Numerical control polishing device and machining method for sheet metal part production
Technical Field
The invention relates to the field of sheet metal part machine tool polishing, in particular to a numerical control polishing device and a processing method for sheet metal part production.
Background
The metal plate is a comprehensive cold working process for the metal sheet and comprises shearing, punching/cutting/compounding, folding, welding, riveting, splicing, forming and the like. The remarkable characteristic is that the thickness of the same part is consistent. The product processed through the sheet metal process is called a sheet metal part, and the sheet metal part needs to be polished during processing, so that the gloss of the surface of the sheet metal part is ensured, and along with the development of manufacturing industry, the existing polishing is generally performed by adopting a grinding machine, and the grinding machine utilizes a grinding wheel rotating at a high speed to grind the sheet metal part, so that the gloss of the surface of the sheet metal part is improved.
The utility model patent application with the publication number of CN211681368U relates to polishing equipment for sheet metal part processing, which improves polishing efficiency, saves processing time and improves practicability, and comprises a processing bin, four groups of stabilizing devices, a lifting column, two groups of clamps, a first motor, a reciprocating screw, a screw nut, a limiting rod, a second motor, a polishing head, a shielding door and two groups of anti-collision devices, wherein a cavity is formed in the processing bin, bases are arranged at the bottoms of the left end and the right end of the processing bin, the four groups of stabilizing devices are symmetrically arranged on the two groups of bases, the lifting column is fixedly arranged at the bottom end of the processing bin cavity, a processing table is arranged at the top end of the lifting column, two groups of clamps are respectively and fixedly arranged at the left end top of the processing bin and the left end top of the processing bin of the right end of the processing table, the first motor is fixedly arranged at the top end of the support, the reciprocating screw is rotatably arranged at the top end of the processing bin cavity, and the left end of the reciprocating screw passes through the left end of the processing bin and is connected with the output end of the first motor.
The current sheet metal component can produce certain piece when the surface polishes, because the high-speed pivoted is polished and is laminated with the sheet metal component, the piece that produces this moment is under the high-speed rotation of polishing the dish, probably can produce the fish tail to the sheet metal component surface, and polish and set and sheet metal component direct contact when polishing, cause the excessive condition of sheet metal component surface polishing easily, influence the precision of sheet metal component, and at the in-process of polishing of current, because need be fixed the sheet metal component on the grinding device, current fixed mode generally adopts the bolt drive mounting to remove, support the pressure to the sheet metal component, thereby fix the sheet metal component, the operation of this kind of fixed mode is comparatively loaded down with trivial details, need the repeated unclamping and locking sheet metal component, sheet metal component polishing's efficiency and polishing quality have been reduced.
Therefore, it is necessary to invent a numerical control polishing device and a processing method for sheet metal part production to solve the above problems.
Disclosure of Invention
The invention aims to provide a numerical control polishing device and a processing method for sheet metal part production, wherein a fixed roller is enabled to contact a sheet metal part in advance to fixedly polish the sheet metal part while a fixed cylinder drives a polishing disc to press down, and under the action of the fixed roller, the polishing disc can finish movable polishing of the sheet metal part under the fixed condition, so that the polishing efficiency of the sheet metal part is improved, and the problems that the fixing is complicated and the surface of the sheet metal part is easy to damage during polishing of the sheet metal part in the prior art are solved, and the polishing efficiency and quality of the sheet metal part are reduced.
In order to achieve the aim, the invention provides the technical scheme that the numerical control polishing device for sheet metal part production comprises a base, a connecting frame, a plurality of support plates and a plurality of support plates, wherein the connecting frame is arranged above the base, and a screen plate is arranged in the connecting frame and is used for placing the sheet metal part;
the driving assembly is arranged above the base and is used for driving the device;
The fixing assembly is arranged below the driving assembly and used for fixing the sheet metal part;
The adjusting component is arranged below the fixing component and is used for adjusting the fixing component according to the size of the metal plate;
The polishing assembly is arranged inside the fixing assembly and used for polishing the sheet metal part.
As a preferable scheme of the invention, the driving assembly comprises X-axis electric sliding rails which are symmetrically arranged above the base, two groups of X-axis electric sliding rails are connected with a first sliding seat in a sliding way, and a Y-axis electric sliding rail is fixedly connected above the first sliding seat.
As a preferable scheme of the invention, two groups of Y-axis electric sliding rails are connected with a second sliding seat in a sliding way, a Z-axis electric sliding rail is arranged between the two groups of second sliding seats, and a third sliding seat is connected above the Z-axis electric sliding rail in a sliding way.
As a preferable scheme of the invention, the fixing assembly comprises a first connecting seat, a second connecting seat and a third connecting seat, wherein the first connecting seat is arranged below the third sliding seat, a fixing cylinder is arranged below the first connecting seat, six groups of limiting sliding rails are annularly arranged on the outer side of the fixing cylinder, and sliding blocks are slidably connected in the limiting sliding rails.
As a preferable scheme of the invention, six groups of through holes are sequentially formed in the lower edge of the fixed cylinder in a ring shape, a first push rod is connected in each group of through holes in a penetrating manner, a spring is sleeved on the first push rod, and a fixed lantern ring is arranged below the push rod.
As a preferable scheme of the invention, the lower part of the spring is attached to the upper part of the fixed sleeve ring, the upper part of the spring is attached to the edge of the lower part of the fixed cylinder, the outer side of the fixed sleeve ring is sleeved and fixed with the positioning ring, the inner wall of the fixed cylinder is provided with the annular cavity, and the annular cavity is in sliding connection with the positioning ring.
As a preferable scheme of the invention, the adjusting component comprises a fixed frame, six groups of fixed frames are annularly distributed at the bottom of a fixed lantern ring, a screw is rotationally connected with the fixed frame, one side of the screw is fixedly connected with a knob, and the knob is arranged at the outer side of the fixed frame.
As a preferable scheme of the invention, the screw is in threaded connection with an internal thread block, a fixed roller is rotationally connected below the internal thread block, a second connecting seat is arranged above the fixed frame, a second push rod is rotationally connected with the second connecting seat, and the upper part of the second push rod is rotationally connected with the sliding block.
As a preferable scheme of the invention, the polishing assembly comprises a fixed plate, wherein the fixed plate is arranged on the inner wall of a fixed cylinder, three groups of polishing plates are sequentially arranged on the fixed plate, a motor is arranged above the fixed plate, an output shaft is arranged at the output end of the motor, two groups of turbofans are sleeved and fixed above the output shaft, the turbofans are sequentially arranged between the fixed plates, a polishing disc is arranged below the output shaft, and the polishing disc is arranged in a positioning ring.
The numerical control polishing processing method for sheet metal part production comprises the numerical control polishing device for sheet metal part production, and the processing steps are as follows:
The first step is that the sheet metal part is placed above the screen plate, and at the moment, the fixed cylinder is moved above the sheet metal part through the matching of the first sliding seat, the second sliding seat and the third sliding seat;
step two, driving the sliding seat to slide downwards through the Y-axis electric sliding rail so as to enable the fixed rollers to be attached to the upper side of the sheet metal part, enabling the push rod I to move along the through hole and squeeze the spring at the moment, enabling the plurality of groups of fixed rollers to fix the position of the sheet metal part, and enabling the polishing disc to be attached to the surface of the sheet metal part;
step three, by starting a motor, an output shaft drives a polishing disc to rotate and simultaneously drives two groups of turbofans to rotate, so that the polishing disc polishes the surface of the sheet metal part, the polishing disc can continuously fix the sheet metal part in the moving process under the action of a fixed roller, and the wind power generated by the turbofans can blow scraps generated by polishing into a connecting frame;
And fourthly, rotating the knob to enable the knob to drive the screw rod to rotate, so that the screw rod drives the internal thread block to move, and the position of the fixed roller is changed, so that the fixed roller can be adjusted according to the size of the sheet metal part.
In the technical scheme, compared with the prior art, the invention has the following technical effects and advantages:
Through moving down fixed section of thick bamboo, make fixed gyro wheel fix the sheet metal component in the sieve top, and when the continuation of fixed section of thick bamboo pushes down, can make the final laminating of polishing dish to the sheet metal component surface, drive through the motor this moment and polish mill and turbofan rotate simultaneously, make the piece that polishes the sheet metal component and will produce under the effect of turbofan blows off, avoid the piece fish tail sheet metal component surface that produces, and when pushing down, form the buffering to the pushing down of fixed gyro wheel through the spring, avoid polishing mill and sheet metal component direct hard contact, prevent the condition of excessive polishing to appear, and in polishing the in-process because fixed gyro wheel's effect, can guarantee that the sheet metal component is under fixed condition, polish the mill and can remove the polishing, and through fixed gyro wheel's position adjustable, realize according to the size of sheet metal component, carry out fixed gyro wheel's corresponding position adjustment, through above-mentioned structure, under the circumstances that can guarantee sheet metal component surface polishing quality, improve the machining efficiency of polishing.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments described in the present application, and other drawings may be obtained according to these drawings for a person having ordinary skill in the art.
FIG. 1 is a schematic diagram of the overall structure of the present invention;
Fig. 2 is a schematic view of a screen plate and a connection frame of the present invention in a disassembled configuration;
FIG. 3 is a schematic view showing the external structure of the fixing barrel of the present invention;
FIG. 4 is a schematic view of the fixing barrel of the present invention in a disassembled configuration;
FIG. 5 is a schematic view illustrating an internal structure of a fixing frame according to the present invention;
FIG. 6 is a schematic view of the mounting structure of the turbofan and output shaft of the present invention;
FIG. 7 is a schematic view of a stationary drum slicing structure of the present invention;
FIG. 8 is a schematic view of the bottom structure of the stationary drum of the present invention;
FIG. 9 is an enlarged schematic view of the structure of FIG. 3A according to the present invention;
fig. 10 is an enlarged view of fig. 7B according to the present invention.
Reference numerals illustrate:
001. Base, 101, connecting frame, 102, screen plate, 002, driving component, 201, X-axis electric slide rail, 202, first sliding seat, 203, Y-axis electric slide rail, 204, second sliding seat, 205, Z-axis electric slide rail, 206, third sliding seat, 003, fixing component, 301, first connecting seat, 302, fixing cylinder, 303, limit slide rail, 304, sliding block, 305, through hole, 306, first push rod, 307, spring, 308, fixing collar, 309, locating ring, 310, annular cavity, 004, adjusting component, 401, fixing frame, 402, screw rod, 403, knob, 404, internal screw block, 405, fixing roller, 406, second connecting seat, 407, second push rod, 005, polishing component, 501, fixing plate, 502, motor, 503, output shaft, 504, turbofan, 505 and polishing disc.
Detailed Description
In order to make the technical scheme of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying drawings.
The invention provides a numerical control polishing device for sheet metal part production, which is shown in figures 1-10, and comprises a base 001, wherein a connecting frame 101 is arranged above the base 001, a sieve plate 102 is arranged in the connecting frame 101, and the sieve plate 102 is used for placing sheet metal parts;
The driving component 002 is arranged above the base 001 and is used for driving the device;
the fixing component 003 is arranged below the driving component 002 and is used for fixing the sheet metal part;
The adjusting component 004 is arranged below the fixing component 003 and is used for adjusting the fixing component 003 according to the size of the metal plate;
Polishing subassembly 005 sets up inside fixed subassembly 003 for polish the sheet metal component.
As shown in fig. 1 and 2, the driving assembly 002 comprises an X-axis electric slide rail 201, the X-axis electric slide rail 201 is symmetrically installed above the base 001, two groups of X-axis electric slide rails 201 are slidably connected with a first sliding seat 202, and a Y-axis electric slide rail 203 is fixedly connected above the first sliding seat 202.
In the above structure, the first sliding seat 202 can be driven to move by the X-axis electric sliding rail 201, so that the first sliding seat 202 drives the Y-axis electric sliding rail 203 to move, and the X-axis electric sliding rail 201 moves synchronously.
As shown in fig. 1 and 2, two groups of Y-axis electric sliding rails 203 are slidably connected with a second sliding seat 204, a Z-axis electric sliding rail 205 is installed between the two groups of second sliding seats 204, and a third sliding seat 206 is slidably connected above the Z-axis electric sliding rail 205.
In the above structure, the second sliding seat 204 is driven to move by the Y-axis electric sliding rail 203, so as to drive the Z-axis electric sliding rail 205 to move, and the third sliding seat 206 can be driven to slide by the Z-axis electric sliding rail 205, and the two groups of Y-axis electric sliding rails 203 are in synchronous movement.
As shown in fig. 1,3, 4, 7 and 8, the fixing assembly 003 comprises a first connecting seat 301, wherein the first connecting seat 301 is arranged below a third sliding seat 206, a fixing cylinder 302 is arranged below the first connecting seat 301, six groups of limiting sliding rails 303 are annularly arranged on the outer side of the fixing cylinder 302, and sliding blocks 304 are slidably connected in the groups of limiting sliding rails 303.
In the above structure, the slide block 304 can be slid in a limited manner by the limiting slide rail 303.
As shown in fig. 1,3, 4, 7 and 8, six groups of through holes 305 are sequentially formed in a ring shape at the edge below the fixed cylinder 302, a first push rod 306 is connected in each group of through holes 305 in a penetrating manner, a spring 307 is sleeved on the first push rod 306, and a fixed collar 308 is installed below the first push rod 306.
In the above structure, the spring 307 can push the fixed collar 308 to move, so that the first push rod 306 can slide along the through hole 305, and a guiding effect is generated on the movement of the fixed collar 308.
As shown in fig. 1,3, 4, 7 and 8, the lower part of the spring 307 is attached to the upper part of the fixed collar 308, and the upper part of the spring 307 is attached to the lower edge of the fixed cylinder 302, a positioning ring 309 is fixedly sleeved on the outer side of the fixed collar 308, an annular cavity 310 is formed in the inner wall of the fixed cylinder 302, and the annular cavity 310 is slidably connected with the positioning ring 309.
In the above structure, the positioning ring 309 cooperates with the annular cavity 310, so that the fixed collar 308 can be limited in movement.
As shown in fig. 4, 5, 9 and 10, the adjusting assembly 004 comprises a fixing frame 401, six groups of fixing frames 401 are annularly distributed at the bottom of a fixing collar 308, a screw 402 is rotationally connected to the fixing frame 401, a knob 403 is fixedly connected to one side of the screw 402, and the knob 403 is arranged outside the fixing frame 401.
In the above structure, the screw 402 can be rotated in the fixing frame 401 by the knob 403.
As shown in fig. 4, 5,9 and 10, an internal thread block 404 is screwed on the screw 402, a fixed roller 405 is rotatably connected below the internal thread block 404, a second connecting seat 406 is mounted above the fixed frame 401, a second push rod 407 is rotatably connected with the second connecting seat 406, and the upper part of the second push rod 407 is rotatably connected with the sliding block 304.
In the above structure, the screw 402 can drive the internal thread block 404 to move, so that the position of the fixed roller 405 below is changed, and the fixed roller 405 is kept stable in the pressing process due to the action of the second push rod 407.
As shown in fig. 6 and 7, the polishing assembly 005 comprises a fixing plate 501, wherein the fixing plate 501 is arranged on the inner wall of the fixing barrel 302, three groups of polishing plates are sequentially arranged on the inner wall of the fixing barrel 302, a motor 502 is arranged above the fixing plate 501, an output shaft 503 is arranged at the output end of the motor 502, two groups of turbofans 504 are sleeved and fixed above the output shaft 503, the turbofans 504 are sequentially arranged between the groups of fixing plates 501, a polishing disc 505 is arranged below the output shaft 503, and the polishing disc 505 is arranged in the positioning ring 309.
In the above structure, the motor 502 can drive the polishing disc 505 to polish and simultaneously drive the turbofan 504 to rotate so as to generate wind power to blow away the scraps generated by polishing.
The numerical control polishing processing method for sheet metal part production comprises the numerical control polishing device for sheet metal part production, and the processing steps are as follows:
Step one, a sheet metal part is placed above the screen plate 102, and at the moment, the fixed cylinder 302 is moved above the sheet metal part through the matching of the sliding seat I202, the sliding seat II 204 and the sliding seat III 206;
Step two, the sliding seat two 204 is driven to slide downwards through the Y-axis electric sliding rail 203, so that the fixed roller 405 is attached to the upper part of the sheet metal part, at the moment, the push rod one 306 moves along the through hole 305 and presses the spring 307, so that the plurality of groups of fixed rollers 405 fix the position of the sheet metal part, and the polishing disc 505 is attached to the surface of the sheet metal part;
step three, by starting a motor 502, an output shaft 503 drives a polishing disc 505 to rotate and simultaneously drives two groups of turbofans 504 to rotate, so that the polishing disc 505 polishes the surface of a sheet metal part, the polishing disc 505 can continuously fix the sheet metal part in the moving process under the action of a fixed roller 405, and the wind power generated by the turbofans 504 can blow scraps generated by polishing into a connecting frame 101;
and step four, by rotating the knob 403, the knob 403 drives the screw 402 to rotate, so that the screw 402 drives the internal thread block 404 to move, and the position of the fixed roller 405 is changed, so that the fixed roller 405 can be adjusted according to the size of the sheet metal part.
In a further optimization of the above embodiment, in order to save resources, reduce processing costs,
As shown in fig. 1-10, through placing the sheet metal component above the sieve plate 102, at this time, slide seat one 202 is moved through the X-axis electric slide rail 201, and cooperate with Z-axis electric slide rail 205 to drive slide seat three 206 to move, make fixed cylinder 302 move to the sheet metal component top, at this time, rotate knob 403 according to the size of sheet metal component and drive screw 402 to rotate, thereby make screw 402 drive internal thread piece 404 to move, make fixed roller 405's position change, at this time drive slide seat two 204 to move through the Y-axis electric slide rail 203, thereby make fixed cylinder 302 push down and laminate fixed roller 405 to the sheet metal component top, and along with the continuous removal of slide seat two 204, make polishing disc 505 also laminate to the sheet metal component top, at this time, starter motor 502 drives vortex fan 504 and polishing disc 505 simultaneously rotate through output shaft 503, make polishing disc 505 polish the sheet metal component surface, at this time the piece that produces can blow away under the effect of the air current that vortex fan 504 rotated and produce, and in the fixed lantern ring 308 can drive a push rod 306 to move in the through-hole and squeeze spring 307, thereby to fix the sheet metal component 405, can prevent the excessive motion of the sheet metal component from being polished at this time, and can prevent the surface of the sheet metal component from moving due to the excessive polishing to the fact that polishing disc 505 is fixed on the surface of the sheet metal component is moved.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that modifications may be made to the described embodiments in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive of the scope of the invention, which is defined by the appended claims.