固定连接有第二夹具,所述支撑板顶部靠近挡块的一侧设有多个定位板,相邻所述定位板之间均设有夹持机构;该装置在对导线进行焊接时,同时对多根导线进行固定,使得工作人员能够将多根导线同步焊接在电路板上,不需要工作人员频繁的拿取导线再对其进行焊接,提高了导线的焊接效率。
The present invention relates to the technical field of welding devices, and in particular to an auxiliary welding device for electronic equipment, comprising a welding platform, a support plate arranged obliquely fixedly connected to the top of the welding platform, a support bar and a stopper fixedly connected to the surface of the support plate, a first slideway and a second slideway provided inside the support plate, a first slider slidably connected inside the first slideway, a first clamp fixedly connected to the top of the first slider, a second slider slidably connected inside the second slideway, a second clamp fixedly connected to the top of the second slider, a plurality of positioning plates are provided on one side of the top of the support plate close to the stopper, and a clamping mechanism is provided between adjacent positioning plates; when welding the wires, the device fixes the plurality of wires at the same time, so that the staff can weld the plurality of wires on the circuit board synchronously, and the staff does not need to frequently take the wires and weld them, thereby improving the welding efficiency of the wires.
Description
技术领域Technical Field
本发明涉及焊接装置技术领域,具体是一种电子设备辅助焊接装置。The invention relates to the technical field of welding devices, in particular to an electronic equipment auxiliary welding device.
背景技术Background Art
随着科技的快速发展,人们日常生活中所使用的电子设备的种类和数量也越来越多,电子设备的核心元件为电路板,电路板通过导线控制电子设备的多项功能,当电子设备内部的电路板损坏时,需要对电路板进行更换,电路板更换之后,需要将导线逐一焊接在电路板表面。With the rapid development of science and technology, the types and quantities of electronic devices used in people's daily lives are increasing. The core component of electronic devices is the circuit board, which controls multiple functions of the electronic devices through wires. When the circuit board inside the electronic device is damaged, the circuit board needs to be replaced. After the circuit board is replaced, the wires need to be soldered one by one on the surface of the circuit board.
目前在对导线进行焊接时,大多由夹持机构对电路板进行固定,工作人员其中一只手持着导线,同时将导线端部贴合在待焊接位置,另一只手持着焊接装置将导线焊接在电路板表面。At present, when welding wires, the circuit board is mostly fixed by a clamping mechanism. A worker holds the wire with one hand and fits the end of the wire to the welding position, and holds a welding device with the other hand to weld the wire to the surface of the circuit board.
但由于大部分电子设备导线数量较多,在对其中一根导线焊接完毕后,工作人员需要拿取另一根导线,再将其端部贴合在电路板的待焊接位置以进行焊接,浪费了时间,降低了焊接效率,并且由于电路板焊接位置较小,工作人员长时间焊接时会产生视觉疲劳,容易降低焊接精度。However, since most electronic devices have a large number of wires, after soldering one of the wires, the worker needs to take another wire and then fit its end to the soldering position on the circuit board for soldering, which wastes time and reduces welding efficiency. In addition, since the soldering position on the circuit board is small, the worker will experience visual fatigue when soldering for a long time, which can easily reduce the welding accuracy.
发明内容Summary of the invention
本发明的目的在于提供一种电子设备辅助焊接装置,以解决上述背景技术中提出的问题。The object of the present invention is to provide an electronic equipment auxiliary welding device to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种电子设备辅助焊接装置,包括焊接平台,所述焊接平台顶部固定连接有倾斜设置的支撑板,支撑板表面固定有呈对称分布的支撑架,支撑架之间转动连接有框架,框架内部固定有凸透镜,其中支撑架上安装有转动机构,转动机构用于带动框架转动,所述支撑板表面固定连接有支撑条以及挡块,支撑条与挡块用于对电路板的底部以及侧壁进行支撑,所述支撑板内部设有第一滑道以及第二滑道,第一滑道内部滑动连接有第一滑块,第一滑块顶部固定连接有第一夹具,第二滑道内部滑动连接有第二滑块,第二滑块顶部固定连接有第二夹具,所述第一滑块与第二滑块连接有牵引机构,牵引机构用于带动第一滑块与第二滑块相互靠近,所述支撑板顶部靠近挡块的一侧设有多个定位板,相邻所述定位板之间均设有夹持机构,夹持机构用于导线的固定。The support frame is fixedly provided with a support bar and a stopper, and a convex lens is fixed inside the frame, wherein a rotating mechanism is installed on the support frame, and the rotating mechanism is used to drive the frame to rotate. The surface of the support plate is fixedly connected with a support plate which is inclined, and a support frame symmetrically distributed is fixed on the surface of the support plate. A frame is rotatably connected between the support frames, and a convex lens is fixed inside the frame, wherein a rotating mechanism is installed on the support frame, and the rotating mechanism is used to drive the frame to rotate. The surface of the support plate is fixedly connected with a support bar and a stopper, and the support bar and the stopper are used to support the bottom and side wall of the circuit board. A first slideway and a second slideway are provided inside the support plate, and a first slider is slidably connected inside the first slideway, a first clamp is fixedly connected to the top of the first slider, a second slider is slidably connected inside the second slideway, and a second clamp is fixedly connected to the top of the second slider, and a traction mechanism is connected to the first slider and the second slider, and the traction mechanism is used to drive the first slider and the second slider to approach each other, and a plurality of positioning plates are provided on the side of the top of the support plate close to the stopper, and a clamping mechanism is provided between adjacent positioning plates, and the clamping mechanism is used to fix the wire.
进一步的:所述转动机构包括与支撑架转动连接的转动杆,转动杆其中一端贯穿其中一个支撑架,所述转动杆固定连接有呈对称分布的收卷辊,收卷辊均固定连接有拉绳,拉绳远离收卷辊的一端与框架固定连接。Further: the rotating mechanism includes a rotating rod rotatably connected to the support frame, one end of the rotating rod passes through one of the support frames, the rotating rod is fixedly connected to symmetrically distributed winding rollers, and the winding rollers are fixedly connected to pull ropes, and the ends of the pull ropes away from the winding rollers are fixedly connected to the frame.
进一步的:所述转动杆外部固定连接有转盘,转盘内部贯穿有销杆,销杆端部固定连接有固定块,固定块通过第一弹性部件与转盘相连接,所述支撑架侧壁上设有呈圆周分布且与销杆配合的多个销槽。Further: the rotating rod is fixedly connected to a turntable on the outside, a pin rod passes through the inside of the turntable, a fixed block is fixedly connected to the end of the pin rod, the fixed block is connected to the turntable through a first elastic component, and a plurality of pin grooves distributed in a circle and cooperating with the pin rod are provided on the side wall of the support frame.
进一步的:所述牵引机构包括与第一滑块固定连接的第一牵引绳,所述支撑板底部固定连接有导向块,第一牵引绳从导向块内部穿过,所述第一牵引绳端部固定连接有套环,焊接平台顶部固定连接有多个与套环相适配的限位柱,其中第二滑块固定连接有第二牵引绳,第二牵引绳另一端与第一牵引绳固定连接。Further: the traction mechanism includes a first traction rope fixedly connected to the first slider, a guide block fixedly connected to the bottom of the support plate, the first traction rope passes through the inside of the guide block, a ring is fixedly connected to the end of the first traction rope, and a plurality of limit columns adapted to the ring are fixedly connected to the top of the welding platform, wherein the second slider is fixedly connected to the second traction rope, and the other end of the second traction rope is fixedly connected to the first traction rope.
进一步的:所述第一滑道与第二滑道内部均固定连接有导向杆,导向杆分别贯穿第一滑块以及第二滑块并与第一滑块以及第二滑块滑动连接,其中第一滑道与第二滑道内壁均固定连接有第二弹性部件,第二弹性部件靠近第一滑块以及第二滑块的一端分别与第一滑块以及第二滑块侧壁固定连接。Further: the first slide and the second slide are both fixedly connected with guide rods, which pass through the first slider and the second slider respectively and are slidably connected with the first slider and the second slider, wherein the inner walls of the first slide and the second slide are both fixedly connected with second elastic components, and one end of the second elastic component close to the first slider and the second slider is fixedly connected to the side walls of the first slider and the second slider respectively.
进一步的:所述第一夹具与挡块之间设有第二夹具,第二夹具靠近第一夹具的一面固定连接有螺纹套筒,所述第一夹具转动连接有螺纹杆,螺纹杆与螺纹套筒螺纹连接。Further: a second clamp is provided between the first clamp and the stopper, a threaded sleeve is fixedly connected to a side of the second clamp close to the first clamp, the first clamp is rotatably connected to a threaded rod, and the threaded rod is threadedly connected to the threaded sleeve.
进一步的:所述夹持机构包括设置在焊接平台下方的踏板,踏板连接有气管,所述定位板之间均设有固定板,固定板固定连接有滑杆,滑杆伸入到定位板内部并与其滑动连接,所述滑杆伸入到定位板内部的一端固定连接有推板,推板之间设有气囊,气囊与气管连通。Further: the clamping mechanism includes a pedal arranged under the welding platform, the pedal is connected to the air pipe, a fixed plate is provided between the positioning plates, the fixed plate is fixedly connected to a sliding rod, the sliding rod extends into the interior of the positioning plate and is slidably connected thereto, one end of the sliding rod extending into the interior of the positioning plate is fixedly connected to a push plate, an air bag is provided between the push plates, and the air bag is connected to the air pipe.
进一步的:所述推板之间通过第三弹性部件相连接,所述定位板内部固定连接有限位杆,限位杆贯穿推板并与其滑动连接。Furthermore: the push plates are connected to each other via a third elastic component, a limiting rod is fixedly connected inside the positioning plate, and the limiting rod passes through the push plate and is slidably connected thereto.
与现有技术相比,本发明的有益效果是:该装置在对导线进行焊接时,通过第一夹具、第二夹具、支撑条以及挡块分别从四个方位对电路板进行固定,有效的提高了焊接过程中电路板的稳定性能;Compared with the prior art, the beneficial effects of the present invention are: when the device is welding the wire, the circuit board is fixed from four directions by the first clamp, the second clamp, the support bar and the stopper, which effectively improves the stability of the circuit board during the welding process;
该装置在对导线进行焊接时,同时对多根导线进行固定,使得工作人员能够将多根导线同步焊接在电路板上,不需要工作人员频繁的拿取导线再对其进行焊接,提高了导线的焊接效率;When welding the wires, the device fixes multiple wires at the same time, so that the staff can weld the multiple wires on the circuit board synchronously, without the need for the staff to frequently take the wires and weld them, thus improving the welding efficiency of the wires;
该装置在对导线进行焊接时,可以将凸透镜转动到合适角度,通过凸透镜对焊接位置进行放大,方便工作人员对导线的焊接,从而避免视觉疲劳,提高焊接精度。When welding the wire, the device can rotate the convex lens to a suitable angle and magnify the welding position through the convex lens, which is convenient for workers to weld the wire, thereby avoiding visual fatigue and improving welding accuracy.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明实施例中整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present invention.
图2为本发明实施例中支撑板结构示意图。FIG. 2 is a schematic diagram of the support plate structure in an embodiment of the present invention.
图3为本发明实施例中第一滑块与第二滑块连接结构示意图。FIG. 3 is a schematic diagram of the connection structure between the first slider and the second slider in an embodiment of the present invention.
图4为图1中A处放大图。FIG. 4 is an enlarged view of point A in FIG. 1 .
图5为本发明实施例中定位板内部结构剖视图。FIG. 5 is a cross-sectional view of the internal structure of the positioning plate in an embodiment of the present invention.
图中:1-焊接平台;2-框架;3-凸透镜;4-转动机构;41-拉绳;42-转动杆;43-收卷辊;44-固定块;45-第一弹性部件;46-销杆;47-销槽;5-夹持机构;51-气管;52-踏板;53-固定板;54-滑杆;55-推板;56-第三弹性部件;57-限位杆;58-气囊;6-牵引机构;61-第一牵引绳;62-第二牵引绳;63-导向块;64-套环;65-限位柱;7-第一滑块;8-第一滑道;9-第二滑道;10-第二滑块;11-支撑架;12-支撑板;13-定位板;14-第一夹具;15-第二夹具;16-第三夹具;17-螺纹杆;18-螺纹套筒;19-挡块;20-支撑条;21-导向杆;22-第二弹性部件。In the figure: 1-welding platform; 2-frame; 3-convex lens; 4-rotating mechanism; 41-pull rope; 42-rotating rod; 43-winding roller; 44-fixing block; 45-first elastic component; 46-pin rod; 47-pin groove; 5-clamping mechanism; 51-trachea; 52-pedal; 53-fixing plate; 54-sliding rod; 55-push plate; 56-third elastic component; 57-limiting rod; 58-airbag; 6-traction mechanism; 61-first traction Guide rope; 62-second traction rope; 63-guide block; 64-ring; 65-limiting column; 7-first slider; 8-first slideway; 9-second slideway; 10-second slider; 11-support frame; 12-support plate; 13-positioning plate; 14-first clamp; 15-second clamp; 16-third clamp; 17-threaded rod; 18-threaded sleeve; 19-stop block; 20-support bar; 21-guide rod; 22-second elastic component.
具体实施方式DETAILED DESCRIPTION
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
以下结合具体实施例对本发明的具体实现进行详细描述。The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.
在一个实施例中,请参阅图1、图2和图3,一种电子设备辅助焊接装置,包括焊接平台1,所述焊接平台1顶部固定连接有倾斜设置的支撑板12,支撑板12表面固定有呈对称分布的支撑架11,支撑架11之间转动连接有框架2,框架2内部固定有凸透镜3,其中支撑架11上安装有转动机构4,转动机构4用于带动框架2转动,所述支撑板12表面固定连接有支撑条20以及挡块19,支撑条20与挡块19用于对电路板的底部以及侧壁进行支撑,所述支撑板12内部设有第一滑道8以及第二滑道9,第一滑道8内部滑动连接有第一滑块7,第一滑块7顶部固定连接有第一夹具14,第二滑道9内部滑动连接有第二滑块10,第二滑块10顶部固定连接有第二夹具15,所述第一滑块7与第二滑块10连接有牵引机构6,牵引机构6用于带动第一滑块7与第二滑块10相互靠近,所述支撑板12顶部靠近挡块19的一侧设有多个定位板13,相邻所述定位板13之间均设有夹持机构5,夹持机构5用于导线的固定。In one embodiment, referring to Fig. 1, Fig. 2 and Fig. 3, an auxiliary welding device for electronic equipment comprises a welding platform 1, wherein a support plate 12 arranged obliquely is fixedly connected to the top of the welding platform 1, support frames 11 symmetrically distributed are fixedly arranged on the surface of the support plate 12, a frame 2 is rotatably connected between the support frames 11, a convex lens 3 is fixed inside the frame 2, wherein a rotating mechanism 4 is installed on the support frame 11, the rotating mechanism 4 is used to drive the frame 2 to rotate, a support bar 20 and a stopper 19 are fixedly connected to the surface of the support plate 12, the support bar 20 and the stopper 19 are used to support the bottom and side wall of the circuit board, the support A first slideway 8 and a second slideway 9 are provided inside the support plate 12, a first slider 7 is slidably connected inside the first slideway 8, a first clamp 14 is fixedly connected to the top of the first slider 7, a second slider 10 is slidably connected inside the second slideway 9, a second clamp 15 is fixedly connected to the top of the second slider 10, the first slider 7 and the second slider 10 are connected with a traction mechanism 6, the traction mechanism 6 is used to drive the first slider 7 and the second slider 10 to approach each other, a plurality of positioning plates 13 are provided on one side of the top of the support plate 12 close to the stop block 19, a clamping mechanism 5 is provided between adjacent positioning plates 13, the clamping mechanism 5 is used to fix the wire.
在本实施例中,在对电子设备焊接时,将电子设备放置在焊接平台1表面,电路板放置在支撑板12表面,通过支撑板12表面的支撑条20以及挡块19分别对电路板的底部以及侧壁进行支撑,随后通过牵引机构6带动第一滑块7以及第二滑块10分别在第一滑道8以及第二滑道9内部滑动,第一滑块7与第二滑块10带动第一夹具14与第二夹具15相互靠近,直到第一夹具14与第二夹具15与电路板的另一个侧面以及顶部紧密贴合,通过第一夹具14、第二夹具15、支撑条20以及挡块19分别从四个方位对电路板进行固定,有效的提高了电路板焊接过程中的稳定性能,电路板固定完毕之后,将电子设备所连接的导线分别放置在多个定位板13之间,并且将导线端部与电路板待焊接位置贴合,再通过夹持机构5对导线进行固定,避免了导线在焊接过程中因偏移产生的虚焊现象,提高了焊接效果,并且夹持机构5可对多根导线同时固定,使得工作人员能够将多根导线同步焊接在电路板上,不需要工作人员频繁的拿取导线再对其进行焊接,提高了导线的焊接效率,在对电路板焊接时,还可通过转动机构4带动框架2转动,使得框架2内部的凸透镜3与支撑板12平行,也可根据具体情况将凸透镜3调节成其它角度,在此不做限制,凸透镜3对焊接位置能够起到一个放大效果,方便工作人员对导线的焊接,从而避免视觉疲劳,提高焊接精度。In this embodiment, when welding the electronic device, the electronic device is placed on the surface of the welding platform 1, and the circuit board is placed on the surface of the support plate 12. The bottom and side walls of the circuit board are supported by the support bars 20 and the stoppers 19 on the surface of the support plate 12, respectively. Then, the first slider 7 and the second slider 10 are driven by the traction mechanism 6 to slide in the first slideway 8 and the second slideway 9, respectively. The first slider 7 and the second slider 10 drive the first clamp 14 and the second clamp 15 to approach each other until the first clamp 14 and the second clamp 15 are tightly fitted with the other side and the top of the circuit board. The circuit board is fixed from four directions by the first clamp 14, the second clamp 15, the support bars 20 and the stoppers 19, respectively, which effectively improves the stability of the circuit board during welding. After the circuit board is fixed, the conductor connected to the electronic device is The wires are placed between multiple positioning plates 13, and the ends of the wires are fitted with the positions to be welded on the circuit board, and then the wires are fixed by the clamping mechanism 5, which avoids the phenomenon of cold welding caused by the deviation of the wires during the welding process, improves the welding effect, and the clamping mechanism 5 can fix multiple wires at the same time, so that the staff can weld multiple wires on the circuit board synchronously, and there is no need for the staff to frequently take the wires and weld them, which improves the welding efficiency of the wires. When welding the circuit board, the frame 2 can also be driven to rotate by the rotating mechanism 4, so that the convex lens 3 inside the frame 2 is parallel to the support plate 12, and the convex lens 3 can also be adjusted to other angles according to specific circumstances, which is not limited here. The convex lens 3 can have an amplifying effect on the welding position, which is convenient for the staff to weld the wires, thereby avoiding visual fatigue and improving welding accuracy.
请参阅图1,所述转动机构4包括与支撑架11转动连接的转动杆42,转动杆42其中一端贯穿其中一个支撑架11,所述转动杆42固定连接有呈对称分布的收卷辊43,收卷辊43均固定连接有拉绳41,拉绳41远离收卷辊43的一端与框架2固定连接;Please refer to FIG. 1 , the rotating mechanism 4 includes a rotating rod 42 rotatably connected to the support frame 11, one end of the rotating rod 42 passes through one of the support frames 11, the rotating rod 42 is fixedly connected to symmetrically distributed winding rollers 43, the winding rollers 43 are fixedly connected to the pull rope 41, and the end of the pull rope 41 away from the winding roller 43 is fixedly connected to the frame 2;
在对导线进行焊接时,通过转动杆42带动收卷辊43转动,收卷辊43转动的同时使得拉绳41处于松弛状态,框架2在重力的作用下自动向下转动,直到凸透镜3转动到一个合适角度,通过凸透镜3对焊接位置进行放大,方便工作人员对导线的焊接。When welding the wire, the winding roller 43 is driven to rotate by the rotating rod 42. When the winding roller 43 rotates, the pull rope 41 is in a relaxed state. The frame 2 automatically rotates downward under the action of gravity until the convex lens 3 rotates to a suitable angle. The welding position is magnified through the convex lens 3, which facilitates the staff to weld the wire.
请参阅图4,所述转动杆42外部固定连接有转盘,转盘内部贯穿有销杆46,销杆46端部固定连接有固定块44,固定块44通过第一弹性部件45与转盘相连接,所述支撑架11侧壁上设有呈圆周分布且与销杆46配合的多个销槽47;Please refer to FIG4 , the rotating rod 42 is fixedly connected to the rotating disk on the outside, a pin 46 is passed through the rotating disk, the end of the pin 46 is fixedly connected to the fixing block 44, the fixing block 44 is connected to the rotating disk through a first elastic component 45, and a plurality of pin grooves 47 are provided on the side wall of the supporting frame 11 and are distributed in a circumference and matched with the pin 46;
在对凸透镜3角度调节时,通过固定块44将销杆46拉出到销槽47外部,此时即可转动转动杆42,当凸透镜3角度调节完毕时,松开固定块44,在第一弹性部件45的作用下,销杆46自动进入到其中一个销槽47内部,第一弹性部件45可以为弹簧,销槽47通过销杆46以及转盘对转动杆42起到了一个限位作用,从而限制转动杆42转动,进而提高了凸透镜3的稳定性能。When adjusting the angle of the convex lens 3, the pin rod 46 is pulled out to the outside of the pin groove 47 through the fixing block 44, and the rotating rod 42 can be rotated at this time. When the angle of the convex lens 3 is adjusted, the fixing block 44 is released, and under the action of the first elastic component 45, the pin rod 46 automatically enters one of the pin grooves 47. The first elastic component 45 can be a spring. The pin groove 47 limits the rotating rod 42 through the pin rod 46 and the turntable, thereby limiting the rotation of the rotating rod 42, thereby improving the stability of the convex lens 3.
请参阅图3,所述牵引机构6包括与第一滑块7固定连接的第一牵引绳61,所述支撑板12底部固定连接有导向块63,第一牵引绳61从导向块63内部穿过,所述第一牵引绳61端部固定连接有套环64,焊接平台1顶部固定连接有多个与套环64相适配的限位柱65,其中第二滑块10固定连接有第二牵引绳62,第二牵引绳62另一端与第一牵引绳61固定连接;Please refer to FIG3 , the traction mechanism 6 includes a first traction rope 61 fixedly connected to the first slider 7, a guide block 63 is fixedly connected to the bottom of the support plate 12, the first traction rope 61 passes through the inside of the guide block 63, a collar 64 is fixedly connected to the end of the first traction rope 61, and a plurality of limit columns 65 adapted to the collar 64 are fixedly connected to the top of the welding platform 1, wherein the second slider 10 is fixedly connected to the second traction rope 62, and the other end of the second traction rope 62 is fixedly connected to the first traction rope 61;
在对电路板固定时,通过套环64拉动第一牵引绳61,第一牵引绳61拉动第一滑块7,第一牵引绳61移动的同时通过第二牵引绳62拉动第二滑块10,当第一夹具14以及第二夹具15与电路板侧壁以及顶部贴合时,将套环64套在其中一个限位柱65内部,从而完成电路板的固定,有效的提高了焊接过程中电路板的稳定性能,其中导向块63对第一牵引绳61起到了一个导向作用,保证了对第一滑块7与第二滑块10的牵引效果。When fixing the circuit board, the first traction rope 61 is pulled by the ring 64, and the first traction rope 61 pulls the first slider 7. While the first traction rope 61 moves, the second slider 10 is pulled by the second traction rope 62. When the first clamp 14 and the second clamp 15 are in contact with the side wall and the top of the circuit board, the ring 64 is put inside one of the limiting columns 65 to complete the fixation of the circuit board, which effectively improves the stability of the circuit board during the welding process. The guide block 63 guides the first traction rope 61 to ensure the traction effect on the first slider 7 and the second slider 10.
请参阅图2,所述第一滑道8与第二滑道9内部均固定连接有导向杆21,导向杆21分别贯穿第一滑块7以及第二滑块10并与第一滑块7以及第二滑块10滑动连接,其中第一滑道8与第二滑道9内壁均固定连接有第二弹性部件22,第二弹性部件22靠近第一滑块7以及第二滑块10的一端分别与第一滑块7以及第二滑块10侧壁固定连接;Please refer to FIG. 2 , the first slideway 8 and the second slideway 9 are both fixedly connected with guide rods 21, which penetrate the first slider 7 and the second slider 10 respectively and are slidably connected with the first slider 7 and the second slider 10, wherein the inner walls of the first slideway 8 and the second slideway 9 are both fixedly connected with second elastic components 22, and one end of the second elastic component 22 close to the first slider 7 and the second slider 10 is fixedly connected with the side walls of the first slider 7 and the second slider 10 respectively;
导向杆21对第一滑块7与第二滑块10起到了一个导向作用,从而提高了第一滑块7与第二滑块10移动时的稳定性能,第二弹性部件22对第一滑块7与第二滑块10能够起到一个复位作用,第二弹性部件22可以为弹簧。The guide rod 21 guides the first slider 7 and the second slider 10, thereby improving the stability of the first slider 7 and the second slider 10 when moving. The second elastic component 22 can reset the first slider 7 and the second slider 10, and the second elastic component 22 can be a spring.
在另一个实施例中,请参阅图2,所述第一夹具14与挡块19之间设有第二夹具15,第二夹具15靠近第一夹具14的一面固定连接有螺纹套筒18,所述第一夹具14转动连接有螺纹杆17,螺纹杆17与螺纹套筒18螺纹连接;In another embodiment, referring to FIG. 2 , a second clamp 15 is provided between the first clamp 14 and the stopper 19 , a threaded sleeve 18 is fixedly connected to a side of the second clamp 15 close to the first clamp 14 , and a threaded rod 17 is rotatably connected to the first clamp 14 , and the threaded rod 17 is threadedly connected to the threaded sleeve 18 ;
在本实施例中,第一夹具14通过第三夹具16对电路板进行固定,在对电路板固定前,可以转动螺纹杆17,通过螺纹杆17与螺纹套筒18的螺纹连接带动第三夹具16运动,对第三夹具16的初始位置起到了一个调节作用,使得第三夹具16与第二夹具15能够对不同型号的电路板进行固定,提高了适用范围。In this embodiment, the first clamp 14 fixes the circuit board through the third clamp 16. Before fixing the circuit board, the threaded rod 17 can be rotated to drive the third clamp 16 to move through the threaded connection between the threaded rod 17 and the threaded sleeve 18, thereby adjusting the initial position of the third clamp 16, so that the third clamp 16 and the second clamp 15 can fix circuit boards of different models, thereby improving the scope of application.
请参阅图2和图5,所述夹持机构5包括设置在焊接平台1下方的踏板52,踏板52连接有气管51,所述定位板13之间均设有固定板53,固定板53固定连接有滑杆54,滑杆54伸入到定位板13内部并与其滑动连接,所述滑杆54伸入到定位板13内部的一端固定连接有推板55,推板55之间设有气囊58,气囊58与气管51连通;Please refer to Figures 2 and 5. The clamping mechanism 5 includes a pedal 52 arranged below the welding platform 1. The pedal 52 is connected to an air pipe 51. A fixing plate 53 is provided between the positioning plates 13. The fixing plate 53 is fixedly connected to a slide bar 54. The slide bar 54 extends into the interior of the positioning plate 13 and is slidably connected thereto. One end of the slide bar 54 extending into the interior of the positioning plate 13 is fixedly connected to a push plate 55. An air bag 58 is provided between the push plates 55. The air bag 58 is connected to the air pipe 51.
在对导线进行焊接时,将导线放置在定位板13之间,工作人员踩下踏板52,通过踏板52内部的气压装置向气囊58内部输入气体,气压装置可以为气压杆、活塞、气压管等结构,为现有技术,在此不做限制,气体通过气管51进入到气囊58内部,气囊58膨胀挤压推板55,推板55通过滑杆54带动固定板53相互靠近,通过固定板53对导线进行夹持固定,有效的提高了焊接过程中导线的稳定性能,并且可以对多根导线同时固定,使得工作人员能够将多根导线同步焊接在电路板上,不需要工作人员频繁的拿取导线再对其进行焊接,提高了导线的焊接效率。When welding the wire, the wire is placed between the positioning plates 13, and the staff steps on the pedal 52 to input gas into the airbag 58 through the air pressure device inside the pedal 52. The air pressure device can be a pneumatic rod, a piston, a pneumatic tube and other structures, which are existing technologies and are not limited here. The gas enters the airbag 58 through the air pipe 51, and the airbag 58 expands and squeezes the push plate 55. The push plate 55 drives the fixed plate 53 to approach each other through the slide bar 54, and the wire is clamped and fixed by the fixed plate 53, which effectively improves the stability of the wire during welding, and can fix multiple wires at the same time, so that the staff can weld multiple wires on the circuit board synchronously, without the need for the staff to frequently take the wires and weld them, thereby improving the welding efficiency of the wires.
请参阅图5,所述推板55之间通过第三弹性部件56相连接,所述定位板13内部固定连接有限位杆57,限位杆57贯穿推板55并与其滑动连接;Please refer to FIG. 5 , the push plates 55 are connected to each other through a third elastic component 56 , and a limiting rod 57 is fixedly connected inside the positioning plate 13 , and the limiting rod 57 passes through the push plates 55 and is slidably connected thereto;
第三弹性部件56对推板55起到了一个复位作用,电路板焊接完毕后,在第三弹性部件56的作用下,推板55自动复位,方便工作人员将导向从定位板13之间取出,同时推板55挤压气囊58,气囊58内部的气体通过气管51回流到气压装置内部,方便下次使用,其中第三弹性部件56可以为弹簧,限位杆57对推板55起到了一个限位作用,提高了推板55移动时的稳定性能。The third elastic component 56 has a resetting effect on the push plate 55. After the circuit board is welded, the push plate 55 is automatically reset under the action of the third elastic component 56, which makes it convenient for the staff to take out the guide from between the positioning plates 13. At the same time, the push plate 55 squeezes the air bag 58, and the gas inside the air bag 58 flows back to the inside of the air pressure device through the air pipe 51, which is convenient for the next use. The third elastic component 56 can be a spring, and the limit rod 57 has a limiting effect on the push plate 55, thereby improving the stability of the push plate 55 when moving.
工作原理:在对电子设备进行焊接时,将电子设备放置在焊接平台1表面,将电路板放置在支撑板12表面,通过支撑板12表面的支撑条20以及挡块19分别对电路板的底部以及侧壁进行支撑,通过套环64拉动第一牵引绳61,第一牵引绳61拉动第一滑块7,第一牵引绳61移动的同时通过第二牵引绳62拉动第二滑块10,当第一夹具14与第二夹具15与电路板侧壁以及顶部贴合时,将套环64套在其中一个限位柱65内部,进而对第一滑块7与第二滑块10起到了一个固定作用,此时第一夹具14、第二夹具15、支撑条20以及挡块19分别从四个方位对电路板进行固定,有效的提高了电路板焊接过程中的稳定性能,电路板固定完毕之后,将电子设备所连接的导线放置在多个定位板13之间,导线端部与电路板待焊接位置贴合,工作人员踩下踏板52,通过踏板52内部的气压装置向气囊58内部输入气体,气囊58膨胀挤压推板55,推板55通过滑杆54带动固定板53相互靠近,通过固定板53对导线进行夹持固定,有效的提高了焊接过程中导线的稳定性能,并且可以对多根导线同时固定,使得工作人员能够将多根导线同步焊接在电路板上,不需要工作人员频繁的拿取导线再对其进行焊接,提高了导线的焊接效率,在对电路板焊接时,通过转动杆42带动收卷辊43转动,收卷辊43转动的同时使得拉绳41处于松弛状态,框架2在重力的作用下自动向下转动,直到凸透镜3转动到一个合适角度,通过凸透镜3对焊接位置进行放大,方便工作人员对导线的焊接。Working principle: When welding the electronic equipment, the electronic equipment is placed on the surface of the welding platform 1, and the circuit board is placed on the surface of the support plate 12. The bottom and side walls of the circuit board are supported by the support bars 20 and the stoppers 19 on the surface of the support plate 12 respectively. The first traction rope 61 is pulled by the ring 64, and the first traction rope 61 pulls the first slider 7. While the first traction rope 61 moves, the second slider 10 is pulled by the second traction rope 62. When the first clamp 14 and the second clamp 15 are in contact with the side wall and the top of the circuit board, the ring 64 is put inside one of the limiting columns 65, thereby fixing the first slider 7 and the second slider 10. At this time, the first clamp 14, the second clamp 15, the support bars 20 and the stoppers 19 fix the circuit board from four directions respectively, which effectively improves the stability of the circuit board during welding. After the circuit board is fixed, the wires connected to the electronic device are placed on multiple fixed The wire end is fitted with the position of the circuit board to be welded, and the staff steps on the pedal 52 to input gas into the air bag 58 through the air pressure device inside the pedal 52. The air bag 58 expands and squeezes the push plate 55. The push plate 55 drives the fixing plate 53 to approach each other through the slide bar 54, and the wire is clamped and fixed by the fixing plate 53, which effectively improves the stability of the wire during the welding process, and can fix multiple wires at the same time, so that the staff can weld multiple wires on the circuit board synchronously, without the need for the staff to frequently take the wires and weld them, thereby improving the welding efficiency of the wires. When welding the circuit board, the winding roller 43 is driven to rotate by the rotating rod 42. When the winding roller 43 rotates, the pull rope 41 is in a relaxed state. The frame 2 automatically rotates downward under the action of gravity until the convex lens 3 rotates to a suitable angle, and the welding position is magnified by the convex lens 3, which is convenient for the staff to weld the wires.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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| JP2017189786A (en) * | 2016-04-12 | 2017-10-19 | 株式会社アンド | Soldering device |
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| CN113649837A (en) * | 2021-09-09 | 2021-11-16 | 绍兴市蓝也机械有限公司 | Plate tool fixing clamp with origin positioning function and positioning method thereof |
| CN218946576U (en) * | 2022-12-30 | 2023-05-02 | 广东海康电线电缆有限公司 | High temperature resistant wire welding set |
| CN117673950A (en) * | 2023-11-28 | 2024-03-08 | 国网辽宁省电力有限公司阜新供电公司 | A lifting safety protection device for power transmission lines |
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2024
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| US4746048A (en) * | 1986-04-09 | 1988-05-24 | Apollo Seiko Ltd. | Printed circuit board jumper wire wiring device |
| JP2017189786A (en) * | 2016-04-12 | 2017-10-19 | 株式会社アンド | Soldering device |
| CN208020158U (en) * | 2018-01-05 | 2018-10-30 | 山东天益通元电子科技有限公司 | A kind of flexible PCB Detecting data |
| CN208616956U (en) * | 2018-06-28 | 2019-03-19 | 山东天禾农业可持续发展研究院 | One kind is rotary to cross bunker mechanism |
| CN113649837A (en) * | 2021-09-09 | 2021-11-16 | 绍兴市蓝也机械有限公司 | Plate tool fixing clamp with origin positioning function and positioning method thereof |
| CN218946576U (en) * | 2022-12-30 | 2023-05-02 | 广东海康电线电缆有限公司 | High temperature resistant wire welding set |
| CN117673950A (en) * | 2023-11-28 | 2024-03-08 | 国网辽宁省电力有限公司阜新供电公司 | A lifting safety protection device for power transmission lines |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119216702A (en) * | 2024-11-13 | 2024-12-31 | 长春市博奥轨道交通设备有限公司 | Welding gun with clamping assembly |
| CN119216702B (en) * | 2024-11-13 | 2025-07-11 | 长春市博奥轨道交通设备有限公司 | Welding gun with clamping assembly |
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| CN118848368B (en) | 2024-12-31 |
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