CN118793614A - A reciprocating vacuum pump - Google Patents
A reciprocating vacuum pump Download PDFInfo
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- CN118793614A CN118793614A CN202411281232.9A CN202411281232A CN118793614A CN 118793614 A CN118793614 A CN 118793614A CN 202411281232 A CN202411281232 A CN 202411281232A CN 118793614 A CN118793614 A CN 118793614A
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- 239000000835 fiber Substances 0.000 claims abstract description 93
- 238000007789 sealing Methods 0.000 claims abstract description 17
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 14
- 239000010935 stainless steel Substances 0.000 claims abstract description 14
- 230000006835 compression Effects 0.000 claims abstract description 11
- 238000007906 compression Methods 0.000 claims abstract description 11
- 230000002457 bidirectional effect Effects 0.000 claims abstract 2
- 239000000428 dust Substances 0.000 claims description 25
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 claims description 13
- 238000001914 filtration Methods 0.000 claims description 4
- 230000001788 irregular Effects 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 239000012535 impurity Substances 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 6
- 239000010687 lubricating oil Substances 0.000 abstract description 4
- 238000005538 encapsulation Methods 0.000 abstract 2
- 238000005299 abrasion Methods 0.000 abstract 1
- 238000005245 sintering Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000000605 extraction Methods 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C25/00—Adaptations of pumps for special use of pumps for elastic fluids
- F04C25/02—Adaptations of pumps for special use of pumps for elastic fluids for producing high vacuum
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/30—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
- F04C18/34—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
- F04C18/344—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the inner member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/0092—Removing solid or liquid contaminants from the gas under pumping, e.g. by filtering or deposition; Purging; Scrubbing; Cleaning
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/12—Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/12—Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet
- F04C29/124—Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet with inlet and outlet valves specially adapted for rotary or oscillating piston pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/12—Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet
- F04C29/124—Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet with inlet and outlet valves specially adapted for rotary or oscillating piston pumps
- F04C29/126—Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet with inlet and outlet valves specially adapted for rotary or oscillating piston pumps of the non-return type
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Rotary Pumps (AREA)
- Applications Or Details Of Rotary Compressors (AREA)
Abstract
Description
技术领域Technical Field
本发明属于变容泵技术领域,具体涉及一种往复式真空泵。The invention belongs to the technical field of variable displacement pumps, and in particular relates to a reciprocating vacuum pump.
背景技术Background Art
真空泵,顾名思义就是产生真空用的,作用就是产生负压,从而增加制动力;对于柴油发动机驱动的车辆,由于发动机采用压燃式点燃,这样在进气歧管处不能提供相同水平的真空压力,所以需要安装提供真空来源的真空泵,对于为了满足较高的排放环保要求而设计的汽油直喷发动机GDI,在进气歧管处也不能提供相同水平的真空压力来满足真空制动助力系统的要求,因此也需要真空泵来提供真空来源。A vacuum pump, as the name implies, is used to generate vacuum. Its function is to generate negative pressure, thereby increasing the braking force. For vehicles driven by diesel engines, since the engine uses compression ignition, it cannot provide the same level of vacuum pressure at the intake manifold, so a vacuum pump that provides a vacuum source needs to be installed. For gasoline direct injection engines GDI designed to meet higher emission and environmental protection requirements, it cannot provide the same level of vacuum pressure at the intake manifold to meet the requirements of the vacuum brake assist system, so a vacuum pump is also needed to provide a vacuum source.
现有的真空泵一般为多叶片圆形腔体的真空泵,针对多叶片式圆形腔体真空泵的使用,其工作噪声相对较高,大大影响了顾客的驾驶体验,且多叶片的会占用真空泵腔体空间,往复弹簧式组合叶片可以减少占用真空泵腔体空间,增大排量,多叶片式结构是依靠离心力的作用将气体向离心力轴线方向压缩和抽出,发动机转速的高低会影响离心力,让真空泵度不稳定,且从真空助力器中抽出的空气中含有灰尘等杂质会附着在多叶片上,进而降低泵的性能和效率。Existing vacuum pumps are generally multi-blade circular cavity vacuum pumps. The working noise of multi-blade circular cavity vacuum pumps is relatively high, which greatly affects the customer's driving experience. In addition, the multi-blade will occupy the vacuum pump cavity space. The reciprocating spring combination blades can reduce the space occupied by the vacuum pump cavity and increase the displacement. The multi-blade structure relies on the action of centrifugal force to compress and extract the gas in the direction of the centrifugal force axis. The engine speed will affect the centrifugal force, making the vacuum pump unstable. The air extracted from the vacuum booster contains dust and other impurities that will adhere to the multi-blade, thereby reducing the performance and efficiency of the pump.
为此,设计一种往复式真空泵来解决上述问题。Therefore, a reciprocating vacuum pump is designed to solve the above problems.
发明内容Summary of the invention
为解决上述背景技术中提出的问题。本发明提供了一种往复式真空泵来完成抽真空时的烟气过滤效果,让叶片端部和腔体更加紧密的贴合,从而使真空泵更好更稳定,并增加使用寿命。To solve the problems raised in the above background technology, the present invention provides a reciprocating vacuum pump to achieve the smoke filtering effect during vacuuming, so that the blade end and the cavity fit more closely, thereby making the vacuum pump better and more stable and increasing its service life.
为实现上述目的,本发明提供如下技术方案:一种往复式真空泵,包括往复弹簧式组合叶片真空泵,所述往复弹簧式组合叶片真空泵包括助力器连管、真空泵壳体、一字键接头、第一纤维叶片、第二纤维叶片、端部转接块、弹簧连接组件和单向进气组件,所述助力器连管安装在所述真空泵壳体的顶部一侧用于真空助力器内部抽真空,所述一字键接头转动连接在所述真空泵壳体的外侧用于连接发动机凸轮轴,所述第一纤维叶片和所述第二纤维叶片转动连接在所述真空泵壳体的内部,所述端部转接块交错分布在所述第一纤维叶片和所述第二纤维叶片的相对侧,所述弹簧连接组件安装在所述端部转接块的相对侧,所述单向进气组件安装在所述助力器连管的内部;To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a reciprocating vacuum pump, comprising a reciprocating spring type combined vane vacuum pump, the reciprocating spring type combined vane vacuum pump comprising a booster connecting pipe, a vacuum pump housing, a straight key joint, a first fiber blade, a second fiber blade, an end adapter block, a spring connection assembly and a one-way air intake assembly, the booster connecting pipe is installed on one side of the top of the vacuum pump housing for vacuuming inside the vacuum booster, the straight key joint is rotatably connected to the outside of the vacuum pump housing for connecting to the engine camshaft, the first fiber blade and the second fiber blade are rotatably connected to the inside of the vacuum pump housing, the end adapter blocks are staggered on the opposite sides of the first fiber blade and the second fiber blade, the spring connection assembly is installed on the opposite side of the end adapter block, and the one-way air intake assembly is installed inside the booster connecting pipe;
所述助力器连管连接真空助力器的排气管路,通过所述单向进气组件完成所述真空泵壳体内部的单向进气和初过滤,所述一字键接头螺接在发动机凸轮轴的末端用于驱动所述第一纤维叶片和所述第二纤维叶片转动,所述弹簧连接组件通过所述端部转接块将弹力双向作用于所述第一纤维叶片和所述第二纤维叶片的相对侧表面,所述第一纤维叶片和所述第二纤维叶片的外端面与所述真空泵壳体的内表面紧密贴合,通过所述第一纤维叶片和所述第二纤维叶片的不规则旋转将所述真空泵壳体隔成两个大小不同的腔室并完成单向排气。The booster connecting pipe is connected to the exhaust pipeline of the vacuum booster, and the one-way air intake and preliminary filtration inside the vacuum pump housing are completed through the one-way air intake component. The flat key joint is screwed to the end of the engine camshaft to drive the first fiber blade and the second fiber blade to rotate. The spring connection component applies elastic force to the opposite side surfaces of the first fiber blade and the second fiber blade in both directions through the end adapter block. The outer end surfaces of the first fiber blade and the second fiber blade are tightly fitted with the inner surface of the vacuum pump housing. The vacuum pump housing is separated into two chambers of different sizes through the irregular rotation of the first fiber blade and the second fiber blade, and the one-way exhaust is completed.
优选的,所述第二纤维叶片的一侧还开设有倾斜凹槽,所述倾斜凹槽的厚度沿所述第二纤维叶片的上方逐渐递增,且所述倾斜凹槽等间距排布在所述第二纤维叶片的外侧。Preferably, an inclined groove is further provided on one side of the second fiber blade, the thickness of the inclined groove gradually increases along the upper side of the second fiber blade, and the inclined grooves are arranged at equal intervals on the outer side of the second fiber blade.
优选的,所述弹簧连接组件包括中空套、调节杆和压缩弹簧,所述中空套固定连接在所述端部转接块的表面,所述调节杆滑动套接在所述中空套的内部用于连接所述第一纤维叶片和所述第二纤维叶片,所述压缩弹簧的两侧分别与所述中空套和所述调节杆的相对侧表面固定连接。Preferably, the spring connecting assembly includes a hollow sleeve, an adjusting rod and a compression spring, the hollow sleeve is fixedly connected to the surface of the end adapter block, the adjusting rod is slidably sleeved inside the hollow sleeve for connecting the first fiber blade and the second fiber blade, and the two sides of the compression spring are respectively fixedly connected to the opposite side surfaces of the hollow sleeve and the adjusting rod.
优选的,所述第一纤维叶片和所述第二纤维叶片的外侧还安装有包胶滚轮,所述包胶滚轮转动连接在所述第一纤维叶片和所述第二纤维叶片的外侧用于与所述真空泵壳体的内表面相贴合。Preferably, a rubber-coated roller is installed on the outer side of the first fiber blade and the second fiber blade, and the rubber-coated roller is rotatably connected to the outer side of the first fiber blade and the second fiber blade to fit with the inner surface of the vacuum pump housing.
优选的,所述单向进气组件包括气体流道、滑动阀块、固定阀座、嵌入式沟槽、防回气滤筒和限位弹簧,所述气体流道开设在所述助力器连管和所述真空泵壳体的连接处内侧,所述滑动阀块设置在所述气体流道的上端,所述嵌入式沟槽开设在所述固定阀座的外侧,所述固定阀座卡接在所述助力器连管的底部,所述防回气滤筒安装在所述滑动阀块的下端,所述限位弹簧的两端分别与所述防回气滤筒和所述固定阀座的相对侧固定连接。Preferably, the one-way air intake assembly includes a gas flow channel, a sliding valve block, a fixed valve seat, an embedded groove, an anti-return air filter cartridge and a limit spring. The gas flow channel is opened on the inner side of the connection between the booster connecting pipe and the vacuum pump housing, the sliding valve block is arranged at the upper end of the gas flow channel, the embedded groove is opened on the outer side of the fixed valve seat, the fixed valve seat is clamped at the bottom of the booster connecting pipe, the anti-return air filter cartridge is installed at the lower end of the sliding valve block, and the two ends of the limit spring are respectively fixedly connected to the anti-return air filter cartridge and the opposite sides of the fixed valve seat.
优选的,所述一字键接头的内侧还固定连接有碳化钨切口转子,所述碳化钨切口转子的切口处内侧与所述第一纤维叶片的外壁面相贴合。Preferably, a tungsten carbide notch rotor is also fixedly connected to the inner side of the straight key connector, and the inner side of the notch of the tungsten carbide notch rotor is in contact with the outer wall surface of the first fiber blade.
优选的,所述真空泵壳体的内部还设置有集尘网架、不锈钢烧结网和腔室排气口,所述集尘网架转动连接在所述真空泵壳体的内部,所述不锈钢烧结网安装在所述集尘网架的内部,所述腔室排气口开设在所述真空泵壳体靠近所述碳化钨切口转子的一侧内部。Preferably, the interior of the vacuum pump housing is also provided with a dust collecting grid, a stainless steel sintered mesh and a chamber exhaust port, the dust collecting grid is rotatably connected to the interior of the vacuum pump housing, the stainless steel sintered mesh is installed inside the dust collecting grid, and the chamber exhaust port is opened inside the side of the vacuum pump housing close to the tungsten carbide notch rotor.
优选的,所述真空泵壳体的外侧还设置有限位槽口、排气隔膜片和出气孔,所述限位槽口安装在所述真空泵壳体的外侧,所述排气隔膜片安装在所述限位槽口的内部用于覆盖所述出气孔,所述出气孔的孔径与所述腔室排气口的孔径相等。Preferably, a limiting slot, an exhaust diaphragm and an air outlet are also provided on the outside of the vacuum pump housing. The limiting slot is installed on the outside of the vacuum pump housing, and the exhaust diaphragm is installed inside the limiting slot to cover the air outlet. The aperture of the air outlet is equal to the aperture of the chamber exhaust port.
优选的,所述真空泵壳体的底部还设置有防尘罩、密封盖、小型马达、驱动轴和取件管路,所述取件管路安装在所述真空泵壳体的内部,所述密封盖套接在所述取件管路的外侧,所述防尘罩安装在所述真空泵壳体靠近所述密封盖的上端,所述小型马达的电机轴通过联轴器与所述驱动轴的一端固定连接,所述驱动轴贯穿所述真空泵壳体的一侧与所述集尘网架的凸出端表面固定连接。Preferably, a dust cover, a sealing cover, a small motor, a drive shaft and a pickup pipeline are also provided at the bottom of the vacuum pump housing. The pickup pipeline is installed inside the vacuum pump housing, the sealing cover is sleeved on the outside of the pickup pipeline, the dust cover is installed on the upper end of the vacuum pump housing close to the sealing cover, the motor shaft of the small motor is fixedly connected to one end of the drive shaft through a coupling, and the drive shaft passes through one side of the vacuum pump housing and is fixedly connected to the protruding end surface of the dust collecting frame.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1、在本发明中,通过压缩弹簧对于端部转接块的双向推动效果使得第一纤维叶片和第二纤维叶片的两侧能够通过包胶滚轮与腔体更加紧密的贴合,第二纤维叶片上开设的倾斜凹槽可加速气体流动性,提升抽真空效率;且包胶滚轮可有效减小与墙体的接触面摩擦力,进而降低噪音,提升真空泵的使用寿命。1. In the present invention, the two-way pushing effect of the compression spring on the end adapter block enables both sides of the first fiber blade and the second fiber blade to fit more closely with the cavity through the rubber-coated roller. The inclined grooves on the second fiber blade can accelerate the gas flow and improve the vacuum efficiency; and the rubber-coated roller can effectively reduce the friction of the contact surface with the wall, thereby reducing noise and increasing the service life of the vacuum pump.
2、在本发明中,本申请助力器连管为单向进气管道,且针对气体流道内回流的气体可通过防回气滤筒进行气体杂质过滤,固定阀座外侧的嵌入式沟槽内层可灌入润滑油来提升固定阀座的稳定性,防止晃动而造成沟槽的槽牙磨损,从而提升密封性能。2. In the present invention, the booster connecting pipe of the present application is a one-way air intake pipe, and the gas reflowing in the gas flow channel can be filtered for gas impurities through an anti-return air filter cartridge, and the inner layer of the embedded groove on the outside of the fixed valve seat can be filled with lubricating oil to improve the stability of the fixed valve seat and prevent shaking from causing wear of the groove teeth, thereby improving the sealing performance.
3、在本发明中,通过小型马达驱动集尘网架,使得充分吸附杂质的不锈钢烧结网可沿真空泵壳体内部旋转至取件管路管口侧,通过将密封盖打开,将不锈钢烧结网取出即可完成清洁更换操作,防止空气中的杂质过多而附着在叶片上,使得本装置提升真空泵运行的稳定性。3. In the present invention, a small motor is used to drive the dust collecting grid frame, so that the stainless steel sintered mesh that fully absorbs impurities can be rotated along the inside of the vacuum pump housing to the side of the pipe mouth of the extraction pipeline. The sealing cover is opened and the stainless steel sintered mesh is taken out to complete the cleaning and replacement operation, thereby preventing excessive impurities in the air from adhering to the blades, so that the device improves the stability of the vacuum pump operation.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
图1为本发明的结构示意图;Fig. 1 is a schematic structural diagram of the present invention;
图2为本发明中往复弹簧式组合叶片真空泵的侧视图;FIG2 is a side view of the reciprocating spring type combined vane vacuum pump of the present invention;
图3为本发明中真空泵本体内部的切面图;FIG3 is a cross-sectional view of the interior of the vacuum pump body of the present invention;
图4为本发明中倾斜凹槽的结构示意图;FIG4 is a schematic diagram of the structure of the inclined groove in the present invention;
图5为本发明中弹簧连接组件的结构示意图;FIG5 is a schematic structural diagram of a spring connection assembly in the present invention;
图6为本发明中单向进气组件的切面效果图;FIG6 is a cross-sectional view of the one-way air intake assembly of the present invention;
图7为本发明中固定阀座的展开效果图;FIG7 is a diagram showing the unfolding effect of the fixed valve seat in the present invention;
图8为本发明中集尘网架和不锈钢烧结网的分布图;FIG8 is a distribution diagram of the dust collecting grid and the stainless steel sintered mesh in the present invention;
图9为本发明中排气隔膜片和出气孔的分解图;FIG9 is an exploded view of the exhaust diaphragm and the exhaust hole in the present invention;
图10为本发明中取件管路和小型马达的分布图。FIG. 10 is a distribution diagram of the pickup pipeline and the small motor in the present invention.
图中:In the figure:
1、往复弹簧式组合叶片真空泵;2、助力器连管;3、真空泵壳体;4、一字键接头;5、第一纤维叶片;6、第二纤维叶片;7、端部转接块;8、弹簧连接组件;9、单向进气组件;10、倾斜凹槽;11、中空套;12、调节杆;13、压缩弹簧;14、包胶滚轮;15、气体流道;16、滑动阀块;17、固定阀座;18、嵌入式沟槽;19、防回气滤筒;20、限位弹簧;21、碳化钨切口转子;22、集尘网架;23、不锈钢烧结网;24、腔室排气口;25、限位槽口;26、排气隔膜片;27、出气孔;28、防尘罩;29、密封盖;30、小型马达;31、驱动轴;32、取件管路。1. Reciprocating spring type combined vane vacuum pump; 2. Booster connecting pipe; 3. Vacuum pump housing; 4. Slotted key connector; 5. First fiber blade; 6. Second fiber blade; 7. End adapter block; 8. Spring connection assembly; 9. One-way air intake assembly; 10. Inclined groove; 11. Hollow sleeve; 12. Adjustment rod; 13. Compression spring; 14. Rubber-coated roller; 15. Gas flow channel; 16. Sliding valve block; 17. Fixed valve seat; 18. Embedded groove; 19. Anti-return air filter cartridge; 20. Limit spring; 21. Tungsten carbide notched rotor; 22. Dust collection grid; 23. Sintered stainless steel mesh; 24. Chamber exhaust port; 25. Limit notch; 26. Exhaust diaphragm; 27. Air outlet; 28. Dust cover; 29. Sealing cover; 30. Small motor; 31. Drive shaft; 32. Access pipeline.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
如图1-10所示的一种往复式真空泵,包括往复弹簧式组合叶片真空泵1,往复弹簧式组合叶片真空泵1包括助力器连管2、真空泵壳体3、一字键接头4、第一纤维叶片5、第二纤维叶片6、端部转接块7、弹簧连接组件8和单向进气组件9,助力器连管2安装在真空泵壳体3的顶部一侧用于真空助力器内部抽真空,一字键接头4转动连接在真空泵壳体3的外侧用于连接发动机凸轮轴,第一纤维叶片5和第二纤维叶片6转动连接在真空泵壳体3的内部,端部转接块7交错分布在第一纤维叶片5和第二纤维叶片6的相对侧,弹簧连接组件8安装在端部转接块7的相对侧,单向进气组件9安装在助力器连管2的内部;A reciprocating vacuum pump as shown in Fig. 1-10 comprises a reciprocating spring type combined vane vacuum pump 1, the reciprocating spring type combined vane vacuum pump 1 comprises a booster connecting pipe 2, a vacuum pump housing 3, a straight key joint 4, a first fiber blade 5, a second fiber blade 6, an end adapter block 7, a spring connection assembly 8 and a one-way air intake assembly 9, the booster connecting pipe 2 is installed on one side of the top of the vacuum pump housing 3 for vacuuming inside the vacuum booster, the straight key joint 4 is rotatably connected to the outside of the vacuum pump housing 3 for connecting to the engine camshaft, the first fiber blade 5 and the second fiber blade 6 are rotatably connected to the inside of the vacuum pump housing 3, the end adapter blocks 7 are staggered on the opposite sides of the first fiber blade 5 and the second fiber blade 6, the spring connection assembly 8 is installed on the opposite side of the end adapter block 7, and the one-way air intake assembly 9 is installed inside the booster connecting pipe 2;
助力器连管2连接真空助力器的排气管路,通过单向进气组件9完成真空泵壳体3内部的单向进气和初过滤,一字键接头4螺接在发动机凸轮轴的末端用于驱动第一纤维叶片5和第二纤维叶片6转动,弹簧连接组件8通过端部转接块7将弹力双向作用于第一纤维叶片5和第二纤维叶片6的相对侧表面,第一纤维叶片5和第二纤维叶片6的外端面与真空泵壳体3的内表面紧密贴合,通过第一纤维叶片5和第二纤维叶片6的不规则旋转将真空泵壳体3隔成两个大小不同的腔室并完成单向排气。The booster connecting pipe 2 is connected to the exhaust pipeline of the vacuum booster, and the one-way air intake and preliminary filtration inside the vacuum pump housing 3 are completed through the one-way air intake component 9. The straight key joint 4 is screwed to the end of the engine camshaft to drive the first fiber blade 5 and the second fiber blade 6 to rotate. The spring connection component 8 applies elastic force in both directions to the opposite side surfaces of the first fiber blade 5 and the second fiber blade 6 through the end adapter block 7. The outer end surfaces of the first fiber blade 5 and the second fiber blade 6 are tightly fitted with the inner surface of the vacuum pump housing 3. The vacuum pump housing 3 is separated into two chambers of different sizes through the irregular rotation of the first fiber blade 5 and the second fiber blade 6, and the one-way exhaust is completed.
本申请助力器连管2为单向进气管道,且针对气体流道15内回流的气体可通过防回气滤筒19进行气体杂质过滤,固定阀座17外侧的嵌入式沟槽18内层可灌入润滑油来提升固定阀座17的稳定性,防止晃动而造成沟槽的槽牙磨损,从而提升密封性能;通过将密封盖29打开,将不锈钢烧结网23取出即可完成清洁更换操作,防止空气中的杂质过多而附着在叶片上,使得本装置提升真空泵运行的稳定性。The booster connecting pipe 2 of the present application is a one-way air intake pipe, and the gas reflowing in the gas flow channel 15 can be filtered for gas impurities through the anti-return air filter cartridge 19, and the inner layer of the embedded groove 18 on the outer side of the fixed valve seat 17 can be filled with lubricating oil to improve the stability of the fixed valve seat 17 and prevent the groove teeth from being worn due to shaking, thereby improving the sealing performance; the cleaning and replacement operation can be completed by opening the sealing cover 29 and taking out the stainless steel sintered mesh 23, thereby preventing excessive impurities in the air from adhering to the blades, so that the device improves the stability of the vacuum pump operation.
第二纤维叶片6的一侧还开设有倾斜凹槽10,倾斜凹槽10的厚度沿第二纤维叶片6的上方逐渐递增,且倾斜凹槽10等间距排布在第二纤维叶片6的外侧。An inclined groove 10 is further provided on one side of the second fiber blade 6 . The thickness of the inclined groove 10 gradually increases along the upper side of the second fiber blade 6 , and the inclined grooves 10 are arranged at equal intervals on the outer side of the second fiber blade 6 .
将助力器连管2与真空助力器的排气端连接后,将一字键接头4安装到发动机凸轮轴的外侧,使得发动机在运转时能够同步带动一字键接头4以及内部的碳化钨切口转子21转动,由于碳化钨切口转子21滑动套接在第一纤维叶片5的外侧,使得第一纤维叶片5和第二纤维叶片6能够在真空泵壳体3的内部灵活旋转,在此过程中,由于第二纤维叶片6的外侧开设有多组倾斜凹槽10,这些倾斜凹槽10可以看作是一种微小的导向结构。在第二纤维叶片6旋转时,倾斜凹槽10会引导空气沿着其倾斜方向流动,从而产生一定的加速效果,进而提高排气效率。After connecting the booster connecting pipe 2 to the exhaust end of the vacuum booster, install the slotted key connector 4 to the outside of the engine camshaft, so that the engine can synchronously drive the slotted key connector 4 and the internal tungsten carbide notch rotor 21 to rotate when running. Since the tungsten carbide notch rotor 21 is slidably sleeved on the outside of the first fiber blade 5, the first fiber blade 5 and the second fiber blade 6 can rotate flexibly inside the vacuum pump housing 3. In this process, since there are multiple groups of inclined grooves 10 on the outside of the second fiber blade 6, these inclined grooves 10 can be regarded as a tiny guiding structure. When the second fiber blade 6 rotates, the inclined grooves 10 will guide the air to flow along its inclined direction, thereby producing a certain acceleration effect, thereby improving the exhaust efficiency.
弹簧连接组件8包括中空套11、调节杆12和压缩弹簧13,中空套11固定连接在端部转接块7的表面,调节杆12滑动套接在中空套11的内部用于连接第一纤维叶片5和第二纤维叶片6,压缩弹簧13的两侧分别与中空套11和调节杆12的相对侧表面固定连接。The spring connection assembly 8 includes a hollow sleeve 11, an adjusting rod 12 and a compression spring 13. The hollow sleeve 11 is fixedly connected to the surface of the end adapter block 7. The adjusting rod 12 is slidably sleeved inside the hollow sleeve 11 for connecting the first fiber blade 5 and the second fiber blade 6. The two sides of the compression spring 13 are fixedly connected to the opposite side surfaces of the hollow sleeve 11 and the adjusting rod 12 respectively.
第一纤维叶片5和第二纤维叶片6的外侧还安装有包胶滚轮14,包胶滚轮14转动连接在第一纤维叶片5和第二纤维叶片6的外侧用于与真空泵壳体3的内表面相贴合。Rubber-coated rollers 14 are also installed on the outer sides of the first fiber blades 5 and the second fiber blades 6 . The rubber-coated rollers 14 are rotatably connected to the outer sides of the first fiber blades 5 and the second fiber blades 6 to fit with the inner surface of the vacuum pump housing 3 .
在第一纤维叶片5和第二纤维叶片6旋转过程中,由于碳化钨切口转子21分布在泵顶部内侧,使得旋转的过程为不规则状态,在此过程中,中空套11内部的压缩弹簧13始终处在被压缩的状态,在弹簧的弹性加持下,使得调节杆12受到弹力并作用于纤维叶片端面,配合着两组端部转接块7实现平稳位移,第一纤维叶片5和第二纤维叶片6可在弹力作用下充分抵靠在真空泵壳体3的内壁,通过包胶滚轮14与腔体更加紧密的贴合,第二纤维叶片6上开设的倾斜凹槽10可加速气体流动性,提升抽真空效率;且包胶滚轮14可有效减小与墙体的接触面摩擦力,进而降低噪音,提升真空泵的使用寿命。During the rotation of the first fiber blade 5 and the second fiber blade 6, since the tungsten carbide notched rotor 21 is distributed on the inner side of the top of the pump, the rotation process is irregular. During this process, the compression spring 13 inside the hollow sleeve 11 is always in a compressed state. Under the elastic support of the spring, the adjusting rod 12 is subjected to elastic force and acts on the end face of the fiber blade, and cooperates with the two sets of end adapter blocks 7 to achieve smooth displacement. The first fiber blade 5 and the second fiber blade 6 can fully rest against the inner wall of the vacuum pump housing 3 under the action of elastic force, and fit more closely with the cavity through the rubber-coated roller 14. The inclined groove 10 opened on the second fiber blade 6 can accelerate the gas flow and improve the vacuum extraction efficiency; and the rubber-coated roller 14 can effectively reduce the friction of the contact surface with the wall, thereby reducing noise and improving the service life of the vacuum pump.
单向进气组件9包括气体流道15、滑动阀块16、固定阀座17、嵌入式沟槽18、防回气滤筒19和限位弹簧20,气体流道15开设在助力器连管2和真空泵壳体3的连接处内侧,滑动阀块16设置在气体流道15的上端,嵌入式沟槽18开设在固定阀座17的外侧,固定阀座17卡接在助力器连管2的底部,防回气滤筒19安装在滑动阀块16的下端,限位弹簧20的两端分别与防回气滤筒19和固定阀座17的相对侧固定连接。The one-way air intake assembly 9 includes a gas flow channel 15, a sliding valve block 16, a fixed valve seat 17, an embedded groove 18, an anti-return air filter cartridge 19 and a limit spring 20. The gas flow channel 15 is opened on the inner side of the connection between the booster connecting pipe 2 and the vacuum pump housing 3. The sliding valve block 16 is arranged at the upper end of the gas flow channel 15. The embedded groove 18 is opened on the outer side of the fixed valve seat 17. The fixed valve seat 17 is clamped on the bottom of the booster connecting pipe 2. The anti-return air filter cartridge 19 is installed at the lower end of the sliding valve block 16. The two ends of the limit spring 20 are fixedly connected to the anti-return air filter cartridge 19 and the opposite sides of the fixed valve seat 17 respectively.
一字键接头4的内侧还固定连接有碳化钨切口转子21,碳化钨切口转子21的切口处内侧与第一纤维叶片5的外壁面相贴合。A tungsten carbide notch rotor 21 is also fixedly connected to the inner side of the straight key joint 4 , and the inner side of the notch of the tungsten carbide notch rotor 21 fits with the outer wall surface of the first fiber blade 5 .
进气时,气体在高压作用下克服限位弹簧20的弹力将滑动阀块16下压,使得气体流道15的进气端暴露外部,气体在负压条件下通过气体流道15进入到泵内;为防止气体回流,气体流道15内的气体直接垂直作用在滑动阀块16的侧面,使得滑动阀块16在垂直方向不受力,进而完成单向进气操作;同时,气体可灌入防回气滤筒19进行气体杂质过滤,固定阀座17外侧的嵌入式沟槽18内层可灌入润滑油来提升固定阀座17的稳定性,防止晃动而造成沟槽的槽牙磨损,从而提升密封性能。During air intake, the gas overcomes the elastic force of the limit spring 20 under the action of high pressure and presses the sliding valve block 16 downward, so that the air intake end of the gas flow channel 15 is exposed to the outside, and the gas enters the pump through the gas flow channel 15 under negative pressure conditions; to prevent gas backflow, the gas in the gas flow channel 15 directly acts vertically on the side of the sliding valve block 16, so that the sliding valve block 16 is not subjected to force in the vertical direction, thereby completing the one-way air intake operation; at the same time, the gas can be poured into the anti-return air filter cartridge 19 to filter gas impurities, and the inner layer of the embedded groove 18 on the outer side of the fixed valve seat 17 can be filled with lubricating oil to improve the stability of the fixed valve seat 17, prevent shaking and cause wear of the groove teeth, thereby improving the sealing performance.
真空泵壳体3的内部还设置有集尘网架22、不锈钢烧结网23和腔室排气口24,集尘网架22转动连接在真空泵壳体3的内部,不锈钢烧结网23安装在集尘网架22的内部,腔室排气口24开设在真空泵壳体3靠近碳化钨切口转子21的一侧内部。The interior of the vacuum pump housing 3 is also provided with a dust collecting grid 22, a stainless steel sintered mesh 23 and a chamber exhaust port 24. The dust collecting grid 22 is rotatably connected to the interior of the vacuum pump housing 3, the stainless steel sintered mesh 23 is installed inside the dust collecting grid 22, and the chamber exhaust port 24 is opened inside the side of the vacuum pump housing 3 close to the tungsten carbide notched rotor 21.
真空泵壳体3的外侧还设置有限位槽口25、排气隔膜片26和出气孔27,限位槽口25安装在真空泵壳体3的外侧,排气隔膜片26安装在限位槽口25的内部用于覆盖出气孔27,出气孔27的孔径与腔室排气口24的孔径相等。A limiting slot 25, an exhaust diaphragm 26 and an air outlet 27 are also provided on the outside of the vacuum pump housing 3. The limiting slot 25 is installed on the outside of the vacuum pump housing 3, and the exhaust diaphragm 26 is installed inside the limiting slot 25 to cover the air outlet 27. The aperture of the air outlet 27 is equal to the aperture of the chamber exhaust port 24.
第一纤维叶片5和第二纤维叶片6将泵内的气体分隔成大小腔室,大腔室将气体挤压到小腔室内后经腔室排气口24排入出气孔27,在高压下,出气孔27内的气体将排气隔膜片26从限位槽口25内顶起,进而达到排气操作,实现真空助力器内部的抽真空效果。The first fiber blade 5 and the second fiber blade 6 separate the gas in the pump into large and small chambers. The large chamber squeezes the gas into the small chamber and then discharges it into the outlet hole 27 through the chamber exhaust port 24. Under high pressure, the gas in the outlet hole 27 lifts the exhaust diaphragm 26 from the limiting groove 25, thereby achieving the exhaust operation and realizing the vacuum effect inside the vacuum booster.
真空泵壳体3的底部还设置有防尘罩28、密封盖29、小型马达30、驱动轴31和取件管路32,取件管路32安装在真空泵壳体3的内部,密封盖29套接在取件管路32的外侧,防尘罩28安装在真空泵壳体3靠近密封盖29的上端,小型马达30的电机轴通过联轴器与驱动轴31的一端固定连接,驱动轴31贯穿真空泵壳体3的一侧与集尘网架22的凸出端表面固定连接。A dust cover 28, a sealing cover 29, a small motor 30, a drive shaft 31 and a pickup pipeline 32 are also provided at the bottom of the vacuum pump housing 3. The pickup pipeline 32 is installed inside the vacuum pump housing 3, and the sealing cover 29 is sleeved on the outside of the pickup pipeline 32. The dust cover 28 is installed at the upper end of the vacuum pump housing 3 close to the sealing cover 29. The motor shaft of the small motor 30 is fixedly connected to one end of the drive shaft 31 through a coupling. The drive shaft 31 passes through one side of the vacuum pump housing 3 and is fixedly connected to the protruding end surface of the dust collecting grid 22.
可启动防尘罩28内部的小型马达30,小型马达30带动驱动轴31转动,驱动轴31带动集尘网架22在真空泵本体的内侧转动,使得充分吸附杂质的不锈钢烧结网23可沿真空泵壳体3内部旋转至取件管路32管口侧,通过将密封盖29打开,将不锈钢烧结网23取出即可完成清洁更换操作,防止空气中的杂质过多而附着在叶片上,使得本装置提升真空泵运行的稳定性。The small motor 30 inside the dust cover 28 can be started, and the small motor 30 drives the driving shaft 31 to rotate, and the driving shaft 31 drives the dust collecting grid frame 22 to rotate on the inner side of the vacuum pump body, so that the stainless steel sintered mesh 23 that fully absorbs impurities can be rotated along the inside of the vacuum pump housing 3 to the pipe mouth side of the removal pipeline 32. The cleaning and replacement operation can be completed by opening the sealing cover 29 and taking out the stainless steel sintered mesh 23, thereby preventing excessive impurities in the air from adhering to the blades, so that the device improves the stability of the vacuum pump operation.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0199110A2 (en) * | 1985-03-26 | 1986-10-29 | B a r m a g AG | Vane pump |
| WO2004033857A1 (en) * | 2002-10-10 | 2004-04-22 | Compair Uk Limited | Rotary sliding vane compressor |
| CN209145871U (en) * | 2018-11-14 | 2019-07-23 | 珠海凌达压缩机有限公司 | Compressor sliding vane and compressor using same |
| CN209621609U (en) * | 2019-03-08 | 2019-11-12 | 杭州光路科技有限公司 | A kind of vacuum pump |
| CN213144744U (en) * | 2020-03-28 | 2021-05-07 | 胡恕珍 | Vacuum pump with filtering capability |
| CN212389526U (en) * | 2020-06-03 | 2021-01-22 | 常州市康润汽车配件有限公司 | High-performance rotary-vane vacuum pump |
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| CN118793614B (en) | 2025-01-21 |
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