CN118832609B - A material handling robot for a textile workshop and a method of using the same - Google Patents

A material handling robot for a textile workshop and a method of using the same Download PDF

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Publication number
CN118832609B
CN118832609B CN202411143660.5A CN202411143660A CN118832609B CN 118832609 B CN118832609 B CN 118832609B CN 202411143660 A CN202411143660 A CN 202411143660A CN 118832609 B CN118832609 B CN 118832609B
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cylinder
clamping
lifting
seat
fixedly installed
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CN118832609A (en
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赵利辉
赵耀斌
王安发
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Shaanxi Boyu Textile Co ltd
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Shaanxi Boyu Textile Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J11/00Manipulators not otherwise provided for

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)

Abstract

本发明公开一种纺织车间用的物料搬运机器人及其使用方法,涉及纺织搬运机器人领域。该纺织车间用的物料搬运机器人及其使用方法,包括行走单元和安装在行走单元侧面的夹持单元,行走单元包括移动座和、行走轮和转向轮,移动座的顶部安装有激光雷达。该纺织车间用的物料搬运机器人及其使用方法,伺服电机启动,使得记忆合金板与棉条桶侧面相抵,然后增压气缸向多轴夹持气缸内部充气,使得记忆合金板与防滑橡胶板弯折贴合夹持于棉条桶外壁,增压气缸向顶升气缸内充气,使得棉条桶上升,同时楔形支撑板插至棉条桶底部支撑,从增大接触面提升静摩擦力和底部支撑提供额外支撑力两方面来确保棉条桶搬运过程中不会发生滑落情况。

The present invention discloses a material handling robot for a textile workshop and a method for using the same, and relates to the field of textile handling robots. The material handling robot for a textile workshop and the method for using the same comprise a walking unit and a clamping unit installed on the side of the walking unit, wherein the walking unit comprises a moving seat, a walking wheel and a steering wheel, and a laser radar is installed on the top of the moving seat. The material handling robot for a textile workshop and the method for using the same, the servo motor is started, so that the memory alloy plate is against the side of the sliver barrel, and then the booster cylinder inflates the inside of the multi-axis clamping cylinder, so that the memory alloy plate and the anti-skid rubber plate are bent and fitted to the outer wall of the sliver barrel, the booster cylinder inflates the lifting cylinder, so that the sliver barrel rises, and at the same time, the wedge-shaped support plate is inserted into the bottom support of the sliver barrel, so as to ensure that the sliver barrel will not slip during the handling process from two aspects: increasing the contact surface to enhance the static friction and providing additional support force for the bottom support.

Description

Material handling robot for textile workshop and application method thereof
Technical Field
The invention relates to the technical field of textile transfer robots, in particular to a material transfer robot for a textile workshop and a use method thereof.
Background
In modern textile workshops, some simple and laborious operations are usually carried out by robots, and in the process of carrying sliver cans, the sliver cans are usually carried by special intelligent carrying robots, and the carrying robots mainly comprise a movable base and mechanical arms mounted on the movable base, detection and positioning are realized by laser and industrial cameras, then the sliver cans are held by the mechanical arms, and then the sliver cans are carried after lifting.
In the actual use process, as the mechanical arm is in a suspended state, if the weight of the internal materials of the sliver can is large, in the carrying process, once jolting or emergency braking is encountered, the whole intelligent robot can be turned over, meanwhile, the mechanical arm can be enabled to sag and deform due to the influence of the material characteristics in long-term carrying, and the carrying robot suitable for a narrow space is introduced in the prior published patent CN217801666U, and the carrying robot disclosed by the patent can effectively prevent the occurrence of the conditions through the supporting wheels arranged on the two sides;
However, in practical application research, it is found that the carrying robot in the patent holds the sliver can in the arc-shaped abdication groove through the two holding devices to clamp and fix, however, when dealing with sliver cans of different sizes and non-standard circles, the held contact points are fewer, the sliver can cannot be effectively clamped, and the sliver can slide down due to gravity even directly contacts with the ground in the moving process, so that carrying operation cannot be completed.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a material carrying robot for a textile workshop and a use method thereof, and solves the problem that carrying operation cannot be completed because fewer holding contact points are required when the carrying robot in the CN217801666U is used for coping with sliver cans of different sizes and non-standard circles and the sliver cans cannot be effectively clamped, and the sliver cans slide downwards due to gravity even are in direct contact with the ground in the moving process.
The material handling robot for the textile workshop comprises a walking unit and a clamping unit arranged on the side surface of the walking unit, wherein the walking unit comprises a movable seat, a walking wheel and a steering wheel which are arranged at the bottom of the movable seat, and a laser radar is arranged at the top of the movable seat;
The clamping unit comprises an anti-falling sliding base and a self-adaptive clamping lifting piece vertically arranged at the top of the anti-falling sliding base in a sliding manner;
the anti-falling sliding base comprises a sliding carrying seat, an anti-falling blocking piece and a jacking air cylinder, wherein the sliding carrying seat is arranged on the outer surface of the moving seat in a sliding manner, a bidirectional screw rod for driving the sliding carrying seat to move is rotatably arranged in the moving seat, the anti-falling blocking piece is arranged on one side of the bottom end of the sliding carrying seat, the jacking air cylinder is fixedly arranged at the top of the sliding carrying seat, and the jacking air cylinder is in transmission connection with the anti-falling blocking piece;
The self-adaptive clamping lifting piece comprises a lifting seat fixedly installed at the top end of the lifting cylinder, a clamping mechanism is installed in the lifting seat, the clamping mechanism comprises a steel frame which is arranged inside the lifting seat in a sliding mode, the front end of the steel frame is fixedly connected with a memory alloy plate, a multi-shaft clamping cylinder is arranged on the inner side of the memory alloy plate, and a plurality of output shafts of the multi-shaft clamping cylinder are all movably hinged to the back face of the memory alloy plate.
Preferably, the fixture further comprises an anti-slip rubber plate, a hinge seat and a connecting block, wherein the anti-slip rubber plate is fixedly connected to the outer surface of the memory alloy plate, the hinge seat is fixedly welded to the inner side of the memory alloy plate, the connecting block is fixedly installed at the output end of the multi-shaft clamping cylinder, and the connecting block is rotationally connected to the inner side of the hinge seat.
Preferably, the back fixed mounting of elevating socket has the equipment shell, multiaxis centre gripping cylinder fixed mounting is in the inside of equipment shell, fixed mounting has the support arm between the interior survey middle part of memory alloy board and the equipment shell, the inside fixed mounting of support arm has pressure sensor, spacing spout has all been seted up to the inner wall both sides of elevating socket, the side integrated into one piece of steelframe has spacing draw runner, spacing draw runner sliding connection is in spacing spout.
Preferably, the anti-falling baffle piece comprises a wedge-shaped supporting plate, a transmission rack, a connecting arm, a driving rack, a driving gear, a transmission shaft and a transmission gear, wherein the wedge-shaped supporting plate is movably inserted into the inner bottom of the sliding carrier, the transmission rack is fixedly connected to the back of the wedge-shaped supporting plate, the connecting arm is fixedly connected to the top ends of output shafts of two groups of jacking cylinders, the driving rack is fixedly connected to the bottom of the connecting arm, the transmission shaft is rotationally connected to the inside of the sliding carrier, the driving gear and the transmission gear are fixedly sleeved on the outer surface of the transmission shaft, the driving rack is meshed with the driving gear, and the transmission gear is meshed with the transmission rack.
Preferably, an upright post is integrally formed at one end top of the sliding carrier, a slot is formed in the upright post, an inserting block is fixedly connected to the end part of the lifting seat and movably inserted into the slot, a sliding connecting piece is fixedly welded on the side face of the upright post, and the sliding connecting piece is in threaded connection with the outer surface of the bidirectional screw rod.
Preferably, one end of the movable seat is fixedly provided with a servo motor, the output end of the servo motor is fixedly connected with one end of the bidirectional screw rod, the outer wall of the movable seat is provided with a guide chute, the sliding connecting piece is slidably connected in the guide chute, the inner bottom of the movable seat is fixedly provided with a steering motor, and the output end of the steering motor is fixedly arranged with a steering wheel.
Preferably, the vertical groove has been seted up to the side of inserted block, the equal fixed mounting of surface of multiaxis centre gripping cylinder and jacking cylinder has the intake pipe, the intake pipe runs through vertical groove and sliding connection spare, the surface fixed mounting who removes the seat has the boost cylinder, the output of boost cylinder is connected with the cross solenoid valve, cross solenoid valve fixed mounting is in the inside that removes the seat, the intake pipe is connected with the cross solenoid valve.
Preferably, the top fixed mounting of jacking cylinder has the mounting panel, the mounting panel passes through bolt fixed mounting in the bottom of elevating socket, the outside rotation of sliding carrier is connected with the supporting roller.
Preferably, the top fixed mounting of removal seat has the protective cover, the top fixed mounting of protective cover has electronic runing rest, laser radar installs at the top of electronic runing rest.
Preferably, a method of using a material handling robot for a textile shop includes the steps of:
S1, positioning, wherein a travelling wheel and a steering wheel in a travelling unit are positioned and moved by using a laser radar, so that a sliver can is positioned in the middle of a clamping unit;
S2, clamping, namely starting a servo motor to enable the anti-skid rubber plate to prop against the side surface of the sliver can, and enabling the pressurizing cylinder to charge air into the multi-shaft clamping cylinder so as to enable the memory alloy plate and the anti-skid rubber plate to be self-adaptive to the appearance and the size of the sliver can for lamination and clamping;
S3, lifting, wherein the pressurizing cylinder pressurizes the inside of the lifting cylinder, the output end of the lifting cylinder moves upwards to lift the sliver can upwards, and meanwhile, the lifting cylinder drives the driving rack to move upwards through the connecting arm, so that the wedge-shaped supporting plate is inserted into the bottom of the sliver can for auxiliary support;
S4, carrying, namely positioning the walking unit by using a laser radar, enabling the walking unit to draw the clamping unit to move to a target position, enabling the output shaft of the jacking air cylinder to descend, enabling the wedge-shaped supporting plate to shrink towards two sides, enabling the output shaft of the multi-shaft clamping air cylinder to shrink, enabling the cotton sliver barrel to fall to the ground, enabling the two groups of clamping units to prop open, enabling the walking unit to draw the clamping unit to move away from the outer surface of the cotton sliver barrel at the moment, and carrying to be completed.
The invention discloses a material handling robot for a textile workshop and a use method thereof, which have the following beneficial effects:
1. this material handling robot that weaving workshop was used and application method thereof, servo motor starts, drive two-way lead screw rotation, make the slip carrier remove to the middle part, memory alloy board offsets with silver bucket side, confirm the clamping force according to pressure sensor's numerical value this moment, when pressure sensor shows the clamping pressure reach the default, four-way solenoid valve starts, the pressure boost cylinder is to the inside inflation of multiaxis centre gripping cylinder, the output shaft of multiaxis centre gripping cylinder outwards stretches out this moment, make the memory alloy board buckle through a plurality of articulated seats, thereby make the appearance and the size that anti-skidding rubber board can self-adaptation silver bucket laminate the centre gripping, promote static friction through increasing area of contact, the antiskid effect is better.
2. This material transfer robot that weaving workshop was used and application method thereof, the boost cylinder is through the inside pressure boost of the jacking cylinder of intake pipe to both sides, the output of jacking cylinder upwards moves this moment for the lift seat is with the cotton silver bucket clamping upwards lifting, make the cotton silver bucket unsettled, drive the drive rack through the linking arm simultaneously and upwards remove, make wedge backup pad insert to the bottom of cotton silver bucket, with this provides extra supporting effect to cotton silver bucket from the below, avoid carrying the too heavy or the too smooth condition that leads to taking place the gliding in the removal in-process of cotton silver bucket outer wall.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall top structure of the present invention;
FIG. 2 is a schematic view of the overall bottom structure of the present invention;
FIG. 3 is an exploded view of the outer surface structures of the walking unit and the clamping unit of the present invention;
FIG. 4 is an exploded view showing the internal structure of the walking unit of the present invention;
FIG. 5 is a schematic view of the outer surface structure of the holding unit according to the present invention;
FIG. 6 is a schematic view of the outer surface structure of the lifting seat of the present invention;
FIG. 7 is a cross-sectional view of the internal structure of the elevating seat of the present invention;
FIG. 8 is a schematic view of the structure of the outer surface of the sliding carrier according to the present invention;
FIG. 9 is a cross-sectional view of the internal structure of the slide mount of the present invention.
In the figure, 1, a walking unit; 11, a movable seat, 12, a steering wheel, 13, a travelling wheel, 14, a pressurizing cylinder, 15, a servo motor, 16, a laser radar, 17, a four-way electromagnetic valve, 18, a steering motor, 19, a guide chute, 110, a protective cover, 111, an electric rotary support, 112, a two-way screw, 2, a clamping unit, 21, an anti-falling sliding base, 211, a sliding carrier, 212, an anti-falling baffle, 2121, a wedge-shaped supporting plate, 2122, a transmission rack, 2123, a connecting arm, 2124, a driving rack, 2125, a driving gear, 2126, a transmission shaft, 2127, a transmission gear, 213, a column, 214, a slot, 215, a sliding connector, 216, a jacking cylinder, 217, a mounting plate, 218, a supporting roller, 22, an adaptive clamping lifter, 221, a lifting seat, 222, a clamping mechanism, 2221, a steel frame, 2222, a memory alloy plate, 2223, an anti-sliding rubber plate, 2224, a multi-axis clamping cylinder, 2225, an air inlet pipe, 6, a limit sliding strip, 7, a hinging seat, 2228, a device housing, 223, a device shell, 224, a plug block, 226, a vertical supporting arm, 228, a limiting connecting block, a 228, a pressure sensor, a connecting block.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The embodiment of the application provides a material handling robot for a textile workshop and a use method thereof, which solve the problem that the handling robot in the CN217801666U can not finish handling operation due to the fact that fewer holding contact points are required and the sliver can not be effectively clamped when handling sliver cans of different sizes and non-standard circles and the sliver can slide downwards due to gravity even directly contact with the ground in the moving process.
In order to better understand the above technical solutions, the following detailed description will refer to the accompanying drawings and specific embodiments.
The embodiment of the invention discloses a material handling robot for a textile workshop and a use method thereof.
According to the figures 1-9, the walking unit 1 comprises a walking unit 1 and a clamping unit 2 arranged on the side surface of the walking unit 1, the walking unit 1 comprises a movable seat 11, a walking wheel 13 and a steering wheel 12 which are arranged at the bottom of the movable seat 11, and a laser radar 16 is arranged at the top of the movable seat 11;
the clamping unit 2 comprises an anti-falling sliding base 21 and an adaptive clamping lifter 22 vertically arranged at the top of the anti-falling sliding base 21 in a sliding manner;
The anti-falling sliding base 21 comprises a sliding carrier 211, an anti-falling baffle 212 and a jacking air cylinder 216, wherein the sliding carrier 211 is arranged on the outer surface of the moving base 11 in a sliding manner, a bidirectional screw rod 112 for driving the sliding carrier 211 to move is rotatably arranged in the moving base 11, the anti-falling baffle 212 is arranged on one side of the bottom end of the sliding carrier 211, the jacking air cylinder 216 is fixedly arranged on the top of the sliding carrier 211, and the jacking air cylinder 216 is in transmission connection with the anti-falling baffle 212;
The self-adaptive clamping lifter 22 comprises a lifting seat 221 fixedly installed at the top end of the lifting cylinder 216, a clamping mechanism 222 is installed in the lifting seat 221, the clamping mechanism 222 comprises a steel frame 2221 slidably arranged in the lifting seat 221, the front end of the steel frame 2221 is fixedly connected with a memory alloy plate 2222, a multi-shaft clamping cylinder 2224 is arranged on the inner side of the memory alloy plate 2222, and a plurality of output shafts of the multi-shaft clamping cylinder 2224 are movably hinged to the back surface of the memory alloy plate 2222.
The clamping mechanism 222 further comprises an anti-slip rubber plate 2223, a hinge seat 2227 and a connecting block 2228, wherein the anti-slip rubber plate 2223 is fixedly connected to the outer surface of the memory alloy plate 2222, the hinge seat 2227 is fixedly welded to the inner side of the memory alloy plate 2222, the connecting block 2228 is fixedly installed at the output end of the multi-shaft clamping cylinder 2224, and the connecting block 2228 is rotationally connected to the inner side of the hinge seat 2227.
The back fixed mounting of lift seat 221 has equipment shell 223, multiaxis centre gripping cylinder 2224 fixed mounting is in the inside of equipment shell 223, fixed mounting has support arm 227 between the interior survey middle part of memory alloy plate 2222 and the equipment shell 223, the inside fixed mounting of support arm 227 has pressure sensor 228, spacing spout 226 has all been seted up to the inner wall both sides of lift seat 221, the side integrated into one piece of steelframe 2221 has spacing slide 2226, spacing slide 2226 sliding connection is in spacing spout 226.
The anti-falling catch 212 comprises a wedge-shaped supporting plate 2121, a transmission rack 2122, a connecting arm 2123, a driving rack 2124, a driving gear 2125, a transmission shaft 2126 and a transmission gear 2127, wherein the wedge-shaped supporting plate 2121 is movably inserted into the inner bottom of the sliding carrier 211, the transmission rack 2122 is fixedly connected to the back of the wedge-shaped supporting plate 2121, the connecting arm 2123 is fixedly connected to the top ends of output shafts of two groups of jacking cylinders 216, the driving rack 2124 is fixedly connected to the bottom of the connecting arm 2123, the transmission shaft 2126 is rotatably connected to the inside of the sliding carrier 211, the driving gear 2125 and the transmission gear 2127 are fixedly sleeved on the outer surface of the transmission shaft 2126, the driving rack 2124 is meshed with the driving gear 2125, and the transmission gear 2127 is meshed with the transmission rack 2122.
The top of one end of the sliding carrier 211 is integrally provided with a stand column 213, a slot 214 is formed in the stand column 213, the end part of the lifting seat 221 is fixedly connected with an inserting block 224, the inserting block 224 is movably inserted into the slot 214, the side surface of the stand column 213 is fixedly welded with a sliding connecting piece 215, and the sliding connecting piece 215 is in threaded connection with the outer surface of the bidirectional screw rod 112.
One end of the movable seat 11 is fixedly provided with a servo motor 15, the output end of the servo motor 15 is fixedly connected with one end of a bidirectional screw rod 112, the outer wall of the movable seat 11 is provided with a guide chute 19, a sliding connecting piece 215 is slidably connected in the guide chute 19, the inner bottom of the movable seat 11 is fixedly provided with a steering motor 18, and the output end of the steering motor 18 is fixedly arranged with a steering wheel 12.
The vertical groove 225 has been seted up to the side of the inserted block 224, and the surface of multiaxis centre gripping cylinder 2224 and jacking cylinder 216 is all fixed mounting has intake pipe 2225, and the intake pipe 2225 runs through vertical groove 225 and sliding connection spare 215, and the surface fixed mounting who removes seat 11 has the boost cylinder 14, and the output of boost cylinder 14 is connected with four-way solenoid valve 17, and four-way solenoid valve 17 fixed mounting is in the inside that removes seat 11, and intake pipe 2225 is connected with four-way solenoid valve 17.
The top of jacking cylinder 216 is fixed mounting plate 217, and mounting plate 217 passes through the bottom of bolt fixed mounting in lifting seat 221, and the outside of sliding carrier 211 rotates and is connected with supporting roller 218.
The top of the movable seat 11 is fixedly provided with a protective cover 110, the top of the protective cover 110 is fixedly provided with an electric rotating bracket 111, and the laser radar 16 is arranged on the top of the electric rotating bracket 111.
When the device is used, the travelling wheel 13 and the steering wheel 12 in the travelling unit 1 are positioned and moved by the laser radar 16, so that the travelling unit 1 drives the clamping unit 2 to move to a position opposite to the sliver can and then to move to one end close to the sliver can, and the sliver can is positioned in the middle of the clamping unit 2, and the whole device is in a state shown in fig. 1;
At this time, the servo motor 15 is started at first, the bidirectional screw rod 112 is driven to rotate, so that the sliding bearing seats 211 at two sides move towards the middle, finally, the memory alloy plates 2222 at two opposite sides of the two groups of sliding bearing seats 211 are propped against the side surface of the sliver can, at this time, clamping force is determined according to the numerical value of the pressure sensor 228, when the clamping pressure displayed by the pressure sensor 228 reaches a preset value, the four-way electromagnetic valve 17 is started, the booster cylinder 14 is communicated with the multi-shaft clamping cylinders 2224 at two sides through the two groups of air inlet pipes 2225 above, then the booster cylinder 14 is used for inflating the multi-shaft clamping cylinders 2224, at this time, the output shafts of the multi-shaft clamping cylinders 2224 extend outwards, the memory alloy plates 2222 are driven to bend through the hinge seats 2227, so that the memory alloy plates 2222 can be extruded with the sliver can realize multi-point extrusion through the hinge seats 2227, and the anti-slip rubber plate 2223 can be self-adaptively clamped according to the appearance and the size of the sliver can, and the static force can be improved through increasing the contact area, and the effect is better;
Then the four-way electromagnetic valve 17 closes the two groups of air inlet pipes 2225 above, so that the two groups of multi-shaft clamping cylinders 2224 keep internal pressure, then the other two interfaces of the four-way electromagnetic valve 17 are opened, so that the pressurizing cylinder 14 pressurizes the interiors of the jacking cylinders 216 at the two sides through the air inlet pipes 2225, at the moment, the output ends of the jacking cylinders 216 move upwards, the lifting seat 221 is pushed to slide upwards along the slots 214, so that the clamping mechanisms 222 at the two sides clamp the sliver can, then the sliver can is lifted upwards, at the moment, the sliver can is suspended, and the clamping unit 2 is movably supported by the supporting rollers 218 at the two sides, so that toppling caused by jolt and emergency braking in the moving process is avoided;
and along with the continuous rising of the output end of the jacking cylinder 216, the driving rack 2124 is driven to move upwards through the connecting arm 2123, the driving rack 2124 drives the driving gear 2125 to rotate, at the moment, the transmission shaft 2126 synchronously drives the transmission gear 2127 to rotate, so that the transmission rack 2122 slides outwards, the wedge-shaped supporting plate 2121 is inserted to the bottom of the sliver can, and therefore an additional supporting effect is provided for the sliver can from below, and the situation that the carrying is overweight or the outer wall of the sliver can is too smooth to cause sliding in the moving process is avoided;
At this time, the sliver can is clamped and lifted, then the traveling wheel 13 and the steering wheel 12 are positioned by using the laser radar 16, the traveling unit 1 pulls the clamping unit 2 to move to the target position, at this time, the output shaft of the jacking cylinder 216 descends, so that the clamping mechanism 222 moves downwards, meanwhile, the wedge-shaped supporting plate 2121 contracts from the bottom of the sliver can to the two sides to the inside of the sliding carrier 211, finally, the bottom end of the sliver can is contacted with the ground, at this time, the output shaft of the multi-shaft clamping cylinder 2224 contracts, the memory alloy plate 2222 is deformed and restored, then the servo motor 15 reverses, so that the two groups of clamping units 2 are spread, at this time, the traveling unit 1 pulls the clamping unit 2 to move away from the outer surface of the sliver can, and the next group of sliver can carrying operation is performed.
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (9)

1.一种纺织车间用的物料搬运机器人,包括行走单元(1)和安装在行走单元(1)侧面的夹持单元(2),其特征在于,所述行走单元(1)包括移动座(11)和安装于移动座(11)底部的行走轮(13)和转向轮(12),所述移动座(11)的顶部安装有激光雷达(16);1. A material handling robot for a textile workshop, comprising a walking unit (1) and a clamping unit (2) mounted on the side of the walking unit (1), characterized in that the walking unit (1) comprises a moving seat (11) and a walking wheel (13) and a steering wheel (12) mounted on the bottom of the moving seat (11), and a laser radar (16) is mounted on the top of the moving seat (11); 所述夹持单元(2)包括防坠滑动底座(21)和竖向滑动设置在防坠滑动底座(21)顶部的自适应夹持升降件(22);The clamping unit (2) comprises an anti-falling sliding base (21) and an adaptive clamping lifting member (22) vertically slidably arranged on the top of the anti-falling sliding base (21); 所述防坠滑动底座(21)包括滑动载座(211)、防坠挡件(212)和顶升气缸(216),所述滑动载座(211)滑动设置在移动座(11)的外表面,且移动座(11)的内部转动设置有用于驱动滑动载座(211)进行移动的双向丝杆(112),所述防坠挡件(212)安装在滑动载座(211)的底端一侧,所述顶升气缸(216)固定安装在滑动载座(211)顶部,且顶升气缸(216)与防坠挡件(212)传动连接;The anti-falling sliding base (21) comprises a sliding carrier (211), an anti-falling stopper (212) and a lifting cylinder (216); the sliding carrier (211) is slidably arranged on the outer surface of the moving seat (11), and a bidirectional screw rod (112) is rotatably arranged inside the moving seat (11) for driving the sliding carrier (211) to move; the anti-falling stopper (212) is installed on one side of the bottom end of the sliding carrier (211); the lifting cylinder (216) is fixedly installed on the top of the sliding carrier (211), and the lifting cylinder (216) is transmission-connected to the anti-falling stopper (212); 所述自适应夹持升降件(22)包括固定安装在顶升气缸(216)顶端的升降座(221),所述升降座(221)的内部安装有夹持机构(222),所述夹持机构(222)包括滑动设置在升降座(221)内部的钢架(2221),所述钢架(2221)的前端固定连接有记忆合金板(2222),所述记忆合金板(2222)的内侧设置有多轴夹持气缸(2224),所述多轴夹持气缸(2224)的多个输出轴均活动铰接在记忆合金板(2222)的背面;The adaptive clamping lifting member (22) comprises a lifting seat (221) fixedly mounted on the top of a lifting cylinder (216); a clamping mechanism (222) is mounted inside the lifting seat (221); the clamping mechanism (222) comprises a steel frame (2221) slidably mounted inside the lifting seat (221); a memory alloy plate (2222) is fixedly connected to the front end of the steel frame (2221); a multi-axis clamping cylinder (2224) is mounted on the inner side of the memory alloy plate (2222); and a plurality of output shafts of the multi-axis clamping cylinder (2224) are all movably hinged on the back side of the memory alloy plate (2222); 所述夹持机构(222)还包括防滑橡胶板(2223)、铰接座(2227)和连接块(2228),所述防滑橡胶板(2223)固定连接在记忆合金板(2222)的外表面,所述铰接座(2227)固定焊接在记忆合金板(2222)的内侧,所述连接块(2228)固定安装在多轴夹持气缸(2224)的输出端,且连接块(2228)转动连接在铰接座(2227)的内部。The clamping mechanism (222) further comprises an anti-skid rubber plate (2223), an articulated seat (2227) and a connecting block (2228); the anti-skid rubber plate (2223) is fixedly connected to the outer surface of the memory alloy plate (2222); the articulated seat (2227) is fixedly welded to the inner side of the memory alloy plate (2222); the connecting block (2228) is fixedly mounted on the output end of the multi-axis clamping cylinder (2224), and the connecting block (2228) is rotatably connected to the inside of the articulated seat (2227). 2.根据权利要求1所述的一种纺织车间用的物料搬运机器人,其特征在于:所述升降座(221)的背面固定安装有设备壳(223),所述多轴夹持气缸(2224)固定安装在设备壳(223)的内部,所述记忆合金板(2222)的内测中部与设备壳(223)之间固定安装有支撑臂(227),所述支撑臂(227)的内部固定安装有压力传感器(228),所述升降座(221)的内壁两侧均开设有限位滑槽(226),所述钢架(2221)的侧面一体成型有限位滑条(2226),所述限位滑条(2226)滑动连接在限位滑槽(226)中。2. A material handling robot for a textile workshop according to claim 1, characterized in that: a device shell (223) is fixedly installed on the back of the lifting seat (221), the multi-axis clamping cylinder (2224) is fixedly installed inside the device shell (223), a support arm (227) is fixedly installed between the inner middle part of the memory alloy plate (2222) and the device shell (223), a pressure sensor (228) is fixedly installed inside the support arm (227), both sides of the inner wall of the lifting seat (221) are provided with limit slide grooves (226), and the side of the steel frame (2221) is integrally formed with a limit slide bar (2226), and the limit slide bar (2226) is slidably connected in the limit slide groove (226). 3.根据权利要求1所述的一种纺织车间用的物料搬运机器人,其特征在于:所述防坠挡件(212)包括楔形支撑板(2121)、传动齿条(2122)、连接臂(2123)、驱动齿条(2124)、驱动齿轮(2125)、传动轴(2126)和传动齿轮(2127),所述楔形支撑板(2121)活动插接在滑动载座(211)的内底部,所述传动齿条(2122)固定连接在楔形支撑板(2121)的背面,所述连接臂(2123)固定连接在两组顶升气缸(216)的输出轴顶端,所述驱动齿条(2124)固定连接在连接臂(2123)的底部,所述传动轴(2126)转动连接在滑动载座(211)的内部,所述驱动齿轮(2125)和传动齿轮(2127)均固定套接在传动轴(2126)的外表面,所述驱动齿条(2124)与驱动齿轮(2125)相啮合,所述传动齿轮(2127)与传动齿条(2122)相啮合。3. A material handling robot for a textile workshop according to claim 1, characterized in that: the anti-falling block (212) includes a wedge-shaped support plate (2121), a transmission rack (2122), a connecting arm (2123), a driving rack (2124), a driving gear (2125), a transmission shaft (2126) and a transmission gear (2127), the wedge-shaped support plate (2121) is movably plugged into the inner bottom of the sliding carrier (211), the transmission rack (2122) is fixedly connected to the back side of the wedge-shaped support plate (2121), and the The connecting arm (2123) is fixedly connected to the top ends of the output shafts of the two groups of lifting cylinders (216); the driving rack (2124) is fixedly connected to the bottom of the connecting arm (2123); the transmission shaft (2126) is rotatably connected to the inside of the sliding carrier (211); the driving gear (2125) and the transmission gear (2127) are both fixedly sleeved on the outer surface of the transmission shaft (2126); the driving rack (2124) is meshed with the driving gear (2125); and the transmission gear (2127) is meshed with the transmission rack (2122). 4.根据权利要求1所述的一种纺织车间用的物料搬运机器人,其特征在于:所述滑动载座(211)的一端顶部一体成型有立柱(213),所述立柱(213)的内部开设有插槽(214),所述升降座(221)的端部固定连接有插块(224),所述插块(224)活动插接在插槽(214)中,所述立柱(213)的侧面固定焊接有滑动连接件(215),所述滑动连接件(215)螺纹连接在双向丝杆(112)的外表面。4. A material handling robot for a textile workshop according to claim 1, characterized in that: a column (213) is integrally formed on the top of one end of the sliding carrier (211), a slot (214) is opened inside the column (213), an insert block (224) is fixedly connected to the end of the lifting seat (221), and the insert block (224) is movably inserted in the slot (214), and a sliding connector (215) is fixedly welded on the side of the column (213), and the sliding connector (215) is threadedly connected to the outer surface of the bidirectional screw rod (112). 5.根据权利要求4所述的一种纺织车间用的物料搬运机器人,其特征在于:所述移动座(11)的一端固定安装有伺服电机(15),所述伺服电机(15)的输出端与双向丝杆(112)一端固定连接,所述移动座(11)的外壁开设有导向滑槽(19),所述滑动连接件(215)滑动连接在导向滑槽(19)中,所述移动座(11)的内底部固定安装有转向电机(18),所述转向电机(18)的输出端与转向轮(12)固定安装。5. A material handling robot for a textile workshop according to claim 4, characterized in that: a servo motor (15) is fixedly installed at one end of the moving seat (11), the output end of the servo motor (15) is fixedly connected to one end of a bidirectional screw rod (112), a guide groove (19) is provided on the outer wall of the moving seat (11), the sliding connection member (215) is slidably connected in the guide groove (19), a steering motor (18) is fixedly installed at the inner bottom of the moving seat (11), and the output end of the steering motor (18) is fixedly installed to the steering wheel (12). 6.根据权利要求5所述的一种纺织车间用的物料搬运机器人,其特征在于:所述插块(224)的侧面开设有竖槽(225),所述多轴夹持气缸(2224)和顶升气缸(216)的外表面均固定安装有进气管(2225),所述进气管(2225)贯穿竖槽(225)和滑动连接件(215),所述移动座(11)的外表面固定安装有增压气缸(14),所述增压气缸(14)的输出端连接有四通电磁阀(17),所述四通电磁阀(17)固定安装在移动座(11)的内部,所述进气管(2225)与四通电磁阀(17)相连接。6. A material handling robot for a textile workshop according to claim 5, characterized in that: a vertical groove (225) is provided on the side of the plug block (224), an air intake pipe (2225) is fixedly installed on the outer surfaces of the multi-axis clamping cylinder (2224) and the lifting cylinder (216), and the air intake pipe (2225) passes through the vertical groove (225) and the sliding connection (215), a boost cylinder (14) is fixedly installed on the outer surface of the moving seat (11), an output end of the boost cylinder (14) is connected to a four-way solenoid valve (17), and the four-way solenoid valve (17) is fixedly installed inside the moving seat (11), and the air intake pipe (2225) is connected to the four-way solenoid valve (17). 7.根据权利要求3所述的一种纺织车间用的物料搬运机器人,其特征在于:所述顶升气缸(216)的顶部固定安装有安装板(217),所述安装板(217)通过螺栓固定安装在升降座(221)的底部,所述滑动载座(211)的外侧转动连接有支撑滚轮(218)。7. A material handling robot for a textile workshop according to claim 3, characterized in that: a mounting plate (217) is fixedly installed on the top of the lifting cylinder (216), and the mounting plate (217) is fixedly installed on the bottom of the lifting seat (221) by bolts, and a supporting roller (218) is rotatably connected to the outer side of the sliding carrier (211). 8.根据权利要求1所述的一种纺织车间用的物料搬运机器人,其特征在于:所述移动座(11)的顶部固定安装有防护盖(110),所述防护盖(110)的顶部固定安装有电动旋转支架(111),所述激光雷达(16)安装在电动旋转支架(111)的顶部。8. A material handling robot for a textile workshop according to claim 1, characterized in that a protective cover (110) is fixedly installed on the top of the moving seat (11), an electric rotating bracket (111) is fixedly installed on the top of the protective cover (110), and the laser radar (16) is installed on the top of the electric rotating bracket (111). 9.根据权利要求1-8任一项所述的一种纺织车间用的物料搬运机器人的使用方法,其特征在于,包括以下步骤:9. The method for using a material handling robot for a textile workshop according to any one of claims 1 to 8, characterized in that it comprises the following steps: S1、定位,行走单元(1)中的行走轮(13)和转向轮(12)利用激光雷达(16)进行定位移动,使得棉条桶处于夹持单元(2)的中部;S1, positioning, the travel wheels (13) and the steering wheels (12) in the travel unit (1) are positioned and moved using a laser radar (16) so that the sliver barrel is located in the middle of the clamping unit (2); S2、夹持,伺服电机(15)启动,使得防滑橡胶板(2223)与棉条桶侧面相抵,增压气缸(14)向多轴夹持气缸(2224)内部充气,使得记忆合金板(2222)与防滑橡胶板(2223)自适应棉条桶的外形和尺寸进行贴合夹持;S2, clamping, the servo motor (15) is started, so that the anti-skid rubber plate (2223) is pressed against the side of the sliver barrel, and the booster cylinder (14) inflates air into the multi-axis clamping cylinder (2224), so that the memory alloy plate (2222) and the anti-skid rubber plate (2223) are adapted to the shape and size of the sliver barrel for clamping; S3、提升,增压气缸(14)向顶升气缸(216)内部增压,顶升气缸(216)的输出端向上移动,将棉条桶向上抬升,同时顶升气缸(216)通过连接臂(2123)带动驱动齿条(2124)向上移动,使得楔形支撑板(2121)插至棉条桶的底部进行辅助支撑;S3, lifting, the boost cylinder (14) increases the pressure inside the lifting cylinder (216), and the output end of the lifting cylinder (216) moves upward, lifting the sliver barrel upward, and at the same time, the lifting cylinder (216) drives the driving rack (2124) to move upward through the connecting arm (2123), so that the wedge-shaped support plate (2121) is inserted into the bottom of the sliver barrel for auxiliary support; S4、搬运,行走单元(1)利用激光雷达(16)进行定位,行走单元(1)牵引夹持单元(2)移动至目标位置,顶升气缸(216)输出轴下降,楔形支撑板(2121)向两侧收缩,多轴夹持气缸(2224)输出轴收缩,伺服电机(15)逆转,使得棉条桶落地,两组夹持单元(2)撑开,此时行走单元(1)牵引夹持单元(2)从棉条桶外表面移开,完成搬运。S4, transporting, the walking unit (1) uses the laser radar (16) for positioning, the walking unit (1) pulls the clamping unit (2) to move to the target position, the output shaft of the lifting cylinder (216) descends, the wedge-shaped support plate (2121) shrinks to both sides, the output shaft of the multi-axis clamping cylinder (2224) shrinks, and the servo motor (15) reverses, so that the sliver barrel falls to the ground, and the two sets of clamping units (2) are opened. At this time, the walking unit (1) pulls the clamping unit (2) away from the outer surface of the sliver barrel, completing the transport.
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