CN118768486A - A multi-stage continuous aluminum alloy door frame stamping equipment - Google Patents
A multi-stage continuous aluminum alloy door frame stamping equipment Download PDFInfo
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- CN118768486A CN118768486A CN202411238826.1A CN202411238826A CN118768486A CN 118768486 A CN118768486 A CN 118768486A CN 202411238826 A CN202411238826 A CN 202411238826A CN 118768486 A CN118768486 A CN 118768486A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/74—Making other particular articles frames for openings, e.g. for windows, doors, handbags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/26—Programme control arrangements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本发明公开了一种多阶段连续型铝合金门框冲压设备,涉及智能装备制造技术领域。包括放置组件,用于安装不同规格的铝合金门框模具;填料冲压组件,用于向铝合金门框模具内添加填充材料以及后续对铝合金门框模具内填充材料的冲压处理;承载组件,用于为放置组件和填料冲压组件提供支撑平台;所述承载组件顶面的一端安装有检索组件。本发明通过设置检索组件,使得铝合金门框模具内的成品铝合金门框在冲压过程中能够实时将自身的属性数据传递到填料冲压组件内,填料冲压组件在接收到这些实时数据后,能够自动调整冲压力度、速度以及冲压深度,从而确保铝合金门框都达到最佳的冲压效果,保障了最终产品的精准度与耐用性,提高了冲压精度。
The present invention discloses a multi-stage continuous aluminum alloy door frame stamping equipment, which relates to the field of intelligent equipment manufacturing technology. It includes a placement component for installing aluminum alloy door frame molds of different specifications; a filler stamping component for adding filling materials into the aluminum alloy door frame mold and subsequent stamping processing of the filling materials in the aluminum alloy door frame mold; a bearing component for providing a support platform for the placement component and the filler stamping component; a retrieval component is installed at one end of the top surface of the bearing component. By setting a retrieval component, the present invention enables the finished aluminum alloy door frame in the aluminum alloy door frame mold to transfer its own attribute data to the filler stamping component in real time during the stamping process. After receiving these real-time data, the filler stamping component can automatically adjust the stamping strength, speed and stamping depth, thereby ensuring that the aluminum alloy door frame achieves the best stamping effect, ensuring the accuracy and durability of the final product, and improving the stamping accuracy.
Description
技术领域Technical Field
本发明涉及智能装备制造技术领域,具体为一种多阶段连续型铝合金门框冲压设备。The present invention relates to the technical field of intelligent equipment manufacturing, and in particular to a multi-stage continuous aluminum alloy door frame stamping device.
背景技术Background Art
在铝合金门框的制造过程中,冲压工艺作为关键环节,其效率与质量直接影响到产品的市场竞争力,因此为提高效率与质量急需一种多阶段连续型铝合金门框冲压设备。In the manufacturing process of aluminum alloy door frames, the stamping process is a key link, and its efficiency and quality directly affect the market competitiveness of the product. Therefore, in order to improve efficiency and quality, a multi-stage continuous aluminum alloy door frame stamping equipment is urgently needed.
经检索,公开号“CN116851583A”名称:一种铝合金门窗成型装置,通过两相邻电机五和电动伸缩杆四驱动齿轮三,对齿轮四或齿轮五进行啮合传动,然后可以使转动体内的若干不同模具三完成对铝型框的塑性工作,在转换模具时,不需要大量人工进行,同时也能极大的减小因换模具所产生的安全隐患;After searching, the publication number "CN116851583A" is named: an aluminum alloy door and window molding device, which drives gear 3 through two adjacent motors 5 and electric telescopic rods 4, meshes gear 4 or gear 5, and then enables several different molds 3 in the rotating body to complete the plastic work on the aluminum frame. When changing the mold, a large amount of manual work is not required, and the safety hazards caused by changing the mold can be greatly reduced;
此外公开号“CN114985567A”名称:金属配件用连续冲压装置,通过将待冲压金属片传送至冲压机的位置,然后此时控制推送机构将待冲压金属片推送至冲压传送座的传送通道中,待冲压金属片通过传送通道进入到冲压座上,然后控制冲压机带动冲压头向下运动进入到冲压通孔中对冲压座上的待冲压金属片进行冲压,冲压结束后,冲压头向上抬起将冲压成型的金属件向上带起,然后成型金属件掉落从传送通道的另一侧被传送至出料传送机构上离开冲压机,同时下一个金属片进行冲压,由此实现了金属配件的自动连续冲压,省去了人工上料;In addition, the publication number "CN114985567A" is named: a continuous stamping device for metal accessories, which transmits the metal sheet to be stamped to the position of the stamping machine, and then controls the pushing mechanism to push the metal sheet to be stamped into the conveying channel of the stamping conveying seat, and the metal sheet to be stamped enters the stamping seat through the conveying channel, and then controls the stamping machine to drive the punching head to move downward into the stamping through hole to stamp the metal sheet to be stamped on the stamping seat. After the stamping is completed, the punching head is lifted up to bring the stamped metal part upward, and then the formed metal part falls from the other side of the conveying channel and is conveyed to the discharge conveying mechanism to leave the stamping machine, and at the same time, the next metal sheet is stamped, thereby realizing the automatic continuous stamping of metal accessories and eliminating the need for manual loading;
由于在铝合金门框在实际运用时,不同位置所承载的压力以及受力情况各不相同,因此需要在冲压过程中对模具内原料进行实时调整与优化,以确保最终产品的精准度与耐用性,然而上述公开的装置以及相类似的装置在实际运行时,并未对铝合金门框冲压过程中的细节进行充分考量,精度有限,为此申请人提出一种新型多阶段连续型铝合金门框冲压设备以解决上述存在的问题。Since the pressure and force conditions at different positions of the aluminum alloy door frame are different during actual use, it is necessary to adjust and optimize the raw materials in the mold in real time during the stamping process to ensure the accuracy and durability of the final product. However, the above-mentioned disclosed device and similar devices do not fully consider the details of the aluminum alloy door frame stamping process during actual operation, and the accuracy is limited. Therefore, the applicant proposes a new multi-stage continuous aluminum alloy door frame stamping equipment to solve the above-mentioned problems.
发明内容Summary of the invention
本发明的目的在于提供一种多阶段连续型铝合金门框冲压设备,以解决上述背景技术中提出的问题。The object of the present invention is to provide a multi-stage continuous aluminum alloy door frame stamping equipment to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种多阶段连续型铝合金门框冲压设备,包括:To achieve the above object, the present invention provides the following technical solution: a multi-stage continuous aluminum alloy door frame stamping equipment, comprising:
放置组件,用于安装不同规格的铝合金门框模具;Place components for installing aluminum alloy door frame molds of different specifications;
填料冲压组件,用于向铝合金门框模具内添加填充材料以及后续对铝合金门框模具内填充材料的冲压处理;A filler stamping component is used to add filler material into the aluminum alloy door frame mold and subsequently perform stamping processing on the filler material in the aluminum alloy door frame mold;
承载组件,用于为放置组件和填料冲压组件提供支撑平台;A load-bearing assembly, used to provide a support platform for placing the assembly and the filler stamping assembly;
所述承载组件顶面的一端安装有检索组件,检索组件用于对铝合金门框模具内成品铝合金门框的规格、尺寸及质量检索评估,所述承载组件顶面的另一端安装有推拉组件,推拉组件用于作用放置组件,并让放置组件往复通过检索组件的检索范围;A retrieval component is installed at one end of the top surface of the bearing component, and the retrieval component is used to retrieve and evaluate the specifications, dimensions and quality of the finished aluminum alloy door frame in the aluminum alloy door frame mold. A push-pull component is installed at the other end of the top surface of the bearing component, and the push-pull component is used to act on the placement component and allow the placement component to reciprocate through the retrieval range of the retrieval component.
所述检索组件包括:The retrieval component includes:
两个搭载座,两个搭载座固定在所述承载组件顶面一端的两侧,所述搭载座内部的顶端固定有装配杆,装配杆的一端外滑动套接有若干个套接环,所述放置组件底部的两端分别和首尾两个套接环外部的顶端相固定,且不同侧任意一端两个套接环之间转动连接有穿插杆;Two carrying seats, the two carrying seats are fixed on both sides of one end of the top surface of the bearing assembly, an assembly rod is fixed to the top of the inside of the carrying seat, and a plurality of sleeve rings are slidably sleeved on the outside of one end of the assembly rod, and the two ends of the bottom of the placement assembly are respectively fixed to the top of the outside of the first and last sleeve rings, and an interlaced rod is rotatably connected between the two sleeve rings at any end of different sides;
两个搭载座相对面的底部固定有齿条,所述穿插杆的两端分别固定有半壁齿轮,半壁齿轮和齿条相适配,两个半壁齿轮之间设置有套接固定在所述穿插杆外的传动部件,传动部件的输出端外安装有能够设置在所述放置组件内部的检测探头;Racks are fixed at the bottom of the opposite surfaces of the two mounting seats, and half-wall gears are fixed at both ends of the insertion rod respectively. The half-wall gears and the racks are adapted to each other. A transmission component sleeved and fixed to the outside of the insertion rod is arranged between the two half-wall gears, and a detection probe that can be arranged inside the placement component is installed outside the output end of the transmission component;
所述推拉组件运行时,放置组件往复在所述搭载座移动,所述半壁齿轮在推拉组件单向行程运行结束时,恰好走到所述齿条的末端,并让所述传动部件运行一个完整的单向行程,完成对放置组件内的成品铝合金门框检测。When the push-pull assembly is in operation, the placement assembly moves back and forth on the mounting seat, and the half-wall gear just reaches the end of the rack when the push-pull assembly's one-way stroke ends, allowing the transmission component to run a complete one-way stroke to complete the inspection of the finished aluminum alloy door frame in the placement assembly.
作为本技术方案进一步优选的,所述搭载座的顶面开设有连通缺口,连通缺口穿透承载组件,并在承载组件内形成穿插缺口,所述套接环的底部固定安装有液压阻尼杆,液压阻尼杆底座的顶面依次穿过连通缺口以及穿插缺口滑动安装在所述承载组件的内部。As a further preferred embodiment of the present technical solution, a connecting notch is provided on the top surface of the mounting seat, the connecting notch penetrates the load-bearing component and forms an interlacing notch inside the load-bearing component, a hydraulic damping rod is fixedly installed on the bottom of the sleeve ring, and the top surface of the hydraulic damping rod base passes through the connecting notch and the interlacing notch in turn and is slidably installed inside the load-bearing component.
作为本技术方案进一步优选的,所述传动部件包括:As a further preferred embodiment of the present technical solution, the transmission component includes:
螺柱,螺柱套接固定在所述穿插杆外,并和穿插杆处在同一圆心内;A stud, which is sleeved and fixed outside the insertion rod and is co-centered with the insertion rod;
输出端为螺纹套,螺纹套和螺柱相适配,螺纹套外表面的一端安装有平置的双向伸缩杆,双向伸缩杆和所述放置组件底部的横端相平行,双向伸缩杆的一端和螺纹套外表面相转动连接,双向伸缩杆的另一端和所述放置组件底部远离螺柱的一侧相滑动连接;The output end is a threaded sleeve, which is matched with the stud. A horizontal bidirectional telescopic rod is installed on one end of the outer surface of the threaded sleeve. The bidirectional telescopic rod is parallel to the horizontal end of the bottom of the placement component. One end of the bidirectional telescopic rod is rotatably connected to the outer surface of the threaded sleeve, and the other end of the bidirectional telescopic rod is slidably connected to the side of the bottom of the placement component away from the stud.
所述检测探头设置有两个,两个检测探头分别安装在双向伸缩杆杆体的两端。The detection probes are provided with two, and the two detection probes are respectively mounted at two ends of the rod body of the bidirectional telescopic rod.
作为本技术方案进一步优选的,所述放置组件包括:As a further preferred embodiment of the present technical solution, the placement component includes:
两个母集护框和若干个设置在两个母集护框之间能够分离的子集护框;Two main protective frames and a plurality of separable sub-protection frames arranged between the two main protective frames;
两个所述母集护框底部的两端分别和套接环外部的顶端相固定,所述子集护框的底部和所述套接环的顶端相接触;The two ends of the bottom of the two mother protection frames are respectively fixed to the top of the outer side of the sleeve ring, and the bottom of the sub-protection frame is in contact with the top of the sleeve ring;
所述母集护框外用于接触子集护框位置的两端分别固定有分隔块,母集护框和子集护框借助分隔块形成一道移动缺口,移动缺口和所述检测探头相适配,且置于同一个母集护框上的两个分隔块之间的距离不小于所述螺柱的长度。The two ends of the mother protective frame for contacting the sub-collecting frame are respectively fixed with spacer blocks, and the mother protective frame and the sub-collecting frame form a movable gap with the help of the spacer blocks. The movable gap is adapted to the detection probe, and the distance between the two spacer blocks placed on the same mother protective frame is not less than the length of the stud.
作为本技术方案进一步优选的,所述装配杆远离所述套接环的一端外套接安装有缓冲套,其中靠近所述缓冲套的套接环与缓冲套之间为固定连接;As a further preferred embodiment of the technical solution, a buffer sleeve is mounted on the outer surface of one end of the assembly rod away from the sleeve ring, wherein the sleeve ring close to the buffer sleeve is fixedly connected to the buffer sleeve;
两个母集护框内靠近缓冲套的一端外固定有滑动架,所述双向伸缩杆远离螺纹套的一端固定有滑动销,滑动销和滑动架相适配。A sliding frame is fixed outside one end of the two female protective frames close to the buffer sleeve, and a sliding pin is fixed on one end of the two-way telescopic rod away from the threaded sleeve, and the sliding pin is matched with the sliding frame.
作为本技术方案进一步优选的,所述母集护框外的一端固定有穿插座,两个穿插座之间安装有定位螺杆,定位螺杆的一端螺接安装有螺母。As a further preferred embodiment of the present technical solution, a through socket is fixed to one end outside the mother collecting frame, a positioning screw is installed between the two through sockets, and a nut is threadedly installed at one end of the positioning screw.
作为本技术方案进一步优选的,所述承载组件包括:As a further preferred embodiment of the present technical solution, the bearing assembly includes:
装配柜,用于提供承载力,装配柜的顶面固定有承载桌面,所述填料冲压组件、检索组件以及推拉组件均安装在承载桌面的顶部,所述承载桌面在靠近检索组件一端的两侧开设有介于两个所述搭载座之间的滑动缺口;The assembly cabinet is used to provide bearing capacity. A bearing table is fixed on the top surface of the assembly cabinet. The filler stamping assembly, the retrieval assembly and the push-pull assembly are all installed on the top of the bearing table. The bearing table is provided with sliding notches between the two mounting seats on both sides close to one end of the retrieval assembly.
所述推拉组件包括:The push-pull assembly comprises:
转动电机,用于提供不间断的转动动力源,转动电机安装在所述承载桌面顶面远离检索组件的一端,转动电机的转子轴穿透承载桌面以及装配柜并固定有传动盘,传动盘设置在所述装配柜内部的顶端,所述传动盘底面一端的边缘转动连接有传动臂,传动臂远离传动盘的一端转动连接有驱动架,驱动架顶部的两端和所述滑动缺口相适配;A rotating motor is used to provide an uninterrupted rotating power source. The rotating motor is installed at one end of the top surface of the bearing table away from the retrieval component. The rotor shaft of the rotating motor penetrates the bearing table and the assembly cabinet and is fixed with a transmission disk. The transmission disk is arranged at the top of the assembly cabinet. The edge of one end of the bottom surface of the transmission disk is rotatably connected to a transmission arm. The end of the transmission arm away from the transmission disk is rotatably connected to a drive frame. The two ends of the top of the drive frame are adapted to the sliding notch.
所述驱动架顶部两端和靠近所述缓冲套的母集护框之间固定有阻尼器。Dampers are fixed between the two ends of the top of the driving frame and the mother protective frame close to the buffer sleeve.
作为本技术方案进一步优选的,所述填料冲压组件包括:As a further preferred embodiment of the present technical solution, the filler stamping assembly comprises:
稳固架,安装在所述承载桌面顶部检索组件的位置,所述稳固架设置在检索组件的上方,所述稳固架顶部的两端分别安装有电子出料漏斗和冲压机,所述冲压机和所述缓冲套在同一端;A stabilizing frame is installed at the position of the retrieval component on the top of the bearing table, the stabilizing frame is arranged above the retrieval component, and an electronic discharge funnel and a punch are respectively installed at two ends of the top of the stabilizing frame, and the punch and the buffer sleeve are at the same end;
所述稳固架在冲压机外固定有机体架,机体架内安装有用于向电子出料漏斗排放填充材料的绞龙输送机,所述绞龙输送机和电子出料漏斗均和所述检测探头相电性连接。The stabilizing frame is fixed with a body frame outside the punching machine, and an auger conveyor for discharging filling materials to the electronic discharge funnel is installed in the body frame. The auger conveyor and the electronic discharge funnel are both electrically connected to the detection probe.
作为本技术方案进一步优选的,所述绞龙输送机外远离冲压机的一端安装有皮带传动组;As a further preferred embodiment of the present technical solution, a belt drive group is installed on the end of the auger conveyor away from the punching machine;
所述稳固架底面在电子出料漏斗出料口处的两侧分别固定有滑轨架,两个滑轨架之间滑动连接有刮料模板,刮料模板用于对铝合金门框模具内填充材料刮平处理;The bottom surface of the stabilizing frame is respectively fixed with slide rail frames on both sides of the discharge port of the electronic discharge funnel, and a scraping template is slidably connected between the two slide rail frames, and the scraping template is used to scrape and level the filling material in the aluminum alloy door frame mold;
所述皮带传动组的底部固定有螺纹轴,螺纹轴远离皮带传动组的一端转动连接有固定在所述稳固架底面的限位座,所述螺纹轴和刮料模板之间为螺接关系。A threaded shaft is fixed at the bottom of the belt transmission group, and one end of the threaded shaft away from the belt transmission group is rotatably connected to a limit seat fixed on the bottom surface of the stabilizing frame, and the threaded shaft and the scraper template are in a threaded connection.
作为本技术方案进一步优选的,所述装配柜底部的四周分别固定有万向轮,所述装配柜外部的一端固定有倾斜的受力杆,所述承载桌面顶面一端的边缘固定有控制面板,控制面板和所述转动电机、检测探头、绞龙输送机、冲压机以及电子出料漏斗相电性连接。As a further preferred embodiment of the present technical solution, universal wheels are fixed on all four sides of the bottom of the assembly cabinet, an inclined force-bearing rod is fixed at one end of the outside of the assembly cabinet, a control panel is fixed to the edge of one end of the top surface of the supporting table, and the control panel is electrically connected to the rotating motor, detection probe, auger conveyor, punching machine and electronic discharge funnel.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
该多阶段连续型铝合金门框冲压设备,通过设置检索组件,使得铝合金门框模具内的成品铝合金门框在冲压过程中能够实时将自身的属性数据传递到填料冲压组件内,填料冲压组件在接收到这些实时数据后,能够自动调整冲压力度、速度以及冲压深度,从而确保每个铝合金门框都达到最佳的冲压效果,一定程度上保障了最终产品的精准度与耐用性,提高了冲压精度;The multi-stage continuous aluminum alloy door frame stamping equipment, by setting a retrieval component, enables the finished aluminum alloy door frame in the aluminum alloy door frame mold to transmit its own attribute data to the filler stamping component in real time during the stamping process. After receiving these real-time data, the filler stamping component can automatically adjust the stamping force, speed and stamping depth, thereby ensuring that each aluminum alloy door frame achieves the best stamping effect, which guarantees the accuracy and durability of the final product to a certain extent and improves the stamping accuracy;
此外通过用两个母集护框搭配若干个子集护框的设置,使得铝合金门框在冲压及检测过程中能够灵活地进行装载与卸载,保障了生产线的自动化程度和操作效率,同时子集护框的设计允许根据实际需求调整数量,从而适应不同尺寸或批量的铝合金门框生产,增强了设备的通用性和灵活性,最后模块化设计也便于维护和更换,降低了维护成本和时间;In addition, by using two main guard frames and several sub-guard frames, the aluminum alloy door frame can be flexibly loaded and unloaded during the stamping and testing process, ensuring the automation degree and operation efficiency of the production line. At the same time, the design of the sub-guard frames allows the number to be adjusted according to actual needs, so as to adapt to the production of aluminum alloy door frames of different sizes or batches, enhancing the versatility and flexibility of the equipment. Finally, the modular design is also convenient for maintenance and replacement, reducing maintenance costs and time;
进一步地,通过推拉组件作用放置组件来让检索组件运行的设置,使得整个检索过程无需人工干预,保障了生产效率,同时,驱动架顶部与母集护框之间固定的阻尼器,有效缓解了推拉过程中的冲击力,保护了设备的精密部件,延长了使用寿命;Furthermore, the setting of placing the components by pushing and pulling the components to make the retrieval components run makes the entire retrieval process without manual intervention, ensuring production efficiency. At the same time, the damper fixed between the top of the drive frame and the mother collecting frame effectively alleviates the impact force during the pushing and pulling process, protects the precision parts of the equipment, and prolongs the service life;
再者,填料冲压组件内稳固架、电子出料漏斗、冲压机及绞龙输送机的组合运用,实现了填充材料的精确计量与自动投放,以及冲压过程的智能化控制,其中电子出料漏斗根据检测探头的实时数据,自动调整出料量,确保填充材料既不过量也不欠缺,而冲压机则根据预设参数及实时反馈,灵活调整冲压力度与深度,以达到最佳冲压效果,此外,绞龙输送机与电子出料漏斗的紧密配合,实现了填充材料的连续供给,避免了人工加料的繁琐与误差;Furthermore, the combined use of the stabilizing frame, electronic discharge funnel, stamping machine and auger conveyor in the filler stamping assembly realizes the precise measurement and automatic delivery of the filling material, as well as the intelligent control of the stamping process. The electronic discharge funnel automatically adjusts the discharge amount according to the real-time data of the detection probe to ensure that the filling material is neither excessive nor insufficient, while the stamping machine flexibly adjusts the stamping force and depth according to the preset parameters and real-time feedback to achieve the best stamping effect. In addition, the close cooperation between the auger conveyor and the electronic discharge funnel realizes the continuous supply of filling materials, avoiding the tediousness and errors of manual feeding.
最后,装配柜底部的万向轮设计,使得整个设备能够轻松移动至所需位置,增强了设备的灵活性与便携性,而倾斜的受力杆则提供了额外的支撑与稳定性,确保设备在高速运转中的平稳与安全。Finally, the universal wheel design at the bottom of the assembly cabinet allows the entire equipment to be easily moved to the desired location, enhancing the flexibility and portability of the equipment, while the inclined force rod provides additional support and stability, ensuring the smoothness and safety of the equipment during high-speed operation.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的等轴测图;Fig. 1 is an isometric view of the present invention;
图2为本发明的内部结构组成图;Fig. 2 is a diagram of the internal structure of the present invention;
图3为本发明的主剖视图;Fig. 3 is a main sectional view of the present invention;
图4为本发明检索组件在承载桌面上的装配图;FIG4 is an assembly diagram of the search component of the present invention on the supporting desktop;
图5为本发明放置组件的结构组成图;FIG5 is a structural diagram of a placement assembly of the present invention;
图6为本发明检索组件的结构组成图;FIG6 is a structural diagram of a search component of the present invention;
图7为本发明填料冲压组件的结构组成图;FIG7 is a structural diagram of a packing stamping assembly according to the present invention;
图8为本发明推拉组件的结构组成图。FIG. 8 is a structural diagram of the push-pull assembly of the present invention.
图中:1、受力杆;2、万向轮;3、承载桌面;4、装配柜;5、放置组件;501、子集护框;502、分隔块;503、滑动架;504、母集护框;505、螺母;506、定位螺杆;507、穿插座;6、检索组件;601、搭载座;602、连通缺口;603、缓冲套;604、液压阻尼杆;605、穿插杆;606、双向伸缩杆;607、螺纹套;608、半壁齿轮;609、检测探头;610、装配杆;611、滑动销;612、齿条;613、螺柱;7、填料冲压组件;701、稳固架;702、压模块;703、滑轨架;704、电子出料漏斗;705、刮料模板;706、螺纹轴;707、皮带传动组;708、绞龙输送机;709、限位座;710、机体架;711、冲压机;8、推拉组件;801、转动电机;802、传动盘;803、传动臂;804、驱动架;805、阻尼器;9、控制面板;10、穿插缺口;11、滑动缺口。In the figure: 1, force-bearing rod; 2, universal wheel; 3, bearing table; 4, assembly cabinet; 5, placement component; 501, sub-collection frame; 502, partition block; 503, sliding frame; 504, main collection frame; 505, nut; 506, positioning screw; 507, socket; 6, retrieval component; 601, carrying seat; 602, connecting gap; 603, buffer sleeve; 604, hydraulic damping rod; 605, insertion rod; 606, two-way telescopic rod; 607, threaded sleeve; 608, half-wall gear; 609, detection probe; 610, assembly rod; 611, sliding Movable pin; 612, rack; 613, stud; 7, filler stamping assembly; 701, stabilizing frame; 702, pressing module; 703, slide rail frame; 704, electronic discharge funnel; 705, scraper template; 706, threaded shaft; 707, belt drive group; 708, auger conveyor; 709, limit seat; 710, body frame; 711, stamping machine; 8, push-pull assembly; 801, rotating motor; 802, transmission plate; 803, transmission arm; 804, driving frame; 805, damper; 9, control panel; 10, interlaced notch; 11, sliding notch.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
本发明公开的多阶段连续型铝合金门框冲压设备的实际应用场景为铝合金门窗制造工厂,需说明的是,铝合金门框冲压过程中,由于机器的高速运转与强大的冲压力,因此要求操作人员必须严格遵守安全规范,佩戴好防护装备,如安全帽、防护眼镜、耳塞及防护手套等,同时,工厂应设立明确的警示标识与区域划分,确保非作业人员不得擅自进入冲压作业区,以防止意外发生,其次,由于多阶段连续型冲压设备结构复杂,各部件间的精密配合是实现高效生产的关键。因此,定期对设备进行清洁、检查与维护。The actual application scenario of the multi-stage continuous aluminum alloy door frame stamping equipment disclosed in the present invention is an aluminum alloy door and window manufacturing factory. It should be noted that during the aluminum alloy door frame stamping process, due to the high-speed operation and strong stamping force of the machine, the operator must strictly abide by the safety regulations and wear protective equipment, such as safety helmets, protective glasses, earplugs and protective gloves. At the same time, the factory should set up clear warning signs and area divisions to ensure that non-operating personnel are not allowed to enter the stamping operation area without authorization to prevent accidents. Secondly, due to the complex structure of the multi-stage continuous stamping equipment, the precise coordination between the components is the key to achieving efficient production. Therefore, the equipment should be cleaned, inspected and maintained regularly.
例如,对于控制面板9、电机及所有与之相连的电路,应定期检查其绝缘性能是否良好,接头是否松动或腐蚀,以确保电路安全稳定运行,同时,控制面板9上的各个按钮、开关及显示屏应保持清洁,避免灰尘或油污影响其正常功能,在每次使用前后,都应检查电源线的连接是否牢固,防止因接触不良导致的电气故障,其次,对于机械传动部分,如螺纹轴706、皮带传动组707、绞龙输送机708及冲压机711,应定期检查其润滑情况,及时补充或更换润滑油,以减少磨损和噪音,同时,检查传动部件的紧固螺栓是否松动,传动皮带是否磨损或断裂,以及齿轮、轴承等是否运行平稳,无异常振动或噪音。对于发现的问题,应及时处理,防止问题扩大,影响设备整体性能。For example, for the control panel 9, the motor and all the circuits connected thereto, their insulation performance should be checked regularly to see if they are good, and whether the joints are loose or corroded, so as to ensure the safe and stable operation of the circuits. At the same time, the buttons, switches and display screens on the control panel 9 should be kept clean to avoid dust or oil stains affecting their normal functions. Before and after each use, the power cord should be checked to see if it is firmly connected to prevent electrical failures caused by poor contact. Secondly, for the mechanical transmission parts, such as the threaded shaft 706, the belt transmission group 707, the auger conveyor 708 and the punching machine 711, their lubrication should be checked regularly, and the lubricating oil should be replenished or replaced in time to reduce wear and noise. At the same time, check whether the fastening bolts of the transmission parts are loose, whether the transmission belt is worn or broken, and whether the gears, bearings, etc. are running smoothly without abnormal vibration or noise. Any problems found should be dealt with in a timely manner to prevent the problems from expanding and affecting the overall performance of the equipment.
如图1-图8所示,本发明提供一种技术方案:一种多阶段连续型铝合金门框冲压设备,包括:放置组件5,用于安装不同规格的铝合金门框模具,填料冲压组件7,用于向铝合金门框模具内添加填充材料以及后续对铝合金门框模具内填充材料的冲压处理,承载组件,用于为放置组件5和填料冲压组件7提供支撑平台,承载组件顶面的一端安装有检索组件6,检索组件6用于对铝合金门框模具内成品铝合金门框的规格、尺寸及质量检索评估,承载组件顶面的另一端安装有推拉组件8,推拉组件8用于作用放置组件5,并让放置组件5往复通过检索组件6的检索范围。As shown in Figures 1 to 8, the present invention provides a technical solution: a multi-stage continuous aluminum alloy door frame stamping equipment, including: a placement component 5, used to install aluminum alloy door frame molds of different specifications, a filler stamping component 7, used to add filling material to the aluminum alloy door frame mold and subsequently stamp the filling material in the aluminum alloy door frame mold, a bearing component, used to provide a support platform for the placement component 5 and the filler stamping component 7, a retrieval component 6 is installed at one end of the top surface of the bearing component, and the retrieval component 6 is used to retrieve and evaluate the specifications, dimensions and quality of the finished aluminum alloy door frame in the aluminum alloy door frame mold, and a push-pull component 8 is installed at the other end of the top surface of the bearing component, and the push-pull component 8 is used to act on the placement component 5 and allow the placement component 5 to reciprocate through the retrieval range of the retrieval component 6.
作为一种优选的实施方式,参考图6可知,在本实施方式中,检索组件6包括:两个搭载座601,两个搭载座601固定在承载组件顶面一端的两侧,搭载座601内部的顶端固定有装配杆610,装配杆610的一端外滑动套接有若干个套接环,放置组件5底部的两端分别和首尾两个套接环外部的顶端相固定,且不同侧任意一端两个套接环之间转动连接有穿插杆605,两个搭载座601相对面的底部固定有齿条612,穿插杆605的两端分别固定有半壁齿轮608,半壁齿轮608和齿条612相适配,两个半壁齿轮608之间设置有套接固定在穿插杆605外的传动部件,传动部件的输出端外安装有能够设置在放置组件5内部的检测探头609。As a preferred embodiment, it can be seen from reference to Figure 6 that in this embodiment, the retrieval component 6 includes: two carrying seats 601, the two carrying seats 601 are fixed on both sides of one end of the top surface of the bearing component, an assembly rod 610 is fixed at the top end inside the carrying seat 601, and a plurality of sleeve rings are slidably sleeved on one end of the assembly rod 610. The two ends of the bottom of the placement component 5 are respectively fixed to the top ends of the outsides of the first and last sleeve rings, and an insertion rod 605 is rotatably connected between the two sleeve rings at either end of different sides, a rack 612 is fixed at the bottom of the opposite surfaces of the two carrying seats 601, and half-wall gears 608 are respectively fixed at both ends of the insertion rod 605, and the half-wall gears 608 and the rack 612 are adapted to each other. A transmission component sleeved and fixed on the outside of the insertion rod 605 is arranged between the two half-wall gears 608, and a detection probe 609 that can be arranged inside the placement component 5 is installed outside the output end of the transmission component.
需补充的是,推拉组件8运行时,放置组件5往复在搭载座601移动,半壁齿轮608在推拉组件8单向行程运行结束时,恰好走到齿条612的末端,并让传动部件运行一个完整的单向行程,完成对放置组件5内的成品铝合金门框检测。It should be added that when the push-pull component 8 is in operation, the placement component 5 moves back and forth on the mounting seat 601, and the half-wall gear 608 just reaches the end of the rack 612 at the end of the one-way stroke of the push-pull component 8, and allows the transmission component to run a complete one-way stroke to complete the inspection of the finished aluminum alloy door frame in the placement component 5.
此外需说明的是,传动部件运完一个完整的单向行程在本实施方式中,具体表现在螺纹套607在螺柱613的一端移动到另一端,结合图1-图8可知,在推拉组件8的作用下,当放置组件5移动时,穿插杆605随之移动,并带动半壁齿轮608在齿条612上滚动,由于齿条612的线性布局,半壁齿轮608的滚动会驱动螺纹套607在螺柱613上移动,当半壁齿轮608到达齿条612的末端时,螺纹套607也从螺柱613的一端移动到了另一端,实现了传动部件的一个完整单向行程,在螺纹套607的移动过程中,检测探头609透过铝合金门框模具对成品铝合金门框进行规格、尺寸及质量的检测,检测完成后,推拉组件8反向运行,带动放置组件5及检测探头609复位,准备下一次检测。In addition, it should be noted that, in the present embodiment, the transmission component completes a complete one-way stroke, which is specifically manifested in that the threaded sleeve 607 moves from one end of the stud 613 to the other end. In combination with Figures 1 to 8, it can be seen that under the action of the push-pull component 8, when the placement component 5 moves, the insertion rod 605 moves accordingly, and drives the half-wall gear 608 to roll on the rack 612. Due to the linear layout of the rack 612, the rolling of the half-wall gear 608 will drive the threaded sleeve 607 to move on the stud 613. When the half-wall gear 608 reaches the end of the rack 612, the threaded sleeve 607 also moves from one end of the stud 613 to the other end, realizing a complete one-way stroke of the transmission component. During the movement of the threaded sleeve 607, the detection probe 609 detects the specifications, dimensions and quality of the finished aluminum alloy door frame through the aluminum alloy door frame mold. After the detection is completed, the push-pull component 8 runs in the opposite direction, driving the placement component 5 and the detection probe 609 to reset, preparing for the next detection.
此外还需说明的是,在本实施方式中,放置组件5的材质为可视化透明材料,如高强度的有机玻璃,通过可视化材料让检测探头609更好的检测,其次在本实施方式中,检测探头609为红外测距传感器与图像识别模块的集成体,用于精确测量铝合金门框的内部尺寸、边缘平整度以及表面质量,其中红外测距传感部分能够非接触式地测量门框的关键尺寸参数,如宽度、高度及对角线长度,确保生产出的门框符合设计标准,而图像识别部分则通过高清摄像头捕捉门框表面的图像,利用先进的算法分析图像中的纹理、颜色及缺陷(如划痕、凹坑和气泡),实现对门框质量的全面评估。In addition, it should be noted that, in this embodiment, the material of the placement component 5 is a visual transparent material, such as high-strength organic glass, so that the detection probe 609 can be better detected through the visual material. Secondly, in this embodiment, the detection probe 609 is an integration of an infrared ranging sensor and an image recognition module, which is used to accurately measure the internal dimensions, edge flatness and surface quality of the aluminum alloy door frame. The infrared ranging sensor part can non-contactly measure the key dimensional parameters of the door frame, such as width, height and diagonal length, to ensure that the produced door frame meets the design standards, while the image recognition part captures the image of the door frame surface through a high-definition camera, and uses advanced algorithms to analyze the texture, color and defects (such as scratches, pits and bubbles) in the image to achieve a comprehensive evaluation of the door frame quality.
作为一种优选的实施方式,参考图6可知,在本实施方式中,搭载座601的顶面开设有连通缺口602,连通缺口602穿透承载组件,并在承载组件内形成穿插缺口10,套接环的底部固定安装有液压阻尼杆604,液压阻尼杆604底座的顶面依次穿过连通缺口602以及穿插缺口10滑动安装在承载组件的内部。As a preferred embodiment, referring to Figure 6, it can be seen that in this embodiment, a connecting gap 602 is opened on the top surface of the mounting seat 601, the connecting gap 602 penetrates the load-bearing component and forms an insertion gap 10 in the load-bearing component, and a hydraulic damping rod 604 is fixedly installed on the bottom of the sleeve ring, and the top surface of the base of the hydraulic damping rod 604 passes through the connecting gap 602 and the insertion gap 10 in turn and is slidably installed inside the load-bearing component.
作为一种优选的实施方式,参考图6可知,在本实施方式中,传动部件包括:螺柱613,螺柱613套接固定在穿插杆605外,并和穿插杆605处在同一圆心内,输出端,为螺纹套607,螺纹套607和螺柱613相适配,螺纹套607外表面的一端安装有平置的双向伸缩杆606,双向伸缩杆606和放置组件5底部的横端相平行,双向伸缩杆606的一端和螺纹套607外表面相转动连接,双向伸缩杆606的另一端和放置组件5底部远离螺柱613的一侧相滑动连接,此外需说明的是,在本实施方式中,检测探头609设置有两个,两个检测探头609分别安装在双向伸缩杆606杆体的两端。As a preferred embodiment, referring to Figure 6, it can be seen that in this embodiment, the transmission component includes: a stud 613, the stud 613 is sleeved and fixed on the outside of the insertion rod 605, and is in the same center of the circle as the insertion rod 605, and the output end is a threaded sleeve 607, the threaded sleeve 607 and the stud 613 are adapted to each other, and a horizontal two-way telescopic rod 606 is installed on one end of the outer surface of the threaded sleeve 607, the two-way telescopic rod 606 is parallel to the horizontal end of the bottom of the placement component 5, one end of the two-way telescopic rod 606 is rotatably connected to the outer surface of the threaded sleeve 607, and the other end of the two-way telescopic rod 606 is slidably connected to the side of the bottom of the placement component 5 away from the stud 613. In addition, it should be noted that in this embodiment, two detection probes 609 are provided, and the two detection probes 609 are respectively installed at both ends of the rod body of the two-way telescopic rod 606.
作为一种优选的实施方式,参考图5可知,在本实施方式中,放置组件5包括:两个母集护框504和若干个设置在两个母集护框504之间能够分离的子集护框501,两个母集护框504底部的两端分别和套接环外部的顶端相固定,子集护框501的底部和套接环的顶端相接触,母集护框504外用于接触子集护框501位置的两端分别固定有分隔块502,母集护框504和子集护框501借助分隔块502形成一道移动缺口,移动缺口和检测探头609相适配,且置于同一个母集护框504上的两个分隔块502之间的距离不小于螺柱613的长度,此外母集护框504外的一端固定有穿插座507,两个穿插座507之间安装有定位螺杆506,定位螺杆506的一端螺接安装有螺母505。As a preferred embodiment, referring to Figure 5, it can be seen that in this embodiment, the placement component 5 includes: two mother protective frames 504 and several sub-collective protective frames 501 that can be separated and arranged between the two mother protective frames 504, the two ends of the bottom of the two mother protective frames 504 are respectively fixed to the top of the outside of the sleeve ring, the bottom of the sub-collective protective frame 501 is in contact with the top of the sleeve ring, and the two ends of the outside of the mother protective frame 504 for contacting the sub-collective protective frame 501 are respectively fixed with partition blocks 502, the mother protective frame 504 and the sub-collective protective frame 501 form a moving gap with the help of the partition block 502, the moving gap is adapted to the detection probe 609, and the distance between the two partition blocks 502 placed on the same mother protective frame 504 is not less than the length of the stud 613, in addition, a through socket 507 is fixed to one end outside the mother protective frame 504, a positioning screw 506 is installed between the two through sockets 507, and a nut 505 is threadedly installed at one end of the positioning screw 506.
需补充的是,在本实施方式中,子集护框501的具体数量为限定的,其限定的最终数量取决于双向伸缩杆606的行程,具体而言,即所有子集护框501加上两个母集护框504的宽度不能超过双向伸缩杆606的行程。It should be added that, in this embodiment, the specific number of the sub-collection protection frames 501 is limited, and the final limited number depends on the stroke of the bidirectional telescopic rod 606. Specifically, the width of all sub-collection protection frames 501 plus two main collection protection frames 504 cannot exceed the stroke of the bidirectional telescopic rod 606.
作为一种优选的实施方式,参考图5和图6可知,在本实施方式中,装配杆610远离套接环的一端外套接安装有缓冲套603,其中靠近缓冲套603的套接环与缓冲套603之间为固定连接,两个母集护框504内靠近缓冲套603的一端外固定有滑动架503,双向伸缩杆606远离螺纹套607的一端固定有滑动销611,滑动销611和滑动架503相适配。As a preferred embodiment, referring to Figures 5 and 6, it can be seen that in this embodiment, a buffer sleeve 603 is installed on the outer side of the end of the assembly rod 610 away from the sleeve ring, wherein the sleeve ring close to the buffer sleeve 603 and the buffer sleeve 603 are fixedly connected, and a sliding frame 503 is fixed on the outside of one end of the two mother protective frames 504 close to the buffer sleeve 603, and a sliding pin 611 is fixed on the end of the two-way telescopic rod 606 away from the threaded sleeve 607, and the sliding pin 611 is adapted to the sliding frame 503.
需补充的是,在本实施方式中,当放置组件5快速移动至搭载座601的极限位置时,缓冲套603能够有效吸收因惯性而产生的冲击力,减少机械部件之间的直接碰撞,从而延长设备的使用寿命并降低噪音,此外,缓冲套603的弹性设计还能在一定程度上补偿因制造或安装误差导致的间隙,确保放置组件5在运动过程中的平稳性。It should be added that, in this embodiment, when the placement component 5 moves quickly to the extreme position of the mounting seat 601, the buffer sleeve 603 can effectively absorb the impact force caused by inertia and reduce direct collisions between mechanical components, thereby extending the service life of the equipment and reducing noise. In addition, the elastic design of the buffer sleeve 603 can also compensate for the gap caused by manufacturing or installation errors to a certain extent, thereby ensuring the stability of the placement component 5 during movement.
作为一种优选的实施方式,参考图1-图8可知,在本实施方式中,承载组件包括:装配柜4,用于提供承载力,装配柜4的顶面固定有承载桌面3,填料冲压组件7、检索组件6以及推拉组件8均安装在承载桌面3的顶部,承载桌面3在靠近检索组件6一端的两侧开设有介于两个搭载座601之间的滑动缺口11。As a preferred embodiment, referring to Figures 1 to 8, it can be seen that in this embodiment, the bearing component includes: an assembly cabinet 4 for providing bearing force, a bearing table top 3 is fixed to the top surface of the assembly cabinet 4, a filler stamping component 7, a retrieval component 6 and a push-pull component 8 are all installed on the top of the bearing table top 3, and the bearing table top 3 is provided with a sliding notch 11 between two mounting seats 601 on both sides close to one end of the retrieval component 6.
其中在本实施方式中,推拉组件8包括:转动电机801,用于提供不间断的转动动力源,转动电机801安装在承载桌面3顶面远离检索组件6的一端,转动电机801的转子轴穿透承载桌面3以及装配柜4并固定有传动盘802,传动盘802设置在装配柜4内部的顶端,传动盘802底面一端的边缘转动连接有传动臂803,传动臂803远离传动盘802的一端转动连接有驱动架804,驱动架804顶部的两端和滑动缺口11相适配,驱动架804顶部两端和靠近缓冲套603的母集护框504之间固定有阻尼器805。In this embodiment, the push-pull component 8 includes: a rotating motor 801, which is used to provide an uninterrupted rotational power source. The rotating motor 801 is installed on the top surface of the supporting desktop 3 at one end away from the retrieval component 6. The rotor shaft of the rotating motor 801 penetrates the supporting desktop 3 and the assembly cabinet 4 and is fixed with a transmission disk 802. The transmission disk 802 is arranged at the top inside the assembly cabinet 4. The edge of one end of the bottom surface of the transmission disk 802 is rotatably connected to a transmission arm 803. The end of the transmission arm 803 away from the transmission disk 802 is rotatably connected to a drive frame 804. The two ends of the top of the drive frame 804 are adapted to the sliding notch 11. A damper 805 is fixed between the two ends of the top of the drive frame 804 and the mother protective frame 504 close to the buffer sleeve 603.
需补充的是,在本实施方式中,当转动电机801启动后,其产生的旋转动力通过转子轴传递至传动盘802,进而带动传动臂803做圆周运动,其中传动臂803的运动轨迹被精确设计,以确保在转动过程中能够带动驱动架804沿滑动缺口11平稳滑动。It should be added that, in this embodiment, when the rotating motor 801 is started, the rotational power generated by it is transmitted to the transmission disk 802 through the rotor shaft, thereby driving the transmission arm 803 to perform circular motion, wherein the motion trajectory of the transmission arm 803 is precisely designed to ensure that the drive frame 804 can be driven to slide smoothly along the sliding notch 11 during the rotation process.
作为一种优选的实施方式,参考图1-图7可知,在本实施方式中,填料冲压组件7包括:稳固架701,安装在承载桌面3顶部检索组件6的位置,稳固架701设置在检索组件6的上方,稳固架701顶部的两端分别安装有电子出料漏斗704和冲压机711,冲压机711和缓冲套603在同一端,稳固架701在冲压机711外固定有机体架710,机体架710内安装有用于向电子出料漏斗704排放填充材料的绞龙输送机708,绞龙输送机708和电子出料漏斗704均和检测探头609相电性连接。As a preferred embodiment, referring to Figures 1 to 7, it can be seen that in this embodiment, the filler stamping assembly 7 includes: a stabilizing frame 701, which is installed at the position of the retrieval assembly 6 on the top of the supporting desktop 3, and the stabilizing frame 701 is arranged above the retrieval assembly 6. The two ends of the top of the stabilizing frame 701 are respectively installed with an electronic discharge funnel 704 and a punch 711, and the punch 711 and the buffer sleeve 603 are at the same end. The stabilizing frame 701 has a body frame 710 fixed outside the punch 711, and an auger conveyor 708 for discharging filling material to the electronic discharge funnel 704 is installed in the body frame 710. The auger conveyor 708 and the electronic discharge funnel 704 are both electrically connected to the detection probe 609.
此外需补充的是,在本实施方式中,绞龙输送机708外远离冲压机711的一端安装有皮带传动组707,其中皮带传动组707为两个皮带轮搭配一个穿插轴以及一条传动带组成,其中穿插轴的一端和绞龙输送机708内的轴体相连通,另一端和一个皮带轮的中心点位置相固定,两个皮带轮之间用传动带相传动,另一个皮带轮的中心点和螺纹轴706远离限位座709的一端相固定。Furthermore, it should be added that, in the present embodiment, a belt drive group 707 is installed at one end of the auger conveyor 708 away from the punching machine 711, wherein the belt drive group 707 is composed of two pulleys, an interlaced shaft and a transmission belt, wherein one end of the interlaced shaft is connected to the shaft body inside the auger conveyor 708, and the other end is fixed to the center point of one pulley, and the two pulleys are transmitted by a transmission belt, and the center point of the other pulley is fixed to one end of the threaded shaft 706 away from the limit seat 709.
作为一种优选的实施方式,参考图7可知,在本实施方式中,稳固架701底面在电子出料漏斗704出料口处的两侧分别固定有滑轨架703,两个滑轨架703之间滑动连接有刮料模板705,刮料模板705用于对铝合金门框模具内填充材料刮平处理,皮带传动组707的底部固定有螺纹轴706,螺纹轴706远离皮带传动组707的一端转动连接有固定在稳固架701底面的限位座709,螺纹轴706和刮料模板705之间为螺接关系,需补充的是,在本实施方式中,刮料模板705为一块两侧边缘均设计为平滑斜面的板体结构。As a preferred embodiment, referring to Figure 7, it can be seen that in this embodiment, the bottom surface of the stabilizing frame 701 is fixed with slide rail frames 703 on both sides of the discharge port of the electronic discharge funnel 704, and a scraper template 705 is slidably connected between the two slide rail frames 703. The scraper template 705 is used to scrape the filling material in the aluminum alloy door frame mold. A threaded shaft 706 is fixed to the bottom of the belt drive group 707, and the end of the threaded shaft 706 away from the belt drive group 707 is rotatably connected to a limit seat 709 fixed on the bottom surface of the stabilizing frame 701. The threaded shaft 706 and the scraper template 705 are screwed. It should be added that, in this embodiment, the scraper template 705 is a plate structure with both side edges designed as smooth inclined surfaces.
作为一种优选的实施方式,参考图1-图8可知,在本实施方式中,装配柜4底部的四周分别固定有万向轮2,装配柜4外部的一端固定有倾斜的受力杆1,承载桌面3顶面一端的边缘固定有控制面板9,控制面板9和转动电机801、检测探头609、绞龙输送机708、冲压机711以及电子出料漏斗704相电性连接,需补充的是,参考图7可知,在本实施方式中,冲压机711的冲压端设计为能够拆卸更换的压模块702。As a preferred embodiment, referring to Figures 1 to 8, it can be seen that in this embodiment, universal wheels 2 are fixed on all four sides of the bottom of the assembly cabinet 4, an inclined force-bearing rod 1 is fixed at one end of the outside of the assembly cabinet 4, and a control panel 9 is fixed to the edge of one end of the top surface of the supporting table 3. The control panel 9 is electrically connected to the rotating motor 801, the detection probe 609, the auger conveyor 708, the punching machine 711 and the electronic discharge funnel 704. It should be added that, referring to Figure 7, it can be seen that in this embodiment, the punching end of the punching machine 711 is designed as a pressing module 702 that can be disassembled and replaced.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附实施例及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is limited by the attached embodiments and their equivalents.
Claims (10)
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