CN118832596A - Control method of robot - Google Patents

Control method of robot Download PDF

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Publication number
CN118832596A
CN118832596A CN202411234874.3A CN202411234874A CN118832596A CN 118832596 A CN118832596 A CN 118832596A CN 202411234874 A CN202411234874 A CN 202411234874A CN 118832596 A CN118832596 A CN 118832596A
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Prior art keywords
joint
acceleration
total
arm
screw rod
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Chinese (zh)
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刘荣翔
经琦
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Gree Electric Appliances Inc of Zhuhai
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Gree Electric Appliances Inc of Zhuhai
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Priority to CN202411234874.3A priority Critical patent/CN118832596A/en
Publication of CN118832596A publication Critical patent/CN118832596A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1656Programme controls characterised by programming, planning systems for manipulators
    • B25J9/1664Programme controls characterised by programming, planning systems for manipulators characterised by motion, path, trajectory planning

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)

Abstract

本发明提供一种机器人的控制方法,其包括:检测步骤,检测机器人的大臂长度L1,小臂长度L2,第一关节处设置第一电机,以驱动所述大臂绕着所述第一关节转动,所述第二关节处设置第二电机,以驱动所述小臂绕着所述第二关节转动,所述小臂的末端处连接丝杆组件,检测计算所述丝杆组件的当前线加速度a;判断步骤,判断a最大时其与aMAX之间的关系,其中aMAX为考虑丝杆寿命情况下的丝杆末端最大线加速度;控制步骤,如果a>aMAX,则控制降速,下降比例为Ka;若a≤aMAX,则维持当前状态。根据本发明能避免长期使用和丝杆出现弯曲甚至折断的情况后出现,保证机器人丝杆可靠稳定的运行,提高其使用寿命。

The present invention provides a control method for a robot, which comprises: a detection step, detecting the robot's arm length L1, arm length L2, a first motor is arranged at the first joint to drive the arm to rotate around the first joint, a second motor is arranged at the second joint to drive the arm to rotate around the second joint, a screw assembly is connected at the end of the arm, and the current linear acceleration a total of the screw assembly is detected and calculated; a judgment step, judging the relationship between a total and a MAX when a total is maximum, wherein a MAX is the maximum linear acceleration of the screw end under the condition of considering the life of the screw; a control step, if a total >a MAX , then control the speed reduction, and the reduction ratio is Ka; if a total≤a MAX , then maintain the current state. According to the present invention, the situation that the screw is bent or even broken after long-term use can be avoided, and the reliable and stable operation of the robot screw is guaranteed, and its service life is increased.

Description

一种机器人的控制方法A robot control method

技术领域Technical Field

本发明涉及机器人技术领域,具体涉及一种机器人的控制方法。The present invention relates to the technical field of robots, and in particular to a control method of a robot.

背景技术Background Art

SCARA机器人,包括机器人第一关节与第二关节,第一关节、第二关节运动时,对于运动过程规划中关节的姿态、速度和加速度不同,会对第一关节和第二关节的电机带来不同的负载压力,对于第一第二关节的加速度通常需要考虑电机能够输出的转矩以及过载情况、或者减速机能够承受的最大转矩。scara末端的丝杆,会在水平转动时承受较大的水平方向的力。在机器人第一二关节进行较大加速度的运动时,会对丝杆产生较大的弯矩和剪切力,当超过其承受极限时会降低丝杆的使用寿命,严重时导致丝杆弯曲甚至折断。The SCARA robot includes the first joint and the second joint of the robot. When the first joint and the second joint move, the different postures, speeds and accelerations of the joints in the motion process planning will bring different load pressures to the motors of the first joint and the second joint. For the acceleration of the first and second joints, it is usually necessary to consider the torque that the motor can output and the overload situation, or the maximum torque that the reducer can withstand. The screw at the end of the scara will be subjected to a large horizontal force when rotating horizontally. When the first and second joints of the robot move with a large acceleration, a large bending moment and shear force will be generated on the screw. When it exceeds its bearing limit, the service life of the screw will be reduced. In severe cases, the screw will bend or even break.

申请号为202310582214.3(专利号为CN116572226A)的专利公开了一种在结构上使用可伸缩耗能缓冲装置,保证丝杆组件结构安全的方法。申请号为202223256026.1(专利号为CN219006064U)的专利公开了一种使用多组电磁缓冲部件,使用磁极的吸引和互斥调整游隙与压迫强度,来保护丝杆。以上两种均是通过结构件来吸能或减少压迫强度的专利设计。Patent application number 202310582214.3 (patent number CN116572226A) discloses a method of using a retractable energy-absorbing buffer device on the structure to ensure the safety of the screw assembly structure. Patent application number 202223256026.1 (patent number CN219006064U) discloses a method of using multiple sets of electromagnetic buffer components to adjust the clearance and compression strength by using the attraction and mutual repulsion of magnetic poles to protect the screw. Both of the above are patented designs that absorb energy or reduce compression strength through structural parts.

但是其均存在SCARA机器人在水平方向上运动时存在较大的运动加速度,导致丝杆承受过大的径向载荷而导致丝杆寿命下降的问题。However, they all have the problem that the SCARA robot has a large movement acceleration when moving in the horizontal direction, which causes the lead screw to bear an excessive radial load and thus reduces the life of the lead screw.

由于现有技术中的SCARA机器人在水平方向上运动时存在较大的运动加速度,导致丝杆承受过大的径向载荷而导致丝杆寿命下降等技术问题,因此本发明研究设计出一种机器人的控制方法。Since the SCARA robot in the prior art has a large motion acceleration when moving in the horizontal direction, which causes the screw rod to bear too large radial load and thus reduces the life of the screw rod, the present invention studies and designs a control method for the robot.

发明内容Summary of the invention

因此,本发明要解决的技术问题在于克服现有技术中的SCARA机器人在水平方向运动时存在较大的运动加速度,导致丝杆承受过大的径向载荷而导致丝杆寿命下降的缺陷,从而提供一种机器人的控制方法。Therefore, the technical problem to be solved by the present invention is to overcome the defect in the prior art that the SCARA robot has a large movement acceleration when moving in the horizontal direction, which causes the screw rod to bear excessive radial load and reduces the life of the screw rod, thereby providing a control method for the robot.

为了解决上述问题,本发明提供一种机器人的控制方法,其包括:In order to solve the above problems, the present invention provides a robot control method, which comprises:

检测步骤,检测机器人的大臂长度L1,小臂长度L2,第一关节处设置第一电机,以驱动所述大臂绕着所述第一关节转动,所述第二关节处设置第二电机,以驱动所述小臂绕着所述第二关节转动,所述小臂的末端处连接丝杆组件,检测计算所述丝杆组件的当前线加速度aA detection step, detecting the length L1 of the robot's upper arm and the length L2 of its lower arm, providing a first motor at the first joint to drive the upper arm to rotate around the first joint, providing a second motor at the second joint to drive the lower arm to rotate around the second joint, connecting a lead screw assembly at the end of the lower arm, and detecting and calculating a total current linear acceleration of the lead screw assembly;

判断步骤,判断a最大时其与aMAX之间的关系,其中aMAX为考虑丝杆寿命情况下的丝杆末端最大线加速度;A determination step, determining the relationship between a total and a MAX when a is at a maximum, wherein a MAX is the maximum linear acceleration of the end of the screw rod in consideration of the life of the screw rod;

控制步骤,如果a>aMAX,则控制降速,下降比例为Ka;若a≤aMAX,则维持当前状态。Control steps: if a total > a MAX , control the speed to decrease, and the decrease ratio is Ka; if a totala MAX , maintain the current state.

在一些实施方式中,In some embodiments,

所述控制步骤,控制并控制A1'=Ka·A1,A2'=Ka·A2,其中A1为所述第一关节的当前角加速度,所述A2为所述第二关节的当前角加速度,A1’为所述第一关节的目标角加速度,所述A2’为所述第二关节的目标角加速度。The control step controls And control A1'= Ka ·A1, A2'= Ka ·A2, wherein A1 is the current angular acceleration of the first joint, A2 is the current angular acceleration of the second joint, A1' is the target angular acceleration of the first joint, and A2' is the target angular acceleration of the second joint.

在一些实施方式中,In some embodiments,

所述控制步骤,所述第一关节单独运动时所述丝杆组件的当前线加速度aL=L·A1,所述第二关节单独运动时所述丝杆组件的当前线加速度a2=L2·A2,在所述小臂和所述大臂共同所在的平面内,所述丝杆组件的+的方向与小臂的长度延伸方向垂直,L为所述小臂和所述大臂所围成的三角形的另一条边的长度,的方向与所述另一条边的延伸方向垂直。In the control step, when the first joint moves alone, the current linear acceleration of the screw assembly is a L = L·A 1 , and when the second joint moves alone, the current linear acceleration of the screw assembly is a 2 = L 2 ·A 2 . In the plane where the forearm and the upper arm are located, the linear acceleration of the screw assembly is The direction of + is perpendicular to the length extension direction of the forearm, and L is the length of the other side of the triangle formed by the forearm and the upper arm. The direction of the other side is perpendicular to the extension direction of the other side.

在一些实施方式中,In some embodiments,

所述丝杆组件的线加速度a通过以下公式计算得出: The linear acceleration a of the screw assembly is calculated by the following formula:

在一些实施方式中,In some embodiments,

所述控制步骤,第一关节单独运动时所述丝杆组件的目标线加速度aL’=L·A1’,第二关节单独运动时所述丝杆组件的当前线加速度a2’=L2·A2’,所述丝杆组件的目标线加速度为a’,便有aL'=Ka·aL,a2'=Ka·a2,a'=Ka·a=aMAXIn the control step, when the first joint moves alone, the target linear acceleration of the screw assembly is a L '=L·A 1 ', when the second joint moves alone, the current linear acceleration of the screw assembly is a 2 '=L 2 ·A 2 ', and the target linear acceleration of the screw assembly is a total ', so a L '=K a ·a L , a 2 '=K a ·a 2 , a total '=K a ·a total =a MAX .

在一些实施方式中,In some embodiments,

在所述小臂和所述大臂共同所在的平面内,所述小臂与所述大臂之间形成锐角,在a为最大时计算得出该位置处的锐角的度数为θ2In the plane where the lower arm and the upper arm are located, an acute angle is formed between the lower arm and the upper arm. When a is always the maximum, the degree of the acute angle at this position is calculated to be θ 2 .

在一些实施方式中,In some embodiments,

所述小臂与所述大臂之间夹设的角度为钝角,所述大臂的延长线与所述小臂之间夹设所述θ2The angle between the small arm and the large arm is an obtuse angle, and θ 2 is sandwiched between the extension line of the large arm and the small arm.

在一些实施方式中,In some embodiments,

所述控制步骤,重新进行关节运动规划,控制时间缩放,保证a缩放后最大加速度瞬间的角度仍然是θ2,即出现最大加速度的位置仍然位于θ2的位置处,保证不会出现在其他角度比a’还大的加速度,防止超出Z轴丝杆的最大承载载荷,防止末端加速度超过aMAXThe control step re-plans the joint motion and controls the time scaling to ensure that the angle of the maximum acceleration at the moment after a total is scaled is still θ 2 , that is, the position where the maximum acceleration occurs is still at the position of θ 2 , ensuring that there will be no acceleration greater than a total at other angles, preventing the maximum load of the Z-axis screw rod from being exceeded, and preventing the end acceleration from exceeding a MAX .

在一些实施方式中,In some embodiments,

若进行了运动规划后得出需要降低Ka倍加速度,则对时间进行倍缩放,则关节加速度A2'=Ka·A2,A1'=Ka·A1,且通过时间缩放的形式进行加速度的Ka倍调整后,整个规划的最大加速度为a'且仍然对应角度θ2If the motion planning shows that the acceleration needs to be reduced by a factor of Ka, then the time If the joint acceleration is scaled by times, A2'= Ka ·A2, A1'= Ka ·A1, and after the acceleration is adjusted by times Ka in the form of time scaling, the maximum acceleration of the entire plan is atotal ' and still corresponds to the angle θ 2 .

在一些实施方式中,In some embodiments,

原先运动规划的插补为2ms,即每间隔2ms发送一次插补点,即每间隔2ms发送一次位置信息;对时间进行0.5倍缩放,每经过2ms,发送原先间隔1ms的插补点,则整段规划中速度变为原先的0.5倍,加速度变为原先的0.5*0.5=0.25倍。The interpolation of the original motion plan is 2ms, that is, an interpolation point is sent every 2ms, that is, the position information is sent every 2ms; the time is scaled by 0.5 times, and the interpolation point with the original interval of 1ms is sent every 2ms. Then, the speed in the entire plan becomes 0.5 times the original, and the acceleration becomes 0.5*0.5=0.25 times the original.

本发明提供的一种机器人的控制方法具有如下有益效果:The robot control method provided by the present invention has the following beneficial effects:

本发明通过在机器人(优选SCARA机器人)的第一和第二关节的运动规划过程中的加速度与丝杆能够承受的最大的水平运动线加速度挂钩,保证最终运动过程中丝杆的收到的径向载荷小于其承受极限,来保证机器人使用过程中丝杆的寿命,避免长期使用和丝杆出现弯曲甚至折断的情况后出现,保证机器人丝杆可靠稳定的运行,提高其使用寿命。本发明还通过时间缩放的倍率调节方式完成对关节的重新规划,能够保证经过规划后的最大加速度为a'仍然对应角度θ2,保证不会出现在其他角度出现比a’还要大的加速度,防止超出Z轴丝杆的最大承载载荷,防止末端加速度超过aMAX,进一步保证机器人丝杆可靠稳定的运行,进一步提高其使用寿命。The present invention ensures the life of the screw rod during the use of the robot by linking the acceleration of the first and second joints of the robot (preferably a SCARA robot) during the motion planning process with the maximum horizontal motion line acceleration that the screw rod can withstand, thereby ensuring that the radial load received by the screw rod during the final motion process is less than its bearing limit, avoiding the bending or even breaking of the screw rod after long-term use, ensuring the reliable and stable operation of the robot screw rod, and improving its service life. The present invention also completes the re-planning of the joints through the time-scaling multiplier adjustment method, which can ensure that the maximum acceleration after planning is a total 'still corresponds to the angle θ 2 , ensuring that there will be no acceleration greater than a total 'at other angles, preventing the maximum load of the Z-axis screw rod from being exceeded, and preventing the terminal acceleration from exceeding a MAX , further ensuring the reliable and stable operation of the robot screw rod, and further improving its service life.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明的SCARA机器人的侧视结构图;Fig. 1 is a side structural diagram of a SCARA robot of the present invention;

图2是本发明的SCARA机器人的俯视结构图(上图为大臂与小臂垂直,下图为大臂与小臂平行);2 is a top view of the SCARA robot of the present invention (the upper figure shows that the upper arm is perpendicular to the lower arm, and the lower figure shows that the upper arm is parallel to the lower arm);

图3是本发明的SCARA机器人的俯视受力(力矩)分析简图;3 is a schematic diagram of a force (torque) analysis of a SCARA robot from a top view of the present invention;

图4是本发明的SCARA机器人的控制方法流程图。FIG. 4 is a flow chart of a control method of a SCARA robot according to the present invention.

附图标记表示为:The reference numerals are as follows:

1、第一关节;2、第二关节;3、丝杆组件;4、大臂;5、小臂。1. First joint; 2. Second joint; 3. Screw assembly; 4. Upper arm; 5. Lower arm.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and/or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and/or combinations thereof.

除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本发明的范围。同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。Unless otherwise specifically stated, the relative arrangement of the parts and steps described in these embodiments, numerical expressions and numerical values do not limit the scope of the present invention. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.

在本发明的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

此外,需要说明的是,使用“第一”、“第二”等词语来限定零部件,仅仅是为了便于对相应零部件进行区别,如没有另行声明,上述词语并没有特殊含义,因此不能理解为对本发明保护范围的限制。In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.

如图1-4所示,本发明提供了一种机器人的控制方法,其包括:As shown in FIGS. 1-4 , the present invention provides a robot control method, which includes:

检测步骤,检测机器人的大臂4长度L1,小臂5长度L2,第一关节1处设置第一电机,以驱动所述大臂4绕着所述第一关节1转动,所述第二关节2处设置第二电机,以驱动所述小臂5绕着所述第二关节2转动,所述小臂5的末端处连接丝杆组件3,检测和计算所述丝杆组件3的当前线加速度aA detection step, detecting a length L1 of the robot's upper arm 4 and a length L2 of the lower arm 5, setting a first motor at the first joint 1 to drive the upper arm 4 to rotate around the first joint 1, setting a second motor at the second joint 2 to drive the lower arm 5 to rotate around the second joint 2, connecting a lead screw assembly 3 at the end of the lower arm 5, detecting and calculating a total current linear acceleration of the lead screw assembly 3;

判断步骤,判断a最大时其与aMAX之间的关系,其中aMAX为考虑丝杆寿命情况下的丝杆组件3最大线加速度;A determination step, determining the relationship between a total and a MAX when a is at a maximum, wherein a MAX is the maximum linear acceleration of the screw assembly 3 taking into account the life of the screw;

控制步骤,如果a>aMAX,则控制降速,下降比例为Ka;若a≤aMAX,则维持当前状态。Control steps: if a total > a MAX , control the speed to decrease, and the decrease ratio is Ka; if a totala MAX , maintain the current state.

本发明通过在机器人(优选SCARA机器人)的第一和第二关节的运动规划过程中的加速度与丝杆能够承受的最大的水平运动线加速度挂钩,保证最终运动过程中丝杆的收到的径向载荷小于其承受极限,来保证机器人使用过程中丝杆的寿命,避免长期使用和丝杆出现弯曲甚至折断的情况后出现,保证机器人丝杆可靠稳定的运行,提高其使用寿命。The present invention ensures that the radial load received by the screw rod during the final movement is less than its bearing limit by linking the acceleration of the first and second joints of the robot (preferably a SCARA robot) during the motion planning process with the maximum horizontal motion line acceleration that the screw rod can withstand, thereby ensuring the life of the screw rod during the use of the robot, avoiding the bending or even breakage of the screw rod after long-term use, ensuring the reliable and stable operation of the robot screw rod and increasing its service life.

本发明是一种基于SCARA机器人丝杆寿命考虑的第一第二关节加速度约束方式,在进行第一关节第二关节的运动规划时,基于丝杆的结构强度同时考虑J3伸出长度来对第一第二关节的加速度进行比例下降,保证丝杆的使用寿命。The present invention is a first and second joint acceleration constraint method based on the life of the SCARA robot screw rod. When performing motion planning for the first and second joints, the acceleration of the first and second joints is proportionally reduced based on the structural strength of the screw rod and taking into account the extension length of J3 to ensure the service life of the screw rod.

本发明提出一种通过约束SCARA机器人第一关节和第二关节的加速度来保证丝杆寿命的方法。不同型号的丝杆在不同的配装条件其径向方向上会有不同的承受上限,在产品设计之初会有产品寿命需求,在完成丝杆部分的结构设计后,会对运动过程中丝杆受到的径向力有一定的限制。运动过程中丝杆的径向力主要来自于SCARA机器人第一关节和第二关节运动过程中产生的惯性力。根据丝杆径向载荷(惯性力)的承受极限,可以知道其在水平方向上运动所能承受的最大加速度,在第一第二关节运动规划的过程中,保证丝杆运动过程中的最大线加速度不超过其承受极限,即可保证其使用寿命。The present invention proposes a method for ensuring the life of the screw rod by constraining the acceleration of the first joint and the second joint of the SCARA robot. Different types of screw rods will have different bearing upper limits in the radial direction under different assembly conditions. At the beginning of product design, there will be product life requirements. After the structural design of the screw rod part is completed, there will be certain restrictions on the radial force received by the screw rod during the movement. The radial force of the screw rod during the movement mainly comes from the inertial force generated during the movement of the first joint and the second joint of the SCARA robot. According to the bearing limit of the radial load (inertial force) of the screw rod, it can be known that the maximum acceleration that it can withstand when moving in the horizontal direction. In the process of planning the movement of the first and second joints, it is ensured that the maximum linear acceleration during the movement of the screw rod does not exceed its bearing limit, so that its service life can be guaranteed.

在一些实施方式中,In some embodiments,

所述控制步骤,控制并控制A1'=Ka·A1,A2'=Ka·A2,其中A1为所述第一关节1的当前角加速度,所述A2为所述第二关节2的当前角加速度,A1’为所述第一关节1的目标角加速度,所述A2’为所述第二关节2的目标角加速度。The control step controls And control A1'= Ka ·A1, A2'= Ka ·A2, wherein A1 is the current angular acceleration of the first joint 1, A2 is the current angular acceleration of the second joint 2, A1' is the target angular acceleration of the first joint 1, and A2' is the target angular acceleration of the second joint 2.

这是本发明的进一步确定Ka的方式,通过将即能够将丝杆组件的最大线性加速度控制在aMAX以及以下,从而有效地保证机器人和丝杆组件在运行的过程中最大线加速度不会超过aMAX,同时将第一关节和第二关节处的电机的角加速度分别乘上系数Ka,即有效地实现控制,将两个关节的电机角加速度(角加速度可对应上电机转速)进行成倍地减小,即控制两个电机的转速减小,能够获得两个目标角加速度,实现控制丝杆组件的最大线加速度不会超过aMAX,保证丝杆组件可靠有效的运行,提高使用寿命。This is a further method of determining Ka according to the present invention, by That is, the maximum linear acceleration of the screw assembly can be controlled at or below a MAX , thereby effectively ensuring that the maximum linear acceleration of the robot and the screw assembly will not exceed a MAX during operation. At the same time, the angular accelerations of the motors at the first joint and the second joint are multiplied by the coefficient Ka , respectively, to effectively achieve control, and reduce the angular accelerations of the motors of the two joints (the angular accelerations may correspond to the motor speeds) by multiples, that is, control the speeds of the two motors to decrease, and obtain two target angular accelerations, thereby achieving control of the maximum linear acceleration of the screw assembly not exceeding a MAX , thereby ensuring reliable and effective operation of the screw assembly and increasing its service life.

在一些实施方式中,In some embodiments,

所述控制步骤,所述第一关节1单独运动时所述丝杆组件3的当前线加速度aL=L·A1,第二关节2单独运动时所述丝杆组件3的当前线加速度a2=L2·A2,在所述小臂5和所述大臂4共同所在的平面内,所述丝杆组件3的+的方向与小臂5的长度延伸方向垂直,L为所述小臂5和所述大臂4所围成的三角形的另一条边的长度,的方向与所述另一条边的延伸方向垂直。In the control step, when the first joint 1 moves alone, the current linear acceleration of the screw assembly 3 is a L = L·A 1 , and when the second joint 2 moves alone, the current linear acceleration of the screw assembly 3 is a 2 = L 2 ·A 2 . In the plane where the small arm 5 and the large arm 4 are located, the current linear acceleration of the screw assembly 3 is The direction of + is perpendicular to the length extension direction of the small arm 5, and L is the length of the other side of the triangle formed by the small arm 5 and the large arm 4. The direction of the other side is perpendicular to the extension direction of the other side.

这是本发明的两个关节处的线加速度与角加速度之间的对应关系,根据图3,丝杆组件在第一关节单独运动驱动时,其线加速度为第一关节的角加速度乘以第一关节与丝杆组件之间的力臂,但是丝杆组件位置处相对于第一关节的力臂应为L,L为小臂和大臂围成的三角形的另一条边的长度,因此便有aL=L·A1,而丝杠组件在第二关节单独运动驱动时,其线加速度为第二关节的角加速度乘以第二关节与丝杆组件之间的力臂,便有a2=L2·A2+的方向与小臂5的长度延伸方向垂直,的方向与所述另一条边的延伸方向垂直,二者的驱动丝杆组件转动的旋转受力分别与小臂和另一条边垂直。This is the correspondence between the linear acceleration and the angular acceleration at the two joints of the present invention. According to FIG3 , when the screw assembly is driven by the first joint alone, its linear acceleration is the angular acceleration of the first joint multiplied by the force arm between the first joint and the screw assembly. However, the force arm at the position of the screw assembly relative to the first joint should be L, where L is the length of the other side of the triangle formed by the forearm and the upper arm. Therefore, a L = L·A 1 . When the screw assembly is driven by the second joint alone, its linear acceleration is the angular acceleration of the second joint multiplied by the force arm between the second joint and the screw assembly. Therefore, a 2 = L 2 ·A 2 . The direction of + is perpendicular to the length extension direction of the forearm 5, The direction is perpendicular to the extension direction of the other side, and the rotational force of the driving screw assembly of the two is perpendicular to the small arm and the other side respectively.

在一些实施方式中,In some embodiments,

所述丝杆组件3的线加速度a通过以下公式计算得出: The linear acceleration a of the screw assembly 3 is calculated by the following formula:

本发明还通过能够有效计算得出丝杆组件的当前线加速度,而后将a与aMAX进行比较,判断是否超出aMAX,并控制是否进行降速,保证运行过程不会超过丝杆组件的强度范围,提高可靠性,提高其使用寿命。The present invention also It can effectively calculate the current linear acceleration of the screw assembly, and then compare a total with a MAX to determine whether it exceeds a MAX , and control whether to reduce the speed, to ensure that the operation process does not exceed the strength range of the screw assembly, improve reliability, and increase its service life.

在一些实施方式中,In some embodiments,

所述控制步骤,第一关节1单独运动时所述丝杆组件3的目标线加速度a’L=L·A1’,第二关节2单独运动时所述丝杆组件3的当前线加速度a’2=L2·A2’,所述丝杆组件3的目标线加速度为a’,便有aL'=Ka·aL,a2'=Ka·a2,a'=Ka·a=aMAXIn the control step, when the first joint 1 moves alone, the target linear acceleration of the screw assembly 3 is a'L =L· A1 ', when the second joint 2 moves alone, the current linear acceleration of the screw assembly 3 is a'2 = L2 · A2 ', and the target linear acceleration of the screw assembly 3 is atotal ', so aL '= Ka · aL , a2 '= Ka · a2 , atotal '=Ka · atotal = aMAX .

本发明还进一步通过目标角加速度能够计算得出目标线加速度,并且获得目标线加速度与当前线加速度之间的关系,以及丝杆目标总线加速度与当前目标线加速度之间的关系,从而满足机器人在运行过程中对于丝杆强度等寿命的要求,保证可靠稳定的运行,提高使用寿命。The present invention can further calculate the target linear acceleration through the target angular acceleration, and obtain the relationship between the target linear acceleration and the current linear acceleration, as well as the relationship between the screw target bus acceleration and the current target linear acceleration, thereby meeting the robot's requirements for the life of the screw strength during operation, ensuring reliable and stable operation and increasing the service life.

本发明应用于SCARA机器人的运动控制系统中,作用于降低第一关节、第二关节在运动规划中的最大加速度,确保在机器人运动过程中,丝杆受到的径向加速度在其承受范围内,使用过程中丝杆不会因为过大的径向载荷而导致丝杆的使用寿命降低。The present invention is applied to the motion control system of a SCARA robot, and acts to reduce the maximum acceleration of a first joint and a second joint in motion planning, thereby ensuring that the radial acceleration to which a screw rod is subjected is within its tolerance range during the motion of the robot, and that the service life of the screw rod is not reduced due to an excessive radial load during use.

根据丝杆型号考虑丝杆寿命的情况下会有丝杆末端最大线加速度的一个限制aMAX,如果原本的运动规划的关节角加速度A1、A2,对应的线加速度a超过了aMAX,则将第一关节和第二关节的加速度进行一个比例下降。下降比例约束后的第一关节的角加速度A1'=Ka·A1,约束后的第二关节的角加速度A2'=Ka·A2,对应第一关节单独运动时末端丝杆的线加速度aL'=Ka·aL,以及第二关节单独运动时末端丝杆的线加速度a2'=Ka·a2,矢量合成得到最终末端丝杆的线加速度a'=Ka·a=aMAX,通过Ka系数降低加速度后就能够保证丝杆水平方方向上的线加速度在其能承受的最大线加速度内,以此条件进行第二次的运动规划,其径向载荷不会超出承受极限从而保证其使用寿命。According to the screw model and the life of the screw, there is a limit a MAX on the maximum linear acceleration of the screw end. If the original motion planning joint angular acceleration A1, A2, the corresponding linear acceleration a always exceeds a MAX , the acceleration of the first joint and the second joint will be reduced proportionally. The angular acceleration of the first joint after constraint is A1'= Ka ·A1, and the angular acceleration of the second joint after constraint is A2'= Ka ·A2. The corresponding linear acceleration of the end lead screw when the first joint moves alone is aL '= Ka · aL , and the linear acceleration of the end lead screw when the second joint moves alone is a2 '= Ka · a2 . Vector synthesis yields the final linear acceleration of the end lead screw atotal '=Ka · atotal = aMAX . By reducing the acceleration by the Ka coefficient, it is possible to ensure that the linear acceleration of the lead screw in the horizontal direction is within the maximum linear acceleration it can withstand. Under this condition, the second motion planning is carried out, and its radial load will not exceed the bearing limit, thereby ensuring its service life.

在一些实施方式中,In some embodiments,

在所述小臂5和所述大臂4共同所在的平面内,所述小臂5与所述大臂4之间形成锐角,在a为最大时计算得出该位置处的锐角的度数为θ2In the plane where the small arm 5 and the large arm 4 are located, an acute angle is formed between the small arm 5 and the large arm 4. When a is always the maximum, the degree of the acute angle at this position is calculated to be θ 2 .

本发明通过该锐角夹角θ2能够在矢量图里结合+和计算得出以及获得最大a的大臂和小臂之间的优选夹角位置。The present invention can combine the acute angle θ2 in the vector diagram + and Calculated And obtain the preferred angle position between the upper arm and the lower arm for maximum a total .

在机器人进行运动规划后,当规划位置运动至任意位置如图3的位置时,小臂与大臂延长线成夹角θ2,则通过大臂长度L1以及小臂长度L2,可求得丝杆端距离第一关节回转中心的距离L;通过规划的第一关节角加速度A1以及第二关节角加速度A2,可求得对应第一关节单独运动时末端丝杆的线加速度aL=L·A1以及第二关节单独运动时末端丝杆的线加速度a2=L2·A2,将两个关节运动产生的线加速度进行矢量合成即可得到最终末端丝杆的线加速度a,即线加速度 After the robot performs motion planning, when the planned position moves to any position as shown in Figure 3, the forearm and the extended line of the upper arm form an angle θ2 . The distance L between the end of the lead screw and the rotation center of the first joint can be obtained through the upper arm length L1 and the forearm length L2. The linear acceleration aL = L· A1 of the terminal lead screw when the first joint moves alone and the linear acceleration a2 = L2 · A2 of the terminal lead screw when the second joint moves alone can be obtained through the planned first joint angular acceleration A1 and the second joint angular acceleration A2. The linear acceleration generated by the two joint movements is vector-synthesized to obtain the final linear acceleration atotal of the terminal lead screw, that is, the linear acceleration

在一些实施方式中,In some embodiments,

所述小臂5与所述大臂4之间夹设的角度为钝角,所述大臂4的延长线与所述小臂5之间夹设所述锐角θ2The angle between the small arm 5 and the large arm 4 is an obtuse angle, and the acute angle θ 2 is formed between the extension line of the large arm 4 and the small arm 5 .

这是本发明的机器人控制方法的进一步优选形式,如图3所示,大臂与小臂之间直接夹设的是钝角,而锐角为该钝角的补角,即如图所示的大臂延长线与小臂之间夹设的角为该锐角θ2This is a further preferred form of the robot control method of the present invention. As shown in FIG3 , an obtuse angle is formed between the upper arm and the lower arm, and the acute angle is the supplementary angle of the obtuse angle, that is, the angle formed between the extended line of the upper arm and the lower arm is the acute angle θ 2 .

在一些实施方式中,In some embodiments,

所述控制步骤,重新进行关节运动规划,控制时间缩放,保证a缩放后最大加速度瞬间的角度仍然是θ2,即出现最大加速度的位置仍然位于θ2的位置处,保证不会出现在其他角度出现比a’还要大的加速度,防止超出Z轴丝杆的最大承载载荷,防止末端加速度超过aMAXThe control step re-plans the joint motion and controls the time scaling to ensure that the angle of the maximum acceleration at the moment after a total is scaled is still θ 2 , that is, the position where the maximum acceleration occurs is still at the position of θ 2 , ensuring that an acceleration greater than a total 'will not appear at other angles, preventing the maximum load of the Z-axis screw rod from being exceeded, and preventing the end acceleration from exceeding a MAX .

本发明还通过时间缩放的倍率调节方式完成对关节的重新规划,能够保证经过规划后的最大加速度为a'仍然对应角度θ2,保证不会出现在其他角度出现比a’还要大的加速度,防止超出Z轴丝杆的最大承载载荷,防止末端加速度超过aMAX,进一步保证机器人丝杆可靠稳定的运行,进一步提高其使用寿命。The present invention also completes the re-planning of the joints through the time scaling multiplier adjustment method, which can ensure that the planned maximum acceleration is a total 'still corresponds to the angle θ 2 , and ensure that an acceleration greater than a total 'will not appear at other angles, thereby preventing the maximum load of the Z-axis lead screw from being exceeded and preventing the terminal acceleration from exceeding a MAX , further ensuring the reliable and stable operation of the robot lead screw and further improving its service life.

在一些实施方式中,In some embodiments,

若进行了运动规划后得出需要降低Ka倍加速度,则对时间进行倍缩放,则关节加速度A2'=Ka·A2,A1'=Ka·A1,且通过时间缩放的形式进行加速度的Ka倍调整后,整个规划的最大加速度为a'且仍然对应角度θ2If the motion planning shows that the acceleration needs to be reduced by a factor of Ka, then the time If the joint acceleration is scaled by times, A2'= Ka ·A2, A1'= Ka ·A1, and after the acceleration is adjusted by times Ka in the form of time scaling, the maximum acceleration of the entire plan is atotal ' and still corresponds to the angle θ 2 .

在一些实施方式中,In some embodiments,

原先运动规划的插补为2ms,即每间隔2ms发送一次插补点(绝对关节位置),即每间隔2ms发送一次位置信息(通过位置信息可获得角加速度信息);对时间进行0.5倍缩放,每经过2ms,发送原先间隔1ms的插补点,则整段规划中速度变为原先的0.5倍,加速度变为原先的0.5*0.5=0.25倍。The interpolation of the original motion plan is 2ms, that is, the interpolation point (absolute joint position) is sent every 2ms, that is, the position information is sent every 2ms (angular acceleration information can be obtained through the position information); the time is scaled by 0.5 times, and the interpolation point with the original interval of 1ms is sent every 2ms. Then, the speed in the entire plan becomes 0.5 times the original speed, and the acceleration becomes 0.5*0.5=0.25 times the original speed.

a为整个运动规划过程中的最大的加速度,为了保证经过Ka系数降低两个关节的加速度后,整个规划的最大加速度为a'且仍然对应角度θ2,可以通过时间缩放的倍率调节方式完成对关节的重新规划;例如:原先运动规划的插补为2ms,即每间隔2ms发送一次插补点(绝对关节位置);对时间进行0.5倍缩放,每经过2ms,发送原先间隔1ms的插补点,则整段规划中速度变为原先的0.5倍,加速度变为原先的0.5*0.5=0.25倍;若进行了运动规划后得出需要降低Ka倍加速度,则对时间进行倍缩放,则关节加速度A2'=Ka·A2,A1'=Ka·A1。且通过时间缩放的形式进行加速度的Ka倍调整后,整个规划的最大加速度为a'且仍然对应角度θ2a total is the maximum acceleration in the entire motion planning process. In order to ensure that after the acceleration of the two joints is reduced by the Ka coefficient , the maximum acceleration of the entire plan is a total ' and still corresponds to the angle θ 2 , the joint re-planning can be completed by adjusting the time scaling ratio. For example: the interpolation of the original motion plan is 2ms, that is, an interpolation point (absolute joint position) is sent every 2ms; the time is scaled by 0.5 times, and the interpolation point with the original interval of 1ms is sent every 2ms. Then, the speed in the entire planning becomes 0.5 times the original, and the acceleration becomes 0.5*0.5=0.25 times the original. If it is found that the acceleration needs to be reduced by Ka after the motion planning, the time is scaled by 0.5 times. The joint acceleration is A2'= Ka ·A2, A1'= Ka ·A1. After the acceleration is adjusted by Ka times in the form of time scaling, the maximum acceleration of the entire plan is atotal ' and still corresponds to the angle θ2 .

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本发明的保护范围。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention. The above description is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and variations can be made without departing from the technical principles of the present invention. These improvements and variations should also be regarded as the protection scope of the present invention.

Claims (10)

1. A control method of a robot is characterized in that: comprising the following steps:
The method comprises the steps of detecting the length L1 of a large arm (4) and the length L2 of a small arm (5) of a robot, arranging a first motor at a first joint (1) to drive the large arm (4) to rotate around the first joint (1), arranging a second motor at a second joint (2) to drive the small arm (5) to rotate around the second joint (2), connecting a screw rod assembly (3) at the tail end of the small arm (5), and detecting and calculating the current linear acceleration a Total (S) of the screw rod assembly (3);
A judging step of judging the relationship between a Total (S) and a MAX when a Total (S) is maximum, wherein a MAX is the maximum linear acceleration of the screw assembly (3) under the condition of considering the service life of the screw;
a control step, if a Total (S) >aMAX, controlling the speed reduction, wherein the reduction ratio is Ka; if a Total (S) ≤aMAX, the current state is maintained.
2. The method of controlling a robot according to claim 1, wherein:
The control step controls And controlling A1' =k a·A1,A2'=Ka ·a2, wherein A1 is the current angular acceleration of the first joint (1), A2 is the current angular acceleration of the second joint (2), A1' is the target angular acceleration of the first joint (1), and A2' is the target angular acceleration of the second joint (2).
3. The control method of a robot according to claim 2, characterized in that:
the control step comprises the steps that the current linear acceleration a L=L·A1 of the screw rod assembly (3) when the first joint (1) moves independently, the current linear acceleration a 2=L2·A2 of the screw rod assembly (3) when the second joint (2) moves independently, and the screw rod assembly (3) is arranged in the plane where the small arm (5) and the big arm (4) are arranged together The direction of +is perpendicular to the length extending direction of the small arm (5), L is the length of the other side of the triangle surrounded by the small arm (5) and the large arm (4),Is perpendicular to the direction of extension of the other edge.
4. A control method of a robot according to claim 3, characterized in that:
the linear acceleration a Total (S) of the screw rod assembly (3) is calculated by the following formula:
5. the method of controlling a robot according to claim 4, wherein:
The control step comprises the target linear acceleration a L'=L·A1 'of the screw rod assembly (3) when the first joint (1) moves independently, the current linear acceleration a' 2=L2·A2 'of the screw rod assembly (3) when the second joint (2) moves independently, and the target linear acceleration of the screw rod assembly (3) is a Total (S) ', so that the control step comprises the following steps of aL'=Ka·aL,a2'=Ka·a2,a Total (S) '=Ka·a Total (S) =aMAX.
6. The method of controlling a robot according to claim 5, wherein:
In a plane where the small arm (5) and the large arm (4) are located together, an acute angle is formed between the small arm (5) and the large arm (4), and when a Total (S) is the maximum, the degree of the acute angle at the position is calculated to be theta 2.
7. The method of controlling a robot according to claim 6, wherein:
The angle between the small arm (5) and the large arm (4) is an obtuse angle, and the theta 2 is clamped between the extension line of the large arm (4) and the small arm (5).
8. The method of controlling a robot according to claim 6, wherein:
And the control step is to carry out joint motion planning again, control time scaling, ensure that the angle of the maximum acceleration moment after scaling a Total (S) is still theta 2, namely the position where the maximum acceleration occurs is still positioned at the position of theta 2, ensure that the acceleration larger than a Total (S) ' does not occur at other angles, prevent the maximum bearing load from exceeding the Z-axis screw rod, and prevent the terminal acceleration from exceeding a MAX.
9. The method of controlling a robot according to claim 8, wherein:
if the motion planning is carried out to obtain that the K a times of the acceleration is needed to be reduced, the time is carried out The joint acceleration A2 '=k a·A2,A1'=Ka ·a1, and after K a times adjustment of the acceleration by time scaling, the maximum acceleration of the whole plan is a Total (S) ' and still corresponds to the angle θ 2.
10. The control method of a robot according to claim 9, characterized in that:
Interpolation of the original motion planning is 2ms, namely interpolation points are sent once every 2ms, namely position information is sent once every 2 ms; and scaling the time by 0.5 times, and transmitting interpolation points with the original interval of 1ms every 2ms, wherein the speed in the whole section of planning becomes 0.5 times as before, and the acceleration becomes 0.5 times as before and 0.5=0.25 times as before.
CN202411234874.3A 2024-09-04 2024-09-04 Control method of robot Pending CN118832596A (en)

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CN111185923A (en) * 2020-01-14 2020-05-22 深圳众为兴技术股份有限公司 Robot control device and control method
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