CN118809296A - A modular machine tool for producing air conditioner diverter components - Google Patents
A modular machine tool for producing air conditioner diverter components Download PDFInfo
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- CN118809296A CN118809296A CN202411298016.5A CN202411298016A CN118809296A CN 118809296 A CN118809296 A CN 118809296A CN 202411298016 A CN202411298016 A CN 202411298016A CN 118809296 A CN118809296 A CN 118809296A
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 68
- 238000004140 cleaning Methods 0.000 claims abstract description 52
- 230000001681 protective effect Effects 0.000 claims abstract description 32
- 238000003860 storage Methods 0.000 claims abstract description 32
- 239000002699 waste material Substances 0.000 claims abstract description 25
- 238000004378 air conditioning Methods 0.000 claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 claims abstract description 11
- 239000007921 spray Substances 0.000 claims description 23
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 239000002184 metal Substances 0.000 abstract description 18
- 230000000694 effects Effects 0.000 abstract description 3
- 230000000903 blocking effect Effects 0.000 abstract description 2
- 239000010814 metallic waste Substances 0.000 description 21
- 238000004064 recycling Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/08—Protective coverings for parts of machine tools; Splash guards
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
本发明公开了一种空调分流器组件生产组合式机床，涉及加工机床技术领域，包括机床支撑座与加工机构，加工平台的外壁滑动设置有防护架，防护架上设置有升降组件，机床支撑座的底面内壁固定安装有蓄水箱一，蓄水箱一的顶端两侧外壁均固定安装有废屑收集箱，且蓄水箱一的顶端内壁固定安装有过滤网，加工平台与过滤网上设置有废屑清理组件，驱动电机二固定连接在加工平台的底面。本发明公开的一种空调分流器组件生产组合式机床具有对加工过程中产生的金属废屑进行阻挡，避免工作人员受到伤害，对加工平台上的金属废屑进行自动清理并收集，金属废屑的清理速度快，效果好，提高分流器生产加工效率的技术效果。
The present invention discloses a combined machine tool for producing air-conditioning diverter components, which relates to the technical field of processing machine tools, including a machine tool support seat and a processing mechanism, a protective frame is slidably provided on the outer wall of the processing platform, a lifting assembly is provided on the protective frame, a water storage tank 1 is fixedly installed on the inner wall of the bottom surface of the machine tool support seat, waste chip collection boxes are fixedly installed on the outer walls on both sides of the top of the water storage tank 1, and a filter is fixedly installed on the inner wall of the top of the water storage tank 1, a waste chip cleaning assembly is provided on the processing platform and the filter, and a driving motor 2 is fixedly connected to the bottom surface of the processing platform. The combined machine tool for producing air-conditioning diverter components disclosed by the present invention has the technical effect of blocking metal chips generated during the processing to prevent workers from being injured, automatically cleaning and collecting metal chips on the processing platform, and the cleaning speed of metal chips is fast and the effect is good, thereby improving the production and processing efficiency of the diverter.
Description
技术领域Technical Field
本发明涉及加工机床技术领域，尤其涉及一种空调分流器组件生产组合式机床。The invention relates to the technical field of machining machine tools, and in particular to a combined machine tool for producing air conditioner diverter components.
背景技术Background Art
分流器是一种将一路流体分成多路的设备，是空调重要部件。A flow divider is a device that divides one fluid path into multiple paths and is an important component of an air conditioner.
组合机床是以通用部件为基础，配以按工件特定形状和加工工艺设计的专用部件和夹具，组成的半自动或自动专用机床，一般采用多轴、多刀、多工序、多面或多工位同时加工的方式，生产效率比通用机床高几倍至几十倍，分流器大多在组合式机床上进行生产加工。Modular machine tools are semi-automatic or automatic special-purpose machine tools based on general components, equipped with special components and fixtures designed according to the specific shape of the workpiece and the processing technology. They generally adopt multi-axis, multi-tool, multi-process, multi-surface or multi-station simultaneous processing. The production efficiency is several to dozens of times higher than that of general-purpose machine tools. Most of the diverters are produced and processed on modular machine tools.
现有的分流器在生产加工过程中会产生大量尖锐的金属废屑，金属废屑四处飞溅难以收集，并会对工作人员造成伤害，部分废屑附着在加工台面上，每完成一件分流器的加工后，工作人员需要对加工台面上的废屑进行清理，人工清理的速度慢、效果差，并会影响分流器的生产加工效率。The existing diverters will generate a large amount of sharp metal scraps during the production and processing process. The metal scraps fly everywhere and are difficult to collect, which may cause harm to the workers. Some of the scraps adhere to the processing table. After completing the processing of each diverter, the workers need to clean the scraps on the processing table. Manual cleaning is slow and ineffective, and will affect the production and processing efficiency of the diverter.
发明内容Summary of the invention
本发明公开一种空调分流器组件生产组合式机床，旨在解决金属废屑四处飞溅难以收集，并会对工作人员造成伤害，部分废屑附着在加工台面上，人工清理的速度慢、效果差，并会影响分流器的生产加工效率的技术问题。The present invention discloses a combined machine tool for producing air-conditioning diverter components, aiming to solve the technical problems that metal waste chips splash everywhere and are difficult to collect, which may cause harm to workers, and some waste chips adhere to the processing table, and manual cleaning is slow and ineffective, which will affect the production and processing efficiency of the diverter.
为了实现上述目的，本发明采用了如下技术方案：In order to achieve the above object, the present invention adopts the following technical solutions:
一种空调分流器组件生产组合式机床，包括机床支撑座与加工机构，所述加工机构固定安装在机床支撑座的外壁，所述机床支撑座的内壁顶端固定连接有加工平台，所述加工平台的外壁滑动设置有防护架，所述防护架上设置有升降组件，所述机床支撑座的底面内壁固定安装有蓄水箱一，所述蓄水箱一的顶端两侧外壁均固定安装有废屑收集箱，且蓄水箱一的顶端内壁固定安装有过滤网，所述加工平台与过滤网上设置有废屑清理组件，所述废屑清理组件包括驱动电机二，所述驱动电机二固定连接在加工平台的底面。A combined machine tool for producing air-conditioning diverter components, comprising a machine tool support seat and a processing mechanism, wherein the processing mechanism is fixedly mounted on the outer wall of the machine tool support seat, a processing platform is fixedly connected to the top of the inner wall of the machine tool support seat, a protective frame is slidably provided on the outer wall of the processing platform, a lifting assembly is provided on the protective frame, a water storage tank 1 is fixedly mounted on the inner wall of the bottom surface of the machine tool support seat, waste chip collection boxes are fixedly mounted on the outer walls on both sides of the top of the water storage tank 1, and a filter screen is fixedly mounted on the inner wall of the top of the water storage tank 1, a waste chip cleaning assembly is provided on the processing platform and the filter screen, and the waste chip cleaning assembly comprises a second drive motor, and the second drive motor is fixedly connected to the bottom surface of the processing platform.
通过设置有机床支撑座、加工机构、加工平台、防护架、升降组件、蓄水箱一、废屑收集箱、过滤网与废屑清理组件，加工时利用防护架进行防护，对加工过程中飞溅的金属废屑进行阻挡，避免金属废屑四处飞溅对工作人员造成伤害，便于对金属废屑进行清理收集，通过废屑清理组件对加工平台和过滤网上的金属废屑进行清理，利用废屑收集箱对金属废屑进行收集，同时喷淋出的水通过加工平台排出并经过滤网过滤后进入蓄水箱一内存储，实现水资源的循环利用，提高资源利用效率。By arranging a machine tool support seat, a processing mechanism, a processing platform, a protective frame, a lifting component, a water storage tank, a waste chip collection box, a filter screen and a waste chip cleaning component, the protective frame is used for protection during processing, and the metal waste chips splashed during the processing are blocked to prevent the metal waste chips from splashing around and causing harm to the workers, which is convenient for cleaning and collecting the metal waste chips. The metal waste chips on the processing platform and the filter screen are cleaned by the waste chip cleaning component, and the metal waste chips are collected by the waste chip collection box. At the same time, the sprayed water is discharged through the processing platform and filtered through the filter screen before entering the water storage tank for storage, thereby realizing the recycling of water resources and improving the efficiency of resource utilization.
所述升降组件包括固定架一，固定架一固定连接在机床支撑座的内侧壁，且固定架一的外壁固定连接有驱动电机一，驱动电机一的动力输出轴通过联轴器传动连接有旋转盘一，旋转盘一的外壁固定连接有偏心板；所述偏心板远离旋转盘一的一端固定安装有滑动杆，偏心板的侧方设置有滑动架，滑动架靠近偏心板的一侧外壁开设有滑动槽，滑动杆滑动设置于滑动槽的内部；所述滑动槽的顶面固定连接有导向板，固定架一的外壁两端均固定连接有导向架，导向板的两端滑动设置于两个导向架的内部，导向架的顶面内壁与底面内壁固定连接有导向柱一，导向板的两端滑动设置于导向柱一的表面，滑动架的底面固定连接有弹簧，弹簧的底端固定连接在固定架一的顶面；所述导向板的顶面中端固定连接有固定架二，固定架二固定连接在防护架的一侧外壁，防护架远离固定架二的一侧外壁固定连接有导向座，机床支撑座的底面内壁固定连接有导向柱二，导向座滑动设置于导向柱二的表面。The lifting assembly includes a fixed frame 1, which is fixedly connected to the inner wall of the machine tool support seat, and the outer wall of the fixed frame 1 is fixedly connected to a driving motor 1, and the power output shaft of the driving motor 1 is connected to a rotating disk 1 through a coupling, and the outer wall of the rotating disk 1 is fixedly connected to an eccentric plate; a sliding rod is fixedly installed on the end of the eccentric plate away from the rotating disk 1, and a sliding frame is arranged on the side of the eccentric plate, and a sliding groove is provided on the outer wall of the sliding frame on the side close to the eccentric plate, and the sliding rod is slidably arranged inside the sliding groove; a guide plate is fixedly connected to the top surface of the sliding groove, and both ends of the outer wall of the fixed frame 1 are fixedly connected There is a guide frame, and the two ends of the guide plate are slidably arranged inside the two guide frames, the inner wall of the top surface and the inner wall of the bottom surface of the guide frame are fixedly connected with a guide column 1, and the two ends of the guide plate are slidably arranged on the surface of the guide column 1, and the bottom surface of the sliding frame is fixedly connected with a spring, and the bottom end of the spring is fixedly connected to the top surface of the fixed frame 1; the middle end of the top surface of the guide plate is fixedly connected with a fixed frame 2, and the fixed frame 2 is fixedly connected to the outer wall of one side of the protective frame, and the outer wall of the side of the protective frame away from the fixed frame 2 is fixedly connected with a guide seat, and the inner wall of the bottom surface of the machine tool support seat is fixedly connected with the guide column 2, and the guide seat is slidably arranged on the surface of the guide column 2.
通过设置有升降组件，加工前，驱动驱动电机一使防护架沿加工平台的表面向上滑动，直至偏心板旋转至最高点停止，加工时利用防护架进行防护并阻挡金属废屑飞溅，完成加工后，继续驱动驱动电机一，防护架回复至初始位置，方便将加工后的分流器取出以及下一件分流器的放置。By providing a lifting assembly, before processing, the driving motor 1 is driven to make the protective frame slide upward along the surface of the processing platform until the eccentric plate rotates to the highest point and stops. During processing, the protective frame is used for protection and to block the splashing of metal waste chips. After processing is completed, the driving motor 1 is continued to be driven, and the protective frame returns to the initial position, which is convenient for taking out the processed diverter and placing the next diverter.
在一个优选的实施方式中，所述驱动电机二的动力输出轴通过联轴器传动连接有旋转盘二，旋转盘二的底面一端固定连接有偏心杆，偏心杆的表面转动设置有旋转板；所述加工平台的底面固定连接有导轨，导轨的表面滑动设置有安装滑座，安装滑座的底面固定连接有固定杆，旋转板远离偏心杆的一端转动设置于固定杆的表面，导轨的内侧壁固定连接有导向杆，安装滑座滑动设置于导向杆的表面；所述安装滑座的顶面固定连接有上安装板，加工平台的内部中端开设有条形口，上安装板滑动设置于条形口内，且上安装板的顶面固定连接有上清理刷，上清理刷滑动设置于加工平台的顶面；所述加工平台的内部开设有若干个排水孔，上清理刷的顶面固定连接有蓄水箱二，蓄水箱二的外壁固定连接有增压水泵，增压水泵的输入端通过管道固定连接在蓄水箱二的出水口内，且增压水泵的输出端固定连接有出水管，出水管远离增压水泵的一端固定连接有分流管，分流管的外壁固定连接有多个阵列分布的喷淋管一和喷淋管二，喷淋管一与喷淋管二间隔分布，喷淋管一与喷淋管二关于分流管对称设置；所述安装滑座的底面固定连接有下安装板，下安装板的底面固定连接有下清理刷，下清理刷滑动设置于过滤网的顶面。In a preferred embodiment, the power output shaft of the driving motor 2 is connected to the rotating disk 2 through a coupling transmission, and one end of the bottom surface of the rotating disk 2 is fixedly connected to an eccentric rod, and a rotating plate is rotatably provided on the surface of the eccentric rod; the bottom surface of the processing platform is fixedly connected to a guide rail, and a mounting slide is slidably provided on the surface of the guide rail, and the bottom surface of the mounting slide is fixedly connected to a fixed rod, and one end of the rotating plate away from the eccentric rod is rotatably provided on the surface of the fixed rod, and a guide rod is fixedly connected to the inner side wall of the guide rail, and the mounting slide is slidably provided on the surface of the guide rod; the top surface of the mounting slide is fixedly connected to an upper mounting plate, and a strip opening is opened at the inner middle end of the processing platform, and the upper mounting plate is slidably provided in the strip opening, and an upper cleaning brush is fixedly connected to the top surface of the upper mounting plate, and the upper cleaning brush is fixedly connected to the upper cleaning brush. The brush is slidably arranged on the top surface of the processing platform; a plurality of drainage holes are opened inside the processing platform, the top surface of the upper cleaning brush is fixedly connected with the second water storage tank, the outer wall of the second water storage tank is fixedly connected with the booster water pump, the input end of the booster water pump is fixedly connected to the water outlet of the second water storage tank through a pipeline, and the output end of the booster water pump is fixedly connected with the outlet pipe, the end of the outlet pipe away from the booster water pump is fixedly connected with the diversion pipe, the outer wall of the diversion pipe is fixedly connected with a plurality of array-distributed spray pipes 1 and 2, the spray pipes 1 and 2 are distributed at intervals, and the spray pipes 1 and 2 are symmetrically arranged about the diversion pipe; the bottom surface of the mounting slide is fixedly connected with the lower mounting plate, the bottom surface of the lower mounting plate is fixedly connected with the lower cleaning brush, and the lower cleaning brush is slidably arranged on the top surface of the filter.
通过设置有废屑清理组件，加工完成后启动增压水泵使水喷淋在加工平台上，启动驱动电机二使上清理刷沿加工平台的表面往复滑动，下清理刷沿过滤网的表面往复滑动，将加工平台和过滤网表面的金属废屑清理，金属废屑由废屑收集箱进行收集，过滤后的水经蓄水箱一存储。By providing a waste chip cleaning component, after the processing is completed, the booster water pump is started to spray water on the processing platform, and the drive motor 2 is started to make the upper cleaning brush slide back and forth along the surface of the processing platform, and the lower cleaning brush slides back and forth along the surface of the filter net, so as to clean the metal chips on the surface of the processing platform and the filter net, and the metal chips are collected by the waste chip collection box, and the filtered water is stored in the water storage tank 1.
由上可知，本发明提供的一种空调分流器组件生产组合式机床具有对加工过程中产生的金属废屑进行阻挡，避免工作人员受到伤害，对加工平台上的金属废屑进行自动清理并收集，金属废屑的清理速度快，效果好，提高分流器生产加工效率的技术效果。From the above, it can be seen that the combined machine tool for producing air-conditioning diverter components provided by the present invention has the technical effect of blocking the metal waste generated during the processing to prevent the workers from being injured, and automatically cleaning and collecting the metal waste on the processing platform. The metal waste is cleaned quickly and effectively, thereby improving the production and processing efficiency of the diverter.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明提出的一种空调分流器组件生产组合式机床的整体结构示意图。FIG1 is a schematic diagram of the overall structure of a modular machine tool for producing air conditioner diverter components proposed by the present invention.
图2为本发明提出的一种空调分流器组件生产组合式机床的整体结构侧视图。FIG. 2 is a side view of the overall structure of a modular machine tool for producing air conditioner diverter components proposed by the present invention.
图3为本发明提出的一种空调分流器组件生产组合式机床的机床支撑座处侧面结构剖视图。FIG3 is a side structural cross-sectional view of a machine tool support seat of a modular machine tool for producing an air-conditioning diverter assembly proposed by the present invention.
图4为本发明提出的一种空调分流器组件生产组合式机床的固定架一处结构侧视图。FIG. 4 is a structural side view of a fixed frame of a modular machine tool for producing an air-conditioning diverter assembly proposed by the present invention.
图5为本发明提出的一种空调分流器组件生产组合式机床的防护架处结构侧视图。FIG. 5 is a side view of the structure of the protective frame of the combined machine tool for producing the air conditioner diverter assembly proposed by the present invention.
图6为本发明提出的一种空调分流器组件生产组合式机床的下清理刷处侧面结构剖视图。FIG6 is a side structural cross-sectional view of the lower cleaning brush of a modular machine tool for producing an air-conditioning diverter assembly proposed by the present invention.
图7为本发明提出的一种空调分流器组件生产组合式机床的上清理刷处侧面结构剖视图。FIG. 7 is a side structural cross-sectional view of the upper cleaning brush of a modular machine tool for producing an air conditioner diverter assembly proposed by the present invention.
图中：1、机床支撑座；2、加工机构；3、加工平台；4、防护架；5、升降组件；501、固定架一；502、驱动电机一；503、旋转盘一；504、偏心板；505、滑动杆；506、滑动架；507、滑动槽；508、导向板；509、导向架；510、导向柱一；511、弹簧；512、固定架二；513、导向座；514、导向柱二；6、蓄水箱一；7、废屑收集箱；8、过滤网；9、废屑清理组件；901、驱动电机二；902、旋转盘二；903、偏心杆；904、旋转板；905、固定杆；906、安装滑座；907、导轨；908、导向杆；909、上安装板；910、上清理刷；911、蓄水箱二；912、增压水泵；913、出水管；914、分流管；915、喷淋管一；916、喷淋管二；917、下安装板；918、下清理刷。In the figure: 1. Machine tool support seat; 2. Processing mechanism; 3. Processing platform; 4. Protective frame; 5. Lifting assembly; 501. Fixed frame 1; 502. Drive motor 1; 503. Rotating disk 1; 504. Eccentric plate; 505. Sliding rod; 506. Sliding frame; 507. Sliding groove; 508. Guide plate; 509. Guide frame; 510. Guide column 1; 511. Spring; 512. Fixed frame 2; 513. Guide seat; 514. Guide column 2; 6. Water storage tank 1; 7. Waste collection box ;8. Filter;9. Waste cleaning assembly;901. Drive motor 2;902. Rotating disk 2;903. Eccentric rod;904. Rotating plate;905. Fixed rod;906. Mounting slide;907. Guide rail;908. Guide rod;909. Upper mounting plate;910. Upper cleaning brush;911. Water tank 2;912. Booster pump;913. Water outlet pipe;914. Diverter pipe;915. Spray pipe 1;916. Spray pipe 2;917. Lower mounting plate;918. Lower cleaning brush.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
本发明公开的一种空调分流器组件生产组合式机床主要应用于金属废屑四处飞溅难以收集，并会对工作人员造成伤害，部分废屑附着在加工台面上，人工清理的速度慢、效果差，并会影响分流器的生产加工效率的场景。The combined machine tool for producing air-conditioning diverter components disclosed in the present invention is mainly used in scenarios where metal waste chips splatter everywhere and are difficult to collect, which may cause harm to workers, and some waste chips adhere to the processing table. Manual cleaning is slow and ineffective, which will affect the production and processing efficiency of the diverter.
参照图1-图7，一种空调分流器组件生产组合式机床，包括机床支撑座1与加工机构2，加工机构2固定安装在机床支撑座1的外壁，机床支撑座1的内壁顶端固定连接有加工平台3，加工平台3的外壁滑动设置有防护架4，防护架4上设置有升降组件5，机床支撑座1的底面内壁固定安装有蓄水箱一6，蓄水箱一6的顶端两侧外壁均固定安装有废屑收集箱7，且蓄水箱一6的顶端内壁固定安装有过滤网8，加工平台3与过滤网8上设置有废屑清理组件9，废屑清理组件9包括驱动电机二901，驱动电机二901固定连接在加工平台3的底面。Referring to Figures 1 to 7, a combined machine tool for producing air-conditioning diverter components includes a machine tool support base 1 and a processing mechanism 2. The processing mechanism 2 is fixedly mounted on the outer wall of the machine tool support base 1. The top of the inner wall of the machine tool support base 1 is fixedly connected to a processing platform 3. A protective frame 4 is slidably provided on the outer wall of the processing platform 3. A lifting assembly 5 is provided on the protective frame 4. A water storage tank 6 is fixedly mounted on the inner wall of the bottom surface of the machine tool support base 1. Waste collection boxes 7 are fixedly mounted on the outer walls on both sides of the top of the water storage tank 6, and a filter screen 8 is fixedly mounted on the inner wall of the top of the water storage tank 6. A waste cleaning assembly 9 is provided on the processing platform 3 and the filter screen 8. The waste cleaning assembly 9 includes a driving motor 901, and the driving motor 901 is fixedly connected to the bottom surface of the processing platform 3.
具体的，加工前，调节升降组件5使防护架4向上移动，利用防护架4进行防护，对加工过程中飞溅的金属废屑进行阻挡，避免金属废屑四处飞溅对工作人员造成伤害，便于对金属废屑进行清理收集，利用加工机构2对分流器完成加工后，调节升降组件5使防护架4向下移动回复初始位置，方便将加工后的分流器取出，而后通过废屑清理组件9对加工平台3和过滤网8上的金属废屑进行清理，利用废屑收集箱7对金属废屑进行收集，同时喷淋出的水通过加工平台3排出并经过滤网8过滤后进入蓄水箱一6内存储，实现水资源的循环利用，提高资源利用效率。Specifically, before processing, the lifting component 5 is adjusted to move the protective frame 4 upward, and the protective frame 4 is used for protection to block the metal waste chips splashed during the processing, so as to prevent the metal waste chips from splashing around and causing harm to the staff, and to facilitate the cleaning and collection of the metal waste chips. After the diverter is processed by the processing mechanism 2, the lifting component 5 is adjusted to move the protective frame 4 downward to return to the initial position, so as to facilitate the removal of the processed diverter, and then the metal waste chips on the processing platform 3 and the filter screen 8 are cleaned by the waste chip cleaning component 9, and the metal waste chips are collected by the waste chip collection box 7. At the same time, the sprayed water is discharged through the processing platform 3 and filtered by the filter screen 8 before entering the water storage tank 6 for storage, so as to realize the recycling of water resources and improve the efficiency of resource utilization.
需要说明的是，加工机构2为现有技术中组合机床上常见的加工模组，在此不做赘述。It should be noted that the processing mechanism 2 is a common processing module on a combination machine tool in the prior art, and will not be described in detail here.
参照图1、图2、图3、图4和图5，升降组件5包括固定架一501，固定架一501固定连接在机床支撑座1的内侧壁，且固定架一501的外壁固定连接有驱动电机一502，驱动电机一502的动力输出轴通过联轴器传动连接有旋转盘一503，旋转盘一503的外壁固定连接有偏心板504；偏心板504远离旋转盘一503的一端固定安装有滑动杆505，偏心板504的侧方设置有滑动架506，滑动架506靠近偏心板504的一侧外壁开设有滑动槽507，滑动杆505滑动设置于滑动槽507的内部；滑动槽507的顶面固定连接有导向板508，固定架一501的外壁两端均固定连接有导向架509，导向板508的两端滑动设置于两个导向架509的内部，导向架509的顶面内壁与底面内壁固定连接有导向柱一510，导向板508的两端滑动设置于导向柱一510的表面，滑动架506的底面固定连接有弹簧511，弹簧511的底端固定连接在固定架一501的顶面；导向板508的顶面中端固定连接有固定架二512，固定架二512固定连接在防护架4的一侧外壁，防护架4远离固定架二512的一侧外壁固定连接有导向座513，机床支撑座1的底面内壁固定连接有导向柱二514，导向座513滑动设置于导向柱二514的表面。1, 2, 3, 4 and 5, the lifting assembly 5 includes a fixed frame 501, which is fixedly connected to the inner wall of the machine tool support seat 1, and the outer wall of the fixed frame 501 is fixedly connected to a driving motor 502, the power output shaft of the driving motor 502 is connected to a rotating disk 503 through a coupling transmission, and the outer wall of the rotating disk 503 is fixedly connected to an eccentric plate 504; a sliding rod 505 is fixedly installed on the end of the eccentric plate 504 away from the rotating disk 503, a sliding frame 506 is arranged on the side of the eccentric plate 504, and a sliding groove 507 is opened on the outer wall of the sliding frame 506 on the side close to the eccentric plate 504, and the sliding rod 505 is slidably arranged inside the sliding groove 507; a guide plate 508 is fixedly connected to the top surface of the sliding groove 507, and the guide plate 508 of the fixed frame 501 is fixedly connected to the outer wall of the fixed frame 501. Both ends of the outer wall are fixedly connected with guide frames 509, and both ends of the guide plate 508 are slidably arranged inside the two guide frames 509. The top inner wall and the bottom inner wall of the guide frame 509 are fixedly connected with guide column 1 510, and both ends of the guide plate 508 are slidably arranged on the surface of guide column 1 510. The bottom surface of the sliding frame 506 is fixedly connected with a spring 511, and the bottom end of the spring 511 is fixedly connected to the top surface of the fixed frame 1 501; the middle end of the top surface of the guide plate 508 is fixedly connected with a fixed frame 2 512, and the fixed frame 2 512 is fixedly connected to the outer wall of one side of the protective frame 4, and the outer wall of the protective frame 4 away from the fixed frame 2 512 is fixedly connected with a guide seat 513, and the bottom inner wall of the machine tool support seat 1 is fixedly connected with a guide column 2 514, and the guide seat 513 is slidably arranged on the surface of the guide column 2 514.
具体的，加工前，驱动驱动电机一502使旋转盘一503旋转，旋转盘一503带动偏心板504旋转，使滑动杆505沿滑动槽507的内部滑动，滑动杆505移动过程中，导向板508沿导向柱一510的表面向上滑动，导向座513沿导向柱二514的表面向上滑动，固定架二512和导向座513带动防护架4沿加工平台3的表面向上滑动，直至偏心板504旋转至最高点停止，加工时利用防护架4进行防护，对加工过程中飞溅的金属废屑进行阻挡，避免金属废屑四处飞溅对工作人员造成伤害，便于对金属废屑进行清理收集，利用加工机构2对分流器完成加工后，继续驱动驱动电机一502，此时防护架4沿加工平台3的表面向下移动，直至偏心板504旋转至最低点停止，方便将加工后的分流器取出以及下一件分流器的放置。Specifically, before processing, drive motor 1 502 is driven to rotate rotating disk 1 503, rotating disk 1 503 drives eccentric plate 504 to rotate, so that sliding rod 505 slides along the inside of sliding groove 507. During the movement of sliding rod 505, guide plate 508 slides upward along the surface of guide column 1 510, and guide seat 513 slides upward along the surface of guide column 2 514. Fixed frame 2 512 and guide seat 513 drive protective frame 4 to slide upward along the surface of processing platform 3 until eccentric plate 504 rotates to the highest point and stops. During processing, protective frame 4 is used for protection to block metal scraps splashed during processing to prevent metal scraps from splashing around and causing harm to workers, so as to facilitate cleaning and collection of metal scraps. After the diverter is processed by processing mechanism 2, drive motor 1 502 is continued to be driven. At this time, protective frame 4 moves downward along the surface of processing platform 3 until eccentric plate 504 rotates to the lowest point and stops, so as to facilitate the removal of the processed diverter and the placement of the next diverter.
参照图1、图2、图3、图6和图7，在一个优选的实施方式中，驱动电机二901的动力输出轴通过联轴器传动连接有旋转盘二902，旋转盘二902的底面一端固定连接有偏心杆903，偏心杆903的表面转动设置有旋转板904；加工平台3的底面固定连接有导轨907，导轨907的表面滑动设置有安装滑座906，安装滑座906的底面固定连接有固定杆905，旋转板904远离偏心杆903的一端转动设置于固定杆905的表面，导轨907的内侧壁固定连接有导向杆908，安装滑座906滑动设置于导向杆908的表面；安装滑座906的顶面固定连接有上安装板909，加工平台3的内部中端开设有条形口，上安装板909滑动设置于条形口内，且上安装板909的顶面固定连接有上清理刷910，上清理刷910滑动设置于加工平台3的顶面；加工平台3的内部开设有若干个排水孔，上清理刷910的顶面固定连接有蓄水箱二911，蓄水箱二911的外壁固定连接有增压水泵912，增压水泵912的输入端通过管道固定连接在蓄水箱二911的出水口内，且增压水泵912的输出端固定连接有出水管913，出水管913远离增压水泵912的一端固定连接有分流管914，分流管914的外壁固定连接有多个阵列分布的喷淋管一915和喷淋管二916，喷淋管一915与喷淋管二916间隔分布，喷淋管一915与喷淋管二916关于分流管914对称设置；安装滑座906的底面固定连接有下安装板917，下安装板917的底面固定连接有下清理刷918，下清理刷918滑动设置于过滤网8的顶面。1, 2, 3, 6 and 7, in a preferred embodiment, the power output shaft of the driving motor 2 901 is connected to the rotating disk 2 902 through a coupling transmission, and an eccentric rod 903 is fixedly connected to one end of the bottom surface of the rotating disk 2 902, and a rotating plate 904 is rotatably provided on the surface of the eccentric rod 903; a guide rail 907 is fixedly connected to the bottom surface of the processing platform 3, and a mounting slide 906 is slidably provided on the surface of the guide rail 907, and the bottom surface of the mounting slide 906 is fixedly connected to The fixed rod 905, the end of the rotating plate 904 away from the eccentric rod 903 is rotatably arranged on the surface of the fixed rod 905, the inner side wall of the guide rail 907 is fixedly connected with the guide rod 908, and the mounting slide 906 is slidably arranged on the surface of the guide rod 908; the top surface of the mounting slide 906 is fixedly connected with the upper mounting plate 909, the inner middle end of the processing platform 3 is provided with a strip opening, the upper mounting plate 909 is slidably arranged in the strip opening, and the top surface of the upper mounting plate 909 is fixedly connected with the upper cleaning brush 910 , the upper cleaning brush 910 is slidably arranged on the top surface of the processing platform 3; a plurality of drainage holes are provided inside the processing platform 3, the top surface of the upper cleaning brush 910 is fixedly connected with a water storage tank 911, the outer wall of the water storage tank 911 is fixedly connected with a booster water pump 912, the input end of the booster water pump 912 is fixedly connected to the water outlet of the water storage tank 911 through a pipeline, and the output end of the booster water pump 912 is fixedly connected with a water outlet pipe 913, and one end of the water outlet pipe 913 away from the booster water pump 912 is fixedly connected to the outlet of the booster water pump 912. A shunt pipe 914 is fixedly connected, and a plurality of array-distributed spray pipes 1 915 and spray pipes 2 916 are fixedly connected to the outer wall of the shunt pipe 914. Spray pipes 1 915 and spray pipes 2 916 are distributed at intervals, and spray pipes 1 915 and spray pipes 2 916 are symmetrically arranged about the shunt pipe 914; a lower mounting plate 917 is fixedly connected to the bottom surface of the mounting slide 906, and a lower cleaning brush 918 is fixedly connected to the bottom surface of the lower mounting plate 917, and the lower cleaning brush 918 is slidably arranged on the top surface of the filter screen 8.
具体的，防护架4回复初始位置后，启动增压水泵912，将蓄水箱二911内的水抽出并通过出水管913和分流管914由喷淋管一915和喷淋管二916喷出，抽出的水喷淋在加工平台3的表面，同时启动驱动电机二901使旋转盘二902旋转，偏心杆903带动旋转板904旋转，使安装滑座906沿导轨907和导向杆908的表面滑动，继而带动上清理刷910沿加工平台3的表面往复滑动，同时下清理刷918沿过滤网8的表面往复滑动，配合喷淋在加工平台3表面的水，上清理刷910将加工平台3表面的金属废屑清理，金属废屑通过加工平台3的两侧掉落在废屑收集箱7的内部，下清理刷918将过滤网8表面的金属废屑清理，金属废屑同样掉落在废屑收集箱7内，实现对金属废屑的收集，同时喷淋出的水通过排水孔排出，经过滤网8过滤后存储在蓄水箱一6的内部，实现水资源的循环利用，提高资源利用效率。Specifically, after the protective frame 4 returns to its initial position, the booster pump 912 is started to pump out the water in the water storage tank 911 and spray it out through the outlet pipe 913 and the shunt pipe 914 from the spray pipe 1 915 and the spray pipe 2 916, and the pumped water is sprayed on the surface of the processing platform 3. At the same time, the driving motor 901 is started to rotate the rotating disk 902, and the eccentric rod 903 drives the rotating plate 904 to rotate, so that the mounting slide 906 slides along the surface of the guide rail 907 and the guide rod 908, and then drives the upper cleaning brush 910 to slide back and forth along the surface of the processing platform 3. At the same time, the lower cleaning brush 910 is driven to slide back and forth along the surface of the processing platform 3. The brush 918 slides back and forth along the surface of the filter screen 8, and cooperates with the water sprayed on the surface of the processing platform 3. The upper cleaning brush 910 cleans the metal waste on the surface of the processing platform 3, and the metal waste falls into the waste collection box 7 through the two sides of the processing platform 3. The lower cleaning brush 918 cleans the metal waste on the surface of the filter screen 8, and the metal waste also falls into the waste collection box 7, thereby realizing the collection of metal waste. At the same time, the sprayed water is discharged through the drainage hole, filtered by the filter screen 8, and stored in the water storage tank 6, thereby realizing the recycling of water resources and improving resource utilization efficiency.
工作原理：加工前，驱动驱动电机一502使旋转盘一503旋转，旋转盘一503带动偏心板504旋转，使滑动杆505沿滑动槽507的内部滑动，滑动杆505移动过程中，导向板508沿导向柱一510的表面向上滑动，导向座513沿导向柱二514的表面向上滑动，固定架二512和导向座513带动防护架4沿加工平台3的表面向上滑动，直至偏心板504旋转至最高点停止，加工时利用防护架4进行防护，对加工过程中飞溅的金属废屑进行阻挡，避免金属废屑四处飞溅对工作人员造成伤害，便于对金属废屑进行清理收集，利用加工机构2对分流器完成加工后，继续驱动驱动电机一502，此时防护架4沿加工平台3的表面向下移动，直至偏心板504旋转至最低点停止，方便将加工后的分流器取出以及下一件分流器的放置，防护架4回复初始位置后，启动增压水泵912，将蓄水箱二911内的水抽出并通过出水管913和分流管914由喷淋管一915和喷淋管二916喷出，抽出的水喷淋在加工平台3的表面，同时启动驱动电机二901使旋转盘二902旋转，偏心杆903带动旋转板904旋转，使安装滑座906沿导轨907和导向杆908的表面滑动，继而带动上清理刷910沿加工平台3的表面往复滑动，同时下清理刷918沿过滤网8的表面往复滑动，配合喷淋在加工平台3表面的水，上清理刷910将加工平台3表面的金属废屑清理，金属废屑通过加工平台3的两侧掉落在废屑收集箱7的内部，下清理刷918将过滤网8表面的金属废屑清理，金属废屑同样掉落在废屑收集箱7内，实现对金属废屑的收集，同时喷淋出的水通过排水孔排出，经过滤网8过滤后存储在蓄水箱一6的内部，实现水资源的循环利用，提高资源利用效率。Working principle: Before processing, the driving motor 502 is driven to rotate the rotating disk 503, and the rotating disk 503 drives the eccentric plate 504 to rotate, so that the sliding rod 505 slides along the inside of the sliding groove 507. During the movement of the sliding rod 505, the guide plate 508 slides upward along the surface of the guide column 1 510, and the guide seat 513 slides upward along the surface of the guide column 2 514. The fixed frame 2 512 and the guide seat 513 drive the protective frame 4 to slide upward along the surface of the processing platform 3 until the eccentric plate 504 rotates to the highest point and stops. During processing, the protective frame 4 is used for protection to block the metal scraps flying in the processing process, so as to prevent the metal scraps from flying around and causing harm to the staff, and to facilitate the cleaning and collection of the metal scraps. After the diverter is processed by the processing mechanism 2, the driving motor 502 is continued to be driven. At this time, the protective frame 4 moves downward along the surface of the processing platform 3 until the eccentric plate 504 rotates to the lowest point and stops, so as to facilitate the removal of the processed diverter and the placement of the next diverter. After the protective frame 4 returns to the initial position, the booster pump 9 is started. 12, the water in the water storage tank 2 911 is pumped out and sprayed out from the spray pipe 1 915 and the spray pipe 2 916 through the water outlet pipe 913 and the diversion pipe 914, and the pumped water is sprayed on the surface of the processing platform 3, and at the same time, the driving motor 2 901 is started to rotate the rotating disk 2 902, and the eccentric rod 903 drives the rotating plate 904 to rotate, so that the mounting slide 906 slides along the surface of the guide rail 907 and the guide rod 908, and then drives the upper cleaning brush 910 to slide back and forth along the surface of the processing platform 3, and at the same time, the lower cleaning brush 918 slides along the surface of the filter screen 8. The upper cleaning brush 910 cleans the metal scraps on the surface of the processing platform 3 in coordination with the water sprayed on the surface of the processing platform 3. The metal scraps fall into the scrap collection box 7 through the two sides of the processing platform 3. The lower cleaning brush 918 cleans the metal scraps on the surface of the filter screen 8. The metal scraps also fall into the scrap collection box 7, thereby collecting the metal scraps. At the same time, the sprayed water is discharged through the drainage hole, filtered by the filter screen 8, and stored in the water storage tank 6, thereby realizing the recycling of water resources and improving resource utilization efficiency.
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411298016.5A CN118809296B (en) | 2024-09-18 | 2024-09-18 | A modular machine tool for producing air conditioner diverter components |
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| CN120941072A (en) * | 2025-10-17 | 2025-11-14 | 南通海润机床有限公司 | A modular machine tool for producing air conditioning splitter components |
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