CN118789710A - A centrifugal separation device for processing polyurethane resin - Google Patents
A centrifugal separation device for processing polyurethane resin Download PDFInfo
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- CN118789710A CN118789710A CN202411283389.5A CN202411283389A CN118789710A CN 118789710 A CN118789710 A CN 118789710A CN 202411283389 A CN202411283389 A CN 202411283389A CN 118789710 A CN118789710 A CN 118789710A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/10—Conditioning or physical treatment of the material to be shaped by grinding, e.g. by triturating; by sieving; by filtering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2075/00—Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
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Abstract
本发明提供一种聚氨酯树脂加工用离心分离装置,涉及离心分离技术领域,包括罐体,所述罐体的内部设置有离心机构,所述离心机构包括进料管,所述进料管靠近顶部的外表面开设有进料孔,所述进料管靠近底部的外表面开设有排污孔,所述进料管的外表面固定连接有转动架,所述转动架的外表面滑动连接有多个支撑杆和连接杆,相邻所述支撑杆与连接杆之间通过轴承转动连接有过滤板,本发明通过进料管带动转动架转动,此时通过转动时产生的离心力带动多个支撑杆和连接杆向外侧移动,同时带动过滤板转动,此时转动架顶部的溶液通过离心力与过滤板接触,并进行过滤,倾斜设置过滤板,可以增加溶液和过滤板之间的接触面积,提高过滤效率。
The invention provides a centrifugal separation device for processing polyurethane resin, which relates to the technical field of centrifugal separation and comprises a tank body, wherein a centrifugal mechanism is arranged inside the tank body, wherein the centrifugal mechanism comprises a feed pipe, wherein an outer surface of the feed pipe near the top is provided with a feed hole, and an outer surface of the feed pipe near the bottom is provided with a sewage discharge hole, wherein the outer surface of the feed pipe is fixedly connected with a rotating frame, wherein the outer surface of the rotating frame is slidably connected with a plurality of support rods and connecting rods, and filter plates are rotatably connected between adjacent support rods and connecting rods through bearings, wherein the feed pipe drives the rotating frame to rotate, and at this time, the centrifugal force generated during the rotation drives the plurality of support rods and connecting rods to move outward, and at the same time drives the filter plate to rotate, wherein the solution at the top of the rotating frame contacts the filter plate through the centrifugal force and is filtered, and the filter plate is inclinedly arranged, so that the contact area between the solution and the filter plate can be increased, and the filtering efficiency can be improved.
Description
技术领域Technical Field
本发明涉及离心分离技术领域,尤其涉及一种聚氨酯树脂加工用离心分离装置。The invention relates to the technical field of centrifugal separation, in particular to a centrifugal separation device for processing polyurethane resin.
背景技术Background Art
聚氨酯树脂是一种常用的高分子化合物,在对其生产加工过程中,为了提高聚氨酯树脂溶液的质量,需要对聚氨酯树脂溶液进行离心分离,将聚氨酯树脂溶液中的含有的固体杂质进行过滤分离,通常是将聚氨酯树脂溶液倒入至滤筒中,然后通过滤筒的转动,使得聚氨酯树脂溶液通过滤孔,而固体杂质就停留在滤筒的内部,以此实现了对聚氨酯树脂溶液的离心分离效果,但是现有技术中,滤筒的大小固定,使得内部的溶液不易与滤筒接触,并且与滤筒的接触面较小,导致过滤效率较低,同时,不能根据不同浓度的溶液调节转速,导致在过滤浓度较大的溶液时,溶液对滤筒的冲击力较大,容易对其造成损坏,并且下料速度固定,容易发生在生产过程中发生停顿和过度供应的问题,为此我们提出一种聚氨酯树脂加工用离心分离装置。Polyurethane resin is a commonly used polymer compound. In order to improve the quality of polyurethane resin solution during its production and processing, it is necessary to centrifuge the polyurethane resin solution and filter and separate the solid impurities contained in the polyurethane resin solution. Usually, the polyurethane resin solution is poured into a filter cartridge, and then the filter cartridge is rotated so that the polyurethane resin solution passes through the filter holes, while the solid impurities remain inside the filter cartridge, thereby achieving the centrifugal separation effect of the polyurethane resin solution. However, in the prior art, the size of the filter cartridge is fixed, so that the solution inside is not easy to contact the filter cartridge, and the contact surface with the filter cartridge is small, resulting in low filtration efficiency. At the same time, the rotation speed cannot be adjusted according to solutions of different concentrations, resulting in a large impact force of the solution on the filter cartridge when filtering a solution with a larger concentration, which is easy to damage it, and the feed speed is fixed, which is prone to pauses and oversupply problems during the production process. For this reason, we propose a centrifugal separation device for polyurethane resin processing.
发明内容Summary of the invention
本发明的目的是为了解决上述问题,而提出的一种聚氨酯树脂加工用离心分离装置。The purpose of the present invention is to solve the above-mentioned problems and to provide a centrifugal separation device for processing polyurethane resin.
为了实现上述目的,本发明采用了如下技术方案:一种聚氨酯树脂加工用离心分离装置,包括罐体,所述罐体的内部设置有离心机构,所述离心机构包括进料管,所述进料管靠近顶部的外表面开设有进料孔,所述进料管靠近底部的外表面开设有排污孔,所述进料管的外表面固定连接有转动架,所述转动架的外表面滑动连接有多个支撑杆和连接杆,相邻所述支撑杆与连接杆之间通过轴承转动连接有过滤板,所述转动架的下表面开设有多个定位槽,多个所述支撑杆与定位槽滑动连接,多个所述过滤板与转动架滑动连接。In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a centrifugal separation device for processing polyurethane resin, comprising a tank body, a centrifugal mechanism is arranged inside the tank body, the centrifugal mechanism comprises a feed pipe, the outer surface of the feed pipe near the top is provided with a feed hole, the outer surface of the feed pipe near the bottom is provided with a sewage discharge hole, the outer surface of the feed pipe is fixedly connected to a rotating frame, the outer surface of the rotating frame is slidably connected to a plurality of support rods and connecting rods, filter plates are rotatably connected between adjacent support rods and connecting rods through bearings, the lower surface of the rotating frame is provided with a plurality of positioning grooves, a plurality of the support rods are slidably connected to the positioning grooves, and a plurality of the filter plates are slidably connected to the rotating frame.
优选的,所述罐体的内部还设置有往复机构,所述往复机构包括滑轨,多个所述支撑杆的下表面均通过轴承转动连接有滑动架,所述滑动架与滑轨滑动连接,所述滑动架的外表面固定连接有第一齿条,所述进料管的下表面连通设置有排污管,所述排污管道的外表面固定连接有第一齿轮,所述转动架的下表面通过轴承转动连接有转动杆,所述转动杆的外表面固定连接有第二齿轮和不完全齿轮,所述第二齿轮与第一齿轮啮合连接,所述不完全齿轮与第一齿条啮合连接。Preferably, a reciprocating mechanism is also provided inside the tank body, and the reciprocating mechanism includes a slide rail, and the lower surfaces of the plurality of support rods are rotatably connected to a sliding frame via bearings, the sliding frame is slidably connected to the slide rail, the outer surface of the sliding frame is fixedly connected to a first rack, the lower surface of the feed pipe is connected to a sewage pipe, the outer surface of the sewage pipe is fixedly connected to a first gear, the lower surface of the rotating frame is rotatably connected to a rotating rod via a bearing, the outer surface of the rotating rod is fixedly connected to a second gear and an incomplete gear, the second gear is meshingly connected to the first gear, and the incomplete gear is meshingly connected to the first rack.
优选的,所述转动架的下表面固定连接有滑动杆,所述滑动架的外表面固定连接有滑板,所述滑板与滑动杆之间设置有弹簧。Preferably, a sliding rod is fixedly connected to the lower surface of the rotating frame, a sliding plate is fixedly connected to the outer surface of the sliding frame, and a spring is provided between the sliding plate and the sliding rod.
优选的,所述罐体的内部还设置有分离机构,所述分离机构包括定位杆,多个所述连接杆的外表面通过轴承转动连接有旋转杆,相邻所述旋转杆之间通过轴承与定位杆转动连接,所述转动架的上表面固定连接有多个第二齿条,多个所述旋转杆的上表面固定连接有第三齿轮,所述第三齿轮与第二齿条啮合连接,多个所述旋转杆的外表面固定连接有旋转叶片。Preferably, a separation mechanism is also provided inside the tank body, and the separation mechanism includes a positioning rod, and the outer surfaces of the plurality of connecting rods are rotatably connected to the rotating rod via bearings, and the adjacent rotating rods are rotatably connected to the positioning rod via bearings, and the upper surface of the rotating frame is fixedly connected to a plurality of second racks, and the upper surfaces of the plurality of rotating rods are fixedly connected to a third gear, and the third gear is meshingly connected to the second rack, and the outer surfaces of the plurality of rotating rods are fixedly connected to rotating blades.
优选的,所述转动架的上表面开设有多个滑孔,多个所述旋转杆和支撑杆分别与滑孔滑动连接。Preferably, a plurality of sliding holes are provided on the upper surface of the rotating frame, and a plurality of the rotating rods and the supporting rods are slidably connected to the sliding holes respectively.
优选的,所述罐体的表面安装有电机,所述电机的输出端固定连接有竖杆,所述竖杆的外表面固定连接有第四齿轮,所述进料管的外表面固定连接有第五齿轮,所述第四齿轮与第五齿轮啮合连接,所述竖杆通过轴承与罐体转动连接。Preferably, a motor is installed on the surface of the tank body, the output end of the motor is fixedly connected to a vertical rod, the outer surface of the vertical rod is fixedly connected to a fourth gear, the outer surface of the feed pipe is fixedly connected to a fifth gear, the fourth gear is meshingly connected to the fifth gear, and the vertical rod is rotatably connected to the tank body through a bearing.
优选的,所述罐体的内部还设置有出料机构,所述出料机构包括出料管,多个所述滑动架的下表面均固定连接有支撑架,所述出料管与多个支撑架之间均通过转轴转动连接有多个推杆,所述出料管的外表面开设有多个出料孔,所述转动架的下表面开设有通孔。Preferably, a discharging mechanism is also provided inside the tank body, and the discharging mechanism includes a discharging pipe, and the lower surfaces of the plurality of sliding frames are fixedly connected to support frames, and a plurality of push rods are rotatably connected between the discharging pipe and the plurality of support frames via a rotating shaft, a plurality of discharging holes are provided on the outer surface of the discharging pipe, and a through hole is provided on the lower surface of the rotating frame.
优选的,所述出料管分别与罐体和排污管滑动连接。Preferably, the discharge pipe is slidably connected to the tank body and the sewage pipe respectively.
优选的,多个所述滑轨与转动架固定连接,所述罐体的内表面固定连接有限位架,所述转动与限位架滑动连接。Preferably, the plurality of slide rails are fixedly connected to the rotating frame, the inner surface of the tank body is fixedly connected to a limiting frame, and the rotating frame is slidably connected to the limiting frame.
优选的,所述进料管通过轴承与罐体转动连接,所述排污管与罐体固定连接。Preferably, the feed pipe is rotatably connected to the tank body via a bearing, and the sewage discharge pipe is fixedly connected to the tank body.
与现有技术相比,本发明的优点和积极效果在于,Compared with the prior art, the advantages and positive effects of the present invention are:
1、本发明提出一种聚氨酯树脂加工用离心分离装置,其通过进料管带动转动架转动,此时通过转动时产生的离心力带动多个支撑杆和连接杆向外侧移动,同时带动过滤板转动,此时转动架顶部的溶液通过离心力与过滤板接触,并进行过滤,倾斜设置过滤板,可以增加溶液和过滤板之间的接触面积,提高过滤效率。1. The present invention provides a centrifugal separation device for processing polyurethane resin, which drives a rotating frame to rotate through a feed pipe. At this time, the centrifugal force generated during the rotation drives multiple support rods and connecting rods to move outward, and at the same time drives the filter plate to rotate. At this time, the solution on the top of the rotating frame contacts the filter plate through centrifugal force and is filtered. The filter plate is set obliquely to increase the contact area between the solution and the filter plate, thereby improving the filtering efficiency.
2、本发明提出一种聚氨酯树脂加工用离心分离装置,其通过在支撑杆移动时,可以带动底部的滑动架沿着滑轨移动,通过第二齿轮与第一齿轮配合,此时转动杆带动表面的不完全齿轮自转,当支撑杆带动滑动架向外移动时,不完全齿轮的有齿牙段与第一齿条啮合,并带动其反向移动,使得支撑杆反向移动,并带动过滤板收缩,收缩的过滤板可以挤压内部的溶液,使其可以更加快速地进行过滤,提高过滤效率,当不完全齿轮的无齿牙段转动到第一齿条位置时,此时支撑杆通过离心力可以继续向外移动,使得过滤板可以不断地挤压扩张,通过连续挤压内部溶液的方式可以快速而彻底地分离固液,从而提高生产效率。2. The present invention provides a centrifugal separation device for processing polyurethane resin, which can drive the sliding frame at the bottom to move along the slide rail when the support rod moves, and cooperate with the first gear through the second gear. At this time, the rotating rod drives the incomplete gear on the surface to rotate. When the support rod drives the sliding frame to move outward, the toothed section of the incomplete gear meshes with the first rack and drives it to move in the opposite direction, so that the support rod moves in the opposite direction and drives the filter plate to shrink. The shrinking filter plate can squeeze the internal solution so that it can be filtered more quickly, thereby improving the filtration efficiency. When the toothless section of the incomplete gear rotates to the first rack position, the support rod can continue to move outward by centrifugal force, so that the filter plate can be continuously squeezed and expanded. By continuously squeezing the internal solution, the solid and liquid can be quickly and thoroughly separated, thereby improving production efficiency.
3、本发明提出一种聚氨酯树脂加工用离心分离装置,其通过在支撑杆往复移动的过程中,连接杆会同步往复移动,通过定位杆的连接可以带动旋转杆进行往复移动,多个旋转杆顶部的第三齿轮与第二齿条接触,可以带动旋转叶片进行转动,当溶液被充分搅拌后,溶液之间的空隙被填充,固体颗粒更加均匀地分布在介质中,互相之间间隔更大,孔隙也更加开阔,过滤速度提高,此时可以加速溶液的流动,提高过滤效率,避免溶液中的颗粒聚集在一起,导致过滤板的滤孔处堵塞,从而阻止了流体通过,通过搅拌可以消除这种聚集现象,从而保持介质的通透性,使过滤速度更快。3. The present invention proposes a centrifugal separation device for processing polyurethane resin, in which the connecting rod will synchronously reciprocate during the reciprocating movement of the support rod, and the rotating rod can be driven to reciprocate through the connection of the positioning rod. The third gear on the top of the multiple rotating rods is in contact with the second rack, which can drive the rotating blades to rotate. When the solution is fully stirred, the gaps between the solutions are filled, and the solid particles are more evenly distributed in the medium, with larger intervals between each other, and the pores are wider, and the filtration speed is improved. At this time, the flow of the solution can be accelerated, the filtration efficiency can be improved, and the particles in the solution can be prevented from aggregating together, resulting in clogging of the filter holes of the filter plate, thereby preventing the fluid from passing through. This aggregation phenomenon can be eliminated by stirring, thereby maintaining the permeability of the medium and making the filtration speed faster.
4、本发明提出一种聚氨酯树脂加工用离心分离装置,其通过根据内部溶液浓度,电机带动第四齿轮转动,从而通过与第五齿轮的配合带动连接管进行转动,并且电机为可调速电机,可以调节进料管的转速,从而调节转动架的转速,可以有效地避免转动架转速过快,高浓度的溶液对过滤板的冲击较大,对过滤板造成损坏,从而可以根据生产需求的不同,对内部不同浓度溶液,调节转动架的转速,从而可以提高装置在运行时的稳定性和安全性。4. The present invention proposes a centrifugal separation device for processing polyurethane resin, in which a motor drives the fourth gear to rotate according to the concentration of the internal solution, thereby driving the connecting pipe to rotate through cooperation with the fifth gear, and the motor is an adjustable speed motor, which can adjust the rotation speed of the feed pipe, thereby adjusting the rotation speed of the rotating frame, and can effectively avoid the rotating speed of the rotating frame being too fast, and the high-concentration solution having a greater impact on the filter plate and causing damage to the filter plate. Therefore, the rotation speed of the rotating frame can be adjusted for different internal concentration solutions according to different production needs, thereby improving the stability and safety of the device during operation.
5、本发明提出一种聚氨酯树脂加工用离心分离装置,其通过在支撑杆往复移动的过程中,支撑杆通过底部的滑动架带动支撑架移动,支撑架带动通过推杆带动出料管进行升降,此时掉落至罐体底部的溶液可以穿过出料管上的出料孔,根据支撑杆受到的离心力不同,支撑杆的最大位移距离不同,此时出料管的上升的高度可以跟随转动架的转速进行改变,转速越大出料管上升的高度越高,出料速度越快,通过调节下料开口的大小,可以实现对物料下料流量的精准控制,精确控制下料速度可以避免生产过程中的停顿和过度供应,从而提高生产效率,应对不同浓度溶液的下料速度,使生产过程更加灵活多变。5. The present invention proposes a centrifugal separation device for processing polyurethane resin, in which the support rod drives the support frame to move through the sliding frame at the bottom during the reciprocating movement of the support rod, and the support frame drives the discharge pipe to rise and fall through the push rod. At this time, the solution dropped to the bottom of the tank body can pass through the discharge hole on the discharge pipe. According to the different centrifugal forces applied to the support rod, the maximum displacement distance of the support rod is different. At this time, the rising height of the discharge pipe can be changed with the rotation speed of the rotating frame. The greater the rotation speed, the higher the rising height of the discharge pipe and the faster the discharge speed. By adjusting the size of the discharge opening, the material discharge flow rate can be accurately controlled. Accurate control of the discharge speed can avoid pauses and oversupply in the production process, thereby improving production efficiency and coping with the discharge speeds of solutions of different concentrations, making the production process more flexible and changeable.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明提出一种聚氨酯树脂加工用离心分离装置的主视结构示意图;FIG1 is a schematic diagram of the front view of a centrifugal separation device for processing polyurethane resins according to the present invention;
图2为本发明提出一种聚氨酯树脂加工用离心分离装置的内部结构示意图;FIG2 is a schematic diagram of the internal structure of a centrifugal separation device for processing polyurethane resins according to the present invention;
图3为本发明提出一种聚氨酯树脂加工用离心分离装置的内部俯视局部结构示意图;FIG3 is a schematic diagram of a partial internal top view of a centrifugal separation device for processing polyurethane resin according to the present invention;
图4为本发明提出一种聚氨酯树脂加工用离心分离装置的内部仰视局部结构示意图;FIG4 is a schematic diagram of a partial internal structure of a centrifugal separation device for processing polyurethane resin according to the present invention, viewed from above;
图5为本发明提出一种聚氨酯树脂加工用离心分离装置的转动架局部剖视结构示意图;FIG5 is a partial cross-sectional structural schematic diagram of a rotating frame of a centrifugal separation device for processing polyurethane resins according to the present invention;
图6为图4中A处局部放大结构示意图;FIG6 is a schematic diagram of a partial enlarged structure of point A in FIG4;
图7为本发明提出一种聚氨酯树脂加工用离心分离装置的连接管局部剖视结构示意图;FIG7 is a partial cross-sectional structural diagram of a connecting pipe of a centrifugal separation device for processing polyurethane resin according to the present invention;
图8为本发明提出一种聚氨酯树脂加工用离心分离装置的仰视结构示意图。FIG8 is a bottom view schematic diagram of the structure of a centrifugal separation device for processing polyurethane resin according to the present invention.
图例说明:1、罐体;2、离心机构;201、进料管;202、进料孔;203、排污孔;204、转动架;205、支撑杆;206、连接杆;207、过滤板;208、定位槽;3、往复机构;301、滑轨;302、滑动架;303、第一齿条;304、排污管;305、第一齿轮;306、转动杆;307、第二齿轮;308、不完全齿轮;4、分离机构;401、定位杆;402、旋转杆;403、第二齿条;404、第三齿轮;405、旋转叶片;5、出料机构;501、出料管;502、支撑架;503、推杆;504、通孔;6、滑动杆;7、滑板;8、弹簧;9、电机;10、竖杆;11、第四齿轮;12、第五齿轮;13、限位架。Legend: 1. Tank; 2. Centrifugal mechanism; 201. Feed pipe; 202. Feed hole; 203. Drain hole; 204. Rotating frame; 205. Support rod; 206. Connecting rod; 207. Filter plate; 208. Positioning groove; 3. Reciprocating mechanism; 301. Slide rail; 302. Sliding frame; 303. First rack; 304. Drain pipe; 305. First gear; 306. Rotating rod; 307. Second gear; 308, incomplete gear; 4, separation mechanism; 401, positioning rod; 402, rotating rod; 403, second rack; 404, third gear; 405, rotating blade; 5, discharging mechanism; 501, discharging pipe; 502, supporting frame; 503, pushing rod; 504, through hole; 6, sliding rod; 7, sliding plate; 8, spring; 9, motor; 10, vertical rod; 11, fourth gear; 12, fifth gear; 13, limiting frame.
具体实施方式DETAILED DESCRIPTION
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和实施例对本发明做进一步说明。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是,本发明还可以采用不同于在此描述的其他方式来实施,因此,本发明并不限于下面公开说明书的具体实施例的限制。In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
如图1-8所示,一种聚氨酯树脂加工用离心分离装置,包括罐体1,罐体1的内部设置有离心机构2,离心机构2包括进料管201,进料管201靠近顶部的外表面开设有进料孔202,进料管201靠近底部的外表面开设有排污孔203,进料管201的外表面固定连接有转动架204,转动架204的外表面滑动连接有多个支撑杆205和连接杆206,相邻支撑杆205与连接杆206之间通过轴承转动连接有过滤板207,转动架204的下表面开设有多个定位槽208,多个支撑杆205与定位槽208滑动连接,多个过滤板207与转动架204滑动连接。As shown in Figures 1-8, a centrifugal separation device for processing polyurethane resin includes a tank body 1, a centrifugal mechanism 2 is arranged inside the tank body 1, the centrifugal mechanism 2 includes a feed pipe 201, a feed hole 202 is opened on the outer surface of the feed pipe 201 near the top, a sewage hole 203 is opened on the outer surface of the feed pipe 201 near the bottom, a rotating frame 204 is fixedly connected to the outer surface of the feed pipe 201, a plurality of support rods 205 and connecting rods 206 are slidably connected to the outer surface of the rotating frame 204, filter plates 207 are rotatably connected between adjacent support rods 205 and connecting rods 206 through bearings, a plurality of positioning grooves 208 are opened on the lower surface of the rotating frame 204, a plurality of support rods 205 are slidably connected to the positioning grooves 208, and a plurality of filter plates 207 are slidably connected to the rotating frame 204.
效果为,溶液从进料管201上的进料口进入罐体1中,通过进料管201带动转动架204转动,此时通过转动时产生的离心力带动多个支撑杆205和连接杆206向外侧移动,同时带动过滤板207转动,此时转动架204顶部的溶液通过离心力与过滤板207接触,并进行过滤,并通过过滤板207进行过滤,此时溶液中的杂质留在多个过滤板207的内部。The effect is that the solution enters the tank body 1 from the feed port on the feed pipe 201, and drives the rotating frame 204 to rotate through the feed pipe 201. At this time, the centrifugal force generated during the rotation drives multiple support rods 205 and connecting rods 206 to move outward, and at the same time drives the filter plate 207 to rotate. At this time, the solution on the top of the rotating frame 204 contacts the filter plate 207 through centrifugal force and is filtered, and is filtered through the filter plate 207. At this time, impurities in the solution remain inside the multiple filter plates 207.
如图1-8所示,罐体1的内部还设置有往复机构3,往复机构3包括滑轨301,多个支撑杆205的下表面均通过轴承转动连接有滑动架302,滑动架302与滑轨301滑动连接,滑动架302的外表面固定连接有第一齿条303,进料管201的下表面连通设置有排污管304,排污管304道的外表面固定连接有第一齿轮305,转动架204的下表面通过轴承转动连接有转动杆306,转动杆306的外表面固定连接有第二齿轮307和不完全齿轮308,第二齿轮307与第一齿轮305啮合连接,不完全齿轮308与第一齿条303啮合连接,转动架204的下表面固定连接有滑动杆6,滑动架302的外表面固定连接有滑板7,滑板7与滑动杆6之间设置有弹簧8。As shown in Figures 1-8, a reciprocating mechanism 3 is also provided inside the tank body 1, and the reciprocating mechanism 3 includes a slide rail 301, and the lower surfaces of multiple support rods 205 are rotatably connected to a sliding frame 302 through bearings. The sliding frame 302 is slidably connected to the slide rail 301, and the outer surface of the sliding frame 302 is fixedly connected to a first rack 303. The lower surface of the feed pipe 201 is connected to a sewage pipe 304, and the outer surface of the sewage pipe 304 is fixedly connected to a first gear 305. The lower surface of the rotating frame 204 is rotatably connected to a rotating rod 306 through a bearing, and the outer surface of the rotating rod 306 is fixedly connected to a second gear 307 and an incomplete gear 308. The second gear 307 is meshed with the first gear 305, and the incomplete gear 308 is meshed with the first rack 303. The lower surface of the rotating frame 204 is fixedly connected to a sliding rod 6, and the outer surface of the sliding frame 302 is fixedly connected to a slide plate 7, and a spring 8 is provided between the slide plate 7 and the sliding rod 6.
效果为,通过在支撑杆205移动时,可以带动底部的滑动架302沿着滑轨301移动,通过第二齿轮307与第一齿轮305配合,此时转动杆306带动表面的不完全齿轮308自转,当支撑杆205带动滑动架302向外移动时,不完全齿轮308的有齿牙段与第一齿条303啮合,并带动其反向移动,使得支撑杆205反向移动,并带动过滤板207收缩,收缩的过滤板207可以挤压内部的溶液,当不完全齿轮308的无齿牙段转动到第一齿条303位置时,此时支撑杆205通过离心力可以继续向外移动,使得过滤板207可以不断地挤压扩张,从而提高生产效率。The effect is that when the support rod 205 moves, the sliding frame 302 at the bottom can be driven to move along the slide rail 301, and the second gear 307 cooperates with the first gear 305. At this time, the rotating rod 306 drives the incomplete gear 308 on the surface to rotate. When the support rod 205 drives the sliding frame 302 to move outward, the toothed section of the incomplete gear 308 engages with the first rack 303 and drives it to move in the opposite direction, so that the support rod 205 moves in the opposite direction and drives the filter plate 207 to shrink. The shrinking filter plate 207 can squeeze the internal solution. When the toothless section of the incomplete gear 308 rotates to the position of the first rack 303, the support rod 205 can continue to move outward through centrifugal force, so that the filter plate 207 can be continuously squeezed and expanded, thereby improving production efficiency.
如图1-8所示,罐体1的内部还设置有分离机构4,分离机构4包括定位杆401,多个连接杆206的外表面通过轴承转动连接有旋转杆402,相邻旋转杆402之间通过轴承与定位杆401转动连接,转动架204的上表面固定连接有多个第二齿条403,多个旋转杆402的上表面固定连接有第三齿轮404,第三齿轮404与第二齿条403啮合连接,多个旋转杆402的外表面固定连接有旋转叶片405,转动架204的上表面开设有多个滑孔,多个旋转杆402和支撑杆205分别与滑孔滑动连接,罐体1的表面安装有电机9,电机9的输出端固定连接有竖杆10,竖杆10的外表面固定连接有第四齿轮11,进料管201的外表面固定连接有第五齿轮12,第四齿轮11与第五齿轮12啮合连接,竖杆10通过轴承与罐体1转动连接。As shown in FIGS. 1-8 , a separation mechanism 4 is further provided inside the tank body 1 , and the separation mechanism 4 includes a positioning rod 401 , and the outer surfaces of the plurality of connecting rods 206 are rotatably connected to the rotating rod 402 through bearings, and the adjacent rotating rods 402 are rotatably connected to the positioning rod 401 through bearings, and the upper surface of the rotating frame 204 is fixedly connected to the plurality of second racks 403 , and the upper surfaces of the plurality of rotating rods 402 are fixedly connected to the third gear 404 , and the third gear 404 is meshingly connected with the second rack 403 , and the outer surfaces of the plurality of rotating rods 402 are fixedly connected to rotating blades 405 , and the upper surface of the rotating frame 204 is provided with a plurality of sliding holes , and the plurality of rotating rods 402 and the supporting rod 205 are respectively slidably connected with the sliding holes , and a motor 9 is installed on the surface of the tank body 1 , and the output end of the motor 9 is fixedly connected to the vertical rod 10 , and the outer surface of the vertical rod 10 is fixedly connected to the fourth gear 11 , and the outer surface of the feeding pipe 201 is fixedly connected to the fifth gear 12 , and the fourth gear 11 is meshingly connected with the fifth gear 12 , and the vertical rod 10 is rotatably connected to the tank body 1 through a bearing .
效果为,同时在支撑杆205往复移动时,连接杆206会跟随往复移动,通过定位杆401的连接可以带动旋转杆402进行往复移动,多个旋转杆402顶部的第三齿轮404与第二齿条403接触,可以带动旋转杆402转动,旋转杆402可以带动旋转叶片405进行转动,此时可以加速溶液的流动,提高过滤效率。The effect is that when the support rod 205 moves back and forth, the connecting rod 206 will follow the reciprocating movement, and the connection through the positioning rod 401 can drive the rotating rod 402 to move back and forth. The third gear 404 at the top of the multiple rotating rods 402 contacts the second rack 403, which can drive the rotating rod 402 to rotate, and the rotating rod 402 can drive the rotating blade 405 to rotate, which can accelerate the flow of the solution and improve the filtration efficiency.
如图1-8所示,罐体1的内部还设置有出料机构5,出料机构5包括出料管501,多个滑动架302的下表面均固定连接有支撑架502,出料管501与多个支撑架502之间均通过转轴转动连接有多个推杆503,出料管501的外表面开设有多个出料孔,转动架204的下表面开设有通孔504,出料管501分别与罐体1和排污管304滑动连接,多个滑轨301与转动架204固定连接,罐体1的内表面固定连接有限位架13,转动与限位架13滑动连接,进料管201通过轴承与罐体1转动连接,排污管304与罐体1固定连接。As shown in Figures 1-8, a discharging mechanism 5 is also provided inside the tank body 1, and the discharging mechanism 5 includes a discharging pipe 501, and the lower surfaces of multiple sliding frames 302 are fixedly connected to support frames 502, and multiple push rods 503 are rotatably connected between the discharging pipe 501 and the multiple support frames 502 through a rotating shaft. The outer surface of the discharging pipe 501 is provided with multiple discharging holes, and the lower surface of the rotating frame 204 is provided with a through hole 504. The discharging pipe 501 is slidably connected to the tank body 1 and the sewage pipe 304 respectively, and multiple slide rails 301 are fixedly connected to the rotating frame 204. The inner surface of the tank body 1 is fixedly connected to the limiting frame 13, and is rotatably and slidably connected to the limiting frame 13. The feed pipe 201 is rotatably connected to the tank body 1 through a bearing, and the sewage pipe 304 is fixedly connected to the tank body 1.
效果为,在支撑杆205往复移动的过程中,支撑杆205通过底部的滑动架302带动支撑架502移动,支撑架502带动通过推杆503带动出料管501进行升降,此时掉落至罐体1底部的溶液可以穿过出料管501上的出料孔,并从出料管501排出罐体1,可以实现对物料下料流量的精准控制,精确控制下料速度可以避免生产过程中的停顿和过度供应。The effect is that during the reciprocating movement of the support rod 205, the support rod 205 drives the support frame 502 to move through the sliding frame 302 at the bottom, and the support frame 502 drives the discharge pipe 501 to rise and fall through the push rod 503. At this time, the solution that falls to the bottom of the tank body 1 can pass through the discharge hole on the discharge pipe 501 and be discharged from the tank body 1 from the discharge pipe 501, thereby realizing precise control of the material discharge flow rate, and precise control of the discharge speed can avoid pauses and oversupply during the production process.
工作原理,将树脂溶液从进料管201注入,溶液从进料管201上的进料口进入罐体1中,进料管201为两端中空,中间段实心的管体,顶部与底部中空部不联,进行混合时电机9带动第四齿轮11转动,第四齿轮11带动第五齿轮12转动,第五齿轮12带动进料管201进行转动,进料管201带动转动架204转动,此时通过转动时产生的离心力,多个支撑杆205和连接杆206向外侧移动,同时带动过滤板207转动,并向外侧移动,此时转动架204顶部的溶液通过离心力向外侧移动,并通过过滤板207进行过滤,此时溶液中的杂质留在多个过滤板207的内部,排污管304内部设置有阀门,过滤后留在转动架204上的杂质可以通过排污管304排出,过滤后的溶液穿过过滤板207并沿着罐体1内壁向下流动,穿过转动架204上的通孔504,移动至转动架204的下方,同时,在支撑杆205移动时,可以带动底部的滑动架302沿着滑轨301移动,滑动架302转动,带动转动杆306转动,转动杆306带动第二齿轮307转动,第二齿轮307在转动时,与排污管304上的第一齿轮305接触,此时第二齿轮307可以自转,第二齿轮307带动转动杆306自转,转动杆306带动表面的不完全齿轮308自转,当支撑杆205带动滑动架302向外移动时,不完全齿轮308的有齿牙段与第一齿条303啮合,并带动其反向移动,使得支撑杆205反向移动,并带动过滤板207收缩,收缩的过滤板207可以挤压内部的溶液,使其可以更加快速的进行过滤,当不完全齿轮308的无齿牙段转动到第一齿条303位置时,此时支撑杆205通过离心力可以继续向外移动,使得过滤板207可以不断的挤压扩张,加速过滤,同时在支撑杆205往复移动时,连接杆206会跟随往复移动,通过定位杆401的连接可以带动旋转杆402进行往复移动,多个旋转杆402顶部的第三齿轮404与第二齿条403接触,可以带动旋转杆402转动,旋转杆402可以带动旋转叶片405进行转动,并且在支撑杆205往复移动的过程中,支撑杆205通过底部的滑动架302带动支撑架502移动,支撑架502带动通过推杆503带动出料管501进行升降,此时掉落至罐体1底部的溶液可以穿过出料管501上的出料孔,并从出料管501排出罐体1。Working principle: the resin solution is injected from the feed pipe 201, and the solution enters the tank body 1 from the feed port on the feed pipe 201. The feed pipe 201 is a tube body with hollow ends and a solid middle section. The top and bottom hollow parts are not connected. When mixing, the motor 9 drives the fourth gear 11 to rotate, the fourth gear 11 drives the fifth gear 12 to rotate, and the fifth gear 12 drives the feed pipe 201 to rotate. The feed pipe 201 drives the rotating frame 204 to rotate. At this time, through the centrifugal force generated during the rotation, multiple support rods 205 and connecting rods 206 move outward, and at the same time drive the filter plate 207 to rotate and move outward. At this time, the solution on the top of the rotating frame 204 moves outward by centrifugal force and passes through the filter plate 207. Filtration, at this time, impurities in the solution remain inside the multiple filter plates 207, and a valve is provided inside the sewage pipe 304. The impurities remaining on the rotating frame 204 after filtration can be discharged through the sewage pipe 304. The filtered solution passes through the filter plates 207 and flows downward along the inner wall of the tank body 1, passes through the through hole 504 on the rotating frame 204, and moves to the bottom of the rotating frame 204. At the same time, when the support rod 205 moves, it can drive the sliding frame 302 at the bottom to move along the slide rail 301. The sliding frame 302 rotates, driving the rotating rod 306 to rotate, and the rotating rod 306 drives the second gear 307 to rotate. When the second gear 307 rotates, it contacts the first gear 305 on the sewage pipe 304. At this time, the second gear 307 can rotate on its own, the second gear 307 drives the rotating rod 306 to rotate on its own, and the rotating rod 306 drives the incomplete gear 308 on the surface to rotate on its own, and when the support rod 205 drives the sliding frame 302 to move outward, the toothed section of the incomplete gear 308 meshes with the first rack 303 and drives it to move in the opposite direction, so that the support rod 205 moves in the opposite direction and drives the filter plate 207 to shrink, and the shrinking filter plate 207 can squeeze the solution inside so that it can be filtered more quickly, and when the toothless section of the incomplete gear 308 rotates to the position of the first rack 303, the support rod 205 can continue to move outward through centrifugal force, so that the filter plate 207 can be continuously squeezed and expanded to accelerate the filtration, and at the same time When the support rod 205 moves back and forth, the connecting rod 206 will follow the reciprocating movement, and the connection through the positioning rod 401 can drive the rotating rod 402 to move back and forth. The third gear 404 on the top of the multiple rotating rods 402 contacts the second rack 403, which can drive the rotating rod 402 to rotate, and the rotating rod 402 can drive the rotating blade 405 to rotate. In the process of the reciprocating movement of the support rod 205, the support rod 205 drives the support frame 502 to move through the sliding frame 302 at the bottom, and the support frame 502 drives the discharge pipe 501 to rise and fall through the push rod 503. At this time, the solution that falls to the bottom of the tank body 1 can pass through the discharge hole on the discharge pipe 501 and be discharged from the tank body 1 from the discharge pipe 501.
以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其它领域,但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
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| CN117771802A (en) * | 2024-01-19 | 2024-03-29 | 江苏华达环境工程有限公司 | A solid-liquid separation centrifuge for sewage treatment and its use method |
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