CN118783694A - A heat dissipation system for a motor group - Google Patents

A heat dissipation system for a motor group Download PDF

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Publication number
CN118783694A
CN118783694A CN202410915954.9A CN202410915954A CN118783694A CN 118783694 A CN118783694 A CN 118783694A CN 202410915954 A CN202410915954 A CN 202410915954A CN 118783694 A CN118783694 A CN 118783694A
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cooling
heat dissipation
pipe
compressor
tube
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CN118783694B (en
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金圣鹤
林雄
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Guangdong Huanci Technology Co ltd
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Guangdong Huanci Technology Co ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/10Arrangements for cooling or ventilating by gaseous cooling medium flowing in closed circuit, a part of which is external to the machine casing
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/20Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
    • H02K5/207Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium with openings in the casing specially adapted for ambient air
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/02Arrangements for cooling or ventilating by ambient air flowing through the machine
    • H02K9/04Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Motor Or Generator Cooling System (AREA)

Abstract

The invention relates to the technical field of heat dissipation systems, in particular to a heat dissipation system of a motor group, which comprises: the air storage tank, the one end of being responsible for of giving vent to anger is connected at the top of gas storage tank, the side of the other end of being responsible for of giving vent to anger links to each other with cooling blower through governing valve, cooling intake pipe, cooling blower installs one side at the radiator housing, and the other side of radiator housing installs the fan of giving vent to anger, and the fan of giving vent to anger passes through the one end of cooling duct, first compressor connection cooling tube, and the other end of cooling tube passes through the second compressor and links to each other with the one end of intake pipe, the other end of intake pipe links to each other with the side of the one end of being responsible for of admitting air, the other end of being responsible for of admitting air passes through the admission valve and links to each other with the top of gas storage tank, through setting up the radiator housing, makes the inside low temperature environment that is in all the time to the motor is whole, improves the cooling effect to through setting up two compressors and cooling tube, can effectively reduce running environment temperature, and then improve the life of device.

Description

一种电机组的散热系统A heat dissipation system for a motor group

技术领域Technical Field

本发明涉及散热系统技术领域,特别涉及一种电机组的散热系统。The present invention relates to the technical field of heat dissipation systems, and in particular to a heat dissipation system for a motor group.

背景技术Background Art

电机(俗称“马达”)是指依据电磁感应定律实现电能转换或传递的一种电磁装置。分为电动机(符号为M)和发电机(符号为G),为了在生产过程中提高生产效率,通过多个电机构成电机组进行组合使用。An electric motor (commonly known as a "motor") is an electromagnetic device that converts or transmits electrical energy according to the law of electromagnetic induction. It is divided into electric motors (symbolized by M) and generators (symbolized by G). In order to improve production efficiency during the production process, multiple motors are combined to form a motor group for use.

电机组在工作的过程中都会产生大量的热,由于工作环境和工况的变化,产生的热量也会发生相应的变化,为了保持机组的正常运行,通常采用各种冷却器或换热器,从而使各装置保持在正常温度的工作范围内。The motor unit will generate a large amount of heat during operation. Due to changes in the working environment and working conditions, the heat generated will also change accordingly. In order to maintain the normal operation of the unit, various coolers or heat exchangers are usually used to keep each device within the normal temperature working range.

传统的冷却系统,通常是使用一台/多台外置鼓风机/压缩机/吹风机进行冷却,在使用过程中,总风量和风量分配模式是不可调节的。而电机组实际运行工况非常复杂,经常需要承担调峰调频任务,全年满负荷运行小时数占全年运行时数的比重较小。特别是在高海拔地区,自然环境和运行工况更加复杂,为了确保冷却效果,使得最恶劣运行工况下定子线棒、磁极线圈等部件的温升不超过限值,保证机组安全运行,通常会有较大的设计冗余量,从而会增大机组通风损耗,降低电机组效率。而如果减小设计冗余量,则会造成部件局部温度偏高的情况。并且现有的冷却系统存在以下技术问题:Traditional cooling systems usually use one/multiple external blowers/compressors/hair dryers for cooling. During use, the total air volume and air volume distribution mode cannot be adjusted. The actual operating conditions of the motor unit are very complex, and it is often necessary to undertake peak-shaving and frequency regulation tasks. The proportion of full-load operating hours throughout the year accounts for a small proportion of the annual operating hours. Especially in high-altitude areas, the natural environment and operating conditions are more complex. In order to ensure the cooling effect and make sure that the temperature rise of components such as stator bars and pole coils does not exceed the limit under the worst operating conditions, and to ensure the safe operation of the unit, there is usually a large design redundancy, which will increase the ventilation loss of the unit and reduce the efficiency of the motor unit. If the design redundancy is reduced, the local temperature of the components will be too high. In addition, the existing cooling system has the following technical problems:

1、故障率高---冷却用外置鼓风机/压缩机/吹风机运行环境温度高所致。1. High failure rate---due to the high operating temperature of the external blower/compressor/hair dryer used for cooling.

2、冷却效果差---外置鼓风机/压缩机/吹风机等效率偏低,导致冷却用空气温度高,致使被冷却体(电机,轴,轴承)整体温度高。2. Poor cooling effect---the efficiency of external blowers/compressors/hair dryers is low, resulting in high cooling air temperature, causing the overall temperature of the cooled object (motor, shaft, bearing) to be high.

因此,有必要提供一种电机组的散热系统解决上述技术问题。Therefore, it is necessary to provide a heat dissipation system for a motor group to solve the above technical problems.

发明内容Summary of the invention

为解决上述技术问题,本发明提供一种电机组的散热系统。In order to solve the above technical problems, the present invention provides a heat dissipation system for a motor group.

本发明提供的一种电机组的散热系统,包括:储气罐,所述储气罐的顶部连接出气主管的一端,所述出气主管的另一端的侧面通过调节阀连接冷却进气管的一端,所述冷却进气管的数量为多个,所述冷却进气管的另一端与冷却风机相连,所述冷却风机安装在散热壳体的一侧面,所述散热壳体的另一侧面安装有出气风机,所述出气风机通过冷却出气管连接第一压缩机的一端,所述第一压缩机的出气端连接散热管的一端,所述散热管的另一端与第二压缩机的进气端相连,所述第二压缩机的出气端与进气管的一端相连,所述进气管的另一端与进气主管一端的侧面相连,所述进气主管的另一端通过进气阀与储气罐的顶部相连,所述第一压缩机与第二压缩机分别放置在第一放置架与第二放置架的顶部。The heat dissipation system of a motor group provided by the present invention comprises: an air storage tank, the top of the air storage tank is connected to one end of an air outlet main pipe, the side of the other end of the air outlet main pipe is connected to one end of a cooling air inlet pipe through a regulating valve, the number of the cooling air inlet pipes is multiple, the other end of the cooling air inlet pipe is connected to a cooling fan, the cooling fan is installed on one side of a heat dissipation shell, and an air outlet fan is installed on the other side of the heat dissipation shell, the air outlet fan is connected to one end of a first compressor through the cooling outlet pipe, the air outlet end of the first compressor is connected to one end of the heat dissipation pipe, the other end of the heat dissipation pipe is connected to the air inlet end of a second compressor, the air outlet end of the second compressor is connected to one end of the air inlet pipe, the other end of the air inlet pipe is connected to the side of one end of the air inlet main pipe, the other end of the air inlet main pipe is connected to the top of the air storage tank through an air inlet valve, and the first compressor and the second compressor are respectively placed on the top of a first placement rack and a second placement rack.

优选的,所述散热壳体包括下壳体与上盖板,所述下壳体的顶部设有多个下螺孔,所述上盖板的底部设有与下螺孔配合的上螺孔,所述下螺孔与上螺孔通过螺栓连接,所述下壳体的顶部设有连接槽,所述上盖板的顶部设有与连接槽配合的连接板,所述连接槽位于下螺孔围成的矩形的内侧。Preferably, the heat dissipation shell includes a lower shell and an upper cover plate, the top of the lower shell is provided with a plurality of lower screw holes, the bottom of the upper cover plate is provided with upper screw holes matching with the lower screw holes, the lower screw holes and the upper screw holes are connected by bolts, the top of the lower shell is provided with a connecting groove, the top of the upper cover plate is provided with a connecting plate matching with the connecting groove, and the connecting groove is located on the inner side of the rectangle surrounded by the lower screw holes.

优选的,所述散热壳体内部安装有温度传感器,所述温度传感器通过电性连接控制箱,所述冷却进气管与冷却风机连接处安装有第一电磁阀,所述出气风机与冷却出气管安装有第二电磁阀,所述第一电磁阀与第二电磁阀通过电性连接控制箱。Preferably, a temperature sensor is installed inside the heat dissipation shell, and the temperature sensor is electrically connected to the control box. A first solenoid valve is installed at the connection between the cooling air inlet pipe and the cooling fan, and a second solenoid valve is installed between the exhaust fan and the cooling air outlet pipe. The first solenoid valve and the second solenoid valve are electrically connected to the control box.

优选的,所述散热壳体的内壁粘合有隔热材质制成的隔热层。Preferably, a heat insulating layer made of a heat insulating material is bonded to the inner wall of the heat dissipation housing.

需要说明的是:通过设置隔热层,可在使用时,降低散热壳体内部与外界的热量交换,提高散热壳体内部的制冷效果。It should be noted that by providing a heat insulating layer, the heat exchange between the inside of the heat dissipation housing and the outside can be reduced during use, thereby improving the cooling effect inside the heat dissipation housing.

优选的,所述散热管的形状为螺旋型,所述散热管缠绕在散热壳体的外表面上。Preferably, the heat dissipation pipe is in a spiral shape and is wound around the outer surface of the heat dissipation housing.

优选的,所述散热管的外壁套接有冷却管,所述冷却管为中空结构,所述冷却管的两侧面分别连接冷却上水管与冷却出水管,所述冷却上水管通过第三电磁阀与自来水管相连,所述冷却出水管通过第四电磁阀连接回收箱。Preferably, a cooling pipe is sleeved on the outer wall of the heat dissipation pipe, and the cooling pipe is a hollow structure. The two sides of the cooling pipe are respectively connected to a cooling upper water pipe and a cooling water outlet pipe. The cooling upper water pipe is connected to the tap water pipe through a third solenoid valve, and the cooling water outlet pipe is connected to a recovery box through a fourth solenoid valve.

优选的,所述储气罐外表面套接有连接环,所述连接环螺纹连接外筒体,所述外筒体的外表面的上端与下端分别连接外进水管与外出水管,所述外进水管通过第五电磁阀与冷水箱相连,所述外出水管通过第六电磁阀连接外回收管。Preferably, a connecting ring is sleeved on the outer surface of the gas storage tank, and the connecting ring is threadedly connected to the outer cylinder body. The upper end and the lower end of the outer surface of the outer cylinder body are respectively connected to an external water inlet pipe and an external water outlet pipe. The external water inlet pipe is connected to the cold water tank through a fifth solenoid valve, and the external water outlet pipe is connected to an external recovery pipe through a sixth solenoid valve.

优选的,所述储气罐的内部安装有多个第二温度传感器,所述第二温度传感器通过电性连接控制箱,所述控制箱通过电性连接第五电磁阀与第六电磁阀。Preferably, a plurality of second temperature sensors are installed inside the gas storage tank, the second temperature sensors are electrically connected to a control box, and the control box is electrically connected to the fifth solenoid valve and the sixth solenoid valve.

优选的,所述储气罐的材质为金属材质,所述外筒体的材质选用塑料材质,所述外筒体的外表面喷涂有外隔热涂层。Preferably, the gas storage tank is made of metal, the outer cylinder is made of plastic, and the outer surface of the outer cylinder is sprayed with an external heat-insulating coating.

优选的,所述第一放置架与第二放置架的顶部分别设有第一安装孔与第二安装孔,所述第一安装孔的内部安装有第一风扇,所述第二安装孔的内部安装有第二风扇。Preferably, a first mounting hole and a second mounting hole are respectively provided on the top of the first placement rack and the second placement rack, a first fan is installed inside the first mounting hole, and a second fan is installed inside the second mounting hole.

与相关技术相比较,本发明提供的一种电机组的散热系统具有如下有益效果:Compared with the related art, the heat dissipation system of a motor group provided by the present invention has the following beneficial effects:

1、本发明通过设置储气罐,可将冷却后的气体存储在储气罐中,当需要进行冷却时,可通过启动冷却风机与调节阀,通过冷却风机旋转产生的负压,将位于储气罐中的冷气吸入,冷气进入到散热壳体中,将散热壳体中的温度降低,并通过设置出气风机,可将吸收热量后的气体通过出气风机排出,并且在排出的同时,可启动进气风机,将新的冷气从储气罐中送入到散热壳体中,并通过设置第一压缩机与第二压缩机,可通过压缩机的双层压缩,可对吸热后的气体进行压缩放热,并通过设置散热管,可利用外界的空气对第一次压缩后的气体进行热量交换,提高散热效率,并通过设置进气管与进气主管可将散热后的空气送入到储气罐中,进行后续使用;1. The present invention can store the cooled gas in the gas tank by setting up a gas tank. When cooling is needed, the cooling fan and the regulating valve can be started to suck the cold air in the gas tank through the negative pressure generated by the rotation of the cooling fan, and the cold air enters the heat dissipation shell to reduce the temperature in the heat dissipation shell. By setting up an exhaust fan, the gas that has absorbed heat can be discharged through the exhaust fan. At the same time, the intake fan can be started to send new cold air from the gas tank into the heat dissipation shell. By setting up a first compressor and a second compressor, the heat-absorbing gas can be compressed and released through double-layer compression of the compressor. By setting up a heat dissipation pipe, the heat exchange of the gas compressed for the first time can be carried out with the outside air, thereby improving the heat dissipation efficiency. By setting up an intake pipe and an intake main pipe, the air that has been cooled can be sent into the gas tank for subsequent use.

2、本发明通过设置散热壳体,使壳体内部始终处于低温环境中,可对电机整体进行降温,提高冷却效果,并且通过设置双压缩机以及散热管,可有效降低运行环境温度,进而提高装置的使用寿命;2. The present invention sets a heat dissipation housing so that the interior of the housing is always in a low-temperature environment, which can cool the motor as a whole and improve the cooling effect. In addition, by setting a dual compressor and a heat dissipation pipe, the operating environment temperature can be effectively reduced, thereby increasing the service life of the device;

3、本发明通过设置温度传感器,可通过温度传感器对散热壳体内部进行实时监控,当温度高于设定温度时,可打开第一电磁阀,向散热壳体内通入冷气,当使用一段时间后,当温度再次高于设定温度时,先打开第二电磁阀,将吸热后的气体排出,接着打开第一电磁阀,将冷气送入散热壳体,使散热壳体内部温度始终维持在一定温度范围内,提高制冷效果。3. The present invention can monitor the interior of the heat dissipation shell in real time by setting a temperature sensor. When the temperature is higher than the set temperature, the first solenoid valve can be opened to allow cold air to enter the heat dissipation shell. After a period of use, when the temperature is higher than the set temperature again, the second solenoid valve is opened first to discharge the gas after absorbing heat, and then the first solenoid valve is opened to allow cold air to enter the heat dissipation shell, so that the internal temperature of the heat dissipation shell is always maintained within a certain temperature range, thereby improving the refrigeration effect.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明提供的一种电机组的散热系统的一种较佳实施例的结构示意图;FIG1 is a schematic structural diagram of a preferred embodiment of a heat dissipation system for a motor group provided by the present invention;

图2为图1所示的一种电机组的散热系统左视角的结构示意图;FIG2 is a schematic diagram of the structure of a heat dissipation system of a motor group shown in FIG1 from a left perspective;

图3为图1所示的冷却风机的结构示意图;FIG3 is a schematic structural diagram of the cooling fan shown in FIG1 ;

图4为图1所示的出气风机的结构示意图;FIG4 is a schematic structural diagram of the air outlet fan shown in FIG1 ;

图5为图1所示的下壳体与上盖板的结构示意图;FIG5 is a schematic diagram of the structure of the lower housing and the upper cover shown in FIG1 ;

图中标号:1、储气罐;2、连接环;3、外筒体;4、外进水管;5、第五电磁阀;6、外出水管;7、第六电磁阀;8、出气主管;9、进气主管;10、冷却进气管;11、第一电磁阀;12、散热壳体;13、调节阀;14、冷却出气管;15、第一压缩机;16、第二压缩机;17、第四电磁阀;18、冷却出水管;19、回收箱;20、散热管;21、冷却管;22、冷却上水管;23、第三电磁阀;24、第一放置架;25、第一安装孔;26、第二放置架;27、第二安装孔;28、第一风扇;29、第二风扇;30、出气风机;31、冷却风机;32、温度传感器;33、第二电磁阀;34、下壳体;35、上盖板;36、下螺孔;37、连接槽;38、上螺孔;39、连接板。Numbers in the figure: 1, gas tank; 2, connecting ring; 3, outer cylinder; 4, outer water inlet pipe; 5, fifth solenoid valve; 6, outer water pipe; 7, sixth solenoid valve; 8, outlet pipe; 9, inlet pipe; 10, cooling inlet pipe; 11, first solenoid valve; 12, heat dissipation shell; 13, regulating valve; 14, cooling outlet pipe; 15, first compressor; 16, second compressor; 17, fourth solenoid valve; 18, cooling outlet pipe; 19, recovery box; 20, heat dissipation Heat pipe; 21. Cooling pipe; 22. Cooling water pipe; 23. Third solenoid valve; 24. First placement rack; 25. First mounting hole; 26. Second placement rack; 27. Second mounting hole; 28. First fan; 29. Second fan; 30. Exhaust fan; 31. Cooling fan; 32. Temperature sensor; 33. Second solenoid valve; 34. Lower shell; 35. Upper cover; 36. Lower screw hole; 37. Connecting groove; 38. Upper screw hole; 39. Connecting plate.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

以下结合具体实施例对本发明的具体实现进行详细描述。The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

参考图1至图5,本发明提供的一种电机组的散热系统,包括:储气罐1,所述储气罐1的顶部连接出气主管8的一端,所述出气主管8的另一端的侧面通过调节阀13连接冷却进气管10的一端,所述冷却进气管10的数量为多个,所述冷却进气管10的另一端与冷却风机31相连,所述冷却风机31安装在散热壳体12的一侧面,所述散热壳体12的另一侧面安装有出气风机30,所述出气风机30通过冷却出气管14连接第一压缩机15的一端,所述第一压缩机15的出气端连接散热管20的一端,所述散热管20的另一端与第二压缩机16的进气端相连,所述第二压缩机16的出气端与进气管的一端相连,所述进气管的另一端与进气主管9一端的侧面相连,所述进气主管9的另一端通过进气阀与储气罐1的顶部相连,所述第一压缩机15与第二压缩机16分别放置在第一放置架24与第二放置架26的顶部,所述第一放置架24与第二放置架26的底部分别连接散热壳体12顶部的两端。Referring to Figures 1 to 5, a heat dissipation system of a motor group provided by the present invention comprises: an air storage tank 1, the top of the air storage tank 1 is connected to one end of an air outlet pipe 8, the side of the other end of the air outlet pipe 8 is connected to one end of a cooling air intake pipe 10 through a regulating valve 13, the number of the cooling air intake pipes 10 is multiple, the other end of the cooling air intake pipe 10 is connected to a cooling fan 31, the cooling fan 31 is installed on one side of a heat dissipation housing 12, the other side of the heat dissipation housing 12 is installed with an air outlet fan 30, the air outlet fan 30 is connected to one end of a first compressor 15 through a cooling air outlet pipe 14 The outlet end of the first compressor 15 is connected to one end of the heat dissipation pipe 20, and the other end of the heat dissipation pipe 20 is connected to the inlet end of the second compressor 16. The outlet end of the second compressor 16 is connected to one end of the inlet pipe, and the other end of the inlet pipe is connected to the side of one end of the inlet main pipe 9. The other end of the inlet main pipe 9 is connected to the top of the air storage tank 1 through the inlet valve. The first compressor 15 and the second compressor 16 are respectively placed on the top of the first placement rack 24 and the second placement rack 26, and the bottoms of the first placement rack 24 and the second placement rack 26 are respectively connected to the two ends of the top of the heat dissipation shell 12.

在本发明的实施例中,参考图1所示,所述散热壳体12包括下壳体34与上盖板35,所述下壳体34的顶部设有多个下螺孔36,所述上盖板35的底部设有与下螺孔36配合的上螺孔38,所述下螺孔36与上螺孔38通过螺栓连接,所述下壳体34的顶部设有连接槽37,所述上盖板35的顶部设有与连接槽37配合的连接板39,所述连接槽37位于下螺孔36围成的矩形的内侧。In an embodiment of the present invention, as shown in reference figure 1, the heat dissipation shell 12 includes a lower shell 34 and an upper cover plate 35, the top of the lower shell 34 is provided with a plurality of lower screw holes 36, the bottom of the upper cover plate 35 is provided with upper screw holes 38 that cooperate with the lower screw holes 36, the lower screw holes 36 and the upper screw holes 38 are connected by bolts, the top of the lower shell 34 is provided with a connecting groove 37, the top of the upper cover plate 35 is provided with a connecting plate 39 that cooperates with the connecting groove 37, and the connecting groove 37 is located on the inner side of the rectangle surrounded by the lower screw holes 36.

需要说明的是:散热壳体12通过设为下壳体34与上盖板35,并且下壳体34与上盖板35设为活动连接的形式,可在使用时,便于将电机放置在散热壳体12的内部,并且在后续电机出现损坏时,可通过将螺栓卸下,将电机从散热壳体12中取出,便于对电机进行维修,并且通过连接槽37与连接板39的配合,在使用过程中,冷气送入到散热壳体12中时,连接槽37与连接板39可有效提高其连接处的密封性,防止冷却溢出,影响制冷效果。It should be noted that the heat dissipation shell 12 is configured as a lower shell 34 and an upper cover plate 35, and the lower shell 34 and the upper cover plate 35 are configured in a movably connected form. When in use, it is convenient to place the motor inside the heat dissipation shell 12, and when the motor is damaged later, the motor can be removed from the heat dissipation shell 12 by removing the bolts, which facilitates the maintenance of the motor. In addition, through the cooperation of the connecting groove 37 and the connecting plate 39, when cold air is delivered into the heat dissipation shell 12 during use, the connecting groove 37 and the connecting plate 39 can effectively improve the sealing of the connection between them to prevent cooling overflow and affect the refrigeration effect.

还需要说明的,通过设置储气罐1,可将冷却后的气体存储在储气罐1中,当需要进行冷却时,可通过启动冷却风机31与调节阀13,通过冷却风机31旋转产生的负压,将位于储气罐1中的冷气吸入,冷气进入到散热壳体12中,将散热壳体12中的温度降低,并通过设置出气风机30,可将吸收热量后的气体通过出气风机30排出,并且在排出的同时,可启动冷却风机31,将新的冷气从储气罐1中送入到散热壳体12中,并通过设置第一压缩机15与第二压缩机16,可通过压缩机的双层压缩,可对吸热后的气体进行压缩放热,并通过设置散热管20,可利用外界的空气对第一次压缩后的气体进行热量交换,提高散热效率,并通过设置进气管与进气主管9可将散热后的空气送入到储气罐1中,进行后续使用;It should also be noted that by setting up the gas storage tank 1, the cooled gas can be stored in the gas storage tank 1. When cooling is required, the cooling fan 31 and the regulating valve 13 can be started, and the negative pressure generated by the rotation of the cooling fan 31 can be used to suck the cold air in the gas storage tank 1, and the cold air enters the heat dissipation shell 12 to reduce the temperature in the heat dissipation shell 12. By setting up the exhaust fan 30, the gas that has absorbed heat can be discharged through the exhaust fan 30, and at the same time, the cooling fan 31 can be started to send new cold air from the gas storage tank 1 to the heat dissipation shell 12. By setting up the first compressor 15 and the second compressor 16, the heat-absorbing gas can be compressed and released through the double-layer compression of the compressor. By setting up the heat dissipation pipe 20, the outside air can be used to exchange heat with the gas compressed for the first time to improve the heat dissipation efficiency. By setting up the air intake pipe and the air intake main pipe 9, the air after heat dissipation can be sent to the gas storage tank 1 for subsequent use.

最后需要说明的是,通过设置散热壳体12,使散热壳体12内部始终处于低温环境中,并且电机在运行过程中,其内部的转子在转动时,可将散热壳体12内部的冷气吸入到电机内部,可对电机内部的轴,转子与轴承进行降温,进而实现对电机整体进行降温,提高冷却效果,并且通过设置双压缩机以及散热管20,可通过对吸热后的冷气进行分段散热,防止单个压缩机进行散热时,空气放热过多,导致压缩机的环境温度较高,影响第一压缩机15或者第二压缩机16的使用寿命。Finally, it should be noted that by providing a heat dissipation shell 12, the interior of the heat dissipation shell 12 is always in a low-temperature environment, and when the motor is running, the rotor inside it rotates, and the cold air inside the heat dissipation shell 12 can be sucked into the motor, which can cool the shaft, rotor and bearing inside the motor, thereby achieving cooling of the entire motor and improving the cooling effect. In addition, by providing dual compressors and heat dissipation pipes 20, the cold air after absorbing heat can be dissipated in sections to prevent excessive heat release from the air when a single compressor is dissipating heat, resulting in a high ambient temperature of the compressor, which affects the service life of the first compressor 15 or the second compressor 16.

在本发明的实施例中,参考图3、图4所示,所述散热壳体12内部安装有温度传感器32,所述温度传感器通过电性连接控制箱,所述冷却进气管10与冷却风机31连接处安装有第一电磁阀11,所述出气风机30与冷却出气管14安装有第二电磁阀33,所述第一电磁阀11与第二电磁阀33通过电性连接控制箱。In an embodiment of the present invention, referring to Figures 3 and 4, a temperature sensor 32 is installed inside the heat dissipation shell 12, and the temperature sensor is electrically connected to the control box. A first solenoid valve 11 is installed at the connection between the cooling air inlet pipe 10 and the cooling fan 31, and a second solenoid valve 33 is installed between the air outlet fan 30 and the cooling air outlet pipe 14. The first solenoid valve 11 and the second solenoid valve 33 are electrically connected to the control box.

需要说明的是:通过设置温度传感器32,可通过温度传感器32对散热壳体12内部进行实时监控,并根据监控到的温度通过控制孔对第一电磁阀11,第二电磁阀33进行开闭,实时进行操控;It should be noted that: by setting the temperature sensor 32, the interior of the heat dissipation housing 12 can be monitored in real time through the temperature sensor 32, and the first solenoid valve 11 and the second solenoid valve 33 can be opened and closed through the control hole according to the monitored temperature, and controlled in real time;

当初始使用时,可打开第一电磁阀11,向散热壳体12内通入冷气,此时散热壳体12内部的温度由于通入冷气开始降低,当降低到设置低温时,关闭第一电磁阀11,此时散热壳体12的两端被封闭,构成一个密封空间;When initially used, the first solenoid valve 11 can be opened to allow cold air to flow into the heat dissipation housing 12. At this time, the temperature inside the heat dissipation housing 12 begins to decrease due to the cold air. When the temperature drops to a set low temperature, the first solenoid valve 11 is closed. At this time, both ends of the heat dissipation housing 12 are closed to form a sealed space.

当电机使用一段时间后,由于在使用过程中,电机向外界散热,使密闭空间中的温度逐渐升高,当温度传感器32检测到,散热壳体12内部的温度高于设定高温时,先打开第二电磁阀33,将吸热后的气体排出,接着打开第一电磁阀11,将冷气送入散热壳体12,使散热壳体12内部温度始终维持在一定温度范围内,提高制冷效果。After the motor has been used for a period of time, the temperature in the enclosed space gradually rises as the motor dissipates heat to the outside during use. When the temperature sensor 32 detects that the temperature inside the heat dissipation housing 12 is higher than the set high temperature, the second solenoid valve 33 is opened first to discharge the heat-absorbed gas, and then the first solenoid valve 11 is opened to send cold air into the heat dissipation housing 12, so that the temperature inside the heat dissipation housing 12 is always maintained within a certain temperature range, thereby improving the refrigeration effect.

在本发明的实施例中,所述散热壳体12的内壁粘合有隔热材质制成的隔热层。In the embodiment of the present invention, a heat insulating layer made of a heat insulating material is bonded to the inner wall of the heat dissipation housing 12 .

需要说明的是:通过设置隔热层,可在使用时,降低散热壳体12内部与外界的热量交换,提高散热壳体12内部的制冷效果。It should be noted that by providing a heat insulating layer, the heat exchange between the inside of the heat dissipation housing 12 and the outside can be reduced during use, thereby improving the cooling effect inside the heat dissipation housing 12 .

隔热材质可以选用海绵橡胶,海绵橡胶是一种孔眼遍及材料整体的多孔结构材料,有开孔、闭孔、混合孔和微孔之分。可制成软橡胶或硬橡胶制品。质轻、柔软、有弹性、不易传热。具有防震、缓和冲击、绝热、隔音等作用,在进行隔热的同时,还可以进行减震隔油,提高电机运行过程中,周围的环境质量。The thermal insulation material can be sponge rubber, which is a porous material with holes all over the material. It can be divided into open holes, closed holes, mixed holes and micro holes. It can be made into soft rubber or hard rubber products. It is light, soft, elastic and not easy to conduct heat. It has the functions of shockproof, impact mitigation, heat insulation and sound insulation. While performing heat insulation, it can also reduce vibration and separate oil, improving the quality of the surrounding environment during the operation of the motor.

在本发明的实施例中,参考图1所示,所述散热管20的形状为螺旋型,所述散热管20缠绕在散热壳体12的外表面上。In an embodiment of the present invention, referring to FIG. 1 , the heat dissipation pipe 20 is in a spiral shape, and the heat dissipation pipe 20 is wound around the outer surface of the heat dissipation housing 12 .

在本发明的实施例中,参考图1、图2所示,所述散热管20的外壁套接有冷却管21,所述冷却管21的长度小于散热管20的长度,所述冷却管21为中空结构,所述冷却管21的两侧面分别连接冷却上水管22与冷却出水管18,所述冷却上水管22通过第三电磁阀23与自来水管相连,所述冷却出水管18通过第四电磁阀17连接回收箱19。In an embodiment of the present invention, referring to Figures 1 and 2, a cooling pipe 21 is sleeved on the outer wall of the heat dissipation pipe 20, the length of the cooling pipe 21 is less than the length of the heat dissipation pipe 20, the cooling pipe 21 is a hollow structure, and the two side surfaces of the cooling pipe 21 are respectively connected to a cooling water upper pipe 22 and a cooling water outlet pipe 18, the cooling water upper pipe 22 is connected to the tap water pipe through a third solenoid valve 23, and the cooling water outlet pipe 18 is connected to a recovery box 19 through a fourth solenoid valve 17.

需要说明的是:通过设置螺旋型的散热管20,在不提高宽度的前提下,提高散热管20的行走距离,进而提高对气体的散热效果,并通过设置冷却管21,可通过冷却管21中的外接自来水,自来水的水温在15-25℃之间,通过自来水的水冷,可进一步提高对气体的散热效果。It should be noted that: by setting a spiral heat dissipation pipe 20, the travel distance of the heat dissipation pipe 20 is increased without increasing the width, thereby improving the heat dissipation effect on the gas, and by setting a cooling pipe 21, external tap water in the cooling pipe 21 can be used, and the water temperature of the tap water is between 15-25°C. Through water cooling with tap water, the heat dissipation effect on the gas can be further improved.

在本发明的实施例中,参考图1所示,所述储气罐1外表面套接有连接环2,所述连接环2螺纹连接外筒体3,所述外筒体3的外表面的上端与下端分别连接外进水管4与外出水管6,所述外进水管4通过第五电磁阀5与冷水箱相连,所述外出水管6通过第六电磁阀7连接外回收管。In an embodiment of the present invention, as shown in reference figure 1, a connecting ring 2 is sleeved on the outer surface of the gas storage tank 1, and the connecting ring 2 is threadedly connected to the outer cylinder 3. The upper end and the lower end of the outer surface of the outer cylinder 3 are respectively connected to an external water inlet pipe 4 and an external water outlet pipe 6. The external water inlet pipe 4 is connected to the cold water tank through a fifth solenoid valve 5, and the external water outlet pipe 6 is connected to an external recovery pipe through a sixth solenoid valve 7.

在本发明的实施例中,所述储气罐1的内部安装有多个第二温度传感器,所述第二温度传感器通过电性连接控制箱,所述控制箱通过电性连接第五电磁阀5与第六电磁阀7。In an embodiment of the present invention, a plurality of second temperature sensors are installed inside the gas storage tank 1 , and the second temperature sensors are electrically connected to a control box, and the control box is electrically connected to the fifth solenoid valve 5 and the sixth solenoid valve 7 .

在本发明的实施例中,参考图1所示,所述储气罐1的材质为金属材质,所述外筒体3的材质选用塑料材质,所述外筒体3的外表面喷涂有外隔热涂层。In an embodiment of the present invention, referring to FIG. 1 , the gas storage tank 1 is made of metal, the outer cylinder 3 is made of plastic, and the outer surface of the outer cylinder 3 is sprayed with an outer heat-insulating coating.

需要说明的是:冷水箱中存储的水温控制在小于等于5℃,并且通过设置外筒体3与第二温度传感器,通过第二温度传感器对储气管的内部进行实时监控,并将监控的结果传递到控制箱中,通过控制箱实现对第五电磁阀5与第六电磁阀7的控制,当第二温度传感器的温度监控到储气罐1中的温度高于设定高温时,可打开第五电磁阀5,向外筒体3的中空腔体中加入冷却水,利用冷却水的热量吸收可快速对储气罐1内部进行降温,并且使储气罐1中的温度始终维持在一个恒定温度,便于后续进行冷却电机使用,并且第二温度传感器的温度监控到储气管中的温度再次高于设定高温时,说明此时,利用冷却水的温度已经无法将储气罐1中的温度降低,此时,冷却水吸收热量,以及升温无法满足后续的需求,因此首先通过控制箱,打开第六电磁阀7,将吸收热量后的冷却水排出,并且冷却水排出后,可通过控制箱,再次打开第五电磁阀5,向外筒体3的中空腔体中加入冷却水,利用冷却水的热量吸收可快速对储气罐1内部进行降温。It should be noted that: the water temperature stored in the cold water tank is controlled to be less than or equal to 5°C, and by setting the outer cylinder 3 and the second temperature sensor, the interior of the gas storage pipe is monitored in real time through the second temperature sensor, and the monitoring result is transmitted to the control box, and the control of the fifth solenoid valve 5 and the sixth solenoid valve 7 is realized through the control box. When the temperature of the second temperature sensor monitors that the temperature in the gas storage tank 1 is higher than the set high temperature, the fifth solenoid valve 5 can be opened, and cooling water can be added to the hollow cavity of the outer cylinder 3. The heat absorption of the cooling water can quickly cool the interior of the gas storage tank 1, and the temperature in the gas storage tank 1 is always maintained at A constant temperature is provided to facilitate the subsequent use of cooling the motor. When the temperature of the second temperature sensor monitors that the temperature in the gas storage pipe is higher than the set high temperature again, it means that at this time, the temperature of the cooling water can no longer lower the temperature in the gas storage tank 1. At this time, the cooling water absorbs heat, and the temperature rise cannot meet subsequent needs. Therefore, first, the sixth solenoid valve 7 is opened through the control box to discharge the cooling water after absorbing heat. After the cooling water is discharged, the fifth solenoid valve 5 can be opened again through the control box to add cooling water to the hollow cavity of the outer cylinder 3. The heat absorption of the cooling water can quickly cool the inside of the gas storage tank 1.

还需要说明的是,通过将储气罐1的材质设为金属材质,利用金属材质良好的导热性,提高储气罐1与位于外筒体3内部的冷却水的热交换效率,并且将外筒体3设为塑料材质,可利用塑料材质较差的导热性,降低外筒体3与外界之间的热交换效率,防止位于外筒体3内部的冷却水受到外界的影响,快速升温,并且通过外隔热涂层,进一步降低外筒体3与外界之间的热交换效率。It should also be noted that by setting the material of the gas storage tank 1 to be metal, the good thermal conductivity of the metal material is utilized to improve the heat exchange efficiency between the gas storage tank 1 and the cooling water located inside the outer cylinder 3, and by setting the outer cylinder 3 to be plastic, the poor thermal conductivity of the plastic material can be utilized to reduce the heat exchange efficiency between the outer cylinder 3 and the outside world, thereby preventing the cooling water located inside the outer cylinder 3 from being affected by the outside world and rapidly heating up, and by using the external thermal insulation coating, the heat exchange efficiency between the outer cylinder 3 and the outside world is further reduced.

在本发明的实施例中,参考图2所示,所述第一放置架24与第二放置架26的顶部分别设有第一安装孔25与第二安装孔27,所述第一安装孔25的内部安装有第一风扇28,所述第二安装孔27的内部安装有第二风扇29。In an embodiment of the present invention, as shown in FIG2 , a first mounting hole 25 and a second mounting hole 27 are respectively provided at the top of the first placement rack 24 and the second placement rack 26 , a first fan 28 is installed inside the first mounting hole 25 , and a second fan 29 is installed inside the second mounting hole 27 .

需要说明的是:通过设置第一风扇28与第二风扇29,可在使用过程中,对第一压缩机15与第二压缩机16进行吹气散热,防止第一压缩机15与第二压缩机16温度过高,进而造成损坏。It should be noted that by providing the first fan 28 and the second fan 29, air can be blown to dissipate heat for the first compressor 15 and the second compressor 16 during use, thereby preventing the first compressor 15 and the second compressor 16 from being overheated and thus being damaged.

本发明提供的一种电机组的散热系统的工作原理如下:The working principle of the heat dissipation system of a motor group provided by the present invention is as follows:

使用时,可将电机放置在散热壳体12的内部,通过设置储气罐1,可将冷却后的气体存储在储气罐1中,当需要进行冷却时,可通过启动冷却风机31与调节阀13,通过冷却风机31旋转产生的负压,将位于储气罐1中的冷气吸入,冷气进入到散热壳体12中,将散热壳体12中的温度降低,并通过设置出气风机30,可将吸收热量后的气体通过出气风机30排出,并且在排出的同时,可启动冷却风机31,将新的冷气从储气罐1中送入到散热壳体12中,并通过设置第一压缩机15与第二压缩机16,可通过压缩机的双层压缩,可对吸热后的气体进行压缩放热,并通过设置散热管20,可利用外界的空气对第一次压缩后的气体进行热量交换,提高散热效率,并通过设置进气管与进气主管9可将散热后的空气送入到储气罐1中,进行后续使用。When in use, the motor can be placed inside the heat dissipation shell 12. By setting up the gas storage tank 1, the cooled gas can be stored in the gas storage tank 1. When cooling is needed, the cooling fan 31 and the regulating valve 13 can be started, and the negative pressure generated by the rotation of the cooling fan 31 can be used to suck the cold air in the gas storage tank 1, and the cold air enters the heat dissipation shell 12 to reduce the temperature in the heat dissipation shell 12. By setting up the exhaust fan 30, the gas that has absorbed heat can be discharged through the exhaust fan 30. At the same time, the cooling fan 31 can be started to send new cold air from the gas storage tank 1 to the heat dissipation shell 12. By setting up the first compressor 15 and the second compressor 16, the heat-absorbing gas can be compressed and released through the double-layer compression of the compressor. By setting up the heat dissipation pipe 20, the outside air can be used to exchange heat with the gas compressed for the first time, thereby improving the heat dissipation efficiency. By setting up the air intake pipe and the air intake main pipe 9, the air after heat dissipation can be sent into the gas storage tank 1 for subsequent use.

本发明中涉及的电路以及控制均为现有技术,在此不进行过多赘述。The circuits and controls involved in the present invention are all prior art and will not be described in detail here.

以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims (9)

1. A heat dissipation system for an electric machine, comprising: the air storage tank (1), the top of air storage tank (1) is connected the one end of being responsible for (8) of giving vent to anger, the one end of cooling intake pipe (10) is connected through governing valve (13) to the side of the other end of being responsible for (8) of giving vent to anger, the quantity of cooling intake pipe (10) is a plurality of, the other end of cooling intake pipe (10) links to each other with cooling fan (31), cooling fan (31) are installed in one side of heat dissipation casing (12), the other side of heat dissipation casing (12) is installed and is given vent to anger fan (30), the one end of first compressor (15) is connected through cooling outlet duct (14), the one end of cooling pipe (20) is connected to the end of giving vent to anger of first compressor (15), the other end of cooling pipe (20) links to each other with the inlet end of second compressor (16), the end of giving vent to anger of second compressor (16) links to each other with the one end of intake pipe, the other with the side of being responsible for (9) one end of air inlet pipe links to each other, the other with the air inlet valve (9) other through cooling outlet duct (14) and be responsible for (1) one end of air inlet valve, the first compressor (26) is placed at the top of first compressor (24) and second compressor (24) respectively, the bottoms of the first placing frame (24) and the second placing frame (26) are respectively connected with two ends of the top of the heat dissipation shell (12).
2. The heat dissipation system of a motor unit according to claim 1, wherein the heat dissipation housing (12) comprises a lower housing (34) and an upper cover plate (35), a plurality of lower screw holes (36) are formed in the top of the lower housing (34), an upper screw hole (38) matched with the lower screw hole (36) is formed in the bottom of the upper cover plate (35), the lower screw hole (36) is connected with the upper screw hole (38) through a bolt, a connecting groove (37) is formed in the top of the lower housing (34), a connecting plate (39) matched with the connecting groove (37) is arranged in the top of the upper cover plate (35), and the connecting groove (37) is located on the inner side of a rectangle surrounded by the lower screw hole (36).
3. The heat dissipation system of a motor unit according to claim 1, wherein a temperature sensor (32) is installed inside the heat dissipation housing (12), the temperature sensor is electrically connected with the control box, a first electromagnetic valve (11) is installed at a joint of the cooling air inlet pipe (10) and the cooling air blower (31), a second electromagnetic valve (33) is installed between the air outlet air blower (30) and the cooling air outlet pipe (14), the first electromagnetic valve (11) and the second electromagnetic valve (33) are electrically connected with the control box, and a heat insulation layer made of heat insulation materials is adhered on the inner wall of the heat dissipation housing (12).
4. A heat dissipating system of an electric machine set according to claim 1, characterized in that the heat dissipating tube (20) is in the shape of a spiral, said heat dissipating tube (20) being wound on the outer surface of the heat dissipating housing (12).
5. The heat dissipation system of a motor unit according to claim 4, wherein the outer wall of the heat dissipation tube (20) is sleeved with a cooling tube (21), the length of the cooling tube (21) is smaller than that of the heat dissipation tube (20), the cooling tube (21) is of a hollow structure, two side surfaces of the cooling tube (21) are respectively connected with a cooling water supply tube (22) and a cooling water outlet tube (18), the cooling water supply tube (22) is connected with a tap water tube through a third electromagnetic valve (23), and the cooling water outlet tube (18) is connected with a recovery box (19) through a fourth electromagnetic valve (17).
6. The heat dissipation system of a motor unit according to claim 1, wherein the outer surface of the air storage tank (1) is sleeved with a connecting ring (2), the connecting ring (2) is in threaded connection with the outer cylinder (3), the upper end and the lower end of the outer surface of the outer cylinder (3) are respectively connected with an outer water inlet pipe (4) and an outer water outlet pipe (6), the outer water inlet pipe (4) is connected with a cold water tank through a fifth electromagnetic valve (5), and the outer water outlet pipe (6) is connected with an outer recovery pipe through a sixth electromagnetic valve (7).
7. The heat dissipation system of a motor unit according to claim 6, wherein a plurality of second temperature sensors are installed inside the air storage tank (1), the second temperature sensors are electrically connected to a control box, and the control box is electrically connected to a fifth electromagnetic valve (5) and a sixth electromagnetic valve (7).
8. The heat dissipation system of a motor unit according to claim 7, wherein the air storage tank (1) is made of metal, the outer cylinder (3) is made of plastic, and an outer heat-insulating coating is sprayed on the outer surface of the outer cylinder (3).
9. The heat dissipation system of a motor unit according to claim 1, wherein the top parts of the first placing frame (24) and the second placing frame (26) are respectively provided with a first mounting hole (25) and a second mounting hole (27), a first fan (28) is mounted in the first mounting hole (25), and a second fan (29) is mounted in the second mounting hole (27).
CN202410915954.9A 2024-07-09 2024-07-09 A heat dissipation system for a motor group Active CN118783694B (en)

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CN119134792A (en) * 2024-11-12 2024-12-13 中电建振冲建设工程股份有限公司 A vibrator that is beneficial to heat dissipation of variable frequency motor

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CN215646498U (en) * 2021-07-28 2022-01-25 江苏明磁动力科技有限公司 Magnetic suspension motor casing of high security performance
CN114458580A (en) * 2022-02-25 2022-05-10 南京奥优美特压铸技术有限公司 Cooling structure and cooling method of compressor cylinder for refrigeration equipment

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Publication number Priority date Publication date Assignee Title
JP3129655U (en) * 2006-12-12 2007-03-01 三井精機工業株式会社 Cooling structure of hermetic compressor
CN106655574A (en) * 2017-02-22 2017-05-10 上海优耐特斯压缩机有限公司 Rotor self-circulation cooling system and cooling method for high-speed motor direct-drive turbomachinery
CN111322778A (en) * 2020-03-17 2020-06-23 山东交通学院 A marine generator cooling system and control system
CN215646498U (en) * 2021-07-28 2022-01-25 江苏明磁动力科技有限公司 Magnetic suspension motor casing of high security performance
CN114458580A (en) * 2022-02-25 2022-05-10 南京奥优美特压铸技术有限公司 Cooling structure and cooling method of compressor cylinder for refrigeration equipment

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119134792A (en) * 2024-11-12 2024-12-13 中电建振冲建设工程股份有限公司 A vibrator that is beneficial to heat dissipation of variable frequency motor

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