CN118760996A - Smart yard multi-level safety control device with no blind spots - Google Patents

Smart yard multi-level safety control device with no blind spots Download PDF

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CN118760996A
CN118760996A CN202410728710.XA CN202410728710A CN118760996A CN 118760996 A CN118760996 A CN 118760996A CN 202410728710 A CN202410728710 A CN 202410728710A CN 118760996 A CN118760996 A CN 118760996A
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孟杰
谭娟
胡钊政
张佳楠
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Abstract

The invention discloses a smart yard non-blind area multi-level safety management and control device, which comprises: the storage yard all-element non-blind area sensing module based on cloud edge cooperation comprises a sensing module with multi-source sensor cooperation and a storage yard multi-element non-blind area sensing Bian Yun cooperation module; the storage yard historical accident information analysis module based on data mining comprises a processing module of accident-oriented video data and a storage yard accident classification analysis module based on a social network analysis method; the storage yard safety management and control module based on the multi-level strategy comprises a multi-element real-time planning management and control module based on production safety constraint, an advanced early warning module integrating multi-production safety state identification and a storage yard emergency quick response and emergency processing module. The invention can improve the safety and efficiency of the traditional storage yard, reduce the risk of accidents and ensure the safety of operators and equipment.

Description

智慧堆场无盲区多层级安全管控装置Smart yard multi-level safety control device with no blind spots

技术领域Technical Field

本发明涉及干散料堆场安全技术,尤其涉及一种智慧堆场无盲区多层级安全管控装置。The present invention relates to dry bulk material yard safety technology, and in particular to a multi-level safety management and control device for a smart yard without blind spots.

背景技术Background Art

干散料堆场环境中,由于作业频繁,料堆的状态更新速度非常快,位置变化频繁,在取料时堆取料机对干散料堆(如煤堆)的切削取料引起的塌陷也会使堆料的大小和形状发生变化。干散货堆场的作业环境复杂,车辆、工作人员、流动机械共同进行作业的过程中,容易存在视野盲区和人为操作失误,导致作业人员人身伤害、作业设备损伤。In the dry bulk material yard environment, due to frequent operations, the status of the material pile is updated very quickly, and the position changes frequently. When the stacker-reclaimer cuts and reclaims the dry bulk material pile (such as coal pile), the collapse caused by the material will also change the size and shape of the pile. The operating environment of the dry bulk cargo yard is complex. In the process of vehicles, workers, and mobile machinery working together, there are easy to be blind spots and human operating errors, resulting in personal injury to operators and damage to operating equipment.

煤矿、危化品的管控系统化研究多,已投入巨大精力,并且初见成效。干散料堆场研究不足,尚未形成体系化系统。针对干散料堆场的数量多,且研究鲜少、事故频发的现状,借鉴煤矿、危化品的安全管控技术,进行干散货安全生产事故预防及管控服务平台的建设对保障人身安全、财产安全都具有重要的意义。There have been many systematic studies on the management and control of coal mines and hazardous chemicals, and great efforts have been invested, and initial results have been achieved. There has been insufficient research on dry bulk material yards, and a systematic system has not yet been formed. In view of the current situation where there are many dry bulk material yards, few studies, and frequent accidents, it is of great significance to build a dry bulk cargo safety production accident prevention and control service platform by drawing on the safety management and control technology of coal mines and hazardous chemicals to ensure personal safety and property safety.

传统堆场存在以下技术问题需要解决,包括:Traditional storage yards have the following technical problems that need to be solved, including:

1)盲区检测问题:传统堆场作业车辆存在盲区,难以实现全方位检测。这导致在车辆行驶和作业过程中存在安全隐患,容易发生事故。解决该问题需要采用全方位检测技术,消除盲区,提高作业安全性。1) Blind spot detection problem: Traditional yard operation vehicles have blind spots, making it difficult to achieve all-round detection. This leads to safety hazards during vehicle driving and operation, and is prone to accidents. To solve this problem, all-round detection technology is needed to eliminate blind spots and improve operation safety.

2)事故信息挖掘问题:传统堆场发生的事故数据庞大,手动查阅和分析耗时且容易出错。为了更好地理解事故原因和影响因素,需要利用视频自动处理和信息抽取技术,对历史事故视频和相关数据进行分析和挖掘,以发现事故的规律和潜在风险因素,为事故预防和安全管理提供依据。2) Accident information mining problem: The accident data of traditional storage yards is huge, and manual review and analysis is time-consuming and error-prone. In order to better understand the causes and influencing factors of accidents, it is necessary to use video automatic processing and information extraction technology to analyze and mine historical accident videos and related data to discover the laws and potential risk factors of accidents, and provide a basis for accident prevention and safety management.

3)安全管控策略问题:传统堆场安全管理存在一定的局限性,缺乏多层级的安全管控策略。为了提高堆场的安全性,需要制定多层级的安全管控策略,包括事前预防、事中预警和事后处理等环节。这包括危险区划分、动线规划、预警系统的建立、事故模板的制定等,以全方位管理和控制堆场的安全风险。3) Safety management and control strategy issues: Traditional yard safety management has certain limitations and lacks a multi-level safety management and control strategy. In order to improve the safety of the yard, it is necessary to formulate a multi-level safety management and control strategy, including pre-prevention, in-process warning and post-processing. This includes the division of dangerous areas, route planning, the establishment of early warning systems, the formulation of accident templates, etc., to comprehensively manage and control the safety risks of the yard.

解决这些技术问题,可以提高传统堆场的安全性和效率,减少事故发生的风险,保障作业人员和设备的安全。Solving these technical problems can improve the safety and efficiency of traditional storage yards, reduce the risk of accidents, and ensure the safety of operators and equipment.

发明内容Summary of the invention

本发明要解决的技术问题在于针对现有技术中的缺陷,提供一种智慧堆场无盲区多层级安全管控装置。The technical problem to be solved by the present invention is to provide a multi-level safety management and control device for a smart storage yard without blind spots in view of the defects in the prior art.

本发明解决其技术问题所采用的技术方案是:一种智慧堆场无盲区多层级安全管控装置,包括:The technical solution adopted by the present invention to solve the technical problem is: a multi-level safety control device for a smart storage yard without blind spots, comprising:

基于云边协同的堆场全要素无盲区感知模块,包括多源传感器协同的感知模块和堆场多要素无盲区感知边云协同模块;The full-factor blind-spot perception module of the storage yard based on cloud-edge collaboration includes a multi-source sensor collaborative perception module and a multi-factor blind-spot perception edge-cloud collaboration module of the storage yard;

所述堆场多要素无盲区感知边云协同模块,包括堆场感知设备、堆场边缘节点和堆场云端服务器;The yard multi-factor non-blind-zone perception edge-cloud collaboration module includes a yard perception device, a yard edge node and a yard cloud server;

所述多源传感器协同的感知模块,用于采用基于多源传感器协同的堆场多要素无盲区感知边云协同模块进行环境检测和目标识别,实现堆场多要素无盲区感知;The multi-source sensor collaborative perception module is used to perform environmental detection and target recognition using a multi-factor blind-spot-free perception edge-cloud collaborative module for a storage yard based on multi-source sensor collaboration, thereby achieving multi-factor blind-spot-free perception of the storage yard;

基于数据挖掘的堆场历史事故信息分析模块,包括面向事故的视频数据的处理模块和基于社会网络分析法的堆场事故分类分析模块;A data mining-based storage yard historical accident information analysis module, including an accident-oriented video data processing module and a storage yard accident classification analysis module based on social network analysis;

所述面向事故的视频数据的处理模块,用于根据干散料堆场内的视频数据进行异常事件的识别;The accident-oriented video data processing module is used to identify abnormal events based on the video data in the dry bulk material yard;

所述基于社会网络分析法的堆场事故分类分析模块,用于对历史堆场事故进行分类和历史堆场事故致因分析;The storage yard accident classification and analysis module based on social network analysis is used to classify historical storage yard accidents and analyze the causes of historical storage yard accidents;

基于多层级策略的堆场安全管控模块,包括基于生产安全约束的多要素实时规划管控模块、融合多生产安全状态识别的超前预警模块和堆场突发事故快速响应与应急处理模块;The yard safety management and control module based on multi-level strategies includes a multi-factor real-time planning and control module based on production safety constraints, an advanced warning module integrating multiple production safety status identification, and a rapid response and emergency handling module for sudden accidents in the yard;

所述基于生产安全约束的多要素实时规划管控模块,用于根据堆场相关技术人员划分出车辆和人员移动的危险区域,结合感知系统建立出带有危险区域标识的2D栅格地图并利用基于改进后的A*算法的多目标路径规划算法进行堆场多目标路径规划;The multi-factor real-time planning and control module based on production safety constraints is used to divide the dangerous areas for vehicle and personnel movement according to the relevant technical personnel of the yard, establish a 2D grid map with dangerous area identification in combination with the perception system, and use the multi-objective path planning algorithm based on the improved A* algorithm to perform multi-objective path planning in the yard;

所述融合多生产安全状态识别的超前预警模块,用于对异常事件的识别进行实时监测,若判断为危险状态,及时报警并采取相应措施;The advanced warning module integrating multiple production safety status identification is used to monitor the identification of abnormal events in real time. If it is judged to be a dangerous state, it will promptly alarm and take corresponding measures;

所述堆场突发事故快速响应与应急处理模块,根据事故模板将事故类型进行划分,并依据事故类型根据堆场事故分类分析模块的结果进行相应的应急处理,以有效应对不同类型的事故。The rapid response and emergency handling module for sudden accidents in the storage yard divides the accident types according to the accident template, and performs corresponding emergency handling according to the results of the storage yard accident classification analysis module according to the accident type, so as to effectively deal with different types of accidents.

按上述方案,所述多源传感器协同的感知模块进行环境检测和目标识别;According to the above scheme, the perception module of the multi-source sensors performs environmental detection and target recognition;

采用的步骤如下:The steps used are as follows:

1)通过部署多种传感器,对堆场内的多种要素进行全面检测,实现堆场的全要素感知;1) By deploying a variety of sensors, comprehensive detection of various elements in the yard is carried out to achieve full-factor perception of the yard;

2)中对堆场部署了多种视觉传感器备进行标定和同步;2) Various visual sensors are deployed in the yard for calibration and synchronization;

3)对不同传感器的信息进行融合,完成目标检测。3) Fuse the information from different sensors to complete target detection.

按上述方案,所述步骤1)中通过部署多种传感器,对堆场内的多种要素进行全面检测,实现堆场的全要素感知;包括:According to the above scheme, in step 1), various elements in the storage yard are comprehensively detected by deploying various sensors to achieve full-element perception of the storage yard; including:

1.1)采用主动相机、红外相机、摄像机、激光雷达设备集成对堆场环境进行采集;1.1) Active cameras, infrared cameras, video cameras, and laser radar equipment are integrated to collect data on the yard environment;

1.2)在进出门设置人脸识别系统和电子栅栏,管理人员进出和记录人员进出情况;1.2) Install a facial recognition system and electronic fence at the entrance and exit to manage and record the entry and exit of personnel;

1.3)在堆场整个范围的角落里布设视觉传感器,实现对堆场场景的实时监控;在堆料区添加激光雷达辅助感知,实现对堆料的实时建模,监测堆放物品的数量、堆垛高度、货物的种类和状态;1.3) Deploy visual sensors in every corner of the entire yard to achieve real-time monitoring of the yard scene; add LiDAR-assisted perception in the stockpile area to achieve real-time modeling of the stockpile, monitor the number of stacked items, stacking height, type and status of goods;

1.4)在堆料区上方角落布设红外相机,视场对着堆料区域,实现堆场内物体的热量分布的实时检测;1.4) An infrared camera is placed in the corner above the stockpile area, with the field of view facing the stockpile area, to achieve real-time detection of the heat distribution of objects in the stockpile yard;

1.5)在作业区中间布设PTC主动相机,识别出现在画面中的物体、人员或车辆并进行追踪;1.5) Place a PTC active camera in the middle of the work area to identify objects, people or vehicles that appear in the picture and track them;

1.6)采用天车实时检测对作业车辆周围的物体和自车进行感知和定位,为车辆的避碰和路线规划提供感知基础,天车连接抓斗的上方安装轮速计对吊钩的速度进行检测。1.6) The overhead crane is used for real-time detection to sense and locate objects around the operating vehicle and the vehicle itself, providing a perception basis for vehicle collision avoidance and route planning. A wheel speed meter is installed above the overhead crane connected to the grab bucket to detect the speed of the hook.

按上述方案,所述步骤2)中对堆场部署了多种视觉传感器备进行标定和同步;具体如下:According to the above scheme, in step 2), multiple visual sensors are deployed in the yard for calibration and synchronization; the details are as follows:

通过移动校准车,车顶放置棋盘格,对有相同视场的传感器进行联合标定;对有相同视场的传感器进行联合标定时增强重叠视场;By moving the calibration vehicle and placing a checkerboard on the roof, sensors with the same field of view are jointly calibrated; when jointly calibrating sensors with the same field of view, the overlapping field of view is enhanced;

2.1)根据视觉相机成像原理,计算移动校准车上摄像机的相机坐标系的角点坐标并得到棋盘格边缘的方向向量对于移动校准车上激光雷达,在一个扫描周期T内,得到标定板平面候选点集然后对候选点集中的求取局部平滑特征,表示为:2.1) According to the principle of visual camera imaging, calculate the corner coordinates of the camera coordinate system of the mobile calibration vehicle and obtain the direction vector of the chessboard edge For the laser radar on the mobile calibration vehicle, within a scanning cycle T, the candidate point set of the calibration plate plane is obtained Then, for the candidate points Obtain local smooth features, expressed as:

若ss>T0,则激光雷达扫描线束在此处突变,将点云加入平滑特征点集 构成标定板边缘点集;T0为设定阈值;If ss>T 0 , the laser radar scanning beam suddenly changes here, and the point cloud Add smooth feature point set Construct the edge point set of the calibration plate; T 0 is the set threshold;

2.2)设堆场相机坐标系和激光雷达坐标系下的平面法向量分别为相机坐标系和激光雷达坐标系下边缘点特征向量分别为利用标定板几何特征约束建立目标函数H:2.2) Assume that the plane normal vectors in the yard camera coordinate system and the laser radar coordinate system are and The edge point feature vectors in the camera coordinate system and the lidar coordinate system are and The objective function H is established using the geometric feature constraints of the calibration plate:

其中,为视觉相机坐标系到激光雷达坐标系的旋转矩阵;为视觉相机坐标系到激光雷达坐标系的平移矩阵;表示面特征约束,表示线特征约束,代表角点特征约束;in, is the rotation matrix from the visual camera coordinate system to the lidar coordinate system; is the translation matrix from the visual camera coordinate system to the lidar coordinate system; Represents surface feature constraints, represents line feature constraints, Represents corner feature constraint;

根据三种几何特征约束联合求解,求出旋转矩阵的闭式解,带入约束方程求得平移向量,从而完成不同传感器之间的外参标定;The closed-form solution of the rotation matrix is obtained by jointly solving the three geometric feature constraints, and the translation vector is obtained by substituting it into the constraint equation, thereby completing the external parameter calibration between different sensors.

2.3)依次通过对具有相同视场的传感器进行外参联合标定,从而实现对堆场大范围内多源异构传感器的联合标定。2.3) By jointly calibrating the external parameters of sensors with the same field of view, the joint calibration of multi-source heterogeneous sensors in a large area of the yard can be achieved.

按上述方案,所述步骤3)中对不同传感器的信息进行融合,完成目标检测;具体如下:According to the above scheme, in step 3), the information of different sensors is fused to complete the target detection; the details are as follows:

3.1)对堆场内视觉传感器采集的数据进行编码,编码方式为:在2D检测框形成的锥视区内对点云进行局部顺序的色彩信息(RGB)涂抹编码,将原来的点云信息(x,y,z,r)转化为编码(x,y,z,r,S,R,G,B),其中点云的x,y,z为空间位置信息,r为点云的强度值信息,S为推荐通道,R、G、B为点云对应的颜色通道;3.1) Encode the data collected by the visual sensor in the yard. The encoding method is: perform local sequential color information (RGB) smear encoding on the point cloud within the cone of vision formed by the 2D detection frame, and convert the original point cloud information (x, y, z, r) into the code (x, y, z, r, S, R, G, B), where x, y, z of the point cloud are spatial position information, r is the intensity value information of the point cloud, S is the recommended channel, and R, G, B are the color channels corresponding to the point cloud;

3.2)对点云经过均匀变换后,在2D图像上投影:3.2) After uniform transformation of the point cloud, project it onto the 2D image:

式中,矩阵C1为相机内参矩阵,C2为外参齐次变换矩阵,通过前面的多传感器联合标定得到;s为推荐通道,XL为激光雷达坐标系下点云的信息,通过投影得到激光雷达坐标系上的点云P(xL,yL,zL)到其平面图像坐标系的位置p(u,v)的映射关系。In the formula, matrix C1 is the camera intrinsic parameter matrix, C2 is the extrinsic parameter homogeneous transformation matrix, which is obtained through the previous multi-sensor joint calibration; s is the recommended channel, XL is the information of the point cloud in the lidar coordinate system, and the mapping relationship between the point cloud P( xL , yL , zL ) in the lidar coordinate system and its position p(u, v) in the plane image coordinate system is obtained by projection.

3.3)目标检测;3.3) Object detection;

将点云以竖状“柱体”的形式转换为稀疏伪图像,再利用2D卷积网络对伪图像进行检测并预测3D检测框;Convert the point cloud into a sparse pseudo image in the form of a vertical “column”, and then use a 2D convolutional network to detect the pseudo image and predict the 3D detection box;

利用2D卷积网络对输入点云进行处理,并得到多要素目标识别的3D边界框,3D边界框由参数(x,y,z,w,l,h,θ)定义,其中x、y、z为边界框中心坐标,w、l、h为边界框的分别为边界框的宽度、长度和高度,θ为目标朝向;The input point cloud is processed using a 2D convolutional network to obtain a 3D bounding box for multi-factor target recognition. The 3D bounding box is defined by parameters (x, y, z, w, l, h, θ), where x, y, z are the coordinates of the center of the bounding box, w, l, h are the width, length, and height of the bounding box, respectively, and θ is the target orientation.

卷积网络中,目标和锚框之间的回归损失为:In the convolutional network, the regression loss between the target and the anchor box is:

其中,下标gt表示真实框中的值,下标a表示预测框中的值,由回归损失给出识别堆场目标的位置、大小和方向,然后通过分类损失给出目标的类别。Among them, the subscript gt represents the value in the true box, the subscript a represents the value in the predicted box, the regression loss is used to identify the position, size and direction of the yard target, and then the classification loss is used to give the category of the target.

按上述方案,所述面向事故的视频数据的处理模块中根据干散料堆场内的视频数据进行异常事件的识别;采用的方法如下:According to the above scheme, the accident-oriented video data processing module identifies abnormal events based on the video data in the dry bulk material yard; the method used is as follows:

1)识别堆场内的视频数据的异常分块;1) Identify abnormal blocks of video data in the yard;

对干散料堆场内的事故视频数据进行分割,将视频数据分割成短时间的视频段,针对堆场原始事件视频序列进行预处理,使用滑动窗口将堆场的视频图像帧分割为多个二维图像单元,连续T帧相邻的二维图像单元堆叠构成三维时空立方体作为堆场事故采样块并提取相应的特征信息,通过PCANet网络识别堆场内的视频数据的异常分块:The accident video data in the dry bulk material yard is segmented into short-time video segments. The original event video sequence of the yard is preprocessed. The video image frames of the yard are segmented into multiple two-dimensional image units using a sliding window. The adjacent two-dimensional image units of consecutive T frames are stacked to form a three-dimensional space-time cube as the yard accident sampling block and the corresponding feature information is extracted. The abnormal blocks of the video data in the yard are identified through the PCANet network:

其中,I是与堆场事故采样块xt,s维度、大小一致的单位向量;是处理后的堆场事故采样块;max1≤t≤T(Gt)是当前梯度堆场事故特征立方体时空维度上的最大梯度值;min1≤tT(Gt)是时空维度上的最小梯度值;Among them, I is a unit vector with the same dimension and size as the yard accident sampling block x t,s ; is the processed storage yard accident sampling block; max 1≤t≤T (G t ) is the maximum gradient value of the current gradient storage yard accident feature cube in the time and space dimensions; min 1≤tT (G t ) is the minimum gradient value in the time and space dimensions;

2)根据识别出的异常分块,对堆场异常事件的检测和判别;2) Detect and identify abnormal events in the yard based on the identified abnormal blocks;

2.1)利用PCA算法求解的协方差矩阵前L1个最大特征至对应的特征向量作为PCA滤波器,其中L1对应所需滤波器个数;针对每个堆场事故梯度单元Gt,第一层输出L1个卷积特征图,第二层针对每个特征图使用卷积滤波器在生成L2个特征图,然后计算直方图特征的标准偏差作为堆场分块特征表观异常得分:2.1) Solve using PCA algorithm The first L 1 largest features of the covariance matrix to the corresponding feature vector are used as PCA filters, where L 1 corresponds to the number of required filters; for each yard accident gradient unit G t , the first layer outputs L 1 convolution feature maps, and the second layer uses convolution filters to generate L 2 feature maps for each feature map, and then calculates the standard deviation of the histogram feature as the apparent abnormality score of the yard block feature:

其中,sapp(i,j)为堆场表现异常得分,v*i,j+(δ)表示直方图特征第δ个区间对应高度值:Among them, s app (i,j) is the abnormal score of the yard performance, and v*i,j+(δ) represents the height value corresponding to the δth interval of the histogram feature:

2.2)对堆场分块包含所有像素的光流福值Ip进行求和,获得Nf为堆场分块的像素个数;2.2) Sum the optical flow values I p of all pixels in the yard block to obtain N f is the number of pixels in the yard block;

2.3)运动异常得分和表观异常得分融合为scon=αsmot+β(1-sapp),设定异常阈值,将堆场异常得分融合与阈值进行比较,实现对堆场异常事件的检测和判别;2.3) The motion anomaly score and the appearance anomaly score are fused into scon = αsmot + β(1- sapp ), and an anomaly threshold is set. The fusion of the yard anomaly score is compared with the threshold to achieve detection and discrimination of abnormal events in the yard;

根据得分类型的差异,实现对堆场异常事故类别进行判定,如堆料坍塌、异常运动模式、作业活动等,从而对堆场异常视频段进行异常类型的辨认和识别。According to the difference in score types, the category of abnormal accidents in the yard can be determined, such as stockpile collapse, abnormal movement patterns, operating activities, etc., so as to identify and recognize the abnormal types of abnormal video segments of the yard.

按上述方案,所述基于社会网络分析法的堆场事故分类分析模块对历史堆场事故进行分类和历史堆场事故致因分析;采用的方法如下:According to the above scheme, the yard accident classification analysis module based on social network analysis method classifies historical yard accidents and analyzes the causes of historical yard accidents; the method used is as follows:

将堆场中事故的致因要素表示为节点,与网络节点间的因果关系构成了一个干散料堆场安全事故语义网络,建立堆场安全事故语义网络;The causal factors of the accidents in the storage yard are represented as nodes, and the causal relationship between the network nodes constitutes a semantic network of dry bulk material storage yard safety accidents, and the semantic network of storage yard safety accidents is established;

堆场事故的致因要素Xi,包括:人为因素、设备故障、环境因素、堆场布局、作业管理;The causal factors of the yard accident, Xi , include: human factors, equipment failure, environmental factors, yard layout, and operation management;

将以上堆场致因要素定义为干散料堆场安全事故语义网络网络节点,堆场事故致因因素之间的关系定义为边,当两个具有代表性的致因因素共同出现在一起堆场事故中,则存在一定的相关关系,共频数愈多,关系愈紧密;通过搜集资料,统计干散料堆场事故的次数,设共有K起事故,(Xi,Xj)代表因素i和因素j共同出现一次;The above yard causal factors are defined as nodes of the semantic network of dry bulk material yard safety accidents. The relationship between yard accident causal factors is defined as edges. When two representative causal factors appear together in a yard accident, there is a certain correlation. The more common frequencies there are, the closer the relationship is. By collecting data and counting the number of dry bulk material yard accidents, it is assumed that there are K accidents in total, and (X i , X j ) represents that factor i and factor j appear together once.

根据堆场安全事故语义网络中间中心度、堆场安全事故语义网络接近中心度和堆场安全事故语义网络特征向量中心度对堆场安全事故语义网络进行评估,计算如下:The yard safety accident semantic network is evaluated based on the betweenness centrality of the yard safety accident semantic network, the proximity centrality of the yard safety accident semantic network and the characteristic vector centrality of the yard safety accident semantic network, which are calculated as follows:

(1)堆场安全事故语义网络中间中心度(1) The intermediate centrality of the semantic network of storage yard safety accidents

经过堆场致因节点i的最短路径数量与总路径数量的比值即为堆场致因节点i的中间中心度;假设Pjk是堆场致因节点j与堆场致因节点k之间的捷径数,且Pjk(i)是两堆场致因节点间包含堆场致因节点i的捷径数,则:The ratio of the number of shortest paths passing through the yard-causing node i to the total number of paths is the betweenness centrality of the yard-causing node i. Assuming that Pjk is the number of shortcuts between the yard-causing node j and the yard-causing node k, and Pjk (i) is the number of shortcuts between the two yard-causing nodes that include the yard-causing node i, then:

(2)堆场安全事故语义网络接近中心度(2) Closeness centrality of the semantic network of storage yard safety accidents

与堆场致因节点i相连的其他堆场致因节点的捷径距离和即为堆场致因节点i的接近中心度;定义d(i,j)为i与j之间最短路径距离,则:The sum of the shortcut distances of other yard-causing nodes connected to the yard-causing node i is the proximity centrality of the yard-causing node i; define d(i,j) as the shortest path distance between i and j, then:

(3)堆场安全事故语义网络特征向量中心度(3) Centrality of the semantic network feature vector of storage yard safety accidents

一个堆场致因节点周围所连接节点的数量大小影响着该堆场致因节点的地位和重要性,同时也受这些相连接堆场致因节点重要性的影响,表示为:The number of nodes connected around a yard cause node affects the status and importance of the yard cause node, and is also affected by the importance of these connected yard cause nodes, which can be expressed as:

其中,c为一个比例常数,aij=1当且仅当i与j相连,否则为0。Where c is a proportional constant, a ij = 1 if and only if i is connected to j, otherwise it is 0.

通过建立网络图,堆场致因边的数量越多的堆场致因节点作用越大,则此因素在整个堆场安全事故语义网络图中的作用越大,影响其他堆场致因节点的能力越强,从数据中挖掘出事故致因间的频繁项集和强关联规则;通过计算堆场事故网络中间中心度、堆场事故网络接近中心度和堆场事故网络特征向量中心度,具有较高的堆场事故网络中心度代表其处于其他堆场致因节点的多条最短路径上,具有较高的堆场事故网络接近中心度,代表其跟所有其他堆场致因节点的距离更近,具有较高的堆场事故网络特征向量中心度,即代表与之相连堆场致因节点的重要性大,以此对堆场事故致因进行分类和分析。By establishing a network diagram, the more yard cause edges a yard cause node has, the greater its role is. This factor has a greater role in the entire yard safety accident semantic network diagram, and the stronger its ability to influence other yard cause nodes is. Frequent item sets and strong association rules between accident causes are mined from the data. By calculating the intermediate centrality of the yard accident network, the proximity centrality of the yard accident network, and the characteristic vector centrality of the yard accident network, a yard accident network with a higher centrality means that it is on multiple shortest paths of other yard cause nodes, a yard accident network with a higher proximity centrality means that it is closer to all other yard cause nodes, and a yard accident network with a higher characteristic vector centrality means that the importance of the yard cause nodes connected to it is high. This is used to classify and analyze the causes of yard accidents.

按上述方案,所述基于生产安全约束的多要素实时规划管控模块中采用基于改进后的A*算法的多目标路径规划算法进行堆场多目标路径规划;其步骤如下:According to the above scheme, the multi-factor real-time planning and control module based on production safety constraints adopts a multi-objective path planning algorithm based on the improved A* algorithm to perform multi-objective path planning in the yard; the steps are as follows:

将堆场多目标路径规划表述为:G=(N,c),G表示整个堆场搜索空间,N表示堆场目标结点集合,若干个目标点集f(S,Gi)表示由启发式估价函数计算得到起点S相对于目标点Gi(i=1,2,3,...,n)的估价值;堆场事故发生时,通过权衡不同目标之间的优先级设定权重系数ki,调整搜索顺序;The multi-objective path planning of the yard is expressed as: G = (N, c), G represents the entire yard search space, N represents the yard target node set, and several target point sets f(S,G i ) represents the estimated value of the starting point S relative to the target point G i (i=1,2,3,...,n) calculated by the heuristic evaluation function; when a yard accident occurs, the weight coefficient k i is set by weighing the priorities between different targets to adjust the search order;

1)创建堆场多目标路径规划全局Open,Close列表,创建堆场目标的起始搜索结点S,使用公共列表Goals存放堆场规划目标结点,对应每一个堆场规划目标点建立一个Open,Close列表,记为Gop(i)和Gcl(i);1) Create a global Open and Close list for the multi-objective path planning of the yard, create the starting search node S of the yard goal, use the public list Goals to store the yard planning goal nodes, and establish an Open and Close list for each yard planning goal point, recorded as G op (i) and G cl (i);

2)把堆场目标起始点S放入Gop(i),扩展S点临近的结点放入Gop(i),在每个Gop(i)中计算起点对应该目标点的估价值,即根据启发式估价函数分别计算f(S,Gi),同时,在每个Gop(i)中根据计算得到的估价值升序排序,取列表第一个数值放入全局Open列表中,再根据权重系数ki对全局Open列表的数据进行排序,取估价值最小的堆场目标节点作为下一步的起点,把原起点放入全局Close列表中,各个Gop(i),Gcl(i)列表清空;2) Put the starting point S of the yard target into G op (i), expand the nodes adjacent to point S into G op (i), calculate the estimated value of the starting point corresponding to the target point in each G op (i), that is, calculate f(S, Gi ) respectively according to the heuristic evaluation function, and at the same time, sort the calculated estimated values in ascending order in each G op (i), take the first value in the list and put it into the global Open list, then sort the data in the global Open list according to the weight coefficient k i , take the yard target node with the smallest estimated value as the starting point of the next step, put the original starting point into the global Close list, and clear each G op (i) and G cl (i) list;

3)到达一个目标点后,循环执行2)导向一个目标点,设为Ga(1≤a≤n),则将Ga从Goals列表中删掉,同时删掉Gop(i),Gcl(i)列表;其余堆场目标点Gop(i),Gcl(i)列表继续参与下一步;3) After reaching a target point, execute 2) repeatedly to guide to a target point, set it as Ga (1≤a≤n), then delete Ga from the Goals list, and delete the Gop (i) and Gcl (i) lists at the same time; the remaining yard target points Gop (i) and Gcl (i) lists continue to participate in the next step;

4)终止条件;判断Open列表是否为空或Goals列表为空,即所有的堆场待规划目标路径分配完毕。4) Termination condition: determine whether the Open list is empty or the Goals list is empty, that is, all the target paths to be planned for the storage yard have been allocated.

按上述方案,所述融合多生产安全状态识别的超前预警模块,用于对异常事件的识别进行实时监测,若判断为危险状态,及时报警并采取相应措施;According to the above scheme, the advanced warning module integrating multiple production safety status identification is used to monitor the identification of abnormal events in real time. If it is judged to be a dangerous state, it will promptly alarm and take corresponding measures;

使用协同检测模块对异常事件的识别结果进行实时监测,识别堆场不安全的堆放方式、异常的声音及异常的运动,若异常事件的识别中的传感器阈值超过安全阈值,发出报警信号;若异常事件的识别中的传感器阈值超过危险报警阈值,对相应设备进行停止控制。The collaborative detection module is used to monitor the recognition results of abnormal events in real time to identify unsafe stacking methods, abnormal sounds and abnormal movements in the yard. If the sensor threshold in the recognition of abnormal events exceeds the safety threshold, an alarm signal is issued; if the sensor threshold in the recognition of abnormal events exceeds the danger alarm threshold, the corresponding equipment is stopped and controlled.

按上述方案,所述堆场突发事故快速响应与应急处理模块,根据事故模板将事故类型进行划分,并依据事故类型根据堆场事故分类分析模块的结果进行相应的应急处理,以有效应对不同类型的事故。According to the above scheme, the rapid response and emergency handling module for sudden accidents in the storage yard divides the accident types according to the accident template, and performs corresponding emergency handling according to the results of the storage yard accident classification analysis module according to the accident type, so as to effectively deal with different types of accidents.

从堆场以往事故案例及事发后状况中获取基础数据,并对数据进行结构化处理,构建结构化堆场应急处理模板生成模型;Obtain basic data from previous accident cases and post-incident conditions at the storage yard, and perform structured processing on the data to build a structured storage yard emergency response template generation model;

判断当前事故类型,并匹配到该事故类型的处理模板,获取应急处理决策;Determine the current accident type, match it to the processing template for that accident type, and obtain the emergency processing decision;

构建结构化堆场应急处理模板生成模型,具体流程如下:Construct a structured yard emergency treatment template generation model. The specific process is as follows:

将堆场突发事件的情景划分为sk*(x1,x2,…,xn),(y1,y2,…,yn)+,其中xn为堆场子事件的环境属性,包括堆场突发事件的温度、压力、相对适度和风速;为堆场子事件的状态属性;The scenarios of the yard emergency are divided into s k *(x 1 ,x 2 ,…,x n ),(y 1 ,y 2 ,…,y n )+, where x n is the environmental attribute of the yard sub-event, including the temperature, pressure, relative humidity and wind speed of the yard emergency; is the state attribute of the yard sub-event;

一个堆场突发事件由多个堆场子事件构成,从堆场子事件和堆场子事件集合2个层面进行相似度计算计算;A yard emergency event is composed of multiple yard sub-events, and similarity calculation is performed from two levels: yard sub-events and yard sub-event sets;

堆场突发事件级别相似度为: The similarity of the emergency level of the storage yard is:

堆场子事件集合中子事件个数的相似度为: 取值范围为[0,1];The similarity of the number of sub-events in the yard sub-event set is: The value range is [0, 1];

两个堆场突发事件的子事件集合相似度 是堆场子事件名称集合的整体相似度,ω1、ω2、ω3是各相似度分配的权值;Similarity of sub-event sets of two sudden events at the storage yard is the overall similarity of the set of yard sub-event names, ω 1 , ω 2 , ω 3 are the weights assigned to each similarity;

对堆场突发事件的处置任务及应急行动的相似度进行计算,得到堆场子事件的待处理任务及应急行动的相似度调整权值ω123的值可以调整堆场事故应急行动的相似性;The similarity of the handling tasks and emergency actions of the yard emergency events is calculated to obtain the similarity of the pending tasks and emergency actions of the yard sub-events. Adjusting the values of weights ω 1 , ω 2 , ω 3 can adjust the similarity of emergency actions for storage yard accidents;

按照相似性排序将多个堆场事件集合在堆场应急管理案例库中进行比对,得到一组相似的堆场子事件,并从中提取出与堆场事故应急处置任务、行动相似的关系,获取应急处理决策;并在事故处理过程中对决策进行查验,确保应急处理决策的施行。Multiple yard event sets are compared in the yard emergency management case library according to similarity sorting to obtain a group of similar yard sub-events, from which relationships similar to yard accident emergency response tasks and actions are extracted to obtain emergency response decisions; and the decisions are checked during the accident handling process to ensure the implementation of emergency response decisions.

本发明产生的有益效果是:The beneficial effects produced by the present invention are:

1)本发明通过配置多种传感器基于多传感器协同,设计目标识别和检测算法,实现对堆场环境的高效全方位检测,消除盲区。1) The present invention configures a variety of sensors based on multi-sensor collaboration, designs target recognition and detection algorithms, and realizes efficient and all-round detection of the yard environment to eliminate blind spots.

2)本发明通过分析事故视频和相关数据,实现堆场事故的分类分析和事故影响因素间关联规则的挖掘和异常事件的预测;2) The present invention realizes classification analysis of storage yard accidents, mining of association rules between accident influencing factors and prediction of abnormal events by analyzing accident videos and related data;

3)本发明提出了多层级的安全管控策略;通过危险区域划分和动线规划,提高安全预防;利用预警系统识别不安全状态和不安全行为,并建立事故模板,实现快速应急响应和处理。通过全过程的管理控制,实现对堆场事故预防、预警和处理的多层级安全管控策略。3) The present invention proposes a multi-level safety management and control strategy; improves safety prevention through dangerous area division and route planning; uses early warning systems to identify unsafe conditions and unsafe behaviors, and establishes accident templates to achieve rapid emergency response and processing. Through the management and control of the entire process, a multi-level safety management and control strategy for the prevention, early warning and processing of storage yard accidents is implemented.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

下面将结合附图及实施例对本发明作进一步说明,附图中:The present invention will be further described below with reference to the accompanying drawings and embodiments, in which:

图1是本发明实施例的结构示意图;FIG1 is a schematic structural diagram of an embodiment of the present invention;

图2是本发明实施例的边云协同模块架构图。FIG2 is an architecture diagram of the edge-cloud collaboration module according to an embodiment of the present invention.

具体实施方式DETAILED DESCRIPTION

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

如图1所示,一种智慧堆场无盲区多层级安全管控装置,包括:As shown in Figure 1, a multi-level safety control device for a smart storage yard without blind spots includes:

基于云边协同的堆场全要素无盲区感知模块,包括多源传感器协同的感知模块和堆场多要素无盲区感知边云协同模块;The full-factor blind-spot perception module of the storage yard based on cloud-edge collaboration includes a multi-source sensor collaborative perception module and a multi-factor blind-spot perception edge-cloud collaboration module of the storage yard;

多源传感器协同的感知模块,用于采用基于多源传感器协同的堆场多要素无盲区感知边云协同模块进行环境检测和目标识别,实现堆场多要素无盲区感知;The multi-source sensor collaborative perception module is used to perform environmental detection and target recognition using the multi-factor blind-spot-free perception edge-cloud collaborative module based on the multi-source sensor collaboration, thus achieving multi-factor blind-spot-free perception of the storage yard;

具体如下:The details are as follows:

1)通过部署多种传感器,对堆场内的多种要素进行全面检测,实现堆场的全要素感知;具体包括:1) Through the deployment of multiple sensors, comprehensive detection of various elements in the yard is carried out to achieve full perception of the yard; specifically, it includes:

1.1)采用主动相机、红外相机、摄像机、激光雷达等设备集成对堆场环境进行监管;1.1) Active cameras, infrared cameras, video cameras, laser radars and other equipment are integrated to monitor the yard environment;

1.2)在进出门设置人脸识别系统和电子栅栏,管理人员进出和记录人员进出情况;1.2) Install a facial recognition system and electronic fence at the entrance and exit to manage and record the entry and exit of personnel;

1.3)在堆场整个范围的角落里布设视觉传感器,实现对堆场场景的实时监控;1.3) Deploy visual sensors in every corner of the entire storage yard to achieve real-time monitoring of the storage yard scene;

在堆料区添加激光雷达辅助感知,在堆料区布设三个激光雷达,分别放置在堆料区三面舱壁上,实现对堆料的实时建模,用于监测堆放物品的数量、堆垛高度、货物的种类和状态;Add LiDAR-assisted sensing in the stockpile area. Three LiDARs are deployed in the stockpile area and placed on the three walls of the stockpile area to achieve real-time modeling of the stockpile to monitor the number of stacked items, stacking height, type and status of goods.

1.4)在堆料区上方角落布设红外相机,视场对着堆料区域,实现堆场内物体的热量分布的实时检测,有助于发现热量异常的情况;1.4) An infrared camera is placed in the corner above the stockpile area, with the field of view facing the stockpile area, to achieve real-time detection of the heat distribution of objects in the stockpile, which helps to detect abnormal heat conditions;

1.5)在作业区中间布设PTC主动相机,自动识别出现在画面中的物体、人员或车辆并进行追踪,并对异常情况进行捕捉。1.5) Place a PTC active camera in the middle of the work area to automatically identify and track objects, people or vehicles that appear in the picture, and capture abnormal situations.

1.6)使用天车对作业车辆周围的物体和自车进行感知和定位,为车辆的避碰和路线规划提供感知基础。天车实时检测系在天车四个角上布设视觉传感器,在天车中心安装激光雷达,可以天车连接抓斗的上方安装轮速计对吊钩的速度进行检测,预防吊钩冲顶等危险情况。1.6) Use the overhead crane to sense and locate objects around the operating vehicle and the vehicle itself, providing a perception basis for vehicle collision avoidance and route planning. The real-time detection system of the overhead crane is to deploy visual sensors on the four corners of the overhead crane, install a laser radar in the center of the overhead crane, and install a wheel speed meter above the overhead crane connected to the grab bucket to detect the speed of the hook to prevent dangerous situations such as the hook hitting the top.

上述步骤通过部署多种传感器,可以对堆场内的多种要素进行全面检测,实现堆场的全要素感知。The above steps can deploy a variety of sensors to conduct comprehensive detection of various elements in the yard and realize full-factor perception of the yard.

2)对堆场部署的多种视觉传感器设备进行标定和同步;2) Calibrate and synchronize various visual sensor devices deployed in the yard;

通过移动校准车,车顶放置棋盘格,对有相同视场的传感器进行联合标定;对有相同视场的传感器进行联合标定时增强重叠视场;By moving the calibration vehicle and placing a checkerboard on the roof, sensors with the same field of view are jointly calibrated; when jointly calibrating sensors with the same field of view, the overlapping field of view is enhanced;

若出现传感器重叠视场较小,会导致棋盘误检和漏检,以及摄像机和雷达无法进行位姿关联,导致外部参数低的问题,因此引入辅助摄像机,通过增加摄像机个数增强重叠视场;If the overlapping field of view of the sensors is small, it will lead to false detection and missed detection of the chessboard, and the camera and radar will not be able to associate their poses, resulting in low external parameters. Therefore, auxiliary cameras are introduced to increase the number of cameras to enhance the overlapping field of view;

2.1)根据视觉相机成像原理,计算移动校准车上摄像机的相机坐标系的角点坐标并得到棋盘格边缘的方向向量对于移动校准车上激光雷达,在一个扫描周期T内,得到校准车上的标定板平面候选点集然后对候选点集中的求取局部平滑特征,表示为:2.1) According to the principle of visual camera imaging, calculate the corner coordinates of the camera coordinate system of the mobile calibration vehicle and obtain the direction vector of the chessboard edge For the laser radar on the mobile calibration vehicle, within a scanning cycle T, the candidate point set of the calibration plate plane on the calibration vehicle is obtained Then, for the candidate points Obtain local smooth features, expressed as:

若ss>T0,则激光雷达扫描线束在此处突变,将点云加入平滑特征点集 构成标定板边缘点集;T0为设定阈值;If ss>T 0 , the laser radar scanning beam suddenly changes here, and the point cloud Add smooth feature point set Construct the edge point set of the calibration plate; T 0 is the set threshold;

2.2)设堆场相机坐标系和激光雷达坐标系下的平面法向量分别为相机坐标系和激光雷达坐标系下边缘点特征向量分别为利用标定板几何特征约束建立目标函数H:2.2) Assume that the plane normal vectors in the yard camera coordinate system and the laser radar coordinate system are and The edge point feature vectors in the camera coordinate system and the lidar coordinate system are and The objective function H is established using the geometric feature constraints of the calibration plate:

其中,为视觉相机坐标系到激光雷达坐标系的旋转矩阵;为视觉相机坐标系到激光雷达坐标系的平移矩阵;表示面特征约束,表示线特征约束,代表角点特征约束;in, is the rotation matrix from the visual camera coordinate system to the lidar coordinate system; is the translation matrix from the visual camera coordinate system to the lidar coordinate system; Represents surface feature constraints, represents line feature constraints, Represents corner feature constraint;

根据三种几何特征约束联合求解,求出旋转矩阵的闭式解,带入点线面约束方程最小化目标函数H,求得平移向量,从而完成不同传感器之间的外参标定;Based on the joint solution of the three geometric feature constraints, the closed-form solution of the rotation matrix is obtained, and the point-line-surface constraint equation is brought into play to minimize the objective function H, and the translation vector is obtained, thereby completing the external parameter calibration between different sensors.

2.3)依次通过对具有相同视场的传感器进行外参联合标定,从而实现对堆场大范围内多源异构传感器的联合标定。2.3) By jointly calibrating the external parameters of sensors with the same field of view, the joint calibration of multi-source heterogeneous sensors in a large area of the yard can be achieved.

3)对不同传感器的信息进行融合,进行目标检测;3) Fuse information from different sensors to perform target detection;

3.1)首先,对堆场内视觉传感器采集的数据进行编码,编码方式为:在2D检测框形成的锥视区内对点云进行局部顺序的色彩信息(RGB)涂抹编码,将原来的点云信息(x,y,z,r)转化为编码(x,y,z,r,S,R,G,B),其中点云的x,y,z为空间位置信息,r为点云的强度值信息,S为推荐通道,R、G、B为点云对应的颜色通道;3.1) First, encode the data collected by the visual sensor in the yard. The encoding method is: perform local sequential color information (RGB) smear encoding on the point cloud within the cone of vision formed by the 2D detection box, and convert the original point cloud information (x, y, z, r) into the code (x, y, z, r, S, R, G, B), where x, y, z of the point cloud are spatial position information, r is the intensity value information of the point cloud, S is the recommended channel, and R, G, B are the color channels corresponding to the point cloud;

3.2)对点云经过均匀变换后,在2D图像上投影:3.2) After uniform transformation of the point cloud, project it onto the 2D image:

式中,矩阵C1为相机内参矩阵,C2为外参齐次变换矩阵,通过前面的多传感器联合标定得到;s为推荐通道,XL为激光雷达坐标系下点云的信息;Wherein, matrix C1 is the camera intrinsic parameter matrix, C2 is the extrinsic parameter homogeneous transformation matrix, which is obtained through the previous multi-sensor joint calibration; s is the recommended channel, and XL is the information of the point cloud in the laser radar coordinate system;

通过投影得到激光雷达坐标系上的点云P(xL,yL,zL)到其平面图像坐标系的位置p(u,v)的映射关系。The mapping relationship between the point cloud P (x L , y L , z L ) in the laser radar coordinate system and the position p (u, v) in the plane image coordinate system is obtained by projection.

3.3)目标检测;3.3) Object detection;

将点云以竖状“柱体”的形式转换为稀疏伪图像,再利用2D卷积网络对伪图像进行检测并预测3D检测框;Convert the point cloud into a sparse pseudo image in the form of a vertical “column”, and then use a 2D convolutional network to detect the pseudo image and predict the 3D detection box;

利用2D卷积网络对输入点云进行处理,并得到多要素目标识别的3D边界框,3D边界框由参数(x,y,z,w,l,h,θ)定义,其中x、y、z为边界框中心坐标,w、l、h为边界框的分别为边界框的宽度、长度和高度,θ为目标朝向;The input point cloud is processed using a 2D convolutional network to obtain a 3D bounding box for multi-factor target recognition. The 3D bounding box is defined by parameters (x, y, z, w, l, h, θ), where x, y, z are the coordinates of the center of the bounding box, w, l, h are the width, length, and height of the bounding box, respectively, and θ is the target orientation.

卷积网络中,目标和锚框之间的回归损失为:In the convolutional network, the regression loss between the target and the anchor box is:

其中,下标gt表示真实框中的值,下标a表示预测框中的值,由回归损失给出识别堆场目标的位置、大小和方向,然后通过分类损失给出目标的类别;Among them, the subscript gt represents the value in the real box, and the subscript a represents the value in the predicted box. The position, size and direction of the identified yard target are given by the regression loss, and then the category of the target is given by the classification loss;

多源传感器协同的感知系统平台能够对堆场内的各类设备进行管理并配置,实时监控堆场内各环境组成并完成对堆场内全要素识别和监管等任务。The multi-source sensor collaborative perception system platform can manage and configure various types of equipment in the yard, monitor the various environmental components in the yard in real time, and complete tasks such as identifying and supervising all elements in the yard.

所述堆场多要素无盲区感知边云协同模块,包括堆场感知设备、堆场边缘节点和堆场云端服务器;如图2;The yard multi-factor non-blind-spot perception edge-cloud collaborative module includes a yard perception device, a yard edge node and a yard cloud server; as shown in Figure 2;

(1)堆场感知设备端:执行堆场内图像、点云等数据的收集任务,上传到与其连接的边缘节点N0。相机和激光雷达采集人员和车辆等检测目标的感知信息。主动相机和摄像机还可采集堆垛、物品等信息,红外相机可以采集到堆场内物体的热量分布等信息。(1) Yard sensing device: performs the task of collecting images, point clouds and other data in the yard and uploads them to the edge node N 0 connected to it. Cameras and lidar collect perception information of detection targets such as personnel and vehicles. Active cameras and video cameras can also collect information such as stacks and items, and infrared cameras can collect information such as the heat distribution of objects in the yard.

(2)堆场边缘节点:各个边缘节点通过网络进行连接,在执行计算任务时相互独立。堆场相机边缘节点对采集的视频图像进行相似帧的去除,激光雷达边缘节点完成地面剔除、特征提取等初步的任务,然后边缘节点N0将提取的特征上传至云服务器。云端服务器使用这些特征对模型进行训练,堆场边缘节点N1~Nm接收云端服务器下发的模型,然后堆场边缘节点N1~Nm对堆场要素进行检测和识别,得到识别结果后将其传输至堆场云端服务器进行融合,红外相机边缘节点由于堆场特殊要素的特点和异常情况,如起火、温度变化大等的紧迫性,目标检测、异常识别和预警决策等任务都在边缘端完成,实现从识别异常到快速决策,节省时间,最大限度保护堆场人员和车辆的安全。(2) Yard edge nodes: Each edge node is connected through a network and is independent of each other when performing computing tasks. The yard camera edge node removes similar frames from the collected video images, and the laser radar edge node completes preliminary tasks such as ground removal and feature extraction. Then the edge node N0 uploads the extracted features to the cloud server. The cloud server uses these features to train the model. The yard edge nodes N1 ~ Nm receive the model sent by the cloud server. Then the yard edge nodes N1 ~ Nm detect and identify the yard elements. After obtaining the recognition results, they are transmitted to the yard cloud server for fusion. Due to the characteristics of the special elements of the yard and the urgency of abnormal situations such as fire and large temperature changes, the infrared camera edge node completes tasks such as target detection, abnormality recognition and early warning decision-making at the edge, realizing the process from abnormality recognition to rapid decision-making, saving time and maximizing the protection of the safety of yard personnel and vehicles.

(3)堆场云端服务器:接收边缘节点N0上传的特征,采用特征对模型进行训练,并将训练好的模型下发到堆场各个边缘节点,然后将堆场边缘节点N1~Nm上传的识别结果进行融合决策。识别流程的计算任务分由多个堆场边缘节点共同完成,充分发挥堆场边缘节点计算能力的同时又降低了云端服务器的计算压力。(3) The yard cloud server: receives the features uploaded by the edge node N 0 , uses the features to train the model, and sends the trained model to each edge node in the yard. Then, the recognition results uploaded by the yard edge nodes N 1 to N m are integrated for decision making. The computational tasks of the recognition process are completed by multiple yard edge nodes, which fully utilizes the computing power of the yard edge nodes while reducing the computing pressure of the cloud server.

基于数据挖掘的堆场历史事故信息分析模块,用于对视频内容进行检测和分析,实现对异常事件的识别和预测;The historical accident information analysis module of the storage yard based on data mining is used to detect and analyze the video content to identify and predict abnormal events;

包括:面向事故的视频数据的处理模块和基于社会网络分析法的堆场事故分类分析模块;It includes: a processing module for accident-oriented video data and a classification and analysis module for storage yard accidents based on social network analysis;

面向事故的视频数据的处理模块,用于根据干散料堆场内的视频数据进行异常事件的识别;具体如下:The accident-oriented video data processing module is used to identify abnormal events based on the video data in the dry bulk material yard; the details are as follows:

1)识别堆场内的视频数据的异常分块;1) Identify abnormal blocks of video data in the yard;

对干散料堆场内的事故视频数据进行分割,将视频数据分割成短时间的视频段,针对堆场原始事件视频序列进行预处理,使用滑动窗口将堆场的视频图像帧分割为多个二维图像单元,连续T帧相邻的二维图像单元堆叠构成三维时空立方体作为堆场事故采样块并提取相应的特征信息,通过PCANet网络识别堆场内的视频数据的异常分块:The accident video data in the dry bulk material yard is segmented into short-time video segments. The original event video sequence of the yard is preprocessed. The video image frames of the yard are segmented into multiple two-dimensional image units using a sliding window. The adjacent two-dimensional image units of consecutive T frames are stacked to form a three-dimensional space-time cube as the yard accident sampling block and the corresponding feature information is extracted. The abnormal blocks of the video data in the yard are identified through the PCANet network:

其中,I是与堆场事故采样块xt,s维度、大小一致的单位向量;是处理后的堆场事故采样块;max1≤t≤T(Gt)是当前梯度堆场事故特征立方体时空维度上的最大梯度值;min1≤tT(Gt)是时空维度上的最小梯度值;Among them, I is a unit vector with the same dimension and size as the yard accident sampling block x t,s ; is the processed storage yard accident sampling block; max 1≤t≤T (G t ) is the maximum gradient value of the current gradient storage yard accident feature cube in the time and space dimensions; min 1≤tT (G t ) is the minimum gradient value in the time and space dimensions;

2)根据识别出的异常分块,对堆场异常事件的检测和判别;2) Detect and identify abnormal events in the yard based on the identified abnormal blocks;

2.1)利用PCA算法求解的协方差矩阵前L1个最大特征至对应的特征向量作为PCA滤波器,其中L1对应所需滤波器个数;针对每个堆场事故梯度单元Gt,第一层输出L1个卷积特征图,第二层针对每个特征图使用卷积滤波器在生成L2个特征图,然后计算直方图特征的标准偏差作为堆场分块特征表观异常得分:2.1) Solve using PCA algorithm The first L 1 largest features of the covariance matrix to the corresponding feature vector are used as PCA filters, where L 1 corresponds to the number of required filters; for each yard accident gradient unit G t , the first layer outputs L 1 convolution feature maps, and the second layer uses convolution filters to generate L 2 feature maps for each feature map, and then calculates the standard deviation of the histogram feature as the apparent abnormality score of the yard block feature:

其中,sapp(i,j)为堆场表现异常得分,v*i,j+(δ)表示直方图特征第δ个区间对应高度值:Among them, s app (i,j) is the abnormal score of the yard performance, and v*i,j+(δ) represents the height value corresponding to the δth interval of the histogram feature:

2.2)对堆场分块包含所有像素的光流福值Ip进行求和,获得Nf为堆场分块的像素个数;2.2) Sum the optical flow values I p of all pixels in the yard block to obtain N f is the number of pixels in the yard block;

2.3)运动异常得分和表观异常得分融合为scon=αsmot+β(1-sapp),设定异常阈值,将堆场异常得分融合与阈值进行比较,实现对堆场异常事件的检测和判别;2.3) The motion anomaly score and the appearance anomaly score are fused into scon = αsmot + β(1- sapp ), and an anomaly threshold is set. The fusion of the yard anomaly score is compared with the threshold to achieve detection and discrimination of abnormal events in the yard;

根据得分类型的差异,实现对堆场异常事故类别进行判定,如堆料坍塌、异常运动模式、作业活动等,从而对堆场异常视频段进行异常类型的辨认和识别。According to the difference in score types, the category of abnormal accidents in the yard can be determined, such as stockpile collapse, abnormal movement patterns, operating activities, etc., so as to identify and recognize the abnormal types of abnormal video segments of the yard.

所述基于社会网络分析法的堆场事故分类分析模块,用于对历史堆场事故进行分类和历史堆场事故致因分析;The storage yard accident classification and analysis module based on social network analysis is used to classify historical storage yard accidents and analyze the causes of historical storage yard accidents;

将堆场中事故要素表示为节点,这些风险网络节点间的因果关系构成了一个干散料堆场安全事故语义网络,建立堆场安全事故语义网络;The accident factors in the storage yard are represented as nodes. The causal relationship between these risk network nodes constitutes a dry bulk material storage yard safety accident semantic network, and the storage yard safety accident semantic network is established.

堆场事故的每个致因因素Xi,包括:人为因素、设备故障、环境因素、堆场布局、作业管理;如表1;Each causal factor Xi of the yard accident includes: human factors, equipment failure, environmental factors, yard layout, and operation management; as shown in Table 1;

表1堆场事故致因表Table 1 Causes of storage yard accidents

将以上堆场致因因素定义为干散料堆场安全事故语义网络的网络节点,堆场事故致因因素之间的关系定义为边,当两个具有代表性的致因因素共同出现在一起堆场事故中,则存在一定的相关关系,共频数愈多,关系愈紧密;通过搜集资料,统计干散料堆场事故的次数,设共有K起事故,(Xi,Xj)代表因素i和因素j共同出现一次;The above yard causal factors are defined as network nodes of the semantic network of dry bulk material yard safety accidents. The relationship between yard accident causal factors is defined as edges. When two representative causal factors appear together in a yard accident, there is a certain correlation. The more common frequencies there are, the closer the relationship is. By collecting data and counting the number of dry bulk material yard accidents, it is assumed that there are K accidents in total, and (X i , X j ) represents that factor i and factor j appear together once.

根据堆场安全事故语义网络中间中心度、堆场安全事故语义网络接近中心度和堆场安全事故语义网络特征向量中心度对堆场安全事故语义网络进行评估,计算如下:The yard safety accident semantic network is evaluated based on the betweenness centrality of the yard safety accident semantic network, the proximity centrality of the yard safety accident semantic network and the characteristic vector centrality of the yard safety accident semantic network, which are calculated as follows:

(1)堆场安全事故语义网络中间中心度(1) The intermediate centrality of the semantic network of storage yard safety accidents

经过堆场致因节点i的最短路径数量与总路径数量的比值即为堆场致因节点i的中间中心度。假设Pjk是堆场致因节点j与堆场致因节点k之间的捷径数,且Pjk(i)是两堆场致因节点间包含堆场致因节点i的捷径数,则:The ratio of the number of shortest paths passing through the yard-causing node i to the total number of paths is the betweenness centrality of the yard-causing node i. Assuming that Pjk is the number of shortcuts between the yard-causing node j and the yard-causing node k, and Pjk (i) is the number of shortcuts between the two yard-causing nodes that include the yard-causing node i, then:

(2)堆场安全事故语义网络接近中心度(2) Closeness centrality of the semantic network of storage yard safety accidents

与堆场致因节点i相连的其他堆场致因节点的捷径距离和即为堆场致因节点i的接近中心度。定义d(i,j)为i与j之间最短路径距离,则:The sum of the shortcut distances of other yard-causing nodes connected to yard-causing node i is the closeness centrality of yard-causing node i. Define d(i,j) as the shortest path distance between i and j, then:

(3)堆场事故网络特征向量中心度(3) Centrality of the eigenvector of the yard accident network

一个堆场致因节点周围所连接节点的数量大小影响着该堆场致因节点的地位和重要性,同时也受这些相连接堆场致因节点重要性的影响,表示为:The number of nodes connected around a yard cause node affects the status and importance of the yard cause node, and is also affected by the importance of these connected yard cause nodes, which can be expressed as:

其中,c为一个比例常数,aij=1当且仅当i与j相连,否则为0。Where c is a proportional constant, a ij = 1 if and only if i is connected to j, otherwise it is 0.

通过建立网络图,堆场致因边的数量越多的堆场致因节点作用越大,则此因素在整个堆场安全事故语义网络图中的作用越大,影响其他堆场致因节点的能力越强,从数据中挖掘出事故致因间的频繁项集和强关联规则。通过计算堆场事故网络中间中心度、堆场事故网络接近中心度和堆场事故网络特征向量中心度,具有较高的堆场事故网络中心度代表其处于其他堆场致因节点的多条最短路径上,具有较高的堆场事故网络接近中心度,代表其跟所有其他堆场致因节点的距离更近,具有较高的堆场事故网络特征向量中心度,即代表与之相连堆场致因节点的重要性大,以此对堆场事故致因进行分类和分析,重视潜在危险致因以采取相应的管控措施来降低风险。By building a network diagram, the more yard cause nodes there are, the greater the role of this factor in the entire semantic network diagram of the yard safety accident, and the stronger the ability to influence other yard cause nodes, the frequent item sets and strong association rules between accident causes are mined from the data. By calculating the intermediate centrality of the yard accident network, the proximity centrality of the yard accident network, and the characteristic vector centrality of the yard accident network, a yard accident network with a higher centrality means that it is on multiple shortest paths of other yard cause nodes, a yard accident network with a higher proximity centrality means that it is closer to all other yard cause nodes, and a yard accident network with a higher characteristic vector centrality means that the importance of the yard cause nodes connected to it is high, so as to classify and analyze the causes of yard accidents, pay attention to potential dangerous causes, and take corresponding control measures to reduce risks.

基于多层级策略的堆场安全管控模块,包括基于生产安全约束的多要素实时规划管控模块、融合多生产安全状态识别的超前预警模块和堆场突发事故快速响应与应急处理模块;The yard safety management and control module based on multi-level strategies includes a multi-factor real-time planning and control module based on production safety constraints, an advanced warning module integrating multiple production safety status identification, and a rapid response and emergency handling module for sudden accidents in the yard;

基于生产安全约束的多要素实时规划管控模块,由堆场相关技术人员划分出车辆和人员移动的危险区域,结合感知系统建立出带有危险区域标识的2D栅格地图并利用基于改进后的A*算法的多目标路径规划算法进行堆场多目标路径规划;Based on the multi-factor real-time planning and control module of production safety constraints, the yard-related technical personnel divide the dangerous areas for vehicle and personnel movement, and establish a 2D grid map with dangerous area identification in combination with the perception system, and use the multi-objective path planning algorithm based on the improved A* algorithm to carry out multi-objective path planning in the yard;

将堆场多目标路径规划表述为:G=(N,c),G表示整个堆场搜索空间,N表示堆场目标结点集合,若干个目标点集f(S,Gi)表示由启发式估价函数计算得到起点S相对于目标点Gi(i=1,2,3,...,n)的估价值。堆场事故发生时,需要权衡不同目标之间的优先级,因此引入权重系数ki,调整搜索顺序;The multi-objective path planning of the yard is expressed as: G = (N, c), G represents the entire yard search space, N represents the yard target node set, and several target point sets f(S,G i ) represents the estimated value of the starting point S relative to the target point G i (i=1,2,3,...,n) calculated by the heuristic evaluation function. When a yard accident occurs, it is necessary to weigh the priorities of different goals, so the weight coefficient k i is introduced to adjust the search order;

1)创建堆场多目标路径规划全局Open,Close列表,创建堆场目标的起始搜索结点S,使用公共列表Goals存放堆场规划目标结点,对应每一个堆场规划目标点建立一个Open,Close列表,记为Gop(i)和Gcl(i);1) Create a global Open and Close list for the multi-objective path planning of the yard, create the starting search node S of the yard goal, use the public list Goals to store the yard planning goal nodes, and establish an Open and Close list for each yard planning goal point, recorded as G op (i) and G cl (i);

2)把堆场目标起始点S放入Gop(i),扩展S点临近的结点放入Gop(i),在每个Gop(i)中计算起点对应该目标点的估价值,即根据启发式估价函数分别计算f(S,Gi),同时,在每个Gop(i)中根据计算得到的估价值升序排序,取列表第一个数值放入全局Open列表中,再根据权重系数ki对全局Open列表的数据进行排序,取估价值最小的堆场目标节点作为下一步的起点,把原起点放入全局Close列表中,各个Gop(i),Gcl(i)列表清空;2) Put the starting point S of the yard target into G op (i), expand the nodes adjacent to point S into G op (i), calculate the estimated value of the starting point corresponding to the target point in each G op (i), that is, calculate f(S, Gi ) respectively according to the heuristic evaluation function, and at the same time, sort the calculated estimated values in ascending order in each G op (i), take the first value in the list and put it into the global Open list, then sort the data in the global Open list according to the weight coefficient k i , take the yard target node with the smallest estimated value as the starting point of the next step, put the original starting point into the global Close list, and clear each G op (i) and G cl (i) list;

3)到达一个目标点后,循环执行2)导向一个目标点,设为Ga(1≤a≤n),则将Ga从Goals列表中删掉,同时删掉Gop(i),Gcl(i)列表。其余堆场目标点Gop(i),Gcl(i)列表继续参与下一步;3) After reaching a target point, loop through 2) to guide to a target point, set it as G a (1≤a≤n), then delete G a from the Goals list, and delete the G op (i) and G cl (i) lists at the same time. The remaining yard target points G op (i) and G cl (i) lists continue to participate in the next step;

4)终止条件;判断Open列表是否为空或Goals列表为空,即所有的堆场待规划目标路径分配完毕。根据改进后的A*算法的多目标路径规划算法使得系统能够在保证最优解和优先级规划顺序的情况下,高效地搜索到目标节点,从而保证工作车辆和人员能够快速安全的到达相应工作地点。4) Termination condition: Determine whether the Open list is empty or the Goals list is empty, that is, all the target paths to be planned in the yard have been allocated. The multi-objective path planning algorithm based on the improved A* algorithm enables the system to efficiently search for the target node while ensuring the optimal solution and priority planning order, thereby ensuring that the working vehicles and personnel can quickly and safely reach the corresponding work location.

融合多生产安全状态识别的超前预警模块,用于在生产过程中,根据对可能出现的危险事件进行实时监测,一旦识别到危险状态,就会及时报警并采取相应措施;The advanced warning module integrates multiple production safety status identification, which is used to monitor possible dangerous events in real time during the production process. Once a dangerous state is identified, it will promptly alarm and take corresponding measures;

协同检测模块对起重钩的高度和速度进行监测,当高度超过设定的安全高度,系统发出报警信号;当高度超过危险报警高度,系统对天车进行急停。对于工程车辆碰撞行为预警,作业车辆传感器检测与障碍物距离小于安全距离时,报警器会发出警报。安全距离报警分为提醒报警和危险报警,当车辆与其他物体或人的距离小于提醒报警距离时,系统会发出报警信号,提醒驾驶人停车。如果由于设备故障或驾驶人员操作失误,没有及时进行停车操作,致使距离小于危险报警距离时,系统会控制设备进行急停。对于作业区域人员预警,在作业区域内识别发现人员没戴安全帽、没穿反光作业背心,则触发系统报警,摄像头对目标进行持续主动跟踪,监测中心弹屏显示当前画面,系统语音持续警报。对于堆料塌方预警,对实时检测到的视频序列进行预处理,提取连续四帧视频图像,然后利用基于自适应混合高斯背景建模法检测堆料存在区域目标,如果检测出目标,且目标范围大于一定值,说明堆料存在异动,系统进行报警提醒。The collaborative detection module monitors the height and speed of the lifting hook. When the height exceeds the set safety height, the system sends out an alarm signal; when the height exceeds the danger alarm height, the system stops the overhead crane urgently. For the early warning of engineering vehicle collision behavior, when the operating vehicle sensor detects that the distance to the obstacle is less than the safety distance, the alarm will sound. The safety distance alarm is divided into reminder alarm and danger alarm. When the distance between the vehicle and other objects or people is less than the reminder alarm distance, the system will send out an alarm signal to remind the driver to stop. If the parking operation is not performed in time due to equipment failure or driver error, resulting in the distance being less than the danger alarm distance, the system will control the equipment to stop urgently. For early warning of personnel in the working area, if a person is found to be not wearing a safety helmet or a reflective work vest in the working area, the system alarm will be triggered, the camera will continue to actively track the target, the monitoring center will pop up a screen to display the current picture, and the system voice will continue to alarm. For the early warning of material pile collapse, the real-time detected video sequence is preprocessed to extract four consecutive video frames, and then the area target of the material pile is detected using the adaptive mixed Gaussian background modeling method. If the target is detected and the target range is greater than a certain value, it means that there is an abnormal movement in the material pile, and the system will issue an alarm.

堆场突发事故快速响应与应急处理模块,根据事故模板将事故类型进行划分,并依据事故类型进行相应的应急处理,以有效应对不同类型的事故,全方位、多层级地对堆场安全进行管控,从而提高堆场的安全性和管理效率。The rapid response and emergency handling module for sudden accidents in the yard divides the accident types according to the accident template and performs corresponding emergency handling according to the accident type to effectively deal with different types of accidents, and manage the safety of the yard in an all-round and multi-level manner, thereby improving the safety and management efficiency of the yard.

从堆场以往事故案例及事发后状况中获取基础数据,并对数据进行结构化处理,构建结构化堆场应急处理模板生成模型;Obtain basic data from previous accident cases and post-accident conditions at the storage yard, and structure the data to build a structured storage yard emergency response template generation model;

判断当前事故类型,并匹配到该事故类型的处理模板,获取应急处理决策;Determine the current accident type, match it to the processing template for that accident type, and obtain the emergency processing decision;

堆场全要素感知系统利用各种传感器(如摄像头、运动传感器、声音传感器等)实时监测干散料堆场的生产过程,通过图像识别、声音识别等技术识别堆场不安全的堆放方式、异常的声音、运动等情况,并进行预警。数据挖掘模块将事故类型(如物体打击事故、车辆伤害事故、机械伤害事故)与感知数据进行关联分析,建立事故类型与感知数据的关联模型。在干散料堆场中,系统可以将摄像头捕捉到的堆料倾倒、传感器捕捉到的车辆移动等数据与事故类型进行关联。一旦感知模块捕捉到堆料倾倒、车辆碰撞等事故发生的相关数据,应急处理模块立即启动事故处理流程,并系统快速判断当前事故类型,并匹配到该事故类型的处理模板,如紧急疏散、停车指示等。为了实现堆场应急处理智能化和精准化,采用网络爬虫技术从堆场以往事故案例及事发后状况中获取基础数据,并对数据进行结构化处理,构建结构化堆场应急处理模板生成模型,具体流程如下:The yard full-factor perception system uses various sensors (such as cameras, motion sensors, sound sensors, etc.) to monitor the production process of the dry bulk material yard in real time, and identifies unsafe stacking methods, abnormal sounds, movements, etc. in the yard through image recognition, sound recognition and other technologies, and issues early warnings. The data mining module associates the accident type (such as object impact accidents, vehicle injury accidents, mechanical injury accidents) with the perception data and establishes an association model between the accident type and the perception data. In the dry bulk material yard, the system can associate data such as the dumping of piles captured by the camera and the movement of vehicles captured by the sensor with the accident type. Once the perception module captures the relevant data of accidents such as the dumping of piles and vehicle collisions, the emergency processing module immediately starts the accident processing process, and the system quickly determines the current accident type and matches the processing template of the accident type, such as emergency evacuation and parking instructions. In order to realize the intelligent and precise emergency processing of the yard, the web crawler technology is used to obtain basic data from previous accident cases and post-incident conditions of the yard, and the data is structured to construct a structured yard emergency processing template generation model. The specific process is as follows:

将堆场突发事件的情景划分为sk*(x1,x2,…,xn),(y1,y2,…,yn)+,其中xn为堆场子事件的环境属性,包括堆场突发事件的温度、压力、相对适度和风速;为堆场子事件的状态属性。一个堆场突发事件又由多个堆场子事件构成,故从堆场子事件和堆场子事件集合2个层面进行相似度计算计算。堆场突发事件级别相似度为堆场子事件集合中子事件个数的相似度 取值范围为[0,1]。两个堆场突发事件的子事件集合相似度 是堆场子事件名称集合的整体相似度,ω1、ω2、ω3是各相似度分配的权值。同理,对堆场突发事件的处置任务及应急行动的相似度进行计算,得到堆场子事件的待处理任务及应急行动的相似度调整ω123的值可以调整堆场事故应急行动的相似性,按照顺序将多个堆场事件集合在堆场应急管理案例库中进行比对,得到一组相似的堆场子事件,并从中提取出与堆场事故应急处置任务、行动相似的关系,如抢救疏散人员、寻找火源、清除阻塞、恢复通风等。The scenarios of the yard emergency are divided into s k *(x 1 ,x 2 ,…,x n ),(y 1 ,y 2 ,…,y n )+, where x n is the environmental attribute of the yard sub-event, including the temperature, pressure, relative fitness and wind speed of the yard emergency; and y n is the state attribute of the yard sub-event. A yard emergency is composed of multiple yard sub-events, so the similarity calculation is performed from two levels: the yard sub-event and the yard sub-event set. The similarity of the yard emergency level is Similarity of the number of sub-events in the yard sub-event set The value range is [0, 1]. Similarity of sub-event sets of two sudden events in the storage yard is the overall similarity of the name set of the yard sub-events, and ω 1 , ω 2 , and ω 3 are the weights assigned to each similarity. Similarly, the similarity of the handling tasks and emergency actions of the yard emergency events is calculated to obtain the similarity of the pending tasks and emergency actions of the yard sub-events Adjusting the values of ω 1 , ω 2 , and ω 3 can adjust the similarity of the emergency actions for storage yard accidents. Multiple storage yard events are compared in sequence in the storage yard emergency management case library to obtain a group of similar storage yard sub-events, and the relationships similar to the storage yard accident emergency response tasks and actions are extracted from them, such as rescuing and evacuating personnel, finding the source of fire, clearing blockages, and restoring ventilation.

应急处理模块在事故处理过程中对决策进行查验,比如会对堆场事故处置措施进行确认,如确认疏散路线是否畅通、车辆是否已停在安全区域等。事故发生后,应急处理模块会对堆场事故的数据进行保存,包括事故类型、处理模板、感知数据等信息,以便后续对事故进行分析,为安全管理和预防提供依据。The emergency handling module verifies decisions during the accident handling process, for example, it will confirm the handling measures for the yard accident, such as whether the evacuation route is unobstructed and whether the vehicle has been parked in a safe area. After the accident occurs, the emergency handling module will save the data of the yard accident, including the accident type, handling template, perception data and other information, so as to analyze the accident later and provide a basis for safety management and prevention.

全要素无盲区感知系统通过多种检测设备(如摄像头、雷达、超声波传感器等)对堆场环境进行检测,在边缘节点进行融合处理对检测目标进行识别和跟踪并上传给云端,信息抽取系统接收到融合感知数据后,利用视频自动处理和信息提取技术进行分析和挖掘,通过分析历史事故视频和相关数据,发现事故的规律和潜在的风险因素。通过分析,此模块可以提取出堆场中可能存在的安全隐患、异常行为等信息,并将分析结果传递给安全管控系统。安全管控系统接收到传递的分析结果后,根据这些结果制定多层级的安全管控策略。安全管控系统会根据分析结果实施相应的管控措施,例如调整堆场作业车辆或人员行驶路线、发出预警信号、启动紧急停车系统等。各模块分工明确,相互协同,实现了堆场安全管理的全方位和多层级管控。可以提高传统堆场的安全性和效率,减少事故发生的风险,保障作业人员和设备的安全。The full-factor blind-spot-free perception system detects the yard environment through a variety of detection equipment (such as cameras, radars, ultrasonic sensors, etc.), performs fusion processing at the edge node to identify and track the detection target and upload it to the cloud. After receiving the fusion perception data, the information extraction system uses video automatic processing and information extraction technology for analysis and mining. By analyzing historical accident videos and related data, the law of accidents and potential risk factors are discovered. Through analysis, this module can extract information such as potential safety hazards and abnormal behaviors in the yard, and pass the analysis results to the safety management system. After receiving the transmitted analysis results, the safety management system formulates multi-level safety management strategies based on these results. The safety management system will implement corresponding control measures based on the analysis results, such as adjusting the driving routes of yard operation vehicles or personnel, issuing early warning signals, and starting the emergency parking system. The modules have clear division of labor and work together to achieve all-round and multi-level control of yard safety management. It can improve the safety and efficiency of traditional yards, reduce the risk of accidents, and ensure the safety of operators and equipment.

应当理解的是,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本发明所附权利要求的保护范围。It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the appended claims of the present invention.

Claims (10)

1.一种智慧堆场无盲区多层级安全管控装置,其特征在于,包括:1. A multi-level safety control device for a smart storage yard without blind spots, characterized by comprising: 基于云边协同的堆场全要素无盲区感知模块,包括多源传感器协同的感知模块和堆场多要素无盲区感知边云协同模块;The full-factor blind-spot perception module of the storage yard based on cloud-edge collaboration includes a multi-source sensor collaborative perception module and a multi-factor blind-spot perception edge-cloud collaboration module of the storage yard; 所述堆场多要素无盲区感知边云协同模块,包括堆场感知设备、堆场边缘节点和堆场云端服务器;The yard multi-factor non-blind-zone perception edge-cloud collaboration module includes a yard perception device, a yard edge node and a yard cloud server; 所述多源传感器协同的感知模块,用于采用基于多源传感器协同的堆场多要素无盲区感知边云协同模块进行环境检测和目标识别,实现堆场多要素无盲区感知;The multi-source sensor collaborative perception module is used to perform environmental detection and target recognition using a multi-factor blind-spot-free perception edge-cloud collaborative module for a storage yard based on multi-source sensor collaboration, thereby achieving multi-factor blind-spot-free perception of the storage yard; 基于数据挖掘的堆场历史事故信息分析模块,包括面向事故的视频数据的处理模块和基于社会网络分析法的堆场事故分类分析模块;A data mining-based storage yard historical accident information analysis module, including an accident-oriented video data processing module and a storage yard accident classification analysis module based on social network analysis; 所述面向事故的视频数据的处理模块,用于根据干散料堆场内的视频数据进行异常事件的识别;The accident-oriented video data processing module is used to identify abnormal events based on the video data in the dry bulk material yard; 所述基于社会网络分析法的堆场事故分类分析模块,用于对历史堆场事故进行分类和历史堆场事故致因分析;The storage yard accident classification and analysis module based on social network analysis is used to classify historical storage yard accidents and analyze the causes of historical storage yard accidents; 基于多层级策略的堆场安全管控模块,包括基于生产安全约束的多要素实时规划管控模块、融合多生产安全状态识别的超前预警模块和堆场突发事故快速响应与应急处理模块;The yard safety management and control module based on multi-level strategies includes a multi-factor real-time planning and control module based on production safety constraints, an advanced warning module integrating multiple production safety status identification, and a rapid response and emergency handling module for sudden accidents in the yard; 所述基于生产安全约束的多要素实时规划管控模块,用于根据堆场相关技术人员划分出车辆和人员移动的危险区域,结合感知系统建立出带有危险区域标识的2D栅格地图并利用基于改进后的A*算法的多目标路径规划算法进行堆场多目标路径规划;The multi-factor real-time planning and control module based on production safety constraints is used to divide the dangerous areas for vehicle and personnel movement according to the relevant technical personnel of the yard, establish a 2D grid map with dangerous area identification in combination with the perception system, and use the multi-objective path planning algorithm based on the improved A* algorithm to perform multi-objective path planning in the yard; 所述融合多生产安全状态识别的超前预警模块,用于对异常事件的识别进行实时监测,若判断为危险状态,及时报警并采取相应措施;The advanced warning module integrating multiple production safety status identification is used to monitor the identification of abnormal events in real time. If it is judged to be a dangerous state, it will promptly alarm and take corresponding measures; 所述堆场突发事故快速响应与应急处理模块,根据事故模板将事故类型进行划分,并依据事故类型根据堆场事故分类分析模块的结果进行相应的应急处理,以有效应对不同类型的事故。The rapid response and emergency handling module for sudden accidents in the storage yard divides the accident types according to the accident template, and performs corresponding emergency handling according to the results of the storage yard accident classification analysis module according to the accident type, so as to effectively deal with different types of accidents. 2.根据权利要求1所述的智慧堆场无盲区多层级安全管控装置,其特征在于,所述多源传感器协同的感知模块进行环境检测和目标识别;2. The multi-level safety management and control device for a smart storage yard without blind spots according to claim 1 is characterized in that the perception module coordinated by the multi-source sensors performs environmental detection and target recognition; 采用的步骤如下:The steps used are as follows: 1)通过部署多种传感器,对堆场内的多种要素进行全面检测,实现堆场的全要素感知;1) By deploying a variety of sensors, comprehensive detection of various elements in the yard is carried out to achieve full-factor perception of the yard; 2)对堆场部署了多种视觉传感器设备进行标定和同步;2) Calibrate and synchronize various visual sensor devices deployed in the yard; 3)对不同传感器的信息进行融合,完成目标检测。3) Fuse the information from different sensors to complete target detection. 3.根据权利要求2所述的智慧堆场无盲区多层级安全管控装置,其特征在于,所述步骤1)中通过部署多种传感器,对堆场内的多种要素进行全面检测,实现堆场的全要素感知;包括:3. The smart storage yard multi-level safety control device without blind spots according to claim 2 is characterized in that in step 1), a variety of sensors are deployed to comprehensively detect a variety of elements in the storage yard to achieve full-element perception of the storage yard; including: 1.1)采用主动相机、红外相机、摄像机、激光雷达设备集成对堆场环境进行采集;1.1) Active cameras, infrared cameras, video cameras, and laser radar equipment are integrated to collect data on the yard environment; 1.2)在进出门设置人脸识别系统和电子栅栏,管理人员进出和记录人员进出情况;1.2) Install a facial recognition system and electronic fence at the entrance and exit to manage and record the entry and exit of personnel; 1.3)在堆场整个范围的角落里布设视觉传感器,实现对堆场场景的实时监控;在堆料区添加激光雷达辅助感知,实现对堆料的实时建模,监测堆放物品的数量、堆垛高度、货物的种类和状态;1.3) Deploy visual sensors in every corner of the entire yard to achieve real-time monitoring of the yard scene; add LiDAR-assisted perception in the stockpile area to achieve real-time modeling of the stockpile, monitor the number of stacked items, stacking height, type and status of goods; 1.4)在堆料区上方角落布设红外相机,视场对着堆料区域,实现堆场内物体的热量分布的实时检测;1.4) An infrared camera is placed in the corner above the stockpile area, with the field of view facing the stockpile area, to achieve real-time detection of the heat distribution of objects in the stockpile yard; 1.5)在作业区中间布设PTC主动相机,识别出现在画面中的物体、人员或车辆并进行追踪;1.5) Place a PTC active camera in the middle of the work area to identify objects, people or vehicles that appear in the picture and track them; 1.6)采用天车实时检测对作业车辆周围的物体和自车进行感知和定位,为车辆的避碰和路线规划提供感知基础,天车连接抓斗的上方安装轮速计对吊钩的速度进行检测。1.6) The overhead crane is used for real-time detection to sense and locate objects around the operating vehicle and the vehicle itself, providing a perception basis for vehicle collision avoidance and route planning. A wheel speed meter is installed above the overhead crane connected to the grab bucket to detect the speed of the hook. 4.根据权利要求2所述的智慧堆场无盲区多层级安全管控装置,其特征在于,所述步骤2)中对堆场部署了多种视觉传感器设备进行标定和同步;具体如下:4. The smart storage yard multi-level safety control device without blind spots according to claim 2 is characterized in that in step 2), multiple visual sensor devices are deployed in the storage yard for calibration and synchronization; specifically as follows: 通过移动校准车,车顶放置棋盘格,对有相同视场的传感器进行联合标定;对有相同视场的传感器进行联合标定时增强重叠视场;By moving the calibration vehicle and placing a checkerboard on the roof, sensors with the same field of view are jointly calibrated; when jointly calibrating sensors with the same field of view, the overlapping field of view is enhanced; 2.1)根据视觉相机成像原理,计算移动校准车上摄像机的相机坐标系的角点坐标并得到棋盘格边缘的方向向量对于移动校准车上激光雷达,在一个扫描周期T内,得到标定板平面候选点集然后对候选点集中的求取局部平滑特征,表示为:2.1) According to the principle of visual camera imaging, calculate the corner coordinates of the camera coordinate system of the mobile calibration vehicle and obtain the direction vector of the chessboard edge For the laser radar on the mobile calibration vehicle, within a scanning cycle T, the candidate point set of the calibration plate plane is obtained Then, for the candidate points Obtain local smooth features, expressed as: 若ss>T0,则激光雷达扫描线束在此处突变,将点云加入平滑特征点集构成标定板边缘点集;T0为设定阈值;If ss>T 0 , the laser radar scanning beam suddenly changes here, and the point cloud Add smooth feature point set Construct the edge point set of the calibration plate; T 0 is the set threshold; 2.2)设堆场相机坐标系和激光雷达坐标系下的平面法向量分别为相机坐标系和激光雷达坐标系下边缘点特征向量分别为利用标定板几何特征约束建立目标函数H:2.2) Assume that the plane normal vectors in the yard camera coordinate system and the laser radar coordinate system are and The edge point feature vectors in the camera coordinate system and the lidar coordinate system are and The objective function H is established using the geometric feature constraints of the calibration plate: 其中,为视觉相机坐标系到激光雷达坐标系的旋转矩阵;为视觉相机坐标系到激光雷达坐标系的平移矩阵;表示面特征约束,表示线特征约束,代表角点特征约束;in, is the rotation matrix from the visual camera coordinate system to the lidar coordinate system; is the translation matrix from the visual camera coordinate system to the lidar coordinate system; Represents surface feature constraints, represents line feature constraints, Represents corner feature constraint; 根据三种几何特征约束联合求解,求出旋转矩阵的闭式解,带入约束方程求得平移向量,从而完成不同传感器之间的外参标定;The closed-form solution of the rotation matrix is obtained by jointly solving the three geometric feature constraints, and the translation vector is obtained by substituting it into the constraint equation, thereby completing the external parameter calibration between different sensors. 2.3)依次通过对具有相同视场的传感器进行外参联合标定,从而实现对堆场大范围内多源异构传感器的联合标定。2.3) By jointly calibrating the external parameters of sensors with the same field of view, the joint calibration of multi-source heterogeneous sensors in a large area of the yard can be achieved. 5.根据权利要求2所述的智慧堆场无盲区多层级安全管控装置,其特征在于,所述步骤3)中对不同传感器的信息进行融合,完成目标检测;具体如下:5. The multi-level safety control device for a smart storage yard without blind spots according to claim 2 is characterized in that in step 3), information from different sensors is integrated to complete target detection; specifically as follows: 3.1)对堆场内视觉传感器采集的数据进行编码,编码方式为:在2D检测框形成的锥视区内对点云进行局部顺序的色彩信息涂抹编码,将原来的点云信息(x,y,z,r)转化为编码(x,y,z,r,S,R,G,B),其中点云的x,y,z为空间位置信息,r为点云的强度值信息,S为推荐通道,R、G、B为点云对应的颜色通道;3.1) Encode the data collected by the visual sensor in the yard. The encoding method is as follows: perform local sequential color information smear encoding on the point cloud within the cone of vision formed by the 2D detection frame, and convert the original point cloud information (x, y, z, r) into the code (x, y, z, r, S, R, G, B), where x, y, z of the point cloud are spatial position information, r is the intensity value information of the point cloud, S is the recommended channel, and R, G, B are the color channels corresponding to the point cloud; 3.2)对点云经过均匀变换后,在2D图像上投影:3.2) After uniform transformation of the point cloud, project it onto the 2D image: 式中,矩阵C1为相机内参矩阵,C2为外参齐次变换矩阵,通过前面的多传感器联合标定得到;s为推荐通道,XL为激光雷达坐标系下点云的信息,通过投影得到激光雷达坐标系上的点云P(xL,yL,zL)到其平面图像坐标系的位置p(u,v)的映射关系;Wherein, matrix C1 is the camera intrinsic parameter matrix, C2 is the extrinsic parameter homogeneous transformation matrix, which is obtained through the previous multi-sensor joint calibration; s is the recommended channel, XL is the information of the point cloud in the laser radar coordinate system, and the mapping relationship of the point cloud P( xL , yL , zL ) in the laser radar coordinate system to its position p(u, v) in the plane image coordinate system is obtained by projection; 3.3)目标检测;3.3) Object detection; 将点云以竖状“柱体”的形式转换为稀疏伪图像,再利用2D卷积网络对伪图像进行检测并预测3D检测框;Convert the point cloud into a sparse pseudo image in the form of a vertical “column”, and then use a 2D convolutional network to detect the pseudo image and predict the 3D detection box; 利用2D卷积网络对输入点云进行处理,并得到多要素目标识别的3D边界框,3D边界框由参数(x,y,z,w,l,h,θ)定义,其中x、y、z为边界框中心坐标,w、l、h为边界框的分别为边界框的宽度、长度和高度,θ为目标朝向;The input point cloud is processed using a 2D convolutional network to obtain a 3D bounding box for multi-factor target recognition. The 3D bounding box is defined by parameters (x, y, z, w, l, h, θ), where x, y, z are the coordinates of the center of the bounding box, w, l, h are the width, length, and height of the bounding box, respectively, and θ is the target orientation. 卷积网络中,目标和锚框之间的回归损失为:In the convolutional network, the regression loss between the target and the anchor box is: 其中,下标gt表示真实框中的值,下标a表示预测框中的值,由回归损失给出识别堆场目标的位置、大小和方向,然后通过分类损失给出目标的类别。Among them, the subscript gt represents the value in the true box, and the subscript a represents the value in the predicted box. The position, size and direction of the identified yard target are given by the regression loss, and then the category of the target is given by the classification loss. 6.根据权利要求1所述的智慧堆场无盲区多层级安全管控装置,其特征在于,所述面向事故的视频数据的处理模块中根据干散料堆场内的视频数据进行异常事件的识别;采用的方法如下:6. The multi-level safety management and control device for a smart storage yard without blind spots according to claim 1 is characterized in that the processing module of the accident-oriented video data identifies abnormal events based on the video data in the dry bulk material storage yard; the method used is as follows: 1)识别堆场内的视频数据的异常分块;1) Identify abnormal blocks of video data in the yard; 对干散料堆场内的事故视频数据进行分割,将视频数据分割成短时间的视频段,针对堆场原始事件视频序列进行预处理,使用滑动窗口将堆场的视频图像帧分割为多个二维图像单元,连续T帧相邻的二维图像单元堆叠构成三维时空立方体作为堆场事故采样块并提取相应的特征信息,通过PCANet网络识别堆场内的视频数据的异常分块:The accident video data in the dry bulk material yard is segmented into short-time video segments. The original event video sequence of the yard is preprocessed. The video image frames of the yard are segmented into multiple two-dimensional image units using a sliding window. The adjacent two-dimensional image units of consecutive T frames are stacked to form a three-dimensional space-time cube as the yard accident sampling block and the corresponding feature information is extracted. The abnormal blocks of the video data in the yard are identified through the PCANet network: 其中,I是与堆场事故采样块xt,s维度、大小一致的单位向量;是处理后的堆场事故采样块;max1≤t≤T(Gt)是当前梯度堆场事故特征立方体时空维度上的最大梯度值;min1≤tT(Gt)是时空维度上的最小梯度值;Among them, I is a unit vector with the same dimension and size as the yard accident sampling block x t,s ; is the processed storage yard accident sampling block; max 1≤t≤T (G t ) is the maximum gradient value of the current gradient storage yard accident feature cube in the time and space dimensions; min 1≤tT (G t ) is the minimum gradient value in the time and space dimensions; 2)根据识别出的异常分块,对堆场异常事件的检测和判别;2) Detect and identify abnormal events in the yard based on the identified abnormal blocks; 2.1)利用PCA算法求解的协方差矩阵前L1个最大特征至对应的特征向量作为PCA滤波器,其中L1对应所需滤波器个数;针对每个堆场事故梯度单元Gt,第一层输出L1个卷积特征图,第二层针对每个特征图使用卷积滤波器在生成L2个特征图,然后计算直方图特征的标准偏差作为堆场分块特征表观异常得分:2.1) Solve using PCA algorithm The first L 1 largest features of the covariance matrix to the corresponding feature vector are used as PCA filters, where L 1 corresponds to the number of required filters; for each yard accident gradient unit G t , the first layer outputs L 1 convolution feature maps, and the second layer uses convolution filters to generate L 2 feature maps for each feature map, and then calculates the standard deviation of the histogram feature as the apparent abnormality score of the yard block feature: 其中,sapp(i,j)为堆场表现异常得分,v{i,j}(δ)表示直方图特征第δ个区间对应高度值:Among them, s app (i, j) is the abnormal score of the yard performance, and v{i, j}(δ) represents the height value corresponding to the δth interval of the histogram feature: 2.2)对堆场分块包含所有像素的光流福值Ip进行求和,获得 Nf为堆场分块的像素个数;2.2) Sum the optical flow values I p of all pixels in the yard block to obtain N f is the number of pixels in the yard block; 2.3)运动异常得分和表观异常得分融合为scon=αsmot+β(1-sapp),设定异常阈值,将堆场异常得分融合与阈值进行比较,实现对堆场异常事件的检测和判别;2.3) The motion anomaly score and the appearance anomaly score are fused into scon = αsmot + β(1- sapp ), and an anomaly threshold is set. The fusion of the yard anomaly score is compared with the threshold to achieve detection and discrimination of abnormal events in the yard; 根据得分类型的差异,实现对堆场异常事故类别进行判定,从而对堆场异常视频段进行异常类型的辨认和识别。According to the difference in the score types, the category of abnormal accidents in the yard can be determined, so as to identify and recognize the abnormal types of abnormal video segments in the yard. 7.根据权利要求1所述的智慧堆场无盲区多层级安全管控装置,其特征在于,所述基于社会网络分析法的堆场事故分类分析模块对历史堆场事故进行分类和历史堆场事故致因分析;采用的方法如下:7. The smart storage yard multi-level safety management and control device without blind spots according to claim 1 is characterized in that the storage yard accident classification and analysis module based on social network analysis method classifies historical storage yard accidents and analyzes the causes of historical storage yard accidents; the method used is as follows: 将堆场中事故的致因要素表示为节点,与网络节点间的因果关系构成了一个干散料堆场安全事故语义网络,建立堆场安全事故语义网络;The causal factors of the accidents in the storage yard are represented as nodes, and the causal relationship between the network nodes constitutes a semantic network of dry bulk material storage yard safety accidents, and the semantic network of storage yard safety accidents is established; 堆场事故的致因要素Xi,包括:人为因素、设备故障、环境因素、堆场布局、作业管理;The causal factors of the yard accident, Xi , include: human factors, equipment failure, environmental factors, yard layout, and operation management; 将以上堆场致因要素定义为干散料堆场安全事故语义网络网络节点,堆场事故致因因素之间的关系定义为边,当两个具有代表性的致因因素共同出现在一起堆场事故中,则存在一定的相关关系,共频数愈多,关系愈紧密;通过搜集资料,统计干散料堆场事故的次数,设共有K起事故,(Xi,Xj)代表因素i和因素j共同出现一次;The above yard causal factors are defined as nodes of the semantic network of dry bulk material yard safety accidents. The relationship between yard accident causal factors is defined as edges. When two representative causal factors appear together in a yard accident, there is a certain correlation. The more common frequencies there are, the closer the relationship is. By collecting data and counting the number of dry bulk material yard accidents, it is assumed that there are K accidents in total, and (X i , X j ) represents that factor i and factor j appear together once. 根据堆场安全事故语义网络中间中心度、堆场安全事故语义网络接近中心度和堆场安全事故语义网络特征向量中心度对堆场安全事故语义网络进行评估,计算如下:The yard safety accident semantic network is evaluated based on the betweenness centrality of the yard safety accident semantic network, the proximity centrality of the yard safety accident semantic network and the characteristic vector centrality of the yard safety accident semantic network, which are calculated as follows: (1)堆场安全事故语义网络中间中心度(1) The intermediate centrality of the semantic network of storage yard safety accidents 经过堆场致因节点i的最短路径数量与总路径数量的比值即为堆场致因节点i的中间中心度;假设Pjk是堆场致因节点j与堆场致因节点k之间的捷径数,且Pjk(i)是两堆场致因节点间包含堆场致因节点i的捷径数,则:The ratio of the number of shortest paths passing through the yard-causing node i to the total number of paths is the betweenness centrality of the yard-causing node i. Assuming that Pjk is the number of shortcuts between the yard-causing node j and the yard-causing node k, and Pjk (i) is the number of shortcuts between the two yard-causing nodes that include the yard-causing node i, then: (2)堆场安全事故语义网络接近中心度(2) Closeness centrality of the semantic network of storage yard safety accidents 与堆场致因节点i相连的其他堆场致因节点的捷径距离和即为堆场致因节点i的接近中心度;定义d(i,j)为i与j之间最短路径距离,则:The sum of the shortcut distances of other yard-causing nodes connected to the yard-causing node i is the proximity centrality of the yard-causing node i; define d(i,j) as the shortest path distance between i and j, then: (3)堆场安全事故语义网络特征向量中心度(3) Centrality of the semantic network feature vector of storage yard safety accidents 一个堆场致因节点周围所连接节点的数量大小影响着该堆场致因节点的地位和重要性,同时也受这些相连接堆场致因节点重要性的影响,表示为:The number of nodes connected around a yard cause node affects the status and importance of the yard cause node, and is also affected by the importance of these connected yard cause nodes, which can be expressed as: 其中,c为一个比例常数,aij=1当且仅当i与j相连,否则为0;Where c is a proportional constant, a ij = 1 if and only if i is connected to j, otherwise it is 0; 通过建立网络图,堆场致因边的数量越多的堆场致因节点作用越大,则此因素在整个堆场安全事故语义网络图中的作用越大,影响其他堆场致因节点的能力越强,从数据中挖掘出事故致因间的频繁项集和强关联规则;通过计算堆场事故网络中间中心度、堆场事故网络接近中心度和堆场事故网络特征向量中心度,具有较高的堆场事故网络中心度代表其处于其他堆场致因节点的多条最短路径上,具有较高的堆场事故网络接近中心度,代表其跟所有其他堆场致因节点的距离更近,具有较高的堆场事故网络特征向量中心度,即代表与之相连堆场致因节点的重要性大,以此对堆场事故致因进行分类和分析。By establishing a network diagram, the more yard cause nodes there are, the greater the role of this factor in the entire yard safety accident semantic network diagram, and the stronger the ability to influence other yard cause nodes, and the frequent item sets and strong association rules between accident causes are mined from the data; by calculating the intermediate centrality of the yard accident network, the closeness centrality of the yard accident network and the characteristic vector centrality of the yard accident network, a yard accident network with a higher centrality means that it is on multiple shortest paths of other yard cause nodes, a yard accident network with a higher closeness centrality means that it is closer to all other yard cause nodes, and a yard accident network with a higher characteristic vector centrality means that the importance of the yard cause nodes connected to it is high, so as to classify and analyze the causes of yard accidents. 8.根据权利要求1所述的智慧堆场无盲区多层级安全管控装置,其特征在于,所述基于生产安全约束的多要素实时规划管控模块中采用基于改进后的A*算法的多目标路径规划算法进行堆场多目标路径规划;其步骤如下:8. The smart storage yard multi-level safety control device without blind spots according to claim 1 is characterized in that the multi-factor real-time planning and control module based on production safety constraints adopts a multi-objective path planning algorithm based on the improved A* algorithm to perform multi-objective path planning in the storage yard; the steps are as follows: 将堆场多目标路径规划表述为:G=(N,c),G表示整个堆场搜索空间,N表示堆场目标结点集合,若干个目标点集f(S,Gi)表示由启发式估价函数计算得到起点S相对于目标点Gi(i=1,2,3,...,n)的估价值;堆场事故发生时,通过权衡不同目标之间的优先级设定权重系数ki,调整搜索顺序;The multi-objective path planning of the yard is expressed as: G = (N, c), G represents the entire yard search space, N represents the yard target node set, and several target point sets f(S,G i ) represents the estimated value of the starting point S relative to the target point G i (i=1,2,3,...,n) calculated by the heuristic evaluation function; when a yard accident occurs, the weight coefficient k i is set by weighing the priorities between different targets to adjust the search order; 1)创建堆场多目标路径规划全局Open,Close列表,创建堆场目标的起始搜索结点S,使用公共列表Goals存放堆场规划目标结点,对应每一个堆场规划目标点建立一个Open,Close列表,记为Gop(i)和Gcl(i);1) Create a global Open and Close list for the multi-objective path planning of the yard, create the starting search node S of the yard goal, use the public list Goals to store the yard planning goal nodes, and establish an Open and Close list for each yard planning goal point, recorded as G op (i) and G cl (i); 2)把堆场目标起始点S放入Gop(i),扩展S点临近的结点放入Gop(i),在每个Gop(i)中计算起点对应该目标点的估价值,即根据启发式估价函数分别计算f(S,Gi),同时,在每个Gop(i)中根据计算得到的估价值升序排序,取列表第一个数值放入全局Open列表中,再根据权重系数ki对全局Open列表的数据进行排序,取估价值最小的堆场目标节点作为下一步的起点,把原起点放入全局Close列表中,各个Gop(i),Gcl(i)列表清空;2) Put the starting point S of the yard target into G op (i), expand the nodes adjacent to point S into G op (i), calculate the estimated value of the starting point corresponding to the target point in each G op (i), that is, calculate f(S, Gi ) respectively according to the heuristic evaluation function, and at the same time, sort the calculated estimated values in ascending order in each G op (i), take the first value in the list and put it into the global Open list, then sort the data in the global Open list according to the weight coefficient k i , take the yard target node with the smallest estimated value as the starting point of the next step, put the original starting point into the global Close list, and clear each G op (i) and G cl (i) list; 3)到达一个目标点后,循环执行2)导向一个目标点,设为Ga,则将Ga从Goals列表中删掉,同时删掉Gop(i),Gcl(i)列表;其余堆场目标点Gop(i),Gcl(i)列表继续参与下一步;3) After reaching a target point, loop through 2) to guide to a target point, set it as Ga , then delete Ga from the Goals list, and delete the Gop (i) and Gcl (i) lists at the same time; the remaining yard target points Gop (i) and Gcl (i) lists continue to participate in the next step; 4)终止条件;判断Open列表是否为空或Goals列表为空,即所有的堆场待规划目标路径分配完毕。4) Termination condition: determine whether the Open list is empty or the Goals list is empty, that is, all the target paths to be planned for the storage yard have been allocated. 9.根据权利要求1所述的智慧堆场无盲区多层级安全管控装置,其特征在于,所述融合多生产安全状态识别的超前预警模块,用于对异常事件的识别进行实时监测,若判断为危险状态,及时报警并采取相应措施;9. The multi-level safety management and control device for a smart storage yard without blind spots according to claim 1 is characterized in that the advanced warning module integrating multiple production safety status identification is used to monitor the identification of abnormal events in real time, and if it is judged to be a dangerous state, it will promptly alarm and take corresponding measures; 使用协同检测模块对异常事件的识别结果进行实时监测,识别堆场不安全的堆放方式、异常的声音及异常的运动,若异常事件的识别中的传感器阈值超过安全阈值,发出报警信号;若异常事件的识别中的传感器阈值超过危险报警阈值,对相应设备进行停止控制。The collaborative detection module is used to monitor the recognition results of abnormal events in real time to identify unsafe stacking methods, abnormal sounds and abnormal movements in the yard. If the sensor threshold in the recognition of abnormal events exceeds the safety threshold, an alarm signal is issued; if the sensor threshold in the recognition of abnormal events exceeds the danger alarm threshold, the corresponding equipment is stopped and controlled. 10.根据权利要求1所述的智慧堆场无盲区多层级安全管控装置,其特征在于,所述堆场突发事故快速响应与应急处理模块,根据事故模板将事故类型进行划分,并依据事故类型根据堆场事故分类分析模块的结果进行相应的应急处理,以有效应对不同类型的事故;10. The intelligent storage yard multi-level safety management and control device without blind spots according to claim 1 is characterized in that the storage yard sudden accident rapid response and emergency processing module divides the accident types according to the accident template, and performs corresponding emergency processing according to the results of the storage yard accident classification analysis module according to the accident type, so as to effectively deal with different types of accidents; 从堆场以往事故案例及事发后状况中获取基础数据,并对数据进行结构化处理,构建结构化堆场应急处理模板生成模型;Obtain basic data from previous accident cases and post-accident conditions at the storage yard, and structure the data to build a structured storage yard emergency response template generation model; 判断当前事故类型,并匹配到该事故类型的处理模板,获取应急处理决策;Determine the current accident type, match it to the processing template for that accident type, and obtain the emergency processing decision; 构建结构化堆场应急处理模板生成模型,具体流程如下:Construct a structured yard emergency treatment template generation model. The specific process is as follows: 将堆场突发事件的情景划分为sk{(x1,x2,…,xn),(y1,y2,…,yn)},其中xn为堆场子事件的环境属性,包括堆场突发事件的温度、压力、相对适度和风速;为堆场子事件的状态属性;The scenarios of the yard emergency are divided into s k {(x 1 ,x 2 ,…,x n ),(y 1 ,y 2 ,…,y n )}, where x n is the environmental attribute of the yard sub-event, including the temperature, pressure, relative humidity and wind speed of the yard emergency; is the state attribute of the yard sub-event; 一个堆场突发事件由多个堆场子事件构成,从堆场子事件和堆场子事件集合2个层面进行相似度计算计算;A yard emergency event is composed of multiple yard sub-events, and similarity calculation is performed from two levels: yard sub-events and yard sub-event sets; 堆场突发事件级别相似度为: The similarity of the emergency level of the storage yard is: 堆场子事件集合中子事件个数的相似度为: 取值范围为[0,1];The similarity of the number of sub-events in the yard sub-event set is: The value range is [0, 1]; 两个堆场突发事件的子事件集合相似度 是堆场子事件名称集合的整体相似度,ω1、ω2、ω3是各相似度分配的权值;Similarity of sub-event sets of two sudden events at the storage yard is the overall similarity of the set of yard sub-event names, ω 1 , ω 2 , ω 3 are the weights assigned to each similarity; 对堆场突发事件的处置任务及应急行动的相似度进行计算,得到堆场子事件的待处理任务及应急行动的相似度调整权值ω123的值来调整堆场事故应急行动的相似性;The similarity of the handling tasks and emergency actions of the yard emergency events is calculated to obtain the similarity of the pending tasks and emergency actions of the yard sub-events. The values of weights ω 1 , ω 2 , ω 3 are adjusted to adjust the similarity of the emergency actions for the storage yard accident; 按照相似性排序将多个堆场事件集合在堆场应急管理案例库中进行比对,得到一组相似的堆场子事件,并从中提取出与堆场事故应急处置任务、行动相似的关系,获取应急处理决策;并在事故处理过程中对决策进行查验,确保应急处理决策的施行。Multiple yard event sets are compared in the yard emergency management case library according to similarity sorting to obtain a group of similar yard sub-events, from which relationships similar to yard accident emergency response tasks and actions are extracted to obtain emergency response decisions; and the decisions are checked during the accident handling process to ensure the implementation of emergency response decisions.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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