CN118790901A - A lifting device for a hanging basket - Google Patents
A lifting device for a hanging basket Download PDFInfo
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- CN118790901A CN118790901A CN202411287637.3A CN202411287637A CN118790901A CN 118790901 A CN118790901 A CN 118790901A CN 202411287637 A CN202411287637 A CN 202411287637A CN 118790901 A CN118790901 A CN 118790901A
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- fixedly connected
- winch
- hanging basket
- lifting
- positioning
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- 230000007246 mechanism Effects 0.000 claims abstract description 43
- 230000004224 protection Effects 0.000 claims abstract description 33
- 238000004804 winding Methods 0.000 claims description 7
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 12
- 230000003044 adaptive effect Effects 0.000 abstract description 2
- 238000012546 transfer Methods 0.000 description 16
- 229910000831 Steel Inorganic materials 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000001681 protective effect Effects 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 5
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 239000013589 supplement Substances 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 230000005012 migration Effects 0.000 description 2
- 238000013508 migration Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
- 230000009979 protective mechanism Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C25/00—Cranes not provided for in groups B66C17/00 - B66C23/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
- B66C1/42—Gripping members engaging only the external or internal surfaces of the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
- B66C13/08—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/12—Arrangements of means for transmitting pneumatic, hydraulic, or electric power to movable parts of devices
- B66C13/14—Arrangements of means for transmitting pneumatic, hydraulic, or electric power to movable parts of devices to load-engaging elements or motors associated therewith
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C15/00—Safety gear
- B66C15/02—Safety gear for retaining load-engaging elements in the event of rope or cable breakage
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)
- Load-Engaging Elements For Cranes (AREA)
Abstract
本发明涉及桥梁施工设备技术领域,具体是涉及一种挂篮的提升装置,包括:定位平台、两组提升组件、两组保护机构,两组提升组件呈对称状态设置在定位平台的上端,包括剪式提升机、卷扬机、夹具和角度调节机构,角度调节机构设置在定位平台上端,剪式提升机与角度调节机构的下端固连,卷扬机与角度调节机构的上端固连,夹具与卷扬机的输出端固连;两组保护机构分别与卷扬机相连,每组保护机构均包括卷绳器和四个防坠器。本装置能安装在桥墩上对待组装的挂篮部件进行提升,相比于传统的吊车和龙门架,本装置能在低成本的前提下完成对工作环境的自适应调节,便于实现施工现场的一体化管理。
The present invention relates to the technical field of bridge construction equipment, and specifically to a lifting device for a hanging basket, comprising: a positioning platform, two groups of lifting components, and two groups of protection mechanisms. The two groups of lifting components are symmetrically arranged at the upper end of the positioning platform, including a scissor-type hoist, a winch, a clamp and an angle adjustment mechanism. The angle adjustment mechanism is arranged at the upper end of the positioning platform, the scissor-type hoist is fixedly connected to the lower end of the angle adjustment mechanism, the winch is fixedly connected to the upper end of the angle adjustment mechanism, and the clamp is fixedly connected to the output end of the winch; the two groups of protection mechanisms are respectively connected to the winches, and each group of protection mechanisms includes a rope reel and four fall arresters. This device can be installed on a bridge pier to lift the hanging basket components to be assembled. Compared with traditional cranes and gantries, this device can complete adaptive adjustment of the working environment at a low cost, which is convenient for realizing integrated management of the construction site.
Description
技术领域Technical Field
本发明涉及桥梁施工设备技术领域,具体是涉及一种挂篮的提升装置。The invention relates to the technical field of bridge construction equipment, and in particular to a lifting device for a hanging basket.
背景技术Background Art
挂篮作为桥梁施工中的核心承载系统,特别是在连续刚构桥与斜拉桥的建造中,扮演着至关重要的角色。As the core load-bearing system in bridge construction, the hanging basket plays a vital role, especially in the construction of continuous rigid frame bridges and cable-stayed bridges.
然而,当前待组装的挂篮部件的提升过程普遍依赖于吊车和龙门架进行作业,二者虽然在功能上满足需求,但实际操作中却带来了诸多不便。其中吊车的购置、租赁和维护成本通常较高,增加了施工项目的经济负担,并且在风力较大、温度过低或过高等恶劣环境下,吊车的性能可能受到影响,增加施工风险。而龙门架虽然相较于吊车,其购置和安装成本可能更低,且维护相对简单,但是龙门架一旦安装完成,其位置和高度通常固定不变,难以适应复杂多变的施工环境。However, the current lifting process of the hanging basket parts to be assembled generally relies on cranes and gantries for operation. Although the two meet the functional requirements, they bring many inconveniences in actual operation. The purchase, rental and maintenance costs of cranes are usually high, which increases the economic burden of construction projects. In addition, in harsh environments such as strong winds, low or high temperatures, the performance of the crane may be affected, increasing construction risks. Although the purchase and installation costs of the gantry may be lower than those of the crane, and the maintenance is relatively simple, once the gantry is installed, its position and height are usually fixed, making it difficult to adapt to complex and changing construction environments.
对此,我们需要设计一种全新的提升装置,用于满足桥梁施工时待组装的挂篮部件的提升作业,此类提升装置需要实现桥梁施工现场向更加规范化、一体化管理的方向发展,进而满足现代工程对于高效、有序施工环境的追求。To this end, we need to design a new lifting device to meet the lifting operations of the hanging basket parts to be assembled during bridge construction. This type of lifting device needs to realize the development of the bridge construction site towards a more standardized and integrated management direction, thereby meeting the modern engineering's pursuit of an efficient and orderly construction environment.
发明内容Summary of the invention
基于此,有必要针对现有技术问题,提供一种挂篮的提升装置。Based on this, it is necessary to provide a lifting device for a hanging basket in view of the existing technical problems.
为解决现有技术问题,本发明采用的技术方案为:In order to solve the problems of the prior art, the technical solution adopted by the present invention is:
一种挂篮的提升装置,包括:A lifting device for a hanging basket, comprising:
定位平台;Positioning platform;
两组提升组件,呈对称状态设置在定位平台的上端,包括剪式提升机、卷扬机、夹具和角度调节机构,角度调节机构设置在定位平台上端,剪式提升机与角度调节机构的下端固连,卷扬机与角度调节机构的上端固连,夹具与卷扬机的输出端固连;Two sets of lifting components are symmetrically arranged at the upper end of the positioning platform, including a scissor-type hoist, a winch, a fixture and an angle adjustment mechanism. The angle adjustment mechanism is arranged at the upper end of the positioning platform, the scissor-type hoist is fixedly connected to the lower end of the angle adjustment mechanism, the winch is fixedly connected to the upper end of the angle adjustment mechanism, and the fixture is fixedly connected to the output end of the winch;
两组保护机构,分别与两组卷扬机相连,每组保护机构均包括卷绳器和四个防坠器,卷绳器设置在卷扬机靠近夹具的一侧,卷绳器通过两个防坠器进行限位,卷绳器的输出端与夹具的上端相连。The two sets of protection mechanisms are respectively connected to the two sets of winches. Each set of protection mechanisms includes a rope reel and four fall arresters. The rope reel is arranged on the side of the winch close to the clamp. The rope reel is limited by the two fall arresters. The output end of the rope reel is connected to the upper end of the clamp.
进一步的,提升组件还包括预设在桥墩侧部上的定位导轨,定位导轨能够将定位平台和桥墩固定连接。Furthermore, the lifting assembly also includes a positioning rail preset on the side of the pier, and the positioning rail can fix the positioning platform and the pier.
进一步的,角度调节机构还包括调节支架、双轴电机、两个调节齿轮和两个弧形齿条,调节支架与剪式提升机的上端固连,双轴电机与调节支架的上端固连,两个调节齿轮分别与双轴电机的两个输出端同轴线固连,两个弧形齿条分别与调节支架的两侧滑动连接,两个弧形齿条分别与两个调节齿轮相啮合,两个弧形齿条分别与卷扬机的底座固连。Furthermore, the angle adjustment mechanism also includes an adjusting bracket, a dual-axis motor, two adjusting gears and two arc-shaped racks. The adjusting bracket is fixedly connected to the upper end of the scissors-type lift, the dual-axis motor is fixedly connected to the upper end of the adjusting bracket, the two adjusting gears are respectively coaxially fixedly connected to the two output ends of the dual-axis motor, the two arc-shaped racks are respectively slidably connected to the two sides of the adjusting bracket, the two arc-shaped racks are respectively meshed with the two adjusting gears, and the two arc-shaped racks are respectively fixedly connected to the base of the winch.
进一步的,提升组件还包括驱动气缸、驱动齿条、第一齿轮、第二齿轮、偏转齿圈和偏转板,驱动气缸固定设置在定位平台的上端,驱动齿条与驱动气缸的输出端固连,第一齿轮与驱动齿条相啮合且与定位平台转动连接,第二齿轮与第一齿轮同轴线固连,偏转齿圈与第二齿轮相啮合且与定位平台转动连接,偏转板与偏转齿圈的上端固连且与剪式提升机固连。Furthermore, the lifting assembly also includes a driving cylinder, a driving rack, a first gear, a second gear, a deflection gear ring and a deflection plate. The driving cylinder is fixedly arranged at the upper end of the positioning platform, the driving rack is fixedly connected to the output end of the driving cylinder, the first gear is meshed with the driving rack and is rotatably connected to the positioning platform, the second gear is coaxially fixed with the first gear, the deflection gear ring is meshed with the second gear and is rotatably connected to the positioning platform, and the deflection plate is fixedly connected to the upper end of the deflection gear ring and is fixedly connected to the scissors-type lift.
进一步的,提升组件还包括若干负重块,若干负重块依次叠放在偏转板远离剪式提升机的一侧,位于底部的负重块与偏转板固连。Furthermore, the lifting assembly also includes a plurality of weight blocks, which are stacked in sequence on a side of the deflection plate away from the scissor lift, and the weight block at the bottom is fixedly connected to the deflection plate.
进一步的,保护机构还包括定位座和两个滑移滚轮,卷绳器包括卷轴、绳座和两个保护缆绳,定位座与卷扬机的底座固连,两个滑移滚轮通过轮座转动设置在定位座的上端且关于卷扬机呈对称状态设置,绳座与卷扬机的底座固连,卷轴通过卷簧与绳座同轴线转动连接,两个保护缆绳的一端分别与卷轴缠绕连接,另一端分别穿过对应的滑移滚轮后与夹具的上端固连。Furthermore, the protection mechanism also includes a positioning seat and two sliding rollers, the rope winder includes a reel, a rope seat and two protective cables, the positioning seat is fixedly connected to the base of the winch, the two sliding rollers are rotatably arranged at the upper end of the positioning seat through the wheel seat and are symmetrically arranged with respect to the winch, the rope seat is fixedly connected to the base of the winch, the reel is coaxially rotatably connected to the rope seat through a winding spring, one end of the two protective cables are respectively wound around the reels, and the other ends are respectively passed through the corresponding sliding rollers and fixed to the upper end of the clamp.
进一步的,保护机构还包括两个残齿、四个往复齿条、两个往复齿座和两个锁紧导轨,两个残齿分别与两个滑移滚轮同轴线固连,每个残齿的两侧设置有两个往复齿条,两个往复齿条能与残齿交错啮合,两个锁紧导轨分别设置在两个滑移滚轮的旁侧,两个往复齿座分别与两个锁紧导轨滑动连接,每个往复齿座分别对应的两个往复齿条固连,每个往复齿座分别设置有两个指向相反的防坠器,防坠器与往复齿座固连且与对应的锁紧导轨滑动连接。Furthermore, the protection mechanism also includes two residual teeth, four reciprocating racks, two reciprocating tooth seats and two locking guide rails. The two residual teeth are respectively fixedly connected to the two sliding rollers coaxially. Two reciprocating racks are arranged on both sides of each residual tooth. The two reciprocating racks can be staggered and meshed with the residual teeth. The two locking guide rails are respectively arranged on the sides of the two sliding rollers. The two reciprocating tooth seats are respectively slidably connected to the two locking guide rails. Each reciprocating tooth seat is fixedly connected to the two corresponding reciprocating racks. Each reciprocating tooth seat is respectively provided with two anti-fall devices pointing in opposite directions. The anti-fall devices are fixedly connected to the reciprocating tooth seat and slidably connected to the corresponding locking guide rails.
进一步的,保护机构还包括推移气缸、推移平台、扭矩倍增器、转接套筒、复位电机和转接辊轴,转接套筒与卷轴同轴线固连,推移平台与转接套筒滑动连接,推移平台滑动设置在卷轴的旁侧,推移气缸固定设置在绳座的旁侧且输出端与推移平台固连,复位电机与推移平台的上端固连,扭矩倍增器的输入端与复位电机的输出端固连,转接辊轴与扭矩倍增器的输出端固连,转接辊轴与转接套筒通过离合器键连接。Furthermore, the protection mechanism also includes a pushing cylinder, a pushing platform, a torque multiplier, a switching sleeve, a reset motor and a switching roller. The switching sleeve is fixedly connected to the coaxial line of the reel, the pushing platform is slidably connected to the switching sleeve, the pushing platform is slidably arranged beside the reel, the pushing cylinder is fixedly arranged beside the rope seat and the output end is fixedly connected to the pushing platform, the reset motor is fixedly connected to the upper end of the pushing platform, the input end of the torque multiplier is fixedly connected to the output end of the reset motor, the switching roller is fixedly connected to the output end of the torque multiplier, and the switching roller is connected to the switching sleeve via a clutch key.
本发明与现有技术相比具有的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
其一:本装置能安装在桥墩上对待组装的挂篮部件进行提升,相比于传统的吊车和龙门架,本装置能在低成本的前提下完成对工作环境的自适应调节,便于实现施工现场的一体化管理;First, the device can be installed on the bridge pier to lift the hanging basket parts to be assembled. Compared with the traditional crane and gantry, the device can complete the adaptive adjustment of the working environment at a low cost, which is convenient for the integrated management of the construction site;
其二:本装置通过角度调节机构和偏转齿圈实现对待组装的挂篮部件提升后的调整,以便于待组装的挂篮部件提升后的安装,待组装的挂篮部件提升后,操作人员在对待组装的挂篮部件安装时,避免对待组装的挂篮部件多次调整;Second, the device realizes the adjustment of the hanging basket components to be assembled after lifting through the angle adjustment mechanism and the deflection gear ring, so as to facilitate the installation of the hanging basket components to be assembled after lifting. After the hanging basket components to be assembled are lifted, the operator avoids multiple adjustments to the hanging basket components to be assembled when installing the hanging basket components to be assembled;
其三:本装置通过保护机构对待组装的挂篮部件的提升进行防坠保护,相比于传统的防坠器防坠限位,本装置通过残齿和往复齿条配合防坠器对行程进行限位,减少装置的占地面积。Thirdly: the device uses a protective mechanism to prevent the lifting of the hanging basket parts to be assembled from falling. Compared with the traditional anti-fall limiter, the device uses residual teeth and reciprocating racks in conjunction with the anti-fall device to limit the stroke, thereby reducing the footprint of the device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的结构正视图(安装于桥墩);FIG1 is a front view of the structure of the present invention (installed on a bridge pier);
图2是本发明的立体结构示意图;Fig. 2 is a schematic diagram of the three-dimensional structure of the present invention;
图3是图2中A处结构放大图;FIG3 is an enlarged view of the structure at A in FIG2;
图4是本发明另一个角度的立体结构示意图;FIG4 is a schematic diagram of the three-dimensional structure of the present invention from another angle;
图5是图4中B处结构放大图;FIG5 is an enlarged view of the structure at B in FIG4;
图6是图4中C处结构放大图;FIG6 is an enlarged view of the structure at position C in FIG4;
图7是图4中D处结构放大图;FIG7 is an enlarged view of the structure at D in FIG4;
图8是图4中E处结构放大图;FIG8 is an enlarged view of the structure at E in FIG4;
图9是本发明的部分结构示意图一;FIG9 is a partial structural schematic diagram of the present invention;
图10是本发明的部分结构示意图二;FIG10 is a second schematic diagram of a partial structure of the present invention;
图11是本发明的部分结构示意图三。FIG. 11 is a third schematic diagram of a partial structure of the present invention.
图中标号为:The numbers in the figure are:
1、桥墩;2、定位平台;3、提升组件;4、剪式提升机;5、定位导轨;6、卷扬机;7、夹具;8、角度调节机构;9、调节支架;10、弧形齿条;11、双轴电机;12、调节齿轮;13、驱动气缸;14、驱动齿条;15、第一齿轮;16、第二齿轮;17、偏转齿圈;18、偏转板;19、负重块;20、保护机构;21、滑移滚轮;22、定位座;23、卷绳器;24、绳座;25、卷轴;26、保护缆绳;27、残齿;28、往复齿条;29、往复齿座;30、锁紧导轨;31、防坠器;311、安装座;312、导轮;313、齿条;314、齿轮组;315、拉簧;316、偏心轮;32、推移气缸;33、推移平台;34、扭矩倍增器;35、转接套筒;36、复位电机;37、转接辊轴。1. Bridge pier; 2. Positioning platform; 3. Lifting assembly; 4. Scissor lift; 5. Positioning guide rail; 6. Winch; 7. Clamp; 8. Angle adjustment mechanism; 9. Adjustment bracket; 10. Arc rack; 11. Double-axis motor; 12. Adjustment gear; 13. Driving cylinder; 14. Driving rack; 15. First gear; 16. Second gear; 17. Deflection gear ring; 18. Deflection plate; 19. Load block; 20. Protection mechanism; 21. Sliding roller; 22. Positioning Seat; 23. Rope reel; 24. Rope seat; 25. Reel; 26. Protective cable; 27. Residual teeth; 28. Reciprocating rack; 29. Reciprocating gear seat; 30. Locking guide rail; 31. Fall arrester; 311. Mounting seat; 312. Guide wheel; 313. Rack; 314. Gear set; 315. Tension spring; 316. Eccentric wheel; 32. Push cylinder; 33. Push platform; 34. Torque multiplier; 35. Adapter sleeve; 36. Reset motor; 37. Adapter roller.
具体实施方式DETAILED DESCRIPTION
为能进一步了解本发明的特征、技术手段以及所达到的具体目的、功能,下面结合附图与具体实施方式对本发明作进一步详细描述。In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
其中,防坠器31具体结构参考图10和图11,防坠器31为现有技术,拉簧315用于维持防坠器31的稳定,防坠器31的安装座311与往复齿座29固连,防坠器31中的两组导轮312和锁紧导轨30进行滚动连接,当被提升的挂篮部件发生速度骤变时,齿条313通过齿轮组314带动两个偏心轮316发生转动并对锁紧导轨30进行夹紧(参考图6和图9,其中锁紧导轨30为组合式结构,往复齿座29移动时会通过防坠器31的安装座311带动防坠器31移动,而防坠器31的两个偏心轮316设置在锁紧导轨30的两侧,两组导轮312和锁紧导轨30滑动连接,当防坠器31工作时,两个偏心轮316转动后会对锁紧导轨30进行夹紧)。具体的,防坠器31可选用现有的SLT20-H9-S系列防坠安全器。Among them, the specific structure of the anti-fall device 31 refers to Figures 10 and 11. The anti-fall device 31 is a prior art. The tension spring 315 is used to maintain the stability of the anti-fall device 31. The mounting seat 311 of the anti-fall device 31 is fixedly connected to the reciprocating gear seat 29. The two sets of guide wheels 312 in the anti-fall device 31 are rollingly connected to the locking guide rail 30. When the speed of the lifted hanging basket component changes suddenly, the rack 313 drives the two eccentric wheels 316 to rotate through the gear set 314 and locks the locking rail 30. The locking guide rail 30 is clamped (refer to Figures 6 and 9, wherein the locking guide rail 30 is a combined structure, and when the reciprocating gear seat 29 moves, it drives the anti-fall device 31 to move through the mounting seat 311 of the anti-fall device 31, and the two eccentric wheels 316 of the anti-fall device 31 are arranged on both sides of the locking guide rail 30, and the two sets of guide wheels 312 are slidably connected with the locking guide rail 30. When the anti-fall device 31 is working, the two eccentric wheels 316 rotate to clamp the locking guide rail 30). Specifically, the anti-fall device 31 can select the existing SLT20-H9-S series anti-fall safety device.
参考图1至图9,一种挂篮的提升装置,包括:Referring to FIGS. 1 to 9 , a lifting device for a hanging basket includes:
定位平台2;Positioning platform 2;
两组提升组件3,呈对称状态设置在定位平台2的上端,包括剪式提升机4、卷扬机6、夹具7和角度调节机构8,角度调节机构8设置在定位平台2上端,剪式提升机4与角度调节机构8的下端固连,卷扬机6与角度调节机构8的上端固连,夹具7与卷扬机6的钢绞线输出端固连(如图8所示),夹具7选用能够对待组装的挂篮部件进行连接的现有结构即可。Two groups of lifting components 3 are symmetrically arranged at the upper end of the positioning platform 2, including a scissor-type hoist 4, a winch 6, a clamp 7 and an angle adjustment mechanism 8. The angle adjustment mechanism 8 is arranged at the upper end of the positioning platform 2, the scissor-type hoist 4 is fixedly connected to the lower end of the angle adjustment mechanism 8, the winch 6 is fixedly connected to the upper end of the angle adjustment mechanism 8, and the clamp 7 is fixedly connected to the steel strand output end of the winch 6 (as shown in Figure 8). The clamp 7 can be an existing structure that can be connected to the hanging basket components to be assembled.
两组保护机构20,分别与两个卷扬机6相连,每组保护机构20包括卷绳器23和四个防坠器31,卷绳器23设置在卷扬机6靠近夹具7的一侧,卷绳器23通过两个防坠器31进行限位,所述卷绳器23的保护缆绳26输出端与夹具7的上端相连。The two groups of protection mechanisms 20 are respectively connected to the two winches 6. Each group of protection mechanisms 20 includes a rope reel 23 and four fall arresters 31. The rope reel 23 is arranged on the side of the winch 6 close to the clamp 7. The rope reel 23 is limited by the two fall arresters 31. The output end of the protection cable 26 of the rope reel 23 is connected to the upper end of the clamp 7.
本装置在运行时,操作人员先将定位平台2安装在桥墩1上,随后操作人员启动卷扬机6,卷扬机6会通过夹具7将待组装的挂篮部件向上移动,当卷扬机6将待组装的挂篮部件移动至桥墩1上方后,待组装的挂篮部件能在提升组件3的作用下进行位置调节,而当面对桥墩1上端面发生倾斜时,为了防止卷扬机6的钢绞线和桥墩1因出现过大的交错角而导致钢绞线的受力不均,角度调节机构8能改变卷扬机6的角度,而剪式提升机4能便于对待组装的挂篮部件在桥墩1上方进行位置的迁移。When the device is in operation, the operator first installs the positioning platform 2 on the pier 1, and then starts the winch 6. The winch 6 will move the hanging basket components to be assembled upward through the clamp 7. After the winch 6 moves the hanging basket components to be assembled above the pier 1, the hanging basket components to be assembled can be adjusted in position under the action of the lifting assembly 3. When the upper end face of the pier 1 is tilted, in order to prevent the steel strands of the winch 6 and the pier 1 from being unevenly stressed due to an excessively large staggered angle, the angle adjustment mechanism 8 can change the angle of the winch 6, and the scissor lift 4 can facilitate the migration of the hanging basket components to be assembled above the pier 1.
在提升过程中,保护机构20能通过卷绳器23和对应的防坠器31对待组装的挂篮部件进行保护,防止卷扬机6的钢绞线断裂后待组装的挂篮部件发生下坠,具体的,在防坠器31触发后,卷绳器23能将待组装的挂篮部件继续提升,防止卷扬机6发生故障后待组装的挂篮部件悬挂在半空。During the lifting process, the protection mechanism 20 can protect the basket components to be assembled through the rope reel 23 and the corresponding fall arrester 31, to prevent the basket components to be assembled from falling after the steel strands of the winch 6 break. Specifically, after the fall arrester 31 is triggered, the rope reel 23 can continue to lift the basket components to be assembled, to prevent the basket components to be assembled from hanging in the air after a failure of the winch 6.
为了对定位平台2进行安装,具体还设置了如下特征:In order to install the positioning platform 2, the following features are also specifically set:
提升组件3还包括预设在桥墩1侧部上的定位导轨5,定位导轨5能够将定位平台2和桥墩1固定连接。在安装本装置之前,操作人员应先在桥墩1侧壁预设定位导轨5,参考图1可知,定位导轨5能对定位平台2进行扣紧,确保装置能在桥墩1上端进行可调连接,加快装置的安装进度。The lifting assembly 3 also includes a positioning rail 5 preset on the side of the pier 1, and the positioning rail 5 can fix the positioning platform 2 and the pier 1. Before installing the device, the operator should preset the positioning rail 5 on the side wall of the pier 1. Referring to Figure 1, it can be seen that the positioning rail 5 can fasten the positioning platform 2 to ensure that the device can be adjusted and connected to the upper end of the pier 1, thereby speeding up the installation progress of the device.
为了对角度调节机构8的具体结构进行补充,具体还设置了如下特征:In order to supplement the specific structure of the angle adjustment mechanism 8, the following features are also specifically provided:
角度调节机构8还包括调节支架9、双轴电机11、两个调节齿轮12和两个弧形齿条10,调节支架9与剪式提升机4的上端固连,双轴电机11与调节支架9的上端固连,两个调节齿轮12分别与双轴电机11的两个输出端同轴线固连,两个弧形齿条10分别与调节支架9的两侧滑动连接,两个弧形齿条10分别与两个调节齿轮12相啮合,两个弧形齿条10分别与卷扬机6的底座固连。在需要对卷扬机6的倾斜角度进行调节时,双轴电机11启动会通过调节齿轮12带动弧形齿条10发生偏转,弧形齿条10偏转后会带动与其固连的卷扬机6发生偏转。The angle adjustment mechanism 8 also includes an adjustment bracket 9, a dual-axis motor 11, two adjustment gears 12 and two arc-shaped racks 10. The adjustment bracket 9 is fixedly connected to the upper end of the scissor lift 4, the dual-axis motor 11 is fixedly connected to the upper end of the adjustment bracket 9, the two adjustment gears 12 are respectively fixedly connected to the two output ends of the dual-axis motor 11 coaxially, the two arc-shaped racks 10 are respectively slidably connected to the two sides of the adjustment bracket 9, the two arc-shaped racks 10 are respectively meshed with the two adjustment gears 12, and the two arc-shaped racks 10 are respectively fixedly connected to the base of the winch 6. When the tilt angle of the winch 6 needs to be adjusted, the dual-axis motor 11 is started to drive the arc-shaped rack 10 to deflect through the adjustment gear 12, and the arc-shaped rack 10 deflects and drives the winch 6 fixedly connected thereto to deflect.
为了对提升组件3的具体结构进行进一步补充,具体还设置了如下特征:In order to further supplement the specific structure of the lifting component 3, the following features are also specifically set:
提升组件3还包括驱动气缸13、驱动齿条14、第一齿轮15、第二齿轮16、偏转齿圈17和偏转板18,驱动气缸13固定设置在定位平台2的上端,驱动齿条14与驱动气缸13的输出端固连,第一齿轮15与驱动齿条14相啮合且与定位平台2转动连接,第二齿轮16与第一齿轮15同轴线固连,偏转齿圈17与第二齿轮16相啮合且与定位平台2转动连接,偏转板18与偏转齿圈17的上端固连且与剪式提升机4固连。在卷扬机6带动待组装的挂篮部件移动至桥墩1上方后,为了改变待组装的挂篮部件的位置,驱动气缸13启动后通过驱动齿条14带动第一齿轮15转动,第一齿轮15会通过第二齿轮16带动偏转齿圈17转动,偏转齿圈17转动后会通过偏转板18带动剪式提升机4转动,此时对应待组装的挂篮部件的水平位置发生移动,进而便于操作人员对待组装的挂篮部件进行后续拆卸和安装。The lifting assembly 3 also includes a driving cylinder 13, a driving rack 14, a first gear 15, a second gear 16, a deflection ring gear 17 and a deflection plate 18. The driving cylinder 13 is fixedly arranged at the upper end of the positioning platform 2. The driving rack 14 is fixedly connected to the output end of the driving cylinder 13. The first gear 15 is meshed with the driving rack 14 and is rotatably connected to the positioning platform 2. The second gear 16 is coaxially fixed with the first gear 15. The deflection ring gear 17 is meshed with the second gear 16 and is rotatably connected to the positioning platform 2. The deflection plate 18 is fixedly connected to the upper end of the deflection ring gear 17 and is fixedly connected to the scissors lift 4. After the winch 6 drives the basket parts to be assembled to move above the bridge pier 1, in order to change the position of the basket parts to be assembled, the driving cylinder 13 is started and drives the first gear 15 to rotate through the driving rack 14. The first gear 15 drives the deflection ring gear 17 to rotate through the second gear 16. After the deflection ring gear 17 rotates, it drives the scissors lift 4 to rotate through the deflection plate 18. At this time, the horizontal position of the corresponding basket parts to be assembled moves, which makes it easier for the operator to disassemble and install the basket parts to be assembled.
为了防止待组装的挂篮部件过重而导致装置发生倾倒,具体还设置了如下特征:In order to prevent the device from tipping over due to the overweight of the basket parts to be assembled, the following features are also provided:
提升组件3还包括若干负重块19,若干负重块19依次叠放在偏转板18远离剪式提升机4的一侧,位于底部的负重块19与偏转板18固连。在待组装的挂篮部件提升过程中,若干负重块19能对待组装的挂篮部件的重量进行平衡,防止装置发生倾斜。The lifting assembly 3 further includes a plurality of weight blocks 19, which are stacked in sequence on the side of the deflection plate 18 away from the scissor lift 4, and the weight blocks 19 at the bottom are fixedly connected to the deflection plate 18. During the lifting process of the hanging basket components to be assembled, the plurality of weight blocks 19 can balance the weight of the hanging basket components to be assembled to prevent the device from tilting.
为了对卷绳器23的具体结构进行补充,具体还设置了如下特征:In order to supplement the specific structure of the rope reel 23, the following features are also specifically provided:
保护机构20还包括定位座22和两个滑移滚轮21,卷绳器23包括卷轴25、绳座24和两个保护缆绳26,定位座22与卷扬机6的底座固连,两个滑移滚轮21通过轮座转动设置在定位座22的上端且关于卷扬机6呈对称状态设置,绳座24与卷扬机6的底座固连,卷轴25通过卷簧与绳座24同轴线转动连接,卷簧的设置是为了让卷轴25能在夹具7带动挂篮部件向上移动时带动保护缆绳26缠绕在卷轴25的外部。两个保护缆绳26的一端分别与卷轴25缠绕连接,另一端分别穿过对应的滑移滚轮21后与夹具7的上端固连。在夹具7带动待组装的挂篮部件进行移动时,夹具7会通过两个保护缆绳26进行限位保护,此时保护缆绳26会牵引卷轴25发生转动,此时缠绕在卷轴25外部的保护缆绳26会随着夹具7的提升进行长度的自适应变化,此过程中卷轴25和绳座24之间通过卷簧连接为现有技术,故不过多叙述。The protection mechanism 20 also includes a positioning seat 22 and two sliding rollers 21. The rope reel 23 includes a reel 25, a rope seat 24 and two protection cables 26. The positioning seat 22 is fixedly connected to the base of the winch 6. The two sliding rollers 21 are rotatably arranged on the upper end of the positioning seat 22 through the wheel seat and are arranged symmetrically with respect to the winch 6. The rope seat 24 is fixedly connected to the base of the winch 6. The reel 25 is coaxially rotatably connected to the rope seat 24 through a coil spring. The coil spring is arranged so that the reel 25 can drive the protection cable 26 to be wound around the outside of the reel 25 when the fixture 7 drives the hanging basket component to move upward. One end of the two protection cables 26 is respectively wound and connected to the reel 25, and the other end passes through the corresponding sliding rollers 21 and is fixedly connected to the upper end of the fixture 7. When the clamp 7 drives the hanging basket parts to be assembled to move, the clamp 7 will be limited by two protection cables 26. At this time, the protection cables 26 will pull the reel 25 to rotate. At this time, the protection cable 26 wrapped around the outside of the reel 25 will adaptively change its length as the clamp 7 is lifted. In this process, the reel 25 and the rope seat 24 are connected by a winding spring, which is an existing technology, so it will not be described in detail.
为了在卷扬机6的钢绞线断裂时,对待组装的挂篮部件进行防坠保护,具体还设置了如下特征:In order to protect the hanging basket parts to be assembled from falling when the steel strand of the hoist 6 breaks, the following features are also specifically provided:
保护机构20还包括两个残齿27、四个往复齿条28、两个往复齿座29和两个锁紧导轨30,两个残齿27分别与两个滑移滚轮21同轴线固连,每个残齿27的两侧设置有两个往复齿条28,两个往复齿条28能与残齿27交错啮合,两个锁紧导轨30分别设置在两个滑移滚轮21的旁侧,两个往复齿座29分别与两个锁紧导轨30滑动连接,每个往复齿座29分别对应的两个往复齿条28固连,每个往复齿座29分别设置有两个指向相反的防坠器31,防坠器31与往复齿座29固连且与对应的锁紧导轨30滑动连接。在滑移滚轮21转动时,为了减少装置的占地空间,避免因长距离的提升而导致防坠行程过大,残齿27转动时会依次与两个往复齿条28相啮合,对应往复齿座29会进行往复移动,往复齿座29移动时会通过两个防坠器31在锁紧导轨30上进行往复移动,当待组装的挂篮部件速度发生骤变时,对应移动方向上的防坠器31会对锁紧导轨30进行夹紧,避免待组装的挂篮部件发生掉落。The protection mechanism 20 also includes two residual teeth 27, four reciprocating racks 28, two reciprocating tooth seats 29 and two locking guide rails 30. The two residual teeth 27 are respectively fixedly connected to the two sliding rollers 21 coaxially. Two reciprocating racks 28 are arranged on both sides of each residual tooth 27. The two reciprocating racks 28 can be staggered and meshed with the residual teeth 27. The two locking guide rails 30 are respectively arranged on the sides of the two sliding rollers 21. The two reciprocating tooth seats 29 are respectively slidably connected to the two locking guide rails 30. Each reciprocating tooth seat 29 is respectively fixedly connected to the two corresponding reciprocating racks 28. Each reciprocating tooth seat 29 is respectively provided with two anti-fall devices 31 pointing in opposite directions. The anti-fall devices 31 are fixedly connected to the reciprocating tooth seat 29 and are slidably connected to the corresponding locking guide rails 30. When the sliding roller 21 rotates, in order to reduce the space occupied by the device and avoid excessive anti-fall stroke due to long-distance lifting, the residual tooth 27 will mesh with the two reciprocating racks 28 in turn when it rotates, and the corresponding reciprocating tooth seat 29 will reciprocate. When the reciprocating tooth seat 29 moves, it will reciprocate on the locking guide rail 30 through two anti-fall devices 31. When the speed of the hanging basket parts to be assembled changes suddenly, the anti-fall device 31 in the corresponding moving direction will clamp the locking guide rail 30 to prevent the hanging basket parts to be assembled from falling.
需要注意的是,本装置采用的防坠器31为单向防坠,即只能对一个方向上的骤变力进行响应,故采用两个指向相反的防坠器31对保护缆绳26进行限位,同时单向防坠的防坠器31能便于后续对保护缆绳26进行回收,避免待组装的挂篮部件悬吊在空中无法进行处理。It should be noted that the fall arrester 31 used in this device is a one-way fall arrester, that is, it can only respond to sudden force in one direction. Therefore, two fall arresters 31 pointing in opposite directions are used to limit the protection cable 26. At the same time, the one-way fall arrester 31 can facilitate the subsequent recovery of the protection cable 26, avoiding the hanging basket parts to be assembled from being suspended in the air and unable to be processed.
为了对防坠保护后的待组装的挂篮部件进行回收,具体还设置了如下特征:In order to recycle the parts of the hanging basket to be assembled after fall protection, the following features are also set:
保护机构20还包括推移气缸32、推移平台33、扭矩倍增器34、转接套筒35、复位电机36和转接辊轴37,转接套筒35与卷轴25同轴线固连,推移平台33与转接套筒35滑动连接,推移平台33滑动设置在卷轴25的旁侧,推移气缸32固定设置在绳座24的旁侧且输出端与推移平台33固连,复位电机36与推移平台33的上端固连,扭矩倍增器34的输入端与复位电机36的输出端固连,转接辊轴37与扭矩倍增器34的输出端固连,转接辊轴37与转接套筒35通过离合器键连接。在防坠器31对锁紧导轨30进行夹紧后,此时为了对待组装的挂篮部件进行回收,不影响待组装的挂篮部件的本次安装,推移气缸32启动会带动推移平台33移动,推移平台33移动后会通过带动复位电机36移动,复位电机36会通过扭矩倍增器34带动转接辊轴37移动,直至转接辊轴37通过离合器和转接套筒35固连。当转接辊轴37和转接套筒35固连后,复位电机36会通过扭矩倍增器34带动转接辊轴37转动,进而通过保护缆绳26带动待组装的挂篮部件继续上移(在转接辊轴37和转接套筒35固连后,操作人员需要先将防坠器31解锁,以防止复位电机36带动转接辊轴37转动时,保护缆绳26需要克服防坠器31的夹紧力带动夹具7移动),以便于对待组装的挂篮部件进行回收。The protection mechanism 20 also includes a pushing cylinder 32, a pushing platform 33, a torque multiplier 34, a transfer sleeve 35, a reset motor 36 and a transfer roller 37. The transfer sleeve 35 is coaxially fixedly connected to the reel 25, the pushing platform 33 is slidably connected to the transfer sleeve 35, the pushing platform 33 is slidably arranged beside the reel 25, the pushing cylinder 32 is fixedly arranged beside the rope seat 24 and the output end is fixedly connected to the pushing platform 33, the reset motor 36 is fixedly connected to the upper end of the pushing platform 33, the input end of the torque multiplier 34 is fixedly connected to the output end of the reset motor 36, the transfer roller 37 is fixedly connected to the output end of the torque multiplier 34, and the transfer roller 37 is connected to the transfer sleeve 35 through a clutch key. After the anti-fall device 31 clamps the locking guide rail 30, in order to recycle the hanging basket components to be assembled without affecting the current installation of the hanging basket components to be assembled, the pushing cylinder 32 is started to drive the pushing platform 33 to move. After the pushing platform 33 moves, it will drive the reset motor 36 to move. The reset motor 36 will drive the transfer roller 37 to move through the torque multiplier 34 until the transfer roller 37 is fixedly connected through the clutch and the transfer sleeve 35. When the transfer roller 37 and the transfer sleeve 35 are fixedly connected, the reset motor 36 will drive the transfer roller 37 to rotate through the torque multiplier 34, and then drive the hanging basket parts to be assembled to continue to move upward through the protective cable 26 (after the transfer roller 37 and the transfer sleeve 35 are fixedly connected, the operator needs to unlock the anti-fall device 31 first to prevent the reset motor 36 from driving the transfer roller 37 to rotate, and the protective cable 26 needs to overcome the clamping force of the anti-fall device 31 to drive the clamp 7 to move), so as to facilitate the recovery of the hanging basket parts to be assembled.
本装置的工作原理为,本装置在运行时,操作人员先将定位平台2安装在桥墩1上,随后操作人员启动卷扬机6,卷扬机6会通过夹具7将待组装的挂篮部件向上移动,当卷扬机6将待组装的挂篮部件移动至桥墩1上方后,驱动气缸13启动能对待组装的挂篮部件进行位置调节,而当面对桥墩1上端面发生倾斜时,为了防止卷扬机6的钢绞线和桥墩1因出现过大的交错角而导致钢绞线的受力不均,双轴电机11能改变卷扬机6的角度,而剪式提升机4能便于待组装的挂篮部件在桥墩1上方进行位置的迁移。The working principle of this device is that when the device is in operation, the operator first installs the positioning platform 2 on the pier 1, and then the operator starts the winch 6. The winch 6 will move the hanging basket components to be assembled upward through the clamp 7. After the winch 6 moves the hanging basket components to be assembled above the pier 1, the driving cylinder 13 is started to adjust the position of the hanging basket components to be assembled. When the upper end face of the pier 1 is tilted, in order to prevent the steel strands of the winch 6 and the pier 1 from being unevenly stressed due to an excessively large staggered angle, the dual-axis motor 11 can change the angle of the winch 6, and the scissor lift 4 can facilitate the migration of the hanging basket components to be assembled above the pier 1.
在提升过程中,保护缆绳26配合对应的防坠器31对待组装的挂篮部件进行保护,防止钢绞线断裂后待组装的挂篮部件发生下坠,同时,在防坠器31触发后,推移气缸32启动能将转接辊轴37和转接套筒35进行固连,随后复位电机36启动能将待组装的挂篮部件继续提升,防止卷扬机6发生故障后待组装的挂篮部件悬挂在半空。During the lifting process, the protective cable 26 cooperates with the corresponding anti-fall device 31 to protect the hanging basket parts to be assembled, and prevents the hanging basket parts to be assembled from falling after the steel strand breaks. At the same time, after the anti-fall device 31 is triggered, the push cylinder 32 is started to fix the adapter roller 37 and the adapter sleeve 35, and then the reset motor 36 is started to continue to lift the hanging basket parts to be assembled, preventing the hanging basket parts to be assembled from hanging in the air after the winch 6 fails.
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