CN118801196A - A wiring harness terminal plug-in device for a power distribution cabinet - Google Patents
A wiring harness terminal plug-in device for a power distribution cabinet Download PDFInfo
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- CN118801196A CN118801196A CN202411281086.XA CN202411281086A CN118801196A CN 118801196 A CN118801196 A CN 118801196A CN 202411281086 A CN202411281086 A CN 202411281086A CN 118801196 A CN118801196 A CN 118801196A
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- 238000003825 pressing Methods 0.000 claims description 20
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- 238000009434 installation Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 2
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- 238000000034 method Methods 0.000 abstract description 25
- 230000008569 process Effects 0.000 abstract description 21
- 230000000712 assembly Effects 0.000 abstract description 9
- 238000000429 assembly Methods 0.000 abstract description 9
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- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/26—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for engaging or disengaging the two parts of a coupling device
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
- H02B1/00—Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
- H02B1/20—Bus-bar or other wiring layouts, e.g. in cubicles, in switchyards
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Installation Of Indoor Wiring (AREA)
Abstract
本发明涉及配电柜组装技术领域,具体为一种配电柜线束端子插接装置,包括平台支架、固定单元、引导单元和调节单元。本发明通过T形板上的卡线组件对多条线束的左端部分进行压线锁紧,通过另一卡线组件压紧线束的右端,并使卡线组件之间的线束水平绷直,然后左右移动T形板先后完成左侧的插接作业和右侧的插接作业,所有线束同时完成插放,避免了需要人工依次放置线束、多次调整线束的作业过程,提高了插接效率的同时保证了线束插接质量和一致性,其次通过两个卡线组件对线束进行锁紧,提高了线束插接过程中的稳定性,确保线束精准插放入端子内。
The present invention relates to the technical field of power distribution cabinet assembly, specifically to a power distribution cabinet wiring harness terminal plug-in device, including a platform bracket, a fixing unit, a guiding unit and an adjusting unit. The present invention uses a wire clamping assembly on a T-shaped plate to press and lock the left end of multiple wire harnesses, and uses another wire clamping assembly to compress the right end of the wire harness, and makes the wire harnesses between the wire clamping assemblies horizontally straight, and then moves the T-shaped plate left and right to successively complete the plug-in operation on the left and the plug-in operation on the right, and all wire harnesses are plugged in and out at the same time, avoiding the need to manually place the wire harnesses in sequence and adjust the wire harnesses multiple times, improving the plug-in efficiency while ensuring the quality and consistency of the wire harness plug-in, and secondly, the wire harnesses are locked by two wire clamping assemblies, which improves the stability of the wire harness plug-in process and ensures that the wire harness is accurately plugged into the terminal.
Description
技术领域Technical Field
本发明涉及配电柜组装技术领域,具体为一种配电柜线束端子插接装置。The invention relates to the technical field of power distribution cabinet assembly, in particular to a wiring harness terminal plug-in device for a power distribution cabinet.
背景技术Background Art
配电柜是电力系统中的重要组成部分,用于接受、分配和控制电能,通常安装在工地、商业或住宅建筑中,以确保电力的高效和安全传输,配电柜内安装有各种用于辅助控制电能的电子元件,如断路器、继电器、互感器和指示仪表等,该类电子元件之间通常通过线束电缆进行连接,主要的连接方式为将多条线束的两端分别插接在对应的端子排上,然后通过端子排卡接至对应两个元件之间。The distribution cabinet is an important part of the power system, used to receive, distribute and control electrical energy. It is usually installed on construction sites, commercial or residential buildings to ensure efficient and safe transmission of electricity. Various electronic components for assisting in the control of electrical energy are installed in the distribution cabinet, such as circuit breakers, relays, mutual inductors and indicating instruments. Such electronic components are usually connected through wiring harness cables. The main connection method is to plug the two ends of multiple wiring harnesses into the corresponding terminal blocks respectively, and then connect them between the corresponding two components through the terminal blocks.
目前进行线束端子的插接作业时,主要通过人工首先将多条线束的一端分别插接至对应端子排上的各个端子内,再通过人工拧紧端子上的螺丝完成对所有线束的固定压紧,然后根据两个元件之间所需的连接距离裁剪线束的另一端,随后重复上述插接过程完成线束另一端的插接作业。但在所需插接线束数量较多时,整体插接过程步骤繁琐,耗时耗力,插接效率低。同时在未对多条线束的插放进行导向控制时,易出现部分线束未有效进行插接的问题,需要人工进行调整,又进一步降低整体插接效率。At present, when performing the plug-in operation of the wiring harness terminals, the main method is to manually plug one end of the multiple wiring harnesses into each terminal on the corresponding terminal row, and then manually tighten the screws on the terminal to complete the fixing and pressing of all the wiring harnesses. Then, the other end of the wiring harness is cut according to the required connection distance between the two components, and then the above plug-in process is repeated to complete the plug-in operation of the other end of the wiring harness. However, when the number of wiring harnesses required to be plugged in is large, the overall plug-in process is cumbersome, time-consuming and labor-intensive, and the plug-in efficiency is low. At the same time, when the insertion and release of multiple wiring harnesses are not guided and controlled, it is easy to have the problem that some wiring harnesses are not effectively plugged in, which requires manual adjustment, further reducing the overall plug-in efficiency.
针对上述问题,现有技术中也提出了解决方案,如公开号为CN118249162B的中国发明专利公开了一种储能配电柜线束端子插接装置,该装置通过放置单元对位于放置槽内的线束进行限位固定,使得线束的轴线与放置槽半圆段轴线共线,通过限位组对线束的对中限位、引导柱与对应的安装孔的插接配合,使得线束与端子排上对应的插孔对准,进行导向控制。In view of the above problems, solutions have also been proposed in the prior art. For example, a Chinese invention patent with publication number CN118249162B discloses a wiring harness terminal plug-in device for an energy storage distribution cabinet. The device limits and fixes the wiring harness located in the placement groove through a placement unit, so that the axis of the wiring harness is colinear with the axis of the semicircular segment of the placement groove. The wiring harness is center-limited by a limit group, and the guide column is plugged in with the corresponding mounting hole, so that the wiring harness is aligned with the corresponding socket on the terminal row for guidance control.
但上述插接装置仅适用于同个线束单端的插接作业,面对同个线束双端插接作业时,需重复进行单端插接作业的全部流程,使得整体作业效率下降;其次不管是在单端还是双端插接作业,在线束与端子排插接的过程中,均无法对线束实施轴向捋直,同时在双端插接作业中,两端端子排之间的长度难以进行预先控制,较易出现线束过长或过短的情况;再者,插接完成后,放置单元难以快速的从线束上进行拆装分离,继而会进一步的影响整体效率。However, the above-mentioned plug-in device is only applicable to the plug-in operation of a single end of the same wire harness. When facing the double-end plug-in operation of the same wire harness, the entire process of the single-end plug-in operation needs to be repeated, which reduces the overall operation efficiency; secondly, whether it is a single-end or double-end plug-in operation, the wire harness cannot be axially straightened during the plug-in process of the wire harness and the terminal block. At the same time, in the double-end plug-in operation, the length between the terminal blocks at both ends is difficult to control in advance, and it is easier for the wire harness to be too long or too short; furthermore, after the plug-in is completed, it is difficult to quickly disassemble and separate the placement unit from the wire harness, which will further affect the overall efficiency.
发明内容Summary of the invention
基于此,有必要提供一种配电柜线束端子插接装置,旨在解决上述现有技术的问题。Based on this, it is necessary to provide a wiring harness terminal plug-in device for a power distribution cabinet, aiming to solve the above-mentioned problems of the prior art.
本申请提供一种配电柜线束端子插接装置,包括:平台支架,所述平台支架的下端面开设有横移槽,横移槽内左右滑动设置有两个左右对称的L形架,且两个L形架的水平段相对设置,L形架上设置有用于对端子排进行固定的固定单元。The present application provides a wiring harness terminal plug-in device for a power distribution cabinet, comprising: a platform bracket, wherein a transverse groove is provided on the lower end surface of the platform bracket, and two left-right symmetrical L-shaped frames are arranged in the transverse groove for left-right sliding, and the horizontal sections of the two L-shaped frames are arranged opposite to each other, and a fixing unit for fixing the terminal row is arranged on the L-shaped frame.
所述平台支架上设置有插接机构,插接机构包括T形板,所述横移槽内左右滑动设置有位于两个L形架之间的T形板,T形板的下端面固定设置有卡线组件,T形板水平段的右端面开设有容纳槽,容纳槽内左右滑动设置有右端从左至右向上倾斜的移动板,移动板的倾斜面铰接有铰接板,铰接板的下端面固定设置有矩形板,矩形板上也卡接安装有卡线组件,卡线组件包括相对设置的固定板和安装板,T形板上的卡线组件中的固定板与T形板的竖直段固定连接,两个固定板上均设置有用于实施卡线的压线组以及用于引导线束插接的引导单元,引导单元包括与端子排两侧安装孔配合的引导柱。The platform bracket is provided with a plug-in mechanism, which includes a T-shaped plate, a T-shaped plate located between two L-shaped frames is slidably arranged in the transverse groove, a wire clamping assembly is fixedly arranged on the lower end surface of the T-shaped plate, a receiving groove is provided on the right end surface of the horizontal section of the T-shaped plate, a movable plate with its right end tilted upward from left to right is slidably arranged in the receiving groove, the inclined surface of the movable plate is hinged with a hinged plate, a rectangular plate is fixedly arranged on the lower end surface of the hinged plate, a wire clamping assembly is also clamped and installed on the rectangular plate, and the wire clamping assembly includes a fixed plate and a mounting plate arranged relatively to each other, the fixed plate in the wire clamping assembly on the T-shaped plate is fixedly connected to the vertical section of the T-shaped plate, a wire pressing group for implementing wire clamping and a guide unit for guiding the wiring harness plug-in are provided on the two fixed plates, and the guide unit includes a guide column matched with the mounting holes on both sides of the terminal block.
调节单元,所述T形板上设置有通过调节移动板的伸出长度方式来调节插接线束长度的调节单元,调节单元包括用于锁紧移动板和铰接板的螺栓一。An adjusting unit is provided on the T-shaped plate for adjusting the length of the patch cord by adjusting the extension length of the moving plate. The adjusting unit includes a bolt 1 for locking the moving plate and the hinged plate.
根据有利的实施例,所述固定单元包括固定块,所述L形架水平段的上端面固定设置有两个前后对称的固定块,固定块上滑动且贯穿安装有轴线从前至后延伸的抵紧杆,前后相对的两个抵紧杆的相对面均固定设置有抵紧板,抵紧板与固定块之间共同固定设置有套设在对应抵紧杆上的弹簧一,且同一L形架上的两个抵紧板前后对称,前侧抵紧板从左至右依次为平直段和从左至右向前倾斜的倾斜段。According to a preferred embodiment, the fixing unit includes a fixing block, and two front-to-back symmetrical fixing blocks are fixedly provided on the upper end surface of the horizontal section of the L-shaped frame, and a clamping rod with an axis extending from front to back is slidably installed on the fixing block and penetrated through, and clamping plates are fixedly provided on the opposite surfaces of the two front-to-back opposite clamping rods, and a spring 1 mounted on the corresponding clamping rod is fixedly provided between the clamping plate and the fixed block, and the two clamping plates on the same L-shaped frame are symmetrical front-to-back, and the front clamping plate is composed of a straight section and an inclined section inclined forward from left to right, respectively.
根据有利的实施例,位于所述T形板上的压线组包括螺栓二,该所述压线组对应的固定板的下端面固定设置有两个前后对称且轴线竖直的螺栓二,螺栓二贯穿对应的安装板,螺栓二上设置有用于卡紧线束的螺帽二。According to a favorable embodiment, the wire pressing group located on the T-shaped plate includes two bolts, and the lower end surface of the fixed plate corresponding to the wire pressing group is fixed with two bolts two which are symmetrical front and back and with vertical axes. The bolts two pass through the corresponding mounting plate, and the bolts two are provided with two nuts for clamping the wiring harness.
根据有利的实施例,所述矩形板上的卡线组件对应的压线组包括铰接柱,对应固定板的左端面铰接有两个前后对称且轴线水平的铰接柱,对应的安装板的前后两端面均开设有卡接槽,铰接柱上左右滑动套设有安装块,安装块与铰接柱的左端面通过连接块共同固定设置有弹簧二。According to a favorable embodiment, the wire pressing group corresponding to the wire clamping assembly on the rectangular plate includes a hinged column, and the left end face of the corresponding fixed plate is hinged with two hinged columns that are symmetrical front and back and have horizontal axes. The front and rear end faces of the corresponding mounting plate are both provided with clamping grooves, and mounting blocks are provided on the hinged column for left and right sliding sleeves. The mounting block and the left end face of the hinged column are fixed together with a spring 2 through a connecting block.
根据有利的实施例,所述固定板和对应安装板的相对面均固定设置有多个沿固定板宽度方向等距分布且为橡胶材质的三角条。According to an advantageous embodiment, the fixing plate and the opposite surface of the corresponding mounting plate are fixedly provided with a plurality of triangular strips made of rubber material and distributed equidistantly along the width direction of the fixing plate.
根据有利的实施例,所述插接机构还包括插接柱,所述矩形板的左端面贯穿开设有轴线从左至右延伸的插接槽,插接槽从前至后依次为矩形段一、圆形段和矩形段二,矩形板对应的卡线组件中的固定板的右端面转动设置有轴线从左至右延伸的插接柱,插接柱上固定设置有两个前后对称的限位块。According to a favorable embodiment, the plug-in mechanism also includes a plug-in column, and the left end face of the rectangular plate is penetrated by a plug-in groove with an axis extending from left to right, and the plug-in groove is sequentially rectangular segment one, circular segment and rectangular segment two from front to back, and the right end face of the fixed plate in the wire clamping assembly corresponding to the rectangular plate is rotatably provided with a plug-in column with an axis extending from left to right, and two front-to-back symmetrical limit blocks are fixedly provided on the plug-in column.
根据有利的实施例,所述调节单元包括连通槽,所述T形板水平段的前端面开设有与容纳槽连通的连通槽,螺栓一的数目为两个且螺栓一固定设置于移动板上,螺栓一贯穿连通槽,螺栓一前端贯穿连通槽后螺纹安装有用于锁紧移动板的螺帽一。According to a favorable embodiment, the adjustment unit includes a connecting groove, the front end surface of the horizontal section of the T-shaped plate is provided with a connecting groove connected to the accommodating groove, the number of bolts is two and bolts are fixedly arranged on the movable plate, bolts pass through the connecting groove, and a nut for locking the movable plate is threadedly installed after the front end of bolts passes through the connecting groove.
根据有利的实施例,所述调节单元还包括L形板,所述T形板水平段的上端面固定设置有L形板,L形板水平段的右端面开设有支撑槽,铰接板的右端面转动设置有支撑柱,支撑柱上固定设置有两个前后对称的支撑块,支撑柱与铰接板之间共同固定设置有涡卷弹簧,右侧L形架竖直段开设有用于避让L形板的避让槽。According to a favorable embodiment, the adjustment unit also includes an L-shaped plate, an L-shaped plate is fixedly provided on the upper end surface of the horizontal section of the T-shaped plate, a support groove is provided on the right end surface of the horizontal section of the L-shaped plate, a support column is rotatably provided on the right end surface of the hinged plate, two front-and-rear symmetrical support blocks are fixedly provided on the support column, a spiral spring is fixedly provided between the support column and the hinged plate, and an avoidance groove for avoiding the L-shaped plate is provided on the vertical section of the right L-shaped frame.
根据有利的实施例,所述引导单元还包括滑动柱,所述固定板的前后两端均前后固定设置有滑动柱,滑动柱上固定套设有矩形块,与T形板对应的矩形块下端面以及另一矩形块的左端面均与对应的引导柱固定连接,且引导柱的轴线沿对应固定板的宽度方向延伸,引导柱上固定套设有直径与安装孔内径相同的卡位柱。According to a favorable embodiment, the guide unit also includes a sliding column, and the front and rear ends of the fixed plate are both fixedly provided with sliding columns, and a rectangular block is fixedly sleeved on the sliding column. The lower end surface of the rectangular block corresponding to the T-shaped plate and the left end surface of the other rectangular block are fixedly connected to the corresponding guide column, and the axis of the guide column extends along the width direction of the corresponding fixed plate, and a positioning column with a diameter the same as the inner diameter of the mounting hole is fixedly sleeved on the guide column.
根据有利的实施例,所述引导单元还包括限位弧板,所述T形板对应的固定板的左端面和另一固定板的上端面均固定设置有多个前后等距分布的限位弧板,且限位弧板的开口朝向对应的安装板,与矩形板对应的固定板上的限位弧板内弧面固定设置有多个周向分布的限向条,且限向条从下至上逐渐靠近限位弧板的轴线,限位弧板和限向条均为橡胶材质。According to a favorable embodiment, the guiding unit further comprises a limiting arc plate, the left end face of the fixed plate corresponding to the T-shaped plate and the upper end face of the other fixed plate are both fixedly provided with a plurality of limiting arc plates equidistantly distributed front to back, and the opening of the limiting arc plate faces the corresponding mounting plate, and the inner arc surface of the limiting arc plate on the fixed plate corresponding to the rectangular plate is fixedly provided with a plurality of circumferentially distributed limiting strips, and the limiting strips gradually approach the axis of the limiting arc plate from bottom to top, and the limiting arc plate and the limiting strips are both made of rubber.
综上所述,本发明包括以下至少一种有益效果:一、本发明通过T形板上的卡线组件对多条线束的左端部分进行压线锁紧,通过另一卡线组件压紧线束的右端,并使卡线组件之间的线束水平绷直,然后左右移动T形板先后完成左侧的插接作业和右侧的插接作业,所有线束同时完成插放,避免了需要人工依次放置线束、多次调整线束的作业过程,提高了插接效率的同时保证了线束插接质量和一致性,其次通过两个卡线组件对线束进行锁紧,提高了线束插接过程中的稳定性,确保线束精准插放入端子内。In summary, the present invention includes at least one of the following beneficial effects: First, the present invention uses the wire clamping assembly on the T-shaped plate to press and lock the left end parts of multiple wire harnesses, and uses another wire clamping assembly to clamp the right end of the wire harness, and makes the wire harnesses between the wire clamping assemblies horizontally straightened, and then moves the T-shaped plate left and right to complete the plug-in operation on the left and the plug-in operation on the right in turn, and all the wire harnesses are plugged in and out at the same time, avoiding the need to manually place the wire harnesses in sequence and adjust the wire harnesses multiple times, improving the plug-in efficiency while ensuring the quality and consistency of the wire harness plug-in, and secondly, the wire harnesses are locked by two wire clamping assemblies, which improves the stability of the wire harness during the plug-in process and ensures that the wire harness is accurately plugged into the terminal.
二、本发明通过设置的多个限位弧板引导工作人员放置线束,使得同一卡线组件内的固定板和安装板压紧多条线束的同时线束需要插接的一端从前至后等距排布,其次通过引导柱上的卡位柱插入安装孔内的方式引导线束插放入端子排,以此提高插放过程的精准度,同时通过限向条与线束之间的摩擦使得限位弧板在将插接柱插接至插接槽内的过程中捋直线束,利于提高后续线束顺畅且准确的插入端子排中。2. The present invention guides the staff to place the wire harness by setting up multiple limit arc plates, so that the fixing plate and the installation plate in the same wire clamping assembly press multiple wire harnesses while the ends of the wire harnesses that need to be plugged in are arranged equidistantly from front to back. Secondly, the wire harness is guided to be inserted into the terminal block by inserting the positioning column on the guide column into the installation hole, so as to improve the accuracy of the insertion process. At the same time, the friction between the limiting strip and the wire harness allows the limit arc plate to straighten the wire harness during the process of plugging the plug-in column into the plug-in slot, which is conducive to improving the smooth and accurate insertion of the subsequent wire harness into the terminal block.
三、本发明可根据所需插接线束的长度调整移动板和铰接板的位置,使得调整后的铰接板右端至T形板竖直段的距离与线束长度除去必要插接长度后的长度相等,并通过拧紧螺栓二上的螺帽二完成移动板的固定,故后续在将插接柱插入插接槽内的过程中通过移动限向条捋直线束同时控制线束的插接长度,避免出现线束松弛影响插接过程,以及避免因线束插接长度过长造成线束资源浪费或过短导致无效插接。3. The present invention can adjust the positions of the movable plate and the hinged plate according to the length of the required plug-in wiring harness, so that the distance from the right end of the adjusted hinged plate to the vertical section of the T-shaped plate is equal to the length of the wiring harness after deducting the necessary plug-in length, and the movable plate is fixed by tightening the nut 2 on the bolt 2. Therefore, in the subsequent process of inserting the plug-in column into the plug-in slot, the wiring harness is straightened by moving the limit bar and the plug-in length of the wiring harness is controlled at the same time, so as to avoid the loosening of the wiring harness affecting the plug-in process, and avoid the waste of wiring harness resources due to the excessive length of the wiring harness plug-in or the invalid plug-in due to the excessive short length of the wiring harness.
四、本发明中的T形板所对应的卡线组件内的安装板能够在取下螺帽二进行拆卸,另一卡线组件内通过转动铰接板同样能够拆卸对应的安装板,因此通过安装板的可拆卸性在保证对线束两端的限位夹持的同时也便于后续与插接后的线束的分离,提高了整体作业过程的便捷度。4. The mounting plate in the wire clamping assembly corresponding to the T-shaped plate in the present invention can be disassembled by removing nut 2, and the corresponding mounting plate in the other wire clamping assembly can also be disassembled by rotating the hinged plate. Therefore, the detachability of the mounting plate ensures the limit clamping of the two ends of the wire harness while also facilitating the subsequent separation of the wire harness after plugging, thereby improving the convenience of the overall operation process.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
图1示出了根据本发明实施例提供的一种配电柜线束端子插接装置的立体结构示意图。FIG1 shows a schematic diagram of the three-dimensional structure of a wiring harness terminal plug-in device for a power distribution cabinet according to an embodiment of the present invention.
图2示出了根据本发明实施例提供的一种配电柜线束端子插接装置的局部剖视立体结构示意图。FIG2 shows a partial cross-sectional three-dimensional structural schematic diagram of a wiring harness terminal plug-in device for a power distribution cabinet provided according to an embodiment of the present invention.
图3示出了根据本发明实施例提供的T形板、移动板和铰接板之间的局部剖视立体结构示意图。FIG3 is a schematic diagram of a partial cross-sectional three-dimensional structure among a T-shaped plate, a movable plate and a hinged plate according to an embodiment of the present invention.
图4示出了根据本发明实施例提供的图3中A处的放大图。FIG. 4 shows an enlarged view of point A in FIG. 3 according to an embodiment of the present invention.
图5示出了根据本发明实施例提供的图3中B处的放大图。FIG. 5 shows an enlarged view of point B in FIG. 3 according to an embodiment of the present invention.
图6示出了根据本发明实施例提供的矩形板、铰接板和支撑柱之间的立体结构示意图。FIG. 6 is a schematic diagram showing a three-dimensional structure among a rectangular plate, a hinged plate and a support column according to an embodiment of the present invention.
图7示出了根据本发明实施例提供的铰接板的变化过程示意图。FIG. 7 is a schematic diagram showing a change process of a hinge plate according to an embodiment of the present invention.
其中,上述附图包括以下附图标记:1、平台支架;2、L形架;3、固定单元;30、固定块;31、抵紧杆;32、抵紧板;33、弹簧一;4、插接机构;40、T形板;41、卡线组件;410、固定板;411、安装板;420、移动板;421、铰接板;422、矩形板;43、螺栓二;430、螺帽二;431、铰接柱;432、安装块;433、弹簧二;44、引导单元;440、引导柱;441、滑动柱;442、矩形块;443、卡位柱;444、限位弧板;445、限向条;45、三角条;46、插接柱;460、插接槽;461、限位块;5、调节单元;50、螺栓一;51、连通槽;510、螺帽一;52、L形板;520、支撑槽;521、支撑柱;522、支撑块;523、涡卷弹簧;524、避让槽。The above drawings include the following reference numerals: 1, platform bracket; 2, L-shaped frame; 3, fixing unit; 30, fixing block; 31, clamping rod; 32, clamping plate; 33, spring one; 4, plug-in mechanism; 40, T-shaped plate; 41, clamping line assembly; 410, fixing plate; 411, mounting plate; 420, moving plate; 421, hinged plate; 422, rectangular plate; 43, bolt two; 430, nut two; 431, hinged column; 432, mounting block; 433, spring two ; 44. Guide unit; 440. Guide column; 441. Sliding column; 442. Rectangular block; 443. Positioning column; 444. Limiting arc plate; 445. Limiting bar; 45. Triangular bar; 46. Plug-in column; 460. Plug-in slot; 461. Limiting block; 5. Adjustment unit; 50. Bolt 1; 51. Connecting slot; 510. Nut 1; 52. L-shaped plate; 520. Support slot; 521. Support column; 522. Support block; 523. Volute spring; 524. Avoidance slot.
具体实施方式DETAILED DESCRIPTION
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
如图1所示,一种配电柜线束端子插接装置,包括:平台支架1,所述平台支架1的下端面开设有横移槽,横移槽内左右滑动设置有两个左右对称的L形架2,且两个L形架2的水平段相对设置,L形架2上设置有用于对端子排进行固定的固定单元3。As shown in FIG1 , a wiring harness terminal plug-in device for a power distribution cabinet comprises: a platform bracket 1, wherein a transverse groove is provided on the lower end surface of the platform bracket 1, and two left-right symmetrical L-shaped frames 2 are provided in the transverse groove for sliding left and right, and the horizontal sections of the two L-shaped frames 2 are arranged opposite to each other, and a fixing unit 3 for fixing the terminal row is provided on the L-shaped frame 2.
如图1、图2、图3和图7所示,所述平台支架1上设置有插接机构4,插接机构4包括T形板40,所述横移槽内左右滑动设置有位于两个L形架2之间的T形板40,T形板40的下端面固定设置有卡线组件41,T形板40水平段的右端面开设有容纳槽,容纳槽内左右滑动设置有右端从左至右向上倾斜的移动板420,移动板420的倾斜面铰接有铰接板421,铰接板421的下端面固定设置有矩形板422,矩形板422上也卡接安装有卡线组件41,卡线组件41包括相对设置的固定板410和安装板411,T形板40上的卡线组件41中的固定板410与T形板40的竖直段固定连接,两个固定板410上均设置有用于实施卡线的压线组以及用于引导线束插接的引导单元44,引导单元44包括与端子排两侧安装孔配合的引导柱440。As shown in Figures 1, 2, 3 and 7, the platform bracket 1 is provided with a plug-in mechanism 4, which includes a T-shaped plate 40, a T-shaped plate 40 located between the two L-shaped frames 2 is slidably arranged in the transverse groove, a wire clamping assembly 41 is fixedly arranged on the lower end surface of the T-shaped plate 40, a receiving groove is provided on the right end surface of the horizontal section of the T-shaped plate 40, a movable plate 420 with its right end tilted upward from left to right is slidably arranged in the receiving groove, and a hinged plate 421 is hingedly connected to the inclined surface of the movable plate 420, and the hinged plate 4 A rectangular plate 422 is fixedly provided on the lower end surface of 21, and a wire clamping assembly 41 is also clamped and installed on the rectangular plate 422. The wire clamping assembly 41 includes a fixing plate 410 and a mounting plate 411 that are relatively arranged. The fixing plate 410 in the wire clamping assembly 41 on the T-shaped plate 40 is fixedly connected to the vertical section of the T-shaped plate 40. Both fixing plates 410 are provided with a wire pressing group for implementing wire clamping and a guide unit 44 for guiding the wiring harness plug-in. The guide unit 44 includes a guide column 440 that cooperates with the mounting holes on both sides of the terminal block.
如图1和图3所示,所述T形板40上设置有通过调节移动板420的伸出长度方式来调节插接线束长度的调节单元5,调节单元5包括用于锁紧移动板420和铰接板421的螺栓一50。As shown in FIG. 1 and FIG. 3 , the T-shaped plate 40 is provided with an adjusting unit 5 for adjusting the length of the patch cord by adjusting the extended length of the movable plate 420 . The adjusting unit 5 includes a bolt 50 for locking the movable plate 420 and the hinged plate 421 .
需要说明的是,平台支架1固定设置于外部现有的基座上,以此使得平台支架1下方多出作业空间,工作时,首先工作人员将两个需要进行插接线束的端子排分别放置在L形架2上,并通过固定单元3对端子排进行夹持固定,便于后续的插接安装,之后工作人员将需要插接的线束放置在T形板40上的卡线组件41内的固定板410和安装板411之间,并通过对应的压线组使得该固定板410和安装板411相互配合对多束线束进行压紧限位,然后将线束另一端卡放至另一卡线组件41中的固定板410和安装板411之间,并通过对应的压线组进行限位。It should be noted that the platform bracket 1 is fixedly arranged on an existing external base, so that there is more working space under the platform bracket 1. When working, the staff first places the two terminal rows that need to be plugged into the wiring harness on the L-shaped frame 2 respectively, and clamps and fixes the terminal rows through the fixing unit 3 to facilitate subsequent plug-in installation. After that, the staff places the wiring harness that needs to be plugged in between the fixed plate 410 and the mounting plate 411 in the wire clamping assembly 41 on the T-shaped plate 40, and uses the corresponding wire pressing group to make the fixed plate 410 and the mounting plate 411 cooperate with each other to clamp and limit the multiple wire harnesses, and then clamps the other end of the wire harness between the fixed plate 410 and the mounting plate 411 in another wire clamping assembly 41, and limits it through the corresponding wire pressing group.
移动移动板420和铰接板421,使得铰接板421右端与T形板40之间的距离和所需插接线束的长度除去插接所需长度(即插放入端子内所需的长度)后的长度相等,并通螺栓一50对移动板420的位置进行锁定,之后通过插放卡接的方式将另一卡线组件41内的固定板410卡接至矩形板422上,在该过程中,移动该卡线组件41中的固定板410和安装板411的同时也捋直了线束,之后转动铰接板421并通过调节单元5锁定铰接板421,最终铰接板421和移动板420平行,此时两个卡线组件41左右分布且线束水平绷直,如图7中下侧视图所示。Move the movable plate 420 and the hinged plate 421 so that the distance between the right end of the hinged plate 421 and the T-shaped plate 40 is equal to the length of the required wiring harness minus the length required for plug-in (i.e., the length required for insertion into the terminal), and lock the position of the movable plate 420 through bolts 50, and then the fixed plate 410 in the other wire clamping assembly 41 is clamped to the rectangular plate 422 by plug-in and clamping. In this process, the fixed plate 410 and the mounting plate 411 in the wire clamping assembly 41 are moved while the wiring harness is straightened. Then, the hinged plate 421 is rotated and locked by the adjustment unit 5. Finally, the hinged plate 421 and the movable plate 420 are parallel. At this time, the two wire clamping assemblies 41 are distributed left and right and the wiring harness is horizontally stretched, as shown in the lower side view in Figure 7.
移动T形板40使得线束的左端卡入左侧的端子中,工作人员通过拧紧端子上的螺丝锁紧线束,之后同时移动左侧L形架2和T形板40使得线束的右端卡放入右侧端子中,拧紧右侧端子上的螺栓锁紧线束,最后取出线束和端子完成插接作业,其次在上述过程中,通过引导单元44内的引导柱440插接入相邻端子排上的安装孔的方式引导插接线束作业的开展。Move the T-shaped plate 40 so that the left end of the wiring harness is inserted into the terminal on the left. The staff locks the wiring harness by tightening the screws on the terminal. Then, move the left L-shaped frame 2 and the T-shaped plate 40 at the same time so that the right end of the wiring harness is inserted into the right terminal. Tighten the bolts on the right terminal to lock the wiring harness. Finally, take out the wiring harness and the terminal to complete the plug-in operation. Secondly, in the above process, the wiring harness plug-in operation is guided by inserting the guide column 440 in the guide unit 44 into the mounting hole on the adjacent terminal row.
如图1和图2所示,所述固定单元3包括固定块30,所述L形架2水平段的上端面固定设置有两个前后对称的固定块30,固定块30上滑动且贯穿安装有轴线从前至后延伸的抵紧杆31,前后相对的两个抵紧杆31的相对面均固定设置有抵紧板32,抵紧板32与固定块30之间共同固定设置有套设在对应抵紧杆31上的弹簧一33,且同一L形架2上的两个抵紧板32前后对称,前侧抵紧板32从左至右依次为平直段和从左至右向前倾斜的倾斜段。As shown in Figures 1 and 2, the fixing unit 3 includes a fixing block 30, and two front-to-back symmetrical fixing blocks 30 are fixedly arranged on the upper end surface of the horizontal section of the L-shaped frame 2. A clamping rod 31 with an axis extending from front to back is slidably installed on the fixing block 30 and penetrates through it. A clamping plate 32 is fixedly arranged on the opposite surfaces of the two front-to-back opposite clamping rods 31, and a spring 33 mounted on the corresponding clamping rod 31 is fixedly arranged between the clamping plate 32 and the fixing block 30. The two clamping plates 32 on the same L-shaped frame 2 are symmetrical front-to-back, and the front clamping plate 32 is a straight section and an inclined section inclined forward from left to right from left to right.
工作时,将端子排以平行于L形架2水平段的状态放置在L形架2的水平段上,且使得两个L形架2上的端子排左右对称,在放置过程中,端子排首先与抵紧板32的倾斜段接触,通过挤压抵紧板32的倾斜段使得前后相对的两个抵紧板32相互远离,弹簧一33被压缩,当端子排移动至抵紧板32的平直段接触后,通过弹簧一33形变产生的弹力使得抵紧板32抵紧端子排,对端子排进行弹性夹持,便于后续插接线束的同时也便于插接结束后快速取出端子排,提高整体的插接效率。When working, the terminal row is placed on the horizontal section of the L-shaped frame 2 in a state parallel to the horizontal section of the L-shaped frame 2, and the terminal rows on the two L-shaped frames 2 are symmetrical. During the placement process, the terminal row first contacts the inclined section of the clamping plate 32, and the two front and rear opposite clamping plates 32 are moved away from each other by squeezing the inclined section of the clamping plate 32, and the spring 1 33 is compressed. When the terminal row moves to contact the straight section of the clamping plate 32, the elastic force generated by the deformation of the spring 1 33 makes the clamping plate 32 press against the terminal row, and the terminal row is elastically clamped, which is convenient for the subsequent plug-in of the wiring harness and also convenient for the quick removal of the terminal row after the plug-in is completed, thereby improving the overall plug-in efficiency.
如图3所示,位于所述T形板40上的压线组包括螺栓二43,该所述压线组对应的固定板410的下端面固定设置有两个前后对称且轴线竖直的螺栓二43,螺栓二43贯穿对应的安装板411,螺栓二43上螺纹配合有与其螺纹配合且用于卡紧线束的螺帽二430。As shown in Figure 3, the wire pressing group located on the T-shaped plate 40 includes a bolt 43. The lower end surface of the fixed plate 410 corresponding to the wire pressing group is fixed with two bolts 43 that are symmetrical front and back and have vertical axes. The bolts 43 pass through the corresponding mounting plate 411. The threads on the bolts 43 are matched with nuts 430 that are matched with the threads and are used to clamp the wiring harness.
如图3和图4所示,所述矩形板422上的卡线组件41对应的压线组包括铰接柱431,对应固定板410的左端面铰接有两个前后对称且轴线水平的铰接柱431,对应的安装板411的前后两端面均开设有卡接槽,铰接柱431上左右滑动套设有安装块432,安装块432与铰接柱431的左端面通过连接块共同固定设置有弹簧二433。As shown in Figures 3 and 4, the wire pressing group corresponding to the wire clamping assembly 41 on the rectangular plate 422 includes a hinged column 431, and the left end face of the corresponding fixed plate 410 is hinged with two front-to-back symmetrical hinged columns 431 with horizontal axes, and the front and rear end faces of the corresponding mounting plate 411 are both provided with clamping grooves, and a mounting block 432 is provided on the hinged column 431 for left and right sliding sleeves, and the mounting block 432 and the left end face of the hinged column 431 are fixed together with a spring 2 433 through a connecting block.
如图4所示,所述固定板410和对应安装板411的相对面均固定设置有多个沿固定板410宽度方向等距分布且为橡胶材质的三角条45。As shown in FIG. 4 , the opposite surfaces of the fixing plate 410 and the corresponding mounting plate 411 are fixedly provided with a plurality of triangular strips 45 made of rubber and distributed equidistantly along the width direction of the fixing plate 410 .
工作时,工作人员将需要插接的多条线束依次放入T形板40对应的固定板410和安装板411之间,并使得线束从前至后等距排布,之后人工拧紧螺帽二430,通过螺帽二430与对应螺栓二43之间的配合使得安装板411将线束压紧至固定板410上,以此完成该卡线组件41的压线作业,对多条线束的左侧部分进行压紧固定,且此时多条线束位于T形板40竖直段右侧的部分自由竖直朝下,然后工作人员将另一卡线组件41中的固定板410和安装板411分别放置在线束的左右两侧,且固定板410位于线束右侧,转动铰接柱431使得铰接柱431卡入对应的卡接槽内,该过程中安装块432远离固定板410,弹簧二433被压缩,当铰接柱431与固定板410垂直后,通过弹簧二433被压缩产生的弹力使得安装块432推动安装板411,最终使得安装板411和固定板410压紧对应线束。During operation, the staff will sequentially place the multiple wiring harnesses that need to be plugged in between the fixing plate 410 and the mounting plate 411 corresponding to the T-shaped plate 40, and arrange the wiring harnesses equidistantly from front to back, and then manually tighten the nut 430, so that the mounting plate 411 presses the wiring harness onto the fixing plate 410 through the cooperation between the nut 430 and the corresponding bolt 43, thereby completing the wire pressing operation of the wire clamping assembly 41, pressing and fixing the left side of the multiple wiring harnesses, and at this time, the parts of the multiple wiring harnesses located on the right side of the vertical section of the T-shaped plate 40 are free to face vertically downward, and then work The personnel place the fixed plate 410 and the mounting plate 411 in another wire clamping assembly 41 on the left and right sides of the wiring harness respectively, and the fixed plate 410 is located on the right side of the wiring harness, and rotate the hinge column 431 so that the hinge column 431 is clamped into the corresponding clamping groove. During this process, the mounting block 432 is away from the fixed plate 410, and the spring 2 433 is compressed. When the hinge column 431 is perpendicular to the fixed plate 410, the elastic force generated by the compression of the spring 2 433 causes the mounting block 432 to push the mounting plate 411, and finally the mounting plate 411 and the fixed plate 410 press the corresponding wiring harness.
其次在上述安装板411与固定板410的压线过程中,安装板411和固定板410压紧线束的同时使得三角条45发生形变,故通过多个三角条45形变增加固定板410、安装板411与线束之间的摩擦力,提高了对线束的限位效果。Secondly, during the wire pressing process of the above-mentioned mounting plate 411 and the fixing plate 410, the mounting plate 411 and the fixing plate 410 press the wire harness and cause the triangular bar 45 to deform. Therefore, the friction between the fixing plate 410, the mounting plate 411 and the wire harness is increased by deforming multiple triangular bars 45, thereby improving the limiting effect of the wire harness.
在完成线束插接过程后,T形板40上的卡线组件41内的安装板411能够在取下螺帽二430后进行拆卸,另一卡线组件41内通过转动铰接柱431便能够拆卸对应的安装板411,因此通过上述方式在保证对线束两端的限位夹持的同时也便于后续拆卸过程,提高插接效率,便于后续复位进行再次插接线束作业。After completing the wiring harness plug-in process, the mounting plate 411 in the wire clamping assembly 41 on the T-shaped plate 40 can be disassembled after removing the nut 430, and the corresponding mounting plate 411 in the other wire clamping assembly 41 can be disassembled by rotating the hinge column 431. Therefore, the above method ensures the limit clamping of the two ends of the wiring harness while facilitating the subsequent disassembly process, thereby improving the plug-in efficiency and facilitating the subsequent resetting and re-plugging of the wiring harness.
如图1、图5和图6所示,所述插接机构4还包括插接柱46,所述矩形板422的左端面贯穿开设有轴线从左至右延伸的插接槽460,插接槽460从前至后依次为矩形段一、圆形段和矩形段二,矩形板422对应的卡线组件41中的固定板410的右端面转动设置有轴线从左至右延伸的插接柱46,插接柱46上固定设置有两个前后对称的限位块461。As shown in Figures 1, 5 and 6, the plug-in mechanism 4 also includes a plug-in column 46, and the left end face of the rectangular plate 422 is penetrated by a plug-in groove 460 with an axis extending from left to right. The plug-in groove 460 is rectangular segment one, circular segment and rectangular segment two from front to back. The right end face of the fixed plate 410 in the wire clamping assembly 41 corresponding to the rectangular plate 422 is rotatably provided with a plug-in column 46 with an axis extending from left to right, and two front-to-back symmetrical limit blocks 461 are fixedly provided on the plug-in column 46.
如图1和图3所示,所述调节单元5包括连通槽51,所述T形板40水平段的前端面开设有与容纳槽连通的连通槽51,螺栓一50的数目为两个且螺栓一50固定设置于移动板420上,螺栓一50前端贯穿连通槽51后螺纹安装有用于锁紧移动板420的螺帽一510。As shown in Figures 1 and 3, the adjustment unit 5 includes a connecting groove 51, and the front end surface of the horizontal section of the T-shaped plate 40 is provided with a connecting groove 51 connected to the accommodating groove. There are two bolts 50 and the bolts 50 are fixedly arranged on the movable plate 420. After the front end of the bolt 50 passes through the connecting groove 51, a nut 510 for locking the movable plate 420 is threadedly installed.
如图2、图3和图6所示,所述调节单元5还包括L形板52,所述T形板40水平段的上端面固定设置有L形板52,L形板52水平段的右端面开设有支撑槽520,铰接板421的右端面转动设置有支撑柱521,支撑柱521上固定设置有两个前后对称的支撑块522,支撑柱521与铰接板421之间共同固定设置有涡卷弹簧523,右侧L形架2竖直段开设有用于避让L形板52的避让槽524。As shown in Figures 2, 3 and 6, the adjustment unit 5 also includes an L-shaped plate 52, the upper end surface of the horizontal section of the T-shaped plate 40 is fixedly provided with the L-shaped plate 52, the right end surface of the horizontal section of the L-shaped plate 52 is provided with a support groove 520, the right end surface of the hinged plate 421 is rotatably provided with a support column 521, two front-to-back symmetrical support blocks 522 are fixedly provided on the support column 521, a volute spring 523 is fixedly provided between the support column 521 and the hinged plate 421, and an avoidance groove 524 for avoiding the L-shaped plate 52 is provided in the vertical section of the right side L-shaped frame 2.
工作时,在两个卡线组件41均完成压线作业后,此时插接柱46对应的固定板410和安装板411整体和位于T形板40对应的安装板411右侧的线束部分自然垂挂,转动铰接板421使得铰接板421保持水平状态,根据所需插接线束的长度移动移动板420和铰接板421,并使得水平的铰接板421右端和T形板40竖直段之间的距离与线束长度除去必要插接长度后的长度相等,然后工作人员将螺帽一510拧紧至对应的螺栓一50上,通过两个螺栓一50和螺帽之间的配合锁紧移动板420,之后松开铰接板421,铰接板421恢复至初始的垂直状态,通过人工手持插接柱46,移动插接柱46并使得卡接柱从左至右插入矩形板422上的插接槽460内,当限位块461移动至矩形板422的右侧后转动插接柱46,使得两个限位块461分别与插接槽460的矩形段一和矩形段二错开,以使对应固定板410插接安装至矩形板422上。During operation, after both wire clamping assemblies 41 have completed the wire pressing operation, the fixed plate 410 and the mounting plate 411 corresponding to the plug-in column 46 as a whole and the wiring harness portion located on the right side of the mounting plate 411 corresponding to the T-shaped plate 40 are naturally hung, and the hinge plate 421 is rotated to keep the hinge plate 421 in a horizontal state, and the movable plate 420 and the hinge plate 421 are moved according to the required length of the plug-in wiring harness, and the distance between the right end of the horizontal hinge plate 421 and the vertical section of the T-shaped plate 40 is equal to the length of the wiring harness after deducting the necessary plug-in length, and then the staff tightens the nut 510 to the corresponding The bolt 50 is mounted on the movable plate 420 through the cooperation between the two bolts 50 and the nuts, and then the hinge plate 421 is loosened, and the hinge plate 421 returns to its initial vertical state. The plug-in column 46 is moved by manually holding the plug-in column 46 and the clamping column is inserted from left to right into the plug-in groove 460 on the rectangular plate 422. When the limit block 461 moves to the right side of the rectangular plate 422, the plug-in column 46 is rotated so that the two limit blocks 461 are staggered with the rectangular segment 1 and the rectangular segment 2 of the plug-in groove 460 respectively, so that the corresponding fixed plate 410 is plugged and installed on the rectangular plate 422.
需要说明的是,插接柱46上的限位块461与对应固定板410的距离与插接槽460的长度相同,通过转动铰接板421使矩形板422上的固定板410与T形板40上的固定板410位于同一水平面上。It should be noted that the distance between the limit block 461 on the plug-in column 46 and the corresponding fixing plate 410 is the same as the length of the plug-in slot 460. By rotating the hinge plate 421, the fixing plate 410 on the rectangular plate 422 and the fixing plate 410 on the T-shaped plate 40 are located on the same horizontal plane.
之后工作人员转动铰接板421,铰接板421转动至水平状态,矩形板422带动对应的固定板410同步转动,最终两个卡线组件41左右分布,在上述过程中,铰接板421带动其上的支撑柱521同步移动,在支撑柱521带动支撑块522穿过支撑槽520之前转动支撑柱521,使得支撑块522能够穿过支撑槽520,同时涡卷弹簧523形变,当支撑块522穿过支撑槽520后,通过涡卷弹簧523形变复位使得两个支撑块522恢复至前后分布的状态,故通过支撑块522与L形板52的配合使得铰接板421保持水平(参阅图7),以便于后续的线束插接,最后根据线束右侧所需的插接长度对线束右端进行切割。Afterwards, the staff rotates the hinge plate 421, and the hinge plate 421 rotates to a horizontal state. The rectangular plate 422 drives the corresponding fixed plate 410 to rotate synchronously, and finally the two wire clamping assemblies 41 are distributed left and right. In the above process, the hinge plate 421 drives the support column 521 thereon to move synchronously. Before the support column 521 drives the support block 522 to pass through the support groove 520, the support column 521 is rotated so that the support block 522 can pass through the support groove 520. At the same time, the volute spring 523 is deformed. After the support block 522 passes through the support groove 520, the volute spring 523 is deformed and reset so that the two support blocks 522 are restored to the front and back distribution state. Therefore, the support block 522 and the L-shaped plate 52 cooperate to keep the hinge plate 421 horizontal (see Figure 7) for the subsequent wiring harness plug-in. Finally, the right end of the wiring harness is cut according to the required plug-in length on the right side of the wiring harness.
需要说明的是,支撑块522至铰接板421的距离与L形板52至移动板420上端面的竖直距离相同;通过开设的避让槽524避免在后续矩形板422带动对应线束进行右侧插接过程中,L形架2与L形板52相互卡死导致无法移动。It should be noted that the distance from the support block 522 to the hinged plate 421 is the same as the vertical distance from the L-shaped plate 52 to the upper end surface of the movable plate 420; the avoidance groove 524 is opened to prevent the L-shaped frame 2 and the L-shaped plate 52 from being stuck with each other and unable to move during the subsequent rectangular plate 422 driving the corresponding wiring harness to perform right-side plug-in.
如图2、图3和图4所示,所述引导单元44还包括滑动柱441,所述固定板410的前后两端均固定设置有滑动柱441,滑动柱441上固定套设有矩形块442,与T形板40对应的矩形块442下端面以及另一矩形块442的左端面均与对应的引导柱440固定连接,且引导柱440的轴线沿对应固定板410的宽度方向延伸,引导柱440上固定套设有直径与安装孔内径相同的卡位柱443。As shown in Figures 2, 3 and 4, the guide unit 44 also includes a sliding column 441. The sliding columns 441 are fixedly arranged at both the front and rear ends of the fixed plate 410. A rectangular block 442 is fixedly sleeved on the sliding column 441. The lower end surface of the rectangular block 442 corresponding to the T-shaped plate 40 and the left end surface of the other rectangular block 442 are fixedly connected to the corresponding guide column 440, and the axis of the guide column 440 extends along the width direction of the corresponding fixed plate 410. A locking column 443 with a diameter the same as the inner diameter of the mounting hole is fixedly sleeved on the guide column 440.
如图2、图3和图4所示,所述引导单元44还包括限位弧板444,所述T形板40对应的固定板410的左端面和另一固定板410的上端面均固定设置有多个前后等距分布的限位弧板444,且限位弧板444的开口朝向对应的安装板411,与矩形板422对应的固定板410上的限位弧板444内弧面固定设置有多个周向分布的限向条445,且限向条445从下至上逐渐靠近限位弧板444的轴线,限位弧板444和限向条445均为橡胶材质。As shown in Figures 2, 3 and 4, the guiding unit 44 also includes a limiting arc plate 444. The left end face of the fixed plate 410 corresponding to the T-shaped plate 40 and the upper end face of the other fixed plate 410 are fixedly provided with a plurality of limiting arc plates 444 equidistantly distributed front to back, and the opening of the limiting arc plate 444 faces the corresponding mounting plate 411. The inner arc surface of the limiting arc plate 444 on the fixed plate 410 corresponding to the rectangular plate 422 is fixedly provided with a plurality of circumferentially distributed limiting strips 445, and the limiting strips 445 gradually approach the axis of the limiting arc plate 444 from bottom to top, and the limiting arc plate 444 and the limiting strips 445 are both made of rubber.
工作时,在两个卡线组件41左右分布且保持水平后,人工移动T形板40使得两个卡线组件41带动线束同步左移,在左移过程中,T形板40通过对应固定板410带动引导柱440左移插入端子排上的安装孔中,随着持续左移,引导柱440上的卡位柱443插入安装孔内,之后再持续移动T形板40,使得线束左端插入端子排上的插接孔内,工作人员通过拧紧端子排上端面的螺丝的方式锁紧线束,之后工作人员同时推动左侧L形架2和T形板40,故T形板40带动矩形板422和其上的卡线组件41重复上述作业,将线束右端插放入右侧端子排内,并人工拧紧螺丝,完成整体的线束插接作业,最终人工取出端子排和线束。During operation, after the two wire clamping assemblies 41 are distributed left and right and kept horizontal, the T-shaped plate 40 is manually moved so that the two wire clamping assemblies 41 drive the wiring harness to move left synchronously. During the left movement, the T-shaped plate 40 drives the guide column 440 to move left and insert it into the mounting hole on the terminal block through the corresponding fixed plate 410. As the left movement continues, the positioning column 443 on the guide column 440 is inserted into the mounting hole. Then the T-shaped plate 40 is continuously moved so that the left end of the wiring harness is inserted into the plug-in hole on the terminal block. The staff locks the wiring harness by tightening the screws on the upper end face of the terminal block. Then the staff pushes the left L-shaped frame 2 and the T-shaped plate 40 at the same time, so the T-shaped plate 40 drives the rectangular plate 422 and the wire clamping assembly 41 thereon to repeat the above operation, inserts the right end of the wiring harness into the right terminal block, and manually tightens the screws to complete the overall wiring harness plug-in operation, and finally manually removes the terminal block and the wiring harness.
需要说明的是,将线束放置在T形板40对应的卡线组件41中的固定板410和安装板411之间时,工作人员将每条线束依次穿过固定板410上的限位弧板444,通过限位弧板444对线束的左端部分进行限位导向,便于将线束插接入左侧的端子排内,之后再通过该卡线组件41内的压线组对线束该部分进行锁紧固定,在完成上述作业后,线束呈左段水平、右段部分竖直,之后组装另一卡线组件41时,工作人员手持该卡线组件41中的固定板410,并使得固定板410上的限位弧板444的开口与T形板40上线束的右侧部分对齐,下压固定板410,使得多条线束均卡入该固定板410上的限位弧板444内,之后再安装该卡线组件41中的安装板411;其次在插接柱46与矩形板422进行插接以及调整铰接板421的过程中,通过设置的限向条445与线束之间的摩擦使得卡接柱对应固定板410上的限位弧板444捋直线束,避免线束过长影响后续端子排的使用以及造成浪费等问题,其次通过周向设置的限向条445抵紧线束,对线束进行限位固定,同时辅助保持两个固定板410之间的线束呈平直状态,继而利于提高线束插接的效率和质量。It should be noted that when the wiring harness is placed between the fixed plate 410 and the mounting plate 411 in the wire clamping assembly 41 corresponding to the T-shaped plate 40, the staff will pass each wiring harness through the limiting arc plate 444 on the fixed plate 410 in turn, and limit and guide the left end portion of the wiring harness through the limiting arc plate 444 to facilitate the insertion of the wiring harness into the terminal row on the left, and then lock and fix this part of the wiring harness through the wire pressing group in the wire clamping assembly 41. After completing the above operations, the wiring harness is horizontal in the left section and vertical in the right section. When assembling another wire clamping assembly 41, the staff will hold the fixed plate 410 in the wire clamping assembly 41 and make the opening of the limiting arc plate 444 on the fixed plate 410 align with the right side portion of the wiring harness on the T-shaped plate 40. The fixing plate 410 is pressed down so that the multiple wiring harnesses are all inserted into the limiting arc plate 444 on the fixing plate 410, and then the mounting plate 411 in the wire clamping assembly 41 is installed; secondly, in the process of plugging the plug-in column 46 with the rectangular plate 422 and adjusting the hinged plate 421, the friction between the limiting strip 445 and the wiring harness is used to make the limiting arc plate 444 on the fixing plate 410 corresponding to the plug-in column straighten the wiring harness, so as to avoid the problem that the wiring harness is too long and affects the use of the subsequent terminal row and causes waste. Secondly, the limiting strip 445 arranged circumferentially presses the wiring harness to limit and fix the wiring harness, and at the same time helps to keep the wiring harness between the two fixing plates 410 in a straight state, which is beneficial to improve the efficiency and quality of wiring harness plug-in.
在本发明的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
此外,术语“第一”、“第二”、“一号”、“二号”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”、“一号”、“二号”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first", "second", "number one", "number two" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second", "number one", "number two" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“相连”、“安装”、“连接”应做广义理解,例如可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
本具体实施方式的实施例均为本发明的较佳实施例,并非依此限制本发明的保护范围,故凡依本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411281086.XA CN118801196B (en) | 2024-09-13 | 2024-09-13 | A wiring harness terminal plug-in device for a power distribution cabinet |
Applications Claiming Priority (1)
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| CN202411281086.XA CN118801196B (en) | 2024-09-13 | 2024-09-13 | A wiring harness terminal plug-in device for a power distribution cabinet |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119029623A (en) * | 2024-10-28 | 2024-11-26 | 乐清昌德成电子有限公司 | A new type of terminal connector |
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| KR20060023042A (en) * | 2004-09-08 | 2006-03-13 | 배정요 | Panel automatic assembly device and method |
| CN113241681A (en) * | 2021-05-31 | 2021-08-10 | 安徽狮捷汽车技术有限公司 | Assembly fixture of new energy automobile wire harness |
| WO2022105201A1 (en) * | 2020-11-20 | 2022-05-27 | 海信(山东)冰箱有限公司 | Refrigerator |
| DE202022102625U1 (en) * | 2022-05-13 | 2022-07-06 | Dinkle Electric Machinery (China) Co., Ltd. | Terminal block structure and decoupling unit thereof |
| CN118073936A (en) * | 2024-03-07 | 2024-05-24 | 深圳市渤海科技有限公司 | Wire harness connector assembling equipment and wire harness connector assembling method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20060023042A (en) * | 2004-09-08 | 2006-03-13 | 배정요 | Panel automatic assembly device and method |
| WO2022105201A1 (en) * | 2020-11-20 | 2022-05-27 | 海信(山东)冰箱有限公司 | Refrigerator |
| CN113241681A (en) * | 2021-05-31 | 2021-08-10 | 安徽狮捷汽车技术有限公司 | Assembly fixture of new energy automobile wire harness |
| DE202022102625U1 (en) * | 2022-05-13 | 2022-07-06 | Dinkle Electric Machinery (China) Co., Ltd. | Terminal block structure and decoupling unit thereof |
| CN118073936A (en) * | 2024-03-07 | 2024-05-24 | 深圳市渤海科技有限公司 | Wire harness connector assembling equipment and wire harness connector assembling method |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119029623A (en) * | 2024-10-28 | 2024-11-26 | 乐清昌德成电子有限公司 | A new type of terminal connector |
| CN119029623B (en) * | 2024-10-28 | 2025-01-03 | 乐清昌德成电子有限公司 | A new type of terminal connector |
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|---|---|
| CN118801196B (en) | 2024-11-22 |
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