CN118807541A - A processing device for metalworking fluid - Google Patents
A processing device for metalworking fluid Download PDFInfo
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- CN118807541A CN118807541A CN202411298215.6A CN202411298215A CN118807541A CN 118807541 A CN118807541 A CN 118807541A CN 202411298215 A CN202411298215 A CN 202411298215A CN 118807541 A CN118807541 A CN 118807541A
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- 239000012530 fluid Substances 0.000 title claims abstract description 40
- 238000005555 metalworking Methods 0.000 title claims abstract description 40
- 238000003756 stirring Methods 0.000 claims abstract description 117
- 230000005540 biological transmission Effects 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims description 36
- 238000004140 cleaning Methods 0.000 claims description 30
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 7
- 239000003921 oil Substances 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 4
- 239000002173 cutting fluid Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 230000000171 quenching effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 239000010730 cutting oil Substances 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/95—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers having planetary motion, i.e. rotating about their own axis and about a sun axis
- B01F27/951—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers having planetary motion, i.e. rotating about their own axis and about a sun axis with at least one stirrer mounted on the sun axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/85—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with two or more stirrers on separate shafts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
- B01F35/121—Maintenance of mixers using mechanical means using a brush for cleaning out rests of products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
- B01F35/34—Brake mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/39—Mixing of ingredients for grease or lubricating compositions
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
本发明涉及金属加工液领域,公开了一种金属加工液用加工装置,包括罐体、中心轴、行星架、太阳齿轮以及若干搅拌组件;中心轴转动安装在罐体内的中部,罐体上安装有驱动中心轴转动的驱动件;行星架安装在中心轴上,行星架上设有若干呈圆周阵列的支架,支架上转动安装有行星轴,行星轴上安装有行星齿轮;太阳齿轮安装在罐体内,太阳齿轮位于所有行星齿轮的中部位置,并且与所有行星齿轮相互啮合;搅拌组件与行星轴的数量相同且一一对应,搅拌组件与行星轴传动连接。本发明能够实现对金属加工液的三重搅拌,不仅能够丰富对金属加工液的搅拌方式,而且能够提升对金属加工液的搅拌效率和搅拌质量。
The present invention relates to the field of metalworking fluids, and discloses a processing device for metalworking fluids, including a tank body, a central shaft, a planetary frame, a sun gear, and a plurality of stirring components; the central shaft is rotatably mounted in the middle of the tank body, and a driving member for driving the central shaft to rotate is mounted on the tank body; the planetary frame is mounted on the central shaft, and a plurality of brackets in a circumferential array are provided on the planetary frame, and planetary shafts are rotatably mounted on the brackets, and planetary gears are mounted on the planetary shafts; the sun gear is mounted in the tank body, and the sun gear is located in the middle of all the planetary gears and meshes with all the planetary gears; the number of stirring components is the same as that of the planetary shafts and they correspond one to one, and the stirring components are connected to the planetary shafts in a transmission manner. The present invention can realize triple stirring of metalworking fluids, which can not only enrich the stirring methods of metalworking fluids, but also improve the stirring efficiency and stirring quality of metalworking fluids.
Description
技术领域Technical Field
本发明涉及金属加工液技术领域,尤其涉及一种金属加工液用加工装置。The invention relates to the technical field of metalworking fluids, and in particular to a processing device for metalworking fluids.
背景技术Background Art
金属加工液在金属加工过程中,主要起润滑和冷却作用,兼有防锈清洗等作用。一般的金属加工液包括切削液、切削油、乳化液、冲压油、淬火油、淬火剂、高温油、极压切削液、磨削液、防锈油、清洗剂、发黑剂、拉深油、增稠剂等。金属加工切削液是一种低泡沫、高润滑性的可溶性润滑油,即使应用在对加工液要求很高的环境下也能使维护成本降到最低,基本能适用于各类金属及合金的所有类型的加工。Metalworking fluids mainly play the role of lubrication and cooling in the metalworking process, and also have the functions of rust prevention and cleaning. General metalworking fluids include cutting fluids, cutting oils, emulsions, stamping oils, quenching oils, quenching agents, high-temperature oils, extreme pressure cutting fluids, grinding fluids, rust-proof oils, cleaning agents, blackening agents, drawing oils, thickeners, etc. Metalworking cutting fluids are a kind of low-foaming, high-lubricity soluble lubricating oils. Even if they are used in environments with high requirements for processing fluids, they can minimize maintenance costs and are basically applicable to all types of processing of various metals and alloys.
在生产金属加工液的过程中常常需要用到搅拌设备,通过搅拌设备将金属加工液混合均匀,提升金属加工液的品质。然而现有的搅拌设备的搅拌方式比较单一,只是通过驱动部件驱动搅拌叶片绕轴旋转,导致对金属加工液的搅拌效率比较低。In the process of producing metalworking fluid, stirring equipment is often needed to mix the metalworking fluid evenly and improve the quality of the metalworking fluid. However, the stirring method of existing stirring equipment is relatively simple, which only drives the stirring blade to rotate around the axis through the driving component, resulting in low stirring efficiency of the metalworking fluid.
发明内容Summary of the invention
有鉴于此,本发明的目的是提供一种金属加工液用加工装置,解决背景技术中指出的,现有的搅拌设备的搅拌方式比较单一,导致对金属加工液的搅拌效率比较低的问题。In view of this, an object of the present invention is to provide a processing device for metalworking fluid, so as to solve the problem pointed out in the background technology that the stirring mode of the existing stirring equipment is relatively simple, resulting in relatively low stirring efficiency for the metalworking fluid.
本发明通过以下技术手段解决上述技术问题:The present invention solves the above technical problems by the following technical means:
一种金属加工液用加工装置,所述加工装置包括:A processing device for metalworking fluid, the processing device comprising:
罐体;Tank;
中心轴,所述中心轴转动安装在罐体内的中部,所述罐体上安装有驱动中心轴转动的驱动件;A central shaft, the central shaft is rotatably mounted in the middle of the tank body, and a driving member for driving the central shaft to rotate is mounted on the tank body;
行星架,所述行星架安装在中心轴上,所述行星架上设有若干呈圆周阵列的支架,所述支架上转动安装有行星轴,所述行星轴上安装有行星齿轮;A planet carrier, the planet carrier is mounted on the central shaft, the planet carrier is provided with a plurality of brackets in a circumferential array, a planet shaft is rotatably mounted on the bracket, and a planet gear is mounted on the planet shaft;
太阳齿轮,所述太阳齿轮安装在罐体内,所述太阳齿轮位于所有行星齿轮的中部位置,并且与所有行星齿轮相互啮合;以及A sun gear, which is installed in the tank, is located in the middle of all the planetary gears and meshes with all the planetary gears; and
若干搅拌组件,所述搅拌组件与行星轴的数量相同且一一对应,所述搅拌组件与行星轴传动连接。A plurality of stirring components, the number of the stirring components is the same as that of the planetary shafts and they correspond one to one, and the stirring components are drivingly connected to the planetary shafts.
进一步,所述搅拌组件包括搅拌杆和若干第一搅拌框,若干所述第一搅拌框呈圆周阵列结构固定在搅拌杆上。Furthermore, the stirring assembly includes a stirring rod and a plurality of first stirring frames, and the plurality of first stirring frames are fixed on the stirring rod in a circular array structure.
进一步,所述搅拌组件还包括传动臂,所述传动臂的一端与行星轴固定,所述传动臂的另一端与搅拌杆连接。Furthermore, the stirring assembly also includes a transmission arm, one end of the transmission arm is fixed to the planetary shaft, and the other end of the transmission arm is connected to the stirring rod.
进一步,所述搅拌杆转动安装在传动臂上,所述搅拌杆上固定有自转齿轮,所述支架上安装有配合自转齿轮的内齿圈,所述内齿圈与自转齿轮相互啮合。Furthermore, the stirring rod is rotatably mounted on the transmission arm, a self-rotating gear is fixed on the stirring rod, an inner gear ring matching the self-rotating gear is mounted on the bracket, and the inner gear ring and the self-rotating gear are meshed with each other.
进一步,所述第一搅拌框远离搅拌杆的一侧安装有清洁刷,所述清洁刷上具有若干刷毛,所述刷毛远离清洁刷的一端能够与罐体的内壁相接触。Furthermore, a cleaning brush is installed on a side of the first stirring frame away from the stirring rod, the cleaning brush has a plurality of bristles, and an end of the bristles away from the cleaning brush can contact the inner wall of the tank body.
进一步,所述罐体上固定有安装部,所述安装部的中部设有圆形安装孔;所述太阳齿轮上设置有转动部,所述转动部转动安装在安装部的圆形安装孔内;所述中心轴贯穿太阳齿轮,并且所述太阳齿轮与中心轴之间安装有棘轮机构;Furthermore, a mounting portion is fixed on the tank body, and a circular mounting hole is provided in the middle of the mounting portion; a rotating portion is provided on the sun gear, and the rotating portion is rotatably mounted in the circular mounting hole of the mounting portion; the central shaft passes through the sun gear, and a ratchet mechanism is installed between the sun gear and the central shaft;
当所述中心轴逆时针转动时,所述太阳齿轮固定;When the central shaft rotates counterclockwise, the sun gear is fixed;
当所述中心轴顺时针转动时,所述中心轴通过棘轮机构驱动太阳齿轮同步转动,并且在这种状态下,所述刷毛远离清洁刷的一端始终保持与罐体的内壁相接触。When the central shaft rotates clockwise, the central shaft drives the sun gear to rotate synchronously through the ratchet mechanism, and in this state, the end of the bristle away from the cleaning brush always keeps in contact with the inner wall of the tank body.
进一步,所述太阳齿轮的中部设有安装棘轮机构的环形安装槽,所述棘轮机构包括单向棘轮和棘爪;Furthermore, a ring-shaped mounting groove for mounting a ratchet mechanism is provided in the middle of the sun gear, and the ratchet mechanism includes a one-way ratchet and a pawl;
所述单向棘轮固定在中心轴上,并且位于所述太阳齿轮的环形安装槽内;The one-way ratchet is fixed on the central shaft and is located in the annular mounting groove of the sun gear;
所述棘爪的一端通过转轴转动安装在太阳齿轮的环形安装槽内,并且所述棘爪与太阳齿轮之间安装有扭簧,在所述扭簧的弹力作用下,所述棘爪的另一端能够抵靠在单向棘轮的棘齿上。One end of the pawl is rotatably mounted in the annular mounting groove of the sun gear via a rotating shaft, and a torsion spring is installed between the pawl and the sun gear. Under the elastic force of the torsion spring, the other end of the pawl can abut against the ratchet teeth of the one-way ratchet.
进一步,所述太阳齿轮的中部设有安装棘轮机构的环形安装槽,所述棘轮机构包括单向棘轮和棘爪;Furthermore, a ring-shaped mounting groove for mounting a ratchet mechanism is provided in the middle of the sun gear, and the ratchet mechanism includes a one-way ratchet and a pawl;
所述单向棘轮固定在中心轴上,并且位于所述太阳齿轮的环形安装槽内;The one-way ratchet is fixed on the central shaft and is located in the annular mounting groove of the sun gear;
所述棘爪的一端通过转轴转动安装在太阳齿轮的环形安装槽内,并且所述棘爪与太阳齿轮之间安装有扭簧,在所述扭簧的弹力作用下,所述棘爪的另一端能够抵靠在单向棘轮的棘齿上。One end of the pawl is rotatably mounted in the annular mounting groove of the sun gear via a rotating shaft, and a torsion spring is installed between the pawl and the sun gear. Under the elastic force of the torsion spring, the other end of the pawl can abut against the ratchet teeth of the one-way ratchet.
进一步,所述安装部上设有安装制动机构的制动安装槽,所述制动机构包括电磁铁、滑块、衔铁、刹车片和弹簧;Furthermore, the mounting portion is provided with a brake mounting groove for mounting a brake mechanism, and the brake mechanism includes an electromagnet, a slider, an armature, a brake pad and a spring;
所述电磁铁固定在安装部的制动安装槽内;The electromagnet is fixed in the brake mounting groove of the mounting portion;
所述滑块滑动安装在安装部的制动安装槽内;The sliding block is slidably mounted in the brake mounting groove of the mounting portion;
所述衔铁固定在滑块朝向电磁铁的一端;The armature is fixed to one end of the slider facing the electromagnet;
所述刹车片固定在滑块背离电磁铁的一端,并且所述刹车片能够抵靠在转动部上;The brake pad is fixed to the end of the slider away from the electromagnet, and the brake pad can abut against the rotating part;
所述弹簧安装在滑块与安装部之间;The spring is installed between the slider and the mounting portion;
当所述中心轴逆时针转动时,所述电磁铁断电,所述滑块在所述弹簧的弹力作用下,朝向靠近转动部一侧移动,使所述刹车片抵靠在转动部上,将所述转动部固定;When the central shaft rotates counterclockwise, the electromagnet is powered off, and the slider moves toward the side close to the rotating part under the elastic force of the spring, so that the brake pad abuts against the rotating part to fix the rotating part;
当所述中心轴顺时针转动时,所述电磁铁通电,对所述衔铁产生电磁吸力,驱动所述滑块朝向靠近电磁铁一侧移动,使所述刹车片与转动部分离,解除对转动部的限制。When the central shaft rotates clockwise, the electromagnet is energized to generate electromagnetic attraction on the armature, driving the slider to move toward the side close to the electromagnet, so that the brake pad is separated from the rotating part, and the restriction on the rotating part is released.
进一步,所述中心轴上固定有若干呈圆周阵列的第二搅拌框。Furthermore, a plurality of second stirring frames in a circular array are fixed on the central axis.
本发明的有益效果:Beneficial effects of the present invention:
1、通过采用本申请的技术方案,当需要对金属加工液进行搅拌时,首先将生产金属加工液的原料导入罐体内;然后通过驱动件驱动中心轴转动,通过中心轴带动行星架转动;由于太阳齿轮固定不动,并且与所有行星齿轮相互啮合,因此当行星架转动时,可通过行星轴驱动搅拌组件转动。通过这样设置,使得所有的搅拌组件既能够围绕中心轴转动,还能够围绕行星轴转动,从而提升对金属加工液的搅拌效率和搅拌质量。1. By adopting the technical solution of the present application, when the metalworking fluid needs to be stirred, the raw materials for producing the metalworking fluid are first introduced into the tank body; then the central shaft is driven to rotate by the driving member, and the planetary frame is driven to rotate by the central shaft; since the sun gear is fixed and meshes with all the planetary gears, when the planetary frame rotates, the stirring assembly can be driven to rotate by the planetary shaft. Through such an arrangement, all stirring assemblies can rotate around both the central shaft and the planetary shaft, thereby improving the stirring efficiency and stirring quality of the metalworking fluid.
2、通过采用本申请的技术方案,当使用该装置对金属加工液进行搅拌时,搅拌杆不仅能够围绕中心轴转动,也能够通过传动臂围绕行星轴做偏心运动,并且还能够发生自转,以此实现三重搅拌效果,进一步丰富该装置的搅拌方式,从而进一步提升对金属加工液的搅拌效率和搅拌质量。2. By adopting the technical solution of the present application, when the device is used to stir the metalworking fluid, the stirring rod can not only rotate around the central axis, but also make eccentric motion around the planetary axis through the transmission arm, and can also rotate on its own, thereby achieving a triple stirring effect, further enriching the stirring method of the device, thereby further improving the stirring efficiency and stirring quality of the metalworking fluid.
3、通过采用本申请的技术方案,当需要搅拌金属加工液时,可通过驱动件驱动中心轴逆时针转动,在这种状态下,太阳齿轮固定不动,所有的搅拌组件可正常实施对金属加工液的搅拌操作。当需要清洗罐体时,首先通过驱动件驱动中心轴逆时针转动,调整清洁刷的位置,使得清洁刷的刷毛始终保持与罐体的内壁相接触;然后通过驱动件驱动中心轴顺时针转动,而中心轴通过棘轮机构驱动太阳齿轮同步转动,使得太阳齿轮也和行星架同步转动;在这种状态下,行星齿轮不会转动,使得搅拌杆不会围绕行星轴转动,也不会自转,只能够围绕中心轴转动;而清洁刷的刷毛始终抵靠在罐体的内壁上,使得清洁刷能够连续不断地对罐体的内壁进行清洁。3. By adopting the technical solution of the present application, when the metalworking fluid needs to be stirred, the central shaft can be driven to rotate counterclockwise by the driving member. In this state, the sun gear is fixed and all stirring components can normally perform stirring operations on the metalworking fluid. When the tank needs to be cleaned, the central shaft is first driven counterclockwise by the driving member, and the position of the cleaning brush is adjusted so that the bristles of the cleaning brush always keep in contact with the inner wall of the tank; then the central shaft is driven clockwise by the driving member, and the central shaft drives the sun gear to rotate synchronously through the ratchet mechanism, so that the sun gear also rotates synchronously with the planetary carrier; in this state, the planetary gear will not rotate, so that the stirring rod will not rotate around the planetary shaft, nor will it rotate on its own, and can only rotate around the central shaft; and the bristles of the cleaning brush always rest against the inner wall of the tank, so that the cleaning brush can continuously clean the inner wall of the tank.
4、通过采用本申请的技术方案,设置制动机构,能够保证中心轴在逆时针转动时,太阳齿轮能够固定不动,而在中心轴顺时针转动时,太阳齿轮能够跟随中心轴转动,使得该装置能够正常运行。4. By adopting the technical solution of the present application and setting a braking mechanism, it can be ensured that when the central shaft rotates counterclockwise, the sun gear can be fixed, and when the central shaft rotates clockwise, the sun gear can rotate with the central shaft, so that the device can operate normally.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本申请实施例中加工装置的结构示意图;FIG1 is a schematic diagram of the structure of a processing device in an embodiment of the present application;
图2是本申请实施例中加工装置的剖视图;FIG2 is a cross-sectional view of a processing device in an embodiment of the present application;
图3是本申请实施例中加工装置的爆炸示意图;FIG3 is an exploded schematic diagram of a processing device in an embodiment of the present application;
图4是本申请实施例中为展示棘轮机构的剖视图;FIG4 is a cross-sectional view showing a ratchet mechanism in an embodiment of the present application;
图5是本申请实施例中为展示制动机构的剖视图;FIG5 is a cross-sectional view showing a braking mechanism in an embodiment of the present application;
图6是图5中A处的放大结构示意图;FIG6 is an enlarged schematic diagram of the structure at A in FIG5 ;
其中,100、罐体;110、出料口;120、进料口;130、电磁阀;140、安装部;141、制动安装槽;200、中心轴;210、驱动件;220、第二搅拌框;300、行星架;310、支架;320、行星轴;330、行星齿轮;340、内齿圈;400、太阳齿轮;410、转动部;420、环形安装槽;500、搅拌组件;510、搅拌杆;511、自转齿轮;520、第一搅拌框;530、传动臂;600、清洁刷;610、刷毛;700、棘轮机构;710、单向棘轮;720、棘爪;800、制动机构;810、电磁铁;820、滑块;830、衔铁;840、刹车片;850、弹簧。Among them, 100, tank body; 110, discharge port; 120, feed port; 130, solenoid valve; 140, mounting part; 141, brake mounting groove; 200, central axis; 210, driving member; 220, second stirring frame; 300, planetary frame; 310, bracket; 320, planetary shaft; 330, planetary gear; 340, inner ring; 400, sun gear; 410, rotating part; 420, annular mounting groove; 500, stirring assembly; 510, stirring rod; 511, self-rotating gear; 520, first stirring frame; 530, transmission arm; 600, cleaning brush; 610, bristles; 700, ratchet mechanism; 710, one-way ratchet; 720, pawl; 800, brake mechanism; 810, electromagnet; 820, slider; 830, armature; 840, brake pad; 850, spring.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
如图1-图6所示,本申请实施例提供一种金属加工液用加工装置,加工装置包括罐体100、中心轴200、行星架300、太阳齿轮400和若干搅拌组件500。其中,罐体100为分体式反应罐,分体之间采用法兰连接,罐体100上分别设置有出料口110和进料口120,出料口110和进料口120上均设有控制通断的电磁阀130。As shown in Fig. 1 to Fig. 6, the embodiment of the present application provides a processing device for metalworking fluid, which includes a tank body 100, a central shaft 200, a planetary carrier 300, a sun gear 400 and a plurality of stirring components 500. The tank body 100 is a split reaction tank, and the split parts are connected by flanges. The tank body 100 is respectively provided with a discharge port 110 and a feed port 120, and both the discharge port 110 and the feed port 120 are provided with a solenoid valve 130 for controlling on and off.
如图2-3所示,中心轴200转动安装在罐体100内的中部,罐体100上安装有驱动中心轴200转动的驱动件210。驱动件210具体为电机,优选步进电机或者伺服电机。电机的输出轴通过联轴器与中心轴200的上端固定,从而驱动中心轴200转动。行星架300固定在中心轴200上,行星架300上设有若干呈圆周阵列的支架310,本实施例中支架310的数量设置为三个。支架310上转动安装有行星轴320,行星轴320上安装有行星齿轮330。太阳齿轮400安装在罐体100内,太阳齿轮400位于所有行星齿轮330的中部位置,并且与所有行星齿轮330相互啮合,太阳齿轮400的中部设有供中心轴200穿过的避让孔。搅拌组件500与行星轴320的数量相同且一一对应,也设置为三组,搅拌组件500与行星轴320传动连接,通过行星轴320驱动搅拌组件500转动。As shown in Fig. 2-3, the central shaft 200 is rotatably mounted in the middle of the tank body 100, and a driving member 210 for driving the central shaft 200 to rotate is installed on the tank body 100. The driving member 210 is specifically a motor, preferably a stepping motor or a servo motor. The output shaft of the motor is fixed to the upper end of the central shaft 200 through a coupling, thereby driving the central shaft 200 to rotate. The planetary frame 300 is fixed on the central shaft 200, and a plurality of brackets 310 in a circumferential array are provided on the planetary frame 300. In this embodiment, the number of brackets 310 is set to three. A planetary shaft 320 is rotatably mounted on the bracket 310, and a planetary gear 330 is installed on the planetary shaft 320. The sun gear 400 is installed in the tank body 100, and the sun gear 400 is located in the middle of all the planetary gears 330, and meshes with all the planetary gears 330. The middle of the sun gear 400 is provided with an avoidance hole for the central shaft 200 to pass through. The number of stirring components 500 is the same as that of the planetary shafts 320 and they correspond one to one, and are also arranged in three groups. The stirring components 500 are transmission-connected to the planetary shafts 320 , and the stirring components 500 are driven to rotate by the planetary shafts 320 .
通过采用上述的技术方案,当需要对金属加工液进行搅拌时,首先将生产金属加工液的原料导入罐体100内;然后通过驱动件210驱动中心轴200转动,通过中心轴200带动行星架300转动;由于太阳齿轮400固定不动,并且与所有行星齿轮330相互啮合,因此当行星架300转动时,可通过行星轴320驱动搅拌组件500转动。通过这样设置,使得所有的搅拌组件500既能够围绕中心轴200转动,还能够围绕行星轴320转动,从而提升对金属加工液的搅拌效率和搅拌质量。By adopting the above technical solution, when the metalworking fluid needs to be stirred, the raw materials for producing the metalworking fluid are first introduced into the tank body 100; then the central shaft 200 is driven to rotate by the driving member 210, and the planetary carrier 300 is driven to rotate by the central shaft 200; since the sun gear 400 is fixed and meshes with all the planetary gears 330, when the planetary carrier 300 rotates, the stirring assembly 500 can be driven to rotate by the planetary shaft 320. By such an arrangement, all the stirring assemblies 500 can rotate around the central shaft 200 and the planetary shaft 320, thereby improving the stirring efficiency and stirring quality of the metalworking fluid.
在本实施例中,如图3所示,搅拌组件500包括搅拌杆510和若干第一搅拌框520,若干所述第一搅拌框520呈圆周阵列结构固定在搅拌杆510上。本实施例中第一搅拌框520的数量具体设置为三个,通过第一搅拌框520与第一搅拌框520的相互配合,实现对金属加工液的搅拌。实际上,搅拌组件500也可以包括搅拌杆510和若干固定在搅拌杆510上的搅拌叶片,只要能够对金属加工液起到搅拌效果即可。In this embodiment, as shown in FIG3 , the stirring assembly 500 includes a stirring rod 510 and a plurality of first stirring frames 520, and the plurality of first stirring frames 520 are fixed on the stirring rod 510 in a circumferential array structure. In this embodiment, the number of the first stirring frames 520 is specifically set to three, and the stirring of the metalworking fluid is achieved by the mutual cooperation of the first stirring frames 520 and the first stirring frames 520. In fact, the stirring assembly 500 may also include a stirring rod 510 and a plurality of stirring blades fixed on the stirring rod 510, as long as the stirring effect on the metalworking fluid can be achieved.
在本实施例中,中心轴200上固定有若干呈圆周阵列的第二搅拌框220,本实施例中第二搅拌框220的数量具体设置为三个。通过第二搅拌框220和第一搅拌框520的相互配合,可实现对罐体100内的金属加工液全方位地搅拌,进一步提升对金属加工液的搅拌效率和搅拌质量。In this embodiment, a plurality of second stirring frames 220 in a circular array are fixed on the central shaft 200. In this embodiment, the number of the second stirring frames 220 is specifically set to three. Through the cooperation between the second stirring frames 220 and the first stirring frames 520, the metalworking fluid in the tank body 100 can be stirred in all directions, further improving the stirring efficiency and stirring quality of the metalworking fluid.
在本实施例中,搅拌组件500还包括传动臂530,传动臂530的一端与行星轴320固定,传动臂530的另一端与搅拌杆510连接。通过设置传动臂530,使得搅拌杆510不与行星轴320同轴线,实现搅拌杆510的偏心运动,以此丰富该装置的搅拌方式,进一步提升对金属加工液的搅拌效率和搅拌质量。In this embodiment, the stirring assembly 500 further includes a transmission arm 530, one end of which is fixed to the planetary shaft 320, and the other end of which is connected to the stirring rod 510. By providing the transmission arm 530, the stirring rod 510 is not coaxial with the planetary shaft 320, and the eccentric movement of the stirring rod 510 is achieved, thereby enriching the stirring mode of the device and further improving the stirring efficiency and stirring quality of the metalworking fluid.
在本实施例中,搅拌杆510转动安装在传动臂530上,搅拌杆510上固定有自转齿轮511。支架310上固定有配合自转齿轮511的内齿圈340,内齿圈340的内环上具有齿条,内齿圈340与自转齿轮511相互啮合。通过这样设置,当行星轴320通过传动臂530驱动搅拌杆510偏心转动时,由于内齿圈340与自转齿轮511的啮合作用,使得搅拌杆510能够发生自转。In this embodiment, the stirring rod 510 is rotatably mounted on the transmission arm 530, and a self-rotating gear 511 is fixed to the stirring rod 510. An inner gear ring 340 matching the self-rotating gear 511 is fixed to the bracket 310, and a rack is provided on the inner ring of the inner gear ring 340, and the inner gear ring 340 and the self-rotating gear 511 are meshed with each other. With such an arrangement, when the planetary shaft 320 drives the stirring rod 510 to rotate eccentrically through the transmission arm 530, the stirring rod 510 can rotate due to the meshing action of the inner gear ring 340 and the self-rotating gear 511.
通过采用上述的技术方案,当使用该装置对金属加工液进行搅拌时,搅拌杆510不仅能够围绕中心轴200转动,也能够通过传动臂530围绕行星轴320做偏心运动,并且还能够发生自转,以此实现三重搅拌效果,进一步丰富该装置的搅拌方式,从而进一步提升对金属加工液的搅拌效率和搅拌质量。By adopting the above-mentioned technical solution, when the device is used to stir the metalworking fluid, the stirring rod 510 can not only rotate around the central axis 200, but also make eccentric motion around the planetary axis 320 through the transmission arm 530, and can also rotate on its own, thereby achieving a triple stirring effect, further enriching the stirring method of the device, thereby further improving the stirring efficiency and stirring quality of the metalworking fluid.
在本实施例中,第一搅拌框520远离搅拌杆510的一侧固定有清洁刷600,清洁刷600上具有若干刷毛610,刷毛610远离清洁刷600的一端能够与罐体100的内壁相接触。需要说明的是,每个搅拌组件500中只在其中一个第一搅拌框520上安装清洁刷600即可。通过这样设置,当清洗罐体100时,可通过清洁刷600配合清洁水对罐体100的内壁进行刷洗,提升清洗罐体100的便捷性。此外,第一搅拌框520和第二搅拌框220的底侧也可以安装清洁刷600,从而对罐体100的底侧进行刷洗。In this embodiment, a cleaning brush 600 is fixed to one side of the first stirring frame 520 away from the stirring rod 510, and the cleaning brush 600 has a plurality of bristles 610, and one end of the bristles 610 away from the cleaning brush 600 can contact the inner wall of the tank body 100. It should be noted that the cleaning brush 600 can be installed on only one of the first stirring frames 520 in each stirring assembly 500. By setting it in this way, when cleaning the tank body 100, the inner wall of the tank body 100 can be scrubbed with the cleaning brush 600 and clean water, thereby improving the convenience of cleaning the tank body 100. In addition, the cleaning brush 600 can also be installed on the bottom side of the first stirring frame 520 and the second stirring frame 220, so as to scrub the bottom side of the tank body 100.
在本实施例中,罐体100内的顶侧固定有安装部140,安装部140为环形结构,安装部140的中部设有圆形安装孔。太阳齿轮400上固定有转动部410,转动部410转动安装在安装部140的圆形安装孔内;中心轴200贯穿太阳齿轮400,并且太阳齿轮400与中心轴200之间安装有棘轮机构700。当中心轴200逆时针转动时,太阳齿轮400固定不动;当中心轴200顺时针转动时,中心轴200通过棘轮机构700驱动太阳齿轮400同步转动,并且在这种状态下,刷毛610远离清洁刷600的一端始终保持与罐体100的内壁相接触。In this embodiment, a mounting portion 140 is fixed to the top side of the tank body 100. The mounting portion 140 is an annular structure, and a circular mounting hole is provided in the middle of the mounting portion 140. A rotating portion 410 is fixed to the sun gear 400, and the rotating portion 410 is rotatably mounted in the circular mounting hole of the mounting portion 140; the central shaft 200 passes through the sun gear 400, and a ratchet mechanism 700 is installed between the sun gear 400 and the central shaft 200. When the central shaft 200 rotates counterclockwise, the sun gear 400 is fixed; when the central shaft 200 rotates clockwise, the central shaft 200 drives the sun gear 400 to rotate synchronously through the ratchet mechanism 700, and in this state, the end of the bristles 610 away from the cleaning brush 600 always keeps in contact with the inner wall of the tank body 100.
通过采用上述的技术方案,当需要搅拌金属加工液时,可通过驱动件210驱动中心轴200逆时针转动,在这种状态下,太阳齿轮400固定不动,所有的搅拌组件500可正常实施对金属加工液的搅拌操作。当需要清洗罐体100时,首先通过驱动件210驱动中心轴200逆时针转动,调整清洁刷600的位置,使得清洁刷600的刷毛610始终保持与罐体100的内壁相接触;然后通过驱动件210驱动中心轴200顺时针转动,而中心轴200通过棘轮机构700驱动太阳齿轮400同步转动,使得太阳齿轮400也和行星架300同步转动;在这种状态下,行星齿轮330不会转动,使得搅拌杆510不会围绕行星轴320转动,也不会自转,只能够围绕中心轴200转动;而清洁刷600的刷毛610始终抵靠在罐体100的内壁上,使得清洁刷600能够连续不断地对罐体100的内壁进行清洁。By adopting the above technical solution, when the metalworking fluid needs to be stirred, the central shaft 200 can be driven counterclockwise by the driving member 210. In this state, the sun gear 400 is fixed and all the stirring components 500 can normally perform the stirring operation on the metalworking fluid. When the tank body 100 needs to be cleaned, the central shaft 200 is first driven counterclockwise by the driving member 210 to adjust the position of the cleaning brush 600 so that the bristles 610 of the cleaning brush 600 always keep in contact with the inner wall of the tank body 100; then the central shaft 200 is driven clockwise by the driving member 210, and the central shaft 200 drives the sun gear 400 to rotate synchronously through the ratchet mechanism 700, so that the sun gear 400 also rotates synchronously with the planetary carrier 300; in this state, the planetary gear 330 will not rotate, so that the stirring rod 510 will not rotate around the planetary shaft 320, nor will it rotate on its own, and can only rotate around the central shaft 200; and the bristles 610 of the cleaning brush 600 always rest against the inner wall of the tank body 100, so that the cleaning brush 600 can continuously clean the inner wall of the tank body 100.
需要说明的是,如果中心轴200只逆时针转动,太阳齿轮400固定不动,清洁刷600也会围绕行星轴320转动,以及围绕搅拌杆510转动,只能够间歇地对罐体100的内壁进行清洁,其清洁效率相对较小。而采用上述的技术方案,能够连续不断地对罐体100的内壁进行清洁,提升清洁效率。It should be noted that if the central shaft 200 rotates counterclockwise, the sun gear 400 is fixed, and the cleaning brush 600 also rotates around the planetary shaft 320 and the stirring rod 510, the inner wall of the tank body 100 can only be cleaned intermittently, and the cleaning efficiency is relatively low. By adopting the above technical solution, the inner wall of the tank body 100 can be cleaned continuously, and the cleaning efficiency is improved.
在本实施例中,如图4所示,太阳齿轮400的中部设有安装棘轮机构700的环形安装槽420,棘轮机构700包括单向棘轮710和棘爪720。其中,单向棘轮710固定在中心轴200上,并且位于所述太阳齿轮400的环形安装槽420内;棘爪720的一端通过转轴转动安装在太阳齿轮400的环形安装槽420内,并且棘爪720与太阳齿轮400之间安装有扭簧,在扭簧的弹力作用下,棘爪720的另一端能够抵靠在单向棘轮710的棘齿上。通过单向棘轮710与棘爪720的相互配合,实现太阳齿轮400的单向运动。此外,棘爪720的数量可以设置一个,也可以设置多个。In this embodiment, as shown in FIG. 4 , an annular mounting groove 420 for mounting a ratchet mechanism 700 is provided in the middle of the sun gear 400, and the ratchet mechanism 700 includes a one-way ratchet 710 and a pawl 720. The one-way ratchet 710 is fixed on the central shaft 200 and is located in the annular mounting groove 420 of the sun gear 400; one end of the pawl 720 is rotatably mounted in the annular mounting groove 420 of the sun gear 400 through a rotating shaft, and a torsion spring is installed between the pawl 720 and the sun gear 400, and under the elastic force of the torsion spring, the other end of the pawl 720 can abut against the ratchet teeth of the one-way ratchet 710. The one-way movement of the sun gear 400 is achieved by the mutual cooperation between the one-way ratchet 710 and the pawl 720. In addition, the number of the pawl 720 can be set to one or more.
在本实施例中,如图5所示,安装部140和转动部410之间安装有制动机构800;当中心轴200逆时针转动时,制动机构800将太阳齿轮400固定;当中心轴200顺时针转动时,制动机构800解除对太阳齿轮400的限制。通过设置制动机构800,能够保证中心轴200在逆时针转动时,太阳齿轮400能够固定不动,而在中心轴200顺时针转动时,太阳齿轮400能够跟随中心轴200转动,使得该装置能够正常运行。In this embodiment, as shown in FIG. 5 , a brake mechanism 800 is installed between the mounting portion 140 and the rotating portion 410; when the central shaft 200 rotates counterclockwise, the brake mechanism 800 fixes the sun gear 400; when the central shaft 200 rotates clockwise, the brake mechanism 800 releases the restriction on the sun gear 400. By providing the brake mechanism 800, it is ensured that when the central shaft 200 rotates counterclockwise, the sun gear 400 can be fixed, and when the central shaft 200 rotates clockwise, the sun gear 400 can rotate with the central shaft 200, so that the device can operate normally.
在本实施例中,如图6所示,安装部140上设有安装制动机构800的制动安装槽141,制动机构800包括电磁铁810、滑块820、衔铁830、刹车片840和弹簧850。其中,电磁铁810固定在安装部140的制动安装槽141内;滑块820滑动安装在安装部140的制动安装槽141内;衔铁830固定在滑块820朝向电磁铁810的一端;刹车片840优选橡胶材料,刹车片840固定在滑块820背离电磁铁810的一端,并且刹车片840能够抵靠在转动部410上;弹簧850安装在滑块820与安装部140之间。In this embodiment, as shown in FIG6 , a brake installation groove 141 for installing the brake mechanism 800 is provided on the mounting portion 140, and the brake mechanism 800 includes an electromagnet 810, a slider 820, an armature 830, a brake pad 840, and a spring 850. The electromagnet 810 is fixed in the brake installation groove 141 of the mounting portion 140; the slider 820 is slidably mounted in the brake installation groove 141 of the mounting portion 140; the armature 830 is fixed at one end of the slider 820 facing the electromagnet 810; the brake pad 840 is preferably made of rubber material, fixed at one end of the slider 820 away from the electromagnet 810, and can be pressed against the rotating portion 410; and the spring 850 is installed between the slider 820 and the mounting portion 140.
通过采用上述的技术方案,当中心轴200逆时针转动时,电磁铁810断电,滑块820在所述弹簧850的弹力作用下,朝向靠近转动部410一侧移动,使刹车片840抵靠在转动部410上,将转动部410固定;当中心轴200顺时针转动时,电磁铁810通电,对衔铁830产生电磁吸力,驱动所述滑块820朝向靠近电磁铁810一侧移动,使刹车片840与转动部410分离,解除对转动部410的限制。By adopting the above-mentioned technical solution, when the central shaft 200 rotates counterclockwise, the electromagnet 810 is de-energized, and the slider 820 moves toward the side close to the rotating part 410 under the elastic force of the spring 850, so that the brake pad 840 abuts against the rotating part 410, thereby fixing the rotating part 410; when the central shaft 200 rotates clockwise, the electromagnet 810 is energized, generating electromagnetic attraction on the armature 830, driving the slider 820 to move toward the side close to the electromagnet 810, so that the brake pad 840 is separated from the rotating part 410, thereby releasing the restriction on the rotating part 410.
实际上,制动机构800也可以采用电动推杆和刹车片840,刹车片840安装在电动推杆的输出轴上,由电动推杆将刹车片840抵靠在转动部410上,将转动部410固定。In fact, the brake mechanism 800 may also use an electric push rod and a brake pad 840 . The brake pad 840 is installed on the output shaft of the electric push rod. The electric push rod pushes the brake pad 840 against the rotating part 410 to fix the rotating part 410 .
此外,本实施例中的制动机构800可以设置多组,例如两组,提升对转动部410制动的稳定性。In addition, the braking mechanism 800 in this embodiment can be provided in multiple groups, for example, two groups, to improve the stability of braking the rotating part 410 .
以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。本发明未详细描述的技术、形状、构造部分均为公知技术。The above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the purpose and scope of the technical solutions of the present invention, which should be included in the scope of the claims of the present invention. The techniques, shapes, and structural parts not described in detail in the present invention are all known technologies.
Claims (10)
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| CA849948A (en) * | 1970-08-25 | F. Fox George | Mixers | |
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