CN118809211A - Structural component surface treatment device - Google Patents
Structural component surface treatment device Download PDFInfo
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- CN118809211A CN118809211A CN202411316701.6A CN202411316701A CN118809211A CN 118809211 A CN118809211 A CN 118809211A CN 202411316701 A CN202411316701 A CN 202411316701A CN 118809211 A CN118809211 A CN 118809211A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本发明公开了一种结构件表面处理装置,包括喷涂组件和辅助加工机构,辅助加工机构负责在装置运行过程中集气和对工件进行抛光和车削,所述喷涂组件包括工作台,所述工作台顶部外壁通过螺栓固定设置有防护板,防护板顶部外壁通过螺栓固定设置有支撑支架,支撑支架平行设置有两组,支撑支架一侧外壁可转动安装有连接轴,防护板顶部可滑动安装有两组第一连接杆,防护板两侧分别可滑动安装有第二连接杆,两组第二连接杆相互对称,第一连接杆顶端连接有连接绳,连接绳另一端缠绕于连接轴后与第二连接杆相连接,第二连接杆外壁安装有弹簧,第二连接杆端头处通过螺栓固定设置有夹持架,夹持架两端呈圆弧形,夹持架内壁平行安装有多组输送轮。
The invention discloses a surface treatment device for a structural part, comprising a spraying component and an auxiliary processing mechanism, wherein the auxiliary processing mechanism is responsible for collecting gas and polishing and turning the workpiece during the operation of the device, the spraying component comprises a workbench, a protective plate is fixedly arranged on the outer wall of the top of the workbench by bolts, a supporting bracket is fixedly arranged on the outer wall of the top of the protective plate by bolts, two groups of supporting brackets are arranged in parallel, a connecting shaft is rotatably installed on the outer wall of one side of the supporting bracket, two groups of first connecting rods are slidably installed on the top of the protective plate, and second connecting rods are slidably installed on both sides of the protective plate, the two groups of second connecting rods are symmetrical to each other, a connecting rope is connected to the top of the first connecting rod, and the other end of the connecting rope is connected to the second connecting rod after being wound around the connecting shaft, a spring is installed on the outer wall of the second connecting rod, a clamping frame is fixedly arranged at the end of the second connecting rod by bolts, the two ends of the clamping frame are in arc shape, and a plurality of conveying wheels are installed in parallel on the inner wall of the clamping frame.
Description
技术领域Technical Field
本发明涉及零件加工技术领域,尤其涉及一种结构件表面处理装置。The invention relates to the technical field of parts processing, and in particular to a surface treatment device for a structural part.
背景技术Background Art
在常见的机械结构件的生产时,需要对其进行车削,处理完成后得到指定形状的工件,对工件进行焊接后可完成组装加工,在工件完成加工后,为了进行防锈增加使用寿命,需要向其表面喷涂特定的涂料,从而使其防锈,有效增加使用寿命,在对工件进行喷涂时,现有装置多为不可调节式设计,无法对喷涂高度和面积进行调节,也有少数可调节设置,需要大量的电动伸缩杆进行配合从而完成调节,设置了大量的电动伸缩杆故障率较高,增加了维修的成本。In the production of common mechanical structural parts, they need to be turned, and after the processing, a workpiece of a specified shape is obtained. After the workpiece is welded, the assembly process can be completed. After the workpiece is processed, in order to prevent rust and increase the service life, a specific coating needs to be sprayed on its surface to prevent rust and effectively increase the service life. When spraying the workpiece, most of the existing devices are non-adjustable in design, and the spraying height and area cannot be adjusted. There are also a few adjustable settings, which require a large number of electric telescopic rods to cooperate in order to complete the adjustment. The failure rate of a large number of electric telescopic rods is high, which increases the maintenance cost.
经检索,中国专利申请号为202021137017.9 的专利,公开了一种钢结构件生产用喷漆装置,包括箱体和底板,所述箱体固定在底板的顶部,所述箱体的两侧内壁的顶部焊接有导向杆,所述导向杆的外部活动套设有导向块,所述箱体的顶部外壁固定连接有油漆箱,所述油漆箱的内部设有搅拌机构,所述油漆箱和喷嘴之间设有软管,所述搅拌机构与往复螺杆之间设有第一传动机构,所述箱体的右侧外壁设有与第二双槽皮带轮连接的第二传动机构。上述专利中的一种钢结构件生产用喷漆装置存在以下不足:在进行喷涂时,通常喷出的涂料面积为扇形,根据不同大小的工件,应当调节喷头的高度,通过高度的调节增加扇形喷涂面积,完成对不同大小工件的喷涂,该装置根据工件的大小对喷头高度进行调节,无法自适应的根据工件调节喷涂面积,在喷涂时容易发生喷涂不均或部分位置喷涂不到的情况。After searching, the Chinese patent application number 202021137017.9 discloses a paint spraying device for steel structure production, including a box and a bottom plate, the box is fixed on the top of the bottom plate, the top of the inner wall on both sides of the box is welded with a guide rod, the outer movable sleeve of the guide rod is provided with a guide block, the top outer wall of the box is fixedly connected with a paint box, the paint box is provided with a stirring mechanism, a hose is provided between the paint box and the nozzle, a first transmission mechanism is provided between the stirring mechanism and the reciprocating screw, and a second transmission mechanism connected to a second double-groove pulley is provided on the right outer wall of the box. A paint spraying device for steel structure production in the above patent has the following shortcomings: when spraying, the area of the paint sprayed is usually fan-shaped. According to the workpieces of different sizes, the height of the nozzle should be adjusted, and the fan-shaped spraying area is increased by adjusting the height to complete the spraying of workpieces of different sizes. The device adjusts the height of the nozzle according to the size of the workpiece, and cannot adaptively adjust the spraying area according to the workpiece. It is easy to cause uneven spraying or partial spraying during spraying.
发明内容Summary of the invention
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种结构件表面处理装置。The purpose of the present invention is to solve the shortcomings of the prior art and to propose a surface treatment device for a structural part.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种结构件表面处理装置,包括喷涂组件和辅助加工机构,辅助加工机构负责在装置运行过程中集气和对工件进行抛光和车削,所述喷涂组件包括工作台,所述工作台顶部外壁通过螺栓固定设置有防护板,防护板顶部外壁通过螺栓固定设置有支撑支架,支撑支架平行设置有两组,支撑支架一侧外壁可转动安装有连接轴,防护板顶部可滑动安装有两组第一连接杆,防护板两侧分别可滑动安装有第二连接杆,两组第二连接杆相互对称,第一连接杆顶端连接有连接绳,连接绳另一端缠绕于连接轴后与第二连接杆相连接,第二连接杆外壁安装有弹簧,第二连接杆端头处通过螺栓固定设置有夹持架,夹持架两端呈圆弧形,夹持架内壁平行安装有多组输送轮,第一连接杆底部外壁通过螺栓固定设置有容纳仓,防护板顶端连接有输料管,输料管与容纳仓导通连接,容纳仓底部连接有第二喷头,所述喷涂组件还包括第一喷头,第一喷头位于容纳仓外侧,第一喷头的一端连接有用于供料的连接管,连接管密封转动于容纳仓内壁,第一喷头通过连接管与容纳仓内部相导通;A surface treatment device for a structural part comprises a spraying assembly and an auxiliary processing mechanism, wherein the auxiliary processing mechanism is responsible for collecting gas and polishing and turning the workpiece during the operation of the device, wherein the spraying assembly comprises a workbench, wherein a protective plate is fixedly arranged on the outer wall of the top of the workbench by bolts, wherein a supporting bracket is fixedly arranged on the outer wall of the top of the protective plate by bolts, wherein two groups of supporting brackets are arranged in parallel, wherein a connecting shaft is rotatably installed on the outer wall of one side of the supporting bracket, wherein two groups of first connecting rods are slidably installed on the top of the protective plate, and second connecting rods are slidably installed on both sides of the protective plate, wherein the two groups of second connecting rods are symmetrical to each other, and a connecting rope is connected to the top of the first connecting rod, and the other end of the connecting rope is wound around After being wound around the connecting shaft, it is connected to the second connecting rod, a spring is installed on the outer wall of the second connecting rod, a clamping frame is fixedly provided at the end of the second connecting rod by bolts, both ends of the clamping frame are arc-shaped, and multiple sets of conveying wheels are installed in parallel on the inner wall of the clamping frame, a containing bin is fixedly provided on the outer wall of the bottom of the first connecting rod by bolts, a material conveying pipe is connected to the top of the protective plate, the material conveying pipe is conductively connected to the containing bin, and a second nozzle is connected to the bottom of the containing bin, the spraying assembly also includes a first nozzle, the first nozzle is located outside the containing bin, one end of the first nozzle is connected to a connecting pipe for feeding, the connecting pipe is sealed and rotated on the inner wall of the containing bin, and the first nozzle is conductively connected to the inside of the containing bin through the connecting pipe;
连接管的外侧安装有同步轮,容纳仓内壁可转动安装有挡板,挡板平行设置有两组,分别设置于输料管两侧,与容纳仓相适配,挡板一侧设置有连接轴,连接轴密封转动连接于容纳仓外壁,连接轴外壁安装有连接齿轮,防护板顶部内壁通过螺栓固定设置有齿条,齿条对称设置有两组,齿条与连接齿轮相适配,通过连接齿轮的转动带动挡板 转动,对挡板的开合度进行调节,通过调节挡板两端与容纳仓内壁的间隙对涂料的流速进行调节;A synchronous wheel is installed on the outside of the connecting pipe, and a baffle is rotatably installed on the inner wall of the containing bin. Two groups of baffles are arranged in parallel, which are arranged on both sides of the conveying pipe respectively and matched with the containing bin. A connecting shaft is arranged on one side of the baffle, and the connecting shaft is sealed and rotatably connected to the outer wall of the containing bin. A connecting gear is installed on the outer wall of the connecting shaft. A rack is fixed on the inner wall of the top of the protective plate by bolts. Two groups of racks are symmetrically arranged, and the racks are matched with the connecting gears. The baffle is driven to rotate by the rotation of the connecting gear, and the opening and closing degree of the baffle is adjusted. The flow rate of the paint is adjusted by adjusting the gap between the two ends of the baffle and the inner wall of the containing bin;
挡板一侧外壁设置有同步带,同步带一端连接于挡板顶部侧壁,同步带另一端经过连接管外侧的同步轮后连接于挡板底部侧壁,挡板转动时,能够基于同步带、同步轮的传动带动连接管转动。A synchronous belt is provided on the outer wall of one side of the baffle, one end of the synchronous belt is connected to the top side wall of the baffle, and the other end of the synchronous belt is connected to the bottom side wall of the baffle after passing through the synchronous wheel outside the connecting pipe. When the baffle rotates, the connecting pipe can be driven to rotate based on the transmission of the synchronous belt and the synchronous wheel.
作为本发明再进一步的方案:所述工作台顶部外壁通过螺栓固定设置有安装架,安装架平行设置有两组,安装架一侧外壁通过螺栓固定平行设置有第二驱动电机,第二驱动电机一端连接有传动轴,传动轴可转动贯穿安装架设置,传动轴外壁通过顶丝固定设置有带轮,带轮安装于两组安装架之间,带轮外壁设置有输送带。As a further solution of the present invention: a mounting frame is fixedly provided on the outer wall of the top of the workbench by bolts, and two groups of mounting frames are arranged in parallel. A second driving motor is fixedly provided on the outer wall of one side of the mounting frame by bolts in parallel. A transmission shaft is connected to one end of the second driving motor, and the transmission shaft can rotatably penetrate the mounting frame. A pulley is fixedly provided on the outer wall of the transmission shaft by a top screw, and the pulley is installed between the two groups of mounting frames. A conveyor belt is arranged on the outer wall of the pulley.
作为本发明再进一步的方案:所述辅助加工机构包括集气组件,所述集气组件包括固定架,所述固定架通过螺栓固定于工作台底部外壁,固定架一侧可转动安装有第二偏心轮,一组传动轴端头处通过螺栓固定安装有第一偏心轮,第一偏心轮一侧外壁可转动连接有第一连杆,第一连杆另一端可转动连接于第二偏心轮,第二偏心轮一端可转动安装有第二连杆,工作台底部外壁通过螺栓固定设置有活塞缸,第二连杆端头处可转动安装有活塞,活塞与活塞缸相适配,活塞缸一侧连接有单向阀,活塞缸端头处连接有气滤器,气滤器一端连接有滤芯,气滤器底部外壁可拆卸安装有集水槽,集水槽底端呈圆锥形设计,集水槽底部开设有排水口,气滤器一端连接有储气仓,储气仓顶部通过螺栓固定于工作台底部外壁。As a further scheme of the present invention: the auxiliary processing mechanism includes an air collecting assembly, which includes a fixed frame, which is fixed to the outer wall of the bottom of the workbench by bolts, and a second eccentric wheel is rotatably installed on one side of the fixed frame, and a first eccentric wheel is fixedly installed at the end of a group of transmission shafts by bolts, and a first connecting rod is rotatably connected to the outer wall of one side of the first eccentric wheel, and the other end of the first connecting rod is rotatably connected to the second eccentric wheel, and a second connecting rod is rotatably installed on one end of the second eccentric wheel. A piston cylinder is fixedly provided on the outer wall of the bottom of the workbench by bolts, and a piston is rotatably installed at the end of the second connecting rod. The piston is adapted to the piston cylinder, a one-way valve is connected to one side of the piston cylinder, an air filter is connected to the end of the piston cylinder, a filter element is connected to one end of the air filter, and a water collecting trough is detachably installed on the outer wall of the bottom of the air filter. The bottom end of the water collecting trough is conical in design, and a drain outlet is provided at the bottom of the water collecting trough. One end of the air filter is connected to an air storage bin, and the top of the air storage bin is fixed to the outer wall of the bottom of the workbench by bolts.
作为本发明再进一步的方案:所述辅助加工机构还包括抛光组件,所述抛光组件包括第二气缸,所述第二气缸通过螺栓固定于防护板顶部外壁,第二气缸上端连接有进气口,第二气缸的空腔内安装有第二活塞杆,第二活塞杆可滑动贯穿防护板顶部设置,第二活塞杆一端安装有第一弹簧,第一弹簧位置处于第二活塞杆与第二气缸之间,第二活塞杆底部外壁通过螺栓固定设置有第二滑轨,第二滑轨一端设置有底座,底座外壁通过螺栓固定设置有第一驱动电机,第一驱动电机平行设置有多组,其中四组分别两两平行安装于底座两侧外壁,第一驱动电机输出端可转动贯穿底座设置,输出端外壁通过顶丝固定有滑轮,滑轮与第二滑轨相适配,底座底部通过螺栓固定设置有第二旋转电机,第二旋转电机底部可拆卸连接有抛光头,工作台底部外壁通过螺栓固定设置有气泵,气泵一侧连接有输气管,输气管与储气仓相连接,气泵一端连接有连接头。As a further solution of the present invention: the auxiliary processing mechanism also includes a polishing assembly, and the polishing assembly includes a second cylinder, the second cylinder is fixed to the top outer wall of the protective plate by bolts, the upper end of the second cylinder is connected to an air inlet, a second piston rod is installed in the cavity of the second cylinder, the second piston rod can slide through the top of the protective plate, a first spring is installed at one end of the second piston rod, the first spring is located between the second piston rod and the second cylinder, a second slide rail is fixed to the bottom outer wall of the second piston rod by bolts, a base is provided at one end of the second slide rail, and the outer surface of the base A first driving motor is fixed to the wall by bolts, and multiple groups of the first driving motors are arranged in parallel, four of which are installed in parallel on the outer walls on both sides of the base in pairs, the output end of the first driving motor can be rotatably penetrated through the base, a pulley is fixed to the outer wall of the output end by a top screw, and the pulley is adapted to the second slide rail, a second rotating motor is fixed to the bottom of the base by bolts, a polishing head is detachably connected to the bottom of the second rotating motor, an air pump is fixed to the outer wall of the bottom of the workbench by bolts, an air pipe is connected to one side of the air pump, the air pipe is connected to the air storage bin, and a connector is connected to one end of the air pump.
作为本发明再进一步的方案:所述辅助加工机构还包括车削组件,所述车削组件包括第一气缸,所述第一气缸通过螺栓固定安装于防护板顶部外壁,第一气缸上端连接有排气阀,第一气缸的空腔内安装有第一活塞杆,第一活塞杆可滑动贯穿防护板顶部设置,第一活塞杆底部外壁通过螺栓固定设置有第一滑轨,另一组底座设置于第一滑轨一侧,其余的第一驱动电机固定于底座外壁,另外的几组滑轮通过轮轴与第一驱动电机输出端传动连接,滑轮与第一滑轨相适配,底座底部通过螺栓固定设置有第一旋转电机,第一旋转电机底部可拆卸连接有车削头,第一气缸顶端连接有连接管,连接管另一端连接于第二气缸顶端,连接管一端连接有连接阀,防护板一侧内壁安装有第一触点,第一触点一侧平行安装有第二触点,第一触点与第二触点分别处于第一滑轨和第二滑轨下方。As a further scheme of the present invention: the auxiliary processing mechanism also includes a turning assembly, which includes a first cylinder, which is fixedly installed on the top outer wall of the protective plate by bolts, and an exhaust valve is connected to the upper end of the first cylinder. A first piston rod is installed in the cavity of the first cylinder, and the first piston rod can slide through the top of the protective plate. A first slide rail is fixedly installed on the bottom outer wall of the first piston rod by bolts, and another group of bases is arranged on one side of the first slide rail. The remaining first drive motors are fixed to the outer wall of the base, and several other groups of pulleys are transmission-connected to the output end of the first drive motor through the wheel axle. The pulleys are adapted to the first slide rail, and a first rotating motor is fixedly installed on the bottom of the base by bolts. A turning head is detachably connected to the bottom of the first rotating motor, a connecting pipe is connected to the top of the first cylinder, and the other end of the connecting pipe is connected to the top of the second cylinder, and one end of the connecting pipe is connected to a connecting valve, a first contact is installed on the inner wall of one side of the protective plate, and a second contact is installed in parallel on one side of the first contact, and the first contact and the second contact are respectively located below the first slide rail and the second slide rail.
作为本发明再进一步的方案:所述第二旋转电机一侧外壁通过螺栓固定设置有固定支架,通过固定支架安装有喷头,喷头顶部连接有喷砂管,防护板顶部外壁通过螺栓固定平行设置有四组支撑脚,支撑脚顶部固定有存砂箱,存砂箱顶部连接有加料口,喷砂管顶端穿过防护板与存砂箱底部相连接,喷砂管底端采用防膨胀的伸缩软管制成,喷砂管一端连接有喷砂阀,喷砂管一侧连接有加压口,第二旋转电机一端安装有按压触点,按压触点与抛光头相适配,所述存砂箱顶端可转动安装有转把,转把一端连接于存砂箱内部,转把外壁通过顶丝固定设置有搅拌叶,搅拌叶与存砂箱相适配。As a further solution of the present invention: a fixed bracket is fixedly provided on the outer wall of one side of the second rotating motor by bolts, a nozzle is installed through the fixed bracket, a sandblasting tube is connected to the top of the nozzle, four groups of supporting feet are fixedly provided in parallel on the outer wall of the top of the protective plate by bolts, a sand storage box is fixed on the top of the supporting feet, a feeding port is connected to the top of the sand storage box, the top of the sand storage box is connected to the top of the sand storage box, the top of the sandblasting tube passes through the protective plate and is connected to the bottom of the sand storage box, the bottom of the sandblasting tube is made of an anti-expansion telescopic hose, a sandblasting valve is connected to one end of the sandblasting tube, a pressurizing port is connected to one side of the sandblasting tube, a pressing contact is installed at one end of the second rotating motor, the pressing contact is matched with the polishing head, a turning handle is rotatably installed on the top of the sand storage box, one end of the turning handle is connected to the inside of the sand storage box, a stirring blade is fixedly provided on the outer wall of the turning handle by a top screw, and the stirring blade is matched with the sand storage box.
作为本发明再进一步的方案:所述加料口形状呈梯形,一侧向斜上方倾斜延伸,使开口向上逐渐扩大。As a further solution of the present invention: the feeding port is in a trapezoidal shape, with one side extending obliquely upward so that the opening gradually expands upward.
作为本发明再进一步的方案:所述进气口端头处安装有连接法兰,连接头端头处安装有另一组连接法兰,连接法兰一侧安装有密封垫片。As a further solution of the present invention: a connecting flange is installed at the end of the air inlet, another set of connecting flanges is installed at the end of the connector, and a sealing gasket is installed on one side of the connecting flange.
作为本发明再进一步的方案:所述活塞缸端头处外壁通过螺栓固定设置有限位架,限位架中央位置设置有开孔,开孔与第二连杆相适配。As a further solution of the present invention: a limit frame is fixedly provided on the outer wall at the end of the piston cylinder by bolts, and an opening is provided at the central position of the limit frame, and the opening is adapted to the second connecting rod.
作为本发明再进一步的方案:所述工作台底部外壁通过螺栓固定设置有套筒,套筒平行设有四组,套筒一端可滑动安装有连接杆,连接杆与套筒之间安装有第二弹簧,连接杆底部通过螺栓固定安装有支撑腿,支撑腿底部安装有橡胶材质的防滑垫。As a further solution of the present invention: a sleeve is fixedly provided on the outer wall of the bottom of the workbench by bolts, four groups of sleeves are provided in parallel, a connecting rod is slidably installed on one end of the sleeve, a second spring is installed between the connecting rod and the sleeve, a supporting leg is fixedly provided on the bottom of the connecting rod by bolts, and a rubber anti-slip pad is installed on the bottom of the supporting leg.
本发明的有益效果为:The beneficial effects of the present invention are:
1.通过第一连接杆与第二连接杆相互配合,可在夹持工件进行喷涂的同时调节喷头的高度,通过工件自身大小不同的特性自适应调节喷涂的高度和控制喷头的角度调节和流速调节,通过控制第一喷头进行角度的调节可随着高度的上升逐渐向外测移动增加喷涂范围,避免了工件过大无法喷涂到的情况,通过一体化的设计可对工件进行全面的喷涂,避免了传统方式无法调节根据工件大小调节喷头面积和通过多组电动伸缩杆调节故障率和成本较高的情况。1. Through the cooperation between the first connecting rod and the second connecting rod, the height of the nozzle can be adjusted while the workpiece is clamped for spraying. The spraying height and the angle and flow rate of the nozzle can be adaptively adjusted according to the characteristics of the different sizes of the workpieces themselves. By controlling the angle of the first nozzle, it can gradually move outward as the height increases to increase the spraying range, avoiding the situation where the workpiece is too large to be sprayed. The integrated design can spray the workpiece comprehensively, avoiding the traditional method of being unable to adjust the nozzle area according to the size of the workpiece and the high failure rate and cost of adjusting through multiple sets of electric telescopic rods.
2.通过传动轴在工作时配合活塞缸产生气体,对产生的气体充分过滤去除携带的水分与杂质后收集,驱动装置时使用收集的过滤气体对装置进行驱动,避免气体内部有杂质和水分进入装置内部在运行时腐蚀装置内部,使其润滑失效,增加磨损减少使用寿命,减慢了生产效率的同时增加了不必要的维修成本。2. The transmission shaft cooperates with the piston cylinder to generate gas during operation. The generated gas is fully filtered to remove the moisture and impurities it carries and then collected. When driving the device, the collected filtered gas is used to drive the device to prevent impurities and moisture in the gas from entering the device and corroding the inside of the device during operation, causing its lubrication to fail, increasing wear and reducing its service life, slowing down production efficiency and increasing unnecessary maintenance costs.
3.通过按压触点与喷砂阀的配合在进行抛光的过程中进行喷砂,通过喷砂去除工件表面的锈迹,降低抛光的难度,同时便于后续对工件进行焊接,通过按压触点进行控制可减少砂料的浪费,节约了成本。3. Sandblasting is performed during the polishing process by pressing the contact point and cooperating with the sandblasting valve. The rust on the surface of the workpiece is removed by sandblasting, which reduces the difficulty of polishing and facilitates the subsequent welding of the workpiece. Controlling by pressing the contact point can reduce the waste of abrasive materials and save costs.
4.通过设置连接法兰于密封垫片在连接管道时增加密封性,防止使用时发生漏气的情况。4. By setting the connecting flange and the sealing gasket, the sealing is increased when connecting the pipeline to prevent air leakage during use.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明提出的一种结构件表面处理装置主视角的结构示意图;FIG1 is a schematic structural diagram of a surface treatment device for a structural component proposed by the present invention from a main perspective;
图2为本发明提出的一种结构件表面处理装置第二形态的结构示意图;FIG2 is a schematic structural diagram of a second embodiment of a surface treatment device for a structural component provided by the present invention;
图3为本发明提出的一种结构件表面处理装置输送部分的结构示意图;FIG3 is a schematic structural diagram of a conveying portion of a structural component surface treatment device proposed by the present invention;
图4为本发明提出的一种结构件表面处理装置驱动部分的结构示意图;FIG4 is a schematic structural diagram of a driving part of a structural component surface treatment device proposed by the present invention;
图5为本发明提出的一种结构件表面处理装置处理部分的结构示意图;FIG5 is a schematic structural diagram of a treatment portion of a surface treatment device for a structural component proposed by the present invention;
图6为本发明提出的一种结构件表面处理装置支撑部分的结构示意图;FIG6 is a schematic structural diagram of a support portion of a structural component surface treatment device provided by the present invention;
图7为本发明提出的一种结构件表面处理装置集气部分的结构示意图;FIG7 is a schematic structural diagram of a gas collecting portion of a surface treatment device for a structural component proposed by the present invention;
图8为本发明提出的一种结构件表面处理装置喷涂部分的结构示意图;FIG8 is a schematic structural diagram of a spray coating portion of a structural component surface treatment device proposed by the present invention;
图9为本发明提出的一种结构件表面处理装置联动部分的结构示意图;FIG9 is a schematic structural diagram of a linkage part of a structural component surface treatment device proposed by the present invention;
图10为本发明提出的一种结构件表面处理装置喷涂部分内部的结构示意图;FIG10 is a schematic diagram of the structure of the interior of a spraying part of a surface treatment device for a structural part proposed by the present invention;
图11为本发明提出的一种结构件表面处理装置喷涂部分的细节图。FIG. 11 is a detailed view of the spraying portion of a structural component surface treatment device proposed by the present invention.
图中:1-第一气缸、2-排气阀、3-连接管、4-连接阀、5-第二气缸、6-进气口、7-转把、8-加料口、9-存砂箱、10-支撑脚、11-防护板、12-加压口、13-第一连杆、14-第二偏心轮、15-第二连杆、16-活塞缸、17-气滤器、18-集水槽、19-储气仓、20-输气管、21-连接头、22-气泵、23-支撑腿、24-连接杆、25-套筒、26-工作台、27-喷砂管、28-喷砂阀、29-单向阀、30-限位架、31-固定架、32-安装架、33-输送带、34-第一触点、35-第二触点、36-传动轴、37-第一旋转电机、38-车削头、39-抛光头、40-按压触点、41-第一偏心轮、42-带轮、43-喷头、44-固定支架、45-第二旋转电机、46-第一滑轨、47-第一弹簧、48-第一驱动电机、49-底座、50-第二滑轨、51-搅拌叶、52-第一活塞杆、53-第二活塞杆、54-滑轮、55-第二驱动电机、56-活塞、57-第二弹簧、58-滤芯、59-连接轴、60-支撑支架、61-连接绳、62-第一连接杆、63-第二连接杆、64-第一喷头、65-夹持架、66-输送轮、67-第二喷头、68-弹簧、69-输料管、70-容纳仓、71-齿条、72-连接齿轮、73-挡板、74-同步带。In the figure: 1-first cylinder, 2-exhaust valve, 3-connecting pipe, 4-connecting valve, 5-second cylinder, 6-air inlet, 7-handle, 8-feeding port, 9-sand storage box, 10-support foot, 11-protection plate, 12-pressurization port, 13-first connecting rod, 14-second eccentric wheel, 15-second connecting rod, 16-piston cylinder, 17-air filter, 18-water collecting tank, 19-air storage bin, 20- Gas pipe, 21-connector, 22-air pump, 23-support leg, 24-connecting rod, 25-sleeve, 26-workbench, 27-sandblasting tube, 28-sandblasting valve, 29-check valve, 30-limiting frame, 31-fixed frame, 32-mounting frame, 33-conveyor belt, 34-first contact, 35-second contact, 36-transmission shaft, 37-first rotating motor, 38-turning head, 39 -polishing head, 40-pressing contact, 41-first eccentric wheel, 42-pulley, 43-sprinkler, 44-fixed bracket, 45-second rotating motor, 46-first slide rail, 47-first spring, 48-first drive motor, 49-base, 50-second slide rail, 51-stirring blade, 52-first piston rod, 53-second piston rod, 54-pulley, 55-second drive motor, 56-piston, 57-second spring, 58-filter element, 59-connecting shaft, 60-support bracket, 61-connecting rope, 62-first connecting rod, 63-second connecting rod, 64-first spray head, 65-clamping frame, 66-conveying wheel, 67-second spray head, 68-spring, 69-feeding pipe, 70-holding bin, 71-rack, 72-connecting gear, 73-baffle, 74-synchronous belt.
具体实施方式DETAILED DESCRIPTION
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.
下面详细描述本专利的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本专利,而不能理解为对本专利的限制。The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
实施例1Example 1
一种结构件表面处理装置,如图1-10所示,包括:输送组件、喷涂组件、集气组件、抛光组件和车削组件;A structural component surface treatment device, as shown in FIG1-10, comprises: a conveying component, a spraying component, a gas collecting component, a polishing component and a turning component;
所述输送组件包括工作台26,所述工作台26顶部外壁通过螺栓固定设置有安装架32,安装架32平行设置有两组,安装架32一侧外壁通过螺栓固定平行设置有第二驱动电机55,第二驱动电机55一端连接有传动轴36,传动轴36可转动贯穿安装架32设置,传动轴36外壁通过顶丝固定设置有带轮42,带轮42安装于两组安装架32之间,带轮42外壁设置有输送带33;The conveying assembly includes a workbench 26, a mounting frame 32 is fixedly provided on the top outer wall of the workbench 26 by bolts, two groups of mounting frames 32 are arranged in parallel, a second driving motor 55 is fixedly provided in parallel on the outer wall of one side of the mounting frame 32 by bolts, one end of the second driving motor 55 is connected to a transmission shaft 36, the transmission shaft 36 can rotate through the mounting frame 32, a pulley 42 is fixedly provided on the outer wall of the transmission shaft 36 by a top screw, the pulley 42 is installed between the two groups of mounting frames 32, and a conveyor belt 33 is arranged on the outer wall of the pulley 42;
在使用时,通过第二驱动电机55启动带动传动轴36和带轮42转动,通过带轮42转动驱动输送带33工作,通过输送带33对工件进行连续的输送;When in use, the second drive motor 55 is started to drive the transmission shaft 36 and the pulley 42 to rotate, and the conveyor belt 33 is driven to work by the rotation of the pulley 42, and the workpiece is continuously transported by the conveyor belt 33;
所述喷涂组件包括防护板11,所述防护板11通过螺栓固定于工作台26顶部外壁,防护板11顶部外壁通过螺栓固定设置有支撑支架60,支撑支架60平行设置有两组,支撑支架60一侧外壁可转动安装有连接轴59,防护板11顶部可滑动安装有两组第一连接杆62,防护板11两侧分别可滑动安装有第二连接杆63,两组第二连接杆63相互对称,第一连接杆62顶端连接有连接绳61,连接绳61另一端缠绕于连接轴59后与第二连接杆63相连接,第二连接杆63外壁安装有弹簧68,第二连接杆63端头处通过螺栓固定设置有夹持架65,夹持架65两端呈圆弧形,夹持架65内壁平行安装有多组输送轮66,第一连接杆62底部外壁通过螺栓固定设置有容纳仓70,防护板11顶端连接有输料管69,输料管69与容纳仓70导通连接,容纳仓70底部连接有第二喷头67,所述喷涂组件还包括第一喷头64,第一喷头64位于容纳仓70外侧,第一喷头64的一端连接有用于供料的连接管,连接管密封转动于容纳仓70内壁,第一喷头64通过连接管与容纳仓70内部相导通;The spraying assembly includes a protective plate 11, which is fixed to the top outer wall of the workbench 26 by bolts. A support bracket 60 is fixed to the top outer wall of the protective plate 11 by bolts. Two groups of support brackets 60 are arranged in parallel. A connecting shaft 59 is rotatably installed on the outer wall of one side of the support bracket 60. Two groups of first connecting rods 62 are slidably installed on the top of the protective plate 11. Second connecting rods 63 are slidably installed on both sides of the protective plate 11. The two groups of second connecting rods 63 are symmetrical to each other. A connecting rope 61 is connected to the top of the first connecting rod 62. The other end of the connecting rope 61 is wound around the connecting shaft 59 and connected to the second connecting rod 63. A spring 68 is installed on the outer wall of the second connecting rod 63. A clamping frame 65 is fixedly provided at the end of the second connecting rod 63 by bolts, and both ends of the clamping frame 65 are arc-shaped. A plurality of sets of conveying wheels 66 are installed in parallel on the inner wall of the clamping frame 65. A receiving bin 70 is fixedly provided on the outer wall of the bottom of the first connecting rod 62 by bolts. A material delivery pipe 69 is connected to the top of the protective plate 11, and the material delivery pipe 69 is conductively connected to the receiving bin 70. A second nozzle 67 is connected to the bottom of the receiving bin 70. The spraying assembly also includes a first nozzle 64, which is located outside the receiving bin 70. One end of the first nozzle 64 is connected to a connecting pipe for feeding, and the connecting pipe is sealed and rotated on the inner wall of the receiving bin 70. The first nozzle 64 is conductively connected to the inside of the receiving bin 70 through the connecting pipe.
连接管的外侧安装有同步轮,容纳仓70内壁可转动安装有挡板73,挡板73平行设置有两组,分别设置于输料管69两侧,与容纳仓70相适配,挡板73一侧设置有连接轴,连接轴密封转动连接于容纳仓70外壁,连接轴外壁安装有连接齿轮72,防护板11顶部内壁通过螺栓固定设置有齿条71,齿条71对称设置有两组,齿条71与连接齿轮72相适配,通过连接齿轮72的转动带动挡板73 转动,对挡板73的开合度进行调节,通过调节挡板73两端与容纳仓70内壁的间隙对涂料的流速进行调节;A synchronous wheel is installed on the outer side of the connecting pipe, and a baffle 73 is rotatably installed on the inner wall of the accommodating bin 70. Two groups of baffles 73 are arranged in parallel, which are respectively arranged on both sides of the feeding pipe 69 and matched with the accommodating bin 70. A connecting shaft is arranged on one side of the baffle 73, and the connecting shaft is sealed and rotatably connected to the outer wall of the accommodating bin 70. A connecting gear 72 is installed on the outer wall of the connecting shaft. A rack 71 is fixed on the inner wall of the top of the protective plate 11 by bolts. Two groups of racks 71 are symmetrically arranged. The rack 71 is matched with the connecting gear 72. The baffle 73 is driven to rotate by the rotation of the connecting gear 72, and the opening and closing degree of the baffle 73 is adjusted. The flow rate of the coating is adjusted by adjusting the gap between the two ends of the baffle 73 and the inner wall of the accommodating bin 70.
挡板73一侧外壁设置有同步带74,同步带74一端连接于挡板73顶部侧壁,同步带74另一端经过连接管外侧的同步轮后连接于挡板73底部侧壁,挡板73转动时,能够基于同步带、同步轮的传动带动连接管转动;A synchronous belt 74 is provided on the outer wall of one side of the baffle 73. One end of the synchronous belt 74 is connected to the top side wall of the baffle 73. The other end of the synchronous belt 74 passes through the synchronous wheel outside the connecting pipe and is connected to the bottom side wall of the baffle 73. When the baffle 73 rotates, the connecting pipe can be driven to rotate based on the transmission of the synchronous belt and the synchronous wheel.
在使用时,通过输送带33对工件进行输送,输送到位后进入两组夹持架65之间,通过输送轮66的滚动便于工件的移动,通过夹持架65两端的弧形设计便于工件进入,通过伸缩输料管69端头处连接双通接头,通过双通接头连接供料设备,通过供料设备对涂料进行加压处理后输入容纳仓70内,通过第一喷头64和第二喷头67喷出对工件进行喷涂,在面对不同大小的工件时,喷涂高度需要进行调节,不同的高度下喷涂会影响喷涂面积,当工件较大时,需要调高喷涂高度,使喷涂面积增大,与工件进行适配;当不同的工件进入夹持架65时,夹持架65的移动带动第二连接杆63进行移动,通过第二连接杆63的伸缩扯动连接绳61,连接绳61经过扯动带动第一连接杆62上移,通过第一连接杆62上移调节了第一喷头64和第二喷头67的喷涂流速,对第一喷头64的喷涂角度进行了调节,可根据不同的高度使第一喷头64和第二喷头67的喷涂范围发生改变,在面对不同大小的工件时更好的进行适应完成喷涂,在容纳仓70上移时,通过与连接齿轮72适配的齿条71在上移过程中带动连接齿轮72转动,控制挡板73开合度,通过控制挡板73的开合度实现对涂料的流速调节,从而更好的适应不同面积的工件完成喷涂,此外,挡板73在调节开合度时,基于同步带74和同步轮的转动下,带动两个第一喷头64在同步带74和同步轮的传动下,带动两个第一喷头64朝相反的方向传动,以改变第一喷头64的喷涂面积,最终,实现了基于夹持架65对不同尺寸工件的夹持,调整喷头的喷涂速度和喷涂范围的目的;When in use, the workpiece is transported by the conveyor belt 33, and after being transported to the right place, it enters between the two groups of clamping frames 65. The rolling of the conveying wheel 66 facilitates the movement of the workpiece. The arc-shaped design at both ends of the clamping frame 65 facilitates the entry of the workpiece. A double-way joint is connected at the end of the telescopic conveying pipe 69, and the feeding device is connected through the double-way joint. The paint is pressurized by the feeding device and then input into the containing bin 70, and the workpiece is sprayed by the first nozzle 64 and the second nozzle 67. When facing workpieces of different sizes, the spraying height needs to be adjusted. Spraying at different heights will affect the spraying area. When the workpiece is large, the spraying height needs to be increased to increase the spraying area and adapt to the workpiece; when different workpieces enter the clamping frame 65, the movement of the clamping frame 65 drives the second connecting rod 63 to move, and the connecting rope 61 is pulled by the telescopic second connecting rod 63. The connecting rope 61 drives the first connecting rod 62 to move up after being pulled, and the first connecting rod 62 is adjusted by moving up The spraying flow rate of the first nozzle 64 and the second nozzle 67 is adjusted, and the spraying angle of the first nozzle 64 is adjusted. The spraying range of the first nozzle 64 and the second nozzle 67 can be changed according to different heights, so that the spraying can be better adapted to workpieces of different sizes. When the accommodating bin 70 moves upward, the rack 71 adapted to the connecting gear 72 drives the connecting gear 72 to rotate during the upward movement, and the opening and closing degree of the baffle 73 is controlled. The flow rate of the coating is adjusted by controlling the opening and closing degree of the baffle 73, so as to better adapt to workpieces of different areas to complete the spraying. In addition, when the baffle 73 adjusts the opening and closing degree, based on the rotation of the synchronous belt 74 and the synchronous wheel, the two first nozzles 64 are driven by the synchronous belt 74 and the synchronous wheel to drive in opposite directions to change the spraying area of the first nozzle 64. Finally, the purpose of adjusting the spraying speed and spraying range of the nozzle based on the clamping of workpieces of different sizes by the clamping frame 65 is achieved;
所述集气组件包括固定架31,所述固定架31通过螺栓固定于工作台26底部外壁,固定架31一侧可转动安装有第二偏心轮14,一组传动轴36端头处通过螺栓固定安装有第一偏心轮41,第一偏心轮41一侧外壁可转动连接有第一连杆13,第一连杆13另一端可转动连接于第二偏心轮14,第二偏心轮14一端可转动安装有第二连杆15,工作台26底部外壁通过螺栓固定设置有活塞缸16,第二连杆15端头处可转动安装有活塞56,活塞56与活塞缸16相适配,活塞缸16一侧连接有单向阀29,活塞缸16端头处连接有气滤器17,气滤器17一端连接有滤芯58,气滤器17底部外壁可拆卸安装有集水槽18,集水槽18底端呈圆锥形设计,集水槽18底部开设有排水口,气滤器17一端连接有储气仓19,储气仓19顶部通过螺栓固定于工作台26底部外壁;The gas collecting assembly includes a fixing frame 31, which is fixed to the outer wall of the bottom of the workbench 26 by bolts, and a second eccentric wheel 14 is rotatably mounted on one side of the fixing frame 31, and a first eccentric wheel 41 is fixedly mounted on the end of a group of transmission shafts 36 by bolts, and a first connecting rod 13 is rotatably connected to the outer wall of one side of the first eccentric wheel 41, and the other end of the first connecting rod 13 is rotatably connected to the second eccentric wheel 14, and a second connecting rod 15 is rotatably mounted on one end of the second eccentric wheel 14, and a piston is fixedly arranged on the outer wall of the bottom of the workbench 26 by bolts. Cylinder 16, a piston 56 is rotatably mounted at the end of the second connecting rod 15, the piston 56 is adapted to the piston cylinder 16, a one-way valve 29 is connected to one side of the piston cylinder 16, an air filter 17 is connected to the end of the piston cylinder 16, a filter element 58 is connected to one end of the air filter 17, a water collecting trough 18 is detachably mounted on the outer wall at the bottom of the air filter 17, the bottom end of the water collecting trough 18 is conical in design, a drain port is provided at the bottom of the water collecting trough 18, an air storage bin 19 is connected to one end of the air filter 17, and the top of the air storage bin 19 is fixed to the outer wall at the bottom of the workbench 26 by bolts;
传动轴36转动驱动输送带33进行连续的输送时,带动一段固定的第一偏心轮41转动,通过第一偏心轮41转动带动第一连杆13移动,通过第一连杆13带动第二偏心轮14转动,通过第二偏心轮14转动驱动第二连杆15移动,通过第二连杆15移动带动活塞56在活塞缸16内进行往复运动,通过单向阀29吸入空气进行输送,吸入的空气进入气滤器17内,通过滤芯58对其进行过滤,去除空气内的水分与泥沙等杂质,将过滤的空气输入储气仓19内进行储存,通过传动轴36的运行进行持续性的加压储存气体,过滤出的水分和杂质通过重力滑落,落于集水槽18内堆积汇成水流,通过排水口连接管道对其进行排除,更换滤芯58时可拆卸集水槽18进行更换,通过该方式储存的气体完全去除了内部的水分,在进行后续的使用时避免装置内部渗入水汽加速老化;When the transmission shaft 36 rotates to drive the conveyor belt 33 for continuous conveying, it drives a fixed first eccentric wheel 41 to rotate, and the first eccentric wheel 41 rotates to drive the first connecting rod 13 to move, and the first connecting rod 13 drives the second eccentric wheel 14 to rotate, and the second connecting rod 15 drives the second eccentric wheel 14 to rotate, and the second connecting rod 15 moves to drive the piston 56 to reciprocate in the piston cylinder 16, and the air is sucked in through the one-way valve 29 for conveying, and the sucked air enters the air filter 17, and is filtered by the filter element 58 to remove moisture and impurities such as mud and sand in the air, and the filtered air is input into the air storage bin 19 for storage, and the operation of the transmission shaft 36 is continuously pressurized and stored gas, and the filtered moisture and impurities slide down by gravity, fall into the water collection tank 18, accumulate and merge into a water flow, and are discharged through the drainage port connecting pipe, and the water collection tank 18 can be disassembled for replacement when the filter element 58 is replaced. The gas stored in this way completely removes the internal moisture, and the subsequent use prevents the infiltration of water vapor into the device to accelerate aging;
所述抛光组件包括第二气缸5,所述第二气缸5通过螺栓固定于防护板11顶部外壁,第二气缸5上端连接有进气口6,第二气缸5的空腔内安装有第二活塞杆53,第二活塞杆53可滑动贯穿防护板11顶部设置,第二活塞杆53一端安装有第一弹簧47,第一弹簧47位置处于第二活塞杆53与第二气缸5之间,第二活塞杆53底部外壁通过螺栓固定设置有第二滑轨50,第二滑轨50一端设置有底座49,底座49外壁通过螺栓固定设置有第一驱动电机48,第一驱动电机48平行设置有多组,其中四组分别两两平行安装于底座49两侧外壁,第一驱动电机48输出端可转动贯穿底座49设置,输出端外壁通过顶丝固定有滑轮54,滑轮54与第二滑轨50相适配,底座49底部通过螺栓固定设置有第二旋转电机45,第二旋转电机45底部可拆卸连接有抛光头39,工作台26底部外壁通过螺栓固定设置有气泵22,气泵22一侧连接有输气管20,输气管20与储气仓19相连接,气泵22一端连接有连接头21;The polishing assembly includes a second cylinder 5, which is fixed to the top outer wall of the protective plate 11 by bolts, and the upper end of the second cylinder 5 is connected to an air inlet 6. A second piston rod 53 is installed in the cavity of the second cylinder 5, and the second piston rod 53 can slide through the top of the protective plate 11. A first spring 47 is installed at one end of the second piston rod 53, and the first spring 47 is located between the second piston rod 53 and the second cylinder 5. A second slide rail 50 is fixed to the outer wall of the bottom of the second piston rod 53 by bolts, and a base 49 is provided at one end of the second slide rail 50. The outer wall of the base 49 is fixed to the first drive motor 48 by bolts. A plurality of first drive motors 48 are arranged in parallel, four of which are respectively installed in parallel on the outer walls of both sides of the base 49. The output end of the first drive motor 48 can be rotatably arranged through the base 49, and a pulley 54 is fixed to the outer wall of the output end by a top screw, and the pulley 54 is adapted to the second slide rail 50. A second rotary motor 45 is fixed to the bottom of the base 49 by bolts, and a polishing head 39 is detachably connected to the bottom of the second rotary motor 45. An air pump 22 is fixed to the outer wall of the bottom of the workbench 26 by bolts, and an air pipe 20 is connected to one side of the air pump 22, and the air pipe 20 is connected to the air storage bin 19, and a connector 21 is connected to one end of the air pump 22;
通过连接头21连接管道,管道另一端与进气口6相连接,通过气泵22启动对储气仓19内去除完成水分的气体进行利用,工件输送到抛光头39下方时,通过气泵22启动,将气体通过管道输送至第二气缸5内,气体进入第二气缸5的空腔内进行加压,通过压力驱动第二活塞杆53进行移动,通过第二活塞杆53移动带动抛光头39下降与工件表面接触,通过第二旋转电机45启动带动抛光头39转动对工件进行抛光,抛光后便于进行后续的焊接;The pipeline is connected through the connector 21, and the other end of the pipeline is connected to the air inlet 6. The air pump 22 is started to utilize the gas in the air storage bin 19 that has been dehydrated. When the workpiece is transported to the bottom of the polishing head 39, the air pump 22 is started to transport the gas to the second cylinder 5 through the pipeline. The gas enters the cavity of the second cylinder 5 and is pressurized. The second piston rod 53 is driven to move by the pressure. The polishing head 39 is driven to descend and contact the surface of the workpiece by the movement of the second piston rod 53. The polishing head 39 is driven to rotate by the second rotating motor 45 to polish the workpiece, which is convenient for subsequent welding after polishing.
所述车削组件包括第一气缸1,所述第一气缸1通过螺栓固定安装于防护板11顶部外壁,第一气缸1上端连接有排气阀2,第一气缸1的空腔内安装有第一活塞杆52,第一活塞杆52可滑动贯穿防护板11顶部设置,第一活塞杆52底部外壁通过螺栓固定设置有第一滑轨46,另一组底座49设置于第一滑轨46一侧,其余的第一驱动电机48固定于底座49外壁,另外的几组滑轮54通过轮轴与第一驱动电机48输出端传动连接,滑轮54与第一滑轨46相适配,底座49底部通过螺栓固定设置有第一旋转电机37,第一旋转电机37底部可拆卸连接有车削头38,第一气缸1顶端连接有连接管3,连接管3另一端连接于第二气缸5顶端,连接管3一端连接有连接阀4,防护板11一侧内壁安装有第一触点34,第一触点34一侧平行安装有第二触点35,第一触点34与第二触点35分别处于第一滑轨46和第二滑轨50下方;The turning assembly includes a first cylinder 1, which is fixedly mounted on the top outer wall of the protective plate 11 by bolts, an exhaust valve 2 is connected to the upper end of the first cylinder 1, a first piston rod 52 is installed in the cavity of the first cylinder 1, the first piston rod 52 can slide through the top of the protective plate 11, a first slide rail 46 is fixedly mounted on the bottom outer wall of the first piston rod 52 by bolts, another group of bases 49 is arranged on one side of the first slide rail 46, the remaining first drive motors 48 are fixed to the outer wall of the base 49, and the other groups of pulleys 54 are connected to the first drive motor 48 through the wheel shaft. The output end is connected by transmission, the pulley 54 is adapted to the first slide rail 46, the bottom of the base 49 is fixed with a first rotating motor 37 by bolts, the bottom of the first rotating motor 37 is detachably connected with a turning head 38, the top of the first cylinder 1 is connected with a connecting pipe 3, the other end of the connecting pipe 3 is connected to the top of the second cylinder 5, one end of the connecting pipe 3 is connected with a connecting valve 4, a first contact 34 is installed on the inner wall of one side of the protective plate 11, a second contact 35 is installed in parallel with one side of the first contact 34, and the first contact 34 and the second contact 35 are respectively located below the first slide rail 46 and the second slide rail 50;
在抛光完成后,气泵停止运行,第一触点34与连接阀4相连接,第二旋转电机45移动至第二滑轨50一端,与第一触点34接触,接触后第一触点34控制连接阀4开启,开启后第二气缸5内的气体进入连接管3内,通过第一弹簧47带动第二活塞杆53回位,回位的同时将气体由连接管3顶入第一气缸1内,使第一活塞杆52下移,带动车削头38下降与工件接触,通过第一旋转电机37启动,带动车削头38转动对工件进行车削,通过第一驱动电机48驱动滑轮54带动车削头38移动,当车削完成后,带动第一旋转电机37移动至第一滑轨46一侧与第二触点35接触,通过第二触点35控制连接阀4关闭,同时控制排气阀2开启,将第一气缸1内气体排出,使第一活塞杆52带动车削头38回位,完成工件表面的处理;After polishing is completed, the air pump stops running, the first contact 34 is connected to the connecting valve 4, the second rotating motor 45 moves to one end of the second slide rail 50 and contacts the first contact 34. After contact, the first contact 34 controls the connecting valve 4 to open. After opening, the gas in the second cylinder 5 enters the connecting pipe 3, and the second piston rod 53 is driven to return to its position by the first spring 47. While returning to its position, the gas is pushed into the first cylinder 1 through the connecting pipe 3, so that the first piston rod 52 moves downward, driving the turning head 38 to descend and contact the workpiece, and the first rotating motor 37 is started to drive the turning head 38 to rotate and turn the workpiece. The pulley 54 is driven by the first driving motor 48 to drive the turning head 38 to move. When turning is completed, the first rotating motor 37 is driven to move to one side of the first slide rail 46 and contact the second contact 35. The connecting valve 4 is controlled to be closed by the second contact 35, and the exhaust valve 2 is controlled to open at the same time, so that the gas in the first cylinder 1 is discharged, so that the first piston rod 52 drives the turning head 38 to return to its position, and the surface treatment of the workpiece is completed;
为了对表面进行除锈,如图1所示,所述第二旋转电机45一侧外壁通过螺栓固定设置有固定支架44,通过固定支架44安装有喷头43,喷头43顶部连接有喷砂管27,防护板11顶部外壁通过螺栓固定平行设置有四组支撑脚10,支撑脚10顶部固定有存砂箱9,存砂箱9顶部连接有加料口8,喷砂管27顶端穿过防护板11与存砂箱9底部相连接,喷砂管27底端采用防膨胀的伸缩软管制成,喷砂管27一端连接有喷砂阀28,喷砂管27一侧连接有加压口12,第二旋转电机45一端安装有按压触点40,按压触点40与抛光头39相适配;In order to remove rust from the surface, as shown in FIG1 , a fixing bracket 44 is fixedly provided on the outer wall of one side of the second rotating motor 45 by bolts, a nozzle 43 is installed through the fixing bracket 44, a sandblasting tube 27 is connected to the top of the nozzle 43, four groups of supporting feet 10 are fixedly provided in parallel on the outer wall of the top of the protective plate 11 by bolts, a sand storage box 9 is fixed on the top of the supporting feet 10, a feeding port 8 is connected to the top of the sand storage box 9, the top of the sandblasting tube 27 passes through the protective plate 11 and is connected to the bottom of the sand storage box 9, the bottom end of the sandblasting tube 27 is made of an anti-expansion telescopic hose, a sandblasting valve 28 is connected to one end of the sandblasting tube 27, a pressurizing port 12 is connected to one side of the sandblasting tube 27, a pressing contact 40 is installed at one end of the second rotating motor 45, and the pressing contact 40 is adapted to the polishing head 39;
在使用时,按压触点40与喷砂阀28相连接,第二旋转电机45的旋转轴具有一定的伸缩性,在第二旋转电机45下降进行抛光时带动喷头下降43,当抛光头39与工件接触后受到压力使旋转轴收缩,使按压触点40与抛光头39接触,接触后控制喷砂阀28开启,对砂料进行输送,通过加压口12连接增压泵使砂料加速后喷出,喷于工件表面去除其锈迹,当抛光完成后第二旋转电机45升起时压力解除使旋转轴回位,按压触点40断开与抛光头39的连接,控制喷砂阀28关闭,防止造成砂料的浪费,通过可伸缩的软管便于在第二旋转电机45移动时跟随移动,防止管道长度不够导致断裂;When in use, the pressing contact 40 is connected to the sandblasting valve 28, and the rotating shaft of the second rotating motor 45 has a certain degree of elasticity. When the second rotating motor 45 descends for polishing, it drives the nozzle to descend 43. When the polishing head 39 contacts the workpiece, it is subjected to pressure to cause the rotating shaft to shrink, so that the pressing contact 40 contacts the polishing head 39. After contact, the sandblasting valve 28 is controlled to open to transport the sand material. The booster pump is connected through the pressure port 12 to accelerate the sand material and then spray it out, and spray it on the surface of the workpiece to remove the rust. When the polishing is completed, the second rotating motor 45 rises and the pressure is released to return the rotating shaft. The pressing contact 40 is disconnected from the polishing head 39, and the sandblasting valve 28 is controlled to close to prevent waste of sand material. The retractable hose is convenient for following the movement of the second rotating motor 45 to prevent the pipeline from being broken due to insufficient length.
为了使砂料混合均匀,如图2、4所示,所述存砂箱9顶端可转动安装有转把7,转把7一端连接于存砂箱9内部,转把7外壁通过顶丝固定设置有搅拌叶51,搅拌叶51与存砂箱9相适配;In order to mix the sand materials evenly, as shown in FIGS. 2 and 4 , a handle 7 is rotatably mounted on the top of the sand storage box 9, one end of which is connected to the inside of the sand storage box 9, and a stirring blade 51 is fixedly arranged on the outer wall of the handle 7 by a top screw, and the stirring blade 51 is adapted to the sand storage box 9;
在使用时,向存砂箱9内添加完成砂料时,可能会发生结块的情况,不将其打散在进行除锈时结块的砂料会对工件表面造成损伤,通过握住转把7转动带动搅拌叶51转动于存砂箱9内对砂料进行搅拌将其打散;When adding the finished sand material into the sand storage box 9, agglomerates may occur. If the agglomerates are not broken up, the agglomerates may damage the surface of the workpiece during rust removal. The handle 7 is held and rotated to drive the stirring blade 51 to rotate in the sand storage box 9 to stir the sand material and break it up.
为了添加砂料时防止溅出,如图2所示,所述加料口8形状呈梯形,一侧向斜上方倾斜延伸,使开口向上逐渐扩大;In order to prevent splashing when adding sand, as shown in FIG. 2 , the feeding port 8 is trapezoidal in shape, with one side extending obliquely upward so that the opening gradually expands upward;
在使用时,通过梯形的加料口8在向存砂箱9添加砂料时防止溅出,通过向上逐渐扩大的开口避免砂料下落时受到撞击溅出,通过倾斜的设计可避免砂料残留于加料口8;When in use, the trapezoidal feeding port 8 is used to prevent the sand from splashing out when adding sand to the sand storage box 9, and the opening gradually expands upwards to prevent the sand from splashing out when falling, and the inclined design can prevent the sand from remaining in the feeding port 8;
为了对连接处密封,如图1所示,所述进气口6端头处安装有连接法兰,连接头21端头处安装有另一组连接法兰,连接法兰一侧安装有密封垫片;In order to seal the connection, as shown in FIG1 , a connection flange is installed at the end of the air inlet 6, another set of connection flanges is installed at the end of the connector 21, and a sealing gasket is installed on one side of the connection flange;
在使用时,通过连接法兰完成与管道的连接,通过密封垫片对连接处的缝隙进行填充,避免有缝隙产生,保证连接处的密封性,便于进行气体的输送;When in use, the connection with the pipeline is completed through the connecting flange, and the gap at the connection is filled with a sealing gasket to avoid the generation of gaps, ensure the sealing of the connection, and facilitate the transportation of gas;
为了对活塞56的运行轨迹限制,如图2所示,所述活塞缸16端头处外壁通过螺栓固定设置有限位架30,限位架30中央位置设置有开孔,开孔与第二连杆15相适配;In order to limit the running track of the piston 56, as shown in FIG2, a limit frame 30 is fixedly provided on the outer wall at the end of the piston cylinder 16 by bolts, and an opening is provided at the central position of the limit frame 30, and the opening is adapted to the second connecting rod 15;
在使用时,通过限位架30中央位置的开孔对第二连杆15起到限制的作用,使其的运行轨迹固定,避免第二连杆15移动轨迹偏移导致活塞56运行时发生偏移导致无法正常使用。When in use, the opening at the central position of the limiting frame 30 limits the second connecting rod 15, fixes its running track, and avoids the movement track of the second connecting rod 15 being offset, causing the piston 56 to be offset during operation and unable to be used normally.
实施例2Example 2
为了防止装置运行时发生大幅度晃动,参照图2、6,一种结构件表面处理装置,本实施例相较于实施例1作出以下改进,所述工作台26底部外壁通过螺栓固定设置有套筒25,套筒25平行设有四组,套筒25一端可滑动安装有连接杆24,连接杆24与套筒25之间安装有第二弹簧57,连接杆24底部通过螺栓固定安装有支撑腿23,支撑腿23底部安装有橡胶材质的防滑垫;In order to prevent the device from shaking greatly during operation, referring to FIGS. 2 and 6 , a surface treatment device for a structural part is provided. Compared with the first embodiment, the present embodiment makes the following improvements: a sleeve 25 is fixedly provided on the outer wall of the bottom of the workbench 26 by bolts, and four groups of sleeves 25 are provided in parallel. A connecting rod 24 is slidably installed at one end of the sleeve 25, and a second spring 57 is installed between the connecting rod 24 and the sleeve 25. A supporting leg 23 is fixedly provided at the bottom of the connecting rod 24 by bolts, and a rubber anti-skid pad is installed at the bottom of the supporting leg 23;
在使用时,通过橡胶材质的防滑垫在装置放置时增加与地面的摩擦力,防止装置发生滑动位移,当装置运行产生冲击力时,通过第二弹簧57的收缩可吸收冲击力,避免冲击力导致装置发生晃动,当晃动幅度较大将导致部件的连接断开,影响装置的正常使用。When in use, the anti-skid pad made of rubber material increases the friction between the device and the ground when it is placed, preventing the device from sliding and displacement. When the device generates impact force during operation, the impact force can be absorbed by the contraction of the second spring 57, avoiding the device from shaking due to the impact force. When the shaking amplitude is large, the connection between the components will be disconnected, affecting the normal use of the device.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
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