CN118765108A - Product assembly equipment - Google Patents

Product assembly equipment Download PDF

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Publication number
CN118765108A
CN118765108A CN202410840999.4A CN202410840999A CN118765108A CN 118765108 A CN118765108 A CN 118765108A CN 202410840999 A CN202410840999 A CN 202410840999A CN 118765108 A CN118765108 A CN 118765108A
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China
Prior art keywords
attaching
product
station
stations
units
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CN202410840999.4A
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Chinese (zh)
Inventor
高忠德
张海凤
孔令营
杨传龙
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Goertek Inc
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Goertek Inc
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Priority to CN202410840999.4A priority Critical patent/CN118765108A/en
Publication of CN118765108A publication Critical patent/CN118765108A/en
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0495Mounting of components, e.g. of leadless components having a plurality of work-stations
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/0061Tools for holding the circuit boards during processing; handling transport of printed circuit boards
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/08Monitoring manufacture of assemblages
    • H05K13/081Integration of optical monitoring devices in assembly lines; Processes using optical monitoring devices specially adapted for controlling devices or machines in assembly lines

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Operations Research (AREA)
  • Automatic Assembly (AREA)

Abstract

本发明公开了一种产品组装设备,涉及机械设备技术领域,其中,产品组装设备包括输送装置、上料装置、下料装置、贴附装置、检查装置和第一翻转装置,输送装置输送流通工装,上料装置将待加工的产品转移到处在上料工位处的流通工装上;下料装置将输送至下料工位处的加工完成的产品从流通工装上取出;贴附装置包括至少两个贴附单元,两个贴附单元将贴附件贴附在产品表面的不同部位;检查装置包括至少两个检查单元,检查经各贴附单元后的产品状态;第一翻转装置设于两个贴附工位之间,在产品经过其中一个贴附工位后翻转产品以输送至另一个贴附工位处。整个过程自动化程度高,能够保证较好的加工精度,提高产品的良率,降低人力成本,提高生产效率。

The present invention discloses a product assembly device, which relates to the technical field of mechanical equipment, wherein the product assembly device includes a conveying device, a loading device, a unloading device, an attaching device, an inspection device and a first flipping device, wherein the conveying device conveys a circulation tooling, the loading device transfers the product to be processed to the circulation tooling at the loading station; the unloading device takes out the processed product transported to the unloading station from the circulation tooling; the attaching device includes at least two attaching units, and the two attaching units attach the attachments to different parts of the product surface; the inspection device includes at least two inspection units, which inspect the status of the product after passing through each attaching unit; the first flipping device is arranged between the two attaching stations, and flips the product after the product passes through one of the attaching stations to be transported to the other attaching station. The whole process has a high degree of automation, which can ensure good processing accuracy, improve the yield of the product, reduce labor costs, and improve production efficiency.

Description

产品组装设备Product assembly equipment

技术领域Technical Field

本发明涉及机械设备技术领域,特别涉及一种产品组装设备。The present invention relates to the technical field of mechanical equipment, and in particular to a product assembly equipment.

背景技术Background Art

基于配合和功能方面考虑,部分产品在组装过程中需要在其表面粘贴贴附件,贴附件可以是泡棉、保护膜等,根据设计和使用需求,贴附件类型不同,且需要在单个产品上贴附的数量较多,当前通过人工作业效率低下、精度差、良率差、成本高,当前的部分自动化设备也只是能够满足自动贴附,相配合的其他工序,例如上下料、检查仍需要人工完成,因此无法实现高产能化加工。Based on coordination and functional considerations, some products need to have accessories attached to their surface during the assembly process. The accessories may be foam, protective film, etc. Different types of accessories are required based on design and usage requirements, and a large number of accessories need to be attached to a single product. Currently, manual operations are inefficient, have poor precision, poor yield, and high costs. Some of the current automated equipment can only meet the requirements of automatic attachment, and other coordinated processes, such as loading and unloading and inspection, still need to be completed manually, so high-capacity processing cannot be achieved.

发明内容Summary of the invention

本发明的主要目的是提出一种产品组装设备,旨在实现自动化贴附的生产线,减少人力作业,提高生产效率,提高产品的良率,从而达到高产能的加工需求。The main purpose of the present invention is to propose a product assembly equipment, aiming to realize an automated attachment production line, reduce manpower operations, improve production efficiency, and increase product yield, thereby meeting high-capacity processing requirements.

为实现上述目的,本发明提出的产品组装设备,具有间隔分布的多个工位,多个所述工位包括上料工位、下料工位、至少两个贴附工位、至少两个检查工位和下料工位,两个所述检查工位一一对应设置在两个所述贴附工位靠近所述下料工位的一侧,所述产品组装设备包括:To achieve the above-mentioned object, the product assembly equipment proposed in the present invention has a plurality of stations distributed at intervals, wherein the plurality of stations include a loading station, a unloading station, at least two attaching stations, at least two inspection stations and an unloading station, and the two inspection stations are arranged one by one on one side of the two attaching stations close to the unloading station. The product assembly equipment includes:

输送装置,用于输送流通工装经过所述上料工位、所述下料工位、两个所述贴附工位、两个所述检查工位和所述下料工位;A conveying device, used for conveying the circulation tooling through the loading station, the unloading station, the two attachment stations, the two inspection stations and the unloading station;

上料装置,用于将待加工的产品转移到处在所述上料工位处的所述流通工装上;A loading device, used to transfer the product to be processed to the circulation tooling located at the loading station;

下料装置,用于将输送至所述下料工位处的加工完成的产品从所述流通工装上取出;A material unloading device, used to take out the processed products delivered to the unloading station from the circulation tooling;

贴附装置,包括至少两个贴附单元,两个所述贴附单元间隔分布在所述上料装置和所述下料装置之间,且对应两个所述贴附工位设置,两个所述贴附单元用于将贴附件贴附在产品表面的不同部位;The attaching device comprises at least two attaching units, the two attaching units are spaced apart and distributed between the loading device and the unloading device, and are arranged corresponding to the two attaching stations, and the two attaching units are used to attach the attachment to different parts of the surface of the product;

检查装置,包括至少两个检查单元,两个所述检查单元对应两个所述检查工位设置,用于检查经对应的所述贴附单元后的产品状态;以及,An inspection device, comprising at least two inspection units, wherein the two inspection units are arranged corresponding to the two inspection stations, and are used to inspect the status of the product after passing through the corresponding attachment units; and

第一翻转装置,设于两个所述贴附工位之间,用于在产品经过其中一个所述贴附工位后翻转产品且输送至另一个所述贴附工位处。The first flipping device is arranged between the two attaching stations, and is used for flipping the product after the product passes through one of the attaching stations and conveying it to the other attaching station.

在一实施方式中,两个所述贴附单元包括第一贴附单元和第二贴附单元,所述第一贴附单元和所述第二贴附单元对应贴附的两种类型的贴附件。In one embodiment, the two attaching units include a first attaching unit and a second attaching unit, and the first attaching unit and the second attaching unit correspond to two types of attachments to be attached.

在一实施方式中,所述第一贴附单元和/或所述第二贴附单元设置多个。In one embodiment, a plurality of the first attaching units and/or the second attaching units are provided.

在一实施方式中,其中一个所述贴附单元用于同时贴附两种类型的贴附件。In one embodiment, one of the attachment units is used to attach two types of attachments at the same time.

在一实施方式中,所述输送装置包括间隔设置的两个输送单元,其中一所述输送单元的输送路径经过所述上料工位、其中一所述贴附工位、其中一所述检查工位,另一个所述输送单元的输送路径经过另一所述贴附工位、另一所述检查工位和所述下料工位;In one embodiment, the conveying device includes two conveying units arranged at intervals, wherein the conveying path of one of the conveying units passes through the loading station, one of the attaching stations, and one of the inspection stations, and the conveying path of the other conveying unit passes through another attaching station, another inspection station, and the unloading station;

所述第一翻转装置设于两个所述输送单元之间,用于拾取由其中一个所述输送单元输送的产品、并翻转后放置在另一个所述输送单元输送的所述流通工装上。The first flipping device is arranged between the two conveying units, and is used for picking up the product conveyed by one of the conveying units, flipping it and placing it on the circulation tooling conveyed by the other conveying unit.

在一实施方式中,各所述贴附单元包括:In one embodiment, each of the attachment units comprises:

第一座体;The first seat;

送料机,设于所述第一座体上,所述送料机用于将卷带上的多个贴附件剥离;A feeder, disposed on the first seat, and used for peeling off a plurality of attachments on the roll;

第一拾取部,能够沿水平方向和/或上下方向活动安装在所述第一座体上,所述第一拾取部用于拾取由所述送料机剥离的贴附件、并将贴附件贴附在处在所述贴附工位的产品表面的相应部位。The first picking part can be movably mounted on the first base along the horizontal direction and/or the vertical direction. The first picking part is used to pick up the attachment peeled off by the feeder and attach the attachment to the corresponding position of the product surface at the attaching station.

在一实施方式中,所述贴附装置还包括第一视觉检测装置,所述第一视觉检测装置设于所述第一座体,用于检测贴附件相对第一拾取部的位置;和/或,In one embodiment, the attaching device further comprises a first visual detection device, which is disposed on the first base and is used to detect the position of the attaching attachment relative to the first picking portion; and/or,

所述贴附装置还包括第二视觉检测装置,所述第二视觉检测装置设于所述第一拾取部,用于检测贴附件和产品的位置以配合所述第一拾取部定位。The attaching device further comprises a second visual detection device, which is arranged on the first picking portion and is used to detect the positions of the attaching attachment and the product to coordinate with the first picking portion for positioning.

在一实施方式中,所述送料机设置多个;In one embodiment, the feeder is provided in plurality;

每一所述贴附单元包括间隔设置的两个所述第一拾取部,每一所述第一拾取部对应一个所述送料机。Each of the attaching units includes two first picking parts that are spaced apart from each other, and each of the first picking parts corresponds to one of the feeders.

在一实施方式中,所述下料装置包括:In one embodiment, the feeding device comprises:

第二座体;The second seat;

料仓机构,设于所述第二座体,用于存放料盘;A material bin mechanism, provided on the second seat body, for storing material trays;

第二翻转装置,设于所述第二座体,包括在上下方向活动、且沿水平方向延伸的轴线转动的取料部,所述取料部用于拾取输送至所述下料工位处的产品并带动其水平翻转;以及,A second turning device is provided on the second seat body, and includes a material taking part that moves in the up-down direction and rotates along an axis extending in the horizontal direction, and the material taking part is used to pick up the product conveyed to the unloading station and drive it to turn horizontally; and

卸料部,能够沿水平方向和/或上下方向活动安装在所述第二座体上,所述卸料部用于将所述取料部上翻转后的产品拾取并移送至所述料仓机构内的料盘中。The unloading part can be movably mounted on the second seat body in the horizontal direction and/or the vertical direction, and the unloading part is used to pick up the product turned over on the picking part and transfer it to the material tray in the silo mechanism.

在一实施方式中,每一所述流通工装上放置多个产品;In one embodiment, a plurality of products are placed on each of the circulation tools;

各所述检查单元包括:Each of the inspection units comprises:

安装台,所述安装台上用于放置多个料盒;A mounting table, the mounting table being used to place a plurality of material boxes;

活动部,能够沿水平方向和/或上下方向活动安装在所述安装台上;A movable part, which can be movably mounted on the mounting platform in a horizontal direction and/or in a vertical direction;

第三视觉检测装置,设于所述活动部上,用于检测输送至所述检查工位处的产品与贴附件的配合状态;以及,A third visual inspection device, provided on the movable portion, for inspecting the matching state between the product delivered to the inspection station and the attachment; and

第二拾取部,设于所述活动部,且与所述第三视觉检测装置间隔,所述第二拾取部用于将所述流通工装内的合格产品和/或缺陷产品取出放置到对应的料盒内,或者从料盒内拾取合格产品放回至所述流通工装内。The second picking part is arranged on the movable part and is separated from the third visual inspection device. The second picking part is used to take out the qualified products and/or defective products in the circulation tooling and place them in the corresponding material box, or pick up the qualified products from the material box and put them back into the circulation tooling.

在一实施方式中,所述产品组装设备还包括对应多个所述工位的多个工装定位装置,各所述工装定位装置包括:In one embodiment, the product assembly equipment further comprises a plurality of tool positioning devices corresponding to the plurality of workstations, each of the tool positioning devices comprising:

止挡部,活动安装至对应的所述工位上,用于活动阻挡对应的所述流通工装使其停留在对应的所述工位上、或者活动避让对应的所述流通工装使其被移动至其他所述工位上;以及,a stopper, movably mounted on the corresponding workstation, for movably blocking the corresponding circulation tooling to make it stay on the corresponding workstation, or movably avoiding the corresponding circulation tooling to make it move to other workstations; and,

顶升部,能够沿上下方向活动,用以在所述止挡部活动阻挡对应的所述流通工装时向上顶升所述流通工装使其与所述输送装置分离。The lifting part can move in the up-down direction, and is used for lifting the circulation tooling upward to separate it from the conveying device when the stopper moves to block the corresponding circulation tooling.

本发明的技术方案涉及了上料、贴附、检查、下料,在进行产品加工的过程中,由输送装置带动产品在各个工位之间流转,产品先保持一种状态经过其中一个贴附单元,从而在其表面贴附上贴附件,然后经所述第一翻转装置被翻转,改变其姿态,产品维持在被改变后的状态被另一贴附单元贴附贴附件,从而在产品的不同位置贴附上对应类型和对应数量的贴附件,产品的加工过程为:自动上料、第一次贴附、第一次检查、姿态翻转、第二次贴附、第二次检查、自动下料。检查装置在产品每侧贴附完成贴附件后进行检查,从而即使确认产品状态,避免缺陷品流转到后续工位,整个过程自动化程度高,能够保证较好的加工精度,提高产品的良率,进而保证产品品质,减少人力作业,降低人力成本,提高生产效率,达到高产能的加工需求。The technical solution of the present invention involves loading, attaching, checking, and unloading. During the product processing, the conveying device drives the product to flow between various workstations. The product first maintains a state and passes through one of the attaching units, so that the attachment is attached to its surface, and then it is flipped by the first flipping device to change its posture. The product is maintained in the changed state and attached by another attaching unit, so that the corresponding type and number of attachments are attached to different positions of the product. The product processing process is: automatic loading, first attachment, first inspection, posture flipping, second attachment, second inspection, automatic unloading. The inspection device performs inspection after the attachment is attached to each side of the product, so as to confirm the product status immediately and avoid defective products from flowing to subsequent workstations. The whole process has a high degree of automation, which can ensure good processing accuracy, improve the yield of the product, and then ensure product quality, reduce manpower operations, reduce labor costs, improve production efficiency, and meet high-capacity processing requirements.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

图1为本发明提供的产品组装设备的布局示意图;FIG1 is a schematic diagram of the layout of a product assembly device provided by the present invention;

图2为图1中贴附单元的结构示意图;FIG2 is a schematic structural diagram of the attachment unit in FIG1 ;

图3为图1中检查单元的结构示意图;FIG3 is a schematic diagram of the structure of the inspection unit in FIG1 ;

图4为图1中下料装置的结构示意图。FIG. 4 is a schematic structural diagram of the feeding device in FIG. 1 .

附图标号说明:Description of Figure Numbers:

100、产品组装设备;100. Product assembly equipment;

1、输送装置;1. Conveying device;

2、上料装置;2. Loading device;

3、下料装置;31、第二座体;32、料仓机构;33、第二翻转装置;34、卸料部;3. unloading device; 31. second seat body; 32. silo mechanism; 33. second turning device; 34. unloading part;

4、贴附装置;41、第一贴附单元;411、第一座体;412、送料机;413、第一拾取部;42、第二贴附单元;43、第一视觉检测装置;44、第二视觉检测装置;4. Attaching device; 41. First attaching unit; 411. First seat; 412. Feeder; 413. First picking part; 42. Second attaching unit; 43. First visual inspection device; 44. Second visual inspection device;

5、检查装置;51、检查单元;511、安装台;512、活动部;513、第三视觉检测装置;514、第二拾取部;5a、料盒;5. Inspection device; 51. Inspection unit; 511. Mounting table; 512. Moving part; 513. Third visual inspection device; 514. Second picking part; 5a. Material box;

6、第一翻转装置;6. The first turning device;

7、工装定位装置;71、顶升部。7. Tool positioning device; 71. Lifting part.

本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings.

具体实施方式DETAILED DESCRIPTION

应当理解,此处所描述的具体实施例仅仅用以解释本申请的技术方案,并不用于限定本申请。It should be understood that the specific embodiments described herein are only used to explain the technical solutions of the present application and are not used to limit the present application.

为了更好的理解本申请的技术方案,下面将结合说明书附图以及具体的实施方式进行详细的说明。In order to better understand the technical solution of the present application, a detailed description will be given below in conjunction with the accompanying drawings and specific implementation methods.

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

需要说明,若本发明实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.

另外,若本发明实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,若全文中出现的“和/或”或者“及/或”,其含义包括三个并列的方案,以“A和/或B”为例,包括A方案、或B方案、或A和B同时满足的方案。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and/or" or "and/or" appears in the full text, its meaning includes three parallel solutions. Taking "A and/or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

具体的,请参照图1,本发明提出一种产品组装设备100,产品组装设备100具有间隔分布的多个工位,多个所述工位包括上料工位、下料工位、至少两个贴附工位、至少两个检查工位和下料工位,两个所述检查工位一一对应设置在两个所述贴附工位靠近所述下料工位的一侧,所述产品组装设备100包括输送装置1、上料装置2、下料装置3、贴附装置4、检查装置5和第一翻转装置6,所述输送装置1用于输送流通工装经过所述上料工位、所述下料工位、两个所述贴附工位、两个所述检查工位和所述下料工位,所述上料装置2用于将待加工的产品转移到处在所述上料工位处的所述流通工装上;所述下料装置3用于将输送至所述下料工位处的加工完成的产品从所述流通工装上取出;所述贴附装置4包括至少两个贴附单元,两个所述贴附单元间隔分布在所述上料装置2和所述下料装置3之间,且对应两个所述贴附工位设置,两个所述贴附单元用于将贴附件贴附在产品表面的不同部位;所述检查装置5包括至少两个检查单元51,两个所述检查单元51对应两个所述检查工位设置,用于检查经各所述贴附单元后的产品状态;所述第一翻转装置6设于两个所述贴附工位之间,用于在产品经过其中一个所述贴附工位后翻转产品以输送至另一个所述贴附工位处。Specifically, please refer to Figure 1. The present invention proposes a product assembly equipment 100, which has a plurality of stations distributed at intervals, and the plurality of stations include a loading station, an unloading station, at least two attaching stations, at least two inspection stations and an unloading station. The two inspection stations are arranged one by one on the side of the two attaching stations close to the unloading station. The product assembly equipment 100 includes a conveying device 1, a loading device 2, an unloading device 3, an attaching device 4, an inspection device 5 and a first flipping device 6. The conveying device 1 is used to convey the circulating tooling through the loading station, the unloading station, the two attaching stations, the two inspection stations and the unloading station. The loading device 2 is used to transfer the product to be processed to the loading station. on the circulation tooling; the unloading device 3 is used to take the processed product transported to the unloading station from the circulation tooling; the attaching device 4 includes at least two attaching units, the two attaching units are spaced between the loading device 2 and the unloading device 3, and are arranged corresponding to the two attaching stations, and the two attaching units are used to attach the attachments to different parts of the product surface; the inspection device 5 includes at least two inspection units 51, the two inspection units 51 are arranged corresponding to the two inspection stations, and are used to inspect the status of the product after passing through each of the attaching units; the first flipping device 6 is arranged between the two attaching stations, and is used to flip the product after the product passes through one of the attaching stations to transport it to the other attaching station.

本发明的技术方案涉及了上料、贴附、检查、下料,在进行产品加工的过程中,由输送装置1带动产品在各个工位之间流转,产品先保持一种状态经过其中一个贴附单元,从而在其表面贴附上贴附件,然后经所述第一翻转装置6被翻转,改变其姿态,产品维持在被改变后的状态被另一贴附单元贴附贴附件,从而在产品的不同位置贴附上对应类型和对应数量的贴附件,产品的加工过程为:自动上料、第一次贴附、第一次检查、姿态翻转、第二次贴附、第二次检查、自动下料。检查装置5在产品每侧贴附完成贴附件后进行检查,从而即使确认产品状态,避免缺陷品流转到后续工位,整个过程自动化程度高,能够保证较好的加工精度,提高产品的良率,进而保证产品品质,减少人力作业,降低人力成本,提高生产效率,达到高产能的加工需求。The technical solution of the present invention involves loading, attaching, checking, and unloading. During the product processing, the conveying device 1 drives the product to flow between various workstations. The product first maintains a state and passes through one of the attaching units, so that the attachment is attached to its surface, and then it is flipped by the first flipping device 6 to change its posture. The product is maintained in the changed state and attached by another attaching unit, so that the corresponding type and number of attachments are attached to different positions of the product. The product processing process is: automatic loading, first attachment, first inspection, posture flipping, second attachment, second inspection, automatic unloading. The inspection device 5 performs inspection after the attachment is attached to each side of the product, so as to confirm the product status immediately and avoid defective products from flowing to subsequent workstations. The whole process has a high degree of automation, which can ensure good processing accuracy, improve the yield of the product, and then ensure product quality, reduce manpower operations, reduce labor costs, improve production efficiency, and meet high-capacity processing requirements.

产品具有相对设置的正面和反面,通过所述第一翻转装置6使得产品的正面朝上或者产品的反面朝上。The product has a front side and a back side that are arranged opposite to each other. The first turning device 6 makes the front side of the product face upward or the back side of the product face upward.

应当理解的是,两个所述贴附单元可以用于贴附同种类型的贴附件,划分为两个贴附单元是为了对应产品的正面和反面,在本实施例中,两个所述贴附单元包括第一贴附单元41和第二贴附单元42,所述第一贴附单元41和所述第二贴附单元42对应贴附的两种类型的贴附件。即两个所述贴附单元可以用于贴附不同类型的贴附件,两个贴附单元的划分不仅室为了适应产品不同的表面,还同时适配不同的物料。It should be understood that the two attachment units can be used to attach the same type of attachments, and the two attachment units are divided to correspond to the front and back of the product. In this embodiment, the two attachment units include a first attachment unit 41 and a second attachment unit 42, and the first attachment unit 41 and the second attachment unit 42 correspond to the two types of attachments to be attached. That is, the two attachment units can be used to attach different types of attachments, and the division of the two attachment units is not only to adapt to different surfaces of the product, but also to adapt to different materials at the same time.

需要说明的是,这里类型不同可以指的是物料本身的不同,例如一个是泡棉一个是薄膜。也可以指的是物料的规格不同,例如两个尺寸不同的泡棉。It should be noted that the different types here can refer to the difference in the materials themselves, such as one is foam and the other is film. It can also refer to the different specifications of the materials, such as two foams of different sizes.

进一步的,所述第一贴附单元41和/或所述第二贴附单元42设置多个。根据实际的设计需求合理的设置,需要说明的是,多个所述第一贴附单元41的贴附贴附件可以相同也可以不同,多个所述第二贴附单元42贴附的产品可以相同也可以不同,并且,根据不同类型的贴附件的数量设置,可以设计每个贴附单元贴附单个贴附件,也可以设置每个贴附单元贴附多个贴附件,在一个实施中,其中一个所述贴附单元用于同时贴附两种类型的贴附件。Furthermore, the first attaching unit 41 and/or the second attaching unit 42 are provided in plurality. According to the actual design requirements, it is reasonably provided that the attachments attached by the plurality of the first attaching units 41 can be the same or different, the products attached by the plurality of the second attaching units 42 can be the same or different, and according to the number of different types of attachments, each attaching unit can be designed to attach a single attachment, or each attaching unit can be designed to attach multiple attachments. In one implementation, one of the attaching units is used to attach two types of attachments at the same time.

例如,在一实施例中,产品的正面需要贴附不同种类的两种贴附件,此时可以设置一个第一贴附单元41同时贴附两种贴附件实现加工,也可以设置两个第一贴附单元41分别贴附两种贴附件时间加工。当其中两种贴附件的贴附数量均为单数时,还可以设置两个第一贴附单元41,其中一个仅贴附一种贴附件,拎一个贴附两种贴附件,从而便于适配双数产品的加需求。For example, in one embodiment, two different types of attachments need to be attached to the front of the product. In this case, one first attaching unit 41 can be provided to attach the two attachments at the same time to achieve processing, or two first attaching units 41 can be provided to attach the two attachments respectively to achieve processing. When the number of attachments of the two attachments is odd, two first attaching units 41 can be provided, one of which only attaches one attachment, and the other attaches two attachments, so as to facilitate the adaptation of the added demand of even-numbered products.

本发明不限制所述输送装置1的结构形式,可以是输送带、机械臂或者多轴搬运机构等,能够实现带动流通工装进行周转即可,本实施例中,考虑到产品在两个贴附工位时的姿态不同,为了适应流通装置的安置,所述输送装置1包括间隔设置的两个输送单元,其中一所述输送单元的输送路径经过所述上料工位、其中一所述贴附工位、其中一所述检查工位,另一个所述输送单元的输送路径经过另一所述贴附工位、另一所述检查工位和所述下料工位;所述第一翻转装置6设于两个所述输送单元之间,用于拾取由其中一个所述输送单元输送的产品、并翻转后放置在另一个所述输送单元输送的通工装上。需要说明的是,两个所述输送单元上均设置有多个流通工装,初始时,其中一所述输送单元由于对应上料工位,因此其向贴附工位输送的流通工装均是满载状态,另一所述输送单元上的等待的流通工装为空置状态,其中一输送单元带动产品经过第一次贴附和第一次检查,而后产品被所述第一翻转装置6拾取并翻转180°,并将翻转后的产品放置在另一输送单元上的控制流通工装上,使得对应的输送单元带动姿态转换后的产品输送至另一贴附工位,进行第二次贴附和检查。前一输送单元会将因被第一翻转装置6拾取产品而空置的流通工装送回至上料工位,进行流通工装的循环使用。同样的经过所述下料装置3被取料而变成空置的流通工装可以被另一输送单元送回靠近第一翻转装置6的位置,从而实现流通工装的循环使用。The present invention does not limit the structural form of the conveying device 1, which can be a conveyor belt, a robotic arm or a multi-axis transport mechanism, etc., as long as it can drive the circulation tooling to turn over. In this embodiment, considering the different postures of the products at the two attachment stations, in order to adapt to the placement of the circulation device, the conveying device 1 includes two conveying units arranged at intervals, wherein the conveying path of one of the conveying units passes through the loading station, one of the attachment stations, and one of the inspection stations, and the conveying path of the other conveying unit passes through the other attachment station, the other inspection station and the unloading station; the first flipping device 6 is arranged between the two conveying units, for picking up the product conveyed by one of the conveying units, and flipping it and placing it on the circulation tooling conveyed by the other conveying unit. It should be noted that a plurality of circulation tools are provided on both of the two conveying units. Initially, since one of the conveying units corresponds to the loading station, the circulation tools it conveys to the attachment station are all fully loaded, and the waiting circulation tools on the other conveying unit are empty. One of the conveying units drives the product through the first attachment and the first inspection, and then the product is picked up by the first flipping device 6 and flipped 180°, and the flipped product is placed on the control circulation tool on the other conveying unit, so that the corresponding conveying unit drives the product after the posture change to be transported to another attachment station for the second attachment and inspection. The previous conveying unit will return the circulation tool that is vacant due to the product being picked up by the first flipping device 6 to the loading station for recycling of the circulation tool. Similarly, the circulation tool that becomes vacant after being picked up by the unloading device 3 can be sent back to a position close to the first flipping device 6 by another conveying unit, thereby realizing the recycling of the circulation tool.

具体的,各所述贴附单元包括第一座体411、送料机412、第一拾取部413,所述送料机412,设于所述第一座体411上,所述送料机412用于将卷带上的多个贴附件剥离,所述第一拾取部413能够沿水平方向和/或上下方向活动安装在所述第一座体411上,所述第一拾取部413用于拾取由所述送料机412剥离的贴附件、并将贴附件贴附在处在所述贴附工位的产品表面的相应部位。所述送料机412为送料剥料一体机,可以通过采买或者定制得到,送料机412具有卷料器、剥料器和不粘的存料平台,卷料器上有贴附有贴附件的卷料,剥料器用于将卷料上的一个或者多个贴附件剥离以放置在存料平台,虽然贴附件上具有胶条,但是由于存料平台的不粘特性,因此不会粘在存料平台上,而是能够被第一拾取部413取走,从而将被剥离下的贴附件贴附在产品表面。Specifically, each of the attaching units includes a first base body 411, a feeder 412, and a first picking portion 413. The feeder 412 is disposed on the first base body 411. The feeder 412 is used to peel off multiple attachments on the roll. The first picking portion 413 can be movably installed on the first base body 411 along the horizontal direction and/or the vertical direction. The first picking portion 413 is used to pick up the attachments peeled off by the feeder 412 and attach the attachments to the corresponding position of the product surface at the attaching station. The feeder 412 is an integrated feeding and stripping machine, which can be purchased or customized. The feeder 412 has a coiler, a stripper and a non-stick material storage platform. The coiler has a coil with attachments attached. The stripper is used to peel off one or more attachments on the coil to place them on the material storage platform. Although the attachments have adhesive strips, due to the non-stick property of the material storage platform, they will not stick to the material storage platform, but can be taken away by the first picking part 413, so that the peeled attachments are attached to the product surface.

需要说明的是,所述第一拾取部413可以是通过夹持、吸附等结构形式实现拾取功能,例如吸嘴、真空吸盘等形式,所述第一拾取部413可以通过多轴驱动结构实现其活动,本发明对此不做限制。It should be noted that the first picking part 413 can realize the picking function through clamping, adsorption and other structural forms, such as a suction nozzle, a vacuum suction cup and the like. The first picking part 413 can realize its activity through a multi-axis driving structure, and the present invention does not limit this.

应当理解的是,当每个贴附单元对应的贴附件类型不同时,相应的第一拾取部413的结构或者尺寸可以不同,例如两个贴附单元的第二拾取部514分别采用不同直径的吸嘴,从而适配不同尺寸的贴附件。It should be understood that when each attachment unit corresponds to a different type of attachment, the structure or size of the corresponding first picking portion 413 may be different. For example, the second picking portions 514 of the two attachment units respectively use suction nozzles of different diameters to adapt to attachments of different sizes.

为了保证贴附精度,所述贴附装置4还包括第一视觉检测装置43,所述第一视觉检测装置43设于所述第一座体411,用于检测贴附件相对第一拾取部413的位置,所述第一视觉检测装置43主要起到纠偏的作用,其可以检测所述第一拾取部413拾取的贴附件的位置是否合适,当贴附件出现拾取偏移的情况,可以将贴附件的位置信息输送至控制中心,由控制中心根据当前的贴附件和第一拾取部413的配合状态重新调整第一拾取部413粘贴的移动路径,从而弥补贴附件的位置偏移,使其仍能够与产品表面的贴附点中心对应。In order to ensure the attachment accuracy, the attaching device 4 also includes a first visual detection device 43, which is arranged on the first base body 411 and is used to detect the position of the attachment relative to the first picking part 413. The first visual detection device 43 mainly plays a correction role. It can detect whether the position of the attachment picked up by the first picking part 413 is appropriate. When the attachment is picked up offset, the position information of the attachment can be transmitted to the control center, and the control center will readjust the moving path of the first picking part 413 according to the current matching state of the attachment and the first picking part 413, so as to compensate for the position offset of the attachment so that it can still correspond to the center of the attachment point on the product surface.

为了便于对所述第一拾取部413进行拾取定位和贴附定位,在一些实施例中,所述贴附装置4还包括第二视觉检测装置44,所述第二视觉检测装置44设于所述第一拾取部413,用于检测贴附件和产品的位置以配合所述第一拾取部413定位。所述第二视觉检测装置44能够随所述第一拾取部413同步移动,从而对应拍摄确认贴附件的位置和产品的位置,提高拾取和贴附的精度。In order to facilitate the picking and attaching positioning of the first picking part 413, in some embodiments, the attaching device 4 further includes a second visual detection device 44, which is disposed on the first picking part 413 and is used to detect the positions of the attachment and the product to coordinate with the positioning of the first picking part 413. The second visual detection device 44 can move synchronously with the first picking part 413, so as to correspondingly photograph and confirm the position of the attachment and the product, thereby improving the accuracy of picking and attaching.

本实施例中同时设计者第一视觉检测装置43第二视觉检测装置44,当所述第一拾取部413设置多个时,所述第二视觉检测装置44对应设置多个,而所述第一视觉检测装置43在拍摄范围足够大的情况下,可以仅设置一个,两个第一拾取部413同时经过所述第一视觉检测装置43时也能够被检查到。In this embodiment, a first visual detection device 43 and a second visual detection device 44 are designed at the same time. When the first picking parts 413 are provided in plurality, the second visual detection devices 44 are provided in plurality accordingly. However, when the shooting range of the first visual detection device 43 is large enough, only one may be provided, and two first picking parts 413 can also be inspected when passing through the first visual detection device 43 at the same time.

为了提高生产效率,所述产品组装设备100为双线生产,对应的,流通工装上放置两个产品,所述送料机412设置多个;每一所述贴附单元包括间隔设置的两个所述第一拾取部413,每一所述第一拾取部413对应一个所述送料机412,两个第一拾取部413同步工作分别对两个产品进行贴附。In order to improve production efficiency, the product assembly equipment 100 is a dual-line production. Correspondingly, two products are placed on the circulation tooling, and multiple feeders 412 are provided; each of the attachment units includes two first picking parts 413 arranged at intervals, and each of the first picking parts 413 corresponds to one feeder 412, and the two first picking parts 413 work synchronously to attach the two products respectively.

进一步的,员工或AGV将装满物料的料盘由上料口放入料仓,所述上料装置2可以通过取料吸嘴拾取产品并放置在流通工装上,所述上料装置2也可以机械手配合或者夹持工装配合实现产品的拾取,本发明对此不做限制。Furthermore, the employee or AGV puts the tray filled with materials into the silo from the loading port, and the loading device 2 can pick up the product through the material suction nozzle and place it on the circulation tooling. The loading device 2 can also cooperate with a robot or a clamping tooling to pick up the product, and the present invention does not limit this.

所述下料装置3可以设置为与所述上料装置2类似的结构形式,通过取料吸嘴进行取料,但是,考虑到产品在贴附过程中进行了姿态翻转,而后工序的继续组装需要产品以正面朝上的姿态进行,因此,为了避免增加人工环节,在一些实施例中,请参照图4,所述下料装置3包括第二座体31、料仓机构32、第二翻转装置33和卸料部34,所述料仓机构32设于所述第二座体31,用于存放料盘;所述第二翻转装置33设于所述第二座体31,包括在上下方向活动、且沿水平方向延伸的轴线转动的取料部,所述取料部用于拾取输送至所述下料工位处的产品并带动其水平翻转;所述卸料部34能够沿水平方向和/或上下方向活动安装在所述第二座体31上,所述卸料部34用于将所述取料部上翻转后的产品拾取并移送至所述料仓机构32内的料盘中。产品在流转到所述下料工位时,先被所述取料部拾取,所述取料部可以是有机械臂和吸盘配合的结构,也可以是其他能够实现移动和拾取的结构,应当注意的是,所述取料部在进行产品拾取时,应当避让产品表面已经贴附好的贴附件。所述取料部先向下移动以拾取产品,然后向上移动回到初始位置,可以在向上移动的过程中自转翻转,也可以在回到初始位置后翻转,可以根据实际的生产节拍合理的设置,所述取料部翻转后保持姿态不动,接着所述卸料部34拾取被翻转后的产品,同时所述取料部松开产品,产品仅受卸料部34驱使,从而被带动至所述料仓机构32内,完成自动翻转卸料动作。The unloading device 3 can be set to a structural form similar to the loading device 2, and the material is picked up by a material picking nozzle. However, considering that the product is flipped in the attachment process, and the continued assembly of the subsequent process requires the product to be carried out with the front side facing up, in order to avoid adding manual links, in some embodiments, please refer to Figure 4, the unloading device 3 includes a second base body 31, a silo mechanism 32, a second flipping device 33 and a discharge part 34, the silo mechanism 32 is arranged on the second base body 31, and is used to store the material tray; the second flipping device 33 is arranged on the second base body 31, including a picking part that moves in the up-and-down direction and rotates along an axis extending in the horizontal direction, the picking part is used to pick up the product conveyed to the unloading station and drive it to flip horizontally; the discharge part 34 can be movably installed on the second base body 31 in the horizontal direction and/or the up-and-down direction, the discharge part 34 is used to pick up the product flipped on the picking part and transfer it to the material tray in the silo mechanism 32. When the product flows to the unloading station, it is first picked up by the picking part. The picking part can be a structure with a mechanical arm and a suction cup, or other structures that can achieve movement and picking. It should be noted that when the picking part is picking up the product, it should avoid the attachments that have been attached to the surface of the product. The picking part first moves downward to pick up the product, and then moves upward to return to the initial position. It can rotate and flip during the upward movement, or it can flip after returning to the initial position. It can be reasonably set according to the actual production rhythm. After the picking part is flipped, it remains in a fixed position, and then the unloading part 34 picks up the flipped product. At the same time, the picking part releases the product. The product is only driven by the unloading part 34, and is driven into the silo mechanism 32 to complete the automatic flipping and unloading action.

需要说明的是,所述第二翻转装置33的结构形式可以与第一翻转装置6的结构形式一致也可以不同,本发明对此不做限定。It should be noted that the structure of the second turning device 33 may be consistent with or different from the structure of the first turning device 6 , and the present invention does not limit this.

需要说明的是,设置所述料仓机构32为自动化料仓,所述料仓结构内设置对应的活动部512件以带动料盘移动,使得能够匹配所述卸料部34的活动行程,在产品被放置在料盘内后,所述料仓机构32能够自动收料叠盘。It should be noted that the silo mechanism 32 is configured as an automated silo, and a corresponding movable part 512 is provided in the silo structure to drive the material tray to move, so as to match the movable stroke of the unloading part 34. After the product is placed in the material tray, the silo mechanism 32 can automatically collect the material and stack the tray.

例如,料仓机构32包括安装架、料仓组件、顶升机构以及移送机构,安装架具有输出工位和取料工位,料仓组件限定出上下向延伸且纵向尺寸和/或横向尺寸可调节的第一堆料通道,第一堆料通道的上端对应输出工位设置,顶升机构具有沿上下活动且设置在第一堆料通道内的顶升部71,顶升部71用以将堆叠装有物料的料盘顶升至输出工位,移送机构具有第一拾取部413和移送部,移送部能够沿横向活动安装至安装架上,且在其活动过程中能够经过输出工位和取料工位,第一拾取部413位于输出工位处,用于拾取第一堆料通道内的料盘并将其放置在移送部上,通过调节所述第一堆料通道的尺寸,从而使其尺寸能够适配不同尺寸的料盘,调节完成后,将装有物料的料盘堆叠在所述顶升部71上,在其带动下向上活动,从而依次达到所述输出工位,所述第一拾取部413将位于顶部的料盘拾取,此时所述移送部处在所述第一堆料通道的侧部,从而避免与所述第一拾取部413的动作干涉,完成拾取后,所述移送部移动至与所述第一拾取部413对应以能够承接当前的料盘,并带动该料盘横移至所述取料工位,供外部设备进行物料的取走,从而完成单个料盘的上料动作,该结构能够适配不同尺寸的料盘,从而提高料仓的通用性,并且可以匹配自动导向车,节约人力成本,实现无人上料。For example, the silo mechanism 32 includes a mounting frame, a silo assembly, a lifting mechanism and a transfer mechanism. The mounting frame has an output station and a material picking station. The silo assembly defines a first stacking channel extending up and down and having adjustable longitudinal and/or lateral dimensions. The upper end of the first stacking channel is arranged corresponding to the output station. The lifting mechanism has a lifting portion 71 that is movable up and down and is arranged in the first stacking channel. The lifting portion 71 is used to lift the stacked material tray with materials to the output station. The transfer mechanism has a first picking portion 413 and a transfer portion. The transfer portion can be mounted on the mounting frame in a transversely movable manner and can pass through the output station and the material picking station during its movement. The first picking portion 413 is located at the output station and is used to pick up the material tray in the first stacking channel and place it on the transfer portion. By adjusting the first stacking channel size, so that its size can adapt to trays of different sizes. After the adjustment is completed, the trays filled with materials are stacked on the lifting part 71, and moved upward under its drive, so as to reach the output stations in turn. The first picking part 413 picks up the tray at the top. At this time, the transfer part is on the side of the first stacking channel, so as to avoid interference with the action of the first picking part 413. After completing the picking, the transfer part moves to correspond to the first picking part 413 so as to be able to undertake the current tray, and drives the tray to move horizontally to the material taking station for external equipment to take away the material, thereby completing the loading action of a single tray. This structure can adapt to trays of different sizes, thereby improving the versatility of the silo, and can be matched with an automatic guided vehicle, saving labor costs, and realizing unmanned loading.

在一实施例中,各所述检查单元可以仅设置成CCD检测器,同时拍摄检测的方式判断贴附件和产品的配合位置,可以另外设置与之电性连接的机械臂,进行缺陷产品的移除,避免缺陷品流到下一个工位。In one embodiment, each of the inspection units can be set as a CCD detector only, and the matching position of the attachment and the product can be determined by simultaneous photography and detection. A robotic arm electrically connected thereto can also be set to remove defective products to prevent defective products from flowing to the next workstation.

在本实施例中,请参照图3,每一所述流通工装上放置多个产品;各所述检查单元51包括安装台511、活动部512、第三视觉检测装置513和第二拾取部514,所述安装台511上用于放置多个料盒5a;所述活动部512能够沿水平方向和/或上下方向活动安装在所述安装台511上;所述第三视觉检测装置513设于所述活动部512上,用于检测输送至所述检查工位处的产品与贴附件的配合状态;所述第二拾取部514设于所述活动部512,且与所述第三视觉检测装置513间隔,所述第二拾取部514用于将流通工装内的合格产品和/或缺陷产品取出放置到对应的料盒5a内,或者从料盒5a内拾取合格产品放回至所述流通工装内。第三视觉检测装置513根据实际工况能够同时起到检测产品和贴附件的配合状态以及第二拾取部514的定位引导两个功能,将检查和产品补齐两个功能合并在检查装置5内,能够使得整线更加的顺畅。In this embodiment, please refer to Figure 3. Multiple products are placed on each of the circulation tooling; each of the inspection units 51 includes a mounting table 511, a movable part 512, a third visual inspection device 513 and a second picking part 514. The mounting table 511 is used to place multiple material boxes 5a; the movable part 512 can be movably mounted on the mounting table 511 in the horizontal direction and/or the up and down direction; the third visual inspection device 513 is arranged on the movable part 512, and is used to detect the matching state between the product conveyed to the inspection station and the attachment; the second picking part 514 is arranged on the movable part 512, and is spaced apart from the third visual inspection device 513. The second picking part 514 is used to take out qualified products and/or defective products in the circulation tooling and place them in the corresponding material box 5a, or pick up qualified products from the material box 5a and put them back into the circulation tooling. The third visual inspection device 513 can simultaneously perform two functions according to actual working conditions: detecting the matching status of the product and the attachment, and guiding the positioning of the second picking part 514. Combining the two functions of inspection and product completion in the inspection device 5 can make the entire line smoother.

基于上述实施例,以流通工装上放置两个产品为例进行过程说明,具体过程如下:流通工装A带着两个经过一次贴附或者二次贴附的产品移动至对应的所述检查工位,所述第三视觉检测装置513进行产品的贴附状态检测。Based on the above embodiment, the process is explained by taking placing two products on the circulation tooling as an example. The specific process is as follows: the circulation tooling A moves two products that have been attached once or twice to the corresponding inspection station, and the third visual inspection device 513 performs an attachment status inspection on the products.

第一种情况:若两个产品都是合格品,则放行,输送装置1带着流通工装继续流转;Case 1: If both products are qualified, they are released and conveyor 1 continues to circulate with the circulation tooling;

第二种情况:若两个确实缺陷品,则控制活动部512活动带动第二拾取部514进行两个缺陷品的拾取,并放置在对应的料盒5a内,此时所述第三视觉检测装置513同时起到拾取定位和放置定位的功能;The second situation: if there are two defective products, the movable part 512 is controlled to move to drive the second picking part 514 to pick up the two defective products and place them in the corresponding material box 5a. At this time, the third visual inspection device 513 plays the role of picking and placing positioning at the same time.

第三种情况:若其中一个为合格品其中一个为缺陷品,则控制第二拾取部514将合格品和缺陷品分别取出放在不同的料盒5a内,流通工装A空置被移走。接着流通工装B被移送过来,当流通工装B上的其中一个产品为缺陷品时,仅控制第二拾取部514将该缺陷品取出放在料盒5a内,并且从前续的料盒5a内将在前拾取的合格品取出放置在该流通工装内,进行合格品的补齐,输送装置1带着流通工装继续流转。The third situation: if one of them is a qualified product and the other is a defective product, the second picking unit 514 is controlled to take out the qualified product and the defective product and place them in different material boxes 5a, and the circulation tooling A is left empty and removed. Then the circulation tooling B is transferred over. When one of the products on the circulation tooling B is a defective product, only the second picking unit 514 is controlled to take out the defective product and place it in the material box 5a, and the qualified product picked up previously is taken out from the previous material box 5a and placed in the circulation tooling to replenish the qualified products, and the conveying device 1 continues to circulate with the circulation tooling.

除此之外,考虑到各工位加工时需要保持产品处在稳定不动的状态,因此,在一些实施例中,所述产品组装设备100还包括对应多个所述工位的多个工装定位装置7,各所述工装定位装置7包括止挡部和顶升部71,所述止挡部活动安装至对应的所述工位上,用于活动阻挡对应的流通工装使其停留在对应的所述工位上、或者活动避让对应的流通工装使其被移动至其他所述工位上;所述顶升部71能够沿上下方向活动,用以在所述止挡部活动阻挡对应的流通工装时向上顶升流通工装使其与所述输送装置1分离。所述止挡部可以是上下活动进行止挡和避让,也可以是水平方向活动进行止挡和避让,所述顶升部71可以通过气缸、丝杠等结构形式实现升降功能,应当理解的是,在流通工装流转到各工位的指定位置时,先使得所述止挡部活动阻挡流通工装继续流转,然后使得所述顶升部71活动将流通工装向上抬起,在流通工装在等待上料、等待贴附、等待检测、等待下料的工序中,流通工装均处于被顶升部71顶起的状态,从而保证了各环节加工的精度。In addition, considering that the product needs to be kept in a stable and motionless state during processing at each workstation, in some embodiments, the product assembly equipment 100 also includes a plurality of tooling positioning devices 7 corresponding to the plurality of workstations, and each of the tooling positioning devices 7 includes a stopper and a lifting portion 71. The stopper is movably installed on the corresponding workstation to movably block the corresponding circulation tooling so that it stays on the corresponding workstation, or movably avoid the corresponding circulation tooling so that it is moved to other workstations; the lifting portion 71 can move in the up and down directions to lift the circulation tooling upward to separate it from the conveying device 1 when the stopper movably blocks the corresponding circulation tooling. The stop portion can be movable up and down for stopping and avoiding, or can be movable in the horizontal direction for stopping and avoiding. The lifting portion 71 can realize the lifting function through structural forms such as cylinders and screws. It should be understood that when the circulation tooling flows to the designated position of each workstation, the stop portion is first moved to block the circulation tooling from continuing to flow, and then the lifting portion 71 is moved to lift the circulation tooling upward. When the circulation tooling is waiting for loading, waiting for attachment, waiting for testing, and waiting for unloading, the circulation tooling is in a state of being lifted by the lifting portion 71, thereby ensuring the processing accuracy of each link.

以下以贴附件为泡棉为例进行相应结构和原理的说明。The following is an explanation of the corresponding structure and principle using the foam as an example of the attachment.

需要在产品的正反两个侧面均进行泡棉的贴附,产品的正面贴附两种泡棉,泡棉A的贴附数量为5个,泡棉B的贴附数量为1个,在产品的反面贴附一种泡棉,泡棉C的数量为2个,泡棉A、泡棉B、泡棉C为规格不同但是材质相同的贴附件。产品的加工过程如下:It is necessary to attach foam to both the front and back sides of the product. Two types of foam are attached to the front side of the product, with 5 foam A and 1 foam B. One type of foam is attached to the back side of the product, with 2 foam C. Foam A, B, and C are attachments with different specifications but the same material. The product processing process is as follows:

员工或AGV将装满产品的料盘由上料口放入料仓,上料装置2将两个产品同时或者依次取出放入处在上料工位的流通工装的内,两个待加工产品随流通工装流一同被输送装置1输送至入下一工站;The employee or AGV puts the tray filled with products into the silo from the loading port. The loading device 2 takes out two products at the same time or in sequence and puts them into the circulation tooling at the loading station. The two products to be processed are transported to the next station by the conveying device 1 along with the circulation tooling flow.

至第一个贴附工位,第一个贴附工位设置沿着输送装置1的输送方向排布的三个第一贴附单元41,流通工装经过第一个第一贴附单元41,每个产品正面被贴附两个泡棉A,继续经过第二个第一贴附单元41,每个产品正面被贴附2个泡棉A,继续经过第三个第一贴附单元41,每个产品正面被贴附1个泡棉A和1个泡棉B,至此,每个产品正面累计被贴附5个泡棉A和1个泡棉B,完成正面贴附;To the first attaching station, the first attaching station is provided with three first attaching units 41 arranged along the conveying direction of the conveying device 1. The circulation tooling passes through the first first attaching unit 41, and two foams A are attached to the front of each product. Then, it continues to pass through the second first attaching unit 41, and two foams A are attached to the front of each product. Then, it continues to pass through the third first attaching unit 41, and one foam A and one foam B are attached to the front of each product. So far, five foams A and one foam B are attached to the front of each product, and the front attachment is completed.

流通工装流转至第一个检查工位,进行产品正面贴附状态的检查,缺陷品排除,合格品流入下一个工站;The circulation tooling is transferred to the first inspection station to check the attachment status of the front of the product, and defective products are eliminated, and qualified products flow into the next station;

经过第一翻转装置6将产品进行180°翻转,使得产品的反面朝上;The product is turned 180° by the first turning device 6 so that the back of the product faces upwards;

至第二个贴附工位,一个第二贴附单元42在每个产品的反面贴附两个泡棉C,完成反面贴附;At the second attaching station, a second attaching unit 42 attaches two foams C on the reverse side of each product to complete the reverse side attaching;

流通工装流转至第二个检查工位,进行产品反面贴附状态的检查,缺陷品排除,合格品流入下一个工站;The circulation tooling is transferred to the second inspection station to check the attachment status of the reverse side of the product, defective products are eliminated, and qualified products flow into the next station;

至下料工位,先通过第二翻转装置33将产品翻回至正面朝上的状态,然后被所述第二拾取部514拾取仅所述料仓机构32的料盘内,所述料仓机构32在料盘装满后进行自动换盘和满料料盘的堆叠存放。When it arrives at the unloading station, the product is first turned back to a face-up state by the second turning device 33, and then picked up by the second picking part 514 and placed in the tray of the hopper mechanism 32. The hopper mechanism 32 automatically changes trays and stacks the full trays after the trays are full.

以上所述仅为本发明的示例性的实施方式,并非因此限制本发明的专利范围,凡是在本发明的技术构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above description is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the technical concept of the present invention, or directly/indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims (11)

1. Product equipment has a plurality of stations of interval distribution, and is a plurality of the station includes material loading station, unloading station, two at least attached stations, two at least inspection stations and unloading station, two inspection stations one-to-one sets up two attached station is close to one side of unloading station, its characterized in that, product equipment includes:
The conveying device is used for conveying the circulating tool to pass through the feeding station, the discharging station, the two attaching stations, the two checking stations and the discharging station;
The feeding device is used for transferring a product to be processed to the circulation tool at the feeding station;
the blanking device is used for taking out the processed products conveyed to the blanking station from the circulation tool;
The attaching device comprises at least two attaching units, wherein the two attaching units are distributed between the feeding device and the discharging device at intervals and correspond to the two attaching stations, and the two attaching units are used for attaching parts to different parts of the surface of a product;
The inspection device comprises at least two inspection units, wherein the two inspection units are arranged corresponding to the two inspection stations and are used for inspecting the product state after passing through the corresponding attaching units; and
The first overturning device is arranged between the two attaching stations and is used for overturning the product after the product passes through one of the attaching stations and conveying the product to the other attaching station.
2. The product assembling apparatus according to claim 1, wherein the two attaching units include a first attaching unit and a second attaching unit, the first attaching unit and the second attaching unit corresponding to two types of attaching parts attached.
3. Product assembling apparatus according to claim 2, wherein a plurality of the first attaching units and/or the second attaching units are provided.
4. The product assembling apparatus according to claim 1, wherein one of the attaching units is for attaching two types of attaching parts simultaneously.
5. The product assembling apparatus according to claim 1, wherein the conveying device includes two conveying units disposed at intervals, wherein a conveying path of one conveying unit passes through the loading station, one of the attaching stations, one of the inspecting stations, and a conveying path of the other conveying unit passes through the other of the attaching stations, the other of the inspecting stations, and the blanking station;
The first turnover device is arranged between the two conveying units and is used for picking up the product conveyed by one conveying unit and placing the product on the circulation tool conveyed by the other conveying unit after turnover.
6. The product assembling apparatus of claim 1, wherein each of the attachment units comprises:
a first base;
The feeding machine is arranged on the first base body and is used for stripping a plurality of attachment parts on the winding belt;
The first pick-up part can be movably arranged on the first base body along the horizontal direction and/or the up-down direction, and is used for picking up the attachment peeled by the feeder and attaching the attachment to the corresponding part of the product surface at the attachment station.
7. The product assembling apparatus of claim 6, wherein the attaching means further comprises a first visual detecting means provided to the first base for detecting a position of the attaching member relative to the first pick-up portion; and/or the number of the groups of groups,
The attaching device further comprises a second visual detection device, wherein the second visual detection device is arranged on the first pick-up part and used for detecting the positions of the attaching part and the product so as to be matched with the first pick-up part for positioning.
8. The product assembly apparatus of claim 7 wherein the feeder is provided in plurality;
each attaching unit comprises two first pick-up parts which are arranged at intervals, and each first pick-up part corresponds to one feeder.
9. The product assembly apparatus of claim 1, wherein the blanking device comprises:
a second seat body;
the bin mechanism is arranged on the second seat body and used for storing the material tray;
The second turnover device is arranged on the second seat body and comprises a material taking part which moves up and down and rotates along an axis extending in the horizontal direction, and the material taking part is used for picking up products conveyed to the blanking station and driving the products to horizontally turn over; and
The unloading part can be movably arranged on the second seat body along the horizontal direction and/or the up-down direction, and is used for picking up and transferring the product overturned on the material taking part to a material tray in the stock bin mechanism.
10. The product assembly apparatus of claim 1 wherein a plurality of products are placed on each of the flow-through tools;
Each of the inspection units includes:
The mounting table is used for placing a plurality of material boxes;
a movable part movably mounted on the mounting table in a horizontal direction and/or an up-down direction;
The third visual detection device is arranged on the movable part and is used for detecting the matching state of the product conveyed to the inspection station and the attachment; and
The second pick-up part is arranged on the movable part and is spaced from the third visual detection device, and the second pick-up part is used for taking out and placing qualified products and/or defective products in the circulation tool into corresponding material boxes, or picking up the qualified products from the material boxes and placing the qualified products back into the circulation tool.
11. The product assembly apparatus of claim 1 further comprising a plurality of tooling fixtures corresponding to a plurality of the stations, each tooling fixture comprising:
The stop part is movably arranged on the corresponding station and is used for movably blocking the corresponding circulation tool to stay on the corresponding station or movably avoiding the corresponding circulation tool to move to other stations; and
And the jacking part can move up and down and is used for jacking the circulation tool upwards to separate the circulation tool from the conveying device when the corresponding circulation tool is blocked by the stop part.
CN202410840999.4A 2024-06-26 2024-06-26 Product assembly equipment Pending CN118765108A (en)

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Application Number Priority Date Filing Date Title
CN202410840999.4A CN118765108A (en) 2024-06-26 2024-06-26 Product assembly equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410840999.4A CN118765108A (en) 2024-06-26 2024-06-26 Product assembly equipment

Publications (1)

Publication Number Publication Date
CN118765108A true CN118765108A (en) 2024-10-11

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410840999.4A Pending CN118765108A (en) 2024-06-26 2024-06-26 Product assembly equipment

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118758942A (en) * 2024-06-26 2024-10-11 歌尔股份有限公司 Product attachment inspection equipment and control method thereof
CN118850427A (en) * 2024-06-26 2024-10-29 歌尔股份有限公司 Product attachment unloading equipment and control method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118758942A (en) * 2024-06-26 2024-10-11 歌尔股份有限公司 Product attachment inspection equipment and control method thereof
CN118850427A (en) * 2024-06-26 2024-10-29 歌尔股份有限公司 Product attachment unloading equipment and control method thereof

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