CN118808040A - An integrated robot spraying device - Google Patents
An integrated robot spraying device Download PDFInfo
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- CN118808040A CN118808040A CN202411266457.7A CN202411266457A CN118808040A CN 118808040 A CN118808040 A CN 118808040A CN 202411266457 A CN202411266457 A CN 202411266457A CN 118808040 A CN118808040 A CN 118808040A
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- Prior art keywords
- fixedly connected
- paint
- spraying
- assembly
- box
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/32—Shielding elements, i.e. elements preventing overspray from reaching areas other than the object to be sprayed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0431—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to three-dimensional [3D] surfaces
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Robotics (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
本发明型涉及喷涂机器人技术领域，且本发明公开了一种一体化机器人用喷涂设备，包括推车，推车底部四角设置有万向轮，推车顶部右端设置有喷涂机构，喷雾回收机构包括漆雾导向组件、喷雾回收处理组件和喷雾循环组件，通过该组件对漆雾进行处理，在喷涂时漆雾会通过漆雾导向组件导入喷雾回收处理组件，通过喷雾回收处理组件对漆雾进行处理，漆雾进入水帘箱，喷漆过程中产生的漆雾和废气中的有害物质捕捉并溶解在水中，这种方式能够直接减少漆雾和废气对环境的污染，能够有效地去除喷漆过程中产生的漆雾和废气中的有害物质，漆雾溶液会通过接下来的喷雾循环组件进行循环处理，循环至涂料供给组件内部，极大的减少了涂料的消耗，降低了成本。
The present invention relates to the technical field of spraying robots, and discloses an integrated robot spraying equipment, including a cart, universal wheels are arranged at the four corners of the bottom of the cart, a spraying mechanism is arranged at the right end of the top of the cart, and the spray recovery mechanism includes a paint mist guide component, a spray recovery processing component and a spray circulation component, through which the paint mist is processed. During spraying, the paint mist will be introduced into the spray recovery processing component through the paint mist guide component, and the paint mist will be processed by the spray recovery processing component, and the paint mist will enter the water curtain box, and the harmful substances in the paint mist and exhaust gas generated during the painting process will be captured and dissolved in water. This method can directly reduce the pollution of the paint mist and exhaust gas to the environment, and can effectively remove the harmful substances in the paint mist and exhaust gas generated during the painting process. The paint mist solution will be circulated through the subsequent spray circulation component and circulated to the inside of the paint supply component, which greatly reduces the consumption of paint and reduces the cost.
Description
Technical Field
The invention relates to the technical field of spraying robots, in particular to spraying equipment for an integrated robot.
Background
The spraying robot is an automatic device formed by combining a surface spraying process and a robot technology, and mainly comprises a robot body, a core computing and controlling system and the like. The spraying robot can accurately edit a spraying track according to the appearance and the parts of the workpiece, and accurately control spraying parameters such as the paint discharge amount, the atomization air amount and the like.
According to a spraying robot disclosed by a patent network, the spraying robot disclosed by the description in (CN 216173510U) of the patent network comprises a fixed bottom plate and a fixed chassis, wherein a rotating base structure is arranged at the upper end of the fixed chassis, a supporting connecting rod is arranged at the upper end of the rotating base structure, a lifting rod mechanism is arranged at the upper end of the supporting connecting rod, an installation connecting rod is arranged at one side of the lifting rod mechanism, a spraying installation head is arranged at one end of the installation connecting rod, a spraying pipe is arranged at the inner side of the spraying installation head, a pigment installation pipe is arranged at the front end of the spraying installation head, and the rotating base structure comprises a supporting foot rest, a rotating guide rail ring, a rotating installation seat and a driving wheel. A spraying robot, can play the rotatory effect of drive spraying installation head three hundred sixty degrees, improved the scope of spraying, more convenient different positions's processing is used, realizes the lift adjustment of spraying position, cooperation swivel mount structure, more accurate extensive diversified processing is used. "
In light of the foregoing, the applicant believes that the following drawbacks exist:
This spraying robot includes PMKD, including fixed chassis, rotating base structure is installed to fixed chassis's upper end, the support connecting rod is installed to rotating base structure's upper end, lifter mechanism is installed to support connecting rod's upper end, and the device sprays the work piece through the robot, but general spraying robot does not set up corresponding spraying recovery unit, and long-time work can lead to spraying a large amount of waste, leads to the consumption of coating in a large number, can increase the cost of work.
Therefore, it is necessary to design an integrated robot spray equipment having a strong practicality and a spray recycling function, which can effectively reduce the spray waste.
Disclosure of Invention
The invention aims to provide an integrated spraying device for a robot, which aims to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides an integration spraying equipment for robot, includes the shallow, shallow bottom four corners is provided with the universal wheel, shallow top right-hand member is provided with spraying mechanism, spraying mechanism includes coating supply subassembly, spraying robot subassembly and work piece and places the subassembly, the coating supply subassembly sets up in shallow top right-hand member, spraying robot subassembly sets up in coating supply subassembly top, the work piece is placed the subassembly and is set up in spraying robot subassembly surface left end, shallow top left end is provided with the spraying recovery mechanism, the spraying recovery mechanism includes coating cloud direction subassembly, spraying recovery processing subassembly and spraying circulation subassembly, the coating cloud direction subassembly sets up in work piece is placed the subassembly top, the spraying recovery processing subassembly sets up in work piece is placed the subassembly bottom, the spraying circulation subassembly sets up in spraying recovery processing subassembly bottom;
The utility model provides a spray recovery processing subassembly includes the cascade box, the work piece is placed the subassembly and is placed the board, the cascade box fixedly connected with is in placing the board bottom, both ends fixedly connected with shower nozzle connecting plate about the cascade box is inside, the shower nozzle connecting plate is towards the inboard one end fixedly connected with second shower nozzle of cascade box, both ends fixedly connected with second water tank about the cascade box, both ends top fixedly connected with support frame about the cascade box, the one end fixedly connected with exhaust gas treatment case of cascade box is kept away from to the support frame, the exhaust gas treatment case outer end is provided with the access door, exhaust gas treatment case bottom fixedly connected with exhaust gas extraction pipe, exhaust gas treatment case bottom fixedly connected with first aspiration pump, the inside front of exhaust gas treatment case and back fixedly connected with install the thing board, install the thing board top and be provided with the active carbon filter plate, exhaust pipe is fixedly connected with at second pump top, handles the paint mist through this subassembly, can be through the exhaust gas mist guide component, can produce the exhaust gas mist through the direct effect of leading-in the mist and the mist of spray paint mist and the mist of paint mist can be retrieved in the spray paint mist, can the cost is reduced in the spray mist recycling the paint mist and the spray mist can be carried out to the paint mist through the mist recycling, and the cost is reduced in the spray mist recycling the paint mist can be realized, and the cost is reduced in the paint mist recycling can be realized.
According to the technical scheme, one end of the waste gas extraction pipe, which is close to the waste gas treatment box, is fixedly connected to the bottom of the first air pump, and one end of the waste gas extraction pipe, which is far away from the waste gas treatment box, is fixedly connected to the surface of the water curtain box.
According to the technical scheme, the support frame, the waste gas treatment box, the access door, the waste gas extraction pipe, the first air pump, the installation storage plate, the activated carbon filter plate, the second air pump and the exhaust pipe are symmetrically distributed on the left side and the right side of the water curtain box.
According to the technical scheme, paint mist guiding assembly includes first water tank, the work piece is placed the subassembly and is prevented splashing the safety cover including preventing, first water tank fixedly connected with is in preventing splashing the safety cover left end, prevent splashing inside top center fixedly connected with mounting panel one of safety cover, mounting panel one bottom fixedly connected with first shower nozzle, fixedly connected with raceway between first water tank and the mounting panel one, prevent splashing inside top left and right sides both ends fixedly connected with mounting panel two, the guiding fan is installed to mounting panel two bottoms, leads the paint mist that produces when spraying through this subassembly, handles in the overspray, splash and the leading-in spraying recovery processing subassembly that produce the spraying in-process through the guiding fan, and the cooperation prevents that the safety cover can guarantee the recovery effect of paint mist, and inside the spraying recovery processing subassembly was all retrieved to the residual coating that will place the board surface through first shower nozzle in the later stage simultaneously, guarantees the recovery efficiency of paint mist coating, reinforces the rate of paint mist recovery processing.
According to the technical scheme, the spray circulation assembly comprises a discharging channel, the spray recovery processing assembly comprises a water curtain tank, the discharging channel is fixedly connected to the bottom of the water curtain tank, an ultrafiltration tank is fixedly connected to the bottom of the discharging channel, a paint discharging port is formed in the top of the ultrafiltration tank, a first plug seat is fixedly connected to the top of the ultrafiltration tank, an ultrafiltration filter cartridge is plugged in the bottom of the plug seat, an overhaul bottom plate is arranged on the bottom of the ultrafiltration tank, an overhaul handle is fixedly connected to the right end of the bottom of the overhaul bottom plate, a second plug seat is fixedly connected to the top of the overhaul bottom plate, a first mounting flange is mounted on the bottom of the mounting flange, a paint temporary storage tank is fixedly connected to the bottom of the mounting flange, a first liquid pump is fixedly connected to the bottom of the paint temporary storage tank, a second liquid pump is fixedly connected to the right end of the paint circulation pipe, a sliding groove is formed in the top of the cart, a support is fixedly connected to the bottom of the ultrafiltration tank, and the support is fixedly connected to the bottom of the ultrafiltration tank, and the support is fixedly connected to the filter cartridge through the sliding block.
According to the technical scheme, the coating supply assembly comprises a coating box, the second liquid extracting pump is fixedly connected to the bottom of the left end of the coating box, the second liquid extracting pump is fixedly connected to one end, far away from the coating temporary storage box, of the coating circulating pipe, two groups of sliding grooves are formed, and the sliding blocks are slidably connected inside the sliding grooves.
According to the technical scheme, the coating supply assembly comprises a coating box, coating box fixedly connected with is at cart top right-hand member, coating box top front end right side fixedly connected with coating charge door, the inside front end of coating box rotates and is connected with first pivot, the inside rear end of coating box rotates and is connected with the second pivot, first pivot and second pivot fixed surface are connected with fixed cover, fixed cover fixed surface is connected with the stirring board, cart bottom right side rear end is provided with first band pulley, cart bottom right side rear end fixedly connected with first motor frame, first motor frame inside is provided with first motor, cart bottom right side front end is provided with the second band pulley, drive connection has the drive belt between first band pulley and the second band pulley, the first pump that draws of coating box right-hand member fixedly connected with, first pump right-hand member fixedly connected with coating conveyer pipe, the one end fixedly connected with second pump that the first pump was kept away from to the coating conveyer pipe.
According to the technical scheme, the first belt pulley is fixedly connected to the bottom of the second rotating shaft, the second belt pulley is fixedly connected to the bottom of the first rotating shaft, and the first belt pulley is rotationally connected to the top output end of the first motor.
According to the technical scheme, the spraying robot assembly comprises a spraying robot base, the spraying robot base is fixedly connected to the top of the paint box, the top of the spraying robot base is fixedly connected to a fixed seat, the top of the fixed seat is rotationally connected with a rotary connecting seat, the top of the rotary connecting seat is rotationally connected with a swing arm, the back surface of the swing arm is rotationally connected with a first rocker arm, the front top of the first rocker arm is rotationally connected with a second rocker arm, one end of the second rocker arm, which is far away from the first rocker arm, is rotationally connected with a transfer seat, and the surface of the transfer seat is rotationally connected with a transfer seat.
According to the technical scheme, the work piece is placed the subassembly and is included the telescopic link, the spraying robot subassembly includes the spraying robot base, telescopic link fixedly connected with is in spraying robot base left end, telescopic link left end fixedly connected with places the board, place board top fixedly connected with and prevent splashing the safety cover, place board fixedly connected with grid, place the board top and be provided with first seat of placing, both ends fixedly connected with fixed connection seat around the first seat top of placing, the inboard fixedly connected with push rod of fixed connection seat, the one end fixedly connected with grip block of fixed connection seat is kept away from to the push rod, first seat bottom center rotation is connected with the pivot, the seat is placed to pivot bottom fixedly connected with second, the second is placed seat fixedly connected with and is placed the board bottom, second is placed seat bottom center fixedly connected with second motor frame, second motor frame inside is provided with the second motor, first seat and second are placed the seat surface and are offered the through-mouth, pivot rotation is connected with second motor top output.
Compared with the prior art, the invention has the following beneficial effects:
According to the invention, the paint mist is treated by the spray recovery treatment assembly, the paint mist is led into the spray recovery treatment assembly through the paint mist guiding assembly during spraying, the paint mist is treated by the spray recovery treatment assembly, the paint mist enters the water curtain box, and harmful substances in the paint mist and waste gas generated in the paint spraying process are captured and dissolved in water through the blocking and adsorption effects of the water curtain, so that the pollution of the paint mist and waste gas to the environment can be directly reduced, the harmful substances in the paint mist and waste gas generated in the paint spraying process can be effectively removed, and paint mist solution can be circularly treated through the next spray circulation assembly and circulated into the paint supply assembly, thereby greatly reducing the consumption of paint and lowering the cost.
According to the invention, the paint mist guiding assembly is arranged, paint mist generated in spraying is guided by the paint mist guiding assembly, overspray, splashing and volatile matters generated in the spraying process are guided into the spray recycling assembly for processing by the guiding fan, the recycling effect of the paint mist can be ensured by matching with the anti-splashing protective cover, meanwhile, residual paint on the surface of the placing plate can be fully recycled into the spray recycling assembly through the first spray head in the later stage, the recycling efficiency of paint mist paint is ensured, and the recycling rate of paint mist is enhanced.
According to the invention, the spray circulation assembly is arranged, paint mist solution treated by the spray recovery treatment assembly flows into the ultrafiltration tank, the ultrafiltration filter cartridge arranged in the ultrafiltration tank is used for cleaning paint solution, residual impurities in paint can be intercepted, pure paint can enter the paint temporary storage tank at the bottom through the ultrafiltration filter cartridge, and then the paint can be circulated into the paint supply assembly for use through the cooperation of the first liquid pump, the paint circulation pipe and the second liquid pump, so that the consumption of the paint is greatly reduced, and the paint mist recovery efficiency of the device is further enhanced.
According to the invention, the exhaust gas treatment box and the activated carbon filter plate are arranged, so that after paint mist is dissolved in water, the exhaust gas can be treated through the exhaust gas treatment boxes at the two sides, and the exhaust gas is adsorbed through the activated carbon filter plate and then discharged, so that the discharged gas is ensured to be safe and green, and the harm to the atmosphere is reduced.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is an overall schematic of the present invention;
FIG. 2 is a schematic view of the interior of the paint tank of the present invention;
FIG. 3 is a bottom schematic view of the present invention;
FIG. 4 is a schematic view of a spray robot assembly of the present invention;
FIG. 5 is a schematic view of an anti-splash boot of the present invention;
FIG. 6 is a schematic view of a workpiece placement assembly of the present invention;
FIG. 7 is a schematic view of a workpiece placement assembly of the present invention in an exploded view;
FIG. 8 is a schematic view of a paint mist guide assembly of the present invention;
FIG. 9 is a schematic view of an exhaust treatment tank of the present invention;
FIG. 10 is a schematic view of a spray recovery processing assembly of the present invention;
FIG. 11 is a schematic view of a spray cycle assembly of the present invention;
FIG. 12 is a schematic diagram of an ultrafiltration column of the present invention;
FIG. 13 is a schematic representation of an ultrafiltration tank of the present invention;
Fig. 14 is a schematic view of a cart of the present invention.
In the figure: 1. a cart; 2. a universal wheel; 3. a spraying mechanism; 31. a paint supply assembly; 311. a coating box; 3111. a coating material inlet; 312. a first rotating shaft; 313. a second rotating shaft; 314. a fixed sleeve; 315. a stirring plate; 316. a first pulley; 317. a first motor frame; 318. a first motor; 319. a second pulley; 3101. a transmission belt; 3102. a first pump; 3103. a paint delivery tube; 3104. a second pump; 32. a spray robot assembly; 321. a spraying robot base; 322. a fixing seat; 323. rotating the connecting seat; 324. swing arms; 325. a rocker arm I; 326. a rocker arm II; 327. an adapter; 328. a lance head; 33. a workpiece placement assembly; 331. a telescopic rod; 332. placing a plate; 333. an anti-splash protective cover; 334. a grille; 335. a first placement base; 336. a through hole; 337. fixing the connecting seat; 338. a push rod; 339. a clamping plate; 3301. a second placement seat; 3302. a rotating shaft; 3303. a second motor frame; 3304. a second motor; 4. a spray recovery mechanism; 41. a paint mist guiding assembly; 411. a first water tank; 412. a first mounting plate; 413. a first nozzle; 414. a water pipe; 415. a second mounting plate; 416. a guide fan; 42. a spray recovery processing assembly; 421. a water curtain box; 422. a spray head connecting plate; 423. a second nozzle; 424. a second water tank; 425. a support frame; 426. an exhaust gas treatment tank; 427. an access door; 428. an exhaust gas extraction pipe; 429. a first air pump; 4201. installing a material plate; 4202. an activated carbon filter plate; 4203. a second air pump; 4204. an exhaust pipe; 43. a spray circulation assembly; 431. a blanking channel; 432. an ultrafiltration box; 433. a paint discharging opening; 434. a first plug seat; 435. an ultrafiltration cartridge; 436. overhauling a bottom plate; 437. a maintenance handle; 438. a second plug seat; 439. a first mounting flange; 4301. a second mounting flange; 4302. a paint temporary storage box; 4303. a first liquid pump; 4304. a paint circulation pipe; 4305. a second liquid pump; 4306. a sliding groove; 4307. a bracket; 4308. a sliding block.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention provides the following technical scheme:
Examples
Referring to fig. 1-14, the present invention provides the following technical solutions: the utility model provides an integration spraying equipment for robot, including shallow 1, shallow 1 bottom four corners is provided with universal wheel 2, shallow 1 top right-hand member is provided with spraying mechanism 3, spraying mechanism 3 includes coating supply subassembly 31, spraying robot subassembly 32 and work piece place the subassembly 33, coating supply subassembly 31 sets up in shallow 1 top right-hand member, spraying robot subassembly 32 sets up in coating supply subassembly 31 top, work piece place the subassembly 33 and set up in spraying robot subassembly 32 surface left end, shallow 1 top left end is provided with spray recovery mechanism 4, spray recovery mechanism 4 includes coating cloud guiding subassembly 41, spray recovery processing subassembly 42 and spray circulation subassembly 43, coating cloud guiding subassembly 41 sets up in work piece place the subassembly 33 top, spray recovery processing subassembly 42 sets up in work piece place the subassembly 33 bottom, spray circulation subassembly 43 sets up in spray recovery processing subassembly 42 bottom;
The spray recycling component 42 comprises a water curtain tank 421, the workpiece placement component 33 comprises a placement plate 332, the water curtain tank 421 is fixedly connected to the bottom of the placement plate 332, the left and right ends of the interior of the water curtain tank 421 are fixedly connected with a spray head connecting plate 422, one end of the spray head connecting plate 422, which faces the inner side of the water curtain tank 421, is fixedly connected with a second spray head 423, the left and right ends of the water curtain tank 421 are fixedly connected with a second water tank 424, the top of the left and right ends of the water curtain tank 421 are fixedly connected with a supporting frame 425, one end of the supporting frame 425, which is far away from the water curtain tank 421, is fixedly connected with a waste gas treatment tank 426, the outer end of the waste gas treatment tank 426 is provided with an access door 427, the bottom of the waste gas treatment tank 426 is fixedly connected with a waste gas extraction pipe 428, the bottom of the waste gas treatment tank 426 is fixedly connected with a first extraction pump 429, the front and back surfaces of the interior of the waste gas treatment tank 426 are fixedly connected with a mounting plate 4201, the top of the mounting plate 4201 is provided with an activated carbon filter plate 4202, the top of the waste gas treatment box 426 is fixedly connected with a second air pump 4203, the top of the second air pump 4203 is fixedly connected with an air exhaust pipe 4204, paint mist is treated by the assembly, the paint mist is guided into the spray recovery treatment assembly 42 through the paint mist guiding assembly 41 during spraying, the paint mist is treated by the spray recovery treatment assembly 42, enters the water curtain box 421, and harmful substances in the paint mist and the waste gas generated during spraying are captured and dissolved in water through the blocking and adsorption effects of the water curtain, so that the pollution of the paint mist and the waste gas to the environment can be directly reduced, the harmful substances in the paint mist and the waste gas generated during spraying can be effectively removed, paint mist solution can be circularly treated through the subsequent spray circulation assembly 43 and circulated into the paint supply assembly 31, the consumption of paint is greatly reduced, the cost is reduced;
One end of the exhaust gas extraction pipe 428, which is close to the exhaust gas treatment tank 426, is fixedly connected to the bottom of the first air pump 429, and one end of the exhaust gas extraction pipe 428, which is far away from the exhaust gas treatment tank 426, is fixedly connected to the surface of the water curtain tank 421;
The support frame 425, the exhaust treatment tank 426, the access door 427, the exhaust extraction pipe 428, the first air pump 429, the mounting plate 4201, the activated carbon filter plate 4202, the second air pump 4203 and the exhaust pipe 4204 are symmetrically distributed on the left side and the right side of the water curtain tank 421;
The paint mist guiding assembly 41 comprises a first water tank 411, the workpiece placement assembly 33 comprises an anti-splashing protection cover 333, the first water tank 411 is fixedly connected to the left end of the anti-splashing protection cover 333, the center of the top inside the anti-splashing protection cover 333 is fixedly connected with a first mounting plate 412, the bottom of the first mounting plate 412 is fixedly connected with a first spray head 413, a water pipe 414 is fixedly connected between the first water tank 411 and the first mounting plate 412, the left end and the right end of the top inside the anti-splashing protection cover 333 are fixedly connected with a second mounting plate 415, a guiding fan 416 is installed at the bottom of the second mounting plate 415, paint mist generated during spraying is guided by the assembly, overspray, splashing and volatile matters generated during spraying are guided into the spray recycling assembly 42 to be processed by the guiding fan 416, the recovery effect of the paint mist can be guaranteed by matching with the anti-splashing protection cover 333, meanwhile, the residual paint on the surface of the placement plate 332 can be completely recovered into the spray recycling assembly 42 through the first spray head 413 in the later stage, the recovery efficiency of the paint mist is guaranteed, and the rate of paint mist recycling treatment is enhanced;
The spray circulation assembly 43 comprises a blanking channel 431, the spray recovery processing assembly 42 comprises a water curtain box 421, the blanking channel 431 is fixedly connected to the bottom of the water curtain box 421, an ultrafiltration box 432 is fixedly connected to the bottom of the blanking channel 431, a paint blanking port 433 is formed in the top of the ultrafiltration box 432, a first plug seat 434 is fixedly connected to the top of the ultrafiltration box 432, an ultrafiltration filter cartridge 435 is plugged in the bottom of the plug seat 434, a maintenance bottom plate 436 is arranged at the bottom of the ultrafiltration box 432, a maintenance handle 437 is fixedly connected to the right end of the bottom of the maintenance bottom plate 436, a plug seat II 438 is fixedly connected to the top of the maintenance bottom plate 436, a mounting flange one 439 is fixedly connected to the bottom of the mounting flange one 439, a mounting flange two 4301 is fixedly connected to a paint temporary storage box 4302, a first pump 4303 is fixedly connected to the bottom of the mounting flange two 4301, a paint 4304 is fixedly connected to the bottom of the paint temporary storage box 4303, a second pump 4305 is fixedly connected to the right end of the paint circulation box 4304, a sliding groove 4306 is formed in the top of the ultrafiltration box 1, a support frame one 4307 is fixedly connected to the surface of the lower channel 431, a support frame 4307 is fixedly connected to the bottom of the support frame 8, and the filter cartridge 4308 is fixedly connected to the bottom of the filter cartridge 4303, and the paint is further filtered by the filter cartridge 4302 is filtered by the filter pump, and the filter solution is recovered and filtered by the filter cartridge 4302, and the filter solution can be filtered by the filter pump 2 is further filtered in the filter pump and filtered by the filter pump;
The paint supply assembly 31 includes a paint box 311, a second pump 4305 is fixedly connected to the bottom of the left end of the paint box 311, the second pump 4305 is fixedly connected to one end of the paint circulating pipe 4304, which is far away from the paint temporary storage box 4302, two groups of sliding grooves 4306 are formed, and sliding blocks 4308 are slidably connected inside the sliding grooves 4306.
Examples
Referring to fig. 1-14, and further obtaining, based on the first embodiment, a paint supply assembly 31, which includes a paint tank 311, the paint tank 311 is fixedly connected to a right end of a top of a cart 1, a paint charging port 3111 is fixedly connected to a right side of a front end of the top of the paint tank 311, a first rotating shaft 312 is rotatably connected to an inner front end of the paint tank 311, a second rotating shaft 313 is rotatably connected to an inner rear end of the paint tank 311, fixed sleeves 314 are fixedly connected to surfaces of the first rotating shaft 312 and the second rotating shaft 313, a stirring plate 315 is fixedly connected to a surface of the fixed sleeves 314, a first belt wheel 316 is disposed at a right rear end of a bottom of the cart 1, a first motor frame 317 is fixedly connected to a right rear end of the bottom of the cart 1, a first motor 318 is disposed in the first motor frame 317, a second belt wheel 319 is disposed at a right front end of the bottom of the cart 1, a driving belt 3101 is connected between the first belt wheel 316 and the second belt wheel 310319, a first pump 3102 is fixedly connected to a right end of the paint conveying pipe 3, and a second pump 4 is fixedly connected to a right end of the paint conveying pipe 3;
the first belt wheel 316 is fixedly connected to the bottom of the second rotating shaft 313, the second belt wheel 319 is fixedly connected to the bottom of the first rotating shaft 312, and the first belt wheel 316 is rotatably connected to the top output end of the first motor 318;
The spraying robot assembly 32 comprises a spraying robot base 321, the spraying robot base 321 is fixedly connected to the top of the paint box 311, the top of the spraying robot base 321 is fixedly connected to a fixed seat 322, the top of the fixed seat 322 is rotationally connected with a rotary connecting seat 323, the top of the rotary connecting seat 323 is rotationally connected with a swing arm 324, the back surface of the swing arm 324 is rotationally connected with a first rocker arm 325, the front top of the first rocker arm 325 is rotationally connected with a second rocker arm 326, one end of the second rocker arm 326 away from the first rocker arm 325 is rotationally connected with a switching seat 327, and the surface of the switching seat 327 is rotationally connected with the switching seat 327;
The work piece is placed subassembly 33 and is included telescopic link 331, the spraying robot subassembly 32 includes spraying robot base 321, telescopic link 331 fixedly connected with is in spraying robot base 321 left end, telescopic link 331 left end fixedly connected with places board 332, place board 332 top fixedly connected with and prevent splashing safety cover 333, place board 332 fixedly connected with grid 334, place board 332 top and be provided with first seat 335 of placing, both ends fixedly connected with fixed connection seat 337 around the first seat 335 top of placing, fixed connection seat 337 inboard fixedly connected with push rod 338, the one end fixedly connected with grip block 339 of fixed connection seat 337 is kept away from to push rod 338, first seat 335 bottom center rotation is connected with pivot 3302, pivot 3302 bottom fixedly connected with second and is placed seat 3301, second is placed seat 3301 fixedly connected with and is placed board 332 bottom, second is placed seat 3301 bottom center fixedly connected with second motor frame 3303, second motor frame 3303 inside is provided with second motor 3304, first seat 335 and second are placed seat 3301 surface and are seted up through-hole 336, pivot 3302 rotates and is connected to second motor 3304 top output.
In actual operation, when the device is used, firstly, paint is added into the paint box 311 through the paint feed opening 3111, the first motor 318 at the bottom of the device is started to drive the first belt pulley 316, the second belt pulley 319 and the transmission belt 3101 to rotate, the first rotating shaft 312 and the second rotating shaft 313 in the paint box 311 are synchronously driven to rotate, the paint is stirred through the stirring plate 315, the paint is prevented from solidifying in the paint box 311, the spraying efficiency of the device is enhanced, the first pump 3102 and the second pump 3104 are controlled to work, the paint is pumped into the spraying robot assembly 32 through the paint conveying pipe 3103 to be sprayed, The workpiece to be processed is placed on the surface of the workpiece placement component 33, the clamping plate 339 is pushed by the control push rod 338 to fix the workpiece on the top of the first placement seat 335, the workpiece is moved to a proper position by the telescopic rod 331, the spraying robot component 32 is controlled to work, the spraying angle of the spray gun head 328 is changed by rotating the connecting seat 323, the swing arm 324, the swing arm 325, the swing arm 326 and the adapter 327, the spray gun head 328 is moved into the anti-splashing protection cover 333 to spray the workpiece, when other surfaces of the workpiece are required to be sprayed, the second motor 3304 is started to drive the rotating shaft 3302 and the first placement seat 335 to rotate, The paint spraying work of other surfaces can be completed, in the process of spraying, the overspray, the splashing and the volatile matters generated in the spraying process are guided into the spray recycling and treating component 42 for treatment through the guiding fan 416, the recycling effect of paint mist can be ensured by matching with the anti-splashing protective cover 333, meanwhile, the residual paint on the surface of the placing plate 332 can be fully recycled into the spray recycling and treating component 42 through the first nozzle 413 in the later period, the recycling efficiency of paint mist paint is ensured, the paint mist recycling and treating rate is enhanced, the paint mist enters the spray recycling and treating component 42 for treatment through the spray recycling and treating component 42, The paint mist enters the water curtain box 421, and the harmful substances in the paint mist and the waste gas generated in the paint spraying process are captured and dissolved in the water through the blocking and adsorbing effects of the water curtain, so that the pollution of the paint mist and the waste gas to the environment can be directly reduced, the harmful substances in the paint mist and the waste gas generated in the paint spraying process can be effectively removed, the paint mist solution can be circularly treated through the subsequent spray circulation assembly 43 and circulated into the paint supply assembly 31, the consumption of paint is greatly reduced, the paint mist solution treated through the spray recycling assembly 42 can flow into the ultrafiltration box 432, the paint solution is cleaned through the ultrafiltration filter cartridge 435 arranged in the interior, The residual impurities in the paint can be intercepted, the clean paint can enter the paint temporary storage box 4302 at the bottom through the ultrafiltration filter cartridge 435, then the paint can be circulated into the paint supply assembly 31 for use through the cooperation of the first liquid pump 4303, the paint circulating pipe 4304 and the second liquid pump 4305, the consumption of the paint is greatly reduced, the paint mist recovery efficiency of the device is further enhanced, when the ultrafiltration filter cartridge 435 in the spray circulating assembly 43 is required to be replaced and cleaned in the later stage, the ultrafiltration filter cartridge 435 can be quickly replaced by disassembling the first mounting flange 439 and the second mounting flange 4301 of the spray circulating assembly, opening the overhaul bottom plate 436 through the overhaul handle 437, The paint mist recycling efficiency can be effectively guaranteed through the arrangement of the spraying recycling mechanism 4, the loss of paint in spraying is greatly reduced, and the overall working cost of the device is reduced.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides an integration spraying equipment for robot, includes shallow (1), its characterized in that: the paint spraying device comprises a cart (1), wherein universal wheels (2) are arranged at four corners of the bottom of the cart (1), a spraying mechanism (3) is arranged at the right end of the top of the cart (1), the spraying mechanism (3) comprises a paint supply assembly (31), a spraying robot assembly (32) and a workpiece placement assembly (33), the paint supply assembly (31) is arranged at the right end of the top of the cart (1), the spraying robot assembly (32) is arranged at the top of the paint supply assembly (31), the workpiece placement assembly (33) is arranged at the left end of the surface of the spraying robot assembly (32), a spray recovery mechanism (4) is arranged at the left end of the top of the cart (1), the spray recovery mechanism (4) comprises a paint mist guide assembly (41), a spray recovery processing assembly (42) and a spray circulation assembly (43), the paint mist guide assembly (41) is arranged at the top of the workpiece placement assembly (33), the spray recovery processing assembly (42) is arranged at the bottom of the workpiece placement assembly (33), and the spray circulation assembly (43) is arranged at the bottom of the spray recovery processing assembly (42).
The spray recycling component (42) comprises a water curtain box (421), the workpiece placement component (33) comprises a placement plate (332), the water curtain box (421) is fixedly connected to the bottom of the placement plate (332), the two ends of the water curtain box (421) are fixedly connected with a spray head connecting plate (422), one end of the spray head connecting plate (422) facing the inner side of the water curtain box (421) is fixedly connected with a second spray head (423), the two ends of the water curtain box (421) are fixedly connected with a second water tank (424), the tops of the two ends of the water curtain box (421) are fixedly connected with a supporting frame (425), one end of the supporting frame (425) far away from the water curtain box (421) is fixedly connected with an exhaust gas treatment box (426), the outer end of the exhaust gas treatment box (426) is provided with an access door (427), the bottom of the exhaust gas treatment box (426) is fixedly connected with an exhaust gas extraction pipe (428), the bottom of the exhaust gas treatment box (426) is fixedly connected with a first air pump (423), the front surface of the exhaust gas treatment box (426) is fixedly connected with a back surface of the inner side of the back surface of the water curtain box (421) and is fixedly connected with a second air tank (424), the top of the filter plate (4201) is fixedly connected with the top 4202), an exhaust pipe (4204) is fixedly connected to the top of the second air pump (4203).
2. The spraying apparatus for an integrated robot according to claim 1, wherein: one end of the exhaust gas extraction pipe (428) close to the exhaust gas treatment box (426) is fixedly connected to the bottom of the first air pump (429), and one end of the exhaust gas extraction pipe (428) away from the exhaust gas treatment box (426) is fixedly connected to the surface of the water curtain box (421).
3. The spraying apparatus for an integrated robot according to claim 2, wherein: the support frame (425), the waste gas treatment box (426), the access door (427), the waste gas extraction pipe (428), the first air pump (429), the installation object placing plate (4201), the activated carbon filter plate (4202), the second air pump (4203) and the exhaust pipe (4204) are symmetrically distributed on the left side and the right side of the water curtain box (421).
4. A spraying device for an integrated robot according to claim 3, characterized in that: the paint mist guiding assembly (41) comprises a first water tank (411), the workpiece placement assembly (33) comprises an anti-splashing protective cover (333), the first water tank (411) is fixedly connected to the left end of the anti-splashing protective cover (333), a first mounting plate (412) is fixedly connected to the center of the top inside the anti-splashing protective cover (333), a first spray head (413) is fixedly connected to the bottom of the first mounting plate (412), a water pipe (414) is fixedly connected between the first water tank (411) and the first mounting plate (412), a second mounting plate (415) is fixedly connected to the left end and the right end of the top inside the anti-splashing protective cover (333), and a guiding fan (416) is mounted at the bottom of the second mounting plate (415).
5. The spraying apparatus for an integrated robot according to claim 4, wherein: the spray circulation assembly (43) comprises a blanking channel (431), the spray recovery processing assembly (42) comprises a water curtain tank (421), the blanking channel (431) is fixedly connected to the bottom of the water curtain tank (421), an ultrafiltration tank (432) is fixedly connected to the bottom of the blanking channel (431), a paint feed opening (433) is formed in the top of the ultrafiltration tank (432), an ultrafiltration cartridge (435) is inserted into the bottom of the first insertion seat (434), an overhaul bottom plate (436) is arranged at the bottom of the ultrafiltration tank (432), an overhaul handle (437) is fixedly connected to the bottom of the overhaul bottom plate (436), an insertion seat (438) is fixedly connected to the top of the overhaul bottom plate (436), a first mounting flange (439) is fixedly connected to the bottom of the overhaul bottom plate (436), a second mounting flange (4301) is fixedly connected to the bottom of the ultrafiltration tank (4302), a first pump (4304) is fixedly connected to the bottom of the temporary storage tank (4302), a second pump (4304) is fixedly connected to the bottom of the first pump (4304), the trolley is characterized in that a sliding groove (4306) is formed in the top of the trolley (1), a support (4307) is fixedly connected to the surface of the blanking channel (431), and a sliding block (4308) is fixedly connected to the bottom of the support (4307).
6. The spraying apparatus for an integrated robot according to claim 5, wherein: the paint supply assembly (31) comprises a paint box (311), a second liquid pump (4305) is fixedly connected to the bottom of the left end of the paint box (311), the second liquid pump (4305) is fixedly connected to one end, far away from the paint temporary storage box (4302), of a paint circulating pipe (4304), two groups of sliding grooves (4306) are formed, and sliding blocks (4308) are slidably connected to the inside of the sliding grooves (4306).
7. The integrated robot spraying apparatus according to claim 6, wherein: the paint supply assembly (31) comprises a paint box (311), the paint box (311) is fixedly connected to the right end of the top of the cart (1), a paint feeding port (3111) is fixedly connected to the right side of the front end of the top of the paint box (311), a first rotating shaft (312) is rotatably connected to the front end of the interior of the paint box (311), a second rotating shaft (313) is rotatably connected to the rear end of the interior of the paint box (311), a fixed sleeve (314) is fixedly connected to the surfaces of the first rotating shaft (312) and the second rotating shaft (313), a stirring plate (315) is fixedly connected to the surfaces of the fixed sleeve (314), a first belt pulley (316) is arranged at the rear end of the right side of the bottom of the cart (1), a first motor frame (317) is fixedly connected to the rear end of the right side of the bottom of the cart (1), a first motor (318) is arranged inside the first motor frame (317), a second belt pulley (319) is arranged at the front end of the right side of the bottom of the cart (1), a fixed sleeve (314) is fixedly connected to the surface of the first belt pulley (316) and a transmission belt pulley (319), a right pump (3103) is connected to the right end of the paint pump (3102), one end of the paint delivery pipe (3103) far away from the first pumping pump (3102) is fixedly connected with a second pumping pump (3104).
8. The integrated robot spraying apparatus according to claim 7, wherein: the first belt wheel (316) is fixedly connected to the bottom of the second rotating shaft (313), the second belt wheel (319) is fixedly connected to the bottom of the first rotating shaft (312), and the first belt wheel (316) is rotatably connected to the top output end of the first motor (318).
9. The integrated robot spraying apparatus according to claim 8, wherein: the spraying robot assembly (32) comprises a spraying robot base (321), the spraying robot base (321) is fixedly connected to the top of a paint box (311), the top of the spraying robot base (321) is fixedly connected to a fixing base (322), the top of the fixing base (322) is rotationally connected with a rotary connecting base (323), the top of the rotary connecting base (323) is rotationally connected with a swing arm (324), the back surface of the swing arm (324) is rotationally connected with a first rocker arm (325), the front top of the first rocker arm (325) is rotationally connected with a second rocker arm (326), one end of the second rocker arm (326) away from the first rocker arm (325) is rotationally connected with a switching base (327), and the surface of the switching base (327) is rotationally connected with the switching base (327).
10. The spraying apparatus for an integrated robot according to claim 9, wherein: the workpiece placement component (33) comprises a telescopic rod (331), the spraying robot component (32) comprises a spraying robot base (321), the telescopic rod (331) is fixedly connected with the left end of the spraying robot base (321), the left end of the telescopic rod (331) is fixedly connected with a placement plate (332), the top of the placement plate (332) is fixedly connected with an anti-splashing protection cover (333), the surface of the placement plate (332) is fixedly connected with a grille (334), the top of the placement plate (332) is provided with a first placement seat (335), the front end and the rear end of the top of the first placement seat (335) are fixedly connected with a fixed connection seat (337), the inner side of the fixed connection seat (337) is fixedly connected with a push rod (338), one end of the push rod (338) far away from the fixed connection seat (337) is fixedly connected with a clamping plate (339), the bottom of the first placement seat (335) is rotationally connected with a rotary shaft (3302), the bottom of the rotary shaft (3302) is fixedly connected with a second placement seat (3301), the bottom of the second placement seat (3301) is fixedly connected with a motor (332), the bottom of the first placement seat (3301) is fixedly connected with a motor (3303), the second electric machine frame (3303) is fixedly connected with the bottom of the second electric machine frame (3303), the surface of the first placing seat (335) and the surface of the second placing seat (3301) are provided with through holes (336), and the rotating shaft (3302) is rotationally connected to the top output end of the second motor (3304).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411266457.7A CN118808040A (en) | 2024-09-11 | 2024-09-11 | An integrated robot spraying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411266457.7A CN118808040A (en) | 2024-09-11 | 2024-09-11 | An integrated robot spraying device |
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| CN118808040A true CN118808040A (en) | 2024-10-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202411266457.7A Pending CN118808040A (en) | 2024-09-11 | 2024-09-11 | An integrated robot spraying device |
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| CN (1) | CN118808040A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119567283A (en) * | 2024-11-28 | 2025-03-07 | 南通中远克莱芬船舶工程有限公司 | Ship spraying robot outer plate spraying leveling control system and working method thereof |
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