CN118832609A - Material handling robot for textile workshop and application method thereof - Google Patents
Material handling robot for textile workshop and application method thereof Download PDFInfo
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- 239000004753 textile Substances 0.000 title claims abstract description 27
- 239000000463 material Substances 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims abstract description 17
- 229910001285 shape-memory alloy Inorganic materials 0.000 claims abstract description 29
- 230000005540 biological transmission Effects 0.000 claims description 32
- 230000002457 bidirectional effect Effects 0.000 claims description 12
- 230000007246 mechanism Effects 0.000 claims description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 230000001681 protective effect Effects 0.000 claims description 7
- 230000003044 adaptive effect Effects 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 3
- 238000005007 materials handling Methods 0.000 claims 9
- 230000000903 blocking effect Effects 0.000 claims 3
- 229920000742 Cotton Polymers 0.000 claims 2
- 238000003466 welding Methods 0.000 claims 2
- 230000003068 static effect Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 230000005484 gravity Effects 0.000 description 3
- 239000000969 carrier Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
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Abstract
本发明公开一种纺织车间用的物料搬运机器人及其使用方法,涉及纺织搬运机器人领域。该纺织车间用的物料搬运机器人及其使用方法,包括行走单元和安装在行走单元侧面的夹持单元,行走单元包括移动座和、行走轮和转向轮,移动座的顶部安装有激光雷达。该纺织车间用的物料搬运机器人及其使用方法,伺服电机启动,使得记忆合金板与棉条桶侧面相抵,然后增压气缸向多轴夹持气缸内部充气,使得记忆合金板与防滑橡胶板弯折贴合夹持于棉条桶外壁,增压气缸向顶升气缸内充气,使得棉条桶上升,同时楔形支撑板插至棉条桶底部支撑,从增大接触面提升静摩擦力和底部支撑提供额外支撑力两方面来确保棉条桶搬运过程中不会发生滑落情况。
The present invention discloses a material handling robot for a textile workshop and a method for using the same, and relates to the field of textile handling robots. The material handling robot for a textile workshop and the method for using the same comprise a walking unit and a clamping unit installed on the side of the walking unit, wherein the walking unit comprises a moving seat, a walking wheel and a steering wheel, and a laser radar is installed on the top of the moving seat. The material handling robot for a textile workshop and the method for using the same, the servo motor is started, so that the memory alloy plate is against the side of the sliver barrel, and then the booster cylinder inflates the inside of the multi-axis clamping cylinder, so that the memory alloy plate and the anti-skid rubber plate are bent and fitted to the outer wall of the sliver barrel, the booster cylinder inflates the lifting cylinder, so that the sliver barrel rises, and at the same time, the wedge-shaped support plate is inserted into the bottom support of the sliver barrel, so as to ensure that the sliver barrel will not slip during the handling process from two aspects: increasing the contact surface to enhance the static friction and providing additional support force for the bottom support.
Description
技术领域Technical Field
本发明涉及纺织搬运机器人技术领域,具体为一种纺织车间用的物料搬运机器人及其使用方法。The invention relates to the technical field of textile handling robots, and in particular to a material handling robot for a textile workshop and a use method thereof.
背景技术Background Art
在现代化的纺织车间内,通常将一些简单费力的作业交由机器人来完成,而其中,对于棉条桶进行保运过程中,通常是交由专门的智能搬运机器人进行搬运,此类搬运机器人主要包含一个移动底座和安装在移动底座上的机械抱手,利用激光和工业相机实现检测定位,然后利用机械抱手对棉条桶进行抱持,然后提升高度后,进行搬运。In modern textile workshops, some simple and laborious tasks are usually completed by robots. Among them, the transportation of sliver barrels is usually carried out by special intelligent handling robots. Such handling robots mainly include a mobile base and a mechanical arm installed on the mobile base. It uses lasers and industrial cameras to achieve detection and positioning, and then uses the mechanical arm to hold the sliver barrel, and then lifts it for transportation.
而在实际使用过程中,由于机械抱手处于悬空状态,若棉条桶的内部物料重量较大时,在搬运过程中,一旦遇到颠簸或紧急制动,会导致整个智能机器人出现翻倒情况,同时受到材料特性影响,长期搬运会使得机械抱手出现下垂变形,而现有公开专利CN217801666U中介绍了一种适用于狭小空间的搬运机器人,该专利所公开的此类搬运机器人通过两侧设置支撑轮,能够有效防止此类情况出现;In actual use, since the mechanical gripper is in a suspended state, if the weight of the internal material of the sliver barrel is large, once it encounters bumps or emergency braking during the handling process, the entire intelligent robot will overturn. At the same time, due to the influence of material properties, long-term handling will cause the mechanical gripper to sag and deform. The existing patent CN217801666U introduces a handling robot suitable for a small space. The handling robot disclosed in the patent can effectively prevent such a situation by arranging support wheels on both sides.
但是在实际应用研究中发现,该专利中的搬运机器人通过两个抱紧装置将棉条桶抱在弧形的让位槽中进行夹持固定,然而在应对不同尺寸和非标准圆形棉条桶时,抱持的接触点较少,不能有效夹持,移动过程中棉条桶会因为重力发生下滑,甚至是直接与地面接触的情况,导致无法完成搬运作业,为此特提供一种纺织车间用的物料搬运机器人及其使用方法已经诶巨额上述问题。However, in actual application research, it was found that the handling robot in the patent holds the sliver barrel in the arc-shaped give way groove for clamping and fixing by two clamping devices. However, when dealing with sliver barrels of different sizes and non-standard round shapes, there are fewer holding contact points and it cannot be clamped effectively. During the movement, the sliver barrel will slide down due to gravity and even directly contact the ground, resulting in the inability to complete the handling operation. For this purpose, a material handling robot for a textile workshop and a method of using the same have been provided to solve the above-mentioned problems.
发明内容Summary of the invention
针对现有技术的不足,本发明提供了一种纺织车间用的物料搬运机器人及其使用方法,解决了公开专利CN217801666U中的搬运机器人在应对不同尺寸和非标准圆形棉条桶时,抱持的接触点较少,不能有效夹持,移动过程中棉条桶会因为重力发生下滑,甚至是直接与地面接触的情况,导致无法完成搬运作业的问题。In view of the deficiencies in the prior art, the present invention provides a material handling robot for a textile workshop and a method of using the same, which solves the problem that the handling robot in the patent publication CN217801666U has fewer contact points when handling sliver barrels of different sizes and non-standard round shapes, and cannot effectively clamp the sliver barrels. During the movement, the sliver barrels may slide down due to gravity or even directly contact the ground, resulting in the inability to complete the handling operation.
为实现以上目的,本发明通过以下技术方案予以实现:一种纺织车间用的物料搬运机器人,包括行走单元和安装在行走单元侧面的夹持单元,所述行走单元包括移动座和安装于移动座底部的行走轮和转向轮,所述移动座的顶部安装有激光雷达;To achieve the above objectives, the present invention is implemented through the following technical solutions: A material handling robot for a textile workshop, comprising a walking unit and a clamping unit installed on the side of the walking unit, the walking unit comprising a moving seat and walking wheels and steering wheels installed at the bottom of the moving seat, and a laser radar is installed on the top of the moving seat;
所述夹持单元包括防坠滑动底座和竖向滑动设置在防坠滑动底座顶部的自适应夹持升降件;The clamping unit comprises an anti-falling sliding base and an adaptive clamping lifting member vertically slidably arranged on the top of the anti-falling sliding base;
所述防坠滑动底座包括滑动载座、防坠挡件和顶升气缸,所述滑动载座滑动设置在移动座的外表面,且移动座的内部转动设置有用于驱动滑动载座进行移动的双向丝杆,所述防坠挡件安装在滑动载座的底端一侧,所述顶升气缸固定安装在滑动载座顶部,且顶升气缸与防坠挡件传动连接;The anti-falling sliding base includes a sliding carrier, an anti-falling stopper and a lifting cylinder. The sliding carrier is slidably arranged on the outer surface of the moving seat, and a bidirectional screw rod for driving the sliding carrier to move is rotatably arranged inside the moving seat. The anti-falling stopper is installed on one side of the bottom end of the sliding carrier, and the lifting cylinder is fixedly installed on the top of the sliding carrier, and the lifting cylinder is transmission-connected to the anti-falling stopper.
所述自适应夹持升降件包括固定安装在顶升气缸顶端的升降座,所述升降座的内部安装有夹持机构,所述夹持机构包括滑动设置在升降座内部的钢架,所述钢架的前端固定连接有记忆合金板,所述记忆合金板的内侧设置有多轴夹持气缸,所述多轴夹持气缸的多个输出轴均活动铰接在记忆合金板的背面。The adaptive clamping lifting member includes a lifting seat fixedly installed on the top of the lifting cylinder, a clamping mechanism is installed inside the lifting seat, and the clamping mechanism includes a steel frame slidably arranged inside the lifting seat, a memory alloy plate is fixedly connected to the front end of the steel frame, a multi-axis clamping cylinder is arranged on the inner side of the memory alloy plate, and multiple output shafts of the multi-axis clamping cylinder are all movably hinged on the back side of the memory alloy plate.
优选的,所述夹持机构还包括防滑橡胶板、铰接座和连接块,所述防滑橡胶板固定连接在记忆合金板的外表面,所述铰接座固定焊接在记忆合金板的内侧,所述连接块固定安装在多轴夹持气缸的输出端,且连接块转动连接在铰接座的内部。Preferably, the clamping mechanism also includes an anti-slip rubber plate, an articulated seat and a connecting block, the anti-slip rubber plate is fixedly connected to the outer surface of the memory alloy plate, the articulated seat is fixedly welded to the inner side of the memory alloy plate, the connecting block is fixedly installed at the output end of the multi-axis clamping cylinder, and the connecting block is rotatably connected to the inside of the articulated seat.
优选的,所述升降座的背面固定安装有设备壳,所述多轴夹持气缸固定安装在设备壳的内部,所述记忆合金板的内测中部与设备壳之间固定安装有支撑臂,所述支撑臂的内部固定安装有压力传感器,所述升降座的内壁两侧均开设有限位滑槽,所述钢架的侧面一体成型有限位滑条,所述限位滑条滑动连接在限位滑槽中。Preferably, a device shell is fixedly installed on the back of the lifting seat, the multi-axis clamping cylinder is fixedly installed inside the device shell, a support arm is fixedly installed between the inner middle part of the memory alloy plate and the device shell, a pressure sensor is fixedly installed inside the support arm, limiting slide grooves are provided on both sides of the inner wall of the lifting seat, and a limiting slide bar is integrally formed on the side of the steel frame, and the limiting slide bar is slidably connected in the limiting slide groove.
优选的,所述防坠挡件包括楔形支撑板、传动齿条、连接臂、驱动齿条、驱动齿轮、传动轴和传动齿轮,所述楔形支撑板活动插接在滑动载座的内底部,所述传动齿条固定连接在楔形支撑板的背面,所述连接臂固定连接在两组顶升气缸的输出轴顶端,所述驱动齿条固定连接在连接臂的底部,所述传动轴转动连接在滑动载座的内部,所述驱动齿轮和传动齿轮均固定套接在传动轴的外表面,所述驱动齿条与驱动齿轮相啮合,所述传动齿轮与传动齿条相啮合。Preferably, the anti-fall stopper includes a wedge-shaped support plate, a transmission rack, a connecting arm, a driving rack, a driving gear, a transmission shaft and a transmission gear. The wedge-shaped support plate is movably inserted in the inner bottom of the sliding carrier, the transmission rack is fixedly connected to the back side of the wedge-shaped support plate, the connecting arm is fixedly connected to the top of the output shaft of the two groups of lifting cylinders, the driving rack is fixedly connected to the bottom of the connecting arm, the transmission shaft is rotatably connected to the inside of the sliding carrier, the driving gear and the transmission gear are both fixedly sleeved on the outer surface of the transmission shaft, the driving rack is meshed with the driving gear, and the transmission gear is meshed with the transmission rack.
优选的,所述滑动载座的一端顶部一体成型有立柱,所述立柱的内部开设有插槽,所述升降座的端部固定连接有插块,所述插块活动插接在插槽中,所述立柱的侧面固定焊接有滑动连接件,所述滑动连接件螺纹连接在双向丝杆的外表面。Preferably, a column is integrally formed on the top of one end of the sliding carrier, a slot is opened inside the column, an insert block is fixedly connected to the end of the lifting seat, the insert block is movably inserted in the slot, a sliding connector is fixedly welded on the side of the column, and the sliding connector is threadedly connected to the outer surface of the bidirectional screw rod.
优选的,所述移动座的一端固定安装有伺服电机,所述伺服电机的输出端与双向丝杆一端固定连接,所述移动座的外壁开设有导向滑槽,所述滑动连接件滑动连接在导向滑槽中,所述移动座的内底部固定安装有转向电机,所述转向电机的输出端与转向轮固定安装。Preferably, a servo motor is fixedly mounted on one end of the movable seat, the output end of the servo motor is fixedly connected to one end of the bidirectional screw rod, a guide groove is provided on the outer wall of the movable seat, the sliding connection is slidably connected in the guide groove, a steering motor is fixedly mounted on the inner bottom of the movable seat, and the output end of the steering motor is fixedly mounted to the steering wheel.
优选的,所述插块的侧面开设有竖槽,所述多轴夹持气缸和顶升气缸的外表面均固定安装有进气管,所述进气管贯穿竖槽和滑动连接件,所述移动座的外表面固定安装有增压气缸,所述增压气缸的输出端连接有四通电磁阀,所述四通电磁阀固定安装在移动座的内部,所述进气管与四通电磁阀相连接。Preferably, a vertical groove is provided on the side of the plug block, and an air intake pipe is fixedly installed on the outer surfaces of the multi-axis clamping cylinder and the lifting cylinder, and the air intake pipe passes through the vertical groove and the sliding connection. A boosting cylinder is fixedly installed on the outer surface of the movable seat, and the output end of the boosting cylinder is connected to a four-way solenoid valve, and the four-way solenoid valve is fixedly installed inside the movable seat, and the air intake pipe is connected to the four-way solenoid valve.
优选的,所述顶升气缸的顶部固定安装有安装板,所述安装板通过螺栓固定安装在升降座的底部,所述滑动载座的外侧转动连接有支撑滚轮。Preferably, a mounting plate is fixedly mounted on the top of the lifting cylinder, and the mounting plate is fixedly mounted on the bottom of the lifting seat by bolts, and a supporting roller is rotatably connected to the outer side of the sliding carrier.
优选的,所述移动座的顶部固定安装有防护盖,所述防护盖的顶部固定安装有电动旋转支架,所述激光雷达安装在电动旋转支架的顶部。Preferably, a protective cover is fixedly installed on the top of the movable seat, an electric rotating bracket is fixedly installed on the top of the protective cover, and the laser radar is installed on the top of the electric rotating bracket.
优选的,一种纺织车间用的物料搬运机器人的使用方法,包括以下步骤:Preferably, a method for using a material handling robot for a textile workshop comprises the following steps:
S1、定位,行走单元中的行走轮和转向轮利用激光雷达进行定位移动,使得棉条桶处于夹持单元的中部;S1, positioning, the travel wheels and steering wheels in the travel unit are positioned and moved using laser radar so that the sliver barrel is in the middle of the clamping unit;
S2、夹持,伺服电机启动,使得防滑橡胶板与棉条桶侧面相抵,增压气缸向多轴夹持气缸内部充气,使得记忆合金板与防滑橡胶板自适应棉条桶的外形和尺寸进行贴合夹持;S2, clamping, the servo motor is started, so that the anti-skid rubber plate is against the side of the sliver barrel, and the booster cylinder inflates the multi-axis clamping cylinder so that the memory alloy plate and the anti-skid rubber plate are adapted to the shape and size of the sliver barrel for clamping;
S3、提升,增压气缸向顶升气缸内部增压,顶升气缸的输出端向上移动,将棉条桶向上抬升,同时顶升气缸通过连接臂带动驱动齿条向上移动,使得楔形支撑板插至棉条桶的底部进行辅助支撑;S3, lifting, the booster cylinder increases the pressure inside the jacking cylinder, and the output end of the jacking cylinder moves upward to lift the sliver barrel upward. At the same time, the jacking cylinder drives the driving rack to move upward through the connecting arm, so that the wedge-shaped support plate is inserted into the bottom of the sliver barrel for auxiliary support;
S4、搬运,行走单元利用激光雷达进行定位,行走单元牵引夹持单元移动至目标位置,顶升气缸输出轴下降,楔形支撑板向两侧收缩,多轴夹持气缸输出轴收缩,伺服电机逆转,使得棉条桶落地,两组夹持单元撑开,此时行走单元牵引夹持单元从棉条桶外表面移开,完成搬运。S4, transportation, the walking unit uses laser radar for positioning, the walking unit pulls the clamping unit to move to the target position, the output shaft of the lifting cylinder descends, the wedge-shaped support plate shrinks to both sides, the output shaft of the multi-axis clamping cylinder shrinks, and the servo motor reverses, so that the sliver barrel falls to the ground, and the two sets of clamping units are opened. At this time, the walking unit pulls the clamping unit away from the outer surface of the sliver barrel to complete the transportation.
本发明公开了一种纺织车间用的物料搬运机器人及其使用方法,其具备的有益效果如下:The present invention discloses a material handling robot for a textile workshop and a method for using the same, which has the following beneficial effects:
1、该纺织车间用的物料搬运机器人及其使用方法,伺服电机启动,带动双向丝杆旋转,使得滑动载座向中部移动,记忆合金板与棉条桶侧面相抵,此时根据压力传感器的数值来确定夹持力度,当压力传感器显示的夹持压力达到预设值时,四通电磁阀启动,增压气缸向多轴夹持气缸内部充气,此时多轴夹持气缸的输出轴向外伸出,通过多个铰接座使得记忆合金板进行弯折,从而使得防滑橡胶板能够自适应棉条桶的外形和尺寸进行贴合夹持,通过增大接触面积来提升静摩擦力,防滑效果更佳。1. The material handling robot used in the textile workshop and the method of using the same, the servo motor is started, driving the bidirectional screw to rotate, so that the sliding carrier moves toward the middle, and the memory alloy plate is against the side of the sliver barrel. At this time, the clamping force is determined according to the value of the pressure sensor. When the clamping pressure displayed by the pressure sensor reaches the preset value, the four-way solenoid valve is started, and the booster cylinder inflates the multi-axis clamping cylinder. At this time, the output shaft of the multi-axis clamping cylinder extends outward, and the memory alloy plate is bent through a plurality of articulated seats, so that the anti-slip rubber plate can adapt to the shape and size of the sliver barrel for fitting and clamping, and the static friction is increased by increasing the contact area, and the anti-slip effect is better.
2、该纺织车间用的物料搬运机器人及其使用方法,增压气缸通过进气管向两侧的顶升气缸内部增压,此时顶升气缸的输出端向上移动,使得升降座将棉条桶夹持住向上抬升,使得棉条桶悬空,同时通过连接臂带动驱动齿条向上移动,使得楔形支撑板插至棉条桶的底部,以此从下方对棉条桶提供额外的支撑效果,避免载物过重或者是棉条桶外壁过于光滑导致移动过程中发生下滑的情况。2. The material handling robot used in the textile workshop and the method of using the same, the booster cylinder increases the pressure inside the lifting cylinders on both sides through the air intake pipe. At this time, the output end of the lifting cylinder moves upward, so that the lifting seat clamps the sliver barrel and lifts it upward, so that the sliver barrel is suspended in the air. At the same time, the driving rack is driven upward by the connecting arm, so that the wedge-shaped support plate is inserted into the bottom of the sliver barrel, thereby providing additional support for the sliver barrel from below, avoiding the situation where the sliver barrel slides down during movement due to excessive load or too smooth outer wall of the sliver barrel.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为本发明整体顶部结构示意图;FIG1 is a schematic diagram of the overall top structure of the present invention;
图2为本发明整体底部结构示意图;FIG2 is a schematic diagram of the overall bottom structure of the present invention;
图3为本发明行走单元与夹持单元外表面结构爆炸图;FIG3 is an exploded view of the outer surface structure of the walking unit and the clamping unit of the present invention;
图4为本发明行走单元内部结构爆炸图;FIG4 is an exploded view of the internal structure of the walking unit of the present invention;
图5为本发明加持单元外表面结构示意图;FIG5 is a schematic diagram of the outer surface structure of the supporting unit of the present invention;
图6为本发明升降座外表面结构示意图;FIG6 is a schematic diagram of the outer surface structure of the lifting seat of the present invention;
图7为本发明升降座内部结构剖视图;FIG7 is a cross-sectional view of the internal structure of the lifting seat of the present invention;
图8为本发明滑动载座外表面结构示意图;FIG8 is a schematic diagram of the outer surface structure of the sliding carrier of the present invention;
图9为本发明滑动载座内部结构剖视图。FIG. 9 is a cross-sectional view of the internal structure of the sliding carrier of the present invention.
图中:1、行走单元;11、移动座;12、转向轮;13、行走轮;14、增压气缸;15、伺服电机;16、激光雷达;17、四通电磁阀;18、转向电机;19、导向滑槽;110、防护盖;111、电动旋转支架;112、双向丝杆;2、夹持单元;21、防坠滑动底座;211、滑动载座;212、防坠挡件;2121、楔形支撑板;2122、传动齿条;2123、连接臂;2124、驱动齿条;2125、驱动齿轮;2126、传动轴;2127、传动齿轮;213、立柱;214、插槽;215、滑动连接件;216、顶升气缸;217、安装板;218、支撑滚轮;22、自适应夹持升降件;221、升降座;222、夹持机构;2221、钢架;2222、记忆合金板;2223、防滑橡胶板;2224、多轴夹持气缸;2225、进气管;2226、限位滑条;2227、铰接座;2228、连接块;223、设备壳;224、插块;225、竖槽;226、限位滑槽;227、支撑臂;228、压力传感器。In the figure: 1. Travel unit; 11. Moving seat; 12. Steering wheel; 13. Travel wheel; 14. Boosting cylinder; 15. Servo motor; 16. Laser radar; 17. Four-way solenoid valve; 18. Steering motor; 19. Guide slide; 110. Protective cover; 111. Electric rotating bracket; 112. Bidirectional screw rod; 2. Clamping unit; 21. Anti-fall sliding base; 211. Sliding carrier; 212. Anti-fall stopper; 2121. Wedge-shaped support plate; 2122. Transmission rack; 2123. Connecting arm; 2124. Driving rack; 2125. Driving gear; 2126. Transmission shaft; 2127. Transmission Gear; 213, column; 214, slot; 215, sliding connector; 216, lifting cylinder; 217, mounting plate; 218, support roller; 22, adaptive clamping lifting member; 221, lifting seat; 222, clamping mechanism; 2221, steel frame; 2222, memory alloy plate; 2223, anti-skid rubber plate; 2224, multi-axis clamping cylinder; 2225, air intake pipe; 2226, limit slide; 2227, articulated seat; 2228, connecting block; 223, equipment shell; 224, plug block; 225, vertical slot; 226, limit slide; 227, support arm; 228, pressure sensor.
具体实施方式DETAILED DESCRIPTION
为使本发明实施例的目的、技术方案和优点更加清楚,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
本申请实施例通过提供一种纺织车间用的物料搬运机器人及其使用方法,解决了公开专利CN217801666U中的搬运机器人在应对不同尺寸和非标准圆形棉条桶时,抱持的接触点较少,不能有效夹持,移动过程中棉条桶会因为重力发生下滑,甚至是直接与地面接触的情况,导致无法完成搬运作业的问题。The embodiment of the present application provides a material handling robot for a textile workshop and a method of using the same, thereby solving the problem that the handling robot in the patent publication CN217801666U has fewer contact points when handling tampon barrels of different sizes and non-standard round shapes, cannot effectively clamp the tampon barrels, and the tampon barrels may slide down due to gravity during movement or even come into direct contact with the ground, making it impossible to complete the handling operation.
为了更好的理解上述技术方案,下面将结合说明书附图以及具体的实施方式对上述技术方案进行详细的说明。In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
本发明实施例公开一种纺织车间用的物料搬运机器人及其使用方法。The embodiment of the invention discloses a material handling robot for a textile workshop and a use method thereof.
根据附图1-9所示,包括行走单元1和安装在行走单元1侧面的夹持单元2,行走单元1包括移动座11和安装于移动座11底部的行走轮13和转向轮12,移动座11的顶部安装有激光雷达16;As shown in Figures 1-9, it includes a walking unit 1 and a clamping unit 2 installed on the side of the walking unit 1. The walking unit 1 includes a moving base 11 and a walking wheel 13 and a steering wheel 12 installed at the bottom of the moving base 11. A laser radar 16 is installed on the top of the moving base 11.
夹持单元2包括防坠滑动底座21和竖向滑动设置在防坠滑动底座21顶部的自适应夹持升降件22;The clamping unit 2 includes an anti-falling sliding base 21 and an adaptive clamping lifting member 22 vertically slidably arranged on the top of the anti-falling sliding base 21;
防坠滑动底座21包括滑动载座211、防坠挡件212和顶升气缸216,滑动载座211滑动设置在移动座11的外表面,且移动座11的内部转动设置有用于驱动滑动载座211进行移动的双向丝杆112,防坠挡件212安装在滑动载座211的底端一侧,顶升气缸216固定安装在滑动载座211顶部,且顶升气缸216与防坠挡件212传动连接;The anti-falling sliding base 21 includes a sliding carrier 211, an anti-falling stopper 212 and a lifting cylinder 216. The sliding carrier 211 is slidably arranged on the outer surface of the moving base 11, and the moving base 11 is internally rotatably provided with a bidirectional screw rod 112 for driving the sliding carrier 211 to move. The anti-falling stopper 212 is installed on one side of the bottom end of the sliding carrier 211. The lifting cylinder 216 is fixedly installed on the top of the sliding carrier 211, and the lifting cylinder 216 is transmission-connected to the anti-falling stopper 212.
自适应夹持升降件22包括固定安装在顶升气缸216顶端的升降座221,升降座221的内部安装有夹持机构222,夹持机构222包括滑动设置在升降座221内部的钢架2221,钢架2221的前端固定连接有记忆合金板2222,记忆合金板2222的内侧设置有多轴夹持气缸2224,多轴夹持气缸2224的多个输出轴均活动铰接在记忆合金板2222的背面。The adaptive clamping lifting member 22 includes a lifting seat 221 fixedly installed on the top of the lifting cylinder 216, and a clamping mechanism 222 is installed inside the lifting seat 221. The clamping mechanism 222 includes a steel frame 2221 slidably set inside the lifting seat 221, and a memory alloy plate 2222 is fixedly connected to the front end of the steel frame 2221. A multi-axis clamping cylinder 2224 is arranged on the inner side of the memory alloy plate 2222, and multiple output shafts of the multi-axis clamping cylinder 2224 are all movably hinged on the back side of the memory alloy plate 2222.
夹持机构222还包括防滑橡胶板2223、铰接座2227和连接块2228,防滑橡胶板2223固定连接在记忆合金板2222的外表面,铰接座2227固定焊接在记忆合金板2222的内侧,连接块2228固定安装在多轴夹持气缸2224的输出端,且连接块2228转动连接在铰接座2227的内部。The clamping mechanism 222 also includes an anti-slip rubber plate 2223, an articulated seat 2227 and a connecting block 2228. The anti-slip rubber plate 2223 is fixedly connected to the outer surface of the memory alloy plate 2222, the articulated seat 2227 is fixedly welded to the inner side of the memory alloy plate 2222, the connecting block 2228 is fixedly installed at the output end of the multi-axis clamping cylinder 2224, and the connecting block 2228 is rotatably connected to the inside of the articulated seat 2227.
升降座221的背面固定安装有设备壳223,多轴夹持气缸2224固定安装在设备壳223的内部,记忆合金板2222的内测中部与设备壳223之间固定安装有支撑臂227,支撑臂227的内部固定安装有压力传感器228,升降座221的内壁两侧均开设有限位滑槽226,钢架2221的侧面一体成型有限位滑条2226,限位滑条2226滑动连接在限位滑槽226中。A device shell 223 is fixedly installed on the back of the lifting seat 221, and a multi-axis clamping cylinder 2224 is fixedly installed inside the device shell 223. A support arm 227 is fixedly installed between the inner middle part of the memory alloy plate 2222 and the device shell 223. A pressure sensor 228 is fixedly installed inside the support arm 227. Limiting grooves 226 are provided on both sides of the inner wall of the lifting seat 221, and a limiting slide bar 2226 is integrally formed on the side of the steel frame 2221, and the limiting slide bar 2226 is slidably connected in the limiting slide groove 226.
防坠挡件212包括楔形支撑板2121、传动齿条2122、连接臂2123、驱动齿条2124、驱动齿轮2125、传动轴2126和传动齿轮2127,楔形支撑板2121活动插接在滑动载座211的内底部,传动齿条2122固定连接在楔形支撑板2121的背面,连接臂2123固定连接在两组顶升气缸216的输出轴顶端,驱动齿条2124固定连接在连接臂2123的底部,传动轴2126转动连接在滑动载座211的内部,驱动齿轮2125和传动齿轮2127均固定套接在传动轴2126的外表面,驱动齿条2124与驱动齿轮2125相啮合,传动齿轮2127与传动齿条2122相啮合。The anti-fall stopper 212 includes a wedge-shaped support plate 2121, a transmission rack 2122, a connecting arm 2123, a driving rack 2124, a driving gear 2125, a transmission shaft 2126 and a transmission gear 2127. The wedge-shaped support plate 2121 is movably inserted into the inner bottom of the sliding carrier 211, the transmission rack 2122 is fixedly connected to the back side of the wedge-shaped support plate 2121, the connecting arm 2123 is fixedly connected to the top of the output shaft of the two groups of lifting cylinders 216, the driving rack 2124 is fixedly connected to the bottom of the connecting arm 2123, the transmission shaft 2126 is rotatably connected to the inside of the sliding carrier 211, the driving gear 2125 and the transmission gear 2127 are both fixedly sleeved on the outer surface of the transmission shaft 2126, the driving rack 2124 is meshed with the driving gear 2125, and the transmission gear 2127 is meshed with the transmission rack 2122.
滑动载座211的一端顶部一体成型有立柱213,立柱213的内部开设有插槽214,升降座221的端部固定连接有插块224,插块224活动插接在插槽214中,立柱213的侧面固定焊接有滑动连接件215,滑动连接件215螺纹连接在双向丝杆112的外表面。A column 213 is integrally formed on the top of one end of the sliding carrier 211, and a slot 214 is opened inside the column 213. An insert block 224 is fixedly connected to the end of the lifting seat 221, and the insert block 224 is movably inserted in the slot 214. A sliding connector 215 is fixedly welded on the side of the column 213, and the sliding connector 215 is threadedly connected to the outer surface of the bidirectional screw rod 112.
移动座11的一端固定安装有伺服电机15,伺服电机15的输出端与双向丝杆112一端固定连接,移动座11的外壁开设有导向滑槽19,滑动连接件215滑动连接在导向滑槽19中,移动座11的内底部固定安装有转向电机18,转向电机18的输出端与转向轮12固定安装。A servo motor 15 is fixedly installed at one end of the moving seat 11, and the output end of the servo motor 15 is fixedly connected to one end of the bidirectional screw rod 112. A guide groove 19 is opened on the outer wall of the moving seat 11, and the sliding connection member 215 is slidably connected in the guide groove 19. A steering motor 18 is fixedly installed on the inner bottom of the moving seat 11, and the output end of the steering motor 18 is fixedly installed on the steering wheel 12.
插块224的侧面开设有竖槽225,多轴夹持气缸2224和顶升气缸216的外表面均固定安装有进气管2225,进气管2225贯穿竖槽225和滑动连接件215,移动座11的外表面固定安装有增压气缸14,增压气缸14的输出端连接有四通电磁阀17,四通电磁阀17固定安装在移动座11的内部,进气管2225与四通电磁阀17相连接。A vertical groove 225 is provided on the side of the plug block 224, and an air intake pipe 2225 is fixedly installed on the outer surfaces of the multi-axis clamping cylinder 2224 and the lifting cylinder 216. The air intake pipe 2225 passes through the vertical groove 225 and the sliding connector 215. A boost cylinder 14 is fixedly installed on the outer surface of the moving seat 11, and the output end of the boost cylinder 14 is connected to a four-way solenoid valve 17. The four-way solenoid valve 17 is fixedly installed inside the moving seat 11, and the air intake pipe 2225 is connected to the four-way solenoid valve 17.
顶升气缸216的顶部固定安装有安装板217,安装板217通过螺栓固定安装在升降座221的底部,滑动载座211的外侧转动连接有支撑滚轮218。A mounting plate 217 is fixedly mounted on the top of the lifting cylinder 216 , and the mounting plate 217 is fixedly mounted on the bottom of the lifting seat 221 by bolts. A supporting roller 218 is rotatably connected to the outer side of the sliding carrier 211 .
移动座11的顶部固定安装有防护盖110,防护盖110的顶部固定安装有电动旋转支架111,激光雷达16安装在电动旋转支架111的顶部。A protective cover 110 is fixedly installed on the top of the moving seat 11 , an electric rotating bracket 111 is fixedly installed on the top of the protective cover 110 , and the laser radar 16 is installed on the top of the electric rotating bracket 111 .
工作原理;该装置在使用时,行走单元1中的行走轮13和转向轮12利用激光雷达16进行定位移动,从而使得行走单元1带动夹持单元2移动至正对棉条桶的位置,然后向靠近棉条桶一端移动,使得棉条桶处于夹持单元2的中部,此时整体呈现图1所示状态;Working principle: When the device is in use, the walking wheel 13 and the steering wheel 12 in the walking unit 1 are positioned and moved using the laser radar 16, so that the walking unit 1 drives the clamping unit 2 to move to a position facing the sliver barrel, and then moves toward one end of the sliver barrel, so that the sliver barrel is in the middle of the clamping unit 2, and the whole presents the state shown in Figure 1;
此时伺服电机15首先启动,带动双向丝杆112旋转,使得两侧的滑动载座211向中部移动,最终使得两组滑动载座211相对一侧的记忆合金板2222与棉条桶侧面相抵,此时根据压力传感器228的数值来确定夹持力度,当压力传感器228显示的夹持压力达到预设值时,四通电磁阀17启动,使得增压气缸14通过上方两组进气管2225与两侧的多轴夹持气缸2224进行连通,然后通过增压气缸14向多轴夹持气缸2224内部充气,此时多轴夹持气缸2224的输出轴向外伸出,通过多个铰接座2227带动记忆合金板2222发生弯折,使得记忆合金板2222通过多个铰接座2227与棉条桶实现多点挤压,从而使得防滑橡胶板2223能够自适应棉条桶的外形和尺寸进行贴合夹持,通过增大接触面积来提升静摩擦力,防滑效果更佳;At this time, the servo motor 15 is first started, driving the bidirectional screw rod 112 to rotate, so that the sliding carriers 211 on both sides move toward the middle, and finally the memory alloy plates 2222 on the opposite sides of the two sets of sliding carriers 211 are against the side of the sliver barrel. At this time, the clamping force is determined according to the value of the pressure sensor 228. When the clamping pressure displayed by the pressure sensor 228 reaches the preset value, the four-way solenoid valve 17 is started, so that the boost cylinder 14 is connected to the multi-axis clamping cylinders 222 on both sides through the two sets of air intake pipes 2225 above. 4 is connected, and then the multi-axis clamping cylinder 2224 is inflated through the booster cylinder 14. At this time, the output shaft of the multi-axis clamping cylinder 2224 extends outward, and the memory alloy plate 2222 is driven to bend through the multiple hinge seats 2227, so that the memory alloy plate 2222 and the sliver barrel are squeezed at multiple points through the multiple hinge seats 2227, so that the anti-skid rubber plate 2223 can adapt to the shape and size of the sliver barrel for clamping, and the static friction is improved by increasing the contact area, and the anti-skid effect is better;
然后四通电磁阀17将上方两组进气管2225关闭,使得两组多轴夹持气缸2224保持内部压力,然后四通电磁阀17另外两个接口打开,使得增压气缸14通过进气管2225向两侧的顶升气缸216内部增压,此时顶升气缸216的输出端向上移动,推动升降座221沿着插槽214向上滑动,使得两侧的夹持机构222将棉条桶夹持住,然后向上抬升,此时棉条桶悬空,夹持单元2利用两侧的支撑滚轮218进行移动支撑,避免在移动过程中因为颠簸和紧急制动而发生倾倒;Then the four-way solenoid valve 17 closes the two groups of air inlet pipes 2225 above, so that the two groups of multi-axis clamping cylinders 2224 maintain internal pressure, and then the other two interfaces of the four-way solenoid valve 17 are opened, so that the boost cylinder 14 increases pressure to the inside of the lifting cylinders 216 on both sides through the air inlet pipes 2225. At this time, the output end of the lifting cylinder 216 moves upward, pushing the lifting seat 221 to slide upward along the slot 214, so that the clamping mechanisms 222 on both sides clamp the sliver barrel and then lift it upward. At this time, the sliver barrel is suspended in the air, and the clamping unit 2 uses the support rollers 218 on both sides for mobile support to avoid tipping due to bumps and emergency braking during movement;
并且随着顶升气缸216的输出端不断上升,通过连接臂2123带动驱动齿条2124向上移动,驱动齿条2124带动驱动齿轮2125旋转,此时传动轴2126同步带动传动齿轮2127旋转,从而使得传动齿条2122向外滑动,使得楔形支撑板2121插至棉条桶的底部,以此从下方对棉条桶提供额外的支撑效果,避免载物过重或者是棉条桶外壁过于光滑导致移动过程中发生下滑的情况;As the output end of the lifting cylinder 216 continues to rise, the driving rack 2124 is driven to move upward through the connecting arm 2123, and the driving rack 2124 drives the driving gear 2125 to rotate. At this time, the transmission shaft 2126 synchronously drives the transmission gear 2127 to rotate, so that the transmission rack 2122 slides outward, so that the wedge-shaped support plate 2121 is inserted to the bottom of the sliver barrel, thereby providing additional support for the sliver barrel from below, and preventing the sliver barrel from sliding down during movement due to excessive load or too smooth outer wall of the sliver barrel;
此时棉条桶完成夹持提升,然后行走轮13和转向轮12利用激光雷达16进行定位,使得行走单元1牵引夹持单元2进行移动至目标位置,此时顶升气缸216输出轴下降,使得夹持机构222向下移动,同时楔形支撑板2121从棉条桶底部向两侧收缩至滑动载座211内部,最终使得棉条桶底端与地面接触,此时多轴夹持气缸2224输出轴收缩,使得记忆合金板2222形变复原,然后伺服电机15逆转,使得两组夹持单元2撑开,此时行走单元1牵引夹持单元2从棉条桶外表面移开,进行下一组棉条桶搬运作业。At this time, the tampons are clamped and lifted, and then the walking wheels 13 and the steering wheels 12 are positioned using the laser radar 16, so that the walking unit 1 pulls the clamping unit 2 to move to the target position. At this time, the output shaft of the lifting cylinder 216 drops, causing the clamping mechanism 222 to move downward, and at the same time, the wedge-shaped support plate 2121 shrinks from the bottom of the tampons to both sides to the inside of the sliding carrier 211, and finally makes the bottom end of the tampons contact the ground. At this time, the output shaft of the multi-axis clamping cylinder 2224 shrinks, causing the memory alloy plate 2222 to recover its deformation, and then the servo motor 15 reverses, causing the two groups of clamping units 2 to open. At this time, the walking unit 1 pulls the clamping unit 2 away from the outer surface of the tampons to carry the next group of tampons.
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims (10)
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