CN118832072A - Automatic metal plate feeding equipment for bending machine - Google Patents
Automatic metal plate feeding equipment for bending machine Download PDFInfo
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- CN118832072A CN118832072A CN202411313806.6A CN202411313806A CN118832072A CN 118832072 A CN118832072 A CN 118832072A CN 202411313806 A CN202411313806 A CN 202411313806A CN 118832072 A CN118832072 A CN 118832072A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/18—Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/026—Combination of two or more feeding devices provided for in B21D43/04 - B21D43/18
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/105—Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/11—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers for feeding sheet or strip material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sheets, Magazines, And Separation Thereof (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及机械加工设备技术领域,具体为一种折弯机用金属板材自动上料设备。The invention relates to the technical field of mechanical processing equipment, in particular to automatic metal sheet feeding equipment for a bending machine.
背景技术Background Art
在金属板材加工行业中,自动上料设备的使用已经变得非常普遍。这些设备主要用于将金属板材准确地送入折弯机等加工设备中,以实现自动化生产,提高生产效率和精度。然而,现有的金属板材自动上料设备存在一些不足之处。In the sheet metal processing industry, the use of automatic feeding equipment has become very common. These devices are mainly used to accurately feed sheet metal into bending machines and other processing equipment to achieve automated production and improve production efficiency and accuracy. However, the existing sheet metal automatic feeding equipment has some shortcomings.
首先,由于金属板材的表面相对光滑,相互间的表面张力很大,使得板材容易吸附在一起。在抓取最上端的板材时,位于下方的板材易出现位移,影响下一次的抓取精准度。这会导致上料过程中的误差,进而影响到后续的加工质量。First, because the surface of metal sheets is relatively smooth, the surface tension between them is very large, making it easy for the sheets to be adsorbed together. When grabbing the top sheet, the sheet below is prone to displacement, affecting the accuracy of the next grab. This will cause errors in the loading process, which in turn affects the subsequent processing quality.
其次,现有的机械爪抓取设备造价高昂,占地空间大,运行速度缓慢。这使得在生产线上部署这些设备需要较大的投资,并且由于其运行速度的限制,可能会成为整个生产线的瓶颈,降低整体的生产效率。Secondly, the existing mechanical gripping equipment is expensive, occupies a large space, and runs slowly. This requires a large investment to deploy these devices on the production line, and due to the limitation of their running speed, they may become the bottleneck of the entire production line, reducing the overall production efficiency.
此外,在金属板材移动至折弯机的预定位置时,因金属板材由移动状态急停至停止状态,会产生惯性振动,该振动力传递到机械爪处导致被抓取的金属板材脱落或位移的风险。In addition, when the metal sheet moves to the predetermined position of the bending machine, inertial vibration will be generated because the metal sheet stops suddenly from a moving state to a stopped state. The vibration force is transmitted to the mechanical claw, resulting in the risk of the grasped metal sheet falling off or shifting.
因此,针对以上问题,有必要设计一种新型的金属板材自动上料设备,以解决现有技术的不足。Therefore, in view of the above problems, it is necessary to design a new type of automatic feeding equipment for metal sheets to solve the shortcomings of the prior art.
发明内容Summary of the invention
针对现有技术的不足,本发明提供了一种折弯机用金属板材自动上料设备,解决了现有的板材折弯机的抓取机构占地面积大,抓取不稳定的问题。In view of the deficiencies in the prior art, the present invention provides an automatic feeding device for metal plates for a bending machine, which solves the problem that the grabbing mechanism of the existing plate bending machine occupies a large area and the grabbing is unstable.
为实现上述目的,本发明通过以下技术方案予以实现:一种折弯机用金属板材自动上料设备,包括:To achieve the above object, the present invention is implemented through the following technical scheme: an automatic feeding device for metal sheets for a bending machine, comprising:
折弯机本体,所述折弯机本体的前侧设置有折弯加工段,所述折弯加工段的一侧面开有入料口,所述折弯加工段的另一侧面固定有限位板;A bending machine body, wherein a bending processing section is arranged at the front side of the bending machine body, a material inlet is opened at one side of the bending processing section, and a limiting plate is fixed at the other side of the bending processing section;
上料台,设置于所述折弯机本体的一侧,且所述上料台抵触在入料口处;A loading platform is arranged on one side of the bending machine body, and the loading platform abuts against the feeding port;
上料装置,设置于所述折弯加工段的内侧,包括:The feeding device is arranged inside the bending processing section and comprises:
轨道板,与所述折弯机本体固定连接;所述轨道板包括首段和尾段,所述首段位于限位板的一侧,所述尾段悬设在上料台的上方;A track plate is fixedly connected to the bending machine body; the track plate includes a first section and a tail section, the first section is located on one side of the limit plate, and the tail section is suspended above the loading platform;
移动机构,设置于所述轨道板的内侧;A moving mechanism, arranged on the inner side of the track plate;
抓取机构,固定在移动机构上,使所述移动机构在移动时能够带动抓取机构在首段和尾段之间反复移动。The grabbing mechanism is fixed on the moving mechanism so that the moving mechanism can drive the grabbing mechanism to move repeatedly between the first section and the last section when moving.
优选的,所述移动机构包括:Preferably, the moving mechanism comprises:
齿条,沿所述轨道板长度方向固定在轨道板的内壁;A rack fixed to the inner wall of the track plate along the length direction of the track plate;
第一导轨,沿所述轨道板长度方向固定在轨道板的内壁,且位于所述齿条的上下两侧;A first guide rail is fixed to the inner wall of the track plate along the length direction of the track plate and is located at the upper and lower sides of the rack;
装配框,其外侧壁安装有滑块,所述装配框通过滑块滑动连接在第一导轨上;所述抓取机构固定在装配框底部;An assembly frame, whose outer side wall is provided with a slider, and the assembly frame is slidably connected to the first guide rail through the slider; the grabbing mechanism is fixed to the bottom of the assembly frame;
电机,固定在所述装配框上,所述电机的输出端固定连接有齿轮,所述齿轮与齿条相啮合。The motor is fixed on the assembly frame, and the output end of the motor is fixedly connected with a gear, and the gear is meshed with a rack.
优选的,所述抓取机构包括:Preferably, the gripping mechanism comprises:
横向装配板,固定在装配框底面;A transverse assembly plate fixed to the bottom surface of the assembly frame;
第二导轨,固定在所述横向装配板的底面;a second guide rail fixed to the bottom surface of the transverse assembly plate;
竖向装配板,通过滑动块滑动连接在第二导轨上;A vertical assembly plate is slidably connected to the second guide rail via a sliding block;
第一电动伸缩杆,固定在所述横向装配板的底面,所述第一电动伸缩杆的输出端与竖向装配板固定连接,用于驱动所述竖向装配板在横向装配板的底面往复运动;A first electric telescopic rod is fixed to the bottom surface of the horizontal assembly plate, and an output end of the first electric telescopic rod is fixedly connected to the vertical assembly plate, so as to drive the vertical assembly plate to reciprocate on the bottom surface of the horizontal assembly plate;
真空发生器,固定在装配框上;所述真空发生器包括有压缩空气进气端、负压吸气端和出气端;A vacuum generator is fixed on the assembly frame; the vacuum generator comprises a compressed air inlet end, a negative pressure suction end and an air outlet end;
第一抓取组件,固定在所述横向装配板的前端;A first grabbing assembly, fixed to the front end of the transverse assembly plate;
第二抓取组件,固定在所述竖向装配板的前端;A second grabbing assembly, fixed to the front end of the vertical assembly plate;
铲板,固定所述竖向装配板的底部;A shovel plate, fixing the bottom of the vertical assembly plate;
其中,在所述第一抓取组件抓取金属板材后,所述第一电动伸缩杆回缩带动铲板插入到金属板材的底部,并使所述第二抓取组件接触金属板材进行抓取。After the first grabbing assembly grabs the metal sheet, the first electric telescopic rod retracts to drive the shovel plate to insert into the bottom of the metal sheet, and enables the second grabbing assembly to contact the metal sheet for grabbing.
优选的,所述第一抓取组件包括:Preferably, the first grabbing assembly comprises:
第二电动伸缩杆,固定在所述横向装配板的前端;A second electric telescopic rod, fixed to the front end of the transverse assembly plate;
第一吸盘,固定在所述第二电动伸缩杆的输出端;所述第一吸盘与真空发生器的负压吸气端相连通。The first suction cup is fixed on the output end of the second electric telescopic rod; the first suction cup is connected to the negative pressure suction end of the vacuum generator.
优选的,所述第二抓取组件包括:Preferably, the second grabbing assembly comprises:
电动机械夹爪,具有第一夹爪和第二夹爪;An electric mechanical gripper having a first gripper and a second gripper;
第二吸盘,设置在所述第一夹爪的夹持面上;所述第二吸盘与真空发生器的负压吸气端相连通。The second suction cup is arranged on the clamping surface of the first clamping jaw; the second suction cup is connected to the negative pressure suction end of the vacuum generator.
优选的,所述铲板的前端固定有若干个铲齿,相邻两个铲齿之间形成有缺口,所述缺口的内侧设置有喷嘴,所述喷嘴与真空发生器的出气端相连接。Preferably, a plurality of shovel teeth are fixed to the front end of the shovel plate, a gap is formed between two adjacent shovel teeth, a nozzle is arranged inside the gap, and the nozzle is connected to the air outlet end of the vacuum generator.
优选的,所述竖向装配板的外侧壁通过弹簧弹性连接有磁吸件,所述竖向装配板的外侧壁还设置有气囊,所述气囊半包裹磁吸件,使所述磁吸件能够磁吸固定在限位板上;所述气囊与真空发生器的出气端相连接。Preferably, the outer side wall of the vertical assembly plate is elastically connected to a magnetic part via a spring, and an airbag is also provided on the outer side wall of the vertical assembly plate. The airbag half-wraps the magnetic part so that the magnetic part can be magnetically fixed on the limit plate; the airbag is connected to the air outlet end of the vacuum generator.
优选的,所述上料台上设置有对金属板材整理的码齐机构,所述码齐机构包括:Preferably, the loading platform is provided with a aligning mechanism for arranging the metal sheets, and the aligning mechanism comprises:
固定限位挡板,固定在所述上料台的顶面一侧;A fixed limit baffle is fixed on one side of the top surface of the loading platform;
码齐装置,设置在所述上料台的顶面另一侧;A stacking device is arranged on the other side of the top surface of the loading platform;
驱动组件,驱动所述码齐装置沿上料台长度方向移动;A driving assembly drives the alignment device to move along the length direction of the loading platform;
所述码齐装置包括:The alignment device comprises:
第三导轨,沿所述上料台长度方向固定在上料台的侧壁面上;A third guide rail is fixed on the side wall surface of the loading platform along the length direction of the loading platform;
箱体,滑动连接在所述第三导轨上;A box body, slidably connected to the third guide rail;
第四导轨,数量为两个,固定在所述箱体的顶部两侧;Two fourth guide rails are fixed on both sides of the top of the box;
中活动架,滑动连接在所述第四导轨上;A middle movable frame, slidably connected to the fourth guide rail;
第三电动伸缩杆,固定在所述箱体上,所述第三电动伸缩杆的输出端贯穿箱体后与中活动架固定连接,以驱动所述中活动架滑动连接在第四导轨上;A third electric telescopic rod is fixed on the box body, and an output end of the third electric telescopic rod passes through the box body and is fixedly connected to the middle movable frame to drive the middle movable frame to be slidably connected to the fourth guide rail;
活动限位挡板,固定在所述中活动架上,在所述第三电动伸缩杆推动中活动架滑动连接在第四导轨上时,所述活动限位挡板抵触在上料台上放置的金属板材外缘处;A movable limit baffle is fixed on the middle movable frame, and when the third electric telescopic rod pushes the middle movable frame to slide and connect to the fourth guide rail, the movable limit baffle abuts against the outer edge of the metal plate placed on the loading platform;
第五导轨,数量为两个,固定在所述中活动架的顶部两侧;Two fifth guide rails are fixed on both sides of the top of the middle movable frame;
上活动架,滑动连接在所述第五导轨上;An upper movable frame, slidably connected to the fifth guide rail;
驱动机构,设置在所述中活动架上,驱动所述上活动架滑动连接在所述第五导轨上;A driving mechanism, disposed on the middle movable frame, driving the upper movable frame to be slidably connected to the fifth guide rail;
支撑架,固定在所述上活动架上;A support frame, fixed on the upper movable frame;
第四电动伸缩杆,固定在所述支撑架上,所述第四电动伸缩杆的输出端贯穿支撑架后安装有检测探头。The fourth electric telescopic rod is fixed on the support frame, and a detection probe is installed on the output end of the fourth electric telescopic rod after passing through the support frame.
优选的,所述活动限位挡板的正面转动连接有若干个滚柱。Preferably, the front side of the movable limit baffle is rotatably connected to a plurality of rollers.
优选的,所述驱动组件包括:Preferably, the driving assembly comprises:
驱动电机,固定在所述上料台的底部;A driving motor is fixed at the bottom of the loading platform;
传动滚轮,数量为两个,分别设置在上料台的前后两端;There are two transmission rollers, which are respectively arranged at the front and rear ends of the loading platform;
皮带,套设在两个所述传动滚轮上,所述皮带固定在箱体的底面。A belt is sleeved on the two transmission rollers and fixed on the bottom surface of the box.
本发明的有益效果:通过使用本发明提供的一种折弯机用金属板材自动上料设备,与现有技术相比,具有以下有益效果:Beneficial effects of the present invention: Compared with the prior art, the present invention provides an automatic feeding device for metal sheets for a bending machine, which has the following beneficial effects:
通过设置在折弯机的折弯加工段位置内侧进行横向的上料,移动机构携带抓取机构进行横向的往复移动,实现了更加紧凑和高效的布局,减少了占地面积。By arranging the lateral loading inside the bending processing section of the bending machine, the mobile mechanism carries the grabbing mechanism to perform lateral reciprocating movement, thereby achieving a more compact and efficient layout and reducing the floor space.
采用第一吸盘和电动机械夹爪对金属板材进行双抓取,提高了夹持时的稳定性。双重抓取结合电动机械夹爪的第一夹爪上第一吸盘的作用,形成了三重抓取效果,极大地加强了对金属板材的抓取力,确保在移动机构高速移动过程中,被吸附的金属板材不会掉落。The first suction cup and the electric mechanical clamp are used to double-grasp the metal sheet, which improves the stability during clamping. The double grasping combined with the action of the first suction cup on the first clamp of the electric mechanical clamp forms a triple grasping effect, which greatly enhances the grasping force of the metal sheet and ensures that the adsorbed metal sheet will not fall off during the high-speed movement of the mobile mechanism.
在抓取的过程中,第一电动伸缩杆回缩带动铲板插入到金属板材的底部,铲板的插入使得被抓取的金属板材与下方贴合的金属板材分离出缝隙,喷嘴喷出的气体作用在该缝隙内,通过气流辅助分离,有效快速的使被抓取的金属板材与下方贴合的金属板材分离出缝隙,防止了下方板材的位移。During the grabbing process, the first electric telescopic rod retracts and drives the shovel plate to be inserted into the bottom of the metal plate. The insertion of the shovel plate causes a gap to separate the grabbed metal plate from the metal plate below. The gas sprayed from the nozzle acts in the gap, and the separation is assisted by the airflow, which effectively and quickly separates the grabbed metal plate from the metal plate below, thereby preventing the displacement of the lower plate.
在移动机构带动抓取机构与金属板材复位至首段时,气囊和磁吸件内侧的弹簧的双重作用力下减缓了移动机构的移动惯性。这种减速缓冲机制使得移动机构在停止前能够平滑减速,减少了因惯性产生的振动,避免了振动力传递到抓取机构处导致被抓取的金属板材脱落或位移的风险。When the moving mechanism drives the grabbing mechanism and the metal sheet to return to the first section, the dual forces of the airbag and the spring inside the magnetic attraction slow down the moving inertia of the moving mechanism. This deceleration buffer mechanism enables the moving mechanism to decelerate smoothly before stopping, reduces the vibration caused by inertia, and avoids the risk of vibration force being transmitted to the grabbing mechanism, causing the grabbed metal sheet to fall off or move.
由于采用了更为紧凑和高效的设计,该自动上料设备在保持高稳定性和精确度的同时,也降低了制造成本和运行成本,使其更适合大规模生产环境的需求。Due to its more compact and efficient design, the automatic loading equipment reduces manufacturing and operating costs while maintaining high stability and accuracy, making it more suitable for the needs of large-scale production environments.
综上所述,本发明的金属板材自动上料设备不仅解决了现有技术中存在的问题,提供了一种更加高效、稳定和经济的解决方案,为金属板材加工行业带来了显著的技术进步。In summary, the automatic metal sheet feeding equipment of the present invention not only solves the problems existing in the prior art, but also provides a more efficient, stable and economical solution, bringing significant technological progress to the metal sheet processing industry.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明立体结构示意图;FIG1 is a schematic diagram of a three-dimensional structure of the present invention;
图2为本发明上料装置结构示意图;FIG2 is a schematic structural diagram of a feeding device according to the present invention;
图3为本发明铲板结构示意图;FIG3 is a schematic diagram of the shovel plate structure of the present invention;
图4为本发明真空发生器与气囊、喷嘴、第一吸盘和第二吸盘连接线路图;FIG4 is a circuit diagram of the vacuum generator of the present invention, the air bag, the nozzle, the first suction cup and the second suction cup;
图5为本发明码齐装置立体结构示意图;FIG5 is a schematic diagram of the three-dimensional structure of the alignment device of the present invention;
图6为本发明码齐装置俯视图;FIG6 is a top view of the alignment device of the present invention;
图7为本发明滚柱与活动限位挡板连接结构示意图;FIG7 is a schematic diagram of the connection structure between the roller and the movable limit baffle of the present invention;
图8为本发明检测探头的检测线路示意图。FIG. 8 is a schematic diagram of a detection circuit of the detection probe of the present invention.
图中附图标记说明Description of reference numerals in the figures
1、折弯机本体,2、限位板,3、上料装置,31、轨道板,31a、首段,31b、尾段,32、第一导轨,33、齿条,34、装配框,35、齿轮,36、电机,37、真空发生器,38、第二导轨,39、气囊,310、磁吸件,311、电动机械夹爪,312、竖向装配板,313、第一电动伸缩杆,314、第一吸盘,315、第二电动伸缩杆,316、第二吸盘,317、铲板,318、铲齿,319、缺口,320、喷嘴,321、横向装配板,4、折弯加工段,5、上料台,6、固定限位挡板,7、码齐装置,71、第三电动伸缩杆,72、箱体,73、第三导轨,75、第四导轨,76、驱动机构,77、上活动架,78、第四电动伸缩杆,79、活动限位挡板,710、支撑架,711、第五导轨,712、检测探头,713、滚柱,8、驱动组件,81、皮带,82、传动滚轮,83、驱动电机。1. Bending machine body, 2. Limiting plate, 3. Feeding device, 31. Track plate, 31a. First section, 31b. Tail section, 32. First guide rail, 33. Rack, 34. Assembly frame, 35. Gear, 36. Motor, 37. Vacuum generator, 38. Second guide rail, 39. Airbag, 310. Magnetic suction piece, 311. Electric mechanical clamp, 312. Vertical assembly plate, 313. First electric telescopic rod, 314. First suction cup, 315. Second electric telescopic rod, 316. Second suction cup, 317. Shovel plate, 318. Shovel teeth, 3 19. notch, 320. nozzle, 321. transverse assembly plate, 4. bending processing section, 5. loading platform, 6. fixed limit baffle, 7. alignment device, 71. third electric telescopic rod, 72. box body, 73. third guide rail, 75. fourth guide rail, 76. driving mechanism, 77. upper movable frame, 78. fourth electric telescopic rod, 79. movable limit baffle, 710. supporting frame, 711. fifth guide rail, 712. detection probe, 713. roller, 8. driving assembly, 81. belt, 82. transmission roller, 83. driving motor.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。只要能够发挥本发明的效果,就可以对实施方案进行各种改变。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. As long as the effects of the present invention can be exerted, various changes can be made to the implementation scheme.
通过本领域人员,将本案中的零部件依次进行连接,具体连接以及操作顺序,应参考下述工作原理,其详细连接手段,为本领域公知技术,下述主要介绍工作原理以及过程。By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in the art. The following mainly introduces the working principle and process.
参照图1-8对本实施方案的一种折弯机用金属板材自动上料设备予以说明。An automatic metal sheet feeding device for a bending machine according to the present embodiment will be described with reference to FIGS. 1-8 .
如图1所示的,折弯机用金属板材自动上料设备包括折弯机本体1、上料台5和上料装置3。折弯机本体1的前侧设置有折弯加工段4,折弯加工段4包括上模和下模,下模固定在工作台上,上模安装在油缸下端,液压系统提供动力,电气系统给出指令,在油缸作用下,油缸底部的滑块带动上模向下与下模闭合实现板料的折弯。折弯加工段4的一侧面开有入料口,形成金属板材由侧面进行入料。折弯加工段4的另一侧面固定有限位板2;上料台5设置于折弯机本体1的一侧,且上料台5抵触在入料口处,上料台5上预先叠落有金属板材,等待被送入折弯加工段4;上料装置3设置于折弯加工段4的内侧,以将上料台5上的金属板材由入料口进入至折弯加工段4处进行折弯加工。As shown in FIG1 , the automatic feeding equipment for metal sheets for bending machines includes a bending machine body 1, a feeding platform 5 and a feeding device 3. A bending processing section 4 is arranged on the front side of the bending machine body 1. The bending processing section 4 includes an upper die and a lower die. The lower die is fixed on the workbench, and the upper die is installed at the lower end of the oil cylinder. The hydraulic system provides power, and the electrical system gives instructions. Under the action of the oil cylinder, the slider at the bottom of the oil cylinder drives the upper die downward to close with the lower die to realize the bending of the sheet. A feed port is opened on one side of the bending processing section 4, so that the metal sheet is fed from the side. A limiting plate 2 is fixed on the other side of the bending processing section 4; the feeding platform 5 is arranged on one side of the bending machine body 1, and the feeding platform 5 abuts against the feed port. Metal sheets are pre-stacked on the feeding platform 5, waiting to be fed into the bending processing section 4; the feeding device 3 is arranged on the inner side of the bending processing section 4, so that the metal sheet on the feeding platform 5 enters the bending processing section 4 from the feed port for bending.
在一种实施方式中,如图1和图2所示的,上料装置3包括轨道板31、移动机构和抓取机构。轨道板31与折弯机本体1固定连接,在连接时,轨道板31需沿折弯加工段4的左右两侧方向设置;轨道板31包括首段31a和尾段31b,首段31a位于限位板2的一侧,尾段31b沿伸出折弯加工段4后悬设在上料台5的上方;移动机构设置于轨道板31的内侧;抓取机构固定在移动机构上,使移动机构在移动时能够带动抓取机构在首段31a和尾段31b之间反复移动,在移动至尾段31b处时,抓取机构位于上料台5上的金属板材上方,此时对金属板材进行抓取,在抓取后,移动机构退回至首段31a位置,将金属板材移动到折弯加工段4处进行加工。In one embodiment, as shown in Figures 1 and 2, the feeding device 3 includes a track plate 31, a moving mechanism and a grabbing mechanism. The track plate 31 is fixedly connected to the bending machine body 1. When connected, the track plate 31 needs to be arranged along the left and right sides of the bending processing section 4; the track plate 31 includes a first section 31a and a tail section 31b, the first section 31a is located on one side of the limit plate 2, and the tail section 31b is suspended above the feeding platform 5 after extending out of the bending processing section 4; the moving mechanism is arranged on the inner side of the track plate 31; the grabbing mechanism is fixed on the moving mechanism, so that the moving mechanism can drive the grabbing mechanism to move repeatedly between the first section 31a and the tail section 31b when moving. When moving to the tail section 31b, the grabbing mechanism is located above the metal sheet on the feeding platform 5, and the metal sheet is grabbed at this time. After grabbing, the moving mechanism returns to the position of the first section 31a, and moves the metal sheet to the bending processing section 4 for processing.
进一步的,在一种优选的实施方式中,在首段31a和尾段31b处均设置行程限位开关(图中未示出),移动机构在轨道板31上反复移动过程中,碰触到形成限位开关时停止工作。Furthermore, in a preferred embodiment, travel limit switches (not shown in the figure) are provided at both the first section 31a and the tail section 31b, and the moving mechanism stops working when it touches the limit switch during repeated movement on the track plate 31.
在一种实施方式中,如图2所示的,移动机构包括齿条33、第一导轨32、装配框34和电机36。齿条33沿轨道板31长度方向固定在轨道板31的内壁;第一导轨32沿轨道板31长度方向固定在轨道板31的内壁,数量为两条且位于齿条33的上下两侧;装配框34其外侧壁安装有滑块,装配框34通过滑块滑动连接在第一导轨32上;抓取机构固定在装配框34底部;电机36固定在装配框34上,电机36的输出端固定连接有齿轮35,齿轮35与齿条33相啮合。采用上述的设计方式,在电机36工作带动齿轮35转动时,由于齿条33是固定设置的,装配框34通过滑块移动在第一导轨32上,带动抓取机构进行横向移动。并且,通过电机36的正转和反转,实现装配框34在移动时能够带动抓取机构在首段31a和尾段31b之间反复移动。In one embodiment, as shown in FIG2 , the moving mechanism includes a rack 33, a first guide rail 32, an assembly frame 34, and a motor 36. The rack 33 is fixed to the inner wall of the track plate 31 along the length direction of the track plate 31; the first guide rail 32 is fixed to the inner wall of the track plate 31 along the length direction of the track plate 31, and there are two of them and they are located on the upper and lower sides of the rack 33; a slider is installed on the outer wall of the assembly frame 34, and the assembly frame 34 is slidably connected to the first guide rail 32 through the slider; the grabbing mechanism is fixed to the bottom of the assembly frame 34; the motor 36 is fixed to the assembly frame 34, and the output end of the motor 36 is fixedly connected to the gear 35, and the gear 35 is meshed with the rack 33. With the above-mentioned design, when the motor 36 works to drive the gear 35 to rotate, since the rack 33 is fixedly arranged, the assembly frame 34 moves on the first guide rail 32 through the slider, driving the grabbing mechanism to move horizontally. Furthermore, by the forward and reverse rotation of the motor 36 , the assembly frame 34 can drive the grabbing mechanism to move repeatedly between the first section 31 a and the last section 31 b when moving.
在一种实施方式中,如图2所示的,抓取机构包括横向装配板321、第二导轨38、竖向装配板312、第一电动伸缩杆313、真空发生器37、第一抓取组件、第二抓取组件和铲板317。In one embodiment, as shown in FIG. 2 , the gripping mechanism includes a transverse assembly plate 321 , a second guide rail 38 , a vertical assembly plate 312 , a first electric telescopic rod 313 , a vacuum generator 37 , a first gripping assembly, a second gripping assembly, and a shovel plate 317 .
具体的,横向装配板321固定在装配框34底面;第二导轨38固定在横向装配板321的底面;竖向装配板312通过滑动块滑动连接在第二导轨38上;第一电动伸缩杆313固定在横向装配板321的底面,第一电动伸缩杆313的输出端与竖向装配板312固定连接,用于驱动竖向装配板312在横向装配板321的底面往复运动;真空发生器37固定在装配框34上;真空发生器37包括有压缩空气进气端、负压吸气端和出气端;第一抓取组件固定在横向装配板321的前端;第二抓取组件固定在竖向装配板312的前端;铲板317固定竖向装配板312的底部;其中,在第一抓取组件抓取金属板材后,第一电动伸缩杆313回缩带动铲板317插入到金属板材的底部,并使第二抓取组件接触金属板材进行抓取,实现第一抓取组件和第二抓取组件对金属板材的双抓取,同时铲板317辅助被抓取的金属板材与下方贴合的金属板材分离,能够提高抓取稳定性。Specifically, the horizontal assembly plate 321 is fixed to the bottom surface of the assembly frame 34; the second guide rail 38 is fixed to the bottom surface of the horizontal assembly plate 321; the vertical assembly plate 312 is slidably connected to the second guide rail 38 through a sliding block; the first electric telescopic rod 313 is fixed to the bottom surface of the horizontal assembly plate 321, and the output end of the first electric telescopic rod 313 is fixedly connected to the vertical assembly plate 312, and is used to drive the vertical assembly plate 312 to reciprocate on the bottom surface of the horizontal assembly plate 321; the vacuum generator 37 is fixed to the assembly frame 34; the vacuum generator 37 includes a compressed air inlet end, a negative pressure suction end and an air outlet end. end; the first grabbing component is fixed at the front end of the horizontal assembly plate 321; the second grabbing component is fixed at the front end of the vertical assembly plate 312; the shovel plate 317 is fixed to the bottom of the vertical assembly plate 312; wherein, after the first grabbing component grabs the metal sheet, the first electric telescopic rod 313 retracts to drive the shovel plate 317 to insert into the bottom of the metal sheet, and makes the second grabbing component contact the metal sheet for grabbing, thereby realizing the double grabbing of the metal sheet by the first grabbing component and the second grabbing component, and at the same time, the shovel plate 317 assists in separating the grabbed metal sheet from the metal sheet attached below, which can improve the grabbing stability.
第一抓取组件包括第二电动伸缩杆315和第一吸盘314。第二电动伸缩杆315固定在横向装配板321的前端;第一吸盘314固定在第二电动伸缩杆315的输出端;第一吸盘314与真空发生器37的负压吸气端相连通。在抓取时,第二电动伸缩杆315推进工作使第一吸盘314贴合在位于最上端的金属板材表面,此时真空发生器37工作使第一吸盘314内产生负压,将金属板材吸附在第一吸盘314上;吸附完成后,第二电动伸缩杆315回缩工作带动金属板材向上运动,使其与下方的金属板材分离。The first grasping assembly includes a second electric telescopic rod 315 and a first suction cup 314. The second electric telescopic rod 315 is fixed to the front end of the horizontal assembly plate 321; the first suction cup 314 is fixed to the output end of the second electric telescopic rod 315; the first suction cup 314 is connected to the negative pressure suction end of the vacuum generator 37. When grasping, the second electric telescopic rod 315 advances to make the first suction cup 314 fit on the surface of the metal sheet at the uppermost end. At this time, the vacuum generator 37 works to generate negative pressure in the first suction cup 314, and the metal sheet is adsorbed on the first suction cup 314; after the adsorption is completed, the second electric telescopic rod 315 retracts to drive the metal sheet to move upward, so that it is separated from the metal sheet below.
第二抓取组件包括电动机械夹爪311和第二吸盘316。电动机械夹爪311具有第一夹爪和第二夹爪,其中,第一夹爪位于上方,第二夹爪位于下方,第一夹爪和第二夹爪的夹持面相对设置;第二吸盘316设置在第一夹爪的夹持面上;第二吸盘316与真空发生器37的负压吸气端相连通,并且在该连通管道上设置电磁阀,在第二夹爪未工作前该电磁阀是关闭的,以保证第一吸盘314具有足够的负压吸附金属板材;待第一夹爪夹持被第一吸盘314吸附的金属板材后,该电磁阀开启,使第二吸盘316内也具有负压,使电动机械夹爪311形成夹持与吸附的双重抓取效果,同时,与第一吸盘314配合,形成三重抓取效果,极大的加强对金属板材的抓取力,在移动机构高速移动过程中,保证被吸附的金属板材不会掉落。The second gripping assembly includes an electric mechanical clamp 311 and a second suction cup 316. The electric mechanical clamp 311 has a first clamp and a second clamp, wherein the first clamp is located at the top and the second clamp is located at the bottom, and the clamping surfaces of the first clamp and the second clamp are arranged oppositely; the second suction cup 316 is arranged on the clamping surface of the first clamp; the second suction cup 316 is connected to the negative pressure suction end of the vacuum generator 37, and a solenoid valve is arranged on the connecting pipe, and the solenoid valve is closed before the second clamp is not working, so as to ensure that the first suction cup 314 has sufficient negative pressure to adsorb the metal sheet; after the first clamp clamps the metal sheet adsorbed by the first suction cup 314, the solenoid valve is opened, so that the second suction cup 316 also has negative pressure, so that the electric mechanical clamp 311 forms a double gripping effect of gripping and adsorption, and at the same time, cooperates with the first suction cup 314 to form a triple gripping effect, which greatly enhances the gripping force on the metal sheet, and ensures that the adsorbed metal sheet will not fall during the high-speed movement of the moving mechanism.
铲板317的前端固定有若干个铲齿318,相邻两个铲齿318之间形成有缺口319,缺口319的内侧设置有喷嘴320,喷嘴320与真空发生器37的出气端相连接。在铲板317插入到被抓取的金属板材与下方贴合的金属板材分离出的缝隙时,喷嘴320喷出气体作用在该缝隙内,通过气流辅助被抓取的金属板材与下方的金属板材分离,防止二者产生吸附效果造成拖带底部金属板材位移的情况。A plurality of shovel teeth 318 are fixed to the front end of the shovel plate 317, and a notch 319 is formed between two adjacent shovel teeth 318. A nozzle 320 is provided inside the notch 319, and the nozzle 320 is connected to the gas outlet end of the vacuum generator 37. When the shovel plate 317 is inserted into the gap separating the grabbed metal sheet and the metal sheet attached below, the nozzle 320 sprays gas to act in the gap, and the airflow assists the separation of the grabbed metal sheet from the metal sheet below, so as to prevent the adsorption effect between the two from causing the displacement of the metal sheet at the bottom of the drag.
竖向装配板312的外侧壁通过弹簧弹性连接有磁吸件310,该磁吸件310是电磁铁,竖向装配板312的外侧壁还设置有气囊39,磁吸件310位于气囊39的内侧位置,具体的是气囊39半包裹磁吸件310,并保证能够使磁吸件310磁吸固定在限位板2上;气囊39与真空发生器37的出气端相连接。在具体实施时,当移动机构带动抓取机构移动至首段31a位置时,气囊39首先接触限位板2,形成对移动机构由移动状态转变为静止状态前的缓冲。需要详细说明的是,首先气囊39接触限位板2,对移动机构进行第一步的缓冲,其次磁吸件310吸附在限位板2上,并且此时移动状态的惯性力压缩弹簧,在通过气囊39和弹簧的双重作用力下极大的减缓了移动机构的移动惯性,最后,被缓冲后的移动机构碰触到限位开关,使移动机构在减速缓冲后进行停止,减缓移动机构停止状态时的移动惯性产生的振动,防止振动力传递到抓取机构处导致被抓取的金属板材脱落或是产生位移。The outer wall of the vertical assembly plate 312 is elastically connected with a magnetic member 310 through a spring, and the magnetic member 310 is an electromagnet. The outer wall of the vertical assembly plate 312 is also provided with an air bag 39, and the magnetic member 310 is located at the inner side of the air bag 39. Specifically, the air bag 39 half-wraps the magnetic member 310, and ensures that the magnetic member 310 can be magnetically fixed on the limit plate 2; the air bag 39 is connected to the air outlet end of the vacuum generator 37. In the specific implementation, when the moving mechanism drives the grabbing mechanism to move to the first section 31a position, the air bag 39 first contacts the limit plate 2, forming a buffer before the moving mechanism changes from the moving state to the static state. It should be explained in detail that, first, the airbag 39 contacts the limit plate 2, and the moving mechanism is buffered in the first step. Secondly, the magnetic component 310 is adsorbed on the limit plate 2, and at this time, the inertia force of the moving state compresses the spring. Under the dual force of the airbag 39 and the spring, the moving inertia of the moving mechanism is greatly slowed down. Finally, the buffered moving mechanism touches the limit switch, causing the moving mechanism to stop after deceleration and buffering, thereby slowing down the vibration generated by the moving inertia of the moving mechanism when it is stopped, and preventing the vibration force from being transmitted to the grasping mechanism, causing the grasped metal sheet to fall off or be displaced.
如图1和图5所示的,上料台5上设置有对金属板材整理的码齐机构,码齐机构包括固定限位挡板6、码齐装置7和驱动组件8。固定限位挡板6固定在上料台5的顶面一侧;码齐装置7设置在上料台5的顶面另一侧;驱动组件8驱动码齐装置7在上料台5的长度方向移动,在移动过程中推动金属板材的边缘处将金属板材推挤在固定限位挡板6的壁面上,使金属板材码齐。As shown in Fig. 1 and Fig. 5, a stacking mechanism for arranging metal sheets is provided on the loading platform 5, and the stacking mechanism comprises a fixed limit baffle 6, a stacking device 7 and a driving assembly 8. The fixed limit baffle 6 is fixed on one side of the top surface of the loading platform 5; the stacking device 7 is arranged on the other side of the top surface of the loading platform 5; the driving assembly 8 drives the stacking device 7 to move in the length direction of the loading platform 5, and during the movement, the edge of the metal sheet is pushed to push the metal sheet against the wall surface of the fixed limit baffle 6, so that the metal sheet is stacked.
如图5所示的,码齐装置7包括第三电动伸缩杆71、箱体72、第三导轨73、中活动架74、第四导轨75、驱动机构76、上活动架77、第四电动伸缩杆78、活动限位挡板79、支撑架710和第五导轨711。具体的位置关系是:第三导轨73沿上料台5长度方向固定在上料台5的侧壁面上;箱体72滑动连接在第三导轨73上;驱动组件8驱动码齐装置7沿上料台5长度方向移动;驱动组件8包括皮带81、传动滚轮82和驱动电机83。驱动电机83固定在上料台5的底部;传动滚轮82数量为两个,分别设置在上料台5的前后两端;皮带81套设在两个传动滚轮82上,皮带81固定在箱体72的底面。驱动电机83在工作时通过传动滚轮82带动皮带81运转,由于皮带81与箱体72是固定的,因此皮带81在运转时携带箱体72一同运转,箱体72移动时滑动连接在上料台5侧壁面的第三导轨73上;通过驱动电机83的正反转工作,使箱体72由上料台5的一端移动至另一端。As shown in FIG5 , the alignment device 7 includes a third electric telescopic rod 71, a box 72, a third guide rail 73, a middle movable frame 74, a fourth guide rail 75, a driving mechanism 76, an upper movable frame 77, a fourth electric telescopic rod 78, a movable limit baffle 79, a support frame 710 and a fifth guide rail 711. The specific positional relationship is: the third guide rail 73 is fixed on the side wall surface of the loading platform 5 along the length direction of the loading platform 5; the box 72 is slidably connected to the third guide rail 73; the driving component 8 drives the alignment device 7 to move along the length direction of the loading platform 5; the driving component 8 includes a belt 81, a transmission roller 82 and a driving motor 83. The driving motor 83 is fixed to the bottom of the loading platform 5; there are two transmission rollers 82, which are respectively arranged at the front and rear ends of the loading platform 5; the belt 81 is sleeved on the two transmission rollers 82, and the belt 81 is fixed to the bottom surface of the box 72. When working, the driving motor 83 drives the belt 81 to rotate through the transmission roller 82. Since the belt 81 and the box 72 are fixed, the belt 81 carries the box 72 together when running. When the box 72 moves, it is slidably connected to the third guide rail 73 on the side wall of the loading platform 5; the box 72 is moved from one end of the loading platform 5 to the other end through the forward and reverse rotation of the driving motor 83.
第四导轨75数量为两个,固定在箱体72的顶部两侧;中活动架74滑动连接在第四导轨75上;第三电动伸缩杆71固定在箱体72上,第三电动伸缩杆71的输出端贯穿箱体72后与中活动架74固定连接,以驱动中活动架74滑动连接在第四导轨75上;活动限位挡板79固定在中活动架74上,在第三电动伸缩杆71推动中活动架74滑动连接在第四导轨75上时,活动限位挡板79抵触在上料台5上放置的金属板材外缘处,使金属板材被驱动抵触在固定限位挡板6上,形成活动限位挡板79与固定限位挡板6夹合金属板材使其整齐的目的;进一步的,活动限位挡板79的正面转动连接有若干个滚柱713,由于箱体72是移动的,在移动过程中,活动限位挡板79的正面的滚柱713抵触在金属板材外缘处,因此在箱体72移动时活动限位挡板79内侧的滚柱713滚动在金属板材的边缘位置,实现移动状态的对金属板材进行整齐。第五导轨711数量为两个,固定在中活动架74的顶部两侧;上活动架77滑动连接在第五导轨711上;驱动机构76设置在中活动架74上,驱动上活动架77滑动连接在第五导轨711上;支撑架710固定在上活动架77上;第四电动伸缩杆78固定在支撑架710上,第四电动伸缩杆78的输出端贯穿支撑架710后安装有检测探头712。需要说明的是,驱动机构76包括一个小电机、两个皮带轮和一个皮带,皮带的顶面连接固定在上活动架77上。驱动机构76也可以是一个电动伸缩杆,驱动上活动架77滑动连接在第五导轨711上。There are two fourth guide rails 75 fixed on both sides of the top of the box body 72; the middle movable frame 74 is slidably connected to the fourth guide rails 75; the third electric telescopic rod 71 is fixed to the box body 72, and the output end of the third electric telescopic rod 71 passes through the box body 72 and is fixedly connected to the middle movable frame 74 to drive the middle movable frame 74 to slide and connect to the fourth guide rails 75; the movable limit baffle 79 is fixed to the middle movable frame 74, and when the third electric telescopic rod 71 pushes the middle movable frame 74 to slide and connect to the fourth guide rails 75, the movable limit baffle 79 contacts the metal plate placed on the loading platform 5 The outer edge of the metal sheet is driven to abut against the fixed limit baffle 6, so that the movable limit baffle 79 and the fixed limit baffle 6 clamp the metal sheet to make it neat; further, the front side of the movable limit baffle 79 is rotatably connected to a plurality of rollers 713. Since the box body 72 is movable, the rollers 713 on the front side of the movable limit baffle 79 abut against the outer edge of the metal sheet during the movement. Therefore, when the box body 72 moves, the rollers 713 on the inner side of the movable limit baffle 79 roll on the edge position of the metal sheet, thereby realizing the neatening of the metal sheet in the moving state. There are two fifth guide rails 711, which are fixed on both sides of the top of the middle movable frame 74; the upper movable frame 77 is slidably connected to the fifth guide rail 711; the driving mechanism 76 is arranged on the middle movable frame 74, driving the upper movable frame 77 to be slidably connected to the fifth guide rail 711; the support frame 710 is fixed to the upper movable frame 77; the fourth electric telescopic rod 78 is fixed to the support frame 710, and the output end of the fourth electric telescopic rod 78 passes through the support frame 710 and is installed with a detection probe 712. It should be noted that the driving mechanism 76 includes a small motor, two pulleys and a belt, and the top surface of the belt is connected and fixed to the upper movable frame 77. The driving mechanism 76 can also be an electric telescopic rod, driving the upper movable frame 77 to be slidably connected to the fifth guide rail 711.
当箱体72在上料台5的一端向另一端移动前,第四电动伸缩杆78上下调节工作使检测探头712高于待检测的金属板材顶端位置,第三电动伸缩杆71推动中活动架74在箱体72上移动,使中活动架74能够悬设在上料台5的上方,此时检测探头712是悬设在金属板材上方的,箱体72在上料台5的一端向另一端移动过程中,驱动机构76工作带动上活动架77和支撑架710反复移动,使检测探头712沿左右方向移动时还进行前后方向的移动,使检测线路呈波浪形状的检测金属板材的平面度。Before the box body 72 moves from one end of the loading platform 5 to the other end, the fourth electric telescopic rod 78 adjusts up and down to make the detection probe 712 higher than the top position of the metal plate to be detected, and the third electric telescopic rod 71 pushes the middle movable frame 74 to move on the box body 72, so that the middle movable frame 74 can be suspended above the loading platform 5. At this time, the detection probe 712 is suspended above the metal plate. During the movement of the box body 72 from one end of the loading platform 5 to the other end, the driving mechanism 76 drives the upper movable frame 77 and the support frame 710 to move repeatedly, so that the detection probe 712 moves in the left and right directions and also in the front and back directions, so that the detection line is wavy in shape to detect the flatness of the metal plate.
工作原理:Working principle:
首先:第三电动伸缩杆71推动中活动架74在箱体72上移动,使中活动架74能够悬设在上料台5的上方,第四电动伸缩杆78上下调节工作使检测探头712高于待检测的金属板材顶端位置,驱动电机83工作,使箱体72由上料台5的一端移动至另一端,驱动机构76工作带动上活动架77和支撑架710反复移动,使检测探头712沿左右方向移动时还进行前后方向的移动,使检测线路呈波浪形状的检测金属板材的平面度。Firstly: the third electric telescopic rod 71 pushes the middle movable frame 74 to move on the box body 72, so that the middle movable frame 74 can be suspended above the loading platform 5, and the fourth electric telescopic rod 78 adjusts up and down to make the detection probe 712 higher than the top position of the metal sheet to be detected, and the driving motor 83 works to move the box body 72 from one end of the loading platform 5 to the other end, and the driving mechanism 76 works to drive the upper movable frame 77 and the support frame 710 to move repeatedly, so that the detection probe 712 moves in the left and right direction while also moving in the front and back direction, so that the detection line is in a wave shape to detect the flatness of the metal sheet.
其次:电机36工作带动齿轮35转动时,由于齿条33是固定设置的,电机36和装配框34通过滑块移动在第一导轨32上,带动抓取机构进行横向移动。在移动至尾段31b后,第二电动伸缩杆315推进工作使第一吸盘314贴合在位于最上端的金属板材表面,此时真空发生器37工作使第一吸盘314内产生负压,将金属板材吸附在第一吸盘314上;吸附完成后,第二电动伸缩杆315回缩工作带动金属板材向上运动,使其与下方的金属板材分离。同时,第一电动伸缩杆313回缩带动铲板317插入到金属板材的底部,并且使第二抓取组件贴近金属板材;在铲板317插入到被抓取的金属板材与下方贴合的金属板材分离出的缝隙时,喷嘴320喷出气体作用在该缝隙内,通过气流辅助被抓取的金属板材与下方的金属板材分离;电动机械夹爪311工作使第一夹爪和第二夹爪夹合金属板材,并且位于第一夹爪的夹持面上的第二吸盘316也同步吸附金属板材。Secondly: when the motor 36 drives the gear 35 to rotate, since the rack 33 is fixed, the motor 36 and the assembly frame 34 move on the first guide rail 32 through the slider, driving the grabbing mechanism to move horizontally. After moving to the tail section 31b, the second electric telescopic rod 315 advances to make the first suction cup 314 fit the surface of the metal sheet at the uppermost end. At this time, the vacuum generator 37 works to generate negative pressure in the first suction cup 314, and the metal sheet is adsorbed on the first suction cup 314; after the adsorption is completed, the second electric telescopic rod 315 retracts to drive the metal sheet to move upward, so that it is separated from the metal sheet below. At the same time, the first electric telescopic rod 313 retracts to drive the shovel plate 317 to insert into the bottom of the metal plate, and makes the second grasping assembly close to the metal plate; when the shovel plate 317 is inserted into the gap separating the grasped metal plate and the metal plate adhered below, the nozzle 320 sprays gas into the gap, and assists the grasped metal plate to separate from the metal plate below through the airflow; the electric mechanical clamp 311 works to make the first clamp and the second clamp clamp the metal plate, and the second suction cup 316 located on the clamping surface of the first clamp also synchronously adsorbs the metal plate.
最后:电机36反向工作,带动抓取机构进行横向移动复位至首段31a处,首先气囊39接触限位板2,对移动机构进行第一步的缓冲,其次磁吸件310吸附在限位板2上,并且此时移动状态的惯性力压缩弹簧,在通过气囊39和弹簧的双重作用力下极大的减缓了移动机构的移动惯性。在磁吸件310吸附限位板2时,电动机械夹爪311松开金属板材,第一电动伸缩杆313推动竖向装配板312向后移动使电动机械夹爪311脱离金属板材。最后,被缓冲后的移动机构碰触到限位开关,使移动机构在减速缓冲后进行停止,第二电动伸缩杆315推进工作使金属板材下降,真空发生器37停止工作使第一吸盘314松开金属板材,金属板材落入到折弯加工段4上,折弯加工段4处的上模和下模对金属板材进行折弯工作。Finally: the motor 36 works in the reverse direction, driving the grabbing mechanism to move horizontally and reset to the first section 31a. First, the airbag 39 contacts the limit plate 2 to buffer the moving mechanism in the first step. Then, the magnetic suction member 310 is adsorbed on the limit plate 2, and the inertia force of the moving state compresses the spring. Under the dual force of the airbag 39 and the spring, the moving inertia of the moving mechanism is greatly slowed down. When the magnetic suction member 310 adsorbs the limit plate 2, the electric mechanical clamp 311 releases the metal sheet, and the first electric telescopic rod 313 pushes the vertical assembly plate 312 to move backward to make the electric mechanical clamp 311 detach from the metal sheet. Finally, the buffered moving mechanism touches the limit switch, causing the moving mechanism to stop after deceleration and buffering. The second electric telescopic rod 315 pushes the metal sheet to descend, and the vacuum generator 37 stops working to make the first suction cup 314 release the metal sheet. The metal sheet falls onto the bending processing section 4, and the upper and lower dies at the bending processing section 4 bend the metal sheet.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (10)
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