CN118788016A - A slurry filtering device and a slurry filtering method for aluminum nitride ceramic production - Google Patents
A slurry filtering device and a slurry filtering method for aluminum nitride ceramic production Download PDFInfo
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- 239000002002 slurry Substances 0.000 title claims abstract description 93
- 238000001914 filtration Methods 0.000 title claims abstract description 63
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 title claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 239000000919 ceramic Substances 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims abstract description 16
- 239000012535 impurity Substances 0.000 claims abstract description 84
- 238000003756 stirring Methods 0.000 claims description 69
- 230000005540 biological transmission Effects 0.000 claims description 30
- 238000007789 sealing Methods 0.000 claims description 11
- 241000251133 Sphyrna tiburo Species 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 4
- 239000007788 liquid Substances 0.000 abstract 3
- 230000007420 reactivation Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 7
- 239000000758 substrate Substances 0.000 description 7
- 238000007599 discharging Methods 0.000 description 6
- 230000000903 blocking effect Effects 0.000 description 4
- 239000000843 powder Substances 0.000 description 3
- 210000001520 comb Anatomy 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 206010033799 Paralysis Diseases 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/05—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements supported
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/76—Handling the filter cake in the filter for purposes other than for regenerating
- B01D29/86—Retarding cake deposition on the filter during the filtration period, e.g. using stirrers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/88—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor having feed or discharge devices
- B01D29/94—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor having feed or discharge devices for discharging the filter cake, e.g. chutes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- Chemical Kinetics & Catalysis (AREA)
- Filtration Of Liquid (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及浆料过滤技术领域,具体为一种浆料过滤设备及用于氮化铝陶瓷生产的浆料过滤方法。The invention relates to the technical field of slurry filtration, in particular to a slurry filtration device and a slurry filtration method for producing aluminum nitride ceramics.
背景技术Background Art
氮化铝陶瓷基板的主要成分是氮化铝(AIN),是一种高性能陶瓷材料,具有优异的导热性能、机械强度和耐高温性能,在电子、光电和半导体行业得到广泛的应用,在生产氮化铝陶瓷基板时,需要将氮化铝粉末等材料按配方制成浆料后,再对浆料进行过滤,将浆料中未溶解的粘结剂颗粒、团聚的粉体等杂质滤出;The main component of aluminum nitride ceramic substrate is aluminum nitride (AIN), which is a high-performance ceramic material with excellent thermal conductivity, mechanical strength and high temperature resistance. It is widely used in the electronics, optoelectronics and semiconductor industries. When producing aluminum nitride ceramic substrates, it is necessary to make aluminum nitride powder and other materials into slurry according to the formula, and then filter the slurry to filter out impurities such as undissolved binder particles and agglomerated powder in the slurry;
中国专利CN217489931U公开了一种氮化铝陶瓷基板生产用过滤器,通过在过滤罐内设有拆卸及过滤组件,不仅方便对原料进行过滤,同时便于后期进行拆卸维护,然而在过滤浆料时,滤出的杂质会留存在过滤器内,随着过滤时间的推移,过滤器内聚集的杂质会越聚越多,一段时间后便会将过滤器填满,使过滤罐无法工作,此时便需要暂停生产,花费时间将过滤器从过滤罐内拆卸下来,待将过滤器内的杂质清除后,再将过滤器安装回过滤罐,使暂停工作的过滤罐恢复生产,使得生产过程中需要多次暂停生产对被杂质填满的过滤器进行清理,费时费力,从而降低生产效率,且因为氮化铝陶瓷浆液中的氮化铝粉末具有较高的活性,粒径小,导致过滤后保存在过滤罐内的氮化铝陶瓷浆液容易发生沉降,从而影响生产出的氮化铝陶瓷基板的均匀性和质量。Chinese patent CN217489931U discloses a filter for the production of aluminum nitride ceramic substrates. By providing a disassembly and filtering component in the filter tank, it is not only convenient to filter the raw materials, but also convenient to disassemble and maintain them later. However, when filtering the slurry, the filtered impurities will remain in the filter. As the filtering time goes by, the impurities accumulated in the filter will gather more and more. After a period of time, the filter will be filled, making the filter tank unable to work. At this time, it is necessary to suspend production, spend time to disassemble the filter from the filter tank, and after the impurities in the filter are removed, the filter is installed back to the filter tank, so that the suspended filter tank resumes production, so that the production process needs to be suspended many times to clean the filter filled with impurities, which is time-consuming and labor-intensive, thereby reducing production efficiency. In addition, because the aluminum nitride powder in the aluminum nitride ceramic slurry has high activity and a small particle size, the aluminum nitride ceramic slurry stored in the filter tank after filtration is prone to sedimentation, thereby affecting the uniformity and quality of the produced aluminum nitride ceramic substrate.
发明内容Summary of the invention
针对现有技术的不足,本发明提供了一种浆料过滤设备及用于氮化铝陶瓷生产的浆料过滤方法,以克服现有相关技术所存在的上述技术问题。In view of the deficiencies in the prior art, the present invention provides a slurry filtering device and a slurry filtering method for the production of aluminum nitride ceramics, so as to overcome the above-mentioned technical problems existing in the prior art.
为解决上述技术问题,本发明提供如下技术方案:一种浆料过滤设备,包括过滤罐和分别开设在所述过滤罐上端一侧的进料口和下端中间的排料口,其特征在于:所述过滤罐内设置有过滤组件、搅拌组件和排料组件,所述过滤组件包括聚集盘和驱动环,所述聚集盘固定安装在所述过滤罐内,所述驱动环连接在所述聚集盘底部,所述驱动环上固定连接有过滤板,过滤浆料时所述驱动环带动过滤板在所述聚集盘下转动,所述搅拌组件包括驱动电机和搅拌轴,所述驱动电机固定安装在所述过滤罐的顶端,所述搅拌轴的上端与所述驱动电机转动连接,所述搅拌轴的下端伸入所述过滤罐内,贯穿所述聚集盘与所述驱动环同轴固定连接,过滤浆料时,所述驱动电机驱动所述搅拌轴转动,对所述过滤罐内完成过滤的浆料进行搅拌,并带动所述驱动环,所述排料组件包括收集铲和螺旋杆,所述收集铲固定连接在所述聚集盘内,其底部抵触在所述过滤板的上侧,所述收集铲的一侧开设有排料槽,所述过滤板转动时,所述收集铲将过滤板上的杂质铲入所述排料槽内,所述螺旋杆转动安装在所述排料槽内,且所述螺旋杆与所述搅拌轴传动配合,所述搅拌轴转动时,带动所述螺旋杆转动将所述排料槽内的杂质排出。In order to solve the above technical problems, the present invention provides the following technical solutions: a slurry filtering device, comprising a filter tank and a feed port on one side of the upper end of the filter tank and a discharge port in the middle of the lower end, respectively, characterized in that: a filter assembly, a stirring assembly and a discharge assembly are arranged in the filter tank, the filter assembly comprises a gathering disk and a driving ring, the gathering disk is fixedly installed in the filter tank, the driving ring is connected to the bottom of the gathering disk, a filter plate is fixedly connected to the driving ring, and the driving ring drives the filter plate to rotate under the gathering disk when filtering the slurry, the stirring assembly comprises a driving motor and a stirring shaft, the driving motor is fixedly installed at the top of the filter tank, the upper end of the stirring shaft is rotatably connected to the driving motor, and the The lower end of the stirring shaft extends into the filter tank, passes through the gathering disk and is coaxially fixedly connected to the drive ring. When filtering the slurry, the drive motor drives the stirring shaft to rotate, stirs the filtered slurry in the filter tank, and drives the drive ring. The discharge assembly includes a collecting shovel and a spiral rod. The collecting shovel is fixedly connected to the gathering disk, and its bottom abuts against the upper side of the filter plate. A discharge groove is provided on one side of the collecting shovel. When the filter plate rotates, the collecting shovel shovels impurities on the filter plate into the discharge groove. The spiral rod is rotatably installed in the discharge groove, and the spiral rod is matched with the stirring shaft. When the stirring shaft rotates, the spiral rod is driven to rotate to discharge impurities in the discharge groove.
优选地,所述搅拌组件还包括搅拌桨,所述搅拌桨固定连接在所述搅拌轴的最下端,位于所述过滤罐的底部,所述搅拌轴上同轴固定连接有传动锥齿轮,所述传动锥齿轮位于所述聚集盘内。Preferably, the stirring assembly further comprises a stirring paddle, which is fixedly connected to the lowermost end of the stirring shaft and is located at the bottom of the filter tank. A transmission bevel gear is coaxially fixedly connected to the stirring shaft, and the transmission bevel gear is located in the gathering disk.
优选地,所述聚集盘包括外斜环和连接件,所述外斜环的外侧与所述过滤罐的内壁固定连接,所述外斜环的内侧呈向内倾斜的斜面,所述连接件呈凸台状,同轴转动连接在所述搅拌轴上,所述连接件与所述外斜环位于同一水平面上,所述外斜环与所述连接件之间设置有若干成圆周状分布的固定杆,所述固定杆的两端分别与所述外斜环的内侧和所述连接件的外侧固定连接,所述外斜环与所述连接件之间围起的空间呈漏斗状,所述进料口位于所述外斜环与所述连接件之间。Preferably, the gathering disk includes an outer bevel ring and a connecting piece, the outer side of the outer bevel ring is fixedly connected to the inner wall of the filter tank, the inner side of the outer bevel ring is an inwardly inclined slope, the connecting piece is in the shape of a boss, coaxially rotatably connected to the stirring shaft, the connecting piece and the outer bevel ring are located on the same horizontal plane, a plurality of circularly distributed fixing rods are arranged between the outer bevel ring and the connecting piece, the two ends of the fixing rods are respectively fixedly connected to the inner side of the outer bevel ring and the outer side of the connecting piece, the space enclosed between the outer bevel ring and the connecting piece is funnel-shaped, and the feed port is located between the outer bevel ring and the connecting piece.
优选地,所述固定杆的下侧固定连接有若干梳料齿,所述梳料齿均匀的排列在所述固定杆下,所述梳料齿的底端与所述过滤板上侧之间留有供杂质通过的间隙。Preferably, a plurality of comb teeth are fixedly connected to the lower side of the fixing rod, the comb teeth are evenly arranged under the fixing rod, and a gap for impurities to pass through is left between the bottom ends of the comb teeth and the upper side of the filter plate.
优选地,所述驱动环上呈圆周状均匀分布有若干支撑杆,若干所述支撑杆与所述驱动环固定连接,所述驱动环与若干所述支撑杆为一个整体与所述外斜环的内侧转动连接,若干所述支撑杆将所述过滤板托在所述驱动环上,所述过滤板上开设有若干能够滤出杂质的过滤孔。Preferably, a plurality of support rods are evenly distributed in a circular shape on the driving ring, and a plurality of the support rods are fixedly connected to the driving ring. The driving ring and the plurality of support rods are a whole and are rotatably connected to the inner side of the outer oblique ring. The plurality of support rods support the filter plate on the driving ring, and a plurality of filter holes for filtering out impurities are provided on the filter plate.
优选地,所述收集铲的两端分别与所述外斜环的内侧和连接件的外侧固定连接,位于所述进料口的一侧,介于两个所述固定杆之间,所述排料槽朝外的一端延伸至所述外斜环的外侧,直达所述过滤罐的内壁,所述螺旋杆朝向所述搅拌轴的一端同轴固定连接有传动杆,所述传动杆贯穿所述收集铲和所述连接件伸至所述传动锥齿轮的上方,所述传动杆上转动安装有从动锥齿轮,所述从动锥齿轮啮合在所述传动锥齿轮的一侧,所述收集铲上依次开设有挡块槽和安装槽,所述挡块槽和所述安装槽位于所述收集铲的铲头和所述排料槽之间。Preferably, the two ends of the collecting shovel are respectively fixedly connected to the inner side of the outer bevel ring and the outer side of the connecting piece, and are located on one side of the feed port, between the two fixed rods, and the outward end of the discharge trough extends to the outside of the outer bevel ring and reaches the inner wall of the filter tank. The end of the spiral rod facing the stirring shaft is coaxially fixedly connected with a transmission rod, and the transmission rod passes through the collecting shovel and the connecting piece and extends to the top of the transmission bevel gear. A driven bevel gear is rotatably installed on the transmission rod, and the driven bevel gear is meshed on one side of the transmission bevel gear. A block groove and a mounting groove are sequentially opened on the collecting shovel, and the block groove and the mounting groove are located between the shovel head of the collecting shovel and the discharge trough.
优选地,所述排料组件还包括承载板,所述承载板的一端部固定连接有弧形挡块,所述弧形挡块契合的活动安装在所述挡块槽内,所述承载板的底部固定连接有转轴,所述转轴转动安装在所述安装槽内,且所述转轴的两端上均套设有扭簧,所述扭簧驱使所述承载板在所述收集铲上保持水平,所述承载板的另一端与所述排料槽之间存在一定距离,供收集铲铲起的杂质进入所述排料槽内。Preferably, the discharge assembly also includes a supporting plate, one end of the supporting plate is fixedly connected with an arc-shaped stopper, the arc-shaped stopper is movably installed in the stopper groove, the bottom of the supporting plate is fixedly connected with a rotating shaft, the rotating shaft is rotatably installed in the installation groove, and both ends of the rotating shaft are sleeved with torsion springs, the torsion springs drive the supporting plate to remain horizontal on the collecting shovel, and there is a certain distance between the other end of the supporting plate and the discharge trough, so that impurities scooped up by the collecting shovel can enter the discharge trough.
优选地,所述过滤罐的一侧开设有与所述排料槽连通的排出口,所述过滤罐上设置有连接座,所述连接座固定连接在所述过滤罐的外侧,对称分布在所述过滤罐的排出口两侧,所述连接座上开设有卡合槽,所述连接座上安装有收集盒,所述排料口的下端固定安装有放料阀门。Preferably, a discharge port connected to the discharge trough is provided on one side of the filter tank, and a connecting seat is provided on the filter tank. The connecting seat is fixedly connected to the outside of the filter tank and symmetrically distributed on both sides of the discharge port of the filter tank. A locking groove is provided on the connecting seat, and a collecting box is installed on the connecting seat. A discharge valve is fixedly installed at the lower end of the discharge port.
优选地,所述收集盒的两侧均固定连接有卡块,所述收集盒通过所述卡块卡合在所述卡合槽内,可拆卸的安装在所述连接座上,所述收集盒朝向所述过滤罐的一侧开设有槽口,与所述过滤罐的排出口对应,所述收集盒上端安装有密封盖,所述密封盖上侧对称的固定连接有两个把手。Preferably, both sides of the collection box are fixedly connected with a card block, and the collection box is engaged in the engagement groove through the card block and is detachably installed on the connecting seat. The collection box is provided with a notch on the side facing the filter tank, corresponding to the discharge port of the filter tank. A sealing cover is installed on the upper end of the collection box, and two handles are symmetrically fixedly connected to the upper side of the sealing cover.
优选地,一种用于氮化铝陶瓷生产的浆料过滤方法,使用了一种浆料过滤设备。Preferably, a slurry filtration method for aluminum nitride ceramic production uses a slurry filtration device.
与现有技术相比,本发明提供了一种浆料过滤设备及用于氮化铝陶瓷生产的浆料过滤方法,具备以下有益效果:Compared with the prior art, the present invention provides a slurry filtering device and a slurry filtering method for aluminum nitride ceramic production, which have the following beneficial effects:
1、该浆料过滤设备及用于氮化铝陶瓷生产的浆料过滤方法,通过过滤组件和排料组件的设置,在过滤过程中,驱动环带动过滤板在聚集盘内转动,使进料口落下的浆料均匀的分布在过滤板上,加快浆料的过滤速度,并使过滤板将滤出的杂质送向排料组件的收集铲,通过收集铲将过滤板上的杂质铲入排料槽内,由旋转的螺旋杆将排料槽内的杂质排出过滤罐,使得过滤板工作中一直能够保持畅通的过滤浆料,避免了再工作一段时间后需要暂停设备,对设备内的过滤部件进行清理,使用该设备时能够省时省力,从而提高了该设备的过滤效率。1. The slurry filtering equipment and the slurry filtering method for aluminum nitride ceramic production, through the arrangement of the filtering assembly and the discharging assembly, during the filtering process, the driving ring drives the filter plate to rotate in the gathering disk, so that the slurry dropped from the feed inlet is evenly distributed on the filter plate, the filtering speed of the slurry is accelerated, and the filter plate sends the filtered impurities to the collecting shovel of the discharging assembly, the impurities on the filter plate are shoveled into the discharging trough by the collecting shovel, and the impurities in the discharging trough are discharged from the filter tank by the rotating spiral rod, so that the filter plate can always keep the filtering slurry unobstructed during operation, avoiding the need to stop the equipment after working for a period of time to clean the filtering components in the equipment, saving time and effort when using the equipment, thereby improving the filtering efficiency of the equipment.
2、该浆料过滤设备及用于氮化铝陶瓷生产的浆料过滤方法,通过承载板的设置,在排料组件排出杂质的过程中,承载板限制着进入排料槽内的杂质量,防止杂质堆积过度,超出排料槽和螺旋杆所能承受的范围,导致排料组件功能瘫痪,保证了排料组件能够在该设备工作时持续运行,从而进一步提高了该设备的过滤效率。2. The slurry filtering equipment and the slurry filtering method for the production of aluminum nitride ceramics, through the setting of the support plate, during the process of the discharge component discharging impurities, the support plate limits the amount of impurities entering the discharge trough, preventing excessive accumulation of impurities that exceed the range that the discharge trough and the spiral rod can bear, causing the discharge component to be paralyzed, thereby ensuring that the discharge component can continue to operate when the equipment is working, thereby further improving the filtration efficiency of the equipment.
3、该浆料过滤设备及用于氮化铝陶瓷生产的浆料过滤方法,通过搅拌组件的设置,在过滤浆料的过程中,驱动电机驱动搅拌轴转动,使搅拌桨对保存在过滤罐底部的浆液进行充分的搅拌,防止保存在过滤罐底部的浆液发生沉降,保障了生产出的氮化铝陶瓷基板的均匀性和质量。3. The slurry filtering equipment and the slurry filtering method for aluminum nitride ceramic production, through the setting of the stirring component, in the process of filtering the slurry, the driving motor drives the stirring shaft to rotate, so that the stirring paddle fully stirs the slurry stored at the bottom of the filter tank to prevent the slurry stored at the bottom of the filter tank from settling, thereby ensuring the uniformity and quality of the produced aluminum nitride ceramic substrate.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的右侧剖视结构示意图;FIG1 is a schematic diagram of a right side cross-sectional structure of the present invention;
图2为本发明的部分部件正面剖视结构示意图;FIG2 is a schematic diagram of a front cross-sectional structure of some components of the present invention;
图3为本发明的右侧结构示意图;FIG3 is a schematic diagram of the right side structure of the present invention;
图4为本发明的过滤组件和搅拌组件等部分部件结构示意图;FIG4 is a schematic diagram of the structure of some components such as the filtering assembly and the stirring assembly of the present invention;
图5为本发明的左侧结构示意图;FIG5 is a schematic diagram of the left side structure of the present invention;
图6为本发明的排料组件部分结构示意图;FIG6 is a schematic diagram of a partial structure of a discharge assembly of the present invention;
图7为本发明的收集铲剖视结构示意图;FIG7 is a schematic cross-sectional view of the collecting shovel of the present invention;
图8为本发明的承载板部分结构示意图。FIG. 8 is a schematic diagram of a partial structure of a load-bearing plate of the present invention.
图中:1、过滤罐;11、进料口;12、排料口;13、连接座;131、卡合槽;2、过滤组件;21、聚集盘;211、外斜环;212、连接件;213、固定杆;2131、梳料齿;22、驱动环;221、支撑杆;23、过滤板;3、搅拌组件;31、驱动电机;32、搅拌轴;321、传动锥齿轮;33、搅拌桨;4、排料组件;41、收集铲;411、排料槽;412、挡块槽;413、安装槽;42、螺旋杆;421、传动杆;43、从动锥齿轮;5、承载板;51、转轴;52、弧形挡块;53、扭簧;6、收集盒;61、卡块;62、密封盖;621、把手;7、放料阀门。In the figure: 1. filter tank; 11. feed port; 12. discharge port; 13. connecting seat; 131. snap-fit groove; 2. filter assembly; 21. gathering disk; 211. outer oblique ring; 212. connecting piece; 213. fixing rod; 2131. combing teeth; 22. driving ring; 221. supporting rod; 23. filter plate; 3. stirring assembly; 31. driving motor; 32. stirring shaft; 321. transmission bevel gear; 33. stirring paddle; 4. discharge assembly; 41. collecting shovel; 411. discharge trough; 412. block groove; 413. mounting groove; 42. spiral rod; 421. transmission rod; 43. driven bevel gear; 5. bearing plate; 51. rotating shaft; 52. arc block; 53. torsion spring; 6. collecting box; 61. block; 62. sealing cover; 621. handle; 7. discharge valve.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例1Example 1
请参阅图1-图8,一种浆料过滤设备,包括过滤罐1和分别开设在过滤罐1上端一侧的进料口11和下端中间的排料口12,过滤罐1内设置有过滤组件2、搅拌组件3和排料组件4,过滤组件2包括聚集盘21和驱动环,聚集盘21固定安装在过滤罐1内,驱动环连接在聚集盘21底部,驱动环22上固定连接有过滤板23,过滤浆料时驱动环22带动过滤板23在聚集盘21下转动,搅拌组件3包括驱动电机31和搅拌轴32,驱动电机31固定安装在过滤罐1的顶端,搅拌轴32的上端与驱动电机31转动连接,搅拌轴32的下端伸入过滤罐1内,贯穿聚集盘21与驱动环同轴固定连接,过滤浆料时,驱动电机31驱动搅拌轴32转动,对过滤罐1内完成过滤的浆料进行搅拌,并带动驱动环22,排料组件4包括收集铲41和螺旋杆42,收集铲41固定连接在聚集盘21内,其底部抵触在过滤板23的上侧,收集铲41的一侧开设有排料槽411,过滤板23转动时,收集铲41将过滤板23上的杂质铲入排料槽411内,螺旋杆42转动安装在排料槽411内,且螺旋杆42与搅拌轴32传动配合,搅拌轴32转动时,带动螺旋杆42转动将排料槽411内的杂质排出。Please refer to Figures 1 to 8, a slurry filtering device includes a filter tank 1 and a feed inlet 11 and a discharge port 12 respectively opened on one side of the upper end of the filter tank 1 and the middle of the lower end. The filter tank 1 is provided with a filter assembly 2, a stirring assembly 3 and a discharge assembly 4. The filter assembly 2 includes a gathering disk 21 and a driving ring. The gathering disk 21 is fixedly installed in the filter tank 1, and the driving ring is connected to the bottom of the gathering disk 21. The driving ring 22 is fixedly connected with a filter plate 23. When filtering the slurry, the driving ring 22 drives the filter plate 23 to rotate under the gathering disk 21. The stirring assembly 3 includes a driving motor 31 and a stirring shaft 32. The driving motor 31 is fixedly installed at the top of the filter tank 1, and the upper end of the stirring shaft 32 is rotatably connected to the driving motor 31, and the lower end of the stirring shaft 32 extends into In the filter tank 1, the gathering disk 21 passes through and is coaxially fixedly connected with the drive ring. When filtering the slurry, the drive motor 31 drives the stirring shaft 32 to rotate, stirs the filtered slurry in the filter tank 1, and drives the drive ring 22. The discharge assembly 4 includes a collecting shovel 41 and a screw rod 42. The collecting shovel 41 is fixedly connected in the gathering disk 21, and its bottom abuts against the upper side of the filter plate 23. A discharge groove 411 is provided on one side of the collecting shovel 41. When the filter plate 23 rotates, the collecting shovel 41 shovels the impurities on the filter plate 23 into the discharge groove 411. The screw rod 42 is rotatably installed in the discharge groove 411, and the screw rod 42 is matched with the stirring shaft 32 for transmission. When the stirring shaft 32 rotates, it drives the screw rod 42 to rotate to discharge the impurities in the discharge groove 411.
其中,在使用时,首先启动驱动电机31,驱动电机31驱动搅拌轴32在过滤罐1内转动,此时排料口12为关闭状态,随后将浆料从进料口11排入过滤罐1内,通过进料口11进入过滤罐1的浆料会落入到聚集盘21内的过滤板23上,过滤板23对浆料进行过滤,将浆料内的杂质与浆液分离,使杂质留在过滤板23上,而浆液则通过过滤板23落入过滤罐1底部,搅拌组件3通过转动的搅拌轴32对过滤罐1底部的浆液进行搅拌,防止保存在过滤罐1底部的浆液发生沉降,在这过程中,搅拌轴32会同步带动驱动环22和螺旋杆42,使驱动环22带动过滤板23向收集铲41方向转动,即使得从进料口11排下的浆料能够均匀的分布在过滤板23上,让过滤板23将浆料充分的过滤,又将过滤出的杂质送向收集铲41,收集铲41将过滤板23上的杂质铲起,保证过滤板23的畅通,随着时间推移,收集铲41上堆积的杂质会越来越多,新铲起的杂质会推动之前铲起的杂质向排料槽411内运动,使这些杂质落入排料槽411内,转动的螺旋杆42将落入排料槽411内的杂质排出过滤罐1,使得过滤罐1能够一直对浆料进行过滤,直至完成该批次的浆料生产,过滤罐1底部保存的浆液通过打开排料口12排入下一道生产工序,进行氮化铝陶瓷基板的生产。When in use, the drive motor 31 is first started, and the drive motor 31 drives the stirring shaft 32 to rotate in the filter tank 1. At this time, the discharge port 12 is in a closed state, and then the slurry is discharged into the filter tank 1 from the feed port 11. The slurry entering the filter tank 1 through the feed port 11 will fall onto the filter plate 23 in the gathering disk 21. The filter plate 23 filters the slurry to separate the impurities in the slurry from the slurry, so that the impurities remain on the filter plate 23, and the slurry falls to the bottom of the filter tank 1 through the filter plate 23. The stirring component 3 stirs the slurry at the bottom of the filter tank 1 through the rotating stirring shaft 32 to prevent the slurry stored at the bottom of the filter tank 1 from settling. In this process, the stirring shaft 32 will synchronously drive the drive ring 22 and the spiral rod 42, so that the drive ring 22 drives the filter plate 23 to the collecting shovel 41 The slurry discharged from the feed port 11 is evenly distributed on the filter plate 23, so that the filter plate 23 can fully filter the slurry and send the filtered impurities to the collecting shovel 41. The collecting shovel 41 scoops up the impurities on the filter plate 23 to ensure the smooth flow of the filter plate 23. As time goes by, more and more impurities will accumulate on the collecting shovel 41, and the newly scooped impurities will push the previously scooped impurities to move into the discharge trough 411, so that these impurities fall into the discharge trough 411, and the rotating spiral rod 42 discharges the impurities that fall into the discharge trough 411 out of the filter tank 1, so that the filter tank 1 can continue to filter the slurry until the production of this batch of slurry is completed. The slurry stored at the bottom of the filter tank 1 is discharged into the next production process by opening the discharge port 12 to produce the aluminum nitride ceramic substrate.
与上述实施例的区别在于,搅拌组件3还包括搅拌桨33,搅拌桨33固定连接在搅拌轴32的最下端,位于过滤罐1的底部,搅拌轴32上同轴固定连接有传动锥齿轮321,传动锥齿轮321位于聚集盘21内。The difference from the above embodiment is that the stirring assembly 3 also includes a stirring paddle 33, which is fixedly connected to the lower end of the stirring shaft 32 and located at the bottom of the filter tank 1. A transmission bevel gear 321 is coaxially fixedly connected to the stirring shaft 32, and the transmission bevel gear 321 is located in the gathering disk 21.
其中,在启动设备后,驱动电机31驱动搅拌轴32带动搅拌桨33在过滤罐1底部转动,对保存在过滤罐1底部的浆液进行充分的搅拌,同时,转动的搅拌轴32还会带动传动锥齿轮321同步转动。After starting the equipment, the driving motor 31 drives the stirring shaft 32 to drive the stirring paddle 33 to rotate at the bottom of the filter tank 1 to fully stir the slurry stored at the bottom of the filter tank 1. At the same time, the rotating stirring shaft 32 will also drive the transmission bevel gear 321 to rotate synchronously.
与上述实施例的区别在于,聚集盘21包括外斜环211和连接件212,外斜环211的外侧与过滤罐1的内壁固定连接,外斜环211的内侧呈向内倾斜的斜面,连接件212呈凸台状,同轴转动连接在搅拌轴32上,连接件212与外斜环211位于同一水平面上,外斜环211与连接件212之间设置有若干成圆周状分布的固定杆213,固定杆213的两端分别与外斜环211的内侧和连接件212的外侧固定连接,外斜环211与连接件212之间围起的空间呈漏斗状,进料口11位于外斜环211与连接件212之间。The difference from the above-mentioned embodiment is that the gathering disk 21 includes an outer oblique ring 211 and a connecting piece 212, the outer side of the outer oblique ring 211 is fixedly connected to the inner wall of the filter tank 1, the inner side of the outer oblique ring 211 is an inwardly inclined slope, the connecting piece 212 is boss-shaped, coaxially rotatably connected to the stirring shaft 32, the connecting piece 212 and the outer oblique ring 211 are located on the same horizontal plane, a plurality of circularly distributed fixing rods 213 are arranged between the outer oblique ring 211 and the connecting piece 212, the two ends of the fixing rods 213 are respectively fixedly connected to the inner side of the outer oblique ring 211 and the outer side of the connecting piece 212, the space enclosed between the outer oblique ring 211 and the connecting piece 212 is funnel-shaped, and the feed port 11 is located between the outer oblique ring 211 and the connecting piece 212.
其中,从进料口11落下的浆料在落到过滤板23上时,会向四周溅起,通过外斜环211和连接件212外形的设置,溅向四周的浆料会被外斜环211的内侧和连接件212的外侧阻挡,并顺着外斜环211和连接件212的斜面流回过滤板23上,与其上的浆料汇聚一同被过滤板23过滤。Among them, when the slurry falling from the feed inlet 11 falls on the filter plate 23, it will splash around. Through the setting of the outer shape of the outer oblique ring 211 and the connecting piece 212, the slurry splashing around will be blocked by the inner side of the outer oblique ring 211 and the outer side of the connecting piece 212, and flow back to the filter plate 23 along the inclined surfaces of the outer oblique ring 211 and the connecting piece 212, and gather together with the slurry on it to be filtered by the filter plate 23.
与上述实施例的区别在于,固定杆213的下侧固定连接有若干梳料齿2131,梳料齿2131均匀的排列在固定杆213下,梳料齿2131的底端与过滤板23上侧之间留有供杂质通过的间隙。The difference from the above embodiment is that a plurality of comb teeth 2131 are fixedly connected to the lower side of the fixed rod 213, the comb teeth 2131 are evenly arranged under the fixed rod 213, and a gap is left between the bottom end of the comb teeth 2131 and the upper side of the filter plate 23 for impurities to pass through.
其中,在浆料经过过滤板23的过滤后,留在过滤板23上的杂质会堆积在一起,当转动的过滤板23带着其上堆积的杂质从固定杆213下通过时,固定杆213通过其下端的梳料齿2131将堆积的杂质梳散,并将其抹平,使堆积的杂质在过滤板23上摊开,防止堆积的杂质结成大块无法进入排料槽411,从而将排料槽411堵住。Among them, after the slurry is filtered by the filter plate 23, the impurities remaining on the filter plate 23 will accumulate together. When the rotating filter plate 23 passes under the fixed rod 213 with the impurities accumulated thereon, the fixed rod 213 combs out the accumulated impurities through the combing teeth 2131 at its lower end and smoothes them, so that the accumulated impurities are spread out on the filter plate 23, preventing the accumulated impurities from forming large lumps and unable to enter the discharge trough 411, thereby blocking the discharge trough 411.
与上述实施例的区别在于,驱动环22上呈圆周状均匀分布有若干支撑杆221,若干支撑杆221与驱动环22固定连接,驱动环22与若干支撑杆221为一个整体与外斜环221的内侧转动连接,若干支撑杆221将过滤板23托在驱动环22上,过滤板23上开设有若干能够滤出杂质的过滤孔。The difference from the above-mentioned embodiment lies in that a plurality of support rods 221 are evenly distributed in a circular shape on the driving ring 22, the plurality of support rods 221 are fixedly connected to the driving ring 22, the driving ring 22 and the plurality of support rods 221 are integrally connected to the inner side of the outer oblique ring 221 for rotation, the plurality of support rods 221 support the filter plate 23 on the driving ring 22, and the filter plate 23 is provided with a plurality of filter holes for filtering out impurities.
与上述实施例的区别在于,收集铲41的两端分别与外斜环211的内侧和连接件212的外侧固定连接,位于进料口11的一侧,介于两个固定杆213之间,排料槽411朝外的一端延伸至外斜环211的外侧,直达过滤罐1的内壁,螺旋杆42朝向搅拌轴32的一端同轴固定连接有传动杆421,传动杆421贯穿收集铲41和连接件212伸至传动锥齿轮321的上方,传动杆421上转动安装有从动锥齿轮43,从动锥齿轮43啮合在传动锥齿轮321的一侧,收集铲41上依次开设有挡块槽412和安装槽413,挡块槽412和安装槽413位于收集铲41的铲头和排料槽411之间。The difference from the above embodiment lies in that the two ends of the collecting shovel 41 are respectively fixedly connected to the inner side of the outer bevel ring 211 and the outer side of the connecting piece 212, and are located on one side of the feed port 11, between the two fixed rods 213, and the outward end of the discharge trough 411 extends to the outer side of the outer bevel ring 211, directly reaching the inner wall of the filter tank 1, and the end of the spiral rod 42 facing the stirring shaft 32 is coaxially fixedly connected with a transmission rod 421, and the transmission rod 421 penetrates the collecting shovel 41 and the connecting piece 212 and extends to the top of the transmission bevel gear 321, and a driven bevel gear 43 is rotatably installed on the transmission rod 421, and the driven bevel gear 43 is meshed with one side of the transmission bevel gear 321, and a block groove 412 and a mounting groove 413 are sequentially provided on the collecting shovel 41, and the block groove 412 and the mounting groove 413 are located between the shovel head of the collecting shovel 41 and the discharge trough 411.
其中,传动锥齿轮321转动时,带动与之啮合的从动锥齿轮43,使从动锥齿轮43通过传动杆421驱动螺旋杆42转动,将排料槽411内的杂质排出过滤罐1。When the transmission bevel gear 321 rotates, it drives the driven bevel gear 43 meshing therewith, so that the driven bevel gear 43 drives the screw rod 42 to rotate through the transmission rod 421, and the impurities in the discharge trough 411 are discharged from the filter tank 1.
与上述实施例的区别在于,排料组件4还包括承载板5,承载板5的一端部固定连接有弧形挡块52,弧形挡块52契合的活动安装在挡块槽412内,承载板5的底部固定连接有转轴51,转轴51转动安装在安装槽413内,且转轴51的两端上均套设有扭簧53,扭簧53驱使承载板5在收集铲41上保持水平,承载板5的另一端与排料槽411之间存在一定距离,供收集铲41铲起的杂质进入排料槽411内。The difference from the above embodiment is that the discharge assembly 4 also includes a supporting plate 5, one end of the supporting plate 5 is fixedly connected with an arc-shaped stopper 52, the arc-shaped stopper 52 is movably installed in the stopper groove 412, the bottom of the supporting plate 5 is fixedly connected with a rotating shaft 51, the rotating shaft 51 is rotatably installed in the installation groove 413, and both ends of the rotating shaft 51 are sleeved with torsion springs 53, the torsion springs 53 drive the supporting plate 5 to remain horizontal on the collecting shovel 41, and there is a certain distance between the other end of the supporting plate 5 and the discharge groove 411, so that the impurities shoveled by the collecting shovel 41 can enter the discharge groove 411.
其中,当收集铲41将过滤板23上的杂质铲起时,新铲起的杂质推着之前铲起的杂质移动到承载板5上,堆积在承载板5上的杂质会一点一点的从承载板5上落入排料槽411内,当承载板5上堆积的杂质过多时,承载板5在这些杂质的压迫下向排料槽411方向倾斜,将其上的杂质倒入排料槽411内,并使承载板5两端的扭簧53进行蓄力,在倾斜的承载板5倒入部分杂质后,堆积在承载板5上的杂质对承载板5的压力小于扭簧53恢复形变的力,扭簧53从而恢复形变释放所蓄的力,使承载板5回到水平状态,通过承载板5对进入排料槽411的杂质的量进行调控,避免了杂质过度的进入到排料槽411内,超出排料槽411所能承受的范围而将排料槽411堵塞,保障了排料槽411的正常运行,在承载板5倾斜时,承载板5带动弧形挡块52在挡块槽412转动相应角度,在弧形挡块52转动的过程中,其通过弧面始终紧贴在挡块槽412内壁上,防止了承载板5倾斜时该端与收集铲41之间产生缝隙,使杂质进入其内阻碍承载板5在收集铲41上运动,保证了承载板5的正常运行。When the collecting shovel 41 scoops up the impurities on the filter plate 23, the newly scooped impurities push the previously scooped impurities to move to the carrying plate 5, and the impurities accumulated on the carrying plate 5 will fall from the carrying plate 5 into the discharge groove 411 little by little. When there are too many impurities accumulated on the carrying plate 5, the carrying plate 5 is tilted toward the discharge groove 411 under the pressure of these impurities, and the impurities on it are poured into the discharge groove 411, and the torsion springs 53 at both ends of the carrying plate 5 are stored. After the inclined carrying plate 5 is poured into some impurities, the pressure of the impurities accumulated on the carrying plate 5 on the carrying plate 5 is less than the force of the torsion spring 53 to restore the deformation, and the torsion spring 53 restores the deformation to release the stored force, so that the carrying plate 5 returns to a horizontal state, and the amount of impurities entering the discharge groove 411 is regulated by the carrying plate 5, so as to prevent the impurities from excessively entering the discharge groove 411 and blocking the discharge groove 411 beyond the tolerable range of the discharge groove 411, thereby ensuring the normal operation of the discharge groove 411. When the carrying plate 5 is tilted, the carrying plate 5 drives the arc-shaped stopper 52 to rotate a corresponding angle in the stopper groove 412. During the rotation of the arc-shaped stopper 52, the arc-shaped stopper 52 is always closely attached to the inner wall of the stopper groove 412 through the arc surface, thereby preventing a gap from being generated between the end of the carrying plate 5 and the collecting shovel 41 when the carrying plate 5 is tilted, so as to prevent the impurities from entering therein and hindering the movement of the carrying plate 5 on the collecting shovel 41, thereby ensuring the normal operation of the carrying plate 5.
实施例2Example 2
与上述实施例的区别在于,过滤罐1的一侧开设有与排料槽411连通的排出口,过滤罐1上设置有连接座13,连接座13固定连接在过滤罐1的外侧,对称分布在过滤罐1的排出口两侧,连接座13上开设有卡合槽131,连接座13上安装有收集盒6,排料口12的下端固定安装有放料阀门7。The difference from the above embodiment is that a discharge port connected to the discharge groove 411 is provided on one side of the filter tank 1, and a connecting seat 13 is provided on the filter tank 1. The connecting seat 13 is fixedly connected to the outer side of the filter tank 1 and is symmetrically distributed on both sides of the discharge port of the filter tank 1. A locking groove 131 is provided on the connecting seat 13, a collecting box 6 is installed on the connecting seat 13, and a discharge valve 7 is fixedly installed at the lower end of the discharge port 12.
其中,当需要将过滤罐1内保存的浆液输送向下一道工序时,通过打开放料阀门7将排料口12打开,在排出杂质的过程中,从排料槽411内排出的杂质会通过过滤罐1的排出口进入到收集盒6内,在设备完成生产后,使卡块61从卡合槽131内脱离,将收集盒6从连接座13上拆卸下来,随后通过把手621打开密封盖62,在将收集盒6内收集的杂质清理掉后,再重新盖上密封盖62,将收集盒6重新安装回连接座13上以备下次的生产。Among them, when it is necessary to transport the slurry stored in the filter tank 1 to the next process, the discharge port 12 is opened by opening the discharge valve 7. In the process of discharging impurities, the impurities discharged from the discharge trough 411 will enter the collection box 6 through the discharge port of the filter tank 1. After the equipment completes production, the block 61 is disengaged from the locking groove 131, and the collection box 6 is removed from the connecting seat 13. Then, the sealing cover 62 is opened by the handle 621. After the impurities collected in the collection box 6 are cleaned up, the sealing cover 62 is replaced, and the collection box 6 is reinstalled on the connecting seat 13 for the next production.
与上述实施例的区别在于,收集盒6的两侧均固定连接有卡块61,收集盒6通过卡块61卡合在卡合槽131内,可拆卸的安装在连接座13上,收集盒6朝向过滤罐1的一侧开设有槽口,与过滤罐1的排出口对应,收集盒6上端安装有密封盖62,密封盖62上侧对称的固定连接有两个把手621。The difference from the above-mentioned embodiment lies in that blocks 61 are fixedly connected to both sides of the collecting box 6, the collecting box 6 is engaged in the engaging groove 131 through the blocks 61, and is detachably mounted on the connecting seat 13, a notch is provided on the side of the collecting box 6 facing the filter tank 1, corresponding to the discharge port of the filter tank 1, a sealing cover 62 is installed on the upper end of the collecting box 6, and two handles 621 are symmetrically fixedly connected to the upper side of the sealing cover 62.
一种用于氮化铝陶瓷生产的浆料过滤方法,使用了一种浆料过滤设备。A slurry filtering method for producing aluminum nitride ceramics uses a slurry filtering device.
工作原理:在使用时,首先启动驱动电机31,驱动电机31驱动搅拌轴32带动搅拌桨33在过滤罐1底部转动,同时转动的搅拌轴32还会带动传动锥齿轮321和驱动环22同步转动,此时放料阀门7将排料口12关闭,随后将浆料从进料口11排入过滤罐1内,通过进料口11进入过滤罐1的浆料会落入到聚集盘21内的过滤板23上,浆料在落到过滤板23上时,会向四周溅起,通过外斜环211和连接件212外形的设置,溅向四周的浆料会被外斜环211的内侧和连接件212的外侧阻挡,并顺着外斜环211和连接件212的斜面流回过滤板23上,与其上的浆料汇聚一同被过滤板23过滤,过滤板23将浆料内的杂质与浆液分离,使杂质留在过滤板23上,而浆液则通过过滤板23落入过滤罐1底部,搅拌组件3通过转动的搅拌桨33对过滤罐1底部的浆液进行搅拌,防止保存在过滤罐1底部的浆液发生沉降,在这过程中,转动的驱动环22带动过滤板23向收集铲41方向转动,即使得从进料口11排下的浆料能够均匀的分布在过滤板23上,让过滤板23将浆料充分的过滤,又将过滤出的杂质送向收集铲41,其中,在浆料经过过滤板23的过滤后,留在过滤板23上的杂质会堆积在一起,当转动的过滤板23带着其上堆积的杂质从固定杆213下通过时,固定杆213通过其下端的梳料齿2131将堆积的杂质梳散,并将其抹平,使堆积的杂质在过滤板23上摊开,防止堆积的杂质结成大块无法进入排料槽411,从而将排料槽411堵住;Working principle: When in use, first start the driving motor 31, the driving motor 31 drives the stirring shaft 32 to drive the stirring paddle 33 to rotate at the bottom of the filter tank 1, and the rotating stirring shaft 32 will also drive the transmission bevel gear 321 and the driving ring 22 to rotate synchronously. At this time, the discharge valve 7 closes the discharge port 12, and then the slurry is discharged into the filter tank 1 from the feed port 11. The slurry entering the filter tank 1 through the feed port 11 will fall onto the filter plate 23 in the gathering disk 21. When the slurry falls on the filter plate 23, it will splash around. Through the setting of the outer shape of the outer oblique ring 211 and the connecting piece 212, the slurry splashed around will be blocked by the inner side of the outer oblique ring 211 and the outer side of the connecting piece 212, and flow back to the filter plate 23 along the inclined surface of the outer oblique ring 211 and the connecting piece 212, and converge with the slurry on it and be filtered by the filter plate 23. The filter plate 23 separates the impurities in the slurry from the slurry, so that the impurities remain on the filter plate 23, while the slurry The slurry falls into the bottom of the filter tank 1 through the filter plate 23, and the stirring component 3 stirs the slurry at the bottom of the filter tank 1 through the rotating stirring paddle 33 to prevent the slurry stored at the bottom of the filter tank 1 from settling. In this process, the rotating driving ring 22 drives the filter plate 23 to rotate toward the collecting shovel 41, so that the slurry discharged from the feed inlet 11 can be evenly distributed on the filter plate 23, so that the filter plate 23 can fully filter the slurry and send the filtered impurities to the collecting shovel 41. After the slurry is filtered by the filter plate 23, the impurities remaining on the filter plate 23 will accumulate together. When the rotating filter plate 23 passes under the fixed rod 213 with the impurities accumulated thereon, the fixed rod 213 combs the accumulated impurities through the combing teeth 2131 at its lower end and smoothes them, so that the accumulated impurities are spread out on the filter plate 23, preventing the accumulated impurities from forming large blocks and being unable to enter the discharge trough 411, thereby blocking the discharge trough 411.
收集铲41将过滤板23上的杂质铲起,保证过滤板23的畅通,当收集铲41将过滤板23上的杂质铲起时,新铲起的杂质推着之前铲起的杂质移动到承载板5上,堆积在承载板5上的杂质会一点一点的从承载板5上落入排料槽411内,当承载板5上堆积的杂质过多时,承载板5在这些杂质的压迫下向排料槽411方向倾斜,将其上的杂质倒入排料槽411内,并使承载板5两端的扭簧53进行蓄力,在倾斜的承载板5倒入部分杂质后,堆积在承载板5上的杂质对承载板5的压力小于扭簧53恢复形变的力,扭簧53从而恢复形变释放所蓄的力,使承载板5回到水平状态,通过承载板5对进入排料槽411的杂质的量进行调控,避免了杂质过度的进入到排料槽411内,超出排料槽411所能承受的范围而将排料槽411堵塞,保障了排料槽411的正常运行,在承载板5倾斜时,承载板5带动弧形挡块52在挡块槽412转动相应角度,在弧形挡块52转动的过程中,其通过弧面始终紧贴在挡块槽412内壁上,防止了承载板5倾斜时该端与收集铲41之间产生缝隙,使杂质进入其内阻碍承载板5在收集铲41上运动,保证了承载板5的正常运行,传动锥齿轮321转动时,带动与之啮合的从动锥齿轮43,从动锥齿轮43通过传动杆421驱动螺旋杆42转动将落入排料槽411内的杂质排出过滤罐1,从排料槽411内排出的杂质会通过过滤罐1的排出口进入到收集盒6内,使得过滤罐1能够一直对浆料进行过滤,直至完成该批次的浆料生产,当需要将过滤罐1内保存的浆液输送向下一道工序时,通过打开放料阀门7将排料口12打开,浆液排入下一道生产工序,进行氮化铝陶瓷基板的生产,在设备完成生产后,使卡块61从卡合槽131内脱离,将收集盒6从连接座13上拆卸下来,随后通过把手621打开密封盖62,在将收集盒6内收集的杂质清理掉后,再重新盖上密封盖62,将收集盒6重新安装回连接座13上以备下次的生产。The collecting shovel 41 scoops up the impurities on the filter plate 23 to ensure the unobstructed flow of the filter plate 23. When the collecting shovel 41 scoops up the impurities on the filter plate 23, the newly scooped impurities push the previously scooped impurities to move to the carrier plate 5, and the impurities accumulated on the carrier plate 5 will fall from the carrier plate 5 into the discharge trough 411 little by little. When there are too many impurities accumulated on the carrier plate 5, the carrier plate 5 is tilted toward the discharge trough 411 under the pressure of these impurities, and the impurities on it are poured into the discharge trough 411, and the torsion springs 53 at both ends of the carrier plate 5 are charged. After some impurities are poured into the tilted carrier plate 5, The pressure exerted by the impurities accumulated on the carrier plate 5 on the carrier plate 5 is less than the force of the torsion spring 53 to restore the deformation. The torsion spring 53 thus restores the deformation and releases the stored force, so that the carrier plate 5 returns to a horizontal state. The amount of impurities entering the discharge groove 411 is regulated by the carrier plate 5, thereby preventing the impurities from excessively entering the discharge groove 411 and blocking the discharge groove 411 beyond the range that the discharge groove 411 can bear, thereby ensuring the normal operation of the discharge groove 411. When the carrier plate 5 is tilted, the carrier plate 5 drives the arc stopper 52 to rotate a corresponding angle in the stopper groove 412. During the rotation of the arc stopper 52, the arc stopper 52 The arc surface is always in close contact with the inner wall of the block groove 412, which prevents the gap between the end of the carrier plate 5 and the collecting shovel 41 from being generated when the carrier plate 5 is tilted, so that impurities enter therein and hinder the movement of the carrier plate 5 on the collecting shovel 41, thereby ensuring the normal operation of the carrier plate 5. When the transmission bevel gear 321 rotates, it drives the driven bevel gear 43 meshing with it. The driven bevel gear 43 drives the spiral rod 42 to rotate through the transmission rod 421 to discharge the impurities falling into the discharge groove 411 into the filter tank 1. The impurities discharged from the discharge groove 411 will enter the collecting box 6 through the discharge port of the filter tank 1, so that the filter tank 1 can always irrigate the slurry. The material is filtered until the production of this batch of slurry is completed. When it is necessary to transport the slurry stored in the filter tank 1 to the next process, the discharge port 12 is opened by opening the discharge valve 7, and the slurry is discharged into the next production process to produce the aluminum nitride ceramic substrate. After the equipment completes the production, the block 61 is disengaged from the engagement groove 131, and the collection box 6 is removed from the connecting seat 13. Then, the sealing cover 62 is opened by the handle 621. After the impurities collected in the collection box 6 are cleaned up, the sealing cover 62 is re-covered, and the collection box 6 is reinstalled on the connecting seat 13 for the next production.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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EP0305575A1 (en) * | 1987-09-03 | 1989-03-08 | Bauko Baukooperation Gmbh | Filtering apparatus |
CN113351135A (en) * | 2021-06-03 | 2021-09-07 | 宁波高新区巴艺新材料科技有限公司 | Feeding device is used in acrylic resin production |
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