CN118771097A - A kind of winding machine for weaving processing - Google Patents
A kind of winding machine for weaving processing Download PDFInfo
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- CN118771097A CN118771097A CN202410854938.3A CN202410854938A CN118771097A CN 118771097 A CN118771097 A CN 118771097A CN 202410854938 A CN202410854938 A CN 202410854938A CN 118771097 A CN118771097 A CN 118771097A
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- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 230000005540 biological transmission Effects 0.000 claims abstract description 25
- 230000001360 synchronised effect Effects 0.000 claims abstract description 25
- 238000009941 weaving Methods 0.000 claims abstract description 24
- 239000000872 buffer Substances 0.000 claims description 59
- 238000000034 method Methods 0.000 claims description 20
- 230000008569 process Effects 0.000 claims description 18
- 238000007789 sealing Methods 0.000 claims description 16
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 11
- 229910052782 aluminium Inorganic materials 0.000 claims description 11
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims 1
- 235000017491 Bambusa tulda Nutrition 0.000 claims 1
- 241001330002 Bambuseae Species 0.000 claims 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims 1
- 239000004411 aluminium Substances 0.000 claims 1
- 239000011425 bamboo Substances 0.000 claims 1
- 238000004804 winding Methods 0.000 abstract description 16
- 238000012545 processing Methods 0.000 abstract description 8
- 230000003044 adaptive effect Effects 0.000 abstract description 3
- 230000009471 action Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/40—Applications of tension indicators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/04—Guiding surfaces within slots or grooves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/06—Annular guiding surfaces; Eyes, e.g. pigtails
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
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Abstract
本发明属于织布加工技术领域,且公开了一种用于织布加工的络丝机,包括张力器机构,所述张力器机构包括支撑板,所述支撑板的侧面固定连接有主动齿轮,所述主动齿轮上啮合有同步带,所述同步带远离主动齿轮的一端与传动齿轮的右端之间滑动连接,所述传动齿轮的底部啮合有从动齿轮,所述从动齿轮的底部固定连接有转动板,所述转动板的前端固定连接有若干个梳纱杆,所述支撑板的底部固定连接有支撑弹簧,所述支撑板的顶部开设有滑槽,所述滑槽内壁的两侧均开设有限位槽;本发明通过设置支撑板和梳纱杆等结构的配合,进而便利了对纱线的张力进行自适应调节,通过降低摩擦力来降低纱线的张力,避免张力较大造成纱线断裂的情况发生。
The present invention belongs to the technical field of weaving processing, and discloses a silk winding machine for weaving processing, comprising a tensioner mechanism, wherein the tensioner mechanism comprises a support plate, a driving gear is fixedly connected to the side surface of the support plate, a synchronous belt is meshed on the driving gear, an end of the synchronous belt away from the driving gear is slidably connected to the right end of the transmission gear, a driven gear is meshed at the bottom of the transmission gear, a rotating plate is fixedly connected to the bottom of the driven gear, a plurality of combing rods are fixedly connected to the front end of the rotating plate, a supporting spring is fixedly connected to the bottom of the support plate, a slide groove is provided at the top of the support plate, and limiting grooves are provided on both sides of the inner wall of the slide groove; the present invention facilitates adaptive adjustment of the tension of the yarn by arranging the cooperation of structures such as the support plate and the combing rod, reduces the tension of the yarn by reducing the friction force, and avoids the situation that the yarn breaks due to the large tension.
Description
技术领域Technical Field
本发明属于织布加工技术领域,具体是一种用于织布加工的络丝机。The invention belongs to the technical field of weaving processing, in particular to a winding machine used for weaving processing.
背景技术Background Art
织布加工中的络丝机是一种专门用于将纱线按照织造工艺要求进行排列和准备的设备,它的主要作用是将多根纱线按照一定的顺序和张力,通过络筒或络架的形式组织起来,形成适合织机使用的经轴或纬轴。络丝过程中需要控制纱线的张力,以防止纱线断裂或过松,保证织造过程的顺利进行。The winding machine in weaving processing is a device specially used to arrange and prepare yarns according to the requirements of weaving process. Its main function is to organize multiple yarns in a certain order and tension through winding cones or winding frames to form warp or weft axes suitable for looms. The tension of the yarn needs to be controlled during the winding process to prevent the yarn from breaking or being too loose, so as to ensure the smooth progress of the weaving process.
在传统的织布工艺中,络丝是一个重要且耗时的环节,随着技术的发展,络丝机已经从手动操作发展到了全自动化,极大地提高了生产效率和纱线利用率,同时也降低了劳动强度,能够适应各种不同类型和规格的纱线,满足高效率和高品质织造的需求,此外,络丝机的设计也越来越注重节能减排,以适应绿色可持续发展的要求。In the traditional weaving process, winding is an important and time-consuming link. With the development of technology, winding machines have evolved from manual operation to full automation, greatly improving production efficiency and yarn utilization, while also reducing labor intensity. They can adapt to various types and specifications of yarns and meet the needs of high-efficiency and high-quality weaving. In addition, the design of winding machines also pays more and more attention to energy conservation and emission reduction to meet the requirements of green and sustainable development.
现有的用于织布加工的络丝机大多采用固定式的梳形张力器,通过梳形张力器上梳齿与纱线的摩擦力来提高纱线的张力,且张力的增大只与梳齿的数量和密度有关,而且在纱线在固定时间内移动的距离较长,张力较大时无法对纱线的张力进行降低,自适应能力较差,同时纱线张力在导纱杆的移动下频繁改变,容易降低张力器的稳定性,使纱线从张力器内部滑落,因此现提出一种用于织布加工的络丝机具有自适应调节张力、提高张力器稳定性的效果。Most of the existing silk winding machines used for weaving processing use a fixed comb-shaped tensioner, which increases the tension of the yarn by the friction between the comb teeth on the comb-shaped tensioner and the yarn, and the increase in tension is only related to the number and density of the comb teeth. In addition, when the distance moved by the yarn in a fixed time is long and the tension is large, the tension of the yarn cannot be reduced, and the adaptive ability is poor. At the same time, the yarn tension changes frequently due to the movement of the yarn guide rod, which easily reduces the stability of the tensioner and causes the yarn to slip from the inside of the tensioner. Therefore, a silk winding machine for weaving processing is proposed, which has the effect of adaptively adjusting the tension and improving the stability of the tensioner.
发明内容Summary of the invention
为解决上述背景技术中提出采用固定式的梳形张力器,通过梳形张力器上梳齿与纱线的摩擦力来提高纱线的张力,且张力的增大只与梳齿的数量和密度有关,而且在纱线在固定时间内移动的距离较长,张力较大时无法对纱线的张力进行降低,自适应能力较差,同时纱线张力在导纱杆的移动下频繁改变,容易降低张力器的稳定性,使纱线从张力器内部滑落的问题,本发明提供了一种用于织布加工的络丝机。In order to solve the problem that a fixed comb-shaped tensioner is proposed in the above background technology, the tension of the yarn is increased by the friction between the comb teeth on the comb-shaped tensioner and the yarn, and the increase in tension is only related to the number and density of the comb teeth, and the distance moved by the yarn within a fixed time is long and the tension is large, the tension of the yarn cannot be reduced, and the adaptability is poor. At the same time, the yarn tension changes frequently due to the movement of the yarn guide rod, which easily reduces the stability of the tensioner and causes the yarn to slip from the inside of the tensioner. The present invention provides a silk winding machine for weaving processing.
为实现上述目的,本发明提供如下技术方案:一种用于织布加工的络丝机,包括张力器机构,所述张力器机构的表面设置有主体机构,所述主体机构的表面设置有工作机构,所述张力器机构的上方设置有缓冲机构;To achieve the above object, the present invention provides the following technical solution: a winding machine for weaving, comprising a tensioner mechanism, a main body mechanism is arranged on the surface of the tensioner mechanism, a working mechanism is arranged on the surface of the main body mechanism, and a buffer mechanism is arranged above the tensioner mechanism;
所述张力器机构包括支撑板,所述支撑板的侧面固定连接有主动齿轮,所述主动齿轮上啮合有同步带,所述同步带远离主动齿轮的一端与传动齿轮的右端之间滑动连接,所述传动齿轮的底部啮合有从动齿轮,所述从动齿轮的底部固定连接有转动板,所述转动板的前端固定连接有若干个梳纱杆,所述支撑板的底部固定连接有支撑弹簧,所述支撑板的顶部开设有滑槽,所述滑槽内壁的两侧均开设有限位槽,所述支撑板的内部开设有两个密封槽。The tensioner mechanism includes a support plate, a driving gear is fixedly connected to the side of the support plate, a synchronous belt is meshed on the driving gear, an end of the synchronous belt away from the driving gear is slidably connected to the right end of the transmission gear, a driven gear is meshed at the bottom of the transmission gear, a rotating plate is fixedly connected to the bottom of the driven gear, a plurality of combing rods are fixedly connected to the front end of the rotating plate, a supporting spring is fixedly connected to the bottom of the support plate, a slide groove is provided on the top of the support plate, limiting grooves are provided on both sides of the inner wall of the slide groove, and two sealing grooves are provided inside the support plate.
优选地,所述同步带位于传动齿轮远离从动齿轮的一侧,所述从动齿轮远离传动齿轮的一侧啮合有从动齿轮,所述转动板的数量有两个,若干个所述梳纱杆在两个转动板的前端错位分布,所述梳纱杆的外形呈现为“W”字型。Preferably, the synchronous belt is located on the side of the transmission gear away from the driven gear, and the driven gear is meshed with a driven gear on the side away from the transmission gear. There are two rotating plates, and a plurality of combing rods are staggered at the front ends of the two rotating plates. The shape of the combing rod is "W" shaped.
优选地,所述主体机构包括固定座,所述固定座的前端固定连接有若干个固定块,所述固定块的顶部固定连接有两个转动架,所述固定座的前端固定连接有若干个支撑座,所述支撑座的前端固定连接有导纱板,所述固定座的顶部转动连接有若干个锭座,所述锭座上滑动套接有铝直筒,所述固定座上固定连接有主体外壳,所述主体外壳的前端固定连接有放置台。Preferably, the main mechanism includes a fixed seat, a plurality of fixed blocks are fixedly connected to the front end of the fixed seat, two rotating frames are fixedly connected to the top of the fixed block, a plurality of supporting seats are fixedly connected to the front end of the fixed seat, a yarn guide plate is fixedly connected to the front end of the supporting seat, a plurality of spindle seats are rotatably connected to the top of the fixed seat, an aluminum straight cylinder is slidably sleeved on the spindle seat, a main shell is fixedly connected to the fixed seat, and a placement table is fixedly connected to the front end of the main shell.
优选地,所述放置台位于固定座的下方,若干个所述固定块分别位于若干个锭座的正前方,所述固定块位于支撑座的上方。Preferably, the placement platform is located below the fixing seat, a plurality of the fixing blocks are respectively located in front of a plurality of ingot seats, and the fixing blocks are located above the supporting seat.
优选地,所述支撑板远离滑槽的一端与转动架之间转动连接,所述同步带位于转动架的右侧,所述支撑板的底部通过支撑弹簧与固定座的表面之间弹性连接。Preferably, one end of the support plate away from the slide slot is rotatably connected to the rotating frame, the synchronous belt is located on the right side of the rotating frame, and the bottom of the support plate is elastically connected to the surface of the fixing seat through a support spring.
优选地,所述转动板顶部和底部分别与固定块和支撑座之间转动连接,所述传动齿轮远离同步带的一侧与固定块的右侧之间转动连接。Preferably, the top and bottom of the rotating plate are rotationally connected to the fixed block and the support seat respectively, and the side of the transmission gear away from the synchronous belt is rotationally connected to the right side of the fixed block.
优选地,所述工作机构包括机体,所述机体上设置有若干个控制按钮,所述机体的右侧滑动连接有移动台,所述移动台的前端固定连接有若干个导纱杆,若干个所述导纱杆远离移动台的一端均开设有导纱孔。Preferably, the working mechanism includes a body, a plurality of control buttons are arranged on the body, a mobile platform is slidably connected to the right side of the body, a plurality of yarn guide rods are fixedly connected to the front end of the mobile platform, and a plurality of yarn guide rods are provided with yarn guide holes at one end away from the mobile platform.
优选地,若干个所述导纱孔分别位于锭座的正前方,所述移动台远离机体的一端与主体外壳的内壁之间滑动连接,所述移动台位于固定座的上方。Preferably, several of the yarn guide holes are respectively located in front of the spindle seat, and the end of the movable platform away from the machine body is slidably connected to the inner wall of the main body shell, and the movable platform is located above the fixed seat.
优选地,所述缓冲机构包括缓冲块,所述缓冲块的顶部开设有导纱槽,所述缓冲块的两侧均固定连接有限位块,所述缓冲块的底部固定连接有两个滑杆,所述滑杆的底部固定连接有缓冲弹簧。Preferably, the buffer mechanism comprises a buffer block, a yarn guide groove is provided on the top of the buffer block, limit blocks are fixedly connected to both sides of the buffer block, two sliding rods are fixedly connected to the bottom of the buffer block, and a buffer spring is fixedly connected to the bottom of the sliding rod.
优选地,所述缓冲块与滑槽之间滑动连接,所述限位块的尺寸与限位槽的尺寸相适配,所述滑杆贯穿滑槽的内壁延伸至密封槽的内部,所述滑杆的底部通过缓冲弹簧与密封槽的内壁之间滑动连接。Preferably, the buffer block is slidably connected to the slide groove, the size of the limit block is adapted to the size of the limit groove, the slide rod passes through the inner wall of the slide groove and extends to the inside of the sealing groove, and the bottom of the slide rod is slidably connected to the inner wall of the sealing groove through a buffer spring.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the present invention has the following beneficial effects:
本发明通过设置支撑板和梳纱杆等结构的配合,进而便利了对纱线的张力进行自适应调节,纱线的张力较大时会使支撑板以主动齿轮为中心向下转动,并挤压支撑弹簧,通过支撑弹簧的弹力对支撑板和纱线进行支撑,与一部分张力进行抵消,而支撑板向下转动会通过主动齿轮带动同步带滑动,同步带滑动则会通过使传动齿轮转动带动从动齿轮转动,从而使两个转动板向相互远离的方向转动,使梳纱杆向远离纱线的方向移动并与纱线解除接触,通过降低摩擦力来降低纱线的张力,避免张力较大造成纱线断裂的情况发生,反之,如果纱线的张力较小时会使支撑板在支撑弹簧弹力的作用下向上转动,从而通过传动使若干个梳纱杆交叉分布,通过梳纱杆上的“V”形槽将绷直的纱线挤压成折线状态,增大纱线与梳纱杆的接触面积,从而通过增加摩擦力来提高纱线的张力,避免张力较小使铝直筒上绕线成型不良,造成疵点的情况发生;The present invention facilitates adaptive adjustment of the tension of the yarn by arranging the coordination of structures such as the support plate and the combing rod. When the tension of the yarn is large, the support plate will rotate downward with the driving gear as the center and squeeze the support spring. The support plate and the yarn are supported by the elastic force of the support spring to offset a part of the tension. The downward rotation of the support plate will drive the synchronous belt to slide through the driving gear. The sliding of the synchronous belt will drive the driven gear to rotate by rotating the transmission gear, so that the two rotating plates rotate in the direction away from each other, and the combing rod moves in the direction away from the yarn and releases contact with the yarn. The tension of the yarn is reduced by reducing the friction force, and the situation that the yarn breaks due to the large tension is avoided. On the contrary, if the tension of the yarn is small, the support plate will rotate upward under the action of the elastic force of the support spring, so that a plurality of combing rods are cross-distributed through transmission, and the straight yarn is squeezed into a folded line state through the "V"-shaped groove on the combing rod, thereby increasing the contact area between the yarn and the combing rod, thereby increasing the tension of the yarn by increasing the friction force, and avoiding the situation that the winding on the aluminum straight tube is poorly formed due to the small tension, causing defects.
本发明通过设置缓冲块和缓冲弹簧等结构的配合,进而提升了支撑板在对纱线张力调节时的稳定性,纱线张力较大时会压迫支撑板上的缓冲块,使缓冲块在压力的作用下向靠近缓冲弹簧的方向移动,挤压缓冲弹簧以及密封槽内部的空气,通过弹力和气压,对张力较大的纱线进行缓冲和支撑,纱线的张力较小时对缓冲块的压力减小,使得缓冲块在密封槽内部气压和缓冲弹簧弹力的作用下向远离支撑板的方向移动,使缓冲块顶部的导纱槽与张力较小的纱线保持贴合,避免纱线从导纱槽的内部滑脱,从而导致支撑板无法对纱线的张力进行调节的情况发生。The present invention improves the stability of the support plate when adjusting the yarn tension by arranging the cooperation of structures such as buffer blocks and buffer springs. When the yarn tension is large, the buffer block on the support plate will be pressed, so that the buffer block moves in the direction close to the buffer spring under the action of pressure, squeezing the buffer spring and the air inside the sealing groove, and buffering and supporting the yarn with large tension through elastic force and air pressure. When the yarn tension is small, the pressure on the buffer block is reduced, so that the buffer block moves in the direction away from the support plate under the action of the air pressure inside the sealing groove and the elastic force of the buffer spring, so that the yarn guide groove on the top of the buffer block keeps in contact with the yarn with small tension, avoiding the yarn from slipping out of the inside of the yarn guide groove, thereby causing the support plate to be unable to adjust the yarn tension.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明结构示意图;Fig. 1 is a schematic diagram of the structure of the present invention;
图2为本发明张力器机构立体结构示意图;FIG2 is a schematic diagram of the three-dimensional structure of the tensioner mechanism of the present invention;
图3为本发明张力器机构仰视结构示意图;FIG3 is a bottom view of the structure of the tensioner mechanism of the present invention;
图4为本发明滑槽和滑杆的结构配合关系示意图;FIG4 is a schematic diagram of the structural matching relationship between the slide groove and the slide rod of the present invention;
图5为本发明缓冲机构剖面结构示意图;FIG5 is a schematic cross-sectional view of the buffer mechanism of the present invention;
图6为本发明图5中A处放大结构示意图。FIG. 6 is an enlarged structural schematic diagram of point A in FIG. 5 of the present invention.
图中:1、张力器机构;101、支撑板;102、主动齿轮;103、同步带;104、传动齿轮;105、从动齿轮;106、转动板;107、梳纱杆;108、支撑弹簧;109、滑槽;110、限位槽;111、密封槽;2、主体机构;201、固定座;202、固定块;203、转动架;204、支撑座;205、导纱板;206、锭座;207、铝直筒;208、主体外壳;209、放置台;3、工作机构;301、机体;302、控制按钮;303、移动台;304、导纱杆;305、导纱孔;4、缓冲机构;401、缓冲块;402、导纱槽;403、限位块;404、滑杆;405、缓冲弹簧。In the figure: 1. tensioner mechanism; 101. support plate; 102. driving gear; 103. synchronous belt; 104. transmission gear; 105. driven gear; 106. rotating plate; 107. combing rod; 108. supporting spring; 109. slide groove; 110. limiting groove; 111. sealing groove; 2. main body mechanism; 201. fixed seat; 202. fixed block; 203. rotating frame; 204. support seat; 205. yarn guide plate; 206. spindle seat; 207. aluminum straight cylinder; 208. main body shell; 209. placing table; 3. working mechanism; 301. machine body; 302. control button; 303. moving table; 304. yarn guide rod; 305. yarn guide hole; 4. buffer mechanism; 401. buffer block; 402. yarn guide groove; 403. limiting block; 404. slide rod; 405. buffer spring.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
如图2至图5所示,本发明提供一种用于织布加工的络丝机,包括张力器机构1,张力器机构1的表面设置有主体机构2,主体机构2的表面设置有工作机构3,张力器机构1的上方设置有缓冲机构4;As shown in FIGS. 2 to 5 , the present invention provides a winding machine for weaving, comprising a tensioner mechanism 1, a main body mechanism 2 is arranged on the surface of the tensioner mechanism 1, a working mechanism 3 is arranged on the surface of the main body mechanism 2, and a buffer mechanism 4 is arranged above the tensioner mechanism 1;
张力器机构1包括支撑板101,支撑板101的侧面固定连接有主动齿轮102,主动齿轮102上啮合有同步带103,同步带103远离主动齿轮102的一端与传动齿轮104的右端之间滑动连接,传动齿轮104的底部啮合有从动齿轮105,从动齿轮105的底部固定连接有转动板106,转动板106的前端固定连接有若干个梳纱杆107,支撑板101的底部固定连接有支撑弹簧108,支撑板101的顶部开设有滑槽109,滑槽109内壁的两侧均开设有限位槽110,支撑板101的内部开设有两个密封槽111。The tensioner mechanism 1 includes a support plate 101, a driving gear 102 is fixedly connected to the side of the support plate 101, a synchronous belt 103 is meshed on the driving gear 102, an end of the synchronous belt 103 away from the driving gear 102 is slidably connected to the right end of a transmission gear 104, a driven gear 105 is meshed at the bottom of the transmission gear 104, a rotating plate 106 is fixedly connected to the bottom of the driven gear 105, a plurality of combing rods 107 are fixedly connected to the front end of the rotating plate 106, a support spring 108 is fixedly connected to the bottom of the support plate 101, a slide groove 109 is provided on the top of the support plate 101, limiting grooves 110 are provided on both sides of the inner wall of the slide groove 109, and two sealing grooves 111 are provided inside the support plate 101.
同步带103位于传动齿轮104远离从动齿轮105的一侧,从动齿轮105远离传动齿轮104的一侧啮合有从动齿轮105,转动板106的数量有两个,若干个梳纱杆107在两个转动板106的前端错位分布,梳纱杆107的外形呈现为“W”字型。The synchronous belt 103 is located on the side of the transmission gear 104 away from the driven gear 105, and the driven gear 105 is meshed with the driven gear 105 on the side away from the transmission gear 104. There are two rotating plates 106, and a plurality of combing rods 107 are staggered at the front ends of the two rotating plates 106. The shape of the combing rods 107 is "W" shaped.
如图1所示,图1中靠近图标放置台209的方向为前方,靠近图标导纱孔305的方向为左侧,靠近图标固定座201的方向为右侧,通过设置支撑板101和梳纱杆107等结构的配合,进而便利了对纱线的张力进行自适应调节,纱线的张力较大时会使支撑板101以主动齿轮102为中心向下转动,并挤压支撑弹簧108,通过支撑弹簧108的弹力对支撑板101和纱线进行支撑,与一部分张力进行抵消,而支撑板101向下转动会通过主动齿轮102带动同步带103滑动,同步带103滑动则会通过使传动齿轮104转动带动从动齿轮105转动,从而使两个转动板106向相互远离的方向转动,使梳纱杆107向远离纱线的方向移动并与纱线解除接触,通过降低摩擦力来降低纱线的张力,避免张力较大造成纱线断裂的情况发生,反之,如果纱线的张力较小时会使支撑板101在支撑弹簧108弹力的作用下向上转动,从而通过传动使若干个梳纱杆107交叉分布,通过梳纱杆107上的“V”形槽将绷直的纱线挤压成折线状态,增大纱线与梳纱杆107的接触面积,从而通过增加摩擦力来提高纱线的张力,避免张力较小使铝直筒207上绕线成型不良,造成疵点的情况发生。As shown in Figure 1, the direction close to the icon placement platform 209 in Figure 1 is the front, the direction close to the icon yarn guide hole 305 is the left, and the direction close to the icon fixing seat 201 is the right. By setting the support plate 101 and the combing rod 107 and other structures, it is convenient to adaptively adjust the tension of the yarn. When the tension of the yarn is large, the support plate 101 will rotate downward with the driving gear 102 as the center and squeeze the support spring 108. The support plate 101 and the yarn are supported by the elastic force of the support spring 108 to offset a part of the tension. The downward rotation of the support plate 101 will drive the synchronous belt 103 to slide through the driving gear 102, and the sliding of the synchronous belt 103 will drive the driven gear by rotating the transmission gear 104 105 rotates, thereby causing the two rotating plates 106 to rotate away from each other, causing the combing rod 107 to move away from the yarn and release contact with the yarn, thereby reducing the tension of the yarn by reducing the friction force, and avoiding the situation where the yarn breaks due to high tension. On the contrary, if the tension of the yarn is low, the support plate 101 will rotate upward under the action of the elastic force of the support spring 108, thereby causing a plurality of combing rods 107 to be cross-distributed through transmission, and the "V"-shaped grooves on the combing rods 107 will squeeze the straightened yarn into a folded line state, thereby increasing the contact area between the yarn and the combing rod 107, thereby increasing the tension of the yarn by increasing the friction force, and avoiding the situation where the winding on the aluminum straight tube 207 is poorly formed due to low tension, causing defects.
如图1所示,主体机构2包括固定座201,固定座201的前端固定连接有若干个固定块202,固定块202的顶部固定连接有两个转动架203,固定座201的前端固定连接有若干个支撑座204,支撑座204的前端固定连接有导纱板205,固定座201的顶部转动连接有若干个锭座206,锭座206上滑动套接有铝直筒207,固定座201上固定连接有主体外壳208,主体外壳208的前端固定连接有放置台209,As shown in FIG1 , the main mechanism 2 includes a fixed seat 201, a plurality of fixed blocks 202 are fixedly connected to the front end of the fixed seat 201, two rotating frames 203 are fixedly connected to the top of the fixed block 202, a plurality of supporting seats 204 are fixedly connected to the front end of the fixed seat 201, a yarn guide plate 205 is fixedly connected to the front end of the supporting seat 204, a plurality of spindle seats 206 are rotatably connected to the top of the fixed seat 201, an aluminum straight cylinder 207 is slidably sleeved on the spindle seat 206, a main body shell 208 is fixedly connected to the fixed seat 201, and a placement table 209 is fixedly connected to the front end of the main body shell 208.
放置台209位于固定座201的下方,若干个固定块202分别位于若干个锭座206的正前方,固定块202位于支撑座204的上方,支撑板101远离滑槽109的一端与转动架203之间转动连接,同步带103位于转动架203的右侧,支撑板101的底部通过支撑弹簧108与固定座201的表面之间弹性连接,转动板106顶部和底部分别与固定块202和支撑座204之间转动连接,传动齿轮104远离同步带103的一侧与固定块202的右侧之间转动连接。The placing table 209 is located below the fixed seat 201, and several fixed blocks 202 are respectively located in front of several spindle seats 206. The fixed blocks 202 are located above the support seat 204. The end of the support plate 101 away from the slide slot 109 is rotatably connected to the rotating frame 203. The synchronous belt 103 is located on the right side of the rotating frame 203. The bottom of the support plate 101 is elastically connected to the surface of the fixed seat 201 through the support spring 108. The top and bottom of the rotating plate 106 are rotatably connected to the fixed block 202 and the support seat 204 respectively. The side of the transmission gear 104 away from the synchronous belt 103 is rotatably connected to the right side of the fixed block 202.
工作机构3包括机体301,机体301上设置有若干个控制按钮302,机体301的右侧滑动连接有移动台303,移动台303的前端固定连接有若干个导纱杆304,若干个导纱杆304远离移动台303的一端均开设有导纱孔305,若干个导纱孔305分别位于锭座206的正前方,移动台303远离机体301的一端与主体外壳208的内壁之间滑动连接,移动台303位于固定座201的上方。The working mechanism 3 includes a body 301, on which a plurality of control buttons 302 are arranged, a moving platform 303 is slidably connected to the right side of the body 301, a plurality of yarn guide rods 304 are fixedly connected to the front end of the moving platform 303, a plurality of yarn guide holes 305 are provided at the ends of the plurality of yarn guide rods 304 away from the moving platform 303, and the plurality of yarn guide holes 305 are respectively located in front of the spindle seat 206, an end of the moving platform 303 away from the body 301 is slidably connected to the inner wall of the main shell 208, and the moving platform 303 is located above the fixed seat 201.
通过设置导纱板205和导纱杆304,便于对纱线的位置之间限位,同时通过移动台303带动的导纱杆304上下往复运动,使纱线可以均匀地卷绕在铝直筒207的表面。The yarn guide plate 205 and the yarn guide rod 304 are provided to facilitate the positioning of the yarn. Meanwhile, the yarn guide rod 304 driven by the movable platform 303 reciprocates up and down, so that the yarn can be evenly wound on the surface of the aluminum straight cylinder 207 .
如图4至图6所示,缓冲机构4包括缓冲块401,缓冲块401的顶部开设有导纱槽402,缓冲块401的两侧均固定连接有限位块403,缓冲块401的底部固定连接有两个滑杆404,滑杆404的底部固定连接有缓冲弹簧405。As shown in Figures 4 to 6, the buffer mechanism 4 includes a buffer block 401, a yarn guide groove 402 is opened on the top of the buffer block 401, both sides of the buffer block 401 are fixedly connected to limit blocks 403, the bottom of the buffer block 401 is fixedly connected to two sliding rods 404, and the bottom of the sliding rod 404 is fixedly connected to a buffer spring 405.
缓冲块401与滑槽109之间滑动连接,限位块403的尺寸与限位槽110的尺寸相适配,滑杆404贯穿滑槽109的内壁延伸至密封槽111的内部,滑杆404的底部通过缓冲弹簧405与密封槽111的内壁之间滑动连接。The buffer block 401 is slidably connected to the slide groove 109, the size of the limit block 403 is adapted to the size of the limit groove 110, the slide rod 404 passes through the inner wall of the slide groove 109 and extends to the inside of the sealing groove 111, and the bottom of the slide rod 404 is slidably connected to the inner wall of the sealing groove 111 through the buffer spring 405.
通过设置缓冲块401和缓冲弹簧405等结构的配合,进而提升了支撑板101在对纱线张力调节时的稳定性,纱线张力较大时会压迫支撑板101上的缓冲块401,使缓冲块401在压力的作用下向靠近缓冲弹簧405的方向移动,挤压缓冲弹簧405以及密封槽111内部的空气,通过弹力和气压,对张力较大的纱线进行缓冲和支撑,纱线的张力较小时对缓冲块401的压力减小,使得缓冲块401在密封槽111内部气压和缓冲弹簧405弹力的作用下向远离支撑板101的方向移动,使缓冲块401顶部的导纱槽402与张力较小的纱线保持贴合,避免纱线从导纱槽402的内部滑脱,从而导致支撑板101无法对纱线的张力进行调节的情况发生。By setting up the cooperation of structures such as the buffer block 401 and the buffer spring 405, the stability of the support plate 101 when adjusting the yarn tension is improved. When the yarn tension is large, the buffer block 401 on the support plate 101 will be pressed, so that the buffer block 401 moves in the direction close to the buffer spring 405 under the action of pressure, squeezing the buffer spring 405 and the air inside the sealing groove 111, and buffering and supporting the yarn with large tension through elastic force and air pressure. When the yarn tension is small, the pressure on the buffer block 401 is reduced, so that the buffer block 401 moves in the direction away from the support plate 101 under the action of the air pressure inside the sealing groove 111 and the elastic force of the buffer spring 405, so that the yarn guide groove 402 on the top of the buffer block 401 keeps in contact with the yarn with small tension, avoiding the yarn from slipping out of the inside of the yarn guide groove 402, thereby causing the support plate 101 to be unable to adjust the yarn tension.
本发明的工作原理及使用流程:首先需要工作人员将纱筒放在放置台209上,使其位于导纱板205的正下方,并将铝直筒207安装在对应的锭座206上,随后从纱筒中取出线头,先后穿过导纱板205和若干个梳纱杆107中间的缝隙,并与导纱槽402之间滑动连接,随后在穿过导纱杆304上的导纱孔305后,将线头系在铝直筒207上,并转动铝直筒207使铝直筒207转几圈,测试一下张力,使纱线的张力处于合适的状态,此时纱线会轻微压迫支撑板101使其的角度处于如图2所示的工作状态,且梳纱杆107靠近纱线的一侧与纱线相贴合,然后按下控制按钮302使锭座206带动铝直筒207转动,同时使移动台303在主体外壳208的内部上下滑动;The working principle and use process of the present invention are as follows: first, the staff needs to place the yarn tube on the placement table 209 so that it is located directly below the yarn guide plate 205, and install the aluminum straight tube 207 on the corresponding spindle seat 206, then take out the thread end from the yarn tube, pass it through the gap between the yarn guide plate 205 and several combing rods 107 in turn, and slide it to connect with the yarn guide groove 402, then after passing through the yarn guide hole 305 on the yarn guide rod 304, tie the thread end to the aluminum straight tube 207, and rotate the aluminum straight tube 207 to make it rotate several times, test the tension, and make the tension of the yarn in a suitable state, at this time the yarn will slightly press the support plate 101 to make its angle in the working state shown in Figure 2, and the side of the combing rod 107 close to the yarn fits with the yarn, then press the control button 302 to make the spindle seat 206 drive the aluminum straight tube 207 to rotate, and at the same time make the movable platform 303 slide up and down inside the main shell 208;
在导纱杆304通过移动台303上行带动纱线向上移动的过程中,纱线在固定时间内移动的距离较长,使得张力增大,此时纱线会压迫支撑板101上的缓冲块401,使缓冲块401在压力的作用下向靠近缓冲弹簧405的方向移动,挤压缓冲弹簧405以及密封槽111内部的空气,通过弹力和气压,对张力较大的纱线进行缓冲和支撑,同时会使支撑板101以主动齿轮102为中心向下转动,并挤压支撑弹簧108,通过支撑弹簧108的弹力对支撑板101和纱线进行支撑,与一部分张力进行抵消,而支撑板101向下转动会通过主动齿轮102带动同步带103滑动,同步带103滑动则会通过使传动齿轮104转动带动从动齿轮105转动,从而使两个转动板106向相互远离的方向转动,使梳纱杆107向远离纱线的方向移动并与纱线解除接触,通过降低摩擦力来降低纱线的张力;In the process that the yarn guide rod 304 drives the yarn upward through the upward movement of the moving platform 303, the yarn moves a long distance in a fixed time, so that the tension increases. At this time, the yarn will press the buffer block 401 on the support plate 101, so that the buffer block 401 moves toward the direction close to the buffer spring 405 under the action of pressure, squeezes the buffer spring 405 and the air inside the sealing groove 111, and buffers and supports the yarn with greater tension through elastic force and air pressure, and at the same time makes the support plate 101 rotate downward with the driving gear 102 as the center. The supporting spring 108 is squeezed, and the supporting plate 101 and the yarn are supported by the elastic force of the supporting spring 108, and a part of the tension is offset. The downward rotation of the supporting plate 101 drives the synchronous belt 103 to slide through the driving gear 102, and the sliding of the synchronous belt 103 drives the driven gear 105 to rotate by rotating the transmission gear 104, so that the two rotating plates 106 rotate away from each other, and the combing rod 107 moves away from the yarn and releases the contact with the yarn, thereby reducing the tension of the yarn by reducing the friction.
反之在导纱杆304通过移动台303下行带动纱线向下移动的过程中,纱线在固定时间内移动的距离较短,使得张力减小,此时纱线对支撑板101的压力减小,使缓冲块401在密封槽111内部气压和缓冲弹簧405弹力的作用下向远离支撑板101的方向移动,使缓冲块401顶部的导纱槽402与张力较小的纱线保持贴合,同时会使支撑板101在支撑弹簧108弹力的作用下向上转动,从而通过同步带103和传动齿轮104的传动使两个转动板106向相互靠近的方向转动,使若干个梳纱杆107交叉分布成如图4所示状态,通过梳纱杆107上的“V”形槽将绷直的纱线挤压成折线状态,增大纱线与梳纱杆107的接触面积,从而通过增加摩擦力来提高纱线的张力。On the contrary, in the process of the yarn guide rod 304 driving the yarn downward through the movable platform 303, the distance moved by the yarn in a fixed time is shorter, so that the tension is reduced. At this time, the pressure of the yarn on the support plate 101 is reduced, so that the buffer block 401 moves away from the support plate 101 under the action of the internal air pressure of the sealing groove 111 and the elastic force of the buffer spring 405, so that the yarn guide groove 402 on the top of the buffer block 401 keeps in contact with the yarn with less tension, and at the same time, the support plate 101 is rotated upward under the action of the elastic force of the support spring 108, so that the two rotating plates 106 are rotated in a direction close to each other through the transmission of the synchronous belt 103 and the transmission gear 104, so that the multiple combing rods 107 are cross-distributed as shown in Figure 4, and the "V"-shaped groove on the combing rod 107 is used to squeeze the straightened yarn into a folded line state, thereby increasing the contact area between the yarn and the combing rod 107, thereby increasing the tension of the yarn by increasing the friction.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119370681A (en) * | 2024-12-25 | 2025-01-28 | 临海市威特机械有限公司 | A kind of winding machine with tension adjustment device |
| CN119370681B (en) * | 2024-12-25 | 2025-04-04 | 临海市威特机械有限公司 | Silk winder with tension adjusting device |
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