CN118768844A - Welding device for processing electronic components - Google Patents
Welding device for processing electronic components Download PDFInfo
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- CN118768844A CN118768844A CN202411245279.XA CN202411245279A CN118768844A CN 118768844 A CN118768844 A CN 118768844A CN 202411245279 A CN202411245279 A CN 202411245279A CN 118768844 A CN118768844 A CN 118768844A
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- 238000003466 welding Methods 0.000 title claims abstract description 52
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 34
- 230000001360 synchronised effect Effects 0.000 claims description 22
- 238000003780 insertion Methods 0.000 claims description 21
- 230000037431 insertion Effects 0.000 claims description 21
- 238000005476 soldering Methods 0.000 claims description 19
- 229910052742 iron Inorganic materials 0.000 claims description 16
- 239000000725 suspension Substances 0.000 claims description 11
- 239000012535 impurity Substances 0.000 claims description 8
- 210000001503 joint Anatomy 0.000 claims 5
- 210000002421 cell wall Anatomy 0.000 claims 1
- 238000007599 discharging Methods 0.000 abstract 1
- 238000003032 molecular docking Methods 0.000 description 34
- 230000002457 bidirectional effect Effects 0.000 description 15
- 238000010586 diagram Methods 0.000 description 8
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及电子元器件焊接技术领域,具体为一种电子元器件加工用焊接装置。The invention relates to the technical field of electronic component welding, in particular to a welding device for processing electronic components.
背景技术Background Art
常见的电子元器件焊接分为插脚元器件焊接和贴片元器件焊接,其中在进行插脚元器件焊接时,需要将元器件的引脚插入电路板上的所需位置,引脚能够卡合到电路板的预留孔洞内,之后再翻转电路板对引脚焊接,通常需要手动翻转电路板,操作较为繁琐。Common electronic component welding is divided into pin component welding and chip component welding. When performing pin component welding, the pins of the components need to be inserted into the required positions on the circuit board. The pins can be snapped into the reserved holes of the circuit board. The circuit board is then flipped over to solder the pins. Usually, the circuit board needs to be flipped manually, which is a cumbersome operation.
公开号为CN118342062A的中国发明专利公开了一种电子元器件焊接装置,包括工作台,工作台的上表面固定连接有预处理装置、放置台、翻转装置和撑板,工作台的底部固定连接有第一电动推杆,第一电动推杆的顶端固定连接有支撑台,工作台的外表面固定连接有支撑装置和电控箱,弯折顶板的内部设置有固定装置,翻转装置包括固定座,固定座的底部固定连接在工作台的上表面,固定座的外表面固定连接有第一伸缩杆,安装座的外表面固定连接有驱动电机,驱动电机的输出轴固定连接有夹持机构,通过翻转装置和夹持机构,可以使电路板被夹紧固定,避免电路板发生移动影响焊接效果,也可以在焊接插脚元器件时使得电路板自动翻转。A Chinese invention patent with publication number CN118342062A discloses an electronic component welding device, including a workbench, a pretreatment device, a placement table, a flipping device and a support plate are fixedly connected to the upper surface of the workbench, a first electric push rod is fixedly connected to the bottom of the workbench, the top of the first electric push rod is fixedly connected to the support table, the outer surface of the workbench is fixedly connected to the support device and the electric control box, a fixing device is arranged inside the bent top plate, the flipping device includes a fixing seat, the bottom of the fixing seat is fixedly connected to the upper surface of the workbench, the outer surface of the fixing seat is fixedly connected to the first telescopic rod, the outer surface of the mounting seat is fixedly connected to the driving motor, the output shaft of the driving motor is fixedly connected to the clamping mechanism, the circuit board can be clamped and fixed by the flipping device and the clamping mechanism to prevent the circuit board from moving and affecting the welding effect, and the circuit board can also be automatically flipped when welding pin components.
但是,上述专利在实际使用过程中还存在以下不足之处:该专利通过夹持机构将电路板夹紧,在焊接插脚元器件时,通过翻转装置将电路板进行自动翻转,然而插脚元器件的插脚是卡合在电路板的预留孔洞内,这种卡合固定力具有不稳定性,插脚元器件因翻转逐渐呈倒置的状态后,插脚元器件就失去了电路板的承托力,插脚会因插脚元器件的自身重力而极易脱离预留孔洞,这样会让插脚元器件发生错位,甚至会发生插脚元器件掉落的情况,从而影响了插脚元器件的焊接质量。However, the above patent still has the following deficiencies in actual use: the patent clamps the circuit board by a clamping mechanism, and automatically flips the circuit board by a flipping device when soldering pin components, but the pins of the pin components are engaged in the reserved holes of the circuit board, and this engaging fixing force is unstable. After the pin components are gradually inverted due to flipping, the pin components lose the supporting force of the circuit board, and the pins can easily fall out of the reserved holes due to the pin components' own gravity, which can cause the pin components to be misplaced or even fall off, thereby affecting the soldering quality of the pin components.
发明内容Summary of the invention
为了弥补以上不足,本发明提供了一种电子元器件加工用焊接装置,以解决上述背景技术中提出如何提高插脚元器件的焊接质量的问题。In order to make up for the above shortcomings, the present invention provides a welding device for processing electronic components to solve the problem of how to improve the welding quality of pin components proposed in the above background technology.
本发明的技术方案是:The technical solution of the present invention is:
一种电子元器件加工用焊接装置,包括转动台和工作台,所述转动台内设有呈竖直设置的步进电机,所述步进电机的输出端贯穿转动台的顶部,所述步进电机的输出端上安装有连接盘,所述连接盘的顶部固定连接有转盘,所述转盘上开设有若干个沿其周向等角度分布的矩形槽,所述矩形槽内设有用于固定电路板的固定治具,所述固定治具包括L型移动板和U型外框,所述L型移动板设有两个,所述L型移动板的内侧壁上设有两个对称设置的安装板,所述安装板上开设有若干个等间距设置的导向孔,所述导向孔内滑动设有导向柱,所述导向柱上套设有第一弹簧,所有所述导向柱的背部安装有限位板,所有所述导向柱的前部安装有抵接板,所述第一弹簧位于限位板和安装板之间,所述U型外框的一端设有用于调节两个L型移动板之间间距的驱动机构,所述U型外框的两侧均设有第一转轴,所述矩形槽的两侧槽壁上均开设有与第一转轴转动配合的转槽,所述工作台的顶部设有L型顶板和用于改变U型外框摆放状态的调节机构,所述L型顶板的内侧壁上设有焊接装置,所述L型顶板的内顶壁上设有用于对插脚元器件进行辅助定位的定位机构,所述L型顶板的顶部临近设置有上料机构和下料机构。A welding device for processing electronic components, comprising a rotating table and a workbench, wherein a vertically arranged stepper motor is arranged in the rotating table, the output end of the stepper motor passes through the top of the rotating table, a connecting disk is installed on the output end of the stepper motor, a rotating disk is fixedly connected to the top of the connecting disk, a plurality of rectangular grooves distributed at equal angles along its circumference are opened on the rotating disk, a fixing fixture for fixing a circuit board is arranged in the rectangular groove, the fixing fixture comprises an L-shaped moving plate and a U-shaped outer frame, two L-shaped moving plates are arranged, two symmetrically arranged mounting plates are arranged on the inner side wall of the L-shaped moving plate, a plurality of guide holes arranged at equal intervals are opened on the mounting plate, a guide column is slidably arranged in the guide hole, a guide column is sleeved on the guide column There is a first spring, a limiting plate is installed on the back of all the guide columns, and an abutment plate is installed on the front of all the guide columns, the first spring is located between the limiting plate and the mounting plate, one end of the U-shaped outer frame is provided with a driving mechanism for adjusting the spacing between the two L-shaped movable plates, first rotating shafts are provided on both sides of the U-shaped outer frame, and rotating grooves that rotate with the first rotating shaft are opened on the groove walls on both sides of the rectangular groove, an L-shaped top plate and an adjusting mechanism for changing the placement state of the U-shaped outer frame are provided on the top of the workbench, a welding device is provided on the inner side wall of the L-shaped top plate, and a positioning mechanism for auxiliary positioning of pin components is provided on the inner top wall of the L-shaped top plate, and a loading mechanism and a unloading mechanism are provided near the top of the L-shaped top plate.
优选的,所述驱动机构包括螺杆、第一伞齿和第二伞齿,所述螺杆上设有两段螺旋相反的外螺纹,所述螺杆上螺接有两个对称设置的同步块,所述第一伞齿上安装有与其同轴设置的第二转轴,所述第二转轴上设有连接件以及与连接件配合的摇柄,所述U型外框一端的内侧壁上开设有与同步块滑动配合的同步滑槽,所述U型外框一端的外壁上开设有第一内嵌槽,所述第一内嵌槽的槽底开设有转孔,所述螺杆转动设置在同步滑槽内,所述第二转轴转动设置在转孔内,所述连接件位于第一内嵌槽内,所述第一伞齿位于同步滑槽内,所述第二伞齿设置在螺杆上,且第一伞齿与第二伞齿啮合,两个所述L型移动板的一端分别与两个同步块固定连接。Preferably, the driving mechanism comprises a screw, a first bevel tooth and a second bevel tooth, the screw being provided with two sections of external threads with opposite spirals, the screw being threaded with two symmetrically arranged synchronous blocks, the first bevel tooth being installed with a second rotating shaft coaxially arranged therewith, the second rotating shaft being provided with a connecting piece and a rocker handle cooperating with the connecting piece, the inner side wall of one end of the U-shaped outer frame being provided with a synchronous sliding groove slidably cooperating with the synchronous block, the outer wall of one end of the U-shaped outer frame being provided with a first embedded groove, the groove bottom of the first embedded groove being provided with a rotating hole, the screw being rotatably arranged in the synchronous sliding groove, the second rotating shaft being rotatably arranged in the rotating hole, the connecting piece being located in the first embedded groove, the first bevel tooth being located in the synchronous sliding groove, the second bevel tooth being arranged on the screw, and the first bevel tooth being meshed with the second bevel tooth, and one end of the two L-shaped movable plates being fixedly connected to the two synchronous blocks respectively.
优选的,所述连接件包括圆板、锁定板和第一锁定环,所述圆板上设有外环和内环,所述外环的内壁上设有内滑槽,所述外环和内环之间形成了伸缩槽,所述伸缩槽内设有第二弹簧,所述锁定板的截面呈多边形,所述锁定板的底部设有导向环和截面呈多边形的插入块,所述导向环的外壁上设有与内滑槽滑动配合的凸起,所述锁定板的顶部开设有与摇柄配合且截面呈多边形的对接槽,所述内环的顶部开设有插入块配合的第一插入槽,所述第一锁定环与锁定板插接配合,所述圆板固定连接在第二转轴上,所述第二弹簧位于插入块与导向环之间,所述第一锁定环连接在第一内嵌槽的槽口处。Preferably, the connecting member includes a circular plate, a locking plate and a first locking ring, the circular plate is provided with an outer ring and an inner ring, the inner wall of the outer ring is provided with an inner sliding groove, a telescopic groove is formed between the outer ring and the inner ring, a second spring is provided in the telescopic groove, the cross-section of the locking plate is polygonal, the bottom of the locking plate is provided with a guide ring and an insertion block with a polygonal cross-section, the outer wall of the guide ring is provided with a protrusion that slidably cooperates with the inner sliding groove, the top of the locking plate is provided with a docking groove with a polygonal cross-section that cooperates with the crank handle, the top of the inner ring is provided with a first insertion groove that cooperates with the insertion block, the first locking ring is plugged into the locking plate, the circular plate is fixedly connected to the second rotating shaft, the second spring is located between the insertion block and the guide ring, and the first locking ring is connected at the notch of the first embedded groove.
优选的,所述调节机构包括对接件、垫高块、第一电动推杆、L型承载板和调节电机,所述L型承载板的底部设有两个对称设置的第一滑块,所述调节电机的输出端上设有与对接件配合的对接块,所述工作台的顶部设有两个与第一滑块滑动配合的第一滑道,所述垫高块位于第一滑道的旁侧,所述第一电动推杆设置在垫高块的顶部,所述第一电动推杆的输出端与L型承载板的背部固定连接,所述调节电机呈水平设置在L型承载板上,所述转盘的外壁上设有若干个沿其周向等角度设置的第二内嵌槽,所述对接件设置在第二内嵌槽,且对接件与其中一个第一转轴固定连接。Preferably, the adjustment mechanism includes a docking piece, a pad block, a first electric push rod, an L-shaped supporting plate and an adjusting motor, the bottom of the L-shaped supporting plate is provided with two symmetrically arranged first sliding blocks, the output end of the adjusting motor is provided with a docking block that cooperates with the docking piece, the top of the workbench is provided with two first slides that slide with the first sliding blocks, the pad block is located on the side of the first slide, the first electric push rod is arranged on the top of the pad block, the output end of the first electric push rod is fixedly connected to the back of the L-shaped supporting plate, the adjusting motor is horizontally arranged on the L-shaped supporting plate, the outer wall of the turntable is provided with a plurality of second embedded grooves arranged at equal angles along its circumference, the docking piece is arranged in the second embedded groove, and the docking piece is fixedly connected to one of the first rotating shafts.
优选的,所述对接件包括第二锁定环和伸缩柱,所述伸缩柱的头部设有与第二锁定环配合且截面呈多边形的对接头,所述对接头的中部开设有截面呈多边形的第二插入槽,所述伸缩柱的尾端开设有截面呈矩形的平移槽,所述平移槽内滑动设有伸缩板,所述伸缩板与平移槽的一端槽壁之间设有第三弹簧,所述伸缩板的另一端设有伸缩滑块,所述平移槽的另一端槽壁设有与伸缩滑块滑动配合的窗口,所述对接块与第二插入槽对接配合,所述第二锁定环连接在第二内嵌槽的槽口处,所述伸缩柱转动设置在第二内嵌槽内,所述伸缩滑块与其中一个第一转轴固定连接。Preferably, the docking member includes a second locking ring and a telescopic column, the head of the telescopic column is provided with a docking head which cooperates with the second locking ring and has a polygonal cross-section, the middle part of the docking head is provided with a second insertion groove which has a polygonal cross-section, the tail end of the telescopic column is provided with a translation groove which has a rectangular cross-section, a telescopic plate is slidably arranged in the translation groove, a third spring is arranged between the telescopic plate and a groove wall at one end of the translation groove, a telescopic slider is arranged at the other end of the telescopic plate, and a window which slidably cooperates with the telescopic slider is arranged on the groove wall at the other end of the translation groove, the docking block is docked with the second insertion groove, the second locking ring is connected at the notch of the second embedded groove, the telescopic column is rotatably arranged in the second embedded groove, and the telescopic slider is fixedly connected to one of the first rotating shafts.
优选的,所述焊接装置包括第一电缸、第二电缸、第二电动推杆和电烙铁,所述第二电动推杆的输出端上安装有U形架,所述U型架的一侧外壁上安装有转向电机,所述转向电机的输出端上安装有第一齿轮,所述U型架的两侧外壁上均设有第一转动座,所述电烙铁的尾端设有两个对称设置的第三转轴,其中一个第三转轴上安装有第二齿轮,所述第一电缸倒置设置在L型顶板的内顶壁上,所述第二电缸倒置设置在第一电缸的滑台上,所述第二电动推杆呈竖直连接在第二电缸的滑台上,所述电烙铁通过第三转轴转动设置在两个第一转动座上,所述第二齿轮与第一齿轮啮合。Preferably, the welding device includes a first electric cylinder, a second electric cylinder, a second electric push rod and an electric soldering iron, a U-shaped frame is installed on the output end of the second electric push rod, a steering motor is installed on one side outer wall of the U-shaped frame, a first gear is installed on the output end of the steering motor, first rotating seats are provided on both side outer walls of the U-shaped frame, two symmetrically arranged third rotating shafts are provided at the tail end of the electric soldering iron, and a second gear is installed on one of the third rotating shafts, the first electric cylinder is inverted on the inner top wall of the L-shaped top plate, the second electric cylinder is inverted on the slide of the first electric cylinder, the second electric push rod is vertically connected to the slide of the second electric cylinder, the electric soldering iron is rotatably arranged on the two first rotating seats through the third rotating shaft, and the second gear is meshed with the first gear.
优选的,所述定位机构包括悬架、第三电缸、第三电动推杆、第四电动推杆和吸嘴,所述第三电缸的滑台上设有第一固定座,所述第三电动推杆的输出端上安装有第二固定座,所述第四电动推杆的输出端上安装有第三固定座,所述悬架设置在L型顶板的内侧壁上,所述第三电缸呈水平设置在悬架的顶部,所述第三电动推杆呈水平固定在第一固定座上,所述第四电动推杆呈竖直固定在第二固定座上,所述吸嘴呈水平固定在第三固定座上。Preferably, the positioning mechanism includes a suspension, a third electric cylinder, a third electric push rod, a fourth electric push rod and a suction nozzle, a first fixed seat is provided on the slide table of the third electric cylinder, a second fixed seat is installed on the output end of the third electric push rod, and a third fixed seat is installed on the output end of the fourth electric push rod, the suspension is arranged on the inner wall of the L-shaped top plate, the third electric cylinder is horizontally arranged on the top of the suspension, the third electric push rod is horizontally fixed on the first fixed seat, the fourth electric push rod is vertically fixed on the second fixed seat, and the suction nozzle is horizontally fixed on the third fixed seat.
优选的,所述上料机构包括抓取组件和用于辅助分离两个抵接板的辅助组件,所述抓取组件包括第五电动推杆、第二滑道、第四转轴、第四电缸和电动夹爪,所述第二滑道内滑动设有第二滑块,所述第二滑块的顶部设有齿条,所述第四转轴的一端设有第三齿轮,所述第四转轴的另一端设有悬板,所述悬板远离第四转轴的一端底部设有呈竖直设置的立板,所述第四电缸的滑台上安装有第一T型板,所述第一T型板上安装有四个呈矩形分布的连接杆,所述L型顶板的顶部设有第二转动座,所述第五电动推杆和第二滑道沿一直线设置在L型顶板的顶部,所述第五电动推杆的输出端与第二滑块的一端固定连接,所述第四转轴呈竖直转动设置在第二转动座上,所述齿条与第三齿轮啮合,所述第四电缸呈竖直设置在立板上,所述电动夹爪呈竖直连接在四个连接杆上,所述辅助组件设置在转盘的旁侧,所述下料机构与上料机构的结构相同。Preferably, the feeding mechanism includes a grabbing component and an auxiliary component for assisting in separating the two abutting plates, the grabbing component includes a fifth electric push rod, a second slideway, a fourth rotating shaft, a fourth electric cylinder and an electric clamping claw, a second slider is slidably arranged in the second slideway, a rack is arranged on the top of the second slider, a third gear is arranged at one end of the fourth rotating shaft, a hanging plate is arranged at the other end of the fourth rotating shaft, a vertical plate is arranged at the bottom of the end of the hanging plate away from the fourth rotating shaft, a first T-shaped plate is installed on the slide table of the fourth electric cylinder, four connecting rods distributed in a rectangular shape are installed on the first T-shaped plate, a second rotating seat is arranged on the top of the L-shaped top plate, the fifth electric push rod and the second slideway are arranged on the top of the L-shaped top plate in a straight line, the output end of the fifth electric push rod is fixedly connected to one end of the second slider, the fourth rotating shaft is arranged on the second rotating seat for vertical rotation, the rack is meshed with the third gear, the fourth electric cylinder is vertically arranged on the vertical plate, the electric clamping claw is vertically connected to four connecting rods, the auxiliary component is arranged on the side of the turntable, and the unloading mechanism has the same structure as the feeding mechanism.
优选的,所述辅助组件包括支撑架、第五电缸、双向电缸和双向电动推杆,所述第五电缸的滑台上安装有第二T型板,所述双向电缸的两个滑台上均设有辅助支架,所述辅助支架上设有L型板,所述双向电动推杆设有两个,所述双向电动推杆的两个输出端上均安装有固定板,所述固定板上安装有与其垂直设置的拨板,所述支撑架位于转盘的旁侧,所述第五电缸呈竖直设置在支撑架的侧壁上,所述双向电缸呈水平设置在第二T型板的一侧侧壁上,两个所述双向电动推杆分别设置在两个L型板上。Preferably, the auxiliary components include a support frame, a fifth electric cylinder, a bidirectional electric cylinder and a bidirectional electric push rod, a second T-plate is installed on the slide of the fifth electric cylinder, auxiliary brackets are provided on the two slides of the bidirectional electric cylinder, an L-shaped plate is provided on the auxiliary bracket, two bidirectional electric push rods are provided, fixed plates are installed on the two output ends of the bidirectional electric push rods, a dial plate vertically arranged thereon is installed on the fixed plate, the support frame is located beside the turntable, the fifth electric cylinder is vertically arranged on the side wall of the support frame, the bidirectional electric cylinder is horizontally arranged on one side wall of the second T-shaped plate, and the two bidirectional electric push rods are respectively arranged on two L-shaped plates.
优选的,所述转盘的底部设有若干个沿其周向等角度分布的杂质收集盒,所述杂质收集盒与矩形槽衔接。Preferably, the bottom of the turntable is provided with a plurality of impurity collection boxes distributed at equal angles along its circumference, and the impurity collection boxes are connected with the rectangular grooves.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
其一,本发明采用了固定治具对电路板进行固定,通过上料机构能够将电路板以竖直状态放入固定治具内,竖直状态的电路板依然对插脚元器件具有承托力,避免了插脚元器件从电路板上掉落,通过焊接装置和定位机构能够配合将插脚元器件进行焊接固定,提高了焊接质量,通过上料机构和下料机构能够固定治具内的电路板进行自动上下料,提高了焊接的效率。Firstly, the present invention adopts a fixing fixture to fix the circuit board. The circuit board can be placed in the fixing fixture in a vertical state through the feeding mechanism. The circuit board in the vertical state still has a supporting force for the pin components, thereby preventing the pin components from falling from the circuit board. The pin components can be welded and fixed through the welding device and the positioning mechanism, thereby improving the welding quality. The circuit board in the fixture can be fixed through the feeding mechanism and the unloading mechanism for automatic loading and unloading, thereby improving the welding efficiency.
其二,本发明通过驱动机构能够改变两个L型移动板的间距,从而让固定治具能够适用于不同型号的电路板。Secondly, the present invention can change the distance between the two L-shaped movable plates through the driving mechanism, so that the fixing fixture can be suitable for circuit boards of different models.
其三,本发明通过抓取组件和辅助组件的配合能够将电路板以竖直状态安装至固定治具内或将固定治具内电路板取出。Thirdly, the present invention can install a circuit board into a fixing fixture in a vertical state or take out a circuit board from the fixing fixture through the cooperation of the grabbing component and the auxiliary component.
其四,本发明还能够对电路板的非插脚元器件进行补焊作业。Fourthly, the present invention can also perform soldering operations on non-pin components of a circuit board.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的电子元器件加工用焊接装置的立体结构示意图一;FIG1 is a schematic diagram of a three-dimensional structure of a welding device for processing electronic components according to the present invention;
图2为本发明的电子元器件加工用焊接装置的立体结构示意图二;FIG2 is a second schematic diagram of the three-dimensional structure of the welding device for processing electronic components of the present invention;
图3为本发明的电子元器件加工用焊接装置的局部结构示意图一;FIG3 is a partial structural schematic diagram of a welding device for processing electronic components according to the present invention;
图4为图3中A处的放大图;FIG4 is an enlarged view of point A in FIG3 ;
图5为本发明的电子元器件加工用焊接装置的局部结构示意图二;FIG5 is a second partial structural schematic diagram of the welding device for processing electronic components of the present invention;
图6为固定治具的结构示意图;FIG6 is a schematic diagram of the structure of a fixed fixture;
图7为固定治具的局部剖视图;FIG7 is a partial cross-sectional view of a fixing fixture;
图8为本发明的电子元器件加工用焊接装置的立体结构示意图三;FIG8 is a third schematic diagram of the three-dimensional structure of the welding device for processing electronic components of the present invention;
图9为图8中B处的放大图;FIG9 is an enlarged view of point B in FIG8 ;
图10为辅助组件的结构示意图;FIG10 is a schematic diagram of the structure of the auxiliary component;
图11为抓取组件的结构示意图。FIG. 11 is a schematic diagram of the structure of the grabbing assembly.
图中:In the figure:
1、转动台;11、连接盘;2、工作台;21、L型顶板;211、第二转动座;22、第一滑道;3、转盘;31、矩形槽;32、第二内嵌槽;33、杂质收集盒;4、固定治具;41、L型移动板;411、安装板;412、导向柱;413、第一弹簧;414、限位板;415、抵接板;42、U型外框;421、第一转轴;422、同步滑槽;423、第一内嵌槽;5、驱动机构;51、螺杆;511、同步块;52、第一伞齿;521、第二转轴;53、第二伞齿;54、连接件;541、圆板;5411、外环;5412、内环;5413、内滑槽;5414、伸缩槽;5415、第二弹簧;5416、第一插入槽;542、锁定板;5421、导向环;5422、插入块;5423、凸起;5424、对接槽;543、第一锁定环;6、调节机构;61、对接件;611、第二锁定环;612、伸缩柱;6121、对接头;6122、第二插入槽;6123、平移槽;6124、伸缩板;6125、第三弹簧;6126、伸缩滑块;62、垫高块;63、第一电动推杆;64、L型承载板;65、调节电机;651、对接块;7、焊接装置;71、第一电缸;72、第二电缸;73、第二电动推杆;731、U型架;7311、转向电机;7312、第一齿轮;7313、第一转动座;74、电烙铁;741、第三转轴;742、第二齿轮;8、定位机构;81、悬架;82、第三电缸;821、第一固定座;83、第三电动推杆;831、第二固定座;84、第四电动推杆;841、第三固定座;85、吸嘴;9、上料机构;91、抓取组件;911、第五电动推杆;912、第二滑道;9121、齿条;913、第四转轴;9131、第三齿轮;9132、悬板;9133、立板;914、第四电缸;9141、第一T型板;9142、连接杆;915、电动夹爪;92、辅助组件;921、支撑架;922、第五电缸;9221、第二T型板;923、双向电缸;9231、辅助支架;9232、L型板;924、双向电动推杆;9241、固定板;9242、拨板;10、下料机构。1. Rotating table; 11. Connecting plate; 2. Working table; 21. L-shaped top plate; 211. Second rotating seat; 22. First slideway; 3. Rotating plate; 31. Rectangular groove; 32. Second embedded groove; 33. Impurity collecting box; 4. Fixing fixture; 41. L-shaped moving plate; 411. Mounting plate; 412. Guide column; 413. First spring; 414. Limiting plate; 415. Abutting plate; 42. U-shaped outer frame; 421. First rotating shaft; 422. Synchronous slideway; 423. First embedded groove; 5. Driving mechanism; 51. Screw; 511. Synchronous block; 52. First bevel gear; 521. Second rotating shaft; 53. Second bevel gear; 54, connecting piece; 541, circular plate; 5411, outer ring; 5412, inner ring; 5413, inner slide; 5414, telescopic slot; 5415, second spring; 5416, first insertion slot; 542, locking plate; 5421, guide ring; 5422, insertion block; 5423, protrusion; 5424, docking slot; 543, first locking ring; 6, adjustment mechanism; 61, docking piece; 611, second locking ring; 612, telescopic column; 6121, docking head; 6122, second insertion slot; 6123, translation slot; 6124, telescopic plate; 6125, third spring; 6126, telescopic slider; 62, Heightening block; 63, first electric push rod; 64, L-shaped bearing plate; 65, adjusting motor; 651, docking block; 7, welding device; 71, first electric cylinder; 72, second electric cylinder; 73, second electric push rod; 731, U-shaped frame; 7311, steering motor; 7312, first gear; 7313, first rotating seat; 74, electric soldering iron; 741, third rotating shaft; 742, second gear; 8, positioning mechanism; 81, suspension; 82, third electric cylinder; 821, first fixed seat; 83, third electric push rod; 831, second fixed seat; 84, fourth electric push rod; 841, third fixed seat; 85, nozzle; 9 , feeding mechanism; 91, grabbing assembly; 911, fifth electric push rod; 912, second slide; 9121, rack; 913, fourth shaft; 9131, third gear; 9132, hanging plate; 9133, vertical plate; 914, fourth electric cylinder; 9141, first T-shaped plate; 9142, connecting rod; 915, electric clamp; 92, auxiliary assembly; 921, support frame; 922, fifth electric cylinder; 9221, second T-shaped plate; 923, two-way electric cylinder; 9231, auxiliary bracket; 9232, L-shaped plate; 924, two-way electric push rod; 9241, fixed plate; 9242, paddle plate; 10, unloading mechanism.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1-11,本发明通过以下实施例来详述上述技术方案:Please refer to Figures 1-11, the present invention describes the above technical solution in detail through the following embodiments:
一种电子元器件加工用焊接装置,包括转动台1和工作台2,转动台1内设有呈竖直设置的步进电机,步进电机的输出端贯穿转动台1的顶部,步进电机的输出端上安装有连接盘11,连接盘11的顶部固定连接有转盘3,转盘3上开设有若干个沿其周向等角度分布的矩形槽31,矩形槽31内设有用于固定电路板的固定治具4,固定治具4包括L型移动板41和U型外框42,L型移动板41设有两个,L型移动板41的内侧壁上设有两个对称设置的安装板411,安装板411上开设有若干个等间距设置的导向孔,导向孔内滑动设有导向柱412,导向柱412上套设有第一弹簧413,所有导向柱412的背部安装有限位板414,所有导向柱412的前部安装有抵接板415,第一弹簧413位于限位板414和安装板411之间,U型外框42的一端设有用于调节两个L型移动板41之间间距的驱动机构5,U型外框42的两侧均设有第一转轴421,矩形槽31的两侧槽壁上均开设有与第一转轴421转动配合的转槽,工作台2的顶部设有L型顶板21和用于改变U型外框42摆放状态的调节机构6,L型顶板21的内侧壁上设有焊接装置7,L型顶板21的内顶壁上设有用于对插脚元器件进行辅助定位的定位机构8,L型顶板21的顶部临近设置有上料机构9和下料机构10。A welding device for processing electronic components comprises a rotating table 1 and a workbench 2, wherein a vertically arranged stepper motor is arranged in the rotating table 1, the output end of the stepper motor passes through the top of the rotating table 1, a connecting plate 11 is installed on the output end of the stepper motor, a rotating disk 3 is fixedly connected to the top of the connecting plate 11, a plurality of rectangular grooves 31 distributed at equal angles along its circumference are opened on the rotating disk 3, a fixing fixture 4 for fixing a circuit board is arranged in the rectangular groove 31, the fixing fixture 4 comprises an L-shaped moving plate 41 and a U-shaped outer frame 42, two L-shaped moving plates 41 are arranged, two symmetrically arranged mounting plates 411 are arranged on the inner side wall of the L-shaped moving plate 41, a plurality of equally spaced guide holes are opened on the mounting plate 411, a guide column 412 is slidably arranged in the guide hole, a first spring 413 is sleeved on the guide column 412, and all guide holes are arranged in a uniform manner. A limit plate 414 is installed on the back of the guide column 412, and an abutment plate 415 is installed on the front of all the guide columns 412. The first spring 413 is located between the limit plate 414 and the mounting plate 411. One end of the U-shaped outer frame 42 is provided with a driving mechanism 5 for adjusting the distance between the two L-shaped movable plates 41. First rotating shafts 421 are provided on both sides of the U-shaped outer frame 42. Rotating grooves that rotate with the first rotating shaft 421 are provided on the groove walls on both sides of the rectangular groove 31. An L-shaped top plate 21 and an adjusting mechanism 6 for changing the placement state of the U-shaped outer frame 42 are provided on the top of the workbench 2. A welding device 7 is provided on the inner side wall of the L-shaped top plate 21. A positioning mechanism 8 for auxiliary positioning of pin components is provided on the inner top wall of the L-shaped top plate 21. A loading mechanism 9 and a unloading mechanism 10 are provided near the top of the L-shaped top plate 21.
本发明还包括与上料机构9配合的上料输送带(图中未示出)和与下料机构10的下料输送带(图中未示出),未完成焊接的电路板以竖直状态放置在放置盒体内,之后通过上料输送带输送放置盒体,下料输送带用于将焊接完成的电路板输送走,此为现有技术。The present invention also includes a loading conveyor belt (not shown in the figure) cooperating with the loading mechanism 9 and a unloading conveyor belt (not shown in the figure) cooperating with the unloading mechanism 10. The circuit board that has not been completed with welding is placed in a vertical state in the placement box, and then the placement box is transported by the loading conveyor belt. The unloading conveyor belt is used to transport the circuit board that has been completed with welding. This is the prior art.
本发明采用了固定治具4对电路板进行固定,通过上料机构9能够将电路板自动放入固定治具4内,之后通过步进电机驱动转盘3进行转动,转盘3将固定治具4转动至焊接装置7处,焊接装置7和定位机构8能够配合将插脚元器件焊接固定,转盘3转动将固定治具4转动至下料机构10处,下料机构10能够将焊接好插脚元器件的电路板进行自动下料。The present invention adopts a fixing jig 4 to fix the circuit board. The circuit board can be automatically placed in the fixing jig 4 through a loading mechanism 9. Then, the turntable 3 is driven to rotate by a stepping motor. The turntable 3 rotates the fixing jig 4 to a welding device 7. The welding device 7 and the positioning mechanism 8 can cooperate to weld and fix the pin components. The turntable 3 rotates to rotate the fixing jig 4 to a unloading mechanism 10. The unloading mechanism 10 can automatically unload the circuit board with the pin components welded.
该装置在工作前,先根据电路板的型号调节两个L型移动板41之间的间距,通过驱动机构5能够实现,驱动机构5包括螺杆51、第一伞齿52和第二伞齿53,螺杆51上设有两段螺旋相反的外螺纹,螺杆51上螺接有两个对称设置的同步块511,第一伞齿52上安装有与其同轴设置的第二转轴521,第二转轴521上设有连接件54以及与连接件54配合的摇柄(图中未示出),U型外框42一端的内侧壁上开设有与同步块511滑动配合的同步滑槽422,U型外框42一端的外壁上开设有第一内嵌槽423,第一内嵌槽423的槽底开设有转孔,螺杆51转动设置在同步滑槽422内,第二转轴521转动设置在转孔内,连接件54位于第一内嵌槽423内,第一伞齿52位于同步滑槽422内,第二伞齿53设置在螺杆51上,且第一伞齿52与第二伞齿53啮合,两个L型移动板41的一端分别与两个同步块511固定连接。Before the device works, the spacing between the two L-shaped moving plates 41 is adjusted according to the model of the circuit board, which can be achieved through the driving mechanism 5. The driving mechanism 5 includes a screw 51, a first bevel tooth 52 and a second bevel tooth 53. The screw 51 is provided with two sections of opposite spiral external threads. The screw 51 is screwed with two symmetrically arranged synchronous blocks 511. The first bevel tooth 52 is installed with a second rotating shaft 521 coaxially arranged therewith. The second rotating shaft 521 is provided with a connecting member 54 and a crank handle (not shown in the figure) matched with the connecting member 54. The inner side wall of one end of the U-shaped outer frame 42 is provided with a A synchronous slide groove 422 that slides with the synchronous block 511, a first embedded groove 423 is opened on the outer wall of one end of the U-shaped outer frame 42, a rotating hole is opened at the bottom of the first embedded groove 423, the screw rod 51 is rotatably set in the synchronous slide groove 422, the second rotating shaft 521 is rotatably set in the rotating hole, the connecting member 54 is located in the first embedded groove 423, the first bevel tooth 52 is located in the synchronous slide groove 422, the second bevel tooth 53 is set on the screw rod 51, and the first bevel tooth 52 is meshed with the second bevel tooth 53, and one end of the two L-shaped movable plates 41 is fixedly connected to the two synchronous blocks 511 respectively.
连接件54包括圆板541、锁定板542和第一锁定环543,圆板541上设有外环5411和内环5412,外环5411的内壁上设有内滑槽5413,外环5411和内环5412之间形成了伸缩槽5414,伸缩槽5414内设有第二弹簧5415,锁定板542的截面呈多边形,锁定板542的底部设有导向环5421和截面呈多边形的插入块5422,导向环5421的外壁上设有与内滑槽5413滑动配合的凸起5423,锁定板542的顶部开设有与摇柄配合且截面呈多边形的对接槽5424,内环5412的顶部开设有插入块5422配合的第一插入槽5416,第一锁定环543与锁定板542插接配合,圆板541固定连接在第二转轴521上,第二弹簧5415位于插入块5422与导向环5421之间,第一锁定环543连接在第一内嵌槽423的槽口处。The connecting member 54 includes a circular plate 541, a locking plate 542 and a first locking ring 543. The circular plate 541 is provided with an outer ring 5411 and an inner ring 5412. An inner slide groove 5413 is provided on the inner wall of the outer ring 5411. A telescopic groove 5414 is formed between the outer ring 5411 and the inner ring 5412. A second spring 5415 is provided in the telescopic groove 5414. The cross section of the locking plate 542 is polygonal. A guide ring 5421 and an insertion block 5422 with a polygonal cross section are provided at the bottom of the locking plate 542. The outer wall of the guide ring 5421 is provided with a There is a protrusion 5423 that slides with the inner slide groove 5413, the top of the locking plate 542 is provided with a docking groove 5424 that cooperates with the crank and has a polygonal cross-section, the top of the inner ring 5412 is provided with a first insertion groove 5416 that cooperates with the insertion block 5422, the first locking ring 543 is plug-fitted with the locking plate 542, the circular plate 541 is fixedly connected to the second rotating shaft 521, the second spring 5415 is located between the insertion block 5422 and the guide ring 5421, and the first locking ring 543 is connected to the notch of the first embedded groove 423.
通过摇柄插入至锁定板542的对接槽5424内,随后通过摇柄对锁定板542施加下压力,锁定板542带动导向环5421在伸缩槽5414内下移,同时也带动了插入块5422在第一插入槽5416内下移,第二弹簧5415压缩,锁定板542与第一锁定环543脱离后就失去了第一锁定环543的锁定力,之后通过摇柄驱动锁定板542转动,锁定板542通过插入块5422带动内环5412转动,内环5412带动圆板541、外环5411、第二转轴521和第一伞齿52转动,第一伞齿52带动第二伞齿53和螺杆51转动,螺杆51带动两个同步块511在同步滑槽422内进行相对移动,两个同步块511分别带动两个L型移动板41移动,两个L型移动板41之间的间距得到了改变,撤去对锁定板542的下压力后,第二弹簧5415的弹力能够驱使锁定板542上移,锁定板542能够重新进入第一锁定环543内,从而将锁定板542进行锁定,凸起5423和内滑槽5413配合能够对锁定板542的上移位置进行限位。The locking plate 542 is then inserted into the docking groove 5424 of the locking plate 542 through the crank, and then the locking plate 542 is subjected to downward pressure through the crank, and the locking plate 542 drives the guide ring 5421 to move downward in the telescopic groove 5414, and also drives the insertion block 5422 to move downward in the first insertion groove 5416, and the second spring 5415 is compressed, and the locking plate 542 loses the locking force of the first locking ring 543 after being disengaged from the first locking ring 543, and then the locking plate 542 is driven to rotate by the crank, and the locking plate 542 drives the inner ring 5412 to rotate through the insertion block 5422, and the inner ring 5412 drives the circular plate 541, the outer ring 5411, the second rotating shaft 521 and The first bevel tooth 52 rotates, and the first bevel tooth 52 drives the second bevel tooth 53 and the screw rod 51 to rotate. The screw rod 51 drives the two synchronous blocks 511 to move relative to each other in the synchronous slide groove 422. The two synchronous blocks 511 respectively drive the two L-shaped movable plates 41 to move, and the distance between the two L-shaped movable plates 41 is changed. After the downward pressure on the locking plate 542 is removed, the elastic force of the second spring 5415 can drive the locking plate 542 to move upward, and the locking plate 542 can re-enter the first locking ring 543, thereby locking the locking plate 542. The protrusion 5423 and the inner slide groove 5413 can cooperate to limit the upward position of the locking plate 542.
作为优先,U型外框42上还可设计刻度,这样能够提高调节两个L型移动板41之间间距的便捷性。As a preference, a scale may be designed on the U-shaped outer frame 42 , so as to improve the convenience of adjusting the distance between the two L-shaped movable plates 41 .
调节完毕后,之后启动上料输送带将电路板输送到上料机构9处,此电路板上的插脚元器件均是提前插入至在电路板的预留孔洞内,电路板竖直摆放时,电路板依然能够对插脚元器件提供承托力,插脚元器件依然能够通过插脚与预留孔洞的卡合力来保持在电路板上的此时位置,之后通过上料机构9将一个电路板上料至固定治具4内,上料机构9包括抓取组件91和用于辅助分离两个抵接板415的辅助组件92,抓取组件91包括第五电动推杆911、第二滑道912、第四转轴913、第四电缸914和电动夹爪915,第二滑道912内滑动设有第二滑块,第二滑块的顶部设有齿条9121,第四转轴913的一端设有第三齿轮9131,第四转轴913的另一端设有悬板9132,悬板9132远离第四转轴913的一端底部设有呈竖直设置的立板9133,第四电缸914的滑台上安装有第一T型板9141,第一T型板9141上安装有四个呈矩形分布的连接杆9142,L型顶板21的顶部设有第二转动座211,第五电动推杆911和第二滑道912沿一直线设置在L型顶板21的顶部,第五电动推杆911的输出端与第二滑块的一端固定连接,第四转轴913呈竖直转动设置在第二转动座211上,齿条9121与第三齿轮9131啮合,第四电缸914呈竖直设置在立板9133上,电动夹爪915呈竖直连接在四个连接杆9142上,辅助组件92设置在转盘3的旁侧,下料机构10与上料机构9的结构相同。After the adjustment is completed, the feeding conveyor belt is started to transport the circuit board to the feeding mechanism 9. The pin components on this circuit board are all inserted into the reserved holes on the circuit board in advance. When the circuit board is placed vertically, the circuit board can still provide supporting force for the pin components, and the pin components can still be maintained at this position on the circuit board through the clamping force between the pins and the reserved holes. Then, a circuit board is fed into the fixing fixture 4 through the feeding mechanism 9. The feeding mechanism 9 includes a grabbing component 91 and an auxiliary component 92 for assisting in separating the two abutment plates 415. The grabbing component 91 includes a fifth electric push rod 911, a second slideway 912, a fourth rotating shaft 913, a fourth electric cylinder 914 and an electric clamp 915. A second slider is slidably provided in the second slideway 912, a rack 9121 is provided on the top of the second slider, a third gear 9131 is provided at one end of the fourth rotating shaft 913, and a third gear 9131 is provided at the other end of the fourth rotating shaft 913. A hanging plate 9132 is provided, and a vertical plate 9133 is provided at the bottom of one end of the hanging plate 9132 away from the fourth rotating shaft 913. A first T-shaped plate 9141 is installed on the slide of the fourth electric cylinder 914, and four connecting rods 9142 distributed in a rectangular shape are installed on the first T-shaped plate 9141. A second rotating seat 211 is provided on the top of the L-shaped top plate 21. The fifth electric push rod 911 and the second slideway 912 are arranged on the top of the L-shaped top plate 21 in a straight line. The output end of the fifth electric push rod 911 is fixedly connected to one end of the second sliding block. The fourth rotating shaft 913 is vertically rotatably arranged on the second rotating seat 211, the rack 9121 is meshed with the third gear 9131, the fourth electric cylinder 914 is vertically arranged on the vertical plate 9133, the electric clamp 915 is vertically connected to the four connecting rods 9142, the auxiliary component 92 is arranged on the side of the turntable 3, and the unloading mechanism 10 has the same structure as the loading mechanism 9.
辅助组件92包括支撑架921、第五电缸922、双向电缸923和双向电动推杆924,第五电缸922的滑台上安装有第二T型板9221,双向电缸923的两个滑台上均设有辅助支架9231,辅助支架9231上设有L型板9232,双向电动推杆924设有两个,双向电动推杆924的两个输出端上均安装有固定板9241,固定板9241上安装有与其垂直设置的拨板9242,支撑架921位于转盘3的旁侧,第五电缸922呈竖直设置在支撑架921的侧壁上,双向电缸923呈水平设置在第二T型板9221的一侧侧壁上,两个双向电动推杆924分别设置在两个L型板9232上。The auxiliary component 92 includes a support frame 921, a fifth electric cylinder 922, a bidirectional electric cylinder 923 and a bidirectional electric push rod 924. A second T-shaped plate 9221 is installed on the slide of the fifth electric cylinder 922. Auxiliary brackets 9231 are provided on the two slides of the bidirectional electric cylinder 923. An L-shaped plate 9232 is provided on the auxiliary bracket 9231. Two bidirectional electric push rods 924 are provided. Fixed plates 9241 are installed on the two output ends of the bidirectional electric push rods 924. A dial plate 9242 vertically arranged thereon is installed on the fixed plate 9241. The support frame 921 is located beside the turntable 3. The fifth electric cylinder 922 is vertically arranged on the side wall of the support frame 921. The bidirectional electric cylinder 923 is horizontally arranged on one side wall of the second T-shaped plate 9221. The two bidirectional electric push rods 924 are respectively arranged on the two L-shaped plates 9232.
辅助组件92优先工作,双向电缸923根据电路板的宽度驱动其上的两个滑台之间的间距,之后第五电缸922驱动第二T型板9221下移,第二T型板9221带动双向电缸923下移,两个双向电动推杆924也随双向电缸923同步下移,之后拨板9242进入至一端的一个限位板414和安装板411之间,之后双向电动推杆924驱动两个拨板9242反向移动,拨板9242带动限位板414外移,限位板414带动所有导向柱412同步移动,导向柱412带动抵接板415外移,第一弹簧413被压缩,两个抵接板415之间的间距增加,这样便于电路板放入至两个抵接板415内,之后第五电动推杆911驱动第二滑块在第二滑道912内后移,第二滑块带动齿条9121同步移动,齿条9121带动第三齿轮9131转动,第三齿轮9131带动第四转轴913转动,第四转轴913带动悬板9132和立板9133同步转动,立板9133带动第四电缸914、第一T型板9141和电动夹爪915同步绕第四转轴913的轴线转动,待电动夹爪915刚好位于上料输送带的正上方后,第四电缸914驱动电动夹爪915下移,电动夹爪915将一个电路板夹持,之后第四电缸914驱动电动夹爪915以及被夹持的电路板上移,之后第五电动推杆911驱动第二滑块前移,第四转轴913反向转动,之后电动夹爪915和被夹持的电路板反向转动至U型外框42的正上方,之后第四电缸914驱动电动夹爪915下移,被夹持的电路板也随之下移,电路板的边沿刚好进入至两个抵接板415之间,之后双向电动推杆924驱动两个拨板9242相对移动,第一弹簧413的弹力驱动限位板414复位,限位板414带动所有导向柱412以及抵接板415复位,两个抵接板415能够将电路板的边沿夹固住,之后电动夹爪915撤去夹持电路板的夹持力,第四电缸914驱动电动夹爪915上移,这样就实现了电路板的自动上料。The auxiliary component 92 works first, and the two-way electric cylinder 923 drives the distance between the two slides on it according to the width of the circuit board. Then the fifth electric cylinder 922 drives the second T-plate 9221 to move downward, and the second T-plate 9221 drives the two-way electric cylinder 923 to move downward, and the two two-way electric push rods 924 also move downward synchronously with the two-way electric cylinder 923. Then the dial plate 9242 enters between a limit plate 414 at one end and the mounting plate 411, and then the two-way electric push rod 924 drives the two dial plates 9242 to move in the opposite direction, and the dial plate 9242 drives the limit plate 414 to move outward, and the limit plate 414 drives all guides The column 412 moves synchronously, the guide column 412 drives the abutment plate 415 to move outward, the first spring 413 is compressed, and the distance between the two abutment plates 415 increases, which makes it easier for the circuit board to be placed in the two abutment plates 415. Then the fifth electric push rod 911 drives the second slider to move backward in the second slideway 912, and the second slider drives the rack 9121 to move synchronously, the rack 9121 drives the third gear 9131 to rotate, the third gear 9131 drives the fourth shaft 913 to rotate, the fourth shaft 913 drives the suspension plate 9132 and the vertical plate 9133 to rotate synchronously, and the vertical plate 9133 drives the fourth electric cylinder 9132 to rotate synchronously. 14. The first T-shaped plate 9141 and the electric clamp 915 rotate synchronously around the axis of the fourth rotating shaft 913. When the electric clamp 915 is just above the feeding conveyor belt, the fourth electric cylinder 914 drives the electric clamp 915 to move downward, and the electric clamp 915 clamps a circuit board. Then, the fourth electric cylinder 914 drives the electric clamp 915 and the clamped circuit board to move upward. Then, the fifth electric push rod 911 drives the second slider forward, and the fourth rotating shaft 913 rotates in the opposite direction. Then, the electric clamp 915 and the clamped circuit board rotate in the opposite direction to just above the U-shaped outer frame 42. Then, the fourth electric cylinder 91 4 drives the electric clamping jaws 915 to move downward, and the clamped circuit board also moves downward, and the edge of the circuit board just enters between the two abutment plates 415, and then the bidirectional electric push rod 924 drives the two dial plates 9242 to move relatively, and the elastic force of the first spring 413 drives the limit plate 414 to reset, and the limit plate 414 drives all the guide columns 412 and the abutment plates 415 to reset, and the two abutment plates 415 can clamp the edge of the circuit board, and then the electric clamping jaws 915 remove the clamping force of the circuit board, and the fourth electric cylinder 914 drives the electric clamping jaws 915 to move upward, thereby realizing automatic loading of the circuit board.
之后通过步进电机驱动转盘3转动,转盘3带动U型外框42以及电路板移动至焊接装置7的正下方,之后焊接装置7和定位机构8工作。Then, the turntable 3 is driven to rotate by a stepper motor, and the turntable 3 drives the U-shaped outer frame 42 and the circuit board to move to the bottom of the welding device 7, and then the welding device 7 and the positioning mechanism 8 work.
焊接装置7包括第一电缸71、第二电缸72、第二电动推杆73和电烙铁74,第二电动推杆73的输出端上安装有U型架731,U型架731的一侧外壁上安装有转向电机7311,转向电机7311的输出端上安装有第一齿轮7312,U型架731的两侧外壁上均设有第一转动座7313,电烙铁74的尾端设有两个对称设置的第三转轴741,其中一个第三转轴741上安装有第二齿轮742,第一电缸71倒置设置在L型顶板21的内顶壁上,第二电缸72倒置设置在第一电缸71的滑台上,第二电动推杆73呈竖直连接在第二电缸72的滑台上,电烙铁74通过第三转轴741转动设置在两个第一转动座7313上,第二齿轮742与第一齿轮7312啮合。The welding device 7 includes a first electric cylinder 71, a second electric cylinder 72, a second electric push rod 73 and an electric soldering iron 74. A U-shaped frame 731 is installed on the output end of the second electric push rod 73, a steering motor 7311 is installed on one side outer wall of the U-shaped frame 731, a first gear 7312 is installed on the output end of the steering motor 7311, first rotating seats 7313 are provided on both side outer walls of the U-shaped frame 731, and two symmetrically arranged third rotating shafts 741 are provided at the tail end of the electric soldering iron 74, one of the third rotating shafts 741 is installed with a second gear 742, the first electric cylinder 71 is invertedly arranged on the inner top wall of the L-shaped top plate 21, the second electric cylinder 72 is invertedly arranged on the slide of the first electric cylinder 71, the second electric push rod 73 is vertically connected to the slide of the second electric cylinder 72, the electric soldering iron 74 is rotatably arranged on the two first rotating seats 7313 through the third rotating shaft 741, and the second gear 742 is meshed with the first gear 7312.
定位机构8包括悬架81、第三电缸82、第三电动推杆83、第四电动推杆84和吸嘴85,第三电缸82的滑台上设有第一固定座821,第三电动推杆83的输出端上安装有第二固定座831,第四电动推杆84的输出端上安装有第三固定座841,悬架81设置在L型顶板21的内侧壁上,第三电缸82呈水平设置在悬架81的顶部,第三电动推杆83呈水平固定在第一固定座821上,第四电动推杆84呈竖直固定在第二固定座831上,吸嘴85呈水平固定在第三固定座841上。The positioning mechanism 8 includes a suspension 81, a third electric cylinder 82, a third electric push rod 83, a fourth electric push rod 84 and a suction nozzle 85. A first fixed seat 821 is provided on the slide of the third electric cylinder 82, a second fixed seat 831 is installed on the output end of the third electric push rod 83, and a third fixed seat 841 is installed on the output end of the fourth electric push rod 84. The suspension 81 is arranged on the inner wall of the L-shaped top plate 21, the third electric cylinder 82 is horizontally arranged on the top of the suspension 81, the third electric push rod 83 is horizontally fixed on the first fixed seat 821, the fourth electric push rod 84 is vertically fixed on the second fixed seat 831, and the suction nozzle 85 is horizontally fixed on the third fixed seat 841.
通过第三电缸82能够驱动第三电动推杆83、第四电动推杆84和吸嘴85进行左右移动,第三电动推杆83能够驱动第四电动推杆84和吸嘴85前后移动,第四电动推杆84驱动吸嘴85上下移动,从而实现吸嘴85的三轴向移动,吸嘴85对准插脚元器件的背部进行抵接,插脚元器件就能够被快速定位,避免插脚元器件在焊接时发生偏移,之后第一电缸71、第二电缸72和第二电动推杆73能够驱动电烙铁74进行上下、前后、左右的三轴向移动,此时电烙铁74处于水平摆放状态,之后电烙铁74能够通过第一电缸71、第二电缸72和第二电动推杆73之间的配合将插脚元器件的插脚进行自动焊接。The third electric cylinder 82 can drive the third electric push rod 83, the fourth electric push rod 84 and the suction nozzle 85 to move left and right, the third electric push rod 83 can drive the fourth electric push rod 84 and the suction nozzle 85 to move forward and backward, and the fourth electric push rod 84 drives the suction nozzle 85 to move up and down, thereby realizing the three-axial movement of the suction nozzle 85, and the suction nozzle 85 is aligned with the back of the pin component for abutment, so that the pin component can be quickly positioned to avoid the pin component from being offset during welding. Afterwards, the first electric cylinder 71, the second electric cylinder 72 and the second electric push rod 73 can drive the electric soldering iron 74 to move up and down, front and back, and left and right. At this time, the electric soldering iron 74 is in a horizontal placement state, and then the electric soldering iron 74 can automatically solder the pins of the pin components through the cooperation between the first electric cylinder 71, the second electric cylinder 72 and the second electric push rod 73.
本发明还可以对电路板非插脚元器件进行补焊,通过调节机构6驱动U型外框42由竖直状态变为水平状态,调节机构6包括对接件61、垫高块62、第一电动推杆63、L型承载板64和调节电机65,L型承载板64的底部设有两个对称设置的第一滑块,调节电机65的输出端上设有与对接件61配合的对接块651,工作台2的顶部设有两个与第一滑块滑动配合的第一滑道22,垫高块62位于第一滑道22的旁侧,第一电动推杆63设置在垫高块62的顶部,第一电动推杆63的输出端与L型承载板64的背部固定连接,调节电机65呈水平设置在L型承载板64上,转盘3的外壁上设有若干个沿其周向等角度设置的第二内嵌槽32,对接件61设置在第二内嵌槽32,且对接件61与其中一个第一转轴421固定连接。The present invention can also perform soldering on non-pin components of the circuit board. The U-shaped outer frame 42 is driven by the adjustment mechanism 6 to change from a vertical state to a horizontal state. The adjustment mechanism 6 includes a docking piece 61, a pad block 62, a first electric push rod 63, an L-shaped bearing plate 64 and an adjustment motor 65. The bottom of the L-shaped bearing plate 64 is provided with two symmetrically arranged first sliders, and the output end of the adjustment motor 65 is provided with a docking block 651 that cooperates with the docking piece 61. The top of the workbench 2 is provided with two first slideways 22 that slidably cooperate with the first sliders. The pad block 62 is located on the side of the first slideway 22. The first electric push rod 63 is arranged on the top of the pad block 62. The output end of the first electric push rod 63 is fixedly connected to the back of the L-shaped bearing plate 64. The adjustment motor 65 is horizontally arranged on the L-shaped bearing plate 64. The outer wall of the turntable 3 is provided with a plurality of second embedded grooves 32 arranged at equal angles along its circumference. The docking piece 61 is arranged in the second embedded groove 32, and the docking piece 61 is fixedly connected to one of the first rotating shafts 421.
对接件61包括第二锁定环611和伸缩柱612,伸缩柱612的头部设有与第二锁定环611配合且截面呈多边形的对接头6121,对接头6121的中部开设有截面呈多边形的第二插入槽6122,伸缩柱612的尾端开设有截面呈矩形的平移槽6123,平移槽6123内滑动设有伸缩板6124,伸缩板6124与平移槽6123的一端槽壁之间设有第三弹簧6125,伸缩板6124的另一端设有伸缩滑块6126,平移槽6123的另一端槽壁设有与伸缩滑块6126滑动配合的窗口,对接块651与第二插入槽6122对接配合,第二锁定环611连接在第二内嵌槽32的槽口处,伸缩柱612转动设置在第二内嵌槽32内,伸缩滑块6126与其中一个第一转轴421固定连接。The docking member 61 includes a second locking ring 611 and a telescopic column 612. The head of the telescopic column 612 is provided with a docking head 6121 which cooperates with the second locking ring 611 and has a polygonal cross-section. A second insertion groove 6122 with a polygonal cross-section is opened in the middle of the docking head 6121. A translation groove 6123 with a rectangular cross-section is opened at the tail end of the telescopic column 612. A telescopic plate 6124 is slidably arranged in the translation groove 6123. A third spring 6125 is arranged between the telescopic plate 6124 and a groove wall at one end of the translation groove 6123. A telescopic slider 6126 is arranged at the other end of the telescopic plate 6124. A window which slidably cooperates with the telescopic slider 6126 is arranged on the groove wall at the other end of the translation groove 6123. The docking block 651 is docked with the second insertion groove 6122. The second locking ring 611 is connected to the notch of the second embedded groove 32. The telescopic column 612 is rotatably arranged in the second embedded groove 32. The telescopic slider 6126 is fixedly connected to one of the first rotating shafts 421.
第一电动推杆63驱动L型承载板64移动,L型承载板64带动调节电机65同步移动,之后对接块651能够进入至对接头6121的第二插入槽6122内,对接块651之后带动对接头6121、伸缩柱612在第二内嵌槽32内缩入,对接头6121能够脱离第二锁定环611,对接头6121失去了第二锁定环611的锁定,平移槽6123内的第三弹簧6125被压缩,之后调节电机65驱动对接块651转动,对接块651带动对接头6121、伸缩柱612转动,伸缩柱612带动伸缩板6124和伸缩滑块6126同步转动,伸缩滑块6126带动与其连接的第一转轴421转动,该第一转轴421带动U型外框42进行同步转动,之后U型外框42变为水平状态,之后转向电机7311驱动第一齿轮7312转动,第一齿轮7312带动第二齿轮742转动,第二齿轮742带动电烙铁74绕第三转轴741转动,电烙铁74变为竖直状态,之后电烙铁74就能够对非插脚元器件进行补焊。The first electric push rod 63 drives the L-shaped bearing plate 64 to move, and the L-shaped bearing plate 64 drives the adjusting motor 65 to move synchronously, and then the docking block 651 can enter the second insertion groove 6122 of the docking joint 6121, and the docking block 651 then drives the docking joint 6121 and the telescopic column 612 to retract into the second embedded groove 32, and the docking joint 6121 can be separated from the second locking ring 611, and the docking joint 6121 loses the locking of the second locking ring 611, and the third spring 6125 in the translation groove 6123 is compressed, and then the adjusting motor 65 drives the docking block 651 to rotate, and the docking block 651 drives the docking joint 612 1. The telescopic column 612 rotates, and the telescopic column 612 drives the telescopic plate 6124 and the telescopic slider 6126 to rotate synchronously. The telescopic slider 6126 drives the first rotating shaft 421 connected thereto to rotate, and the first rotating shaft 421 drives the U-shaped outer frame 42 to rotate synchronously, and then the U-shaped outer frame 42 becomes horizontal, and then the steering motor 7311 drives the first gear 7312 to rotate, and the first gear 7312 drives the second gear 742 to rotate, and the second gear 742 drives the electric soldering iron 74 to rotate around the third rotating shaft 741, and the electric soldering iron 74 becomes vertical, and then the electric soldering iron 74 can perform soldering on non-pin components.
焊接好的电路板转动至下料机构10处时,下料机构10能够将电路板自动下料到下料输送带上,下料机构10和上料机构9的工作原理相同。When the welded circuit board rotates to the unloading mechanism 10 , the unloading mechanism 10 can automatically unload the circuit board onto the unloading conveyor belt. The unloading mechanism 10 and the loading mechanism 9 have the same working principle.
转盘3的底部设有若干个沿其周向等角度分布的杂质收集盒33,杂质收集盒33与矩形槽31衔接,从电路板上掉落下来的焊渣能够掉落在杂质收集盒33内,这样便于集中处理掉落的焊渣。The bottom of the turntable 3 is provided with a plurality of impurity collecting boxes 33 distributed at equal angles along its circumference. The impurity collecting boxes 33 are connected with the rectangular grooves 31. The welding slag dropped from the circuit board can fall into the impurity collecting boxes 33, which is convenient for centralized processing of the dropped welding slag.
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