CN118768439A - Valve block shallow groove processing equipment - Google Patents
Valve block shallow groove processing equipment Download PDFInfo
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- CN118768439A CN118768439A CN202411040743.1A CN202411040743A CN118768439A CN 118768439 A CN118768439 A CN 118768439A CN 202411040743 A CN202411040743 A CN 202411040743A CN 118768439 A CN118768439 A CN 118768439A
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- 238000004080 punching Methods 0.000 claims abstract description 55
- 238000003754 machining Methods 0.000 claims 6
- 238000007599 discharging Methods 0.000 claims 4
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 238000007689 inspection Methods 0.000 description 7
- 238000009434 installation Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/14—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by turning devices, e.g. turn-tables
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Punching Or Piercing (AREA)
Abstract
本发明涉及自动化加工技术领域,尤其涉及阀块浅槽加工设备,包括机台和驱动装置,机台上转动设置有料盘,驱动装置用于驱动料盘旋转,料盘上圆周阵列设置有模座,机台上按照料盘旋转方向依次设有上料装置、冲压装置和下料装置,驱动装置包括设置在机台上设有旋转马达,旋转马达安装在机台内部且旋转马达的输出端朝上伸出机台端面与料盘的中心固定连接,机台上还具有定位装置,该定位装置用于间歇地锁住料盘,当料盘被锁住时,上料装置、冲压装置和下料装置均能同时与对应模座配合,采用本设备减少了人工参与,提高了自动化程度,进而实现了阀块的高效生产。
The present invention relates to the field of automated processing technology, and in particular to valve block shallow groove processing equipment, including a machine table and a driving device, a material tray is rotatably arranged on the machine table, the driving device is used to drive the material tray to rotate, a mold base is arranged in a circular array on the material tray, a loading device, a punching device and a unloading device are arranged on the machine table in sequence according to the rotation direction of the material tray, the driving device includes a rotary motor arranged on the machine table, the rotary motor is installed inside the machine table and the output end of the rotary motor extends upward to the end face of the machine table and is fixedly connected to the center of the material tray, and a positioning device is also provided on the machine table, the positioning device is used to intermittently lock the material tray, when the material tray is locked, the loading device, the punching device and the unloading device can all cooperate with the corresponding mold base at the same time, the use of this equipment reduces manual participation, improves the degree of automation, and thus realizes efficient production of valve blocks.
Description
技术领域Technical Field
本发明涉及自动化加工技术领域,尤其涉及阀块浅槽加工设备。The invention relates to the technical field of automated processing, and in particular to valve block shallow groove processing equipment.
背景技术Background Art
在阀块开槽的生产过程中,冲压是必不可少的一个步骤。由于冲压成型具备较强的冲击力,并且在上料时需要人工进行定位上料和卸料等工作,这样无疑给工人的人身安全造成威胁,不利于阀块的高效生产,基于此,需要设计一种能够实现自动化阀块生产的加工设备。In the production process of valve block slotting, stamping is an indispensable step. Since stamping has a strong impact force and manual positioning, loading and unloading are required during loading, this undoubtedly poses a threat to the personal safety of workers and is not conducive to the efficient production of valve blocks. Based on this, it is necessary to design a processing equipment that can realize automated valve block production.
发明内容Summary of the invention
本发明的目的在于提供一种阀块浅槽加工设备,该设备解决了阀块开槽自动化程度低的问题。The purpose of the present invention is to provide a valve block shallow groove processing device, which solves the problem of low automation level of valve block groove opening.
为实现上述目的,本发明提供如下技术方案:阀块浅槽加工设备,包括机台和驱动装置,机台上转动设置有料盘,所述驱动装置用于驱动料盘旋转,所述料盘上圆周阵列设置有模座,所述机台上按照料盘旋转方向依次设有上料装置、冲压装置和下料装置,所述驱动装置包括设置在机台上设有旋转马达,旋转马达安装在机台内部且旋转马达的输出端朝上伸出机台端面与料盘的中心固定连接,所述机台上还具有定位装置,该定位装置用于间歇地锁住料盘,当料盘被锁住时,上料装置、冲压装置和下料装置均能同时与对应模座配合。To achieve the above-mentioned purpose, the present invention provides the following technical solutions: valve block shallow groove processing equipment, including a machine table and a driving device, a material tray is rotatably arranged on the machine table, the driving device is used to drive the material tray to rotate, a mold base is arranged in a circular array on the material tray, and a loading device, a punching device and a unloading device are arranged on the machine table in sequence according to the rotation direction of the material tray. The driving device includes a rotary motor arranged on the machine table, the rotary motor is installed inside the machine table and the output end of the rotary motor extends upward from the end face of the machine table and is fixedly connected to the center of the material tray. A positioning device is also provided on the machine table, and the positioning device is used to intermittently lock the material tray. When the material tray is locked, the loading device, the punching device and the unloading device can all cooperate with the corresponding mold base at the same time.
通过采用上述技术方案:该阀块浅槽加工设备具有与上料、冲压和下料工位配合的料盘,旋转马达驱动料盘依次经过上料装置、冲压装置和下料装置,上料装置用于将工件放置于料盘的模座上,冲压装置用于对模座上的工件冲压或冲孔,接着再由下料装置将冲压后的工件取走,其中旋转马达驱动料盘在定位装置的作用下能够实现间歇性旋转,从而保证上料、冲压和下料工作能够平稳顺利进行,采用本设备减少了人工参与,提高了自动化程度,进而实现了阀块的高效生产。By adopting the above technical scheme: the valve block shallow groove processing equipment has a material tray that cooperates with the loading, stamping and unloading stations, and the rotary motor drives the material tray to pass through the loading device, the stamping device and the unloading device in sequence. The loading device is used to place the workpiece on the die base of the material tray, and the stamping device is used to stamp or punch the workpiece on the die base, and then the unloading device takes away the punched workpiece. The rotary motor drives the material tray to realize intermittent rotation under the action of the positioning device, thereby ensuring that the loading, stamping and unloading work can be carried out smoothly. The use of this equipment reduces manual participation, improves the degree of automation, and thus realizes the efficient production of valve blocks.
所述定位装置包括环座,所述机台上设有支撑座,所述料盘与支撑座转动连接,所述环座转动设置在支撑座上端面,环座上固定有弹性定位组件,所述料盘的内侧开设有与弹性定位组件适配的定位槽,所述支撑座上设有驱动齿轮,所述环座的内圈上设有与驱动齿轮啮合连接的齿圈,所述支撑筒内设有与驱动齿轮动力连接的旋转电机。The positioning device includes a ring seat, a support seat is provided on the machine platform, the material tray is rotatably connected to the support seat, the ring seat is rotatably arranged on the upper end surface of the support seat, an elastic positioning component is fixed on the ring seat, a positioning groove adapted to the elastic positioning component is opened on the inner side of the material tray, a driving gear is provided on the support seat, a gear ring meshingly connected to the driving gear is provided on the inner ring of the ring seat, and a rotating motor connected to the driving gear power is provided in the support cylinder.
通过采用上述技术方案:环座转动安装在支撑座上,当更换料盘后,模座的数量可能产生变化,此时原先弹性定位组件的位置无法与更换的料盘配合,此时可以启动旋转电机让驱动齿轮带动齿圈转动,从而调整弹性定位组件的位置,保证料盘更换后能够与弹性定位组件进行配合。By adopting the above technical solution: the ring seat is rotatably installed on the support seat. When the material tray is replaced, the number of mold seats may change. At this time, the position of the original elastic positioning component cannot cooperate with the replaced material tray. At this time, the rotating motor can be started to let the driving gear drive the ring gear to rotate, thereby adjusting the position of the elastic positioning component to ensure that the material tray can cooperate with the elastic positioning component after replacement.
所述弹性定位组件包括固定筒,固定筒的一端开设有导向槽,所述导向槽内滑动插设有伸缩筒且导向槽内设有与伸缩筒内端相抵的弹簧,所述伸缩筒的外端开设有安装槽,安装槽内置有自动伸缩杆,所述自动伸缩杆的一端连接有定位块,所述定位块具有头部和导向部,所述导向部与安装槽内壁滑动连接,所述伸缩筒位于安装槽的槽口处具有坡度,所述定位槽的槽口处设置为与安装槽的槽口相适配的反坡。The elastic positioning assembly includes a fixed cylinder, one end of which is provided with a guide groove, a telescopic cylinder is slidably inserted in the guide groove, and a spring is provided in the guide groove to resist the inner end of the telescopic cylinder, an installation groove is provided at the outer end of the telescopic cylinder, an automatic telescopic rod is installed in the installation groove, one end of the automatic telescopic rod is connected to a positioning block, the positioning block has a head and a guide part, the guide part is slidably connected to the inner wall of the installation groove, the telescopic cylinder has a slope at the notch of the installation groove, and the notch of the positioning groove is set to a reverse slope that matches the notch of the installation groove.
通过采用上述技术方案:该弹性定位组件的自动伸缩杆在料盘的转动过程中不工作,此时利用弹性定位组件中伸缩筒位于安装槽的槽口处的坡度与料盘上定位槽的反坡配合,以便料盘能够在指定位置上停歇,此时启动自动伸缩杆,自动伸缩杆伸长后将其一端连接的导向块继续伸入定位槽中,进而起到二次定位的效果,保证料盘能够在指定位置上完成相应操作,通过定位装置提高本设备的可靠性,以及若自动伸缩杆伸长后无法将导向块伸入定位槽中,可以设置报警器及时提醒工作人员。By adopting the above technical solution: the automatic telescopic rod of the elastic positioning component does not work during the rotation of the material tray. At this time, the slope of the telescopic cylinder in the elastic positioning component at the notch of the installation groove is coordinated with the reverse slope of the positioning groove on the material tray, so that the material tray can stop at the specified position. At this time, the automatic telescopic rod is started, and after the automatic telescopic rod is extended, the guide block connected to one end of the rod continues to extend into the positioning groove, thereby achieving a secondary positioning effect, ensuring that the material tray can complete the corresponding operation at the specified position, and the reliability of the equipment is improved by the positioning device. If the guide block cannot be extended into the positioning groove after the automatic telescopic rod is extended, an alarm can be set to remind the staff in time.
所述定位装置上还设有保险组件,所述保险组件包括安装在支撑座侧面的限位气缸,限位气缸的轴伸端朝上且该轴伸端上连接限位杆,所述料盘上开设有与限位杆一端配合的限位槽,当限位杆与限位槽连接时,上料装置、冲压装置和下料装置均能同时与对应模座配合。The positioning device is also provided with a safety component, which includes a limit cylinder installed on the side of the support seat, the axial extension end of the limit cylinder faces upward and the limit rod is connected to the axial extension end, and a limit groove is provided on the material tray to cooperate with one end of the limit rod. When the limit rod is connected to the limit groove, the loading device, the stamping device and the unloading device can all cooperate with the corresponding mold base at the same time.
通过采用上述技术方案:定位装置上的保险组件能够将料盘的位置进行锁定,进一步用于保证冲压工作的可靠进行,由于该保险组件采用限位杆和限位槽刚性连接,具有一定强度能够承受一定弯扭矩,以避免旋转马达误启动时造成上料装置、冲压装置和下料装置的同时损坏,为了在这种情况下保护旋转马达,该旋转马达的回转件可以采用自打滑结构。By adopting the above technical solution: the safety component on the positioning device can lock the position of the material tray, which is further used to ensure the reliable progress of the stamping work. Since the safety component is rigidly connected by a limit rod and a limit groove, it has a certain strength and can withstand a certain bending torque to avoid simultaneous damage to the loading device, stamping device and unloading device when the rotary motor is mistakenly started. In order to protect the rotary motor in this case, the rotating part of the rotary motor can adopt a self-slip structure.
所述冲压装置包括L形第一支架、压紧气缸和冲压气缸,所述压紧气缸安装在L形第一支架的水平支臂上,所述压紧气缸的轴伸端朝下并位于模座上方,所述冲压气缸与机台固定连接,所述冲压气缸的轴伸端朝上且该轴伸端上连接有冲压杆,所述模座上具有与冲压杆适配的冲孔,当定位装置将料盘锁住时,冲压杆与任一模座的冲孔配合。The punching device includes an L-shaped first bracket, a clamping cylinder and a punching cylinder. The clamping cylinder is installed on the horizontal arm of the L-shaped first bracket. The axial extension end of the clamping cylinder faces downward and is located above the die base. The punching cylinder is fixedly connected to the machine table. The axial extension end of the punching cylinder faces upward and is connected to a punching rod. The die base has a punching hole that matches the punching rod. When the positioning device locks the material tray, the punching rod cooperates with the punching hole of any die base.
通过采用上述技术方案:该冲压装置具有压紧气缸和冲压气缸,在压紧工作时,料盘的任一模座需要抵达冲压装置的位置上,其次,通过压紧气缸的轴伸端将工件压紧在模座上,再启动冲压气缸驱动冲压杆动作,冲压杆从模座的下方通过与模座上的冲孔配合完成工件的冲压或冲孔工作,冲压或冲孔工作完成后,冲压杆先回退,压紧气缸的轴伸端再回退,料盘旋转至下一道工序。By adopting the above technical solution: the stamping device has a clamping cylinder and a punching cylinder. During the clamping work, any die base of the material tray needs to reach the position of the stamping device. Secondly, the workpiece is pressed on the die base by the axial extension end of the clamping cylinder, and then the punching cylinder is started to drive the punching rod to move. The punching rod cooperates with the punching hole on the die base from the bottom of the die base to complete the stamping or punching work of the workpiece. After the stamping or punching work is completed, the punching rod retreats first, and then the axial extension end of the clamping cylinder retreats, and the material tray rotates to the next process.
所述机台上设有与冲压装置结构相同的备用冲压装置,所述料盘上模座的数量至少有四个,所述备用冲压装置临近冲压装置设置,当定位装置将料盘锁住时,料盘上具有与备用冲压装置配合的模座。The machine platform is provided with a spare punching device with the same structure as the punching device. There are at least four die seats on the material tray. The spare punching device is arranged adjacent to the punching device. When the positioning device locks the material tray, the material tray has a die seat that cooperates with the spare punching device.
通过采用上述技术方案:备用冲压装置在冲压装置损坏或需要多道冲压工序时使用,备用冲压装置与冲压装置具有相同的结构,但当多道冲压工序时备用冲压装置与冲压装置可以使用不同的冲压模头,以便实现多道冲压工序的效果,再者,使用备用冲压装置时料盘上需要至少四个模座,以便冲压装置与备用冲压装置都能正常工作。By adopting the above technical solution: the spare stamping device is used when the stamping device is damaged or multiple stamping processes are required. The spare stamping device has the same structure as the stamping device, but when there are multiple stamping processes, the spare stamping device and the stamping device can use different stamping dies to achieve the effect of multiple stamping processes. Furthermore, when using the spare stamping device, at least four die bases are required on the material tray so that both the stamping device and the spare stamping device can work normally.
所述下料装置包括设置在料盘一侧的下料轨道和设置在机台端面上的第二支架,所述下料轨道穿过料盘中心设置,所述第二支架的顶端安装有与下料轨道平行的第一自动轨道,所述第一自动轨道上滑动连接有第一滑台,所述第一滑台上竖向安装有取料气缸,取料气缸的轴伸端朝下且该轴伸端上连接有与工件适配的第一机械手,所述第一机械手位于下料轨道的上方。The unloading device includes a unloading track arranged on one side of the material tray and a second bracket arranged on the end surface of the machine table, the unloading track is arranged through the center of the material tray, the top of the second bracket is equipped with a first automatic track parallel to the unloading track, the first automatic track is slidably connected with a first slide, a material picking cylinder is vertically installed on the first slide, the shaft extension end of the material picking cylinder faces downward and is connected to a first manipulator adapted to the workpiece, and the first manipulator is located above the unloading track.
通过采用上述技术方案:下料装置设置下料轨道,进而第一机械手在以第一自动轨道、取料气缸组成的多轴运动下,可以准确抓取对应模座上的工件,并且再经多轴运动可以将抓取的工件送至下料轨道上完成下料工作。By adopting the above technical solution: the unloading device is provided with an unloading track, and then the first manipulator can accurately grab the workpiece on the corresponding mold base under the multi-axis motion composed of the first automatic track and the material picking cylinder, and then the grabbed workpiece can be sent to the unloading track through multi-axis motion to complete the unloading work.
所述上料装置包括上料轨道和第三支架,所述上料轨道穿过料盘中心设置,所述第三支架的顶端安装有与上料轨道平行的第二自动轨道,所述第二自动轨道上滑动连接有第二滑台,所述第二滑台上竖向安装有上料气缸,上料气缸的轴伸端朝下且该轴伸端上连接有与工件适配的第二机械手,所述第二机械手位于上料轨道的上方。The feeding device includes a feeding rail and a third bracket. The feeding rail is arranged to pass through the center of the material tray. A second automatic rail parallel to the feeding rail is installed on the top of the third bracket. A second slide is slidably connected to the second automatic rail. A feeding cylinder is vertically installed on the second slide. The axial extension end of the feeding cylinder faces downward and is connected to a second manipulator adapted to the workpiece. The second manipulator is located above the feeding rail.
通过采用上述技术方案:第二机械手通过多轴运动可以将工件从上料轨道自动抓取到料盘对应的模座上,完成上料工作。By adopting the above technical solution: the second manipulator can automatically grab the workpiece from the loading track to the mold base corresponding to the material tray through multi-axis movement to complete the loading work.
所述上料轨道与下料轨道采用相同结构,其包括与机台固定连接的安装架,安装架的两端设有主动辊和从动辊,主动辊和从动辊之间套设有输送带,安装架的侧面设置有与主动辊动力连接的伺服电机。The loading track and the unloading track adopt the same structure, which includes a mounting frame fixedly connected to the machine platform, with active rollers and driven rollers at both ends of the mounting frame, a conveyor belt is sleeved between the active roller and the driven roller, and a servo motor connected to the active roller power is arranged on the side of the mounting frame.
通过采用上述技术方案:上料轨道与下料轨道采用相同结构,可以降低成本。By adopting the above technical solution: the loading track and the unloading track adopt the same structure, the cost can be reduced.
所述机台为箱体结构,所述机台的顶端安装有控制台,机台的侧面设有检修门。The machine is a box structure, a control console is installed on the top of the machine, and an inspection door is provided on the side of the machine.
通过采用上述技术方案:设置控制台可以用于与设备上的各个电器元件连接,再通过编程达到自动化控制的效果,机台的侧面具有检修门,开启检修门可以对机台的内部零件进行检测和维护。By adopting the above technical solution: a control console can be set up to connect with various electrical components on the equipment, and then the effect of automatic control can be achieved through programming. There is an inspection door on the side of the machine, and the internal parts of the machine can be inspected and maintained by opening the inspection door.
本发明的技术效果和优点:Technical effects and advantages of the present invention:
1.在本方案中,本设备具有与上料、冲压和下料工位配合的料盘,旋转马达驱动料盘依次经过上料装置、冲压装置和下料装置,上料装置用于将工件放置于料盘的模座上,冲压装置用于对模座上的工件冲压或冲孔,接着再由下料装置将冲压后的工件取走,其中旋转马达驱动料盘在定位装置的作用下能够实现间歇性旋转,从而保证上料、冲压和下料工作能够平稳顺利进行,采用本设备减少了人工参与,提高了自动化程度,进而实现了阀块的高效生产。1. In this scheme, the equipment has a material tray that cooperates with the loading, stamping and unloading stations. The rotary motor drives the material tray to pass through the loading device, the stamping device and the unloading device in sequence. The loading device is used to place the workpiece on the die base of the material tray, and the stamping device is used to stamp or punch the workpiece on the die base. Then the unloading device takes away the stamped workpiece. The rotary motor drives the material tray to realize intermittent rotation under the action of the positioning device, thereby ensuring that the loading, stamping and unloading work can be carried out smoothly. The use of this equipment reduces manual participation, improves the degree of automation, and thus realizes the efficient production of valve blocks.
2.在本方案中,设置有定位装置,其中环座转动安装在支撑座上,当更换料盘后,模座的数量可能产生变化,此时原先弹性定位组件的位置无法与更换的料盘配合,此时可以启动旋转电机让驱动齿轮带动齿圈转动,从而调整弹性定位组件的位置,保证料盘更换后能够与弹性定位组件进行配合。2. In this solution, a positioning device is provided, in which a ring seat is rotatably mounted on a support seat. When the material tray is replaced, the number of mold seats may change. At this time, the position of the original elastic positioning component cannot cooperate with the replaced material tray. At this time, the rotating motor can be started to allow the driving gear to drive the ring gear to rotate, thereby adjusting the position of the elastic positioning component to ensure that the material tray can cooperate with the elastic positioning component after replacement.
3.在本方案中,弹性定位组件的自动伸缩杆在料盘的转动过程中不工作,此时利用弹性定位组件中伸缩筒位于安装槽的槽口处的坡度与料盘上定位槽的反坡配合,以便料盘能够在指定位置上停歇,此时启动自动伸缩杆,自动伸缩杆伸长后将其一端连接的导向块继续伸入定位槽中,进而起到二次定位的效果,保证料盘能够在指定位置上完成相应操作,通过定位装置提高本设备的可靠性,以及若自动伸缩杆伸长后无法将导向块伸入定位槽中,可以设置报警器及时提醒工作人员。3. In the present scheme, the automatic telescopic rod of the elastic positioning assembly does not work during the rotation of the material tray. At this time, the slope of the telescopic tube in the elastic positioning assembly at the notch of the mounting groove is coordinated with the reverse slope of the positioning groove on the material tray so that the material tray can stop at the designated position. At this time, the automatic telescopic rod is started, and after the automatic telescopic rod is extended, the guide block connected to one end of the rod continues to extend into the positioning groove, thereby achieving a secondary positioning effect, ensuring that the material tray can complete the corresponding operation at the designated position. The reliability of the equipment is improved by the positioning device, and if the guide block cannot be extended into the positioning groove after the automatic telescopic rod is extended, an alarm can be set to promptly remind the staff.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明提供的阀块浅槽加工设备的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of a valve block shallow groove processing device provided by the present invention;
图2为本发明实施例1提供的阀块浅槽加工设备中料盘的结构示意图;FIG2 is a schematic diagram of the structure of a material tray in a valve block shallow groove processing device provided in Example 1 of the present invention;
图3为图2中A处的放大结构示意图;FIG3 is an enlarged schematic diagram of the structure at A in FIG2 ;
图4为本发明实施例1提供的阀块浅槽加工设备中弹性定位组件的剖视图;FIG4 is a cross-sectional view of an elastic positioning assembly in a valve block shallow groove processing device provided in Example 1 of the present invention;
图5为本发明实施例1提供的连接盖的结构示意图;FIG5 is a schematic diagram of the structure of a connection cover provided in Embodiment 1 of the present invention;
图6为本发明实施例2提供的保险装置的结构示意图。FIG. 6 is a schematic diagram of the structure of a safety device provided in Embodiment 2 of the present invention.
附图标记:1、机台;2、料盘;201、模座;202、定位槽;2021、反坡;203、凹槽;3、第一支架;4、压紧气缸;5、冲压气缸;6、冲压杆;7、旋转马达;8、工件;9、下料轨道;901、安装架;902、输送带;903、从动辊;904、伺服电机;905、主动辊;10、第二支架;11、第一滑台;12、取料气缸;13、第一机械手;14、备用冲压装置;15、控制台;16、支撑座;17、自动伸缩杆;18、环座;19、输出轴;1901、花键槽;20、齿圈;21、驱动齿轮;22、固定筒;23、连接盖;24、伸缩筒;2401、坡度;25、定位块;2501、头部;2502、导向部;26、弹簧;27、限位气缸;28、限位杆;29、检修门。Figure numerals: 1, machine table; 2, material tray; 201, die base; 202, positioning groove; 2021, reverse slope; 203, groove; 3, first bracket; 4, clamping cylinder; 5, punching cylinder; 6, punching rod; 7, rotating motor; 8, workpiece; 9, unloading track; 901, mounting frame; 902, conveyor belt; 903, driven roller; 904, servo motor; 905, active roller; 10, second bracket; 11, first slide; 12, material taking cylinder; 1 3. First manipulator; 14. Spare punching device; 15. Control console; 16. Support seat; 17. Automatic telescopic rod; 18. Ring seat; 19. Output shaft; 1901. Spline groove; 20. Ring gear; 21. Driving gear; 22. Fixed cylinder; 23. Connecting cover; 24. Telescopic cylinder; 2401. Slope; 25. Positioning block; 2501. Head; 2502. Guide part; 26. Spring; 27. Limit cylinder; 28. Limit rod; 29. Inspection door.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例1Example 1
本实施例提供了如图1所示的阀块浅槽加工设备,其包括机台1和驱动装置,机台1上转动设置有料盘2,驱动装置用于驱动料盘2旋转,料盘2上圆周阵列设置有模座201,机台1上按照料盘2旋转方向依次设有上料装置、冲压装置和下料装置,驱动装置包括设置在机台1上设有旋转马达7,旋转马达7安装在机台1内部且旋转马达7的输出端朝上伸出机台1端面与料盘2的中心固定连接,机台1上还具有定位装置,该定位装置用于间歇地锁住料盘2,当料盘2被锁住时,上料装置、冲压装置和下料装置均能同时与对应模座201配合。本实施例的阀块浅槽加工设备具有与上料、冲压和下料工位配合的料盘2,旋转马达7驱动料盘2依次经过上料装置、冲压装置和下料装置,上料装置用于将工件8放置于料盘2的模座201上,冲压装置用于对模座201上的工件8冲压或冲孔,接着再由下料装置将冲压后的工件8取走,其中旋转马达7驱动料盘2在定位装置的作用下能够实现间歇性旋转,从而保证上料、冲压和下料工作能够平稳顺利进行,采用本设备减少了人工参与,提高了自动化程度,进而实现了阀块的高效生产。The present embodiment provides a valve block shallow groove processing equipment as shown in Figure 1, which includes a machine table 1 and a driving device. A material tray 2 is rotatably arranged on the machine table 1, and the driving device is used to drive the material tray 2 to rotate. A mold base 201 is arranged in a circular array on the material tray 2. A loading device, a punching device and a unloading device are arranged on the machine table 1 in sequence according to the rotation direction of the material tray 2. The driving device includes a rotary motor 7 arranged on the machine table 1. The rotary motor 7 is installed inside the machine table 1 and the output end of the rotary motor 7 extends upward from the end face of the machine table 1 and is fixedly connected to the center of the material tray 2. The machine table 1 also has a positioning device, which is used to intermittently lock the material tray 2. When the material tray 2 is locked, the loading device, the punching device and the unloading device can all cooperate with the corresponding mold base 201 at the same time. The valve block shallow groove processing equipment of this embodiment has a material tray 2 that cooperates with the loading, stamping and unloading stations. The rotary motor 7 drives the material tray 2 to pass through the loading device, the stamping device and the unloading device in sequence. The loading device is used to place the workpiece 8 on the die base 201 of the material tray 2, and the stamping device is used to stamp or punch the workpiece 8 on the die base 201. Then the unloading device takes away the stamped workpiece 8. The rotary motor 7 drives the material tray 2 to realize intermittent rotation under the action of the positioning device, thereby ensuring that the loading, stamping and unloading work can be carried out smoothly. The use of this equipment reduces manual participation, improves the degree of automation, and thus realizes efficient production of valve blocks.
具体地,如图2所示,本实施例的定位装置包括环座18,机台1上设有支撑座16,料盘2与支撑座16转动连接,环座18转动设置在支撑座16上端面,环座18上固定有弹性定位组件,料盘2的内侧开设有与弹性定位组件适配的定位槽202,支撑座16上设有驱动齿轮21,环座18的内圈上设有与驱动齿轮21啮合连接的齿圈20,支撑筒内设有与驱动齿轮21动力连接的旋转电机。由于该环座18转动安装在支撑座16上,当更换料盘2后,模座201的数量可能产生变化,此时原先弹性定位组件的位置无法与更换的料盘2配合,此时可以启动旋转电机让驱动齿轮21带动齿圈20转动,从而调整弹性定位组件的位置,保证料盘2更换后能够与弹性定位组件进行配合。Specifically, as shown in FIG2 , the positioning device of this embodiment includes a ring seat 18, a support seat 16 is provided on the machine 1, the material tray 2 is rotatably connected to the support seat 16, the ring seat 18 is rotatably arranged on the upper end surface of the support seat 16, an elastic positioning component is fixed on the ring seat 18, a positioning groove 202 adapted to the elastic positioning component is provided on the inner side of the material tray 2, a driving gear 21 is provided on the support seat 16, a gear ring 20 meshingly connected to the driving gear 21 is provided on the inner ring of the ring seat 18, and a rotating motor connected to the driving gear 21 is provided in the support cylinder. Since the ring seat 18 is rotatably installed on the support seat 16, when the material tray 2 is replaced, the number of mold bases 201 may change. At this time, the position of the original elastic positioning component cannot be matched with the replaced material tray 2. At this time, the rotating motor can be started to allow the driving gear 21 to drive the gear ring 20 to rotate, thereby adjusting the position of the elastic positioning component to ensure that the material tray 2 can be matched with the elastic positioning component after replacement.
在如图2所示,支撑座16的中心有一根输出轴19伸出,该输出轴19与支撑座16之间为转动配合,输出轴19的顶部开设花键槽1901,为了将输出轴19的动力传递至料盘2,即通过输出轴19带动料盘2旋转,可以在料盘2上开设凹槽203,该凹槽203中用于放置连接板,再如图3所示,连接板上固定有与花键槽1901连接的花键轴,将花键轴对准花键槽1901,其次将连接板卡入凹槽203中,再通过螺栓将连接板的边缘与凹槽203上的螺栓孔连接起来,以便固定连接板,从而通过花键轴和连接板将动力传递至料盘2。As shown in FIG2 , an output shaft 19 extends out from the center of the support seat 16, and the output shaft 19 and the support seat 16 are rotatably matched, and a spline groove 1901 is provided on the top of the output shaft 19. In order to transmit the power of the output shaft 19 to the material tray 2, that is, to drive the material tray 2 to rotate by the output shaft 19, a groove 203 can be provided on the material tray 2, and the groove 203 is used to place a connecting plate. As shown in FIG3 , a spline shaft connected to the spline groove 1901 is fixed on the connecting plate. The spline shaft is aligned with the spline groove 1901, and then the connecting plate is inserted into the groove 203. The edge of the connecting plate is connected to the bolt hole on the groove 203 by bolts to fix the connecting plate, thereby transmitting power to the material tray 2 through the spline shaft and the connecting plate.
更具体地,上述弹性定位组件包括固定筒22,如图3和4所示,固定筒22的一端开设有导向槽,导向槽内滑动插设有伸缩筒24且导向槽内设有与伸缩筒24内端相抵的弹簧26,伸缩筒24的外端开设有安装槽,安装槽内置有自动伸缩杆17,自动伸缩杆17的一端连接有定位块25,定位块25具有头部2501和导向部2502,导向部2502与安装槽内壁滑动连接,伸缩筒24位于安装槽的槽口处具有坡度2401,定位槽202的槽口处设置为与安装槽的槽口相适配的反坡2021。More specifically, the elastic positioning assembly includes a fixed cylinder 22, as shown in Figures 3 and 4, a guide groove is provided at one end of the fixed cylinder 22, a telescopic cylinder 24 is slidably inserted in the guide groove, and a spring 26 is provided in the guide groove to abut against the inner end of the telescopic cylinder 24, a mounting groove is provided at the outer end of the telescopic cylinder 24, an automatic telescopic rod 17 is installed in the mounting groove, a positioning block 25 is connected to one end of the automatic telescopic rod 17, the positioning block 25 has a head 2501 and a guide portion 2502, the guide portion 2502 is slidably connected to the inner wall of the mounting groove, the telescopic cylinder 24 has a slope 2401 at the notch of the mounting groove, and the notch of the positioning groove 202 is set to a reverse slope 2021 that matches the notch of the mounting groove.
进一步地,该弹性定位组件的自动伸缩杆17在料盘2的转动过程中不工作,此时利用弹性定位组件中伸缩筒24位于安装槽的槽口处的坡度2401与料盘2上定位槽202的反坡2021配合,以便料盘2能够在指定位置上停歇,此时启动自动伸缩杆17,自动伸缩杆17伸长后将其一端连接的导向块继续伸入定位槽202中,进而起到二次定位的效果,保证料盘2能够在指定位置上完成相应操作,通过定位装置提高本设备的可靠性,在本实施例中,可以设置警报器,若自动伸缩杆17伸长后无法将导向块伸入定位槽202中,则说明料盘2停止未到位或弹性定位组件发生偏移导致故障,此时通过报警器能够及时提醒工作人员。Furthermore, the automatic telescopic rod 17 of the elastic positioning assembly does not work during the rotation of the material tray 2. At this time, the slope 2401 of the telescopic cylinder 24 in the elastic positioning assembly at the notch of the installation groove is coordinated with the reverse slope 2021 of the positioning groove 202 on the material tray 2 so that the material tray 2 can stop at the specified position. At this time, the automatic telescopic rod 17 is started, and the guide block connected to one end of the automatic telescopic rod 17 continues to extend into the positioning groove 202 after the automatic telescopic rod 17 is extended, thereby achieving a secondary positioning effect, ensuring that the material tray 2 can complete the corresponding operation at the specified position, and improving the reliability of the equipment through the positioning device. In this embodiment, an alarm can be provided. If the automatic telescopic rod 17 cannot extend the guide block into the positioning groove 202 after the automatic telescopic rod 17 is extended, it means that the material tray 2 has not stopped in place or the elastic positioning assembly has shifted and caused a fault. At this time, the alarm can promptly remind the staff.
实施例2Example 2
本实施例与实施例1的区别在于,定位装置上还设有保险组件,如图6所示,保险组件包括安装在支撑座16侧面的限位气缸27,限位气缸27的轴伸端朝上且该轴伸端上连接限位杆28,料盘2上开设有与限位杆28一端配合的限位槽,当限位杆28与限位槽连接时,上料装置、冲压装置和下料装置均能同时与对应模座201配合。The difference between this embodiment and embodiment 1 is that a safety component is further provided on the positioning device, as shown in Figure 6, the safety component includes a limit cylinder 27 installed on the side of the support seat 16, the axial extension end of the limit cylinder 27 faces upward and the axial extension end is connected to a limit rod 28, and a limit groove is provided on the material tray 2 to cooperate with one end of the limit rod 28. When the limit rod 28 is connected to the limit groove, the loading device, the stamping device and the unloading device can all cooperate with the corresponding mold base 201 at the same time.
进一步地,定位装置上的保险组件能够将料盘2的位置进行锁定,进一步用于保证冲压工作的可靠进行,由于该保险组件采用限位杆28和限位槽刚性连接,具有一定强度能够承受一定弯扭矩,以避免旋转马达7误启动时造成上料装置、冲压装置和下料装置的同时损坏,为了在这种情况下保护旋转马达7,该旋转马达7的回转件可以采用自打滑结构。Furthermore, the safety component on the positioning device can lock the position of the material tray 2, which is further used to ensure the reliable progress of the stamping work. Since the safety component is rigidly connected by the limit rod 28 and the limit groove, it has a certain strength and can withstand a certain bending torque to avoid simultaneous damage to the loading device, stamping device and unloading device when the rotary motor 7 is mistakenly started. In order to protect the rotary motor 7 in this case, the rotating part of the rotary motor 7 can adopt a self-slip structure.
实施例3Example 3
本实施例与实施例1的区别在于,如图1示意的结构,机台1上设有与冲压装置结构相同的备用冲压装置14,料盘2上模座201的数量至少有四个,备用冲压装置14临近冲压装置设置,当定位装置将料盘2锁住时,料盘2上具有与备用冲压装置14配合的模座201,备用冲压装置14在冲压装置损坏或需要多道冲压工序时使用,备用冲压装置14与冲压装置具有相同的结构,但当多道冲压工序时备用冲压装置14与冲压装置可以使用不同的冲压模头,以便实现多道冲压工序的效果,再者,使用备用冲压装置14时料盘2上需要至少四个模座201,以便冲压装置与备用冲压装置14都能正常工作。The difference between this embodiment and Embodiment 1 lies in that, as shown in the structure in FIG1 , a spare stamping device 14 having the same structure as the stamping device is provided on the machine table 1, and there are at least four die bases 201 on the material tray 2. The spare stamping device 14 is arranged adjacent to the stamping device. When the positioning device locks the material tray 2, the material tray 2 has a die base 201 cooperating with the spare stamping device 14. The spare stamping device 14 is used when the stamping device is damaged or multiple stamping processes are required. The spare stamping device 14 has the same structure as the stamping device, but when multiple stamping processes are required, the spare stamping device 14 and the stamping device can use different stamping dies to achieve the effect of multiple stamping processes. Furthermore, when the spare stamping device 14 is used, at least four die bases 201 are required on the material tray 2 so that both the stamping device and the spare stamping device 14 can work normally.
在上述实施例1和2中,冲压装置均包括L形第一支架3、压紧气缸4和冲压气缸5,压紧气缸4安装在L形第一支架3的水平支臂上,压紧气缸4的轴伸端朝下并位于模座201上方,冲压气缸5与机台1固定连接,冲压气缸5的轴伸端朝上且该轴伸端上连接有冲压杆6,模座201上具有与冲压杆6适配的冲孔,当定位装置将料盘2锁住时,冲压杆6与任一模座201的冲孔配合。In the above-mentioned embodiments 1 and 2, the stamping device includes an L-shaped first bracket 3, a clamping cylinder 4 and a stamping cylinder 5. The clamping cylinder 4 is installed on the horizontal support arm of the L-shaped first bracket 3, the axial extension end of the clamping cylinder 4 faces downward and is located above the die base 201, the stamping cylinder 5 is fixedly connected to the machine table 1, the axial extension end of the stamping cylinder 5 faces upward and is connected to a stamping rod 6, and the die base 201 has a punching hole adapted to the punching rod 6. When the positioning device locks the material tray 2, the stamping rod 6 cooperates with the punching hole of any die base 201.
由于该冲压装置具有压紧气缸4和冲压气缸5,在压紧工作时,料盘2的任一模座201需要抵达冲压装置的位置上,其次,通过压紧气缸4的轴伸端将工件8压紧在模座201上,再启动冲压气缸5驱动冲压杆6动作,冲压杆6从模座201的下方通过与模座201上的冲孔配合完成工件8的冲压或冲孔工作,冲压或冲孔工作完成后,冲压杆6先回退,压紧气缸4的轴伸端再回退,料盘2旋转至下一道工序。Since the stamping device has a clamping cylinder 4 and a punching cylinder 5, during the clamping work, any die base 201 of the material tray 2 needs to reach the position of the stamping device. Secondly, the workpiece 8 is pressed on the die base 201 by the axial extension end of the clamping cylinder 4, and then the stamping cylinder 5 is started to drive the punching rod 6 to move. The punching rod 6 completes the stamping or punching work of the workpiece 8 from the bottom of the die base 201 by cooperating with the punching hole on the die base 201. After the stamping or punching work is completed, the punching rod 6 retreats first, and then the axial extension end of the clamping cylinder 4 retreats, and the material tray 2 rotates to the next process.
进一步地,本方案的下料装置包括设置在料盘2一侧的下料轨道9和设置在机台1端面上的第二支架10,下料轨道9穿过料盘2中心设置,第二支架10的顶端安装有与下料轨道9平行的第一自动轨道,第一自动轨道上滑动连接有第一滑台11,第一滑台11上竖向安装有取料气缸12,取料气缸12的轴伸端朝下且该轴伸端上连接有与工件8适配的第一机械手13,第一机械手13位于下料轨道9的上方,下料装置设置下料轨道9,进而第一机械手13在以第一自动轨道、取料气缸12组成的多轴运动下,可以准确抓取对应模座201上的工件8,并且再经多轴运动可以将抓取的工件8送至下料轨道9上完成下料工作。Furthermore, the unloading device of the present scheme includes an unloading track 9 arranged on one side of the material tray 2 and a second bracket 10 arranged on the end face of the machine table 1. The unloading track 9 is arranged through the center of the material tray 2, and a first automatic track parallel to the unloading track 9 is installed on the top of the second bracket 10. A first slide 11 is slidably connected to the first automatic track, and a feeding cylinder 12 is vertically installed on the first slide 11. The axial extension end of the feeding cylinder 12 faces downward and a first manipulator 13 adapted to the workpiece 8 is connected to the axial extension end. The first manipulator 13 is located above the unloading track 9. The unloading device is provided with the unloading track 9, and then the first manipulator 13 can accurately grab the workpiece 8 on the corresponding mold base 201 under the multi-axis motion composed of the first automatic track and the feeding cylinder 12, and the grabbed workpiece 8 can be sent to the unloading track 9 through the multi-axis motion to complete the unloading work.
而本方案的上料装置包括上料轨道和第三支架,上料轨道穿过料盘2中心设置,第三支架的顶端安装有与上料轨道平行的第二自动轨道,第二自动轨道上滑动连接有第二滑台,第二滑台上竖向安装有上料气缸,上料气缸的轴伸端朝下且该轴伸端上连接有与工件8适配的第二机械手,第二机械手位于上料轨道的上方,第二机械手通过多轴运动可以将工件8从上料轨道自动抓取到料盘2对应的模座201上,完成上料工作。The loading device of the present scheme includes a loading rail and a third bracket. The loading rail is arranged through the center of the material tray 2. A second automatic rail parallel to the loading rail is installed on the top of the third bracket. A second slide is slidably connected to the second automatic rail. A loading cylinder is vertically installed on the second slide. The axial extension end of the loading cylinder faces downward and is connected to a second manipulator adapted to the workpiece 8. The second manipulator is located above the loading rail. The second manipulator can automatically grab the workpiece 8 from the loading rail to the mold base 201 corresponding to the material tray 2 through multi-axis movement to complete the loading work.
上述的上料轨道与下料轨道9采用相同结构,其包括与机台1固定连接的安装架901,安装架901的两端设有主动辊905和从动辊903,主动辊905和从动辊903之间套设有输送带902,安装架901的侧面设置有与主动辊905动力连接的伺服电机904,从而可以降低成本。The above-mentioned loading track and unloading track 9 adopt the same structure, which includes a mounting frame 901 fixedly connected to the machine table 1, and an active roller 905 and a driven roller 903 are provided at both ends of the mounting frame 901. A conveyor belt 902 is sleeved between the active roller 905 and the driven roller 903. A servo motor 904 connected to the active roller 905 is provided on the side of the mounting frame 901, thereby reducing costs.
另外,机台1为箱体结构,机台1的顶端安装有控制台15,机台1的侧面设有检修门29,设置控制台15可以用于与设备上的各个电器元件连接,再通过编程达到自动化控制的效果,机台1的侧面具有检修门29,开启检修门29可以对机台1的内部零件进行检测和维护。In addition, the machine 1 is a box structure, a control console 15 is installed on the top of the machine 1, and an inspection door 29 is provided on the side of the machine 1. The control console 15 can be used to connect with various electrical components on the equipment, and then achieve the effect of automatic control through programming. The side of the machine 1 has an inspection door 29, and the internal parts of the machine 1 can be inspected and maintained by opening the inspection door 29.
最后应说明的是:以上仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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