CN118811566A - A crease-proof copper foil winding device and method - Google Patents
A crease-proof copper foil winding device and method Download PDFInfo
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- CN118811566A CN118811566A CN202411290537.6A CN202411290537A CN118811566A CN 118811566 A CN118811566 A CN 118811566A CN 202411290537 A CN202411290537 A CN 202411290537A CN 118811566 A CN118811566 A CN 118811566A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/34—Apparatus for taking-out curl from webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/50—Auxiliary process performed during handling process
- B65H2301/51—Modifying a characteristic of handled material
- B65H2301/511—Processing surface of handled material upon transport or guiding thereof, e.g. cleaning
- B65H2301/5115—Cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/173—Metal
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Abstract
本发明公开了一种防折痕的铜箔收卷装置及方法,属于铜箔加工装置领域,包括底座,所述底座顶端依次安装有第一安装架、第一安装框、第二安装架、第三安装架和第二安装框,所述底座顶端固定安装有固定板,且所述底座顶端滑动安装有移动板;所述第一安装架内转动安装有第一支撑辊,所述第一安装框内设有平整组件,所述第一安装框两侧均固定安装有第二气缸,且两个所述第二气缸和第一安装框之间设有校正组件。本发明通过平整组件的设置,通过上压辊和下压辊的配合,起到平整铜箔的作用,有助于避免铜箔收卷时出现褶皱的现象,有利于保持铜箔的收卷质量。
The present invention discloses a crease-proof copper foil winding device and method, belonging to the field of copper foil processing devices, comprising a base, a first mounting frame, a second mounting frame, a third mounting frame and a second mounting frame are sequentially mounted on the top of the base, a fixed plate is fixedly mounted on the top of the base, and a movable plate is slidably mounted on the top of the base; a first supporting roller is rotatably mounted in the first mounting frame, a flattening component is arranged in the first mounting frame, second cylinders are fixedly mounted on both sides of the first mounting frame, and a correction component is arranged between the two second cylinders and the first mounting frame. The present invention plays a role in flattening the copper foil through the arrangement of the flattening component and the cooperation of the upper pressure roller and the lower pressure roller, which helps to avoid the phenomenon of wrinkles when the copper foil is rolled up, and is conducive to maintaining the rolling quality of the copper foil.
Description
技术领域Technical Field
本发明涉及铜箔加工装置领域,更具体地说,涉及一种防折痕的铜箔收卷装置及方法。The present invention relates to the field of copper foil processing devices, and more specifically, to a crease-proof copper foil winding device and method.
背景技术Background Art
铜箔是一种阴质性电解材料,沉淀于电路板基底层上的一层薄的、连续的金属箔,它作为PCB的导电体。它容易粘合于绝缘层,接受印刷保护层,腐蚀后形成电路图样,铜箔加工完成后需要通过收卷装置收卷成卷,便于后续放置和运输。Copper foil is a cathodic electrolytic material, a thin, continuous metal foil deposited on the substrate of the circuit board, which serves as the conductor of the PCB. It is easy to adhere to the insulating layer, accept the printed protective layer, and form a circuit pattern after corrosion. After the copper foil is processed, it needs to be rolled into a roll by a winding device for subsequent placement and transportation.
申请号为202122562631.0的专利公开了一种铜箔机的卷收装置,包括支撑架、驱动电机和卷收轮,卷收轮包括中心体、限位板、限位环、固定螺栓、固定板和多个调节环,中心体包括相互连接的大柱段和小柱段,大柱段和小柱段设置为圆柱状,限位板设于大柱段的远离小柱段的一端,多个调节环套设于小柱段上,调节环的半径和大柱段的半径相等,限位环套设于小柱段上,且被夹持于多个调节环中,固定板上设有固定通孔,小柱段的远离大柱段的一端端面上设有固定螺孔,固定螺栓穿过固定通孔后与固定螺孔相配合,固定板抵顶于多个调节环中最远离大柱段的调节环上,驱动电机安装于支撑架上,且连接中心体。与现有技术相比,本申请在使用时,通过驱动电机驱动卷收轮转动,实现对铜箔的卷收,当需要调整卷收轮的宽度时,取下固定螺栓、固定板、限位环和多个调节环,调整限位环被多个调节环夹持的位置,然后重新装配,即能够实现限位环位置的调整,限位环和限位板之间的距离也实现了调整,也即实现了卷收轮宽度的调整,调节过程十分方便。The patent with application number 202122562631.0 discloses a winding device of a copper foil machine, including a support frame, a driving motor and a winding wheel. The winding wheel includes a center body, a limit plate, a limit ring, a fixing bolt, a fixing plate and multiple adjusting rings. The center body includes a large column section and a small column section connected to each other. The large column section and the small column section are arranged in a cylindrical shape. The limit plate is arranged at one end of the large column section away from the small column section. Multiple adjusting rings are sleeved on the small column section. The radius of the adjusting ring is equal to the radius of the large column section. The limit ring is sleeved on the small column section and clamped in the multiple adjusting rings. A fixing through hole is provided on the fixing plate. A fixing screw hole is provided on the end face of the small column section away from the large column section. The fixing bolt passes through the fixing through hole and cooperates with the fixing screw hole. The fixing plate abuts against the adjusting ring farthest from the large column section among the multiple adjusting rings. The driving motor is installed on the support frame and connected to the center body. Compared with the prior art, when the present application is in use, the winding of the copper foil is achieved by driving the winding wheel to rotate through a driving motor. When the width of the winding wheel needs to be adjusted, the fixing bolts, the fixing plate, the limit ring and the multiple adjustment rings are removed, and the position of the limit ring clamped by the multiple adjustment rings is adjusted. Then, the position of the limit ring can be adjusted, and the distance between the limit ring and the limit plate can also be adjusted, that is, the adjustment of the width of the winding wheel is achieved, and the adjustment process is very convenient.
针对上述的相关技术,通过调整限位环被多个调节环夹持的位置,然后重新装配,即能够实现限位环位置的调整,限位环和限位板之间的距离也实现了调整,也即实现了卷收轮宽度的调整,便于对不同规格的铜箔进行收卷,但该设备通过第一导向辊和第二导向辊支撑铜箔运输,未设有平整组件,当铜箔输送收卷时,铜箔可能会出现褶皱的现象,降低了铜箔的收卷质量,With respect to the above-mentioned related technologies, by adjusting the position of the limit ring clamped by the multiple adjustment rings and then reassembling, the position of the limit ring can be adjusted, and the distance between the limit ring and the limit plate can also be adjusted, that is, the width of the winding wheel can be adjusted, which is convenient for winding copper foils of different specifications. However, the equipment supports the transportation of the copper foil through the first guide roller and the second guide roller, and is not provided with a flattening component. When the copper foil is transported and wound, the copper foil may be wrinkled, which reduces the winding quality of the copper foil.
发明内容Summary of the invention
为了解决上述问题,本发明提供一种防折痕的铜箔收卷装置及方法,采用如下的技术方案:In order to solve the above problems, the present invention provides a crease-proof copper foil winding device and method, which adopts the following technical solutions:
一种防折痕的铜箔收卷装置,包括底座,所述底座顶端依次安装有第一安装架、第一安装框、第二安装架、第三安装架和第二安装框,所述底座顶端固定安装有固定板,且所述底座顶端滑动安装有移动板;A crease-proof copper foil winding device comprises a base, a first mounting frame, a second mounting frame, a third mounting frame and a second mounting frame are sequentially mounted on the top of the base, a fixed plate is fixedly mounted on the top of the base, and a movable plate is slidably mounted on the top of the base;
所述第一安装架内转动安装有第一支撑辊,所述第一安装框内设有平整组件,所述第一安装框两侧均固定安装有第二气缸,且两个所述第二气缸和第一安装框之间设有校正组件,所述第二安装架内第三安装架内分别转动安装有第二支撑辊和第三支撑辊,所述第二安装框内转动安装有两个呈对称分布的第四支撑辊,所述第二安装架和第三安装架之间设有张力调节组件,且所述第二安装框两侧内壁均固定安装有支撑盒,两个所述支撑盒位于两个第四支撑辊之间,且两个所述支撑盒之间设有清洁组件;A first supporting roller is rotatably installed in the first mounting frame, a leveling component is provided in the first mounting frame, second cylinders are fixedly installed on both sides of the first mounting frame, and a correction component is provided between the two second cylinders and the first mounting frame, a second supporting roller and a third supporting roller are rotatably installed in the second mounting frame and in the third mounting frame respectively, two symmetrically distributed fourth supporting rollers are rotatably installed in the second mounting frame, a tension adjustment component is provided between the second mounting frame and the third mounting frame, and supporting boxes are fixedly installed on the inner walls on both sides of the second mounting frame, two of the supporting boxes are located between the two fourth supporting rollers, and a cleaning component is provided between the two supporting boxes;
所述固定板靠近移动板一侧转动安装有转动杆,且所述转动杆靠近固定板一端侧壁套设有限位环,所述转动杆侧壁套设有缠绕管,所述固定板远离移动板一侧固定安装有第二减速电机,所述转动杆远离移动板一端贯穿固定板且与第二减速电机输出轴端部固定连接,所述移动板靠近固定板一侧设有定位组件;A rotating rod is rotatably installed on the side of the fixed plate close to the movable plate, and a limiting ring is sleeved on the side wall of the rotating rod close to the fixed plate, and a winding tube is sleeved on the side wall of the rotating rod, and a second reduction motor is fixedly installed on the side of the fixed plate away from the movable plate, and the end of the rotating rod away from the movable plate penetrates the fixed plate and is fixedly connected to the end of the output shaft of the second reduction motor, and a positioning assembly is provided on the side of the movable plate close to the fixed plate;
所述底座顶端开设有安装槽,且所述安装槽内滑动安装有支撑块,所述底座一侧固定安装有第四气缸,且所述第四气缸活塞轴滑动贯穿至安装槽内且与支撑块相对的一侧固定连接,所述支撑块远离第四气缸一端顶部与移动板底端固定连接,所述支撑块顶端设有支撑组件。A mounting groove is provided at the top of the base, and a support block is slidably installed in the mounting groove, a fourth cylinder is fixedly installed on one side of the base, and the piston shaft of the fourth cylinder slides through the mounting groove and is fixedly connected to the side opposite to the support block, the top of the support block away from the fourth cylinder is fixedly connected to the bottom of the movable plate, and a support assembly is provided on the top of the support block.
通过采用上述技术方案,该设备使用时,通过第四气缸驱动支撑块位于安装槽内滑动,使支撑块带着移动板、支撑组件和定位组件同步移动,使移动板远离固定板,当移动板与转动杆之间距离足够时,将缠绕管套设于转动杆侧壁,随后通过定位组件与转动杆的配合,即可起到固定缠绕管的作用。By adopting the above technical solution, when the device is in use, the fourth cylinder drives the support block to slide in the installation groove, so that the support block moves synchronously with the movable plate, the support assembly and the positioning assembly, so that the movable plate moves away from the fixed plate. When the distance between the movable plate and the rotating rod is sufficient, the winding tube is sleeved on the side wall of the rotating rod, and then the positioning assembly cooperates with the rotating rod to fix the winding tube.
当缠绕管放置完成后,将铜箔依次穿过第一支撑辊、平整组件、第二支撑辊、张力调节组件、第三支撑辊、第四支撑辊和清洁组件之间,最后将铜箔缠绕于缠绕管侧壁,随后通过第二减速电机驱动转动杆带着缠绕管转动,即可起到收卷铜箔的作用,当设备收卷铜箔时,通过平整组件对铜箔表面进行平整,有助于避免铜箔收卷时出现褶皱的现象,且通过校正组件对铜箔进行校正位置,有利于保持铜箔收卷的稳定性,第二支撑辊和第三支撑辊之间设有张力调节组件,起到调节铜箔输送时张力的作用,有助于避免铜箔输送时产生松弛的现象,且通过第二支撑辊、第三支撑辊和张力调节组件的配合,通过三者的张力,可起到平整铜箔的作用,且该设备设有清洁组件,可起到清洁铜箔两侧灰尘的作用,有利于保持铜箔收卷的清洁度。When the winding tube is placed, the copper foil is passed through the first support roller, the leveling component, the second support roller, the tension adjusting component, the third support roller, the fourth support roller and the cleaning component in sequence, and finally the copper foil is wound around the side wall of the winding tube, and then the second reduction motor drives the rotating rod to rotate the winding tube to play the role of winding the copper foil. When the equipment rolls up the copper foil, the surface of the copper foil is leveled by the leveling component, which helps to avoid wrinkles when the copper foil is rolled up, and the position of the copper foil is corrected by the correction component, which helps to maintain the stability of the copper foil rolling. A tension adjusting component is provided between the second support roller and the third support roller, which plays the role of adjusting the tension of the copper foil during transportation, which helps to avoid slack during transportation of the copper foil, and the cooperation of the second support roller, the third support roller and the tension adjusting component, through the tension of the three, can play the role of leveling the copper foil, and the equipment is provided with a cleaning component, which can clean the dust on both sides of the copper foil, which helps to maintain the cleanliness of the copper foil rolling.
当缠绕管收卷完成后,接触定位组件对缠绕管的固定,通过第四气缸驱动支撑块移动,支撑块顶端设有支撑组件,起到支撑稳固铜箔卷的作用,且便于支撑块带着铜箔卷后续滑动,即可起到拆卸缠绕管的作用。When the winding tube is completed, the contact positioning assembly fixes the winding tube, and the fourth cylinder drives the support block to move. A support assembly is provided on the top of the support block to support and stabilize the copper foil roll, and to facilitate the subsequent sliding of the support block with the copper foil roll, thereby disassembling the winding tube.
进一步的,所述平整组件包括多个转动安装于第一安装框内的下压辊,多个所述下压辊位于第一安装框内呈直线阵列分布,所述第一安装框内滑动安装有顶框,且所述顶框内转动安装有多个呈直线阵列分布的上压辊,所述第一安装框顶端固定安装有第一气缸,且所述第一气缸活塞轴滑动贯穿第一安装框且与顶框顶端固定连接,所述顶框两侧均固定安装有滑块,所述第一安装框内壁开设有与同侧所述滑块相匹配的滑槽。Furthermore, the leveling assembly includes a plurality of lower pressure rollers rotatably installed in a first installation frame, the plurality of lower pressure rollers are arranged in a linear array in the first installation frame, a top frame is slidably installed in the first installation frame, and a plurality of upper pressure rollers arranged in a linear array are rotatably installed in the top frame, a first cylinder is fixedly installed on the top of the first installation frame, and the piston shaft of the first cylinder slides through the first installation frame and is fixedly connected to the top of the top frame, sliders are fixedly installed on both sides of the top frame, and a sliding groove matching the slider on the same side is opened on the inner wall of the first installation frame.
通过采用上述技术方案,当铜箔移动收卷时,铜箔位于下压辊上滑动,且通过第一气缸驱动顶框带着上压辊同步下降,通过上压辊和下压辊的配合,起到按压平整铜箔的作用,有助于避免铜箔在收卷过程中产生褶皱的现象,有利于提高铜箔的收卷质量,且当第一气缸驱动顶框升降时,顶框带着滑块位于同侧滑槽内滑动,通过滑块和滑槽的配合,有利于保持顶框升降的稳定性。By adopting the above technical scheme, when the copper foil moves and is rolled up, the copper foil slides on the lower pressure roller, and the first cylinder drives the top frame to synchronously descend with the upper pressure roller. The cooperation of the upper pressure roller and the lower pressure roller can press and flatten the copper foil, which helps to avoid wrinkles in the copper foil during the rolling process and is beneficial to improving the rolling quality of the copper foil. When the first cylinder drives the top frame to rise and fall, the top frame slides with the slider in the slide groove on the same side. The cooperation of the slider and the slide groove can help maintain the stability of the top frame rising and falling.
进一步的,所述校正组件包括固定安装于两个第二气缸活塞轴端部的连接板,两个所述连接板相对的一侧均固定安装有两个呈对称分布的移动杆,同侧两个所述移动杆远离同组所述连接板一端均贯穿至第一安装框内,所述移动杆贯穿第一安装框一端均固定安装有第一框架,且所述第一框架内均转动安装有呈直线阵列分布的校正辊。Furthermore, the correction assembly includes a connecting plate fixedly installed on the ends of the two second cylinder piston shafts, and two symmetrically distributed moving rods are fixedly installed on opposite sides of the two connecting plates. The two moving rods on the same side are both extended into the first installation frame at one end away from the connecting plates in the same group. The moving rods passing through the first installation frame have one end fixedly installed with a first frame, and correction rollers distributed in a linear array are rotatably installed in the first frame.
通过采用上述技术方案,当铜箔移动时,通过第二气缸驱动同组连接板、移动杆、第一框架和校正辊同步向铜箔方向移动,使校正辊与铜箔相对的一侧接触,通过两组校正辊的配合起到校正铜箔输送位置的作用。By adopting the above technical solution, when the copper foil moves, the second cylinder drives the same group of connecting plates, moving rods, first frames and correction rollers to move synchronously toward the direction of the copper foil, so that the correction rollers contact the opposite side of the copper foil. The cooperation of the two groups of correction rollers can correct the conveying position of the copper foil.
进一步的,所述张力调节组件包括设置于第二安装架和第三安装架之间的第二框架,所述第二框架内设有张力传感器,所述第二框架下方设有底板,所述底座顶端固定安装有两个呈对称分布的第一伸缩杆,两个所述第一伸缩杆端部均与底板底端固定连接,所述底板顶端均固定安装有两个呈对称分布的支柱,且两个所述支柱顶端均开设有活动槽,两个所述活动槽内均滑动安装有支杆,且两个所述支杆顶端均与第二框架底端固定连接,两个所述支杆底端与同组所述活动槽底端内壁之间均固定连接有弹簧。Furthermore, the tension adjustment assembly includes a second frame arranged between the second mounting frame and the third mounting frame, a tension sensor is provided in the second frame, a base plate is provided under the second frame, two symmetrically distributed first telescopic rods are fixedly installed on the top of the base, two ends of the first telescopic rods are fixedly connected to the bottom end of the base plate, two symmetrically distributed pillars are fixedly installed on the top of the base plate, and movable grooves are provided on the tops of the two pillars, support rods are slidably installed in the two movable grooves, and the tops of the two support rods are fixedly connected to the bottom end of the second frame, and springs are fixedly connected between the bottom ends of the two support rods and the inner walls of the bottom ends of the movable grooves in the same group.
通过采用上述技术方案,当铜箔位于第二支撑辊和第三支撑辊之间传送时,第二支撑辊和第三支撑辊之间设有张力传感器,通过张力传感器检测铜箔输送时张力,当铜箔输送时张力低于设定值时,通过第一伸缩杆驱动底板、支柱、支杆、第二框架和张力传感器同步上升,通过张力传感器、第二支撑辊和第三支撑辊的配合,即可起到调节铜箔输送时张力的作用,有助于避免铜箔输送时产生松弛的现象,且有助于避免铜箔输送时产生褶皱的现象,且当设备调节铜箔输送时张力时,张力传感器推动铜箔上升,张力传感器推动支杆位于同组活动槽内滑动,且支杆推动同组弹簧收缩,弹簧给予同组支杆一个反弹力,通过支杆、弹簧和支柱的配合,可起到缓冲的作用,有助于避免铜箔调节张力时出现损坏的现象,达到防护铜箔的效果。By adopting the above technical scheme, when the copper foil is transmitted between the second support roller and the third support roller, a tension sensor is arranged between the second support roller and the third support roller, and the tension of the copper foil during transportation is detected by the tension sensor. When the tension of the copper foil during transportation is lower than the set value, the bottom plate, the pillar, the support rod, the second frame and the tension sensor are driven to rise synchronously by the first telescopic rod. Through the cooperation of the tension sensor, the second support roller and the third support roller, the tension of the copper foil during transportation can be adjusted, which helps to avoid the phenomenon of slackness during transportation of the copper foil and helps to avoid the phenomenon of wrinkles during transportation of the copper foil. When the equipment adjusts the tension of the copper foil during transportation, the tension sensor pushes the copper foil to rise, and the tension sensor pushes the support rod to slide in the same group of active grooves, and the support rod pushes the same group of springs to contract, and the spring gives the same group of support rods a rebound force. Through the cooperation of the support rod, the spring and the pillar, a buffering effect can be played, which helps to avoid damage to the copper foil when the tension is adjusted, thereby achieving the effect of protecting the copper foil.
进一步的,两个所述支杆底端侧壁均固定安装有两个呈对称分布的限位块,所述活动槽内壁开设有与同组所述限位块相匹配的限位槽。Furthermore, two symmetrically distributed limit blocks are fixedly mounted on the side walls of the bottom ends of the two support rods, and the inner wall of the movable groove is provided with a limit groove matching the limit blocks in the same group.
通过采用上述技术方案,当支杆位于活动槽内滑动时,支杆带着限位块位于同组限位槽内滑动,通过限位块和限位槽的配合,有助于避免支杆脱离活动槽,且有利于保持支杆滑动的稳定性。By adopting the above technical solution, when the support rod slides in the movable groove, the support rod slides with the limit block in the same group of limit grooves. The cooperation between the limit block and the limit groove helps to prevent the support rod from leaving the movable groove and helps to maintain the stability of the sliding of the support rod.
进一步的,所述清洁组件包括转动安装于支撑盒内的双牙螺杆,两个所述双牙螺杆两段侧壁均套设有移动块,同组两个所述移动块端部均滑动贯穿同侧所述支撑盒,同一横向水平面的两个所述移动块相对的一侧均固定连接有升降板,两个所述升降板相对的一侧均设有横板,且两个所述横板相对的一侧均固定安装有清洁棉,两个双牙螺杆顶端均固定安装有连接杆,且两个所述连接杆顶端均贯穿第二安装框,两个所述连接杆贯穿第二安装框一端侧壁均固定套设有轮盘,且两个所述轮盘之间套设有皮带,其中一个所述连接杆贯穿第二安装框一端侧壁固定套设有从动齿轮,所述第二安装框顶端固定安装有第一减速电机,且所述第一减速电机输出轴侧壁固定套设有驱动齿轮,所述驱动齿轮与从动齿轮啮合,所述移动块两侧均固定安装有稳固块,两个所述支撑盒内壁开设有与同侧所述稳固块相匹配的稳固槽。Furthermore, the cleaning assembly includes a double-threaded screw rotatably installed in the support box, and the two side walls of the two double-threaded screws are both sleeved with moving blocks, and the ends of the two moving blocks in the same group slide through the support box on the same side, and the two opposite sides of the moving blocks in the same horizontal plane are fixedly connected with a lifting plate, and the two opposite sides of the lifting plates are provided with a cross plate, and the two opposite sides of the cross plates are fixedly installed with cleaning cotton, the tops of the two double-threaded screws are fixedly installed with connecting rods, and the tops of the two connecting rods pass through the second installation frame, and the two connecting rods pass through the side walls of one end of the second installation frame and are fixedly sleeved with a wheel, and a belt is sleeved between the two wheel discs, one of the connecting rods passes through the side wall of one end of the second installation frame and is fixedly sleeved with a driven gear, the top of the second installation frame is fixedly installed with a first reduction motor, and the side wall of the output shaft of the first reduction motor is fixedly sleeved with a driving gear, and the driving gear is meshed with the driven gear, and stabilizing blocks are fixedly installed on both sides of the moving block, and the inner walls of the two support boxes are provided with stabilizing grooves matching the stabilizing blocks on the same side.
通过采用上述技术方案,当铜箔位于两个第四支撑辊顶部输送时,通过第一减速电机驱动驱动齿轮转动,驱动齿轮驱动从动齿轮转动,从动齿轮驱动同组连接杆转动,连接杆驱动同组轮盘转动,两个轮盘通过皮带传动,使两个双牙螺杆同步转动,使移动块带着同组升降板、横板和清洁棉向铜箔相对的一侧接触,通过两个清洁棉的配合,铜箔位于两个清洁棉之间输送时,即可起到清洁铜箔表面灰尘的作用,有利于提高铜箔收卷的干净度。By adopting the above technical scheme, when the copper foil is transported on the top of the two fourth support rollers, the first reduction motor drives the driving gear to rotate, the driving gear drives the driven gear to rotate, the driven gear drives the same group of connecting rods to rotate, the connecting rods drive the same group of wheels to rotate, the two wheels are driven by belts to make the two double-tooth screws rotate synchronously, so that the moving block brings the same group of lifting plates, cross plates and cleaning cotton to contact the opposite side of the copper foil, and through the cooperation of the two cleaning cottons, when the copper foil is transported between the two cleaning cottons, it can play a role in cleaning the dust on the surface of the copper foil, which is beneficial to improve the cleanliness of the copper foil winding.
进一步的,两个所述升降板相反的一侧均设有两个呈对称分布的螺栓,同组两个所述端部均贯穿同组所述升降板,两个所述横板相反的一侧均开设有与同组所述螺栓相匹配的螺槽,且两个所述横板相反的一侧均固定安装有定位块,两个所述升降板相对的一侧开设有与同侧所述定位块相匹配的定位槽。Furthermore, two symmetrically distributed bolts are provided on opposite sides of the two lifting plates, and the two ends of the same group pass through the lifting plates of the same group, screw grooves matching the bolts of the same group are opened on opposite sides of the two cross plates, and positioning blocks are fixedly installed on opposite sides of the two cross plates, and positioning grooves matching the positioning blocks on the same side are opened on opposite sides of the two lifting plates.
通过采用上述技术方案,同组升降板和横板之间通过螺栓固定,便于工作人员后续拆卸清洗清洁棉,有利于保持设备的清洁效果,且当安装清洁棉时,工作人员将横板一侧安装的定位块与同组升降板侧壁开设的定位槽卡合,起到初步定位清洁棉的作用,便于工作人员后续螺合固定。By adopting the above technical solution, the lifting plate and the horizontal plate of the same group are fixed by bolts, which is convenient for the staff to disassemble and clean the cleaning cotton later, which is beneficial to maintaining the cleaning effect of the equipment. When installing the cleaning cotton, the staff will engage the positioning block installed on one side of the horizontal plate with the positioning groove opened on the side wall of the lifting plate of the same group, which plays the role of preliminary positioning of the cleaning cotton, and is convenient for the staff to screw and fix it later.
进一步的,所述定位组件包括固定安装于移动板远离固定板一侧的第三气缸,所述第三气缸活塞轴端部滑动贯穿移动板,且所述第三气缸活塞轴端部固定安装有挡环,所述挡环远离移动板一侧转动安装有稳固管,所述转动杆侧壁固定安装有两个呈对称分布的平衡块,所述缠绕管和稳固管内壁均开设有与平衡块相匹配的凹槽。Furthermore, the positioning assembly includes a third cylinder fixedly installed on the side of the movable plate away from the fixed plate, the end of the piston shaft of the third cylinder slides through the movable plate, and a retaining ring is fixedly installed on the end of the piston shaft of the third cylinder, and a stabilizing tube is rotatably installed on the side of the retaining ring away from the movable plate, and two symmetrically distributed balancing blocks are fixedly installed on the side wall of the rotating rod, and the inner walls of the winding tube and the stabilizing tube are provided with grooves matching the balancing blocks.
通过采用上述技术方案,工作人员将缠绕管套设于转动杆侧壁,转动杆侧壁通过平衡块的设置,通过平衡块与缠绕管内壁开设的凹槽卡合,可起到定位稳固缠绕管的作用,便于缠绕管后续随着转动杆稳固转动,当缠绕管放置完成后,通过第三气缸驱动挡环和稳固管同步向转动杆方向移动,使稳固管套设于转动杆侧壁且与缠绕管相对的一侧接触,通过稳固管和限位环的配合,起到定位固定缠绕管的作用,便于缠绕管后续稳定转动。By adopting the above technical scheme, the staff sets the winding tube sleeve on the side wall of the rotating rod. The side wall of the rotating rod is provided with a balancing block. The balancing block is engaged with the groove on the inner wall of the winding tube, which can play a role in positioning and stabilizing the winding tube, so that the winding tube can be rotated stably along with the rotating rod in the future. When the winding tube is placed, the retaining ring and the stabilizing tube are driven by the third cylinder to move synchronously in the direction of the rotating rod, so that the stabilizing tube is set on the side wall of the rotating rod and contacts the side opposite to the winding tube. Through the cooperation of the stabilizing tube and the limit ring, the winding tube can be positioned and fixed, so that the winding tube can be rotated stably in the future.
进一步的,所述支撑组件包括设置于支撑块上方的安装板,所述安装板顶端固定安装有两个呈对称分布的弧形板,所述支撑块顶端固定安装有两个呈对称分布的第二伸缩杆,且两个所述第二伸缩杆端部均与安装板底端固定连接。Furthermore, the support assembly includes a mounting plate arranged above the support block, two symmetrically distributed arc plates are fixedly mounted on the top of the mounting plate, two symmetrically distributed second telescopic rods are fixedly mounted on the top of the support block, and the ends of the two second telescopic rods are fixedly connected to the bottom end of the mounting plate.
通过采用上述技术方案,通过第二伸缩杆驱动安装板和弧形板同步上升,使弧形板与铜箔相对一侧接触,即可起到支撑稳固铜箔卷的作用,便于工作人员后续拆卸缠绕管。By adopting the above technical solution, the second telescopic rod drives the mounting plate and the arc plate to rise synchronously, so that the arc plate contacts the opposite side of the copper foil, which can support and stabilize the copper foil roll, making it convenient for the staff to disassemble the winding tube later.
一种防折痕的铜箔收卷方法,包括以下步骤:A crease-proof copper foil winding method comprises the following steps:
S1、放置步骤:通过第四气缸驱动支撑块位于安装槽内滑动,使支撑块带着移动板、支撑组件和定位组件同步移动,使移动板远离固定板,当移动板与转动杆之间距离足够时,将缠绕管套设于转动杆侧壁,转动杆侧壁通过平衡块的设置,通过平衡块与缠绕管内壁开设的凹槽卡合,可起到定位稳固缠绕管的作用,便于缠绕管后续随着转动杆稳固转动,当缠绕管放置完成后,通过第三气缸驱动挡环和稳固管同步向转动杆方向移动,使稳固管套设于转动杆侧壁且与缠绕管相对的一侧接触,通过稳固管和限位环的配合,起到定位固定缠绕管的作用,便于缠绕管后续稳定转动;S1, placement step: the fourth cylinder drives the support block to slide in the installation groove, so that the support block moves synchronously with the moving plate, the support assembly and the positioning assembly, so that the moving plate is away from the fixed plate. When the distance between the moving plate and the rotating rod is sufficient, the winding tube is sleeved on the side wall of the rotating rod. The side wall of the rotating rod is provided with a balancing block, and the balancing block is engaged with the groove provided on the inner wall of the winding tube, which can play a role in positioning and stabilizing the winding tube, so that the winding tube can be stably rotated with the rotating rod in the subsequent process. When the winding tube is placed, the third cylinder drives the retaining ring and the stabilizing tube to move synchronously in the direction of the rotating rod, so that the stabilizing tube is sleeved on the side wall of the rotating rod and contacts the side opposite to the winding tube. Through the cooperation of the stabilizing tube and the limiting ring, the winding tube is positioned and fixed, so that the winding tube can be stably rotated in the subsequent process.
S2、收卷铜箔:当缠绕管放置完成后,将铜箔依次穿过第一支撑辊、平整组件、第二支撑辊、张力调节组件、第三支撑辊、第四支撑辊和清洁组件之间,最后将铜箔缠绕于缠绕管侧壁,随后通过第二减速电机驱动转动杆带着缠绕管转动,即可起到收卷铜箔的作用;S2, winding copper foil: after the winding tube is placed, the copper foil is passed through the first support roller, the flattening assembly, the second support roller, the tension adjustment assembly, the third support roller, the fourth support roller and the cleaning assembly in sequence, and finally the copper foil is wound around the side wall of the winding tube, and then the second reduction motor drives the rotating rod to rotate with the winding tube, so as to achieve the function of winding the copper foil;
S3、平整校正铜箔:当铜箔移动收卷时,铜箔位于下压辊上滑动,且通过第一气缸驱动顶框带着上压辊同步下降,通过上压辊和下压辊的配合,起到按压平整铜箔的作用,有助于避免铜箔在收卷过程中产生褶皱的现象,有利于提高铜箔的收卷质量,且当铜箔移动时,通过第二气缸驱动同组连接板、移动杆、第一框架和校正辊同步向铜箔方向移动,使校正辊与铜箔相对的一侧接触,通过两组校正辊的配合起到校正铜箔输送位置的作用;S3, leveling and correcting the copper foil: when the copper foil moves and is rolled up, the copper foil slides on the lower pressure roller, and the top frame is driven by the first cylinder to synchronously lower the upper pressure roller, and the upper pressure roller and the lower pressure roller cooperate to press and level the copper foil, which helps to avoid wrinkles in the copper foil during the rolling process and improve the rolling quality of the copper foil. When the copper foil moves, the second cylinder drives the same group of connecting plates, moving rods, the first frame and the correction roller to synchronously move toward the copper foil, so that the correction roller contacts the opposite side of the copper foil, and the cooperation of the two groups of correction rollers plays a role in correcting the conveying position of the copper foil.
S4、铜箔张力调节:当铜箔位于第二支撑辊和第三支撑辊之间传送时,第二支撑辊和第三支撑辊之间设有张力传感器,通过张力传感器检测铜箔输送时张力,当铜箔输送时张力低于设定值时,通过第一伸缩杆驱动底板、支柱、支杆、第二框架和张力传感器同步上升,通过张力传感器、第二支撑辊和第三支撑辊的配合,即可起到调节铜箔输送时张力的作用,有助于避免铜箔输送时产生松弛的现象,且有助于避免铜箔输送时产生褶皱的现象,且当设备调节铜箔输送时张力时,张力传感器推动铜箔上升,张力传感器推动支杆位于同组活动槽内滑动,且支杆推动同组弹簧收缩,弹簧给予同组支杆一个反弹力,通过支杆、弹簧和支柱的配合,可起到缓冲的作用,有助于避免铜箔调节张力时出现损坏的现象,达到防护铜箔的效果;S4, copper foil tension adjustment: when the copper foil is transmitted between the second support roller and the third support roller, a tension sensor is provided between the second support roller and the third support roller, and the tension sensor is used to detect the tension of the copper foil during transportation. When the tension of the copper foil is lower than the set value during transportation, the first telescopic rod drives the bottom plate, the pillar, the support rod, the second frame and the tension sensor to rise synchronously. Through the cooperation of the tension sensor, the second support roller and the third support roller, the tension of the copper foil during transportation can be adjusted, which helps to avoid the phenomenon of slackness during transportation of the copper foil and the phenomenon of wrinkles during transportation of the copper foil. When the equipment adjusts the tension of the copper foil during transportation, the tension sensor pushes the copper foil to rise, and the tension sensor pushes the support rod to slide in the same group of active grooves, and the support rod pushes the same group of springs to contract, and the spring gives the same group of support rods a rebound force. Through the cooperation of the support rod, the spring and the pillar, a buffering effect can be played, which helps to avoid damage to the copper foil when the tension is adjusted, thereby achieving the effect of protecting the copper foil.
S5、清洁铜箔:当铜箔位于两个第四支撑辊顶部输送时,通过第一减速电机驱动驱动齿轮转动,驱动齿轮驱动从动齿轮转动,从动齿轮驱动同组连接杆转动,连接杆驱动同组轮盘转动,两个轮盘通过皮带传动,使两个双牙螺杆同步转动,使移动块带着同组升降板、横板和清洁棉向铜箔相对的一侧接触,通过两个清洁棉的配合,铜箔位于两个清洁棉之间输送时,即可起到清洁铜箔表面灰尘的作用,有利于提高铜箔收卷的干净度;S5. Cleaning copper foil: When the copper foil is transported on the top of the two fourth support rollers, the first reduction motor drives the driving gear to rotate, the driving gear drives the driven gear to rotate, the driven gear drives the same group of connecting rods to rotate, the connecting rod drives the same group of wheels to rotate, the two wheels are driven by belts, so that the two double-thread screws rotate synchronously, so that the moving block brings the same group of lifting plates, cross plates and cleaning cotton to contact the opposite side of the copper foil, and through the cooperation of the two cleaning cottons, when the copper foil is transported between the two cleaning cottons, the copper foil surface dust can be cleaned, which is beneficial to improve the cleanliness of the copper foil winding;
S6、拆卸步骤:当缠绕管收卷完成后,通过第二伸缩杆驱动安装板和弧形板同步上升,使弧形板与铜箔相对一侧接触,即可起到支撑稳固铜箔卷的作用,随后通过第三气缸驱动稳固管脱离转动杆,当稳固管与转动杆脱离后,通过第四气缸驱动支撑块带着弧形板和缠绕管同步向移动板方向滑动,即可起到拆卸铜箔卷的作用,通过第二伸缩杆、安装板和弧形板的配合,有利于保持缠绕管稳定滑动,且当铜箔收卷时,弧形板可起到支撑平稳缠绕管的作用,有利于保持铜箔收卷的稳定性。S6, disassembly step: after the winding of the winding tube is completed, the second telescopic rod is used to drive the mounting plate and the arc plate to rise synchronously, so that the arc plate contacts the opposite side of the copper foil, which can play a role in supporting and stabilizing the copper foil roll. Subsequently, the stabilizing tube is driven to separate from the rotating rod by the third cylinder. After the stabilizing tube is separated from the rotating rod, the fourth cylinder is used to drive the supporting block to slide the arc plate and the winding tube synchronously toward the moving plate, which can play a role in disassembling the copper foil roll. The cooperation of the second telescopic rod, the mounting plate and the arc plate is conducive to maintaining the stable sliding of the winding tube. When the copper foil is rolled up, the arc plate can support the winding tube stably, which is conducive to maintaining the stability of the copper foil rolling.
综上所述,本发明包括以下有益技术效果:In summary, the present invention includes the following beneficial technical effects:
(1)在本发明中,通过平整组件的设置,通过上压辊和下压辊的配合,起到平整铜箔的作用,有助于避免铜箔收卷时出现褶皱的现象,有利于保持铜箔的收卷质量。(1) In the present invention, by setting up the flattening assembly and cooperating with the upper pressing roller and the lower pressing roller, the copper foil is flattened, which helps to avoid wrinkles when the copper foil is rolled up, and is beneficial to maintaining the rolling quality of the copper foil.
(2)在本发明中,通过张力调节组件的设置,起到调节铜箔输送时张力的作用,有助于避免铜箔输送时产生松弛的现象,且通过第二支撑辊、第三支撑辊和张力传感器的配合,通过三者的张力,可起到平整铜箔的作用。(2) In the present invention, the tension of the copper foil during transportation is adjusted by setting the tension adjustment component, which helps to avoid the phenomenon of loosening of the copper foil during transportation. In addition, the second support roller, the third support roller and the tension sensor cooperate to smooth the copper foil through the tension of the three.
(3)在本发明中,通过清洁组件的设置,铜箔位于两个清洁棉之间移动,通过两个清洁棉对铜箔两侧进行清洁,有利于保持铜箔收卷的清洁度,清洁棉和升降板之间通过螺栓固定,便于工作人员更换清洁棉,有利于保持设备的清洁效果。(3) In the present invention, by setting up the cleaning component, the copper foil is located and moved between two cleaning cottons, and the two sides of the copper foil are cleaned by the two cleaning cottons, which is beneficial to maintaining the cleanliness of the copper foil roll. The cleaning cotton and the lifting plate are fixed by bolts, which is convenient for the staff to replace the cleaning cotton, which is beneficial to maintaining the cleaning effect of the equipment.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为一种防折痕的铜箔收卷装置的第一视角的结构示意图;FIG1 is a schematic structural diagram of a crease-proof copper foil winding device from a first perspective;
图2为本发明图1中A处的放大图;FIG2 is an enlarged view of point A in FIG1 of the present invention;
图3为本发明的第二视角的结构示意图;FIG3 is a schematic structural diagram of a second viewing angle of the present invention;
图4为本发明图3中B处的放大图;FIG4 is an enlarged view of point B in FIG3 of the present invention;
图5为本发明的剖视图;Fig. 5 is a cross-sectional view of the present invention;
图6为本发明图5中C处的放大图;FIG6 is an enlarged view of point C in FIG5 of the present invention;
图7为本发明中第二安装框和支撑盒的剖视图;FIG7 is a cross-sectional view of the second installation frame and the support box in the present invention;
图8为本发明中支撑组件和定位组件的爆炸图;FIG8 is an exploded view of the support assembly and the positioning assembly in the present invention;
图9为本发明中清洁组件的爆炸图。FIG. 9 is an exploded view of the cleaning assembly of the present invention.
图中标号说明:Description of the numbers in the figure:
1、底座;2、第一安装架;21、第一支撑辊;3、第一安装框;31、下压辊;32、第一气缸;321、顶框;3211、上压辊;33、第二气缸;34、连接板;35、移动杆;36、第一框架;361、校正辊;4、第二安装架;41、第二支撑辊;5、第三安装架;51、第三支撑辊;6、第二安装框;61、支撑盒;611、移动块;612、双牙螺杆;62、第四支撑辊;7、移动板;71、第三气缸;711、挡环;712、稳固管;8、张力调节组件;81、张力传感器;82、第二框架;83、支杆;84、支柱;841、活动槽;8411、弹簧;85、底板;86、第一伸缩杆;9、连接杆;10、轮盘;11、皮带;12、第一减速电机;13、驱动齿轮;14、从动齿轮;15、固定板;151、第二减速电机;152、转动杆;16、缠绕管;17、安装槽;171、支撑块;172、第四气缸;18、支撑组件;181、第二伸缩杆;182、安装板;183、弧形板;19、升降板;191、横板;1911、定位块;192、螺栓。1. Base; 2. First mounting frame; 21. First support roller; 3. First mounting frame; 31. Lower pressure roller; 32. First cylinder; 321. Top frame; 3211. Upper pressure roller; 33. Second cylinder; 34. Connecting plate; 35. Moving rod; 36. First frame; 361. Correction roller; 4. Second mounting frame; 41. Second support roller; 5. Third mounting frame; 51. Third support roller; 6. Second mounting frame; 61. Support box; 611. Moving block; 612. Double screw; 62. Fourth support roller; 7. Moving plate; 71. Third cylinder; 711. Stop ring; 712. Stabilizing tube; 8. Tension adjustment assembly; 81. Tension transmission sensor; 82, second frame; 83, support rod; 84, pillar; 841, movable groove; 8411, spring; 85, bottom plate; 86, first telescopic rod; 9, connecting rod; 10, wheel disc; 11, belt; 12, first reduction motor; 13, driving gear; 14, driven gear; 15, fixing plate; 151, second reduction motor; 152, rotating rod; 16, winding tube; 17, mounting groove; 171, support block; 172, fourth cylinder; 18, support assembly; 181, second telescopic rod; 182, mounting plate; 183, arc plate; 19, lifting plate; 191, horizontal plate; 1911, positioning block; 192, bolt.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述;显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.
在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”、“顶/底端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“套设/接”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "mounted/connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
以下结合附图1-9对本发明作进一步详细说明。The present invention is further described in detail below with reference to Figures 1-9.
请参阅图1-9,一种防折痕的铜箔收卷装置,包括底座1,底座1顶端依次安装有第一安装架2、第一安装框3、第二安装架4、第三安装架5和第二安装框6,底座1顶端固定安装有固定板15,且底座1顶端滑动安装有移动板7;固定板15靠近移动板7一侧转动安装有转动杆152,且转动杆152靠近固定板15一端侧壁套设有限位环,转动杆152侧壁套设有缠绕管16,固定板15远离移动板7一侧固定安装有第二减速电机151,转动杆152远离移动板7一端贯穿固定板15且与第二减速电机151输出轴端部固定连接,移动板7靠近固定板15一侧设有定位组件,定位组件包括固定安装于移动板7远离固定板15一侧的第三气缸71,第三气缸71活塞轴端部滑动贯穿移动板7,且第三气缸71活塞轴端部固定安装有挡环711,挡环711远离移动板7一侧转动安装有稳固管712,转动杆152侧壁固定安装有两个呈对称分布的平衡块,缠绕管16和稳固管712内壁均开设有与平衡块相匹配的凹槽。Please refer to Figures 1-9, a crease-proof copper foil winding device includes a base 1, a first mounting frame 2, a first mounting frame 3, a second mounting frame 4, a third mounting frame 5, and a second mounting frame 6 are sequentially mounted on the top of the base 1, a fixed plate 15 is fixedly mounted on the top of the base 1, and a movable plate 7 is slidably mounted on the top of the base 1; a rotating rod 152 is rotatably mounted on the side of the fixed plate 15 close to the movable plate 7, and a limiting ring is sleeved on the side wall of the rotating rod 152 close to the fixed plate 15, and a winding tube 16 is sleeved on the side wall of the rotating rod 152, and a second reduction motor 151 is fixedly mounted on the side of the fixed plate 15 away from the movable plate 7, and the rotating rod 152 is away from the movable plate 7. One end of the movable plate 7 passes through the fixed plate 15 and is fixedly connected to the end of the output shaft of the second reduction motor 151. A positioning assembly is provided on the side of the movable plate 7 close to the fixed plate 15. The positioning assembly includes a third cylinder 71 fixedly installed on the side of the movable plate 7 away from the fixed plate 15. The end of the piston shaft of the third cylinder 71 slides through the movable plate 7, and a retaining ring 711 is fixedly installed on the end of the piston shaft of the third cylinder 71. A stabilizing tube 712 is rotatably installed on the side of the retaining ring 711 away from the movable plate 7. Two symmetrically distributed balancing blocks are fixedly installed on the side wall of the rotating rod 152, and grooves matching the balancing blocks are provided on the inner walls of the winding tube 16 and the stabilizing tube 712.
底座1顶端开设有安装槽17,且安装槽17内滑动安装有支撑块171,底座1一侧固定安装有第四气缸172,且第四气缸172活塞轴滑动贯穿至安装槽17内且与支撑块171相对的一侧固定连接,支撑块171远离第四气缸172一端顶部与移动板7底端固定连接。A mounting groove 17 is provided at the top of the base 1, and a support block 171 is slidably installed in the mounting groove 17. A fourth cylinder 172 is fixedly installed on one side of the base 1, and the piston shaft of the fourth cylinder 172 slides through the mounting groove 17 and is fixedly connected to the side opposite to the support block 171. The top of the support block 171 away from the fourth cylinder 172 is fixedly connected to the bottom of the movable plate 7.
该设备使用时,通过第四气缸172驱动支撑块171位于安装槽17内滑动,使支撑块171带着移动板7同步移动,当移动板7与转动杆152之间距离足够时,将缠绕管16套设于转动杆152侧壁,转动杆152侧壁通过平衡块的设置,通过平衡块与缠绕管16内壁开设的凹槽卡合,可起到定位稳固缠绕管16的作用,便于缠绕管16后续随着转动杆152稳固转动,当缠绕管16放置完成后,通过第三气缸71驱动挡环711和稳固管712同步向转动杆152方向移动,使稳固管712套设于转动杆152侧壁且与缠绕管16相对的一侧接触,通过稳固管712和限位环的配合,起到定位固定缠绕管16的作用,便于缠绕管16后续稳定转动,当缠绕管16放置完成后,将铜箔依次穿过第一支撑辊21、平整组件、第二支撑辊41、张力调节组件8、第三支撑辊51、第四支撑辊62和清洁组件之间,最后将铜箔缠绕于缠绕管16侧壁,随后通过第二减速电机151驱动转动杆152带着缠绕管16转动,即可起到收卷铜箔的作用。When the device is in use, the fourth cylinder 172 drives the support block 171 to slide in the installation groove 17, so that the support block 171 moves synchronously with the moving plate 7. When the distance between the moving plate 7 and the rotating rod 152 is sufficient, the winding tube 16 is sleeved on the side wall of the rotating rod 152. The side wall of the rotating rod 152 is provided with a balancing block. The balancing block is engaged with the groove on the inner wall of the winding tube 16 to position and stabilize the winding tube 16, so that the winding tube 16 can be rotated steadily with the rotating rod 152 later. When the winding tube 16 is placed, the retaining ring 711 and the stabilizing tube 712 are driven synchronously to the rotating rod 152 by the third cylinder 71. The stabilizing tube 712 is moved to the side wall of the rotating rod 152 and contacts the side opposite to the winding tube 16. The stabilizing tube 712 and the limiting ring cooperate to position and fix the winding tube 16, so as to facilitate the subsequent stable rotation of the winding tube 16. After the winding tube 16 is placed, the copper foil is passed through the first support roller 21, the flattening assembly, the second support roller 41, the tension adjustment assembly 8, the third support roller 51, the fourth support roller 62 and the cleaning assembly in sequence, and finally the copper foil is wound around the side wall of the winding tube 16. Subsequently, the rotating rod 152 is driven by the second reduction motor 151 to rotate with the winding tube 16, so as to roll up the copper foil.
第一安装架2内转动安装有第一支撑辊21,第一安装框3内设有平整组件,平整组件包括多个转动安装于第一安装框3内的下压辊31,多个下压辊31位于第一安装框3内呈直线阵列分布,第一安装框3内滑动安装有顶框321,且顶框321内转动安装有多个呈直线阵列分布的上压辊3211,第一安装框3顶端固定安装有第一气缸32,且第一气缸32活塞轴滑动贯穿第一安装框3且与顶框321顶端固定连接,顶框321两侧均固定安装有滑块,第一安装框3内壁开设有与同侧滑块相匹配的滑槽,当铜箔移动收卷时,铜箔位于下压辊31上滑动,且通过第一气缸32驱动顶框321带着上压辊3211同步下降,通过上压辊3211和下压辊31的配合,起到按压平整铜箔的作用,有助于避免铜箔在收卷过程中产生褶皱的现象,有利于提高铜箔的收卷质量,且当第一气缸32驱动顶框321升降时,顶框321带着滑块位于同侧滑槽内滑动,通过滑块和滑槽的配合,有利于保持顶框321升降的稳定性。A first supporting roller 21 is rotatably installed in the first mounting frame 2, a leveling component is provided in the first mounting frame 3, the leveling component includes a plurality of lower pressure rollers 31 rotatably installed in the first mounting frame 3, the plurality of lower pressure rollers 31 are arranged in the first mounting frame 3 and are distributed in a linear array, a top frame 321 is slidably installed in the first mounting frame 3, and a plurality of upper pressure rollers 3211 distributed in a linear array are rotatably installed in the top frame 321, a first cylinder 32 is fixedly installed at the top of the first mounting frame 3, and the piston shaft of the first cylinder 32 slides through the first mounting frame 3 and is fixedly connected to the top of the top frame 321, sliders are fixedly installed on both sides of the top frame 321, and the first A sliding groove matching the slider on the same side is provided on the inner wall of the mounting frame 3. When the copper foil moves and is rolled up, the copper foil slides on the lower pressure roller 31, and the top frame 321 is driven by the first cylinder 32 to synchronously descend with the upper pressure roller 3211. The cooperation between the upper pressure roller 3211 and the lower pressure roller 31 can press and flatten the copper foil, which helps to avoid wrinkles in the copper foil during the rolling process and is beneficial to improving the rolling quality of the copper foil. When the first cylinder 32 drives the top frame 321 to rise and fall, the top frame 321 slides in the sliding groove on the same side with the slider. The cooperation between the slider and the sliding groove can help maintain the stability of the lifting and lowering of the top frame 321.
第一安装框3两侧均固定安装有第二气缸33,且两个第二气缸33和第一安装框3之间设有校正组件,校正组件包括固定安装于两个第二气缸33活塞轴端部的连接板34,两个连接板34相对的一侧均固定安装有两个呈对称分布的移动杆35,同侧两个移动杆35远离同组连接板34一端均贯穿至第一安装框3内,移动杆35贯穿第一安装框3一端均固定安装有第一框架36,且第一框架36内均转动安装有呈直线阵列分布的校正辊361,当铜箔移动时,通过第二气缸33驱动同组连接板34、移动杆35、第一框架36和校正辊361同步向铜箔方向移动,使校正辊361与铜箔相对的一侧接触,通过两组校正辊361的配合起到校正铜箔输送位置的作用。Second cylinders 33 are fixedly installed on both sides of the first mounting frame 3, and a correction component is provided between the two second cylinders 33 and the first mounting frame 3, the correction component includes a connecting plate 34 fixedly installed on the end of the piston shaft of the two second cylinders 33, two symmetrically distributed moving rods 35 are fixedly installed on the opposite sides of the two connecting plates 34, and the two moving rods 35 on the same side, one end away from the same group of connecting plates 34, both penetrate into the first mounting frame 3, and the first frame 36 is fixedly installed on one end of the moving rods 35 penetrating the first mounting frame 3, and correction rollers 361 distributed in a linear array are rotatably installed in the first frame 36. When the copper foil moves, the connecting plates 34, moving rods 35, first frames 36 and correction rollers 361 of the same group are driven by the second cylinder 33 to move synchronously toward the direction of the copper foil, so that the correction rollers 361 are in contact with the opposite side of the copper foil, and the cooperation of the two groups of correction rollers 361 plays a role in correcting the conveying position of the copper foil.
第二安装架4内第三安装架5内分别转动安装有第二支撑辊41和第三支撑辊51,第二安装框6内转动安装有两个呈对称分布的第四支撑辊62,第二安装架4和第三安装架5之间设有张力调节组件8,张力调节组件8包括设置于第二安装架4和第三安装架5之间的第二框架82,第二框架82内设有张力传感器81,第二框架82下方设有底板85,底座1顶端固定安装有两个呈对称分布的第一伸缩杆86,两个第一伸缩杆86端部均与底板85底端固定连接,底板85顶端均固定安装有两个呈对称分布的支柱84,且两个支柱84顶端均开设有活动槽841,两个活动槽841内均滑动安装有支杆83,且两个支杆83顶端均与第二框架82底端固定连接,两个支杆83底端与同组活动槽841底端内壁之间均固定连接有弹簧8411。The second mounting frame 4 and the third mounting frame 5 are rotatably mounted with a second support roller 41 and a third support roller 51, respectively; the second mounting frame 6 is rotatably mounted with two symmetrically distributed fourth support rollers 62; a tension adjusting assembly 8 is provided between the second mounting frame 4 and the third mounting frame 5; the tension adjusting assembly 8 comprises a second frame 82 arranged between the second mounting frame 4 and the third mounting frame 5; a tension sensor 81 is provided in the second frame 82; a bottom plate 85 is provided below the second frame 82; two symmetrically distributed first telescopic rods 86 are fixedly mounted on the top of the base 1; the ends of the two first telescopic rods 86 are fixedly connected to the bottom end of the bottom plate 85; two symmetrically distributed pillars 84 are fixedly mounted on the top of the bottom plate 85; and movable grooves 841 are provided on the tops of the two pillars 84; support rods 83 are slidably mounted in the two movable grooves 841; and the tops of the two support rods 83 are fixedly connected to the bottom end of the second frame 82; and springs 8411 are fixedly connected between the bottom ends of the two support rods 83 and the inner walls of the bottom ends of the movable grooves 841 of the same group.
当铜箔位于第二支撑辊41和第三支撑辊51之间传送时,第二支撑辊41和第三支撑辊51之间设有张力传感器81,通过张力传感器81检测铜箔输送时张力,当铜箔输送时张力低于设定值时,通过第一伸缩杆86驱动底板85、支柱84、支杆83、第二框架82和张力传感器81同步上升,通过张力传感器81、第二支撑辊41和第三支撑辊51的配合,即可起到调节铜箔输送时张力的作用,有助于避免铜箔输送时产生松弛的现象,且有助于避免铜箔输送时产生褶皱的现象,且当设备调节铜箔输送时张力时,张力传感器81推动铜箔上升,张力传感器81推动支杆83位于同组活动槽841内滑动,且支杆83推动同组弹簧8411收缩,弹簧8411给予同组支杆83一个反弹力,通过支杆83、弹簧8411和支柱84的配合,可起到缓冲的作用,有助于避免铜箔调节张力时出现损坏的现象,达到防护铜箔的效果。When the copper foil is transported between the second support roller 41 and the third support roller 51, a tension sensor 81 is provided between the second support roller 41 and the third support roller 51. The tension of the copper foil during transportation is detected by the tension sensor 81. When the tension of the copper foil during transportation is lower than the set value, the bottom plate 85, the support column 84, the support rod 83, the second frame 82 and the tension sensor 81 are driven to rise synchronously by the first telescopic rod 86. The coordination of the tension sensor 81, the second support roller 41 and the third support roller 51 can adjust the tension of the copper foil during transportation, which helps to avoid the copper foil from being damaged. Looseness occurs during transportation, and it helps to avoid wrinkles in the copper foil during transportation. When the equipment adjusts the tension of the copper foil during transportation, the tension sensor 81 pushes the copper foil up, and the tension sensor 81 pushes the support rod 83 to slide in the same group of movable grooves 841, and the support rod 83 pushes the same group of springs 8411 to contract, and the spring 8411 gives the same group of support rods 83 a rebound force. Through the cooperation of the support rod 83, the spring 8411 and the pillar 84, a buffering effect can be played, which helps to avoid damage to the copper foil when the tension is adjusted, thereby achieving the effect of protecting the copper foil.
两个支杆83底端侧壁均固定安装有两个呈对称分布的限位块,活动槽841内壁开设有与同组限位块相匹配的限位槽,当支杆83位于活动槽841内滑动时,支杆83带着限位块位于同组限位槽内滑动,通过限位块和限位槽的配合,有助于避免支杆83脱离活动槽,且有利于保持支杆83滑动的稳定性。Two symmetrically distributed limit blocks are fixedly installed on the side walls of the bottom ends of the two support rods 83. The inner wall of the movable groove 841 is provided with limit grooves matching the limit blocks of the same group. When the support rod 83 slides in the movable groove 841, the support rod 83 slides in the limit groove of the same group with the limit blocks. The cooperation between the limit blocks and the limit grooves helps to prevent the support rod 83 from leaving the movable groove and helps to maintain the sliding stability of the support rod 83.
第二安装框6两侧内壁均固定安装有支撑盒61,两个支撑盒61位于两个第四支撑辊62之间,且两个支撑盒61之间设有清洁组件,清洁组件包括转动安装于支撑盒61内的双牙螺杆612,两个双牙螺杆612两段侧壁均套设有移动块611,同组两个移动块611端部均滑动贯穿同侧支撑盒61,同一横向水平面的两个移动块611相对的一侧均固定连接有升降板19,两个升降板19相对的一侧均设有横板191,且两个横板191相对的一侧均固定安装有清洁棉,两个双牙螺杆612顶端均固定安装有连接杆9,且两个连接杆9顶端均贯穿第二安装框6,两个连接杆9贯穿第二安装框6一端侧壁均固定套设有轮盘10,且两个轮盘10之间套设有皮带11,其中一个连接杆9贯穿第二安装框6一端侧壁固定套设有从动齿轮14,第二安装框6顶端固定安装有第一减速电机12,且第一减速电机12输出轴侧壁固定套设有驱动齿轮13,驱动齿轮13与从动齿轮14啮合,移动块611两侧均固定安装有稳固块,两个支撑盒61内壁开设有与同侧稳固块相匹配的稳固槽。Support boxes 61 are fixedly installed on the inner walls of both sides of the second mounting frame 6. The two support boxes 61 are located between the two fourth support rollers 62, and a cleaning assembly is provided between the two support boxes 61. The cleaning assembly includes a double-thread screw 612 rotatably installed in the support box 61. The two side walls of the two double-thread screws 612 are sleeved with moving blocks 611. The ends of the two moving blocks 611 in the same group slide through the support box 61 on the same side. The opposite sides of the two moving blocks 611 on the same horizontal plane are fixedly connected with a lifting plate 19. The opposite sides of the two lifting plates 19 are provided with a horizontal plate 191, and the opposite sides of the two horizontal plates 191 are fixedly installed with cleaning cotton. The two double-thread screws 6 A connecting rod 9 is fixedly installed on the top of 12, and the tops of the two connecting rods 9 pass through the second installation frame 6. The two connecting rods 9 pass through the side walls of one end of the second installation frame 6 and are fixedly sleeved with a wheel disc 10, and a belt 11 is sleeved between the two wheel discs 10. One of the connecting rods 9 passes through the side wall of one end of the second installation frame 6 and is fixedly sleeved with a driven gear 14. A first reduction motor 12 is fixedly installed on the top of the second installation frame 6, and a driving gear 13 is fixedly sleeved on the side wall of the output shaft of the first reduction motor 12, and the driving gear 13 is meshed with the driven gear 14. Stabilizing blocks are fixedly installed on both sides of the moving block 611, and the inner walls of the two support boxes 61 are provided with stabilizing grooves matching the stabilizing blocks on the same side.
当铜箔位于两个第四支撑辊62顶部输送时,通过第一减速电机12驱动驱动齿轮13转动,驱动齿轮13驱动从动齿轮14转动,从动齿轮14驱动同组连接杆9转动,连接杆9驱动同组轮盘10转动,两个轮盘10通过皮带11传动,使两个双牙螺杆612同步转动,使移动块611带着同组升降板19、横板191和清洁棉向铜箔相对的一侧接触,通过两个清洁棉的配合,铜箔位于两个清洁棉之间输送时,即可起到清洁铜箔表面灰尘的作用,有利于提高铜箔收卷的干净度。When the copper foil is transported on the top of the two fourth support rollers 62, the first reduction motor 12 drives the driving gear 13 to rotate, the driving gear 13 drives the driven gear 14 to rotate, the driven gear 14 drives the same group of connecting rods 9 to rotate, the connecting rods 9 drive the same group of wheels 10 to rotate, the two wheels 10 are driven by the belt 11, so that the two double-tooth screws 612 rotate synchronously, so that the moving block 611 brings the same group of lifting plates 19, cross plates 191 and cleaning cotton to contact the opposite side of the copper foil, through the cooperation of the two cleaning cottons, when the copper foil is transported between the two cleaning cottons, it can play a role in cleaning the dust on the surface of the copper foil, which is beneficial to improve the cleanliness of the copper foil winding.
两个升降板19相反的一侧均设有两个呈对称分布的螺栓192,同组两个端部均贯穿同组升降板19,两个横板191相反的一侧均开设有与同组螺栓192相匹配的螺槽,且两个横板191相反的一侧均固定安装有定位块1911,两个升降板19相对的一侧开设有与同侧定位块1911相匹配的定位槽,同组升降板19和横板191之间通过螺栓192固定,便于工作人员后续拆卸清洗清洁棉,有利于保持设备的清洁效果,且当安装清洁棉时,工作人员将横板191一侧安装的定位块1911与同组升降板19侧壁开设的定位槽卡合,起到初步定位清洁棉的作用,便于工作人员后续螺合固定。Two symmetrically distributed bolts 192 are provided on the opposite sides of the two lifting plates 19, and the two ends of the same group pass through the lifting plates 19 of the same group. Screw grooves matching the bolts 192 of the same group are opened on the opposite sides of the two cross plates 191, and positioning blocks 1911 are fixedly installed on the opposite sides of the two cross plates 191. Positioning grooves matching the positioning blocks 1911 on the same side are opened on the opposite sides of the two lifting plates 19. The lifting plates 19 and the cross plates 191 of the same group are fixed by bolts 192, which is convenient for the staff to subsequently disassemble and clean the cleaning cotton, which is beneficial to maintaining the cleaning effect of the equipment, and when installing the cleaning cotton, the staff will engage the positioning block 1911 installed on one side of the cross plate 191 with the positioning groove opened on the side wall of the lifting plates 19 of the same group, which plays a role in preliminarily positioning the cleaning cotton, and is convenient for the staff to subsequently screw and fix it.
支撑块171顶端设有支撑组件18,支撑组件18包括设置于支撑块171上方的安装板182,安装板182顶端固定安装有两个呈对称分布的弧形板183,支撑块171顶端固定安装有两个呈对称分布的第二伸缩杆181,且两个第二伸缩杆181端部均与安装板182底端固定连接,通过第二伸缩杆181驱动安装板182和弧形板183同步上升,使弧形板183与铜箔相对一侧接触,即可起到支撑稳固铜箔卷的作用,便于工作人员后续拆卸缠绕管16。A support assembly 18 is provided at the top of the support block 171, and the support assembly 18 includes a mounting plate 182 arranged above the support block 171, and two symmetrically distributed arc plates 183 are fixedly installed on the top of the mounting plate 182, and two symmetrically distributed second telescopic rods 181 are fixedly installed on the top of the support block 171, and the ends of the two second telescopic rods 181 are fixedly connected to the bottom end of the mounting plate 182. The mounting plate 182 and the arc plate 183 are driven to rise synchronously by the second telescopic rod 181, so that the arc plate 183 contacts the opposite side of the copper foil, which can play a role in supporting and stabilizing the copper foil roll, making it convenient for the staff to subsequently disassemble the winding tube 16.
一种防折痕的铜箔收卷方法,包括以下步骤:A crease-proof copper foil winding method comprises the following steps:
S1、放置步骤:通过第四气缸172驱动支撑块171位于安装槽17内滑动,使支撑块171带着移动板7、支撑组件18和定位组件同步移动,使移动板7远离固定板15,当移动板7与转动杆152之间距离足够时,将缠绕管16套设于转动杆152侧壁,转动杆152侧壁通过平衡块的设置,通过平衡块与缠绕管16内壁开设的凹槽卡合,可起到定位稳固缠绕管16的作用,便于缠绕管16后续随着转动杆152稳固转动,当缠绕管16放置完成后,通过第三气缸71驱动挡环711和稳固管712同步向转动杆152方向移动,使稳固管712套设于转动杆152侧壁且与缠绕管16相对的一侧接触,通过稳固管712和限位环的配合,起到定位固定缠绕管16的作用,便于缠绕管16后续稳定转动;S1, placement step: the fourth cylinder 172 drives the support block 171 to slide in the installation groove 17, so that the support block 171 moves synchronously with the movable plate 7, the support assembly 18 and the positioning assembly, so that the movable plate 7 is away from the fixed plate 15. When the distance between the movable plate 7 and the rotating rod 152 is sufficient, the winding tube 16 is sleeved on the side wall of the rotating rod 152. The side wall of the rotating rod 152 is provided with a balancing block, and the balancing block is engaged with the groove provided on the inner wall of the winding tube 16, which can play a role in positioning and stabilizing the winding tube 16, so that the winding tube 16 can be easily rotated with the rotating rod 152. When the winding tube 16 is placed, the third cylinder 71 drives the retaining ring 711 and the stabilizing tube 712 to move synchronously toward the rotating rod 152, so that the stabilizing tube 712 is sleeved on the side wall of the rotating rod 152 and contacts the side opposite to the winding tube 16. Through the cooperation of the stabilizing tube 712 and the limiting ring, the winding tube 16 is positioned and fixed, so that the winding tube 16 can be easily rotated stably.
S2、收卷铜箔:当缠绕管16放置完成后,将铜箔依次穿过第一支撑辊21、平整组件、第二支撑辊41、张力调节组件8、第三支撑辊51、第四支撑辊62和清洁组件之间,最后将铜箔缠绕于缠绕管16侧壁,随后通过第二减速电机151驱动转动杆152带着缠绕管16转动,即可起到收卷铜箔的作用;S2, winding copper foil: after the winding tube 16 is placed, the copper foil is passed through the first support roller 21, the leveling assembly, the second support roller 41, the tension adjustment assembly 8, the third support roller 51, the fourth support roller 62 and the cleaning assembly in sequence, and finally the copper foil is wound around the side wall of the winding tube 16, and then the second reduction motor 151 drives the rotating rod 152 to rotate with the winding tube 16, so as to achieve the function of winding the copper foil;
S3、平整校正铜箔:当铜箔移动收卷时,铜箔位于下压辊31上滑动,且通过第一气缸32驱动顶框321带着上压辊3211同步下降,通过上压辊3211和下压辊31的配合,起到按压平整铜箔的作用,有助于避免铜箔在收卷过程中产生褶皱的现象,有利于提高铜箔的收卷质量,且当铜箔移动时,通过第二气缸33驱动同组连接板34、移动杆35、第一框架36和校正辊361同步向铜箔方向移动,使校正辊361与铜箔相对的一侧接触,通过两组校正辊361的配合起到校正铜箔输送位置的作用;S3, leveling and correcting the copper foil: when the copper foil moves and is rolled up, the copper foil slides on the lower pressure roller 31, and the top frame 321 is driven by the first cylinder 32 to synchronously descend with the upper pressure roller 3211, and the upper pressure roller 3211 and the lower pressure roller 31 cooperate to press and level the copper foil, which helps to avoid wrinkles in the copper foil during the rolling process and is beneficial to improving the rolling quality of the copper foil. When the copper foil moves, the second cylinder 33 drives the same group of connecting plates 34, moving rods 35, first frames 36 and correction rollers 361 to synchronously move toward the copper foil, so that the correction rollers 361 are in contact with the opposite side of the copper foil, and the cooperation of the two groups of correction rollers 361 plays a role in correcting the conveying position of the copper foil.
S4、铜箔张力调节:当铜箔位于第二支撑辊41和第三支撑辊51之间传送时,第二支撑辊41和第三支撑辊51之间设有张力传感器81,通过张力传感器81检测铜箔输送时张力,当铜箔输送时张力低于设定值时,通过第一伸缩杆86驱动底板85、支柱84、支杆83、第二框架82和张力传感器81同步上升,通过张力传感器81、第二支撑辊41和第三支撑辊51的配合,即可起到调节铜箔输送时张力的作用,有助于避免铜箔输送时产生松弛的现象,且有助于避免铜箔输送时产生褶皱的现象,且当设备调节铜箔输送时张力时,张力传感器81推动铜箔上升,张力传感器81推动支杆83位于同组活动槽841内滑动,且支杆83推动同组弹簧8411收缩,弹簧8411给予同组支杆83一个反弹力,通过支杆83、弹簧8411和支柱84的配合,可起到缓冲的作用,有助于避免铜箔调节张力时出现损坏的现象,达到防护铜箔的效果;S4. Copper foil tension adjustment: When the copper foil is transported between the second support roller 41 and the third support roller 51, a tension sensor 81 is provided between the second support roller 41 and the third support roller 51. The tension of the copper foil during transportation is detected by the tension sensor 81. When the tension of the copper foil during transportation is lower than the set value, the first telescopic rod 86 drives the bottom plate 85, the support column 84, the support rod 83, the second frame 82 and the tension sensor 81 to rise synchronously. The coordination of the tension sensor 81, the second support roller 41 and the third support roller 51 can adjust the tension of the copper foil during transportation, which helps It is used to avoid the phenomenon of looseness during copper foil transportation and wrinkles during copper foil transportation. When the equipment adjusts the tension of copper foil during transportation, the tension sensor 81 pushes the copper foil to rise, and the tension sensor 81 pushes the support rod 83 to slide in the same group of movable grooves 841, and the support rod 83 pushes the same group of springs 8411 to contract, and the spring 8411 gives the same group of support rods 83 a rebound force. Through the cooperation of the support rod 83, the spring 8411 and the support 84, a buffering effect can be played, which helps to avoid the copper foil from being damaged when the tension is adjusted, and achieves the effect of protecting the copper foil.
S5、清洁铜箔:当铜箔位于两个第四支撑辊62顶部输送时,通过第一减速电机12驱动驱动齿轮13转动,驱动齿轮13驱动从动齿轮14转动,从动齿轮14驱动同组连接杆9转动,连接杆9驱动同组轮盘10转动,两个轮盘10通过皮带11传动,使两个双牙螺杆612同步转动,使移动块611带着同组升降板19、横板191和清洁棉向铜箔相对的一侧接触,通过两个清洁棉的配合,铜箔位于两个清洁棉之间输送时,即可起到清洁铜箔表面灰尘的作用,有利于提高铜箔收卷的干净度;S5, cleaning copper foil: when the copper foil is transported on the top of the two fourth support rollers 62, the first reduction motor 12 drives the driving gear 13 to rotate, the driving gear 13 drives the driven gear 14 to rotate, the driven gear 14 drives the same group of connecting rods 9 to rotate, the connecting rod 9 drives the same group of wheel discs 10 to rotate, the two wheel discs 10 are driven by the belt 11, so that the two double-thread screws 612 rotate synchronously, so that the moving block 611 brings the same group of lifting plates 19, the horizontal plate 191 and the cleaning cotton to contact the opposite side of the copper foil, through the cooperation of the two cleaning cottons, when the copper foil is transported between the two cleaning cottons, it can play a role in cleaning the dust on the surface of the copper foil, which is conducive to improving the cleanliness of the copper foil winding;
S6、拆卸步骤:当缠绕管16收卷完成后,通过第二伸缩杆181驱动安装板182和弧形板183同步上升,使弧形板183与铜箔相对一侧接触,即可起到支撑稳固铜箔卷的作用,随后通过第三气缸71驱动稳固管712脱离转动杆152,当稳固管712与转动杆152脱离后,通过第四气缸172驱动支撑块171带着弧形板183和缠绕管16同步向移动板7方向滑动,即可起到拆卸铜箔卷的作用,通过第二伸缩杆181、安装板182和弧形板183的配合,有利于保持缠绕管16稳定滑动,且当铜箔收卷时,弧形板183可起到支撑平稳缠绕管16的作用,有利于保持铜箔收卷的稳定性。S6, disassembly step: after the winding tube 16 is wound up, the second telescopic rod 181 drives the mounting plate 182 and the curved plate 183 to rise synchronously, so that the curved plate 183 contacts the opposite side of the copper foil, which can play a role in supporting and stabilizing the copper foil roll. Subsequently, the stabilizing tube 712 is driven to disengage from the rotating rod 152 by the third cylinder 71. After the stabilizing tube 712 is disengaged from the rotating rod 152, the fourth cylinder 172 drives the supporting block 171 to slide synchronously with the curved plate 183 and the winding tube 16 toward the moving plate 7, which can play a role in disassembling the copper foil roll. The cooperation of the second telescopic rod 181, the mounting plate 182 and the curved plate 183 is conducive to maintaining the stable sliding of the winding tube 16. When the copper foil is wound up, the curved plate 183 can support and stabilize the winding tube 16, which is conducive to maintaining the stability of the copper foil winding.
本发明实施例的实施原理为:该设备使用时,通过第四气缸172驱动支撑块171位于安装槽17内滑动,使支撑块171带着移动板7、支撑组件18和定位组件同步移动,使移动板7远离固定板15,当移动板7与转动杆152之间距离足够时,将缠绕管16套设于转动杆152侧壁,随后通过定位组件与转动杆152的配合,即可起到固定缠绕管16的作用。The implementation principle of the embodiment of the present invention is: when the device is in use, the fourth cylinder 172 drives the support block 171 to slide in the installation groove 17, so that the support block 171 moves synchronously with the movable plate 7, the support assembly 18 and the positioning assembly, so that the movable plate 7 is away from the fixed plate 15. When the distance between the movable plate 7 and the rotating rod 152 is sufficient, the winding tube 16 is sleeved on the side wall of the rotating rod 152, and then the positioning assembly and the rotating rod 152 cooperate to fix the winding tube 16.
当缠绕管16放置完成后,将铜箔依次穿过第一支撑辊21、平整组件、第二支撑辊41、张力调节组件8、第三支撑辊51、第四支撑辊62和清洁组件之间,最后将铜箔缠绕于缠绕管16侧壁,随后通过第二减速电机151驱动转动杆152带着缠绕管16转动,即可起到收卷铜箔的作用,当设备收卷铜箔时,通过平整组件对铜箔表面进行平整,有助于避免铜箔收卷时出现褶皱的现象,且通过校正组件对铜箔进行校正位置,有利于保持铜箔收卷的稳定性,第二支撑辊41和第三支撑辊51之间设有张力调节组件8,起到调节铜箔输送时张力的作用,有助于避免铜箔输送时产生松弛的现象,且通过第二支撑辊41、第三支撑辊51和张力调节组件8的配合,通过三者的张力,可起到平整铜箔的作用,且该设备设有清洁组件,可起到清洁铜箔两侧灰尘的作用,有利于保持铜箔收卷的清洁度。After the winding tube 16 is placed, the copper foil is passed through the first support roller 21, the leveling component, the second support roller 41, the tension adjusting component 8, the third support roller 51, the fourth support roller 62 and the cleaning component in sequence, and finally the copper foil is wound around the side wall of the winding tube 16, and then the second reduction motor 151 drives the rotating rod 152 to rotate with the winding tube 16, so as to play the role of winding the copper foil. When the equipment winds up the copper foil, the surface of the copper foil is leveled by the leveling component, which helps to avoid wrinkles when the copper foil is rolled up, and the position of the copper foil is corrected by the correction component, which helps to maintain the stability of the copper foil rolling. A tension adjusting component 8 is provided between the second support roller 41 and the third support roller 51, which plays the role of adjusting the tension of the copper foil during transportation, which helps to avoid the phenomenon of slack during transportation of the copper foil, and through the cooperation of the second support roller 41, the third support roller 51 and the tension adjusting component 8, the copper foil can be leveled through the tension of the three, and the equipment is provided with a cleaning component, which can clean the dust on both sides of the copper foil, which helps to maintain the cleanliness of the copper foil rolling.
当缠绕管16收卷完成后,接触定位组件对缠绕管16的固定,通过第四气缸172驱动支撑块171移动,支撑块171顶端设有支撑组件18,起到支撑稳固铜箔卷的作用,且便于支撑块171带着铜箔卷后续滑动,即可起到拆卸缠绕管16的作用。When the winding tube 16 is wound, the contact positioning assembly fixes the winding tube 16, and the fourth cylinder 172 drives the support block 171 to move. A support assembly 18 is provided on the top of the support block 171 to support and stabilize the copper foil roll, and to facilitate the subsequent sliding of the support block 171 with the copper foil roll, so as to disassemble the winding tube 16.
以上均为本发明的较佳实施例,并非依此限制本发明的保护范围,故:凡依本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The above are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
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