Disclosure of Invention
The invention aims to provide betel nut taro processing line equipment which can uniformly slice betel nut taro and automatically discharge waste materials at two ends after slicing.
In order to achieve the above purpose, the technical scheme provided by the invention is as follows:
The utility model provides a betel nut taro processing line equipment, includes matched with sieving mechanism, belt cleaning device, peeling device and slicing device, slicing device includes the frame, the frame is provided with the conveyer belt, and the conveyer belt is the link joint conveyer belt, the conveyer belt equidistance is installed a plurality of and is placed the seat, and places the seat and offer the standing groove that is used for placing betel nut taro, place the relative both sides wall symmetry of seat and offered a plurality of and be linked together with the standing groove cutter groove, rack mounting has the cutter mechanism that matches with the cutter groove, place the relative both ends symmetry rotation of seat and be connected with two-way lead screw, two-way lead screw outer wall threaded connection has the screw sleeve, screw sleeve free end tip is provided with the tip, the relative both ends inner wall symmetry rigid coupling of standing groove has the limiting plate, and the tip one end outer wall rigid coupling that one end of locating the standing groove outside has the rotation gear, the relative both sides of frame are installed in proper order along the direction of conveying of conveyer belt with the rotation gear engagement of both sides first rack, second rack and third rack, first and second rack setting are at the top to be equal to rack and third rack length in rack and the rack of rack setting up respectively.
Preferably, a material guide plate is arranged at one end of the frame, a material receiving box is arranged at the bottom of the frame, and the material receiving box is arranged corresponding to the third rack.
Preferably, the bottom of the placing seat is provided with a fixing strip connected with the conveyor belt, and the bottom of the cutter groove penetrates through the bottom of the placing seat and is provided with a distance with the bottom of the fixing strip.
Preferably, the cross section shape of the placing seat is trapezoid, the length of the upper end of the trapezoid is larger than that of the lower end of the trapezoid, the cross section shape of the placing groove is matched with the placing seat, and the lower end of the placing groove is arc-shaped.
Preferably, the cutter mechanism comprises a cutter box spanned on the frame, through grooves which are arranged in one-to-one correspondence with the cutter grooves are formed in the bottom of the cutter box, cutter components are arranged in the cutter box, and one end of each cutter component penetrates out of each through groove.
Preferably, the cutter assembly is including installing driving motor and the axis of rotation at the toolbox lateral wall, the axis of rotation rotates to be connected between the relative both sides wall of toolbox inner chamber and is connected with driving motor, the equal angle rigid coupling of axis of rotation outer wall has a plurality of cutter rest, the cutter rest includes two dead levers, and the free end of dead lever is provided with the stopper, two slidable mounting has the mounting panel between the dead lever, a plurality of cutters are installed to mounting panel side, and cutter interval, the quantity on every mounting panel are all inconsistent, dead lever outer wall cover is equipped with the spring, and the spring is located between mounting panel and the stopper, the relative both sides wall symmetry rigid coupling of toolbox inner chamber has the cylinder mutually supporting with the mounting panel, and the cylinder sets up down.
Preferably, the outer wall of the fixing rod is provided with a first magnet ring, and the other side surface of the mounting plate is provided with a second magnet ring matched with the first magnet ring.
Preferably, the feeding end of the frame is spanned and provided with a feeding mechanism, the feeding mechanism comprises a mounting rack, a feeding barrel is mounted on the mounting rack, the feeding barrel comprises a trapezoidal feeding part, a cylindrical connecting part and a square discharging part which are sequentially communicated, the cylindrical connecting part is transversely arranged, the bottom of the square discharging part is provided with a baffle assembly capable of being turned open, a material receiving shaft is rotationally connected between two opposite side walls of an inner cavity of the cylindrical connecting part, and a plurality of material receiving grooves matched with the trapezoidal feeding part are formed in the outer wall of the material receiving shaft at equal angles.
Preferably, the baffle assembly comprises two sliding rods which are respectively connected with two opposite side walls of the square discharging part in a sliding mode, fourth racks are arranged on two opposite side walls of the sliding rods, two first driven gears are rotatably connected to the side walls of the square discharging part, the first driven gears are located on two opposite sides of the sliding rods and are meshed with the fourth racks, two first driven gears are meshed with second driven gears, a baffle is installed between the two second driven gears which are oppositely arranged, a discharging hole of the square discharging part is covered and arranged when the two baffles are close to each other, and a top wheel matched with the sliding rods is rotatably connected to the outer wall of the bidirectional screw rod.
Preferably, two ends of the receiving shaft penetrate through two side walls of the cylindrical connecting part and are provided with first belt pulleys capable of rotating unidirectionally, a second belt pulley is fixedly connected to the outside of a driving shaft of the second driven gear, and a belt is connected between the first belt pulley and the second belt pulley.
Compared with the prior art, the invention has the beneficial effects that:
When the betel nut taro is sliced, the betel nut taro can be sequentially placed in each placing seat, then the betel nut taro is continuously conveyed to the lower part of the cutter mechanism and passes through the cutter mechanism through the conveyer belt, so that the betel nut taro can be uniformly and continuously sliced through the mutual matching of the cutter mechanism and the cutter groove, before slicing, the two-way screw rod can be driven to rotate under the mutual matching of the rotary gear and the first rack, the tips at two ends can be inserted into the two ends of the betel nut taro, the betel nut taro can be fixed, the betel nut taro can be kept stable during slicing, the slicing is more uniform, and after the slicing is finished, the two tips are mutually separated from one another by a distance through the matching of the second rack and the rotary gear, so that betel nuts at the middle section can not be extruded, and can be freely dropped and collected when conveyed to the end part of the conveyer belt, then the two tips can be retracted into the limiting plate through the mutual matching of the third rack and the waste at two ends of the betel nut taro can be dropped into the placing groove and then dropped and collected, and finally the betel nut taro is selected.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1-7: one embodiment of the invention is:
The betel nut taro processing line equipment comprises a screening device, a cleaning device, a peeling device and a slicing device which are matched, wherein the slicing device comprises a frame 1, the frame 1 is provided with a conveyor belt 2, the conveyor belt 2 is a chain plate type conveyor belt, a plurality of placing seats 3 are equidistantly arranged on the conveyor belt 2, the placing seats 3 are provided with placing grooves 31 for placing betel nut taros, the opposite side walls of the placing seats 3 are symmetrically provided with a plurality of cutter grooves 32 communicated with the placing grooves 31, the frame 1 is provided with cutter mechanisms 4 matched with the cutter grooves 32, the opposite ends of the placing seats 3 are symmetrically and rotatably connected with two-way screw rods 5, the outer walls of the two-way screw rods 5 are in threaded connection with threaded sleeves 6, the free end parts of the threaded sleeves 6 are provided with pointed ends 7, the inner walls of the opposite ends of the placing grooves 31 are symmetrically and fixedly connected with limiting plates 8, one ends of the pointed ends 7 penetrate out of the limiting plates 8, the outer wall of one end of the bidirectional screw rod 5 positioned outside the placing groove 31 is fixedly connected with a rotating gear 9, two opposite sides of the frame 1 are sequentially provided with a first rack 10, a second rack 11 and a third rack 12 which are meshed and connected with the rotating gears 9 on two sides along the conveying direction of the conveying belt 2, the first rack 10 and the second rack 11 are arranged at the top of the frame 1 and are respectively positioned at two sides of the cutter mechanism 4, the third rack 12 is arranged at the bottom of the frame 1, the length of the first rack 10 is equal to the sum of the lengths of the second rack 11 and the third rack 12, one end part of the frame 1 is provided with a material guide plate 13 (the material guide plate 13 is used for receiving materials of the intermediate section of betel nuts, and a height difference is arranged between the material guide plate 13 and the end part of the conveying belt 2 for the placing seat 3 to pass through), the bottom of the frame 1 is provided with a material receiving box 14 (the material receiving box 14 is used for receiving waste materials at two ends of the betel nuts), and the material receiving box 14 is arranged corresponding to the third rack 12.
In this embodiment, the bottom of the placement seat 3 is provided with a fixing strip 33 connected with the conveyor belt 2, and the bottom of the cutter groove 32 passes through the bottom of the placement seat 3 and is provided with a distance from the bottom of the fixing strip 33, wherein the width of the fixing strip is adapted to the width of one chain plate of the chain plate conveyor belt, and the upper surface of the fixing strip 33 is provided with a groove matched with the cutter groove.
In this embodiment, in order to facilitate placement of the betel nut taro, the cross-sectional shape of the placement base 3 is trapezoidal, the length of the upper end of the trapezoid is greater than that of the lower end, the cross-sectional shape of the placement groove 31 is adapted to the placement base 3, and the lower end of the placement groove 31 is arc-shaped.
In this embodiment, the cutter mechanism 4 includes a cutter case 41 spanning the frame 1, the bottom of the cutter case 41 is provided with through grooves 42 corresponding to the cutter grooves 32 one by one, a cutter assembly is disposed in the cutter case 41, and one end of the cutter assembly penetrates out of the through grooves 42.
In this embodiment, in order to cut out different slice thicknesses, therefore, the cutter assembly includes driving motor 43 and axis of rotation 44 installed at the side wall of cutter case 41, axis of rotation 44 rotates and connects between the opposite both sides wall of cutter case 41 inner chamber and is connected with driving motor 43, the equal angle rigid coupling of axis of rotation 44 has a plurality of cutter rest, the cutter rest includes two dead levers 45, and the free end of dead lever 45 is provided with stopper 46, slidable mounting has mounting panel 47 between two dead levers 45, a plurality of cutters 48 are installed to mounting panel 47 side, and cutter 48 interval on every mounting panel 47, quantity are all inconsistent (the cutter position of both ends is unanimous on every mounting panel simultaneously, guarantee the cutting position at both ends unanimous promptly), dead lever 45 outer wall cover is equipped with spring 49, and spring 49 is located between mounting panel 47 and stopper 46, cutter case 41 inner chamber opposite both sides wall symmetry rigid coupling has with mounting panel 47 cylinder 410 that cooperatees, and cylinder 410 sets up down, wherein drive rotation through driving motor for the mounting panel rotation of corresponding cutter interval and quantity is to the below position, then promote this group mounting panel and decline through the cylinder, make the bottom of areca nut cutter, make to cut into slices out.
In this embodiment, in order to further ensure that the height of the blade after shrinkage can be kept stable, the outer wall of the fixing rod 45 is provided with a first magnet ring 411, and the other side surface of the mounting plate 47 is provided with a second magnet ring 412 mutually matched with the first magnet ring 411, wherein the mounting plate extends into the cutter box after rising under the action of the restoring force of the spring, and then is kept stable under the mutual attraction of the first magnet ring and the second magnet ring.
In this embodiment, in order to realize that betel nut taro can automatic feeding when slicing to dock with the anterior segment process is automatic, therefore spanned on the feed end of frame 1 is provided with feed mechanism 15, feed mechanism 15 includes mounting bracket 151, install the feed cylinder on the mounting bracket 151, the feed cylinder is including trapezoidal feed portion 152 that communicates in proper order, cylindricality connecting portion 153 and square ejection of compact portion 154, and cylindricality connecting portion 153 are transverse arrangement, square ejection of compact portion 154 bottom is provided with baffle subassembly 155 that can turn open, rotate between the opposite both sides wall of cylindricality connecting portion 153 inner chamber and be connected with material receiving shaft 156, material receiving shaft 156 outer wall equiangular degree has seted up a plurality of and the material receiving groove 157 of trapezoidal feed portion 152 looks adaptation, wherein the feed cylinder is docked with the peeling device discharge end of anterior segment relatively, and the bottom of feed cylinder sets up a set of stock guide, the betel nut is convenient to dock the guide, and the betel nut drops in the trapezoidal feed portion of feed cylinder after peeling is accomplished, and drops in the grafting of material receiving shaft along with the rotation of material receiving shaft, then rotate to the below and drop in the automatic baffle and place in the betel nut automatic part and drop out and place.
In this embodiment, in order to simplify the operation procedure of equipment, and the accurate realization butt joint, consequently, baffle subassembly 155 includes two slide bar 1551 respectively with square ejection of compact portion 154 relative both sides wall sliding connection, and slide bar 1551 relative both sides wall is provided with fourth rack 1552, square ejection of compact portion 154 lateral wall rotates and is connected with two first driven gear 1553, and first driven gear 1553 is located slide bar 1551 relative both sides and is connected with fourth rack 1552 meshing, two first driven gear 1553 all meshing are connected with second driven gear 1554, install baffle 1555 between two second driven gear 1554 of relative setting, and cover when two baffle 1555 are close to each other and establish square ejection of compact portion 154's discharge gate, two-way lead screw 5 outer wall rotation is connected with the top wheel 1556 of mutually supporting with slide bar 1551, wherein when placing the seat along with the conveyer belt gradually conveys to the feed cylinder below, place the top wheel at seat both ends and jack-up the slide bar, thereby fourth rack in both sides drives first driven gear and second driven gear and rotates, thereby will two follow down the slide bar and fall down completely, thereby the baffle is placed in place the position and fall back down, thereby the baffle is placed in place the position completely, and the top wheel is fallen down, thereby the top down the baffle is placed in place, and the position is completely falls down.
In this embodiment, in order to realize automatic rotation of the receiving shaft and match the discharging speed of each time, therefore, two ends of the receiving shaft 156 penetrate through two side walls of the cylindrical connecting portion 153 and are provided with a first belt pulley 1561 capable of unidirectional rotation (the first belt pulley 1561 is connected with the receiving shaft 156 through a unidirectional bearing), a second belt pulley 1562 is fixedly connected to the outside of the driving shaft of a second driven gear 1554, and a belt 1563 is connected between the first belt pulley 1561 and the second belt pulley 1562, wherein when the sliding column ascends, the fourth rack can drive the second driven gear to rotate, the second driven gear drives the first belt pulley to rotate through the second belt pulley and the belt, and the first belt pulley and the receiving shaft are matched through a unidirectional bearing, so that the first belt pulley can idle (can not drive the receiving shaft to rotate), and when the sliding column descends, the second rotating gear is driven to rotate, thereby driving the receiving shaft to rotate a certain angle, and the betel nut in the next receiving groove is rotated to a position right below.
The specific working procedure of the above embodiment is as follows:
The betel taro is screened (betel taro with different sizes is screened for convenient subsequent processing) respectively at the front end through a screening device, a cleaning device and a peeling device (all of the prior art, the betel taro is used only without improvement), and after cleaning and peeling, the betel taro falls into a trapezoid receiving part 152 of a receiving barrel along a material guide plate, and the lowest betel taro falls into a receiving groove 157 of a receiving shaft 156, and then rotates a cutter 48 with corresponding spacing along with the thickness of the slice to be cut, and the specific process is as follows: starting a driving motor 43, driving the driving motor 43 to drive a rotating shaft 44 to rotate, rotating the corresponding mounting plate 47 to the lowest position, then starting an air cylinder 410, and pushing the mounting plate 47 to descend by the air cylinder 410, so that a cutter 48 on the mounting plate 47 can penetrate out of the through groove 42 (the rest mounting plates 47 are kept to be highly fixed under the action of a first magnet ring 411, a second magnet ring 412 and a spring 49);
Then, starting a motor of the conveyor belt 2, starting the conveyor belt 2 to work so as to enable the placement bases 3 to start conveying, when one placement base 3 gradually approaches to the direction of the receiving cylinder, enabling top wheels 1556 on two sides of the placement bases 3 to gradually contact with a sliding rod 1551 and jack up the sliding rod 1551, enabling a fourth rack 1552 to drive a first driven gear 1553 to rotate and drive a second driven gear 1554 to rotate when the sliding rod 1551 slides upwards, enabling two baffles 1555 to overturn downwards, opening a square discharging part 154, enabling the placement bases 3 to continue conveying, enabling the top wheels 1556 to be separated from the sliding rod 1551, enabling the sliding rod 1551 to descend, enabling the second driven gear 1554 to rotate with the baffles 1555, enabling the second driven gear 1554 to drive a first belt pulley 1561 and a receiving shaft 156 to rotate through a second belt pulley 1562 and a belt 1563, enabling the receiving shaft 156 to rotate a certain angle, enabling a next receiving groove 157 to rotate to be below a trapezoid feeding part 152 to receive materials, enabling the receiving groove 157 to reciprocate when the receiving groove 157 rotates to a position right below, enabling the baffle disc-shaped receiving groove 157 to fall down along with the conveying of the placement bases 1553, and enabling the betle nuts to be placed in the placement bases 3 to be opened;
After the betel nut taro is received by the placement seat 3, the betel nut taro is continuously conveyed along with the conveyor belt 2, and the rotating gear 9 is gradually meshed with the first rack 10, so that the rotating gear 9 and the bidirectional screw rod 5 are driven to rotate, the threaded sleeve 6 is driven to slide forwards under the limiting action of the limiting plate 8, and the pointed end 7 is inserted into the end part of the betel nut taro, so that the betel nut taro is fixed;
Then the placing seat 3 is continuously conveyed and gradually conveyed below the cutter box 41, and then the cutter 48 passes through the cutter groove 32 of the placing seat 3, so that the betel nut taro is sliced, and the betel nut taro is completely cut off along with the complete passing of the placing seat 3;
After slicing, the placing seat 3 continues to convey, and the rotating gear 9 is meshed with the second rack 11, so as to drive the bidirectional screw rod 5 to continue rotating (when the rotating gear 9 is meshed with the first rack 10, the threaded sleeve 6 is made to slide to one end of the bidirectional screw rod 5), so that the threaded sleeve 6 slides in the opposite direction, the middle section of the betel nut taro loses extrusion, then the middle section part drops on the guide plate 13 to collect materials as the placing seat 3 conveys to the end of the conveyor belt 2, the tips 7 are still inserted in the waste materials at two ends (namely, the waste materials at two ends cannot drop), then the placing seat 3 conveys to the bottom of the conveyor belt 2, and the rotating gear 9 is meshed with the third rack 12, so as to drive the threaded sleeve 6 and the tips 7 to slide in the opposite direction, and the part of the tips 7 is made to insert into the limiting plate 8, so that the waste materials at the end can be pulled out and drop into the receiving box 14 to collect the betel nut taro, and the betel nut is subjected to continuous and uniform slicing processing in a reciprocating manner.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "configured," "connected," "secured," "screwed," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other or in interaction with each other, unless explicitly defined otherwise, the meaning of the terms described above in this application will be understood by those of ordinary skill in the art in view of the specific circumstances.
Although embodiments of the present invention have been shown and described, it would be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.