CN118768837A - An automatic calibration welding device for distribution boxes - Google Patents

An automatic calibration welding device for distribution boxes Download PDF

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Publication number
CN118768837A
CN118768837A CN202411074563.5A CN202411074563A CN118768837A CN 118768837 A CN118768837 A CN 118768837A CN 202411074563 A CN202411074563 A CN 202411074563A CN 118768837 A CN118768837 A CN 118768837A
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Prior art keywords
gear
distribution box
welding
rack
plate
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CN202411074563.5A
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CN118768837B (en
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马月强
靳国年
王金龙
马凳辉
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Shaanxi Qinhuiruiyuan Electric Appliance Co ltd
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Shaanxi Qinhuiruiyuan Electric Appliance Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/0461Welding tables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • B23K37/0443Jigs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/047Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

本发明公开了一种用于配电箱的自动校准焊接设备,包括焊接台,还包括调节板和翻转板,调节板与翻转板之间设有翻转机构,焊接台的一侧设有直焊组件,焊接台一侧设有输送组件,输送组件用于将配电箱沿着输送道的轨迹自动下料。本发明通过调节配电箱的角度,可在焊接背板的顶角线时,将配电箱调节为倾斜状,使配电箱向焊枪一侧倾斜,这样可方便焊枪对配电箱进行焊接,使得焊接更加方便,减少焊枪需要移动的路径长度,提高焊接的工作效率,且可将配电箱的角线底部与焊接台分离,既便于焊接,又可减少焊接所产生的火花对焊接台的损坏,并且调节至垂直状态后,可对配电箱的内部进行焊接,实现多面焊接,整个过程快捷且方便,焊接完成后。

The present invention discloses an automatic calibration welding device for a distribution box, comprising a welding table, an adjustment plate and a flip plate, a flip mechanism is provided between the adjustment plate and the flip plate, a straight welding assembly is provided on one side of the welding table, and a conveying assembly is provided on one side of the welding table, and the conveying assembly is used to automatically unload the distribution box along the track of the conveyor. The present invention can adjust the angle of the distribution box to be inclined when welding the top angle line of the back plate, so that the distribution box is inclined to the side of the welding gun, so that the welding gun can be convenient to weld the distribution box, making welding more convenient, reducing the path length that the welding gun needs to move, and improving the welding work efficiency. The bottom of the angle line of the distribution box can be separated from the welding table, which is convenient for welding and reduces the damage to the welding table caused by sparks generated by welding. After adjusting to a vertical state, the inside of the distribution box can be welded to achieve multi-faceted welding. The whole process is quick and convenient. After the welding is completed.

Description

一种用于配电箱的自动校准焊接设备An automatic calibration welding device for distribution boxes

技术领域Technical Field

本发明涉及焊接技术领域,具体为一种用于配电箱的自动校准焊接设备。The invention relates to the technical field of welding, in particular to automatic calibration welding equipment for a distribution box.

背景技术Background Art

焊接技术,又称为连接工程,是一种重要的材料加工工艺。焊接的定义如下:被焊工件的材质(同种或异种),通过加热或者加压或二者并用,并且用或不用填充材料,使工件的材质达到原子间的结合而形成永久性连接的工艺工程称为焊接。Welding technology, also known as connection engineering, is an important material processing technology. The definition of welding is as follows: the process of welding the materials of the workpieces (same or different) through heating or pressurization or both, with or without filler materials, so that the materials of the workpieces can achieve atomic bonding to form a permanent connection is called welding.

配电箱的制作过程为:对呈矩形的整块钢板进行冲切,形成侧板和背板;然后,将侧板折弯,并使得两个相邻的侧板相互靠近的侧边抵接;最后,通过焊枪对任一的两个相邻侧板之间进行焊接,并实现对两个相邻侧板之间的稳定固定,从而形成内部中空且一侧敞开的箱体结构。The manufacturing process of the distribution box is as follows: punch out a whole rectangular steel plate to form side panels and a back panel; then, bend the side panels and make the sides of two adjacent side panels abut against each other; finally, use a welding gun to weld any two adjacent side panels and achieve stable fixation between the two adjacent side panels, thereby forming a box structure with a hollow interior and one side open.

目前对侧板和背板进行焊接方式有,将侧板和背板拼接形成箱体结构后平放在焊接台上,利用焊枪对配电箱的四角线以及背面进行焊接,但是平放的配电箱与焊接台之间贴合无缝隙,不方便焊接到四角线的底部,若焊接到底部,则容易对焊接台产生损坏。At present, there are two ways to weld the side panels and the back panel: after splicing the side panels and the back panel to form a box structure, they are placed flat on a welding table, and the four corners and the back of the distribution box are welded using a welding gun. However, there is no gap between the flat distribution box and the welding table, and it is not convenient to weld to the bottom of the four corners. If welded to the bottom, it is easy to damage the welding table.

发明内容Summary of the invention

本发明的目的在于提供一种用于配电箱的自动校准焊接设备,以解决上述背景技术中提出的问题。The object of the present invention is to provide an automatic calibration welding device for a distribution box to solve the problems raised in the above background technology.

为了解决上述技术问题,本发明提供如下技术方案:一种用于配电箱的自动校准焊接设备,包括焊接台,还包括调节板和翻转板,所述调节板位移时带动所述翻转板位移,所述翻转板侧壁延伸有夹具一,其用于固定配电箱,所述调节板与所述翻转板之间设有翻转机构,所述翻转机构控制所述翻转板转动,调节配电箱的角度,所述焊接台的一侧设有直焊组件,所述直焊组件用于对配电箱的顶部角线进行焊接,所述直焊组件的两侧延伸出夹具二,所述夹具二用于对竖直放置的配电箱机进行夹持固定,所述焊接台一侧设有输送道和输送组件,所述输送组件用于将配电箱沿着所述输送道的轨迹自动下料。In order to solve the above technical problems, the present invention provides the following technical solutions: an automatic calibration welding device for a distribution box, comprising a welding table, and also comprising an adjustment plate and a flip plate. When the adjustment plate is displaced, the flip plate is driven to be displaced. A clamp 1 is extended from the side wall of the flip plate, which is used to fix the distribution box. A flip mechanism is provided between the adjustment plate and the flip plate. The flip mechanism controls the rotation of the flip plate to adjust the angle of the distribution box. A direct welding component is provided on one side of the welding table. The direct welding component is used to weld the top corner line of the distribution box. Clamp 2 extends from both sides of the direct welding component. The clamp 2 is used to clamp and fix a vertically placed distribution box machine. A conveyor path and a conveyor component are provided on one side of the welding table. The conveyor component is used to automatically unload the distribution box along the track of the conveyor path.

进一步的,所述翻转机构包括旋转轴一和旋转轴二,所述旋转轴一和所述旋转轴二分别设于所述翻转板底部两端,且所述旋转轴一与所述旋转轴二平行设置,所述旋转轴一位于靠近所述直焊组件的一端,所述调节板侧边上设有弧形凹槽块,当所述翻转板与调节板平行时,所述旋转轴一和所述旋转轴二分别与弧形凹槽块相契合,所述旋转轴一端部设有齿轮一,所述旋转轴二端部设有齿轮二,所述调节板侧壁设有与所述齿轮一和所述齿轮二啮合的齿条组,在同一时间点,所述齿轮一或者所述齿轮二与所述齿条组相啮合。Furthermore, the flipping mechanism includes a rotating shaft 1 and a rotating shaft 2, and the rotating shaft 1 and the rotating shaft 2 are respectively arranged at the two ends of the bottom of the flip plate, and the rotating shaft 1 is arranged parallel to the rotating shaft 2, and the rotating shaft 1 is located at one end close to the direct welding component, and an arc-shaped groove block is provided on the side of the adjustment plate. When the flip plate is parallel to the adjustment plate, the rotating shaft 1 and the rotating shaft 2 are respectively matched with the arc-shaped groove block, and a gear 1 is provided at the end of the rotating shaft 1, and a gear 2 is provided at the end of the rotating shaft 2. The side wall of the adjustment plate is provided with a rack group meshing with the gear 1 and the gear 2, and at the same time point, the gear 1 or the gear 2 is meshed with the rack group.

进一步的,所述齿条组包括齿条一、齿条二和连接杆一,所述齿条一与所述齿条二均与所述连接杆一固定连接,所述连接杆一与气缸一的伸缩杆固定连接,所述连接杆一位移时,带动所述齿条一与所述齿条二位移,当所述齿条一与所述齿轮一相啮合时,带动配电箱以所述旋转轴一为圆心发生旋转,当所述齿条二与所述齿轮二相啮合时,带动所述配电箱以所述旋转轴二为圆心发生旋转。Furthermore, the rack group includes rack 1, rack 2 and connecting rod 1, and rack 1 and rack 2 are both fixedly connected to connecting rod 1, and connecting rod 1 is fixedly connected to the telescopic rod of cylinder 1. When connecting rod 1 is displaced, rack 1 and rack 2 are driven to displace, and when rack 1 is meshed with gear 1, the distribution box is driven to rotate with rotating shaft 1 as the center, and when rack 2 is meshed with gear 2, the distribution box is driven to rotate with rotating shaft 2 as the center.

进一步的,所述夹具一包括夹爪一和夹爪二,两个所述夹爪一对称设置,两个所述夹爪一同步位移,对配电箱的侧壁进行夹持固定,所述夹爪二设于远离所述直焊组件的一端,所述夹爪二位移时调节配电箱端部与所述直焊组件之间的距离。Furthermore, the clamp 1 includes a clamp 1 and a clamp 2, the two clamps 1 are symmetrically arranged, the two clamps 1 are synchronously displaced to clamp and fix the side wall of the distribution box, and the clamp 2 is arranged at an end away from the direct welding component, and the clamp 2 adjusts the distance between the end of the distribution box and the direct welding component when it is displaced.

进一步的,所述夹爪一和所述夹爪二对称套设于双向丝杆一外壁,所述双向丝杆一的端部与驱动电机一的输出轴固定连接,所述双向丝杆一转动时带动所述夹爪一和所述夹爪二同步位移,所述夹爪二套设于单向丝杆一外壁,所述单向丝杆一的端部与驱动电机二的输出轴固定连接,所述单向丝杆一转动时带动所述夹爪二位移。Furthermore, the clamping jaw 1 and the clamping jaw 2 are symmetrically sleeved on the outer wall of the bidirectional screw rod 1, and the end of the bidirectional screw rod 1 is fixedly connected to the output shaft of the driving motor 1. When the bidirectional screw rod 1 rotates, the clamping jaw 1 and the clamping jaw 2 are driven to displace synchronously. The clamping jaw 2 is sleeved on the outer wall of the unidirectional screw rod 1, and the end of the unidirectional screw rod 1 is fixedly connected to the output shaft of the driving motor 2. When the unidirectional screw rod 1 rotates, the clamping jaw 2 is driven to displace.

进一步的,所述调节板底部设有液压缸,所述液压缸的伸缩端位移时带动所述调节板位移,所述调节板的尺寸小于所述翻转板的尺寸。Furthermore, a hydraulic cylinder is provided at the bottom of the adjustment plate, and when the telescopic end of the hydraulic cylinder is displaced, the adjustment plate is driven to be displaced, and the size of the adjustment plate is smaller than the size of the flip plate.

进一步的,所述直焊组件包括直焊板,所述直焊板位于所述输送道一侧,所述直焊板上方设有夹爪三,所述夹爪三与螺纹杆转动连接,所述螺纹杆一端延伸至所述直焊板内部,所述直焊板内部设有与所述螺纹杆相匹配的螺纹套筒,所述螺纹套筒与驱动电机三的输出轴固定连接,所述夹爪三一端设有导向板,所述直焊板侧壁上设有与所述导向板相匹配的导向架,当所述螺纹杆转动时,所述夹爪三带动所述导向板沿着所述导向架的轨迹位移。Furthermore, the direct welding assembly includes a direct welding plate, which is located on one side of the conveying path. A clamp three is provided above the straight welding plate, and the clamp three is rotatably connected to the threaded rod. One end of the threaded rod extends into the interior of the straight welding plate, and a threaded sleeve matching the threaded rod is provided inside the straight welding plate. The threaded sleeve is fixedly connected to the output shaft of the driving motor three. A guide plate is provided at one end of the clamp three, and a guide frame matching the guide plate is provided on the side wall of the straight welding plate. When the threaded rod rotates, the clamp three drives the guide plate to move along the trajectory of the guide frame.

进一步的,所述夹具二包括夹臂一和夹臂二,所述夹臂一与所述夹臂二之间具有夹角,两侧的所述夹臂一一端通过铰接轴一和铰接轴二与所述直焊板铰接,所述铰接轴一外壁套设有齿轮三,所述铰接轴二外壁套设有齿轮四,所述齿轮三与齿轮五相啮合,所述齿轮五与齿条三相啮合,所述齿条三与所述齿轮四相啮合,所述齿条三随着电动直线滑轨一位移时,所述齿轮三和所述齿轮四同时反向转动。Furthermore, the clamp 2 includes a clamp arm 1 and a clamp arm 2, and there is an angle between the clamp arm 1 and the clamp arm 2. One end of the clamp arm 1 on both sides is hinged to the straight welding plate through a hinge shaft 1 and a hinge shaft 2. The outer wall of the hinge shaft 1 is provided with a gear 3, and the outer wall of the hinge shaft 2 is provided with a gear 4. The gear 3 is meshed with the gear 5, and the gear 5 is meshed with the rack 3, and the rack 3 is meshed with the gear 4. When the rack 3 moves with the electric linear slide rail 1, the gear 3 and the gear 4 rotate in opposite directions at the same time.

进一步的,所述输送组件包括支撑架,所述支撑架内部设有连接杆二,所述连接杆二一端延伸至所述支撑架外侧与勾杆固定连接,所述连接杆二顶部设有转动连接的连接块,所述勾杆与所述连接块之间设有拉伸弹簧,所述连接块随着电动直线滑轨二位移时,带动所述连接杆二沿着导向槽位移,所述勾杆一端设有勾头,所述导向槽内部设有单向件,当所述连接杆二位移至与所述单向件啮合时,所述连接杆二发生自转。Furthermore, the conveying assembly includes a support frame, a connecting rod 2 is provided inside the support frame, one end of the connecting rod 2 extends to the outside of the support frame and is fixedly connected to the hook rod, a connecting block with a rotation connection is provided on the top of the connecting rod 2, a tension spring is provided between the hook rod and the connecting block, and when the connecting block moves with the electric linear slide rail 2, the connecting rod 2 is driven to move along the guide groove, a hook head is provided at one end of the hook rod, and a one-way piece is provided inside the guide groove, and when the connecting rod 2 moves to engage with the one-way piece, the connecting rod 2 rotates.

进一步的,所述单向件包括齿轮六和齿轮七,所述齿轮六和所述齿轮七套设于所述连接杆二外壁,所述导向槽内设有齿条四和齿条五,所述齿条四和所述齿条五分别设于所述导向槽两端,所述齿轮六和所述齿轮七与所述连接杆二之间均设有棘轮和棘爪,所述齿轮六与所述齿条四啮合时,带动所述连接杆二发生单向转动,其转动方向为方向一,所述齿轮七与所述齿条五啮合时,带动所述连接杆二发生单向转动,其转动方向为方向二,所述方向一与所述方向二的转动方向相反。Furthermore, the one-way member includes gear six and gear seven, and the gear six and gear seven are sleeved on the outer wall of the connecting rod two. Rack four and rack five are provided in the guide groove, and the rack four and rack five are respectively provided at two ends of the guide groove. Ratchets and pawls are provided between the gear six and gear seven and the connecting rod two. When the gear six is engaged with the rack four, the connecting rod two is driven to rotate unidirectionally, and the rotation direction is direction one. When the gear seven is engaged with the rack five, the connecting rod two is driven to rotate unidirectionally, and the rotation direction is direction two. The direction one is opposite to the rotation direction of the direction two.

与现有技术相比,本发明所达到的有益效果是:Compared with the prior art, the beneficial effects achieved by the present invention are:

1、本发明通过调节配电箱的角度,可在焊接背板的顶角线时,将配电箱调节为倾斜状,使配电箱向焊枪一侧倾斜,这样可方便焊枪对配电箱进行焊接,使得焊接更加方便,减少焊枪需要移动的路径长度,提高焊接的工作效率,且可将配电箱的角线底部与焊接台分离,既便于焊接,又可减少焊接所产生的火花对焊接台的损坏,并且调节至垂直状态后,可对配电箱的内部进行焊接,实现多面焊接,整个过程快捷且方便,焊接完成后。1. The present invention can adjust the angle of the distribution box to be inclined when welding the top angle line of the back plate, so that the distribution box is inclined to the side of the welding gun, which makes it convenient for the welding gun to weld the distribution box, making welding more convenient, reducing the path length that the welding gun needs to move, and improving the welding work efficiency. The bottom of the corner line of the distribution box can be separated from the welding table, which is convenient for welding and reduces the damage to the welding table caused by sparks generated by welding. After adjusting to a vertical state, the inside of the distribution box can be welded to achieve multi-sided welding. The whole process is quick and convenient. After the welding is completed.

2、本发明可对配电箱进行自动下料,避免焊接完成人工下料容易产生高温烫伤的情况出现,并且垂直放置的配电箱,与水平倒扣在焊接台上的状态相比,更加方便将配电箱从焊接台上取下。2. The present invention can automatically unload the distribution box, avoiding the situation where high temperature burns may occur during manual unloading after welding. In addition, the vertically placed distribution box is more convenient to remove from the welding table than the state where it is horizontally inverted on the welding table.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

图1是本发明整体的立体结构示意图;FIG1 is a schematic diagram of the overall three-dimensional structure of the present invention;

图2是本发明整体另一角度的结构示意图;FIG2 is a schematic structural diagram of the present invention from another angle;

图3是本发明调节板和翻转板连接的结构示意图;FIG3 is a schematic diagram of the structure of the connection between the adjustment plate and the flip plate of the present invention;

图4是本发明调节板和翻转板连接的另一角度的结构示意图;FIG4 is a schematic structural diagram of another angle of connection between the adjustment plate and the flip plate of the present invention;

图5是本发明翻转板的俯视剖面示意图;FIG5 is a schematic top cross-sectional view of the flip plate of the present invention;

图6是本发明夹臂一和夹臂二的结构示意图;FIG6 is a schematic diagram of the structure of the clamping arm 1 and the clamping arm 2 of the present invention;

图7是本发明直焊板的主视剖面示意图;FIG7 is a schematic front cross-sectional view of a straight-weld plate of the present invention;

图8是本发明勾杆的结构示意图;FIG8 is a schematic structural diagram of a hook rod of the present invention;

图9是本发明支撑架的主视剖面示意图;FIG9 is a schematic front cross-sectional view of the support frame of the present invention;

图10是本发明棘轮与棘爪分布的俯视结构示意图;10 is a schematic diagram of the top view of the ratchet and pawl distribution of the present invention;

图中:1、焊接台;2、调节板;3、翻转板;4、输送道;5、旋转轴一;6、旋转轴二;7、弧形凹槽块;8、齿轮一;9、齿轮二;10、齿条一;11、齿条二;12、连接杆一;13、气缸一;14、夹爪一;15、夹爪二;16、双向丝杆一;17、驱动电机一;18、单向丝杆一;19、驱动电机二;20、液压缸;21、直焊板;22、夹爪三;23、螺纹杆;24、螺纹套筒;25、驱动电机三;26、导向板;27、导向架;28、夹臂一;29、夹臂二;30、齿轮三;31、齿轮四;32、齿轮五;33、齿条三;34、电动直线滑轨一;35、支撑架;36、连接杆二;37、勾杆;38、连接块;39、拉伸弹簧;40、电动直线滑轨二;41、导向槽;42、勾头;43、齿轮六;44、齿轮七;45、齿条四;46、齿条五;47、棘轮;48、棘爪。In the figure: 1, welding table; 2, adjustment plate; 3, flip plate; 4, conveyor; 5, rotating shaft 1; 6, rotating shaft 2; 7, arc groove block; 8, gear 1; 9, gear 2; 10, rack 1; 11, rack 2; 12, connecting rod 1; 13, cylinder 1; 14, clamping jaw 1; 15, clamping jaw 2; 16, two-way screw rod 1; 17, driving motor 1; 18, one-way screw rod 1; 19, driving motor 2; 20, hydraulic cylinder; 21, straight welding plate; 22, clamping jaw 3; 23, threaded rod; 24, threaded sleeve; 25. Driving motor three; 26. Guide plate; 27. Guide frame; 28. Clamp arm one; 29. Clamp arm two; 30. Gear three; 31. Gear four; 32. Gear five; 33. Rack three; 34. Electric linear slide one; 35. Support frame; 36. Connecting rod two; 37. Hook rod; 38. Connecting block; 39. Tension spring; 40. Electric linear slide two; 41. Guide groove; 42. Hook head; 43. Gear six; 44. Gear seven; 45. Rack four; 46. Rack five; 47. Ratchet; 48. Paw.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

请参阅图1-图10,本发明提供技术方案:一种用于配电箱的自动校准焊接设备,包括焊接台1,还包括调节板2和翻转板3,所述调节板2位移时带动所述翻转板3位移,所述翻转板3侧壁延伸有夹具一,其用于固定配电箱,所述调节板2与所述翻转板3之间设有翻转机构,所述翻转机构控制所述翻转板3转动,调节配电箱的角度,所述焊接台1的一侧设有直焊组件,所述直焊组件用于对配电箱的顶部角线进行焊接,所述直焊组件的两侧延伸出夹具二,所述夹具二用于对竖直放置的配电箱机进行夹持固定,所述焊接台1一侧设有输送道4和输送组件,所述输送组件用于将配电箱沿着所述输送道4的轨迹自动下料。Please refer to Figures 1 to 10. The present invention provides a technical solution: an automatic calibration welding device for a distribution box, comprising a welding table 1, and also comprising an adjustment plate 2 and a flip plate 3. When the adjustment plate 2 is displaced, the flip plate 3 is driven to be displaced. A clamp 1 is extended from the side wall of the flip plate 3, which is used to fix the distribution box. A flip mechanism is provided between the adjustment plate 2 and the flip plate 3. The flip mechanism controls the rotation of the flip plate 3 to adjust the angle of the distribution box. A direct welding component is provided on one side of the welding table 1. The direct welding component is used to weld the top corner line of the distribution box. Clamps 2 are extended from both sides of the direct welding component. The clamps 2 are used to clamp and fix the vertically placed distribution box machine. A conveyor path 4 and a conveyor component are provided on one side of the welding table 1. The conveyor component is used to automatically unload the distribution box along the trajectory of the conveyor path 4.

所述翻转机构包括旋转轴一5和旋转轴二6,所述旋转轴一5和所述旋转轴二6分别设于所述翻转板3底部两端,且所述旋转轴一5与所述旋转轴二6平行设置,所述旋转轴一5位于靠近所述直焊组件的一端,所述调节板2侧边上设有弧形凹槽块7,当所述翻转板3与调节板2平行时,所述旋转轴一5和所述旋转轴二6分别与弧形凹槽块7相契合,所述旋转轴一5端部设有齿轮一8,所述旋转轴二6端部设有齿轮二9,所述调节板2侧壁设有与所述齿轮一8和所述齿轮二9啮合的齿条组,在同一时间点,所述齿轮一8或者所述齿轮二9与所述齿条组相啮合。The flipping mechanism includes a rotating shaft 1 5 and a rotating shaft 2 6, and the rotating shaft 1 5 and the rotating shaft 2 6 are respectively arranged at the two ends of the bottom of the flip plate 3, and the rotating shaft 1 5 is arranged in parallel with the rotating shaft 2 6, and the rotating shaft 1 5 is located at one end close to the direct welding component. An arc groove block 7 is provided on the side of the adjustment plate 2. When the flip plate 3 is parallel to the adjustment plate 2, the rotating shaft 1 5 and the rotating shaft 2 6 are respectively matched with the arc groove block 7, and a gear 1 8 is provided at the end of the rotating shaft 1 5, and a gear 2 9 is provided at the end of the rotating shaft 2 6. The side wall of the adjustment plate 2 is provided with a rack group meshing with the gear 1 8 and the gear 2 9. At the same time point, the gear 1 8 or the gear 2 9 is meshed with the rack group.

所述齿条组包括齿条一10、齿条二11和连接杆一12,所述齿条一10与所述齿条二11均与所述连接杆一12固定连接,所述连接杆一12与气缸一13的伸缩杆固定连接,所述连接杆一12位移时,带动所述齿条一10与所述齿条二11位移,当所述齿条一10与所述齿轮一8相啮合时,带动配电箱以所述旋转轴一5为圆心发生旋转,当所述齿条二11与所述齿轮二9相啮合时,带动所述配电箱以所述旋转轴二6为圆心发生旋转。The rack group includes a rack 10, a rack 2 11 and a connecting rod 12, wherein the rack 10 and the rack 2 11 are both fixedly connected to the connecting rod 12, and the connecting rod 12 is fixedly connected to the telescopic rod of a cylinder 13. When the connecting rod 12 is displaced, the rack 10 and the rack 2 11 are driven to displace, and when the rack 10 is meshed with the gear 1 8, the distribution box is driven to rotate with the rotating shaft 1 5 as the center, and when the rack 2 11 is meshed with the gear 2 9, the distribution box is driven to rotate with the rotating shaft 2 6 as the center.

调节配电箱角度的具体实施方式为:若需要使配电箱改变成垂直状态进行焊接,则需要以旋转轴一5为原点控制配电箱转动,此时可利用气缸一13带动连接杆一12位移,使连接杆一12带动齿条一10向齿轮一8处位移,直至齿条一10与齿轮一8相啮合,其两者啮合时,会带动旋转轴一5转动,旋转轴一5会带动翻转板3转动,由于此时翻转板3通过夹具一与配电箱处于相对固定的状态,因此翻转板3则会带动配电箱发生翻转,改变配电箱的角度,同样的,若控制齿条二11移动至与齿轮二9相啮合的位置,则可以使配电箱以旋转转轴二原点发生旋转,调节配电箱的角度,可在焊接背板的顶角线时,将配电箱调节为倾斜状,使配电箱向焊枪一侧倾斜,这样可方便焊枪对配电箱进行焊接,使得焊接更加方便。The specific implementation method of adjusting the angle of the distribution box is as follows: if the distribution box needs to be changed to a vertical state for welding, it is necessary to control the rotation of the distribution box with the rotating shaft 5 as the origin. At this time, the cylinder 13 can be used to drive the connecting rod 12 to move, so that the connecting rod 12 drives the rack 10 to move toward the gear 8 until the rack 10 is meshed with the gear 8. When the two are meshed, the rotating shaft 5 will be driven to rotate, and the rotating shaft 5 will drive the flip plate 3 to rotate. Since the flip plate 3 is in a relatively fixed state with the distribution box through the clamp 1 at this time, the flip plate 3 will drive the distribution box to flip and change the angle of the distribution box. Similarly, if the rack 2 11 is controlled to move to a position meshing with the gear 2 9, the distribution box can be rotated with the rotating shaft 2 origin to adjust the angle of the distribution box. When welding the top angle line of the back plate, the distribution box can be adjusted to an inclined state so that the distribution box is tilted to one side of the welding gun. This makes it convenient for the welding gun to weld the distribution box, making welding more convenient.

所述夹具一包括夹爪一14和夹爪二15,两个所述夹爪一14对称设置,两个所述夹爪一14同步位移,对配电箱的侧壁进行夹持固定,所述夹爪二15设于远离所述直焊组件的一端,所述夹爪二15位移时调节配电箱端部与所述直焊组件之间的距离;所述夹爪一14和所述夹爪二15对称套设于双向丝杆一16外壁,所述双向丝杆一16的端部与驱动电机一17的输出轴固定连接,所述双向丝杆一16转动时带动所述夹爪一14和所述夹爪二15同步位移,所述夹爪二15套设于单向丝杆一18外壁,所述单向丝杆一18的端部与驱动电机二19的输出轴固定连接,所述单向丝杆一18转动时带动所述夹爪二15位移。The clamp 1 includes a clamp 14 and a clamp 2 15, and the two clamps 14 are symmetrically arranged. The two clamps 14 are displaced synchronously to clamp and fix the side wall of the distribution box. The clamp 2 15 is arranged at an end away from the direct welding assembly. When the clamp 2 15 is displaced, the distance between the end of the distribution box and the direct welding assembly is adjusted; the clamp 14 and the clamp 2 15 are symmetrically sleeved on the outer wall of the two-way screw rod 16, and the end of the two-way screw rod 16 is fixedly connected to the output shaft of the driving motor 17. When the two-way screw rod 16 rotates, the clamp 14 and the clamp 2 15 are driven to displace synchronously. The clamp 2 15 is sleeved on the outer wall of the unidirectional screw rod 18, and the end of the unidirectional screw rod 18 is fixedly connected to the output shaft of the driving motor 2 19. When the unidirectional screw rod 18 rotates, the clamp 2 15 is driven to displace.

夹具一对配电箱进行夹持的具体实施方式为:将配电箱笼罩在调节板2外侧时,此时可先启动驱动电机二19,使其带动单向丝杆一18转动,由于夹爪二15内部设有与单向丝杆一18相匹配的丝杆螺母,因此夹爪二15会随着单向丝杆一18的转动而发生位移,此时夹爪二15与配电箱内壁接触后,会对配电箱产生推力,若配电箱的另一端内壁未与调节板2贴合,则配电箱会随着夹爪二15位移,直至配电箱无法随着夹爪二15位移,此时即可停止转动单向丝杆一18,这样可保证配电箱靠近旋转轴一5的一端端部与直焊板21之间的距离,从而可在以旋转轴一5为圆心转动时,配电箱调节至垂直状态后,与直焊板21之间的距离,调节好配电箱的长度位置后,此时可启动驱动电机一17,使驱动电机一17带动双向丝杆一16转动,由于夹爪一14和夹爪二15内部均设有与双向丝杆一16相匹配的丝杆螺母,因此双向丝杆一16转动时会带动夹爪一14和夹爪二15同步位移,使得夹爪一14和夹爪二15与配电箱内壁贴合,当夹爪一14与夹爪二15均与配电箱内壁完全贴合后,此时即可对配电箱产生侧向的夹持力,对配电箱进行固定,并且在上述固定配电箱的过程中,也可对配电箱的位置进行校正,以保证后续焊接的正常进行The specific implementation method of clamping the distribution box by a pair of clamps is as follows: when the distribution box is covered on the outside of the adjustment plate 2, the drive motor 19 can be started first to drive the one-way screw 18 to rotate. Since a screw nut matching the one-way screw 18 is provided inside the clamp 15, the clamp 15 will be displaced with the rotation of the one-way screw 18. At this time, after the clamp 15 contacts the inner wall of the distribution box, a thrust will be generated on the distribution box. If the inner wall of the other end of the distribution box is not in contact with the adjustment plate 2, the distribution box will be displaced with the clamp 15 until the distribution box can no longer be displaced with the clamp 15. At this time, the one-way screw 18 can be stopped from rotating. In this way, the distance between the end of the distribution box close to the rotating shaft 5 and the straight welding plate 21 can be ensured, so that the distribution box can be displaced in a circle with the rotating shaft 5 as the circle. When the center rotates, after the distribution box is adjusted to a vertical state, the distance between it and the straight welding plate 21, and the length position of the distribution box are adjusted, the drive motor 17 can be started at this time, so that the drive motor 17 drives the bidirectional screw rod 16 to rotate. Since the inside of the clamp 14 and the clamp 2 15 are provided with screw nuts matching the bidirectional screw rod 16, the rotation of the bidirectional screw rod 16 will drive the clamp 14 and the clamp 2 15 to move synchronously, so that the clamp 14 and the clamp 2 15 are in contact with the inner wall of the distribution box. When the clamp 14 and the clamp 2 15 are completely in contact with the inner wall of the distribution box, a lateral clamping force can be generated on the distribution box to fix the distribution box. In addition, in the process of fixing the distribution box, the position of the distribution box can also be corrected to ensure the normal progress of subsequent welding.

所述调节板2底部设有液压缸20,所述液压缸20的伸缩端位移时带动所述调节板2位移,所述调节板2的尺寸小于所述翻转板3的尺寸;具体的,在焊接时,可通过液压缸20调节配电箱的高度,这样在焊接四脚线时,可使四脚线的端部与焊接台1之间具有安全距离,以避免焊接时产生的高温对焊接台1造成损坏,并且还可在对配电箱的角度进行调节时,将配电箱上升一定距离,保证配电箱可正常翻转,以避免配电箱的端部与焊接台1碰撞。A hydraulic cylinder 20 is provided at the bottom of the adjustment plate 2. When the telescopic end of the hydraulic cylinder 20 is displaced, the adjustment plate 2 is driven to be displaced. The size of the adjustment plate 2 is smaller than the size of the flip plate 3. Specifically, during welding, the height of the distribution box can be adjusted by the hydraulic cylinder 20. In this way, when welding the four-legged wire, a safe distance can be created between the end of the four-legged wire and the welding table 1 to avoid damage to the welding table 1 caused by the high temperature generated during welding. In addition, when adjusting the angle of the distribution box, the distribution box can be raised a certain distance to ensure that the distribution box can be flipped normally to avoid the end of the distribution box colliding with the welding table 1.

所述直焊组件包括直焊板21,所述直焊板21位于所述输送道4一侧,所述直焊板21上方设有夹爪三22,所述夹爪三22与螺纹杆23转动连接,所述螺纹杆23一端延伸至所述直焊板21内部,所述直焊板21内部设有与所述螺纹杆23相匹配的螺纹套筒24,所述螺纹套筒24与驱动电机三25的输出轴固定连接,所述夹爪三22一端设有导向板26,所述直焊板21侧壁上设有与所述导向板26相匹配的导向架27,当所述螺纹杆23转动时,所述夹爪三22带动所述导向板26沿着所述导向架27的轨迹位移。The direct welding assembly includes a direct welding plate 21, which is located at one side of the conveying path 4. A clamp three 22 is provided above the direct welding plate 21. The clamp three 22 is rotatably connected to a threaded rod 23. One end of the threaded rod 23 extends into the interior of the direct welding plate 21. A threaded sleeve 24 matching the threaded rod 23 is provided inside the direct welding plate 21. The threaded sleeve 24 is fixedly connected to the output shaft of a drive motor three 25. A guide plate 26 is provided at one end of the clamp three 22. A guide frame 27 matching the guide plate 26 is provided on the side wall of the direct welding plate 21. When the threaded rod 23 rotates, the clamp three 22 drives the guide plate 26 to move along the trajectory of the guide frame 27.

所述夹具二包括夹臂一28和夹臂二29,所述夹臂一28与所述夹臂二29之间具有夹角,两侧的所述夹臂一28一端通过铰接轴一和铰接轴二与所述直焊板21铰接,所述铰接轴一外壁套设有齿轮三30,所述铰接轴二外壁套设有齿轮四31,所述齿轮三30与齿轮五32相啮合,所述齿轮五32与齿条三33相啮合,所述齿条三33与所述齿轮四31相啮合,而齿条三33与齿轮三30不啮合,所述齿条三33随着电动直线滑轨一34位移时,所述齿轮三30和所述齿轮四31同时反向转动。The clamp 2 includes a clamp arm 1 28 and a clamp arm 29, and there is an angle between the clamp arm 1 28 and the clamp arm 2 29. One end of the clamp arm 1 28 on both sides is hinged to the straight welding plate 21 through a hinge shaft 1 and a hinge shaft 2. The outer wall of the hinge shaft 1 is sleeved with a gear 30, and the outer wall of the hinge shaft 2 is sleeved with a gear 4 31. The gear 30 is meshed with the gear 5 32, and the gear 5 32 is meshed with the rack 3 33. The rack 3 33 is meshed with the gear 4 31, and the rack 3 33 is not meshed with the gear 3 30. When the rack 3 33 moves with the electric linear slide 1 34, the gear 3 30 and the gear 4 31 rotate in opposite directions at the same time.

直焊组件的具体实施方式为:将配电箱完全调节至与焊接台1垂直时,此时可将配电箱放置在输送道4中,松开夹具一,此时利用电动直线滑轨一34带动齿条三33位移,齿条三33与齿轮四31相啮合,会带动齿轮四31和齿轮五32同步转动,而齿轮五32转动会带动相啮合的齿轮三30转动,根据齿轮啮合的原理,此时齿轮四31与齿轮三30为反向转动,齿轮三30和齿轮四31会带动各自的铰接轴一和铰接轴二转动,从而可带动两侧的夹臂一28同时向内转动,对配电箱的位置进行校准,在校准过程中,夹臂一28与配电箱接触为A点,夹臂二29与配电箱接触为B点,通过A、B两点受到的作用力,可对配电箱的角度进行校正,使得配电箱与直焊板21水平;利用夹具二对配电箱进行夹持固定后,此时可启动驱动电机三25,其会带动螺纹套筒24转动,由于导向板26与导向架27配合对夹爪三22产生限位作用,因此在螺纹套筒24转动是通过螺纹啮合的原理带动螺纹杆23位移,螺纹杆23会带动夹爪三22位移,将夹爪三22移动至对配电箱顶端产生固定作用,以保证在焊接过程中,配电箱的稳定性。The specific implementation of the direct welding assembly is as follows: when the distribution box is fully adjusted to be perpendicular to the welding table 1, the distribution box can be placed in the conveyor 4, and the clamp 1 is loosened. At this time, the electric linear slide 1 34 is used to drive the rack 3 33 to move, and the rack 3 33 is meshed with the gear 4 31, which will drive the gear 4 31 and the gear 5 32 to rotate synchronously, and the rotation of the gear 5 32 will drive the meshing gear 3 30 to rotate. According to the principle of gear meshing, at this time, the gear 4 31 and the gear 3 30 rotate in opposite directions, and the gear 3 30 and the gear 4 31 will drive their respective articulated shafts 1 and 2 to rotate, thereby driving the clamp arms 1 28 on both sides to rotate inward at the same time to calibrate the position of the distribution box. During the calibration process The clamp arm 1 28 contacts the distribution box at point A, and the clamp arm 29 contacts the distribution box at point B. The forces acting on points A and B can correct the angle of the distribution box so that the distribution box is level with the straight welding plate 21. After the distribution box is clamped and fixed by the clamp 2, the drive motor 3 25 can be started, which will drive the threaded sleeve 24 to rotate. Since the guide plate 26 and the guide frame 27 cooperate to limit the clamping jaw 3 22, the rotation of the threaded sleeve 24 drives the displacement of the threaded rod 23 through the principle of threaded engagement. The threaded rod 23 will drive the displacement of the clamping jaw 3 22, and move the clamping jaw 3 22 to fix the top of the distribution box to ensure the stability of the distribution box during the welding process.

所述输送组件包括支撑架35,所述支撑架35内部设有连接杆二36,所述连接杆二36一端延伸至所述支撑架35外侧与勾杆37固定连接,所述连接杆二36顶部设有转动连接的连接块38,所述勾杆37与所述连接块38之间设有拉伸弹簧39,在调节勾杆37的角度时,拉伸弹簧39对勾杆37产生拉力,使其与支撑架35之间的角度始终小于一百八十度,所述连接块38随着电动直线滑轨二40位移时,带动所述连接杆二36沿着导向槽41位移,所述勾杆37一端设有勾头42,所述导向槽41内部设有单向件,当所述连接杆二36位移至与所述单向件啮合时,所述连接杆二36发生自转。The conveying assembly includes a support frame 35, and a connecting rod 36 is provided inside the support frame 35. One end of the connecting rod 36 extends to the outside of the support frame 35 and is fixedly connected to a hook rod 37. A connecting block 38 is provided on the top of the connecting rod 36 for rotation. A tension spring 39 is provided between the hook rod 37 and the connecting block 38. When the angle of the hook rod 37 is adjusted, the tension spring 39 generates a pulling force on the hook rod 37 so that the angle between the hook rod 37 and the support frame 35 is always less than one hundred and eighty degrees. When the connecting block 38 moves with the electric linear slide rail 40, it drives the connecting rod 36 to move along the guide groove 41. A hook head 42 is provided at one end of the hook rod 37, and a one-way piece is provided inside the guide groove 41. When the connecting rod 36 moves to engage with the one-way piece, the connecting rod 36 rotates.

所述单向件包括齿轮六43和齿轮七44,所述齿轮六43和所述齿轮七44套设于所述连接杆二36外壁,所述导向槽41内设有齿条四45和齿条五46,所述齿条四45和所述齿条五46分别设于所述导向槽41两端,所述齿轮六43和所述齿轮七44与所述连接杆二36之间均设有棘轮47和棘爪48,所述齿轮六43与所述齿条四45啮合时,带动所述连接杆二36发生单向转动,其转动方向为方向一,所述齿轮七44与所述齿条五46啮合时,带动所述连接杆二36发生单向转动,其转动方向为方向二,所述方向一与所述方向二的转动方向相反。The one-way member includes a gear six 43 and a gear seven 44, and the gear six 43 and the gear seven 44 are sleeved on the outer wall of the connecting rod two 36. A rack four 45 and a rack five 46 are provided in the guide groove 41, and the rack four 45 and the rack five 46 are respectively provided at two ends of the guide groove 41. A ratchet 47 and a pawl 48 are provided between the gear six 43 and the gear seven 44 and the connecting rod two 36. When the gear six 43 is engaged with the rack four 45, the connecting rod two 36 is driven to rotate unidirectionally, and the rotation direction is direction one. When the gear seven 44 is engaged with the rack five 46, the connecting rod two 36 is driven to rotate unidirectionally, and the rotation direction is direction two. The direction one is opposite to the rotation direction of the direction two.

其中棘轮47设置在齿轮六43和齿轮七44的内壁,棘爪48铰接设置在连接杆二36的外壁,且棘爪48与连接杆二36之间设置有弹性片,可对棘爪48产生自动复位的作用。The ratchet 47 is arranged on the inner wall of the gear six 43 and the gear seven 44, the pawl 48 is hingedly arranged on the outer wall of the connecting rod two 36, and an elastic sheet is arranged between the pawl 48 and the connecting rod two 36, which can produce an automatic reset effect on the pawl 48.

对配电箱进行下料的具体实施方式为:当配电箱焊接完成后,此时可利用电动直线滑轨二40带动连接杆块位移,连接块38则会带动连接杆二36位移,连接杆二36会带动齿轮六43位移至与齿条四45相啮合时,齿轮六43发生正向转动,此时在棘轮47与棘爪48的配合使用下,会带动连接杆二36转动,连接杆二36会带动勾杆37转动,将勾杆37的勾头42移动至配电箱内部,然后带动连接杆二36反向位移,此时齿轮六43再次与齿条一10四相啮合时,其转动方向与上一次相反,为反向转动,根据棘轮47与棘爪48的使用原理,此时齿轮六43转动,但是连接杆二36不转动,因此勾杆37的方向不改变,此时向后移动,可利用勾杆37将配电箱向外拉动,使配电箱沿着输送道4的轨迹进行下料,直至当连接杆二36上的齿轮七44与齿条五46相啮合,此时齿轮七44发生转动会带动连接杆二36向初始位置转动,从而可将勾头42从配电箱中移除,使勾头42不再对配电箱勾拉,完成配电箱的自动下料,无需人工下料,且垂直放置的配电箱更加方便下料,无论是冷却后人工拿取,还是利用机械臂抓取,垂直放置的配电箱更加方便下料。The specific implementation method for cutting the distribution box is as follows: when the welding of the distribution box is completed, the electric linear slide rail 2 40 can be used to drive the connecting rod block to move, and the connecting block 38 will drive the connecting rod 2 36 to move, and the connecting rod 2 36 will drive the gear 6 43 to move to mesh with the rack 4 45, and the gear 6 43 will rotate forward. At this time, with the cooperation of the ratchet 47 and the pawl 48, the connecting rod 2 36 will be driven to rotate, and the connecting rod 2 36 will drive the hook rod 37 to rotate, and move the hook head 42 of the hook rod 37 to the inside of the distribution box, and then drive the connecting rod 2 36 to move in the opposite direction. At this time, when the gear 6 43 is meshed with the rack 104 again, its rotation direction is opposite to the previous time, that is, reverse rotation. According to the ratchet 47 and the pawl The operating principle of 48 is that at this time, gear six 43 rotates, but connecting rod two 36 does not rotate, so the direction of hook rod 37 does not change. At this time, it moves backward and can use hook rod 37 to pull the distribution box outward, so that the distribution box can be unloaded along the trajectory of conveyor 4 until gear seven 44 on connecting rod two 36 is engaged with rack five 46. At this time, the rotation of gear seven 44 will drive connecting rod two 36 to rotate to the initial position, so that the hook head 42 can be removed from the distribution box, so that the hook head 42 no longer hooks and pulls the distribution box, and the automatic unloading of the distribution box is completed without manual unloading. The vertically placed distribution box is more convenient for unloading, whether it is manually picked up after cooling or grabbed by a robotic arm. The vertically placed distribution box is more convenient for unloading.

本装置的具体实施方式为:将配电箱开口向下,平放在焊接台1上,利用夹具一对配电箱进行固定,此时可先对靠近焊枪一侧的角线进行焊接,当此端焊接完成后,可调节配电箱的角度,可将配电箱调节至倾斜状态,或者直接调节为于焊接台1垂直的状态,此时可利用夹臂和夹爪三22对垂直状态下的配电箱进行夹持固定,然后会顶端的角线进行焊接,减少焊枪需要移动的路径长度,提高焊接的工作效率,且将角线与焊接台1分离,即便于焊接,且减少对焊接台1的损坏,并且调节至垂直状态后,可对配电箱的内部进行焊接,实现多面焊接,整个过程快捷且方便,焊接完成后,可利用勾杆37对配电箱进行自动下料,避免焊接完成人工下料容易产生高温烫伤的情况出现,并且垂直放置的配电箱,与水平倒扣在焊接台1上的状态相比,更加方便将配电箱从焊接台1上取下。The specific implementation of the device is as follows: the distribution box is opened downward and placed flat on the welding table 1, and the distribution box is fixed by a pair of clamps. At this time, the corner line close to the welding gun side can be welded first. After the welding of this end is completed, the angle of the distribution box can be adjusted. The distribution box can be adjusted to an inclined state, or directly adjusted to a state perpendicular to the welding table 1. At this time, the clamp arm and the clamp claw 3 22 can be used to clamp and fix the distribution box in a vertical state, and then the corner line at the top can be welded, which reduces the path length that the welding gun needs to move and improves the welding work efficiency. The corner line is separated from the welding table 1, which is convenient for welding and reduces damage to the welding table 1. After adjusting to a vertical state, the inside of the distribution box can be welded to achieve multi-sided welding. The whole process is quick and convenient. After the welding is completed, the hook rod 37 can be used to automatically unload the distribution box to avoid the situation where high temperature burns are easily caused by manual unloading after welding. In addition, the vertically placed distribution box is more convenient to remove from the welding table 1 than the state of being horizontally inverted on the welding table 1.

最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (10)

1.一种用于配电箱的自动校准焊接设备,包括焊接台(1),其特征在于:还包括调节板(2)和翻转板(3),所述调节板(2)位移时带动所述翻转板(3)位移,所述翻转板(3)侧壁延伸有夹具一,其用于固定配电箱,所述调节板(2)与所述翻转板(3)之间设有翻转机构,所述翻转机构控制所述翻转板(3)转动,调节配电箱的角度,所述焊接台(1)的一侧设有直焊组件,所述直焊组件用于对配电箱的顶部角线进行焊接,所述直焊组件的两侧延伸出夹具二,所述夹具二用于对竖直放置的配电箱机进行夹持固定,所述焊接台(1)一侧设有输送道(4)和输送组件,所述输送组件用于将配电箱沿着所述输送道(4)的轨迹自动下料。1. An automatic calibration welding device for a distribution box, comprising a welding table (1), characterized in that it also includes an adjustment plate (2) and a flip plate (3), wherein the adjustment plate (2) drives the flip plate (3) to move when it is displaced, and a clamp 1 is extended from the side wall of the flip plate (3), which is used to fix the distribution box, and a flip mechanism is provided between the adjustment plate (2) and the flip plate (3), and the flip mechanism controls the rotation of the flip plate (3) to adjust the angle of the distribution box, and a straight welding component is provided on one side of the welding table (1), and the straight welding component is used to weld the top corner line of the distribution box, and clamps 2 are extended from both sides of the straight welding component, and the clamps 2 are used to clamp and fix the vertically placed distribution box machine, and a conveying path (4) and a conveying component are provided on one side of the welding table (1), and the conveying component is used to automatically unload the distribution box along the track of the conveying path (4). 2.根据权利要求1所述的一种用于配电箱的自动校准焊接设备,其特征在于:所述翻转机构包括旋转轴一(5)和旋转轴二(6),所述旋转轴一(5)和所述旋转轴二(6)分别设于所述翻转板(3)底部两端,且所述旋转轴一(5)与所述旋转轴二(6)平行设置,所述旋转轴一(5)位于靠近所述直焊组件的一端,所述调节板(2)侧边上设有弧形凹槽块(7),当所述翻转板(3)与调节板(2)平行时,所述旋转轴一(5)和所述旋转轴二(6)分别与弧形凹槽块(7)相契合,所述旋转轴一(5)端部设有齿轮一(8),所述旋转轴二(6)端部设有齿轮二(9),所述调节板(2)侧壁设有与所述齿轮一(8)和所述齿轮二(9)啮合的齿条组,在同一时间点,所述齿轮一(8)或者所述齿轮二(9)与所述齿条组相啮合。2. According to claim 1, an automatic calibration welding device for a distribution box is characterized in that: the flip mechanism includes a rotating shaft 1 (5) and a rotating shaft 2 (6), the rotating shaft 1 (5) and the rotating shaft 2 (6) are respectively arranged at two ends of the bottom of the flip plate (3), and the rotating shaft 1 (5) is arranged parallel to the rotating shaft 2 (6), the rotating shaft 1 (5) is located at one end close to the direct welding component, and an arc-shaped groove block (7) is provided on the side of the adjustment plate (2), When the flip plate (3) is parallel to the adjustment plate (2), the rotating shaft 1 (5) and the rotating shaft 2 (6) are respectively matched with the arc groove block (7), the end of the rotating shaft 1 (5) is provided with a gear 1 (8), the end of the rotating shaft 2 (6) is provided with a gear 2 (9), and the side wall of the adjustment plate (2) is provided with a rack group meshing with the gear 1 (8) and the gear 2 (9), and at the same time point, the gear 1 (8) or the gear 2 (9) is meshed with the rack group. 3.根据权利要求2所述的一种用于配电箱的自动校准焊接设备,其特征在于:所述齿条组包括齿条一(10)、齿条二(11)和连接杆一(12),所述齿条一(10)与所述齿条二(11)均与所述连接杆一(12)固定连接,所述连接杆一(12)与气缸一(13)的伸缩杆固定连接,所述连接杆一(12)位移时,带动所述齿条一(10)与所述齿条二(11)位移,当所述齿条一(10)与所述齿轮一(8)相啮合时,带动配电箱以所述旋转轴一(5)为圆心发生旋转,当所述齿条二(11)与所述齿轮二(9)相啮合时,带动所述配电箱以所述旋转轴二(6)为圆心发生旋转。3. The automatic calibration welding equipment for a distribution box according to claim 2 is characterized in that: the rack group includes a rack one (10), a rack two (11) and a connecting rod one (12), the rack one (10) and the rack two (11) are both fixedly connected to the connecting rod one (12), the connecting rod one (12) is fixedly connected to the telescopic rod of the cylinder one (13), when the connecting rod one (12) is displaced, the rack one (10) and the rack two (11) are driven to displace, when the rack one (10) is meshed with the gear one (8), the distribution box is driven to rotate with the rotating shaft one (5) as the center, when the rack two (11) is meshed with the gear two (9), the distribution box is driven to rotate with the rotating shaft two (6) as the center. 4.根据权利要求1所述的一种用于配电箱的自动校准焊接设备,其特征在于:所述夹具一包括夹爪一(14)和夹爪二(15),两个所述夹爪一(14)对称设置,两个所述夹爪一(14)同步位移,对配电箱的侧壁进行夹持固定,所述夹爪二(15)设于远离所述直焊组件的一端,所述夹爪二(15)位移时调节配电箱端部与所述直焊组件之间的距离。4. An automatic calibration welding device for a distribution box according to claim 1, characterized in that: the clamp 1 includes a clamp 1 (14) and a clamp 2 (15), the two clamps 1 (14) are symmetrically arranged, the two clamps 1 (14) are synchronously displaced to clamp and fix the side wall of the distribution box, the clamp 2 (15) is arranged at an end away from the direct welding component, and the clamp 2 (15) adjusts the distance between the end of the distribution box and the direct welding component when it is displaced. 5.根据权利要求4所述的一种用于配电箱的自动校准焊接设备,其特征在于:所述夹爪一(14)和所述夹爪二(15)对称套设于双向丝杆一(16)外壁,所述双向丝杆一(16)的端部与驱动电机一(17)的输出轴固定连接,所述双向丝杆一(16)转动时带动所述夹爪一(14)和所述夹爪二(15)同步位移,所述夹爪二(15)套设于单向丝杆一(18)外壁,所述单向丝杆一(18)的端部与驱动电机二(19)的输出轴固定连接,所述单向丝杆一(18)转动时带动所述夹爪二(15)位移。5. An automatic calibration welding device for a distribution box according to claim 4, characterized in that: the clamping jaw 1 (14) and the clamping jaw 2 (15) are symmetrically sleeved on the outer wall of the bidirectional screw rod 1 (16), the end of the bidirectional screw rod 1 (16) is fixedly connected to the output shaft of the driving motor 1 (17), and when the bidirectional screw rod 1 (16) rotates, the clamping jaw 1 (14) and the clamping jaw 2 (15) are driven to move synchronously, and the clamping jaw 2 (15) is sleeved on the outer wall of the unidirectional screw rod 1 (18), the end of the unidirectional screw rod 1 (18) is fixedly connected to the output shaft of the driving motor 2 (19), and when the unidirectional screw rod 1 (18) rotates, the clamping jaw 2 (15) is driven to move. 6.根据权利要求1所述的一种用于配电箱的自动校准焊接设备,其特征在于:所述调节板(2)底部设有液压缸(20),所述液压缸(20)的伸缩端位移时带动所述调节板(2)位移,所述调节板(2)的尺寸小于所述翻转板(3)的尺寸。6. An automatic calibration welding device for a distribution box according to claim 1, characterized in that: a hydraulic cylinder (20) is provided at the bottom of the adjustment plate (2), and when the telescopic end of the hydraulic cylinder (20) is displaced, the adjustment plate (2) is driven to move, and the size of the adjustment plate (2) is smaller than the size of the flip plate (3). 7.根据权利要求1所述的一种用于配电箱的自动校准焊接设备,其特征在于:所述直焊组件包括直焊板(21),所述直焊板(21)位于所述输送道(4)一侧,所述直焊板(21)上方设有夹爪三(22),所述夹爪三(22)与螺纹杆(23)转动连接,所述螺纹杆(23)一端延伸至所述直焊板(21)内部,所述直焊板(21)内部设有与所述螺纹杆(23)相匹配的螺纹套筒(24),所述螺纹套筒(24)与驱动电机三(25)的输出轴固定连接,所述夹爪三(22)一端设有导向板(26),所述直焊板(21)侧壁上设有与所述导向板(26)相匹配的导向架(27),当所述螺纹杆(23)转动时,所述夹爪三(22)带动所述导向板(26)沿着所述导向架(27)的轨迹位移。7. An automatic calibration welding device for a distribution box according to claim 1, characterized in that: the direct welding assembly includes a direct welding plate (21), the direct welding plate (21) is located on one side of the conveying path (4), a clamping jaw (22) is provided above the direct welding plate (21), the clamping jaw (22) is rotatably connected to the threaded rod (23), one end of the threaded rod (23) extends to the inside of the direct welding plate (21), a threaded sleeve (24) matching the threaded rod (23) is provided inside the direct welding plate (21), the threaded sleeve (24) is fixedly connected to the output shaft of the driving motor three (25), a guide plate (26) is provided at one end of the clamping jaw (22), and a guide frame (27) matching the guide plate (26) is provided on the side wall of the direct welding plate (21), when the threaded rod (23) rotates, the clamping jaw (22) drives the guide plate (26) to move along the trajectory of the guide frame (27). 8.根据权利要求7所述的一种用于配电箱的自动校准焊接设备,其特征在于:所述夹具二包括夹臂一(28)和夹臂二(29),所述夹臂一(28)与所述夹臂二(29)之间具有夹角,两侧的所述夹臂一(28)一端通过铰接轴一和铰接轴二与所述直焊板(21)铰接,所述铰接轴一外壁套设有齿轮三(30),所述铰接轴二外壁套设有齿轮四(31),所述齿轮三(30)与齿轮五(32)相啮合,所述齿轮五(32)与齿条三(33)相啮合,所述齿条三(33)与所述齿轮四(31)相啮合,所述齿条三(33)随着电动直线滑轨一(34)位移时,所述齿轮三(30)和所述齿轮四(31)同时反向转动。8. According to claim 7, an automatic calibration welding device for a distribution box is characterized in that: the clamp 2 includes a clamp arm 1 (28) and a clamp arm 2 (29), and there is an angle between the clamp arm 1 (28) and the clamp arm 2 (29), one end of the clamp arm 1 (28) on both sides is hinged to the straight welding plate (21) through an articulated shaft 1 and an articulated shaft 2, the outer wall of the articulated shaft 1 is provided with a gear 3 (30), the outer wall of the articulated shaft 2 is provided with a gear 4 (31), the gear 3 (30) is meshed with the gear 5 (32), the gear 5 (32) is meshed with the rack 3 (33), the rack 3 (33) is meshed with the gear 4 (31), and when the rack 3 (33) moves with the electric linear slide rail 1 (34), the gear 3 (30) and the gear 4 (31) rotate in opposite directions at the same time. 9.根据权利要求1所述的一种用于配电箱的自动校准焊接设备,其特征在于:所述输送组件包括支撑架(35),所述支撑架(35)内部设有连接杆二(36),所述连接杆二(36)一端延伸至所述支撑架(35)外侧与勾杆(37)固定连接,所述连接杆二(36)顶部设有转动连接的连接块(38),所述勾杆(37)与所述连接块(38)之间设有拉伸弹簧(39),所述连接块(38)随着电动直线滑轨二(40)位移时,带动所述连接杆二(36)沿着导向槽(41)位移,所述勾杆(37)一端设有勾头(42),所述导向槽(41)内部设有单向件,当所述连接杆二(36)位移至与所述单向件啮合时,所述连接杆二(36)发生自转。9. An automatic calibration welding device for a distribution box according to claim 1, characterized in that: the conveying component includes a support frame (35), a connecting rod 2 (36) is provided inside the support frame (35), one end of the connecting rod 2 (36) extends to the outside of the support frame (35) and is fixedly connected to a hook rod (37), a connecting block (38) for rotation connection is provided at the top of the connecting rod 2 (36), a tension spring (39) is provided between the hook rod (37) and the connecting block (38), when the connecting block (38) moves with the displacement of the electric linear guide rail 2 (40), the connecting rod 2 (36) is driven to move along the guide groove (41), a hook head (42) is provided at one end of the hook rod (37), a one-way piece is provided inside the guide groove (41), when the connecting rod 2 (36) moves to engage with the one-way piece, the connecting rod 2 (36) rotates. 10.根据权利要求9所述的一种用于配电箱的自动校准焊接设备,其特征在于:所述单向件包括齿轮六(43)和齿轮七(44),所述齿轮六(43)和所述齿轮七(44)套设于所述连接杆二(36)外壁,所述导向槽(41)内设有齿条四(45)和齿条五(46),所述齿条四(45)和所述齿条五(46)分别设于所述导向槽(41)两端,所述齿轮六(43)和所述齿轮七(44)与所述连接杆二(36)之间均设有棘轮(47)和棘爪(48),所述齿轮六(43)与所述齿条四(45)啮合时,带动所述连接杆二(36)发生单向转动,其转动方向为方向一,所述齿轮七(44)与所述齿条五(46)啮合时,带动所述连接杆二(36)发生单向转动,其转动方向为方向二,所述方向一与所述方向二的转动方向相反。10. An automatic calibration welding device for a distribution box according to claim 9, characterized in that: the one-way member comprises a gear six (43) and a gear seven (44), the gear six (43) and the gear seven (44) are sleeved on the outer wall of the second connecting rod (36), the guide groove (41) is provided with a rack four (45) and a rack five (46), the rack four (45) and the rack five (46) are respectively arranged at two ends of the guide groove (41 ... and the gear six (43) and the gear seven (44) are sleeved on the outer wall of the second connecting rod (36), and the guide groove (41) is provided with a rack four (45) and a rack five (46) 3) and a ratchet (47) and a pawl (48) are provided between the gear seven (44) and the connecting rod two (36); when the gear six (43) is meshed with the rack four (45), the connecting rod two (36) is driven to rotate in one direction, and the rotation direction is direction one; when the gear seven (44) is meshed with the rack five (46), the connecting rod two (36) is driven to rotate in one direction, and the rotation direction is direction two; the rotation direction of direction one is opposite to the rotation direction of direction two.
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Inventor after: Ma Yueqiang

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