CN118768595A - A valve stop turning device for anti-surge regulating valve - Google Patents

A valve stop turning device for anti-surge regulating valve Download PDF

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Publication number
CN118768595A
CN118768595A CN202411237920.5A CN202411237920A CN118768595A CN 118768595 A CN118768595 A CN 118768595A CN 202411237920 A CN202411237920 A CN 202411237920A CN 118768595 A CN118768595 A CN 118768595A
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Prior art keywords
rotating
rotating seat
wall
valve
guide
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Inventor
陈皇亲
李朝领
张韬
卓剑平
卓赞聪
蔡守连
顾正章
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Newtork Flow Control Co ltd
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Newtork Flow Control Co ltd
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Priority to CN202411237920.5A priority Critical patent/CN118768595A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B25/00Accessories or auxiliary equipment for turning-machines
    • B23B25/06Measuring, gauging, or adjusting equipment on turning-machines for setting-on, feeding, controlling, or monitoring the cutting tools or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/25Movable or adjustable work or tool supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mechanically-Actuated Valves (AREA)

Abstract

本发明公开了一种用于防喘振调节阀的阀门止口车削装置,涉及阀门止口车削技术领域,该装置包括设备外壳,所述设备外壳的一端开设有贯穿至另一端外部的翻转腔,所述翻转腔的内部设置有转动座,所述设备外壳的一端内部安装有车削组件,所述车削组件位于转动座的一端,所述设备外壳上设置有翻转机构,所述转动座上设置有夹持机构。所述转动盘上设置有居中机构。本发明通过设置翻转机构,达到了在对车削前后的两个阀门进行切换的同时,对两个阀门进行自动翻转,以此可通过车削组件对新的阀门进行车削的同时,可将经过车削的阀门进行竖直,以此可将阀门内部因车削堆积的铁屑进行自动排出,有效提高对阀门车削的效率。

The present invention discloses a valve stop turning device for an anti-surge regulating valve, and relates to the technical field of valve stop turning. The device comprises an equipment housing, one end of the equipment housing is provided with a flipping cavity extending to the outside of the other end, a rotating seat is arranged inside the flipping cavity, a turning assembly is installed inside one end of the equipment housing, the turning assembly is located at one end of the rotating seat, a flipping mechanism is arranged on the equipment housing, and a clamping mechanism is arranged on the rotating seat. A centering mechanism is arranged on the rotating disk. By arranging a flipping mechanism, the present invention can automatically flip the two valves while switching the two valves before and after turning, so that the new valve can be turned by the turning assembly, and the turned valve can be vertically turned, so that the iron filings accumulated inside the valve due to turning can be automatically discharged, and the efficiency of valve turning can be effectively improved.

Description

一种用于防喘振调节阀的阀门止口车削装置A valve stop turning device for anti-surge regulating valve

技术领域Technical Field

本发明涉及阀门止口车削技术领域,具体是一种用于防喘振调节阀的阀门止口车削装置。The invention relates to the technical field of valve stop turning, in particular to a valve stop turning device for an anti-surge regulating valve.

背景技术Background Art

离心压缩机在输出压力一定而流量减小到某一数值时,就将发生喘振的现象,而防喘振阀则是防止离心气体压缩机在工作中出现喘振现象发生的装置,阀门的止口是用于定心、连接的结构,俗称阴阳坎,凸止口为阳坎,凹止口为阴坎,凸止口是由凸出的短圆柱和端面构成的,凹止口是由短孔和端面构成的,止口面是指短圆柱、短孔的端面。When the output pressure of a centrifugal compressor remains constant and the flow rate decreases to a certain value, surge will occur. The anti-surge valve is a device that prevents the centrifugal gas compressor from surging during operation. The stopper of the valve is a structure used for centering and connection, commonly known as the Yin-Yang stopper. The convex stopper is the Yang stopper, and the concave stopper is the Yin stopper. The convex stopper is composed of a protruding short cylinder and an end face, and the concave stopper is composed of a short hole and an end face. The stopper face refers to the end face of the short cylinder and the short hole.

防喘振调节阀在生产过程中根据使用需求,在防喘振调节阀的三个阀门端口中,一个端口的内外径与另外两个端口的内外径不相等,另外两个端口的内外径一致,因此现有对阀门止口进行车削装置在使用过程中,能够通过车削机构对两个内外径一致的阀门端口进行同步车削操作,但在对多个阀门进行车削时,由于阀门是通过夹持固定的方式进行固定,因此阀门内部会因车削堆积有铁屑,同时在对阀门车削后,需要将经过车削的阀门卸下,才能对未经过车削的阀门进行安装,基于此,现在提供一种用于防喘振调节阀的阀门止口车削装置,可以消除现有装置存在的弊端。During the production process of the anti-surge control valve, according to the use requirements, among the three valve ports of the anti-surge control valve, the inner and outer diameters of one port are not equal to the inner and outer diameters of the other two ports, and the inner and outer diameters of the other two ports are consistent. Therefore, during use, the existing valve stop turning device can synchronously turn the two valve ports with consistent inner and outer diameters through the turning mechanism. However, when turning multiple valves, since the valves are fixed by clamping, iron filings will accumulate inside the valves due to turning. At the same time, after turning the valves, the turned valves need to be removed before the unturned valves can be installed. Based on this, a valve stop turning device for an anti-surge control valve is now provided, which can eliminate the disadvantages of the existing devices.

发明内容Summary of the invention

本发明的目的在于提供一种用于防喘振调节阀的阀门止口车削装置,以解决背景技术中的问题。The object of the present invention is to provide a valve stop turning device for an anti-surge regulating valve to solve the problems in the background technology.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种用于防喘振调节阀的阀门止口车削装置,包括设备外壳,所述设备外壳的一端开设有贯穿至另一端外部的翻转腔,所述翻转腔的内部设置有转动座,所述设备外壳的一端内部安装有车削组件,所述车削组件位于转动座的一端,所述设备外壳上设置有翻转机构;A valve stop turning device for an anti-surge regulating valve, comprising a device housing, one end of the device housing is provided with a turnover cavity extending to the outside of the other end, a rotating seat is arranged inside the turnover cavity, a turning assembly is installed inside one end of the device housing, the turning assembly is located at one end of the rotating seat, and a turnover mechanism is arranged on the device housing;

所述翻转机构包括有:The flipping mechanism comprises:

设置在转动座内部的导向柱,所述导向柱贯穿至转动座的底端外部与设备外壳固定连接,所述导向柱与转动座转动连接,所述导向柱的外侧对称设置有两个转动盘,两个所述转动盘分别位于转动座的两端端部,两个所述转动盘均与转动座转动连接,两个所述转动盘相互靠近的一端均固定连接有限位转环,所述限位转环的横截面呈L字状,所述限位转环与转动座转动连接;A guide column is arranged inside the rotating seat, the guide column penetrates to the outside of the bottom end of the rotating seat and is fixedly connected to the device housing, the guide column is rotatably connected to the rotating seat, two rotating disks are symmetrically arranged on the outside of the guide column, the two rotating disks are respectively located at the two end portions of the rotating seat, the two rotating disks are rotatably connected to the rotating seat, and the ends of the two rotating disks close to each other are fixedly connected to a limited rotating ring, the cross section of the limited rotating ring is L-shaped, and the limited rotating ring is rotatably connected to the rotating seat;

所述转动座上设置有夹持机构;A clamping mechanism is provided on the rotating seat;

所述转动盘上设置有居中机构。A centering mechanism is arranged on the rotating disk.

在上述技术方案的基础上,本发明还提供以下可选技术方案:On the basis of the above technical solution, the present invention also provides the following optional technical solution:

在一种可选方案中:所述翻转机构还包括有:In an optional solution: the flipping mechanism further includes:

设置在转动座底端的转动组件,所述转动组件用于带动转动座进行往复转动;A rotating assembly disposed at the bottom end of the rotating seat, the rotating assembly is used to drive the rotating seat to reciprocate;

所述转动组件包括有:The rotating assembly comprises:

套接在导向柱外壁上的第二连接转筒,所述第二连接转筒与设备外壳、导向柱转动连接,所述第二连接转筒位于转动座的底端,所述第二连接转筒与转动座固定连接,所述第二连接转筒的底端固定连接有第二齿环,所述第二齿环位于设备外壳的内部,所述第二齿环与导向柱转动连接,所述第二齿环的外壁啮合连接有第一齿条,所述第一齿条与设备外壳滑动连接,所述设备外壳的一侧外壁安装有伺服电机,所述伺服电机的输出端固定连接有丝杆,所述丝杆贯穿设备外壳至第一齿条的内部,所述丝杆与第一齿条螺纹连接;A second connecting drum sleeved on the outer wall of the guide column, the second connecting drum is rotatably connected to the device housing and the guide column, the second connecting drum is located at the bottom end of the rotating seat, the second connecting drum is fixedly connected to the rotating seat, the bottom end of the second connecting drum is fixedly connected to a second gear ring, the second gear ring is located inside the device housing, the second gear ring is rotatably connected to the guide column, the outer wall of the second gear ring is meshedly connected to a first rack, the first rack is slidably connected to the device housing, a servo motor is installed on one side outer wall of the device housing, a lead screw is fixedly connected to the output end of the servo motor, the lead screw penetrates the device housing to the inside of the first rack, and the lead screw is threadedly connected to the first rack;

两个所述转动座的内部设置有翻转组件,所述翻转组件用于对阀门进行自动翻转。A flip assembly is arranged inside the two rotating seats, and the flip assembly is used to automatically flip the valve.

在一种可选方案中:所述翻转组件包括有:In an optional solution: the flip assembly includes:

对称设置在导向柱外侧的两个第一连接转筒,两个所述第一连接转筒分别与两个转动盘固定连接,两个所述第一连接转筒均与转动座转动连接,两个所述第一连接转筒靠近导向柱的一端均固定连接有第一齿环,所述第一齿环位于转动座的内部,所述第一齿环的外壁啮合连接有第二齿条,所述第二齿条与转动座上下滑动连接;Two first connecting rotating cylinders are symmetrically arranged on the outside of the guide column, the two first connecting rotating cylinders are respectively fixedly connected to the two rotating disks, the two first connecting rotating cylinders are both rotatably connected to the rotating seat, the two first connecting rotating cylinders are fixedly connected to the first gear ring at one end close to the guide column, the first gear ring is located inside the rotating seat, the outer wall of the first gear ring is meshedly connected to the second rack, and the second rack is connected to the rotating seat in an up-and-down sliding manner;

所述第二齿条靠近导向柱的一端设置有推送组件,所述推送组件用于推动第二齿条上下滑动。A pushing assembly is arranged at one end of the second rack close to the guide column, and the pushing assembly is used to push the second rack to slide up and down.

在一种可选方案中:所述推送组件包括有:In an optional solution: the push component includes:

通过连接轴固定连接在第二齿条一端的连接滑板,所述连接滑板位于第二齿条远离转动盘的一端,所述连接滑板远离第二齿条的一端固定连接有移动滑块,所述移动滑块贯穿转动座至导向柱的内部,所述移动滑块、连接滑板、连接轴均与转动座上下滑动连接,所述导向柱的外壁对称开设有两个弧形导向槽,两个所述弧形导向槽的两端内壁均相互贯通,两个所述弧形导向槽对移动滑块的外壁进行套接,两个所述弧形导向槽与移动滑块滑动连接。The connecting slide is fixedly connected to one end of the second rack through a connecting shaft, and the connecting slide is located at the end of the second rack away from the rotating disk. The end of the connecting slide away from the second rack is fixedly connected to a movable slider, and the movable slider passes through the rotating seat to the inside of the guide column. The movable slider, the connecting slide, and the connecting shaft are all connected to the rotating seat for up and down sliding connection. The outer wall of the guide column is symmetrically provided with two arc guide grooves, and the inner walls at both ends of the two arc guide grooves are connected to each other. The two arc guide grooves are sleeved on the outer wall of the movable slider, and the two arc guide grooves are slidably connected to the movable slider.

在一种可选方案中:所述夹持机构包括有:In an optional solution: the clamping mechanism includes:

分别设置在两个转动盘远离转动座一端的两个夹持组件,两个所述夹持组件均用于对阀门进行夹持固定;Two clamping assemblies are respectively arranged at one end of the two rotating disks away from the rotating seat, and the two clamping assemblies are used to clamp and fix the valve;

所述夹持组件包括有:The clamping assembly comprises:

对称设置在转动盘远离转动座一端外壁的两个柔性夹具,两个所述柔性夹具的一端均通过连接板固定连接有移动滑板,所述移动滑板位于转动盘的内部,所述移动滑板、连接板均与转动盘滑动连接;Two flexible clamps are symmetrically arranged on the outer wall of one end of the rotating disk away from the rotating seat, one end of each of the two flexible clamps is fixedly connected to a movable slide plate through a connecting plate, the movable slide plate is located inside the rotating disk, and the movable slide plate and the connecting plate are both slidably connected to the rotating disk;

所述转动盘的内部设置有移动组件,所述移动组件用于带动两个柔性夹具相互靠近或相互远离。A moving assembly is arranged inside the rotating disk, and the moving assembly is used to drive the two flexible clamps to move closer to each other or away from each other.

在一种可选方案中:所述移动组件包括有:In an optional solution: the mobile component includes:

位于转动盘内部的导向推杆,所述导向推杆贯穿转动盘、第一连接转筒、第一齿环至转动座的内部,所述导向推杆与转动盘、第一连接转筒、第一齿环转动连接,所述导向推杆的外壁套接有第三齿环,所述第三齿环位于转动盘的内部,所述第三齿环与转动盘转动连接,所述第三齿环的内壁一体成型有固定滑块,所述导向推杆与固定滑块相接位置处开设有供固定滑块滑动的螺旋导向槽,所述第三齿环的外壁对称啮合连接有两个第三齿条,两个所述第三齿条分别与两个柔性夹具一端的移动滑板固定连接,两个所述第三齿条均与转动座滑动连接;A guide push rod is located inside the rotating disk, the guide push rod passes through the rotating disk, the first connecting drum, the first gear ring to the rotating seat, the guide push rod is rotatably connected with the rotating disk, the first connecting drum and the first gear ring, the outer wall of the guide push rod is sleeved with a third gear ring, the third gear ring is located inside the rotating disk, the third gear ring is rotatably connected with the rotating disk, the inner wall of the third gear ring is integrally formed with a fixed slider, a spiral guide groove for sliding of the fixed slider is provided at the connecting position of the guide push rod and the fixed slider, the outer wall of the third gear ring is symmetrically meshed and connected with two third racks, the two third racks are respectively fixedly connected to the moving slides at one end of the two flexible clamps, and the two third racks are both slidably connected with the rotating seat;

所述转动座上设置有推拉组件,所述推拉组件用于带动导向推杆往复移动。A push-pull assembly is arranged on the rotating seat, and the push-pull assembly is used for driving the guide push rod to move back and forth.

在一种可选方案中:所述推拉组件包括有:In an optional solution: the push-pull assembly includes:

对称安装在转动座顶端的两个第一电动推杆,两个所述第一电动推杆的输出端均固定连接有连接推板,所述连接推板贯穿至转动座的内部与导向推杆固定连接,所述连接推板与转动座滑动连接。Two first electric push rods are symmetrically installed on the top of the rotating seat, and the output ends of the two first electric push rods are fixedly connected with connecting push plates. The connecting push plates penetrate into the interior of the rotating seat and are fixedly connected to the guide push rods. The connecting push plates are slidably connected to the rotating seat.

在一种可选方案中:所述居中机构包括有:In an optional solution: the centering mechanism includes:

设置在转动盘上的限位组件,所述限位组件用于对阀门进行限位居中;A limit assembly is arranged on the rotating disk, and the limit assembly is used to limit and center the valve;

所述限位组件包括有:The limit assembly includes:

套接在导向推杆外壁上的第四齿环,所述第四齿环位于转动盘的内部,所述第四齿环与转动盘转动连接,所述第四齿环与导向推杆滑动连接,所述第四齿环的外壁对称啮合连接有两个第四齿条,两个所述第四齿条均与转动盘滑动连接,所述转动盘远离转动座的一端内部通过转轴转动连接有同步转杆,所述同步转杆的外壁对称套接有两个升降转板,两个所述升降转板贯穿至转动盘的一端外部,且与转动盘、同步转杆滑动连接,两个所述升降转板的一端外部均套接有移动拉块,所述移动拉块套接在同步转杆的外壁上,所述移动拉块与转动盘、同步转杆均滑动连接,所述升降转板与移动拉块转动连接;The outer wall of the fourth gear ring is symmetrically meshed with two fourth racks, and the two fourth racks are both slidably connected to the rotating disk. The inner wall of the rotating disk away from the rotating seat is rotatably connected with a synchronous rotating rod through a rotating shaft. The outer wall of the synchronous rotating rod is symmetrically sleeved with two lifting and rotating plates, and the two lifting and rotating plates penetrate to the outside of one end of the rotating disk and are slidably connected to the rotating disk and the synchronous rotating rod. The outer wall of the two lifting and rotating plates is sleeved with a moving pull block, and the moving pull block is sleeved on the outer wall of the synchronous rotating rod, and the moving pull block is slidably connected to the rotating disk and the synchronous rotating rod, and the lifting and rotating plate is rotatably connected to the moving pull block;

一个所述第四齿条的一侧设置有复位组件,所述复位组件用于推动一个第四齿条滑动复位。A reset component is disposed on one side of the fourth rack, and the reset component is used to push the fourth rack to slide and reset.

在一种可选方案中:所述复位组件包括有:In an optional solution: the reset component includes:

位于一个第四齿条远离第四齿环一侧的限位杆,所述限位杆的外壁套接有滑动套块,所述滑动套块与限位杆滑动连接,所述滑动套块与一个第四齿条固定连接,所述限位杆的外壁套接有弹簧,所述弹簧的一端端部与滑动套块的外壁相接触,所述弹簧的另一端端部与转动盘的内壁相接触;A limiting rod is located at a side of a fourth rack away from a fourth gear ring, the outer wall of the limiting rod is sleeved with a sliding sleeve block, the sliding sleeve block is slidably connected to the limiting rod, the sliding sleeve block is fixedly connected to a fourth rack, the outer wall of the limiting rod is sleeved with a spring, one end of the spring is in contact with the outer wall of the sliding sleeve block, and the other end of the spring is in contact with the inner wall of the rotating disk;

所述设备外壳的顶端设置有挤压组件,所述挤压组件用于推动一个升降转板移动。A pressing component is arranged on the top of the device housing, and the pressing component is used to push a lifting rotating plate to move.

在一种可选方案中:所述挤压组件包括有:In an optional solution: the extrusion assembly includes:

安装在设备外壳顶端的第二电动推杆,所述第二电动推杆的输出端固定连接有升降压板,所述升降压板位于一个升降转板的上方。A second electric push rod is installed on the top of the device housing, and an output end of the second electric push rod is fixedly connected to a lifting and pressing plate, and the lifting and pressing plate is located above a lifting rotating plate.

相较于现有技术,本发明的有益效果如下:Compared with the prior art, the present invention has the following beneficial effects:

1、本发明通过翻转机构,达到了在对车削前后的两个阀门进行切换的同时,对两个阀门进行自动翻转,以此可通过车削组件对新的阀门进行车削的同时,可将经过车削的阀门进行竖直,以此可将阀门内部因车削堆积的铁屑进行自动排出,有效提高对阀门车削的效率。1. The present invention achieves automatic flipping of the two valves while switching the two valves before and after turning through the flipping mechanism, so that the new valve can be turned by the turning assembly while the turned valve can be vertically erected, so that the iron filings accumulated inside the valve due to turning can be automatically discharged, effectively improving the efficiency of valve turning.

2、本发明通过夹持机构,达到了对不同外形的阀门进行快速夹持固定的效果。2. The present invention achieves the effect of quickly clamping and fixing valves of different shapes through the clamping mechanism.

3、本发明通过居中机构,达到了可实现对阀门进行垂直自动居中,并使阀门的端面在夹持过程中呈水平状态。3. The present invention achieves automatic vertical centering of the valve through the centering mechanism, and makes the end face of the valve horizontal during the clamping process.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明的结构示意图。FIG1 is a schematic structural diagram of the present invention.

图2为本发明的一个实施例中的设备外壳剖面结构示意图。FIG. 2 is a schematic diagram of a cross-sectional structure of a device housing in one embodiment of the present invention.

图3为本发明的一个实施例中的转动座剖面结构示意图。FIG. 3 is a schematic diagram of the cross-sectional structure of a rotating seat in one embodiment of the present invention.

图4为本发明的一个实施例中的夹持机构爆炸结构示意图。FIG. 4 is a schematic diagram of an exploded structure of a clamping mechanism in an embodiment of the present invention.

图5为本发明的一个实施例中的翻转机构爆炸结构示意图。FIG. 5 is a schematic diagram of an exploded structure of a flipping mechanism in an embodiment of the present invention.

图6为本发明的一个实施例中的翻转组件与转动座连接结构示意图。FIG. 6 is a schematic diagram of the connection structure between the flip assembly and the rotating seat in one embodiment of the present invention.

图7为本发明的一个实施例中的转动盘剖面结构示意图。FIG. 7 is a schematic diagram of the cross-sectional structure of a rotating disk in one embodiment of the present invention.

图8为本发明的一个实施例中的居中机构结构示意图。FIG. 8 is a schematic diagram of the centering mechanism structure in one embodiment of the present invention.

图9为本发明的一个实施例中的车削组件结构示意图。FIG. 9 is a schematic diagram of the structure of a turning assembly in one embodiment of the present invention.

图10为本发明的一个实施例中的车削组件与设备外壳连接结构示意图。FIG. 10 is a schematic diagram of the connection structure between the turning assembly and the device housing in one embodiment of the present invention.

附图标记注释:1、设备外壳;201、转动盘;202、第一连接转筒;203、第一齿条;204、丝杆;205、伺服电机;206、限位转环;207、第一齿环;208、导向柱;209、第二齿条;2010、弧形导向槽;2011、移动滑块;2012、连接滑板;2013、第二连接转筒;2014、第二齿环;301、第一电动推杆;302、柔性夹具;303、第三齿条;304、第三齿环;305、导向推杆;306、移动滑板;307、连接推板;308、固定滑块;401、移动拉块;402、升降转板;403、同步转杆;404、第四齿环;405、第四齿条;406、弹簧;407、限位杆;408、滑动套块;409、第二电动推杆;4010、升降压板;5、转动座;6、翻转腔;7、车削组件。Notes on reference numerals: 1. device housing; 201. rotating disk; 202. first connecting drum; 203. first rack; 204. lead screw; 205. servo motor; 206. limit rotating ring; 207. first gear ring; 208. guide column; 209. second rack; 2010. arc guide groove; 2011. moving slider; 2012. connecting slide plate; 2013. second connecting drum; 2014. second gear ring; 301. first electric push rod; 302. flexible clamp Tools; 303, the third rack; 304, the third gear ring; 305, the guide push rod; 306, the moving slide; 307, the connecting push plate; 308, the fixed slide; 401, the moving pull block; 402, the lifting and lowering rotating plate; 403, the synchronous rotating rod; 404, the fourth gear ring; 405, the fourth rack; 406, the spring; 407, the limit rod; 408, the sliding sleeve block; 409, the second electric push rod; 4010, the lifting and lowering pressure plate; 5, the rotating seat; 6, the turning chamber; 7, the turning assembly.

具体实施方式DETAILED DESCRIPTION

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.

在一个实施例中,如图1-图10所示,一种用于防喘振调节阀的阀门止口车削装置,包括设备外壳1,设备外壳1的一端开设有贯穿至另一端外部的翻转腔6,翻转腔6的内部设置有转动座5,设备外壳1的一端内部安装有车削组件7,车削组件7位于转动座5的一端,设备外壳1上设置有翻转机构;In one embodiment, as shown in FIGS. 1 to 10 , a valve stop turning device for an anti-surge regulating valve comprises a device housing 1, one end of the device housing 1 is provided with a turnover cavity 6 extending to the outside of the other end, a rotating seat 5 is arranged inside the turnover cavity 6, a turning assembly 7 is installed inside one end of the device housing 1, the turning assembly 7 is located at one end of the rotating seat 5, and a turnover mechanism is arranged on the device housing 1;

翻转机构包括有:The flip mechanism includes:

设置在转动座5内部的导向柱208,导向柱208贯穿至转动座5的底端外部与设备外壳1固定连接,导向柱208与转动座5转动连接,导向柱208的外侧对称设置有两个转动盘201,两个转动盘201分别位于转动座5的两端端部,两个转动盘201均与转动座5转动连接,两个转动盘201相互靠近的一端均固定连接有限位转环206,限位转环206的横截面呈L字状,限位转环206与转动座5转动连接,通过呈L字状的外壁,可使限位转环206对转动盘201转动限位;A guide column 208 is arranged inside the rotating seat 5, and the guide column 208 penetrates to the outside of the bottom end of the rotating seat 5 and is fixedly connected to the device housing 1. The guide column 208 is rotatably connected to the rotating seat 5. Two rotating disks 201 are symmetrically arranged on the outer side of the guide column 208. The two rotating disks 201 are respectively located at the two end portions of the rotating seat 5. The two rotating disks 201 are both rotatably connected to the rotating seat 5. The ends of the two rotating disks 201 close to each other are fixedly connected to a limiting swivel 206. The cross section of the limiting swivel 206 is L-shaped. The limiting swivel 206 is rotatably connected to the rotating seat 5. Through the L-shaped outer wall, the limiting swivel 206 can limit the rotation of the rotating disk 201;

转动座5上设置有夹持机构;A clamping mechanism is provided on the rotating seat 5;

转动盘201上设置有居中机构;A centering mechanism is provided on the rotating disk 201;

在本实施例中,当需要对阀门进行车削时,通过居中机构对竖直状态下的阀门进行便捷居中操作,之后夹持机构对阀门进行夹持固定,之后翻转机构可对两个转动盘201的位置进行对调,并通过夹持机构带动阀门进行翻转;In this embodiment, when the valve needs to be turned, the valve in the vertical state is conveniently centered by the centering mechanism, and then the clamping mechanism clamps and fixes the valve, and then the flipping mechanism can swap the positions of the two rotating disks 201, and the valve is driven to flip by the clamping mechanism;

当两个转动盘201完成对调后,此时可通过车削组件7对阀门的两个端口进行车削操作,同时可重复上述操作,以此可在对一个阀门进行车削的过程中,通过另一个转动盘201上的夹持机构对下一个阀门进行夹持操作,当对一个阀门车削完毕时,对上述操作进行重复操作,从而有效提高对阀门的车削效率;When the two rotating disks 201 are swapped, the two ports of the valve can be turned by the turning assembly 7, and the above operation can be repeated. In this way, during the turning of one valve, the clamping mechanism on the other rotating disk 201 can be used to clamp the next valve. When the turning of one valve is completed, the above operation is repeated, thereby effectively improving the turning efficiency of the valve.

在一个实施例中,如图1-图3所示,翻转机构还包括有:In one embodiment, as shown in FIGS. 1-3 , the flipping mechanism further comprises:

设置在转动座5底端的转动组件,转动组件用于带动转动座5进行往复转动;A rotating assembly is arranged at the bottom end of the rotating seat 5, and the rotating assembly is used to drive the rotating seat 5 to reciprocate;

转动组件包括有:The rotating components include:

套接在导向柱208外壁上的第二连接转筒2013,第二连接转筒2013与设备外壳1、导向柱208转动连接,第二连接转筒2013位于转动座5的底端,第二连接转筒2013与转动座5固定连接,第二连接转筒2013的底端固定连接有第二齿环2014,第二齿环2014位于设备外壳1的内部,第二齿环2014与导向柱208转动连接,第二齿环2014的外壁啮合连接有第一齿条203,第一齿条203与设备外壳1滑动连接,设备外壳1的一侧外壁安装有伺服电机205,伺服电机205的输出端固定连接有丝杆204,丝杆204贯穿设备外壳1至第一齿条203的内部,丝杆204与第一齿条203螺纹连接,通过伺服电机205带动丝杆204进行旋转,同时第一齿条203在丝杆204的带动下移动,可使第二齿环2014在丝杆204的啮合带动下,沿着导向柱208的外壁进行往复转动;The second connecting rotating cylinder 2013 is sleeved on the outer wall of the guide column 208, and the second connecting rotating cylinder 2013 is rotatably connected to the device housing 1 and the guide column 208. The second connecting rotating cylinder 2013 is located at the bottom end of the rotating seat 5, and the second connecting rotating cylinder 2013 is fixedly connected to the rotating seat 5. The bottom end of the second connecting rotating cylinder 2013 is fixedly connected with a second gear ring 2014, and the second gear ring 2014 is located inside the device housing 1. The second gear ring 2014 is rotatably connected to the guide column 208, and the outer wall of the second gear ring 2014 is meshedly connected with the first rack 203. The rack 203 is slidably connected to the device housing 1. A servo motor 205 is installed on one side outer wall of the device housing 1. The output end of the servo motor 205 is fixedly connected to a screw rod 204. The screw rod 204 penetrates the device housing 1 to the inside of the first rack 203. The screw rod 204 is threadedly connected to the first rack 203. The screw rod 204 is driven to rotate by the servo motor 205. At the same time, the first rack 203 moves under the drive of the screw rod 204, so that the second gear ring 2014 can be driven by the meshing of the screw rod 204 to reciprocate along the outer wall of the guide column 208.

两个转动座5的内部设置有翻转组件,翻转组件用于对阀门进行自动翻转;The two rotating seats 5 are provided with a flip assembly inside, and the flip assembly is used to automatically flip the valve;

在一个实施例中,如图1-图6所示,翻转组件包括有:In one embodiment, as shown in FIGS. 1 to 6 , the flip assembly includes:

对称设置在导向柱208外侧的两个第一连接转筒202,两个第一连接转筒202分别与两个转动盘201固定连接,两个第一连接转筒202均与转动座5转动连接,两个第一连接转筒202靠近导向柱208的一端均固定连接有第一齿环207,第一齿环207位于转动座5的内部,第一齿环207的外壁啮合连接有第二齿条209,第二齿条209与转动座5上下滑动连接;Two first connecting rotating cylinders 202 are symmetrically arranged on the outside of the guide column 208, and the two first connecting rotating cylinders 202 are respectively fixedly connected to the two rotating disks 201, and the two first connecting rotating cylinders 202 are both rotatably connected to the rotating seat 5. One end of the two first connecting rotating cylinders 202 close to the guide column 208 is fixedly connected with a first gear ring 207, and the first gear ring 207 is located inside the rotating seat 5. The outer wall of the first gear ring 207 is meshed and connected with a second rack 209, and the second rack 209 is connected to the rotating seat 5 for vertical sliding;

第二齿条209靠近导向柱208的一端设置有推送组件,推送组件用于推动第二齿条209上下滑动。A pushing assembly is disposed at one end of the second rack 209 close to the guide post 208 , and the pushing assembly is used to push the second rack 209 to slide up and down.

在一个实施例中,如图2-图6所示,推送组件包括有:In one embodiment, as shown in FIGS. 2-6 , the push component includes:

通过连接轴固定连接在第二齿条209一端的连接滑板2012,连接滑板2012位于第二齿条209远离转动盘201的一端,连接滑板2012远离第二齿条209的一端固定连接有移动滑块2011,移动滑块2011贯穿转动座5至导向柱208的内部,移动滑块2011、连接滑板2012、连接轴均与转动座5上下滑动连接,导向柱208的外壁对称开设有两个弧形导向槽2010,两个弧形导向槽2010的两端内壁均相互贯通,两个弧形导向槽2010对移动滑块2011的外壁进行套接,两个弧形导向槽2010与移动滑块2011滑动连接,通过两个弧形导向槽2010对移动滑块2011的滑动导向,可使移动滑块2011在转动座5转动过程中进行自动升降。A connecting slide 2012 is fixedly connected to one end of the second rack 209 through a connecting shaft. The connecting slide 2012 is located at the end of the second rack 209 away from the rotating disk 201. A moving slider 2011 is fixedly connected to the end of the connecting slide 2012 away from the second rack 209. The moving slider 2011 passes through the rotating seat 5 to the inside of the guide column 208. The moving slider 2011, the connecting slide 2012, and the connecting shaft are all connected to the rotating seat 5 for sliding up and down. The outer wall of the guide column 208 is symmetrically provided with two arc guide grooves 2010. The inner walls at both ends of the two arc guide grooves 2010 are interconnected. The two arc guide grooves 2010 are sleeved on the outer wall of the moving slider 2011. The two arc guide grooves 2010 are slidably connected to the moving slider 2011. The sliding guidance of the moving slider 2011 by the two arc guide grooves 2010 can make the moving slider 2011 automatically rise and fall during the rotation of the rotating seat 5.

在一个实施例中,如图1-图4所示,夹持机构包括有:In one embodiment, as shown in FIGS. 1 to 4 , the clamping mechanism includes:

分别设置在两个转动盘201远离转动座5一端的两个夹持组件,两个夹持组件均用于对阀门进行夹持固定;Two clamping assemblies are respectively arranged at one end of the two rotating disks 201 away from the rotating seat 5, and the two clamping assemblies are used to clamp and fix the valve;

夹持组件包括有:The clamping assembly includes:

对称设置在转动盘201远离转动座5一端外壁的两个柔性夹具302,两个柔性夹具302的一端均通过连接板固定连接有移动滑板306,移动滑板306位于转动盘201的内部,移动滑板306、连接板均与转动盘201滑动连接,两个柔性夹具302相互远离的一侧均安装有输气管,输气管远离柔性夹具302的一端与气泵的输出端固定连接,两个柔性夹具302的端部均等距设置有多个夹持部件,通过气泵控制柔性夹具302内部压力,可使柔性夹具302的内腔具备足够的压力,以此可将与阀门外壁接触的夹持部件进行固定,从而可通过柔性夹具302对不同外形的阀门进行夹持固定;Two flexible clamps 302 are symmetrically arranged on the outer wall of one end of the rotating disk 201 away from the rotating seat 5, and one end of the two flexible clamps 302 is fixedly connected to a movable slide 306 through a connecting plate. The movable slide 306 is located inside the rotating disk 201, and the movable slide 306 and the connecting plate are slidably connected to the rotating disk 201. An air supply pipe is installed on the side of the two flexible clamps 302 away from each other, and one end of the air supply pipe away from the flexible clamp 302 is fixedly connected to the output end of the air pump. A plurality of clamping parts are equidistantly arranged at the ends of the two flexible clamps 302. The internal pressure of the flexible clamp 302 is controlled by the air pump, so that the inner cavity of the flexible clamp 302 has sufficient pressure, so that the clamping part in contact with the outer wall of the valve can be fixed, so that valves of different shapes can be clamped and fixed by the flexible clamp 302;

转动盘201的内部设置有移动组件,移动组件用于带动两个柔性夹具302相互靠近或相互远离;A moving assembly is disposed inside the rotating disk 201, and the moving assembly is used to drive the two flexible clamps 302 to move closer to each other or away from each other;

在一个实施例中,如图2-图6所示,移动组件包括有:In one embodiment, as shown in FIGS. 2-6 , the moving component includes:

位于转动盘201内部的导向推杆305,导向推杆305贯穿转动盘201、第一连接转筒202、第一齿环207至转动座5的内部,导向推杆305与转动盘201、第一连接转筒202、第一齿环207转动连接,导向推杆305的外壁套接有第三齿环304,第三齿环304位于转动盘201的内部,第三齿环304与转动盘201转动连接,第三齿环304的内壁一体成型有固定滑块308,导向推杆305与固定滑块308相接位置处开设有供固定滑块308滑动的螺旋导向槽,第三齿环304的外壁对称啮合连接有两个第三齿条303,两个第三齿条303分别与两个柔性夹具302一端的移动滑板306固定连接,两个第三齿条303均与转动座5滑动连接,通过螺旋导向槽可使导向推杆305在移动过程中,带动第三齿环304进行转动,同时通过第三齿条303、移动滑板306可在第三齿环304转动的过程中,分别带动两个柔性夹具302相互靠近,以此可实现对阀门的便捷夹持固定;The guide push rod 305 is located inside the rotating disk 201, and the guide push rod 305 passes through the rotating disk 201, the first connecting rotating cylinder 202, the first gear ring 207 to the inside of the rotating seat 5. The guide push rod 305 is rotatably connected with the rotating disk 201, the first connecting rotating cylinder 202, and the first gear ring 207. The outer wall of the guide push rod 305 is sleeved with a third gear ring 304, and the third gear ring 304 is located inside the rotating disk 201. The third gear ring 304 is rotatably connected with the rotating disk 201. The inner wall of the third gear ring 304 is integrally formed with a fixed slider 308. A fixed slider 308 is provided at the connecting position of the guide push rod 305 and the fixed slider 308. The spiral guide groove for sliding the fixed slider 308, the outer wall of the third gear ring 304 is symmetrically meshed with two third racks 303, the two third racks 303 are respectively fixedly connected to the moving slides 306 at one end of the two flexible clamps 302, and the two third racks 303 are both slidably connected to the rotating seat 5. The guide push rod 305 can drive the third gear ring 304 to rotate during the movement through the spiral guide groove. At the same time, the third rack 303 and the moving slide 306 can respectively drive the two flexible clamps 302 to approach each other during the rotation of the third gear ring 304, so as to realize convenient clamping and fixing of the valve;

转动座5上设置有推拉组件,推拉组件用于带动导向推杆305往复移动;The rotating seat 5 is provided with a push-pull assembly, which is used to drive the guide push rod 305 to move back and forth;

在一个实施例中,如图3-图6所示,推拉组件包括有:In one embodiment, as shown in FIGS. 3-6 , the push-pull assembly includes:

对称安装在转动座5顶端的两个第一电动推杆301,两个第一电动推杆301的输出端均固定连接有连接推板307,连接推板307贯穿至转动座5的内部与导向推杆305固定连接,连接推板307与转动座5滑动连接;Two first electric push rods 301 are symmetrically mounted on the top of the rotating seat 5. The output ends of the two first electric push rods 301 are fixedly connected with connecting push plates 307. The connecting push plates 307 penetrate the interior of the rotating seat 5 and are fixedly connected to the guide push rods 305. The connecting push plates 307 are slidably connected to the rotating seat 5.

在一个实施例中,如图1-图8所示,居中机构包括有:In one embodiment, as shown in FIGS. 1 to 8 , the centering mechanism includes:

设置在转动盘201上的限位组件,限位组件用于对阀门进行限位居中;A limit assembly is arranged on the rotating disk 201, and the limit assembly is used to limit the position and center the valve;

限位组件包括有:The limiter components include:

套接在导向推杆305外壁上的第四齿环404,第四齿环404位于转动盘201的内部,第四齿环404与转动盘201转动连接,第四齿环404与导向推杆305滑动连接,第四齿环404的外壁对称啮合连接有两个第四齿条405,两个第四齿条405均与转动盘201滑动连接,转动盘201远离转动座5的一端内部通过转轴转动连接有同步转杆403,同步转杆403的外壁对称套接有两个升降转板402,两个升降转板402贯穿至转动盘201的一端外部,且与转动盘201、同步转杆403滑动连接,两个升降转板402的一端外部均套接有移动拉块401,移动拉块401套接在同步转杆403的外壁上,移动拉块401与转动盘201、同步转杆403均滑动连接,升降转板402与移动拉块401转动连接,转动盘201上开设有供升降转板402转动的收纳槽,同步转杆403的外壁对称开设有两个直线滑槽,两个升降转板402的内壁对称成型有与两个直线滑槽滑动连接的限位滑块;The fourth gear ring 404 is sleeved on the outer wall of the guide push rod 305, the fourth gear ring 404 is located inside the rotating disk 201, the fourth gear ring 404 is rotatably connected to the rotating disk 201, the fourth gear ring 404 is slidably connected to the guide push rod 305, the outer wall of the fourth gear ring 404 is symmetrically meshed and connected with two fourth racks 405, the two fourth racks 405 are both slidably connected to the rotating disk 201, the inner end of the rotating disk 201 away from the rotating seat 5 is rotatably connected with a synchronous rotating rod 403 through a rotating shaft, the outer wall of the synchronous rotating rod 403 is symmetrically sleeved with two lifting rotating plates 402, the two lifting rotating plates 402 penetrate to the rotating disk 20 1, and is slidably connected with the rotating disk 201 and the synchronous rotating rod 403. The outer ends of the two lifting and rotating plates 402 are sleeved with a moving pull block 401. The moving pull block 401 is sleeved on the outer wall of the synchronous rotating rod 403. The moving pull block 401 is slidably connected with the rotating disk 201 and the synchronous rotating rod 403. The lifting and rotating plates 402 are rotatably connected with the moving pull block 401. A storage groove for the lifting and rotating plates 402 to rotate is provided on the rotating disk 201. Two linear slide grooves are symmetrically provided on the outer wall of the synchronous rotating rod 403. The inner walls of the two lifting and rotating plates 402 are symmetrically formed with limit sliders slidably connected with the two linear slide grooves.

一个第四齿条405的一侧设置有复位组件,复位组件用于推动一个第四齿条405滑动复位;A reset component is disposed on one side of a fourth rack 405, and the reset component is used to push the fourth rack 405 to slide and reset;

在一个实施例中,如图1-图7所示,复位组件包括有:In one embodiment, as shown in FIGS. 1 to 7 , the reset component includes:

位于一个第四齿条405远离第四齿环404一侧的限位杆407,限位杆407的外壁套接有滑动套块408,滑动套块408与限位杆407滑动连接,滑动套块408与一个第四齿条405固定连接,限位杆407的外壁套接有弹簧406,弹簧406的一端端部与滑动套块408的外壁相接触,弹簧406的另一端端部与转动盘201的内壁相接触;A limiting rod 407 is located on a side of a fourth rack 405 away from the fourth gear ring 404, the outer wall of the limiting rod 407 is sleeved with a sliding sleeve 408, the sliding sleeve 408 is slidably connected to the limiting rod 407, the sliding sleeve 408 is fixedly connected to a fourth rack 405, the outer wall of the limiting rod 407 is sleeved with a spring 406, one end of the spring 406 is in contact with the outer wall of the sliding sleeve 408, and the other end of the spring 406 is in contact with the inner wall of the rotating disk 201;

设备外壳1的顶端设置有挤压组件,挤压组件用于推动一个升降转板402移动;A pressing component is provided at the top of the device housing 1, and the pressing component is used to push a lifting rotating plate 402 to move;

在一个实施例中,如图1-图8所示,挤压组件包括有:In one embodiment, as shown in FIGS. 1-8 , the extrusion assembly includes:

安装在设备外壳1顶端的第二电动推杆409,第二电动推杆409的输出端固定连接有升降压板4010,升降压板4010位于一个升降转板402的上方,通过弹簧406可在升降压板4010移动的过程中,使升降转板402始终随着升降压板4010的移动而移动,直至升降转板402复位,可使一个升降转板402与升降压板4010相互分离。A second electric push rod 409 is installed on the top of the equipment housing 1, and the output end of the second electric push rod 409 is fixedly connected to a lifting and pressure plate 4010, and the lifting and pressure plate 4010 is located above a lifting rotating plate 402. Through the spring 406, during the movement of the lifting and pressure plate 4010, the lifting and pressure rotating plate 402 can always move with the movement of the lifting and pressure plate 4010 until the lifting and pressure rotating plate 402 is reset, so that the lifting rotating plate 402 and the lifting and pressure plate 4010 can be separated from each other.

上述实施例公布了一种用于防喘振调节阀的阀门止口车削装置,其中,当需要对阀门进行车削时,此时将阀门竖直移动至两个升降转板402之间,同时使一个端口与一个升降转板402的外壁相接触,同时启动第二电动推杆409推动升降压板4010下降,当升降压板4010与另一个升降转板402的外壁相接触时,此时另一个升降转板402在升降压板4010的挤压下,带动移动拉块401沿着同步转杆403的外壁以及转动盘201的内壁滑动,同时一个第四齿条405在移动拉块401的带动下,带动滑动套块408沿着限位杆407的外壁滑动,此时滑动套块408通过移动挤压弹簧406进行收缩,在此过程中第四齿环404在一个第四齿条405的啮合带动下,沿着转动盘201的内壁以及导向推杆305的外壁进行转动,并通过啮合带动另一个第四齿条405滑动,此时另一个第四齿条405通过移动拉块401带动一个升降转板402上升,同时阀门在一个升降转板402的带动下同步上升,并手动对阀门进行扶持,直至另一个升降转板402与阀门另一个端口的外壁相接触,可对阀门进行便捷居中操作;The above embodiment discloses a valve stop turning device for an anti-surge regulating valve, wherein when the valve needs to be turned, the valve is vertically moved between the two lifting and rotating plates 402, and a port is made to contact the outer wall of one lifting and rotating plate 402, and the second electric push rod 409 is started to push the lifting and pressing plate 4010 down. When the lifting and pressing plate 4010 contacts the outer wall of the other lifting and rotating plate 402, the other lifting and rotating plate 402 is squeezed by the lifting and pressing plate 4010, and drives the moving pull block 401 to slide along the outer wall of the synchronous rotating rod 403 and the inner wall of the rotating disk 201. At the same time, a fourth rack 405 is driven by the moving pull block 401 to drive the sliding The movable sleeve block 408 slides along the outer wall of the limit rod 407. At this time, the sliding sleeve block 408 contracts by moving the extrusion spring 406. During this process, the fourth gear ring 404 is driven by the meshing of a fourth rack 405 to rotate along the inner wall of the rotating disk 201 and the outer wall of the guide push rod 305, and drives another fourth rack 405 to slide by meshing. At this time, the other fourth rack 405 drives a lifting plate 402 to rise by moving the pull block 401. At the same time, the valve rises synchronously driven by a lifting plate 402, and the valve is manually supported until the other lifting plate 402 contacts the outer wall of another port of the valve, so that the valve can be conveniently centered.

之后启动一个第一电动推杆301推动一个连接推板307移动,此时导向推杆305在连接推板307的带动下,沿着第三齿环304、第四齿环404、转动盘201、第一连接转筒202、第一齿环207的内壁滑动,在此过程中第三齿环304通过固定滑块308在导向推杆305外壁上螺旋导向槽的导向下,带动第三齿环304沿着导向推杆305的外壁进行转动,同时两个第三齿条303在第三齿环304的啮合带动下,带动移动滑板306沿着转动盘201的内壁滑动,此时两个柔性夹具302在移动滑板306的带动下对阀门的外壁进行挤压夹持,此时位于柔性夹具302端部的夹持部件在阀门的阻挡下,在柔性夹具302的内部进行不同深度的滑动,直至柔性夹具302对阀门进行初步稳固,此时启动气泵可对夹持部件固定,以此可对阀门进行完全固定;Then, a first electric push rod 301 is started to push a connecting push plate 307 to move. At this time, the guide push rod 305, driven by the connecting push plate 307, slides along the third gear ring 304, the fourth gear ring 404, the rotating disk 201, the first connecting drum 202, and the inner wall of the first gear ring 207. In this process, the third gear ring 304 is driven by the fixed slider 308 to rotate along the outer wall of the guide push rod 305 under the guidance of the spiral guide groove on the outer wall of the guide push rod 305. At the same time, the two third gear rings 304 and the third gear ring 304 are rotated. The rack 303 is driven by the meshing of the third gear ring 304 to drive the moving slide 306 to slide along the inner wall of the rotating disk 201. At this time, the two flexible clamps 302 are driven by the moving slide 306 to squeeze and clamp the outer wall of the valve. At this time, the clamping parts at the ends of the flexible clamps 302 slide at different depths inside the flexible clamps 302 under the obstruction of the valve until the flexible clamps 302 initially stabilize the valve. At this time, the air pump can be started to fix the clamping parts, so that the valve can be completely fixed.

然后启动第二电动推杆409带动升降压板4010复位,此时弹簧406通过反弹可使来年各个升降转板402随着升降压板4010的移动进行同步滑动,以此可使两个升降转板402与阀门的外壁相互分离,直至两个升降转板402完全复位;Then, the second electric push rod 409 is started to drive the lifting and pressing plate 4010 to reset. At this time, the spring 406 can make each lifting and rotating plate 402 slide synchronously with the movement of the lifting and pressing plate 4010 through rebound, so that the two lifting and rotating plates 402 can be separated from the outer wall of the valve until the two lifting and rotating plates 402 are completely reset;

之后启动伺服电机205带动丝杆204进行转动,此时第一齿条203在丝杆204外壁螺纹的带动下,沿着设备外壳1的内壁滑动,同时导向柱208在第一齿条203的啮合带动下,带动第二连接转筒2013沿着导向柱208的外壁进行转动,此时两个转动盘201通过转动座5在第二连接转筒2013的带动下,在翻转腔6的内部进行转动;Then, the servo motor 205 is started to drive the screw rod 204 to rotate. At this time, the first rack 203 slides along the inner wall of the device housing 1 under the drive of the outer wall thread of the screw rod 204. At the same time, the guide column 208 drives the second connecting drum 2013 to rotate along the outer wall of the guide column 208 under the engagement drive of the first rack 203. At this time, the two rotating disks 201 rotate inside the flip chamber 6 through the rotating seat 5 under the drive of the second connecting drum 2013;

在此过程中移动滑块2011在转动座5的带动下,沿着一个弧形导向槽2010的内壁滑动,此时连接滑板2012在移动滑块2011的带动下,通过连接轴带动第二齿条209沿着转动座5的内壁滑动上升,同时第一齿环207在第二齿条209的啮合带动下,通过第一连接转筒202带动转动盘201进行转动,此时转动盘201通过限位转环206沿着转动座5的内壁进行转动,同时阀门通过两个柔性夹具302在转动盘201的带动下进行翻转,直至移动滑块2011移动至两个弧形导向槽2010相互连接的一端,以此可对两个转动盘201的位置进行对调,并带动阀门进行翻转;During this process, the moving slider 2011 slides along the inner wall of an arc-shaped guide groove 2010 driven by the rotating seat 5. At this time, the connecting slide plate 2012 drives the second rack 209 to slide and rise along the inner wall of the rotating seat 5 through the connecting shaft under the drive of the moving slider 2011. At the same time, the first gear ring 207 drives the rotating disk 201 to rotate through the first connecting rotating cylinder 202 under the meshing drive of the second rack 209. At this time, the rotating disk 201 rotates along the inner wall of the rotating seat 5 through the limiting rotating ring 206. At the same time, the valve is turned over by the two flexible clamps 302 under the drive of the rotating disk 201 until the moving slider 2011 moves to one end where the two arc-shaped guide grooves 2010 are connected to each other, so that the positions of the two rotating disks 201 can be swapped and the valve can be turned over.

同时通过另一个转动盘201一端的移动滑块2011,可使另一个转动盘201进行同步转动,在此过程中一个转动盘201一端的两个升降转板402在重力的作用下,以同步转杆403为轴心转动至转动盘201的内部,并通过限位滑块带动同步转杆403进行转动,以便于对两个升降转板402进行自动收纳;At the same time, the moving slider 2011 at one end of the other rotating disk 201 can make the other rotating disk 201 rotate synchronously. In this process, the two lifting and rotating plates 402 at one end of the one rotating disk 201 rotate to the inside of the rotating disk 201 with the synchronous rotating rod 403 as the axis under the action of gravity, and the synchronous rotating rod 403 is driven to rotate by the limiting slider, so as to automatically store the two lifting and rotating plates 402.

当两个转动盘201完成对调后,此时手动拉动一个升降转板402以同步转杆403为轴心转动复位,同时同步转杆403通过限位滑槽以及限位滑块的相互配合,可带动另一个升降转板402进行同步转动,然后可通过车削组件7对阀门的两个端口进行车削操作,同时可重复上述操作,以此可在对一个阀门进行车削的过程中,通过另一个转动盘201上的两个柔性夹具302对下一个阀门进行夹持操作,当对一个阀门车削完毕时,对上述操作进行重复操作,从而有效提高对阀门的车削效率。When the two rotating disks 201 are swapped, one lifting and rotating plate 402 is manually pulled to rotate and reset with the synchronous rotating rod 403 as the axis. At the same time, the synchronous rotating rod 403 can drive the other lifting and rotating plate 402 to rotate synchronously through the cooperation of the limiting slide groove and the limiting slider. Then, the two ports of the valve can be turned by the turning component 7, and the above operation can be repeated. In this way, during the turning of one valve, the next valve can be clamped by the two flexible clamps 302 on the other rotating disk 201. When the turning of one valve is completed, the above operation is repeated, thereby effectively improving the turning efficiency of the valve.

以上所述,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以权利要求的保护范围为准。The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims (4)

1. The utility model provides a valve tang turning device for anti-surge governing valve, includes equipment shell (1), upset chamber (6) that runs through to the outside of the other end are seted up to one end of equipment shell (1), the inside of upset chamber (6) is provided with rotates seat (5), the one end internally mounted of equipment shell (1) has turning subassembly (7), turning subassembly (7) are located the one end of rotating seat (5), characterized in that, be provided with tilting mechanism on equipment shell (1);
The turnover mechanism comprises: the guide post (208) is arranged inside the rotating seat (5), the guide post (208) penetrates through the outer part of the bottom end of the rotating seat (5) and is fixedly connected with the equipment shell (1), the guide post (208) is rotationally connected with the rotating seat (5), two rotating discs (201) are symmetrically arranged on the outer side of the guide post (208), the two rotating discs (201) are respectively positioned at the end parts of the two ends of the rotating seat (5), the two rotating discs (201) are rotationally connected with the rotating seat (5), one ends, close to each other, of the two rotating discs (201) are fixedly connected with a limiting rotating ring (206), the cross section of the limiting rotating ring (206) is L-shaped, and the limiting rotating ring (206) is rotationally connected with the rotating seat (5);
the tilting mechanism still includes: the rotating assembly is arranged at the bottom end of the rotating seat (5) and is used for driving the rotating seat (5) to rotate in a reciprocating manner;
the rotating assembly comprises: the device comprises a second connecting rotary drum (2013) sleeved on the outer wall of a guide column (208), wherein the second connecting rotary drum (2013) is rotationally connected with a device shell (1) and the guide column (208), the second connecting rotary drum (2013) is positioned at the bottom end of a rotating seat (5), the second connecting rotary drum (2013) is fixedly connected with the rotating seat (5), the bottom end of the second connecting rotary drum (2013) is fixedly connected with a second toothed ring (2014), the second toothed ring (2014) is positioned in the device shell (1), the second toothed ring (2014) is rotationally connected with the guide column (208), a first rack (203) is connected with the outer wall of the second toothed ring (2014) in a meshed manner, the first rack (203) is in sliding connection with the device shell (1), a servo motor (205) is mounted on the outer wall on one side of the device shell (1), the output end of the servo motor (205) is fixedly connected with a screw rod (204), the screw rod (204) penetrates through the device shell (1) to the first rack (203), and the first rack (203) is in threaded connection with the screw rod (204);
the inside of the two rotating seats (5) is provided with a turnover assembly which is used for automatically turning the valve;
the turnover assembly comprises: the two first connecting rotary drums (202) are symmetrically arranged on the outer sides of the guide posts (208), the two first connecting rotary drums (202) are fixedly connected with the two rotating discs (201) respectively, the two first connecting rotary drums (202) are rotationally connected with the rotating seat (5), one ends, close to the guide posts (208), of the two first connecting rotary drums (202) are fixedly connected with first toothed rings (207), the first toothed rings (207) are located in the rotating seat (5), second racks (209) are connected to the outer walls of the first toothed rings (207) in a meshed mode, and the second racks (209) are in up-down sliding connection with the rotating seat (5);
one end of the second rack (209) close to the guide column (208) is provided with a pushing component, and the pushing component is used for pushing the second rack (209) to slide up and down;
The pushing component comprises: the connecting sliding plate (2012) is fixedly connected to one end of the second rack (209) through a connecting shaft, the connecting sliding plate (2012) is positioned at one end, far away from the rotating disc (201), of the second rack (209), one end, far away from the second rack (209), of the connecting sliding plate (2012) is fixedly connected with a movable sliding block (2011), the movable sliding block (2011) penetrates through the rotating seat (5) to the inside of the guide post (208), the movable sliding block (2011), the connecting sliding plate (2012) and the connecting shaft are all in sliding connection with the rotating seat (5) up and down, two arc-shaped guide grooves (2010) are symmetrically formed in the outer wall of the guide post (208), the inner walls of the two ends of the arc-shaped guide grooves (2010) are mutually communicated, the two arc-shaped guide grooves (2010) are sleeved on the outer wall of the movable sliding block (2011), and the two arc-shaped guide grooves (2010) are in sliding connection with the movable sliding block (2011).
The rotating seat (5) is provided with a clamping mechanism;
a centering mechanism is arranged on the rotating disc (201);
the centering mechanism comprises: the limiting component is arranged on the rotating disc (201) and used for limiting and centering the valve;
The limiting component comprises: the device comprises a guide push rod (305), a fourth toothed ring (404) sleeved on the outer wall of the guide push rod (305), wherein the fourth toothed ring (404) is positioned inside a rotating disc (201), the fourth toothed ring (404) is rotationally connected with the rotating disc (201), the fourth toothed ring (404) is slidably connected with the guide push rod (305), two fourth racks (405) are symmetrically meshed with the outer wall of the fourth toothed ring (404), the two fourth racks (405) are slidably connected with the rotating disc (201), one end of the rotating disc (201) far away from a rotating seat (5) is rotationally connected with a synchronous rotating rod (403) through a rotating shaft, the outer wall of the synchronous rotating rod (403) is symmetrically sleeved with two lifting rotating plates (402), the two lifting rotating plates (402) penetrate through one end of the rotating disc (201) and are slidably connected with the rotating disc (201) and the synchronous rotating rod (403), one end of the two lifting rotating plates (402) are externally sleeved with a movable pulling block (401), the movable pulling block (401) is sleeved on the outer wall of the synchronous rotating plate (403), and the movable pulling block (401) is rotationally connected with the synchronous rotating plate (401) in a sliding mode;
One side of one fourth rack (405) is provided with a reset component, and the reset component is used for pushing one fourth rack (405) to slide and reset;
The reset component comprises: the limiting rod (407) is positioned on one side, far away from the fourth toothed ring (404), of the fourth rack (405), the outer wall of the limiting rod (407) is sleeved with the sliding sleeve block (408), the sliding sleeve block (408) is in sliding connection with the limiting rod (407), the sliding sleeve block (408) is fixedly connected with the fourth rack (405), the outer wall of the limiting rod (407) is sleeved with the spring (406), one end part of the spring (406) is in contact with the outer wall of the sliding sleeve block (408), and the other end part of the spring (406) is in contact with the inner wall of the rotating disc (201);
The top end of the equipment shell (1) is provided with an extrusion component which is used for pushing a lifting rotating plate (402) to move;
The extrusion assembly comprises: install second electric putter (409) on equipment shell (1) top, the output fixedly connected with lift clamp plate (4010) of second electric putter (409), lift clamp plate (4010) are located the top of a lift swivel plate (402).
2. The valve seam allowance turning apparatus for an anti-surge regulator valve according to claim 1, wherein the clamping mechanism comprises: the two clamping assemblies are respectively arranged at one ends of the two rotating discs (201) far away from the rotating seat (5), and are used for clamping and fixing the valve;
The clamping assembly comprises: the two flexible clamps (302) are symmetrically arranged on the outer wall of one end of the rotating disc (201) far away from the rotating seat (5), one ends of the two flexible clamps (302) are fixedly connected with a movable sliding plate (306) through a connecting plate, the movable sliding plate (306) is positioned in the rotating disc (201), and the movable sliding plate (306) and the connecting plate are in sliding connection with the rotating disc (201);
the inside of the rotating disc (201) is provided with a moving assembly, and the moving assembly is used for driving the two flexible clamps (302) to be close to or far away from each other.
3. The valve seam allowance turning apparatus for an anti-surge regulator valve according to claim 2, wherein the moving assembly comprises: the guide push rod (305) is positioned in the rotating disc (201), the guide push rod (305) penetrates through the rotating disc (201), the first connecting rotating cylinder (202) and the first toothed ring (207) to the inside of the rotating seat (5), the guide push rod (305) is rotationally connected with the rotating disc (201), the first connecting rotating cylinder (202) and the first toothed ring (207), a third toothed ring (304) is sleeved on the outer wall of the guide push rod (305), the third toothed ring (304) is positioned in the rotating disc (201), the third toothed ring (304) is rotationally connected with the rotating disc (201), a fixed sliding block (308) is integrally formed on the inner wall of the third toothed ring (304), spiral guide grooves for the sliding of the fixed sliding block (308) are formed at the connecting position of the guide push rod (305) and the fixed sliding block (308), two third racks (303) are symmetrically meshed and connected with the outer walls of the third toothed rings (304), the two third racks (303) are respectively fixedly connected with the moving racks (306) at one ends of the two flexible clamps (302), and the two racks (303) are fixedly connected with the sliding seats (5) in a sliding way;
the rotating seat (5) is provided with a push-pull assembly, and the push-pull assembly is used for driving the guide push rod (305) to reciprocate.
4. A valve seam allowance turning apparatus for an anti-surge regulator valve according to claim 3, wherein the push-pull assembly comprises: the two first electric push rods (301) are symmetrically arranged at the top end of the rotating seat (5), the output ends of the two first electric push rods (301) are fixedly connected with connecting push plates (307), the connecting push plates (307) penetrate through the rotating seat (5) and are fixedly connected with the guide push rods (305), and the connecting push plates (307) are in sliding connection with the rotating seat (5).
CN202411237920.5A 2024-09-05 2024-09-05 A valve stop turning device for anti-surge regulating valve Pending CN118768595A (en)

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CN202411237920.5A CN118768595A (en) 2024-09-05 2024-09-05 A valve stop turning device for anti-surge regulating valve

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Publication number Priority date Publication date Assignee Title
CN119016751A (en) * 2024-10-28 2024-11-26 江苏恒双自控设备制造有限公司 A turning device for valve production
CN119076987A (en) * 2024-11-08 2024-12-06 营口东北管件制造有限公司 Flange processing equipment and process

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CN113231655A (en) * 2021-05-12 2021-08-10 保一集团有限公司 Turning device for valve production
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CN117226548A (en) * 2023-11-10 2023-12-15 山东永能动力科技有限公司 Cutting fixture for turbine impeller
CN220743476U (en) * 2023-09-14 2024-04-09 中鑫时代科技(深圳)有限公司 Gear sliding centering positioning jig
CN117921370A (en) * 2024-03-12 2024-04-26 无锡齐格致成精密机械制造有限公司 Turning equipment for boring cutter machining

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CN101607335A (en) * 2009-06-29 2009-12-23 中山市明瑞自动化电子科技有限公司 Automatic tin-coating instant welding machine
CN106903328A (en) * 2017-04-20 2017-06-30 奉化市欧特瑞智能科技有限公司 A kind of intensive multistation valve body processing numerically controlled lathe
CN208278900U (en) * 2018-05-03 2018-12-25 长合工业技术(天津)有限公司 A kind of material overturning machine structure
CN112475483A (en) * 2020-12-11 2021-03-12 雄名航空科工(芜湖)股份有限公司 Gear end tooth surface machining equipment
CN113231655A (en) * 2021-05-12 2021-08-10 保一集团有限公司 Turning device for valve production
CN113878293A (en) * 2021-11-01 2022-01-04 温州大学 Automatic welding tool based on robot visual identification
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119016751A (en) * 2024-10-28 2024-11-26 江苏恒双自控设备制造有限公司 A turning device for valve production
CN119076987A (en) * 2024-11-08 2024-12-06 营口东北管件制造有限公司 Flange processing equipment and process
CN119076987B (en) * 2024-11-08 2025-03-04 营口东北管件制造有限公司 Flange processing equipment and process

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