CN118752246B - Intelligent control metal cutting equipment - Google Patents
Intelligent control metal cutting equipment Download PDFInfo
- Publication number
- CN118752246B CN118752246B CN202411237686.6A CN202411237686A CN118752246B CN 118752246 B CN118752246 B CN 118752246B CN 202411237686 A CN202411237686 A CN 202411237686A CN 118752246 B CN118752246 B CN 118752246B
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- motor
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- 238000005520 cutting process Methods 0.000 title claims abstract description 17
- 239000002184 metal Substances 0.000 title claims abstract description 17
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 17
- 238000005553 drilling Methods 0.000 claims abstract description 38
- 238000010079 rubber tapping Methods 0.000 claims abstract description 33
- 238000001514 detection method Methods 0.000 claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims description 32
- 230000007306 turnover Effects 0.000 claims description 24
- 230000005540 biological transmission Effects 0.000 claims description 18
- 238000004140 cleaning Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 3
- 230000006978 adaptation Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 2
- 230000010405 clearance mechanism Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0067—Devices for removing chips chip containers located under a machine or under a chip conveyor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention discloses intelligent control metal cutting equipment, which relates to the technical field of metal cutting and comprises a bottom plate, a feeding station, a conveying station and drilling and tapping stations, wherein the feeding station is arranged at the front side of the top end of the bottom plate and is used for conveying a bearing seat to be processed, the conveying station is fixedly arranged in the middle of the top end of the bottom plate, and the drilling and tapping stations are provided with two groups. Through pay-off station, transfer station, drilling and attack tooth station, detect the cooperation of station, unloading station and six sucking discs and use, realized that automatic drilling, attack tooth and detection to bearing frame need not arrange the staff on each station to monitor and operate it, improve the production efficiency of bearing frame, to a certain extent, also greatly reduced the human cost of enterprise, and block up the spacing groove through the limiting plate for drilling and attack the tooth and all go on in the inside of airtight box, under clearance mechanism's effect again, make the sweeps enter into the drawer in collect.
Description
Technical Field
The invention relates to the technical field of metal cutting, in particular to intelligent control metal cutting equipment.
Background
Bearing housing is a structural member for supporting a bearing, typically made of cast iron, steel or other material, and its primary function is to secure the bearing in a particular position on a machine or equipment so that it can withstand the loads from moving parts of the machine or equipment and ensure proper operation of the bearing.
In the production line of bearing frame, be provided with drilling station generally, attack tooth station and detection station, detection station detects the internal screw thread that bearing frame processing formed, judge whether it is qualified product, at present, the in-process of assembly line processing can all arrange the staff of a certain amount to monitor and operate it between every station, this kind of mode is difficult to satisfy staff's demand, also reduced the production efficiency of bearing frame, to a certain extent, the human cost of enterprise has also greatly been increased, and when carrying out drilling and attacking the tooth to the bearing frame, no matter operate the piece that all can produce the scatter everywhere in closed environment or open air environment, be inconvenient for collecting it, the practicality of device has been reduced.
Disclosure of Invention
In order to solve the technical problem, the intelligent control metal cutting equipment is provided, and the technical scheme solves the problems that the labor cost of enterprises is greatly increased and scattered scraps are inconvenient to collect in the prior art.
In order to achieve the above purpose, the invention adopts the following technical scheme:
an intelligent control metal cutting apparatus comprising:
A bottom plate;
the feeding station is arranged at the front side of the top end of the bottom plate and used for conveying the bearing seat to be processed;
the conveying station is fixedly arranged in the middle of the top end of the bottom plate and comprises two fixing plates, the bottom ends of the two fixing plates are welded with the bottom plate, the interiors of the two fixing plates are rotatably connected with a first threaded rod through bearings, threads formed at the two ends of the first threaded rod are opposite in rotation direction, the two ends of the first threaded rod are respectively connected with a first L-shaped frame and a second L-shaped frame in a threaded manner, and one sides, far away from each other, of the first L-shaped frame and the second L-shaped frame are fixedly connected with an overturning clamping mechanism;
The drilling and tapping device comprises two groups of drilling and tapping stations, wherein the two groups of drilling and tapping stations are respectively positioned at the left side and the right side of the top end of a bottom plate, the drilling and tapping stations comprise a box body, the bottom end of the box body is fixedly connected to the top end of the bottom plate, a cleaning mechanism is arranged at the bottom end of the box body, a limit groove is formed in one side, close to a conveying station, of the box body, a through groove is formed in the position, corresponding to the limit groove, of the box body in a penetrating manner, an installation groove is formed in the top end of one inner wall of the box body, a first stepping motor is fixedly arranged at the bottom end of the inside of the installation groove, the output end of the first stepping motor is fixedly connected with one end of the first screw rod, the other end of the first screw rod is in rotary connection with the box body, two fixing rods are respectively positioned at the two sides of the first screw rod, a lifting piece is in threaded connection with the surface of the first screw rod, a cutter mechanism is arranged on the lifting piece, and the lifting piece is in sliding connection with the surface of the fixing rod;
The detection station is arranged at the position, close to the right, of the rear side of the top end of the bottom plate and used for detecting an internal threaded hole formed in the surface of the bearing seat, the detection station comprises a workbench and a collecting box, the collecting box is positioned on the right side of the workbench, an L-shaped plate is welded at the top end of the workbench, and a detection mechanism is arranged on the L-shaped plate;
The blanking station is arranged at the left position of the rear side of the top end of the bottom plate and used for conveying the machined bearing seat to the next working procedure;
six-axis sucking discs are provided with three groups and are used for transporting the bearing seat in the machining process.
Preferably, guide rods are arranged on two sides of the first threaded rod, two ends of each guide rod are fixedly connected with two inner sides of the fixing plates respectively, one of the guide rods is fixedly provided with a servo motor on the outer sides of the fixing plates, one end of the first threaded rod is fixedly connected with the output end of the servo motor, and the first L-shaped frame and the second L-shaped frame are in sliding connection with the guide rods.
Preferably, the turnover clamping mechanism comprises a limiting plate, one side, away from each other, of the first L-shaped frame and the second L-shaped frame is fixedly connected with a limiting plate matched with a limiting groove, a supporting plate is welded at the front-back symmetrical position of the other side of the limiting plate, two rotating rods are connected in a rotating mode in the supporting plate, one end, close to each other, of the rotating rods is fixedly connected with a turnover plate, the front side of the supporting plate is provided with a turnover motor, one end of the rotating rods is fixedly connected with the output end of the turnover motor, a rotating motor is fixedly installed at the bottom end of the turnover plate, the output end of the rotating motor penetrates through the bottom wall of the turnover plate and is fixedly connected with the middle part of the bottom end of the rotating plate, a sliding groove is formed in the top end of the turnover plate, and the bottom end of the rotating plate is connected with the sliding groove in a sliding mode through a sliding plate.
Preferably, the top welding of rotor plate has a plurality of groups fixing base, the inside rotation of fixing base is connected with the second threaded rod, the screw thread that second threaded rod both ends were seted up revolves to opposite, just the both ends of second threaded rod are threaded connection respectively has first fly leaf and second fly leaf, the inside bottom of fixing base still fixedly connected with guide rail, the equal sliding connection of first fly leaf and second fly leaf is on the surface of guide rail, just the opposite one side of first fly leaf and second fly leaf has all welded the holder, the top mid-mounting of rotor plate has driving motor, driving motor's output and first bevel gear fixed connection, just the one end of second threaded rod extends to the outside of fixing base to fixed mounting has the second bevel gear with first bevel gear meshing.
Preferably, the cutter mechanism comprises a rotating shaft, the rotating shaft is rotationally connected in the lifting part riser, an external gear is fixedly arranged at one end of the rotating shaft, an installation shell is fixedly connected at the other end of the rotating shaft, one side of the riser of the lifting part, which is far away from the installation shell, is fixedly connected with a connecting seat, a second screw rod and a connecting rod are arranged in the connecting seat, the second screw rod is rotationally connected with the connecting seat, the connecting rod is fixedly connected with the connecting seat, a movable block is connected with the surface of the second screw rod through threads, the movable block is slidably connected on the surface of the connecting rod, one end of the second screw rod is fixedly connected with the output end of a second stepping motor, the second stepping motor is fixedly arranged on the outer side of the connecting seat, and a rack meshed with the external gear is fixedly connected to the bottom end of the movable block.
Preferably, the inside fixed mounting of installation shell has two sets of fixed blocks, two sets of one side that the fixed block is close to each other is all fixed mounting has electric putter, one of them electric putter's output is provided with the drilling head, another electric putter's output is provided with the tapping head.
Preferably, the cleaning mechanism comprises a fixed frame, a third screw rod, a limiting rod, a movable part and a vacuum suction plate, wherein the fixed frame is provided with two groups, the two groups of the fixed frames are respectively and fixedly connected to two sides of the box body, the third screw rod is rotationally connected to the inside of the fixed frame, the limiting rod is fixedly connected to the inside of the fixed frame, one ends of the two third screw rods extend to the outside of the fixed frame and are respectively and fixedly provided with a main gear and a slave gear, the main gear is connected with the slave gear through a gear transmission belt, the outer side of the box body is fixedly provided with a third stepping motor, the output end of the third stepping motor is fixedly connected with the main gear, the movable part is in threaded connection with the surface of the third screw rod, the movable part is in sliding connection with the limiting rod, the inside of the movable part is rotationally connected with a connecting shaft, the vacuum suction plate is fixedly connected to the annular surface of the connecting shaft, one end of the connecting shaft is fixedly connected to the output end of the motor, the motor is arranged on the outer side of the movable part, and one side of the box body is in sliding connection with the drawer.
Preferably, the detection mechanism comprises a transmission motor, a feeding shaft, a guide plate, sliding rods, a limiting block and a thread gauge, wherein the transmission motor is fixedly arranged at the top end of a transverse plate of the L-shaped plate, the top end of the feeding shaft is fixedly connected with the output end of the transmission motor, the feeding shaft rotates to pass through the guide plate, two groups of sliding rods are arranged at the top end of the guide plate, the two groups of sliding rods slide to pass through the transverse plate of the L-shaped plate, the limiting block is fixedly arranged, and the thread gauge is fixedly arranged at the bottom end of the feeding shaft.
Compared with the prior art, the invention provides intelligent control metal cutting equipment, which has the following beneficial effects:
The invention is provided with the feeding station, the conveying station, the drilling and tapping station, the detecting station, the discharging station and the six-axis sucker, realizes the automatic drilling, tapping and detecting of the bearing seat, does not need to arrange staff on each station to monitor and operate the bearing seat, improves the production efficiency of the bearing seat, greatly reduces the labor cost of enterprises to a certain extent, and blocks the limiting groove through the limiting plate, so that the drilling and tapping are carried out in the sealed box body, and the waste chips enter the drawer to be collected under the action of the cleaning mechanism, thereby meeting the demands of the staff.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of another view of the present invention;
FIG. 3 is a schematic diagram of a turnover clamping mechanism according to the present invention;
FIG. 4 is a schematic view of the turnover clamping mechanism according to the present invention from another view;
FIG. 5 is an enlarged partial schematic view of the portion A of FIG. 3 according to the present invention;
FIG. 6 is a schematic view showing the internal structure of the case according to the present invention;
FIG. 7 is a schematic view of a cutter mechanism according to the present invention;
FIG. 8 is a schematic view of the cutter mechanism of the present invention from another perspective;
FIG. 9 is a schematic view of a cleaning mechanism according to the present invention;
fig. 10 is a schematic structural view of a detection station in the present invention.
The reference numerals are:
1. A bottom plate;
2. A feeding station;
3. 31, fixed plates, 3101, a first threaded rod, 3102, a guide rod, 3103, a servo motor, 3104, a first L-shaped frame, 3105, a second L-shaped frame, 32, a turnover clamping mechanism, 3201, a limiting plate, 3202, a supporting plate, 3203, a rotating rod, 3204, a turnover plate, 3205, a turnover motor, 3206, a rotating motor, 3207, a rotating plate, 3208, a sliding chute, 3209, a sliding plate, 3210, a fixed seat, 3211, a second threaded rod, 3212, a guide rail, 3213, a first movable plate, 3214, a second movable plate, 3215, a clamping piece, 3216, a driving motor, 3217, a first bevel gear, 3218 and a second bevel gear;
4. The drilling and tapping station comprises 41, a box body, 4101, a mounting groove, 4102, a first stepping motor, 4103, a first screw rod, 4104, a fixed rod, 4105, a lifting piece, 4106, a limiting groove, 4107, a through groove, 4108, a drawer, 42, a cutter mechanism, 4201, a rotating shaft, 4202, an external gear, 4203, a connecting seat, 4204, a second screw rod, 4205, a connecting rod, 4206, a second stepping motor, 4207, a movable block, 4208, a rack, 4209, a mounting shell, 4210, a fixed block, 4211, an electric push rod, 4212, a drilling head, 4213, a tapping head, 43, a cleaning mechanism, 4301, a fixed frame, 4302, a third screw rod, 4303, a limiting rod, 4304, a main gear, 4305, a slave gear, 4306, a gear belt, 4307, a third stepping motor, 4308, a movable piece, 4309, a vacuum suction plate, 4310 and a motor;
5. Detecting station, 51, workbench, 5101, L-shaped plate, 52, detecting mechanism, 5201, transmission motor, 5202, feeding shaft, 5203, guide plate, 5204, slide bar, 5205, limit block, 5206, screw gauge, 53 and collecting box;
6. A blanking station;
7. Six-axis sucking disc.
Detailed Description
The following description is presented to enable one of ordinary skill in the art to make and use the invention. The preferred embodiments in the following description are by way of example only and other obvious variations will occur to those skilled in the art.
Referring to fig. 1 to 10, an intelligent control metal cutting apparatus includes:
A base plate 1;
the feeding station 2 is arranged at the front side of the top end of the bottom plate 1 and is used for conveying the bearing seat to be processed;
The conveying station 3 is fixedly arranged in the middle of the top end of the bottom plate 1, the conveying station 3 comprises two fixing plates 31, the bottom ends of the two fixing plates 31 are welded with the bottom plate 1, a first threaded rod 3101 is rotatably connected inside the two fixing plates 31 through bearings, threads formed at two ends of the first threaded rod 3101 are opposite in rotation direction, a first L-shaped frame 3104 and a second L-shaped frame 3105 are respectively connected at two ends of the first threaded rod 3101 in a threaded manner, overturning clamping mechanisms 32 are fixedly connected to one sides, away from each other, of the first L-shaped frame 3104 and the second L-shaped frame 3105, guide rods 3102 are respectively arranged at two sides of the first threaded rod 3101, two ends of the guide rods 3102 are respectively fixedly connected with the inner sides of the two fixing plates 31, a servo motor 3103 is fixedly arranged at the outer side of one fixing plate 31, one end of the first threaded rod 3101 is fixedly connected with the output end of the servo motor 3103, and the first L-shaped frame 3104 and the second L-shaped frame 3105 are respectively connected with the guide rods 3102 in a sliding manner;
The drilling and tapping station 4 is provided with two groups, the two groups of drilling and tapping stations 4 are respectively positioned at the left side and the right side of the top end of the bottom plate 1, the drilling and tapping station 4 comprises a box 41, the bottom end of the box 41 is fixedly connected to the top end of the bottom plate 1, a cleaning mechanism 43 is arranged at the bottom end of the box 41, a limit groove 4106 is formed in one side, close to the conveying station 3, of the box 41, a through groove 4107 is formed in the position, corresponding to the limit groove 4106, of the box 41 in a penetrating way, an installation groove 4101 is formed in the top end of one inner wall of the box 41, a first stepping motor 4102 is fixedly arranged at the inner bottom end of the installation groove 4101, the output end of the first stepping motor 4102 is fixedly connected with one end of the first screw 4103, the other end of the first screw 4103 is rotatably connected with the box 41, two fixing rods 4104 are fixedly connected inside the installation groove 4101, the two fixing rods 4104 are respectively positioned at the two sides of the first screw 4103, lifting pieces 4105 are connected with the surfaces of the first screw 4103 in a threaded way, and cutter mechanism 41042 is arranged on the lifting pieces 4105 and the surfaces of the fixing rods 4104 are slidingly connected with the fixing rods 4;
the detection station 5 is arranged at the position, close to the right, of the rear side of the top end of the bottom plate 1 and used for detecting an internal threaded hole formed in the surface of the bearing seat, the detection station 5 comprises a workbench 51 and a collection box 53, the collection box 53 is positioned on the right side of the workbench 51, an L-shaped plate 5101 is welded at the top end of the workbench 51, and a detection mechanism 52 is arranged on the L-shaped plate 5101;
The blanking station 6 is arranged at the left side of the rear side of the top end of the bottom plate 1 and is used for conveying the machined bearing seat to the next working procedure;
Six sucking discs 7, six sucking discs 7 are provided with three sets for in the course of working, transport the bearing frame.
Referring to fig. 2-5, the turnover clamping mechanism 32 includes a limiting plate 3201, wherein one side of the first L-shaped frame 3104 and the second L-shaped frame 3105, which are far away from each other, is fixedly connected with the limiting plate 3201 adapted to the limiting groove 4106, the front-back symmetrical positions of the other side of the limiting plate 3201 are welded with a supporting plate 3202, the interiors of the two supporting plates 3202 are rotatably connected with rotating rods 3203, one ends of the two rotating rods 3203, which are close to each other, are fixedly connected with a turnover plate 3204, the outer side of the front supporting plate 3202 is provided with a turnover motor 3205, one end of one rotating rod 3203 is fixedly connected with the output end of the turnover motor 3205, the bottom end of the turnover plate 3204 is fixedly provided with a rotating motor 3206, the output end of the rotating motor 3206 penetrates through the bottom wall of the turnover plate 3204 and is fixedly connected with the middle part of the bottom end of the rotating plate 3207, the top end of the turnover plate 3204 is provided with a sliding groove 3208, and the bottom end of the rotating plate 3207 is slidably connected with the sliding groove 3208 through a sliding plate 3209.
The top of rotor plate 3207 welds there are a plurality of groups of fixing base 3210, the inside rotation of fixing base 3210 is connected with second threaded rod 3211, the screw thread that second threaded rod 3211 both ends were seted up revolves to opposite, and the both ends of second threaded rod 3211 are threaded connection respectively has first fly leaf 3213 and second fly leaf 3214, the inside bottom of fixing base 3210 still fixedly connected with guide rail 3212, first fly leaf 3213 and second fly leaf 3214 all sliding connection are on the surface of guide rail 3212, and the opposite one side of first fly leaf 3213 and second fly leaf 3214 all welds the holder 3215, the top middle part fixed mounting of rotor plate 3207 has driving motor 3216, driving motor 3216's output and first bevel gear 3217 fixed connection, and the one end of second threaded rod 3211 extends to fixing base 3210's outside, and fixed mounting has second bevel gear 3218 with first bevel gear 3217 meshing.
The output end of the driving motor 3216 drives the first bevel gear 3217 to rotate, so that a plurality of groups of second bevel gears 3218 rotate synchronously, a plurality of groups of second threaded rods 3211 are driven to rotate synchronously, clamping pieces 3215 connected to the first movable plate 3213 and the second movable plate 3214 are close to each other, the bearing seats are clamped and fixed, the bearing seats are prevented from being shifted in position during drilling and tapping, the output end of the rotating motor 3206 drives the rotating plate 3207 to rotate, a plurality of groups of bearing seats which are clamped and fixed rotate to the position right below the drilling head 4212 or the tapping head 4213 in sequence, drilling and tapping can be performed on a plurality of groups of bearing seats in sequence, after the drilling and tapping are finished, the output end of the overturning motor 3205 drives the overturning plate 3204 to overturn, so that a plurality of groups of bearing seats which are clamped and fixed are clamped and chippings generated in the processing process fall into the inner bottom end of the box 41.
Referring to fig. 6-8, the tool mechanism 42 includes a rotating shaft 4201, the rotating shaft 4201 is rotatably connected to an inner portion of a riser of the lifting member 4105, an external gear 4202 is fixedly mounted at one end of the rotating shaft 4201, a mounting housing 4209 is fixedly connected to the other end of the rotating shaft 4201, a connecting base 4203 is fixedly connected to a side of the riser of the lifting member 4105 away from the mounting housing 4209, a second screw 4204 and a connecting rod 4205 are disposed in the connecting base 4203, the second screw 4204 is rotatably connected to the connecting base 4203, the connecting rod 4205 is fixedly connected to the connecting base 4203, a movable block 4207 is screwed to a surface of the second screw 4204, the movable block 4207 is slidably connected to a surface of the connecting rod 4205, one end of the second screw 4204 is fixedly connected to an output end of the second stepping motor 4206, the second stepping motor 4206 is fixedly mounted on an outer side of the connecting base 4203, and a rack 4208 meshed with the external gear 4202 is fixedly connected to a bottom end of the movable block 4207.
Two groups of fixed blocks 4210 are fixedly arranged in the mounting shell 4209, electric push rods 4211 are fixedly arranged on one sides, close to each other, of the two groups of fixed blocks 4210, a drilling head 4212 is arranged at the output end of one electric push rod 4211, and a tapping head 4213 is arranged at the output end of the other electric push rod 4211.
When drilling, the drilling head 4212 is aligned with the bearing seat, and when tapping, the output end of the second stepping motor 4206 drives the second screw rod 4204 to rotate, so that the movable block 4207 moves, the rack 4208 moves, and the external gear 4202 further rotates, so that the mounting case 4209 is driven to rotate, the tapping head 4213 is aligned with the bearing seat, and the drilling head 4212 and the tapping head 4213 can be controlled to extend out of the mounting case 4209 through the electric push rod 4211.
Referring to fig. 6 and 9, the cleaning mechanism 43 includes a fixed frame 4301, a third screw rod 4302, a limiting rod 4303, a movable member 4308 and a vacuum suction plate 4309, wherein the fixed frame 4301 is provided with two groups, the two groups of fixed frames 4301 are respectively and fixedly connected to two sides of the box 41, the third screw rod 4302 is rotatably connected to the inside of the fixed frame 4301, the limiting rod 4303 is fixedly connected to the inside of the fixed frame 4301, one ends of the two third screw rods 4302 extend to the outside of the fixed frame 4301 and are respectively and fixedly provided with a main gear 4304 and a slave gear 4305, the main gear 4304 is in transmission connection with the slave gear 4305 through a gear transmission belt 4306, the outside of the box 41 is fixedly provided with a third stepping motor 4307, the output end of the third stepping motor 4307 is fixedly connected with the main gear 4304, the movable member 4308 is in threaded connection with the surface of the third screw rod 4302, the movable member 4308 is in sliding connection with the limiting rod 4303, the inside of the movable member 4308 is rotatably connected with a connecting shaft, the vacuum suction plate 4309 is fixedly connected to the annular surface of the connecting shaft, the output end of the connecting shaft is fixedly connected to one side of the motor 438, and the output end of the motor 4308 is fixedly connected to the drawer body is in the outside of the drawer body 438.
The output end of the third stepping motor 4307 drives the main gear 4304 to rotate, the main gear 4304 drives the auxiliary gear 4305 to rotate through the gear conveying belt 4306, so that the two third screw rods 4302 rotate synchronously, the two vacuum suction plates 4309 reciprocate, the vacuum suction plates 4309 are in an inclined state, scraps falling on the bottom end inside the box 41 are sucked away, the vacuum suction plates 4309 are finally moved to a position corresponding to the drawer 4108, the motor 4310 drives the vacuum suction plates 4309 to rotate to be flush with the top end of the drawer 4108, the vacuum suction plates 4309 lose adsorption force, and the scraps fall into the drawer 4108 to be collected, so that the demands of workers are met.
Further in this embodiment, as shown in fig. 10, the detection mechanism 52 includes a transmission motor 5201, a feed shaft 5202, a guide plate 5203, slide bars 5204, a stopper 5205 and a thread gauge 5206, the transmission motor 5201 is fixedly mounted on the top end of the traverse plate of the L-shaped plate 5101, the top end of the feed shaft 5202 is fixedly connected with the output end of the transmission motor 5201, the feed shaft 5202 rotates to pass through the guide plate 5203, two groups of slide bars 5204 are arranged on the top end of the guide plate 5203, the two groups of slide bars 5204 slide through the traverse plate of the L-shaped plate 5101, the stopper 5205 is fixedly mounted, and the thread gauge 5206 is fixedly mounted on the bottom end of the feed shaft 5202.
Through starting drive motor 5201, drive feed shaft 5202 and rotate, make the internal thread hole on the screw thread rule 5206 screw in the bearing frame to realized detecting the screw thread, and deflector 5203 and slide bar 5204 can play stable effect to feed shaft 5202, prevent the card and stop.
The working principle and the using flow of the device are as follows: in the use of the invention, the bearing seat to be processed is conveyed through the feeding station 2, the bearing seat is transferred to the top end of the rotating plate 3207 through the six-axis sucking disc 7, the output end of the driving motor 3216 drives the first bevel gear 3217 to rotate, so that a plurality of groups of second threaded rods 3211 synchronously rotate, the clamping pieces 3215 connected to the first movable plate 3213 and the second movable plate 3214 approach each other, the bearing seat is clamped and fixed, the output end of the servo motor 3103 drives the first threaded rod 3101 to rotate, so that the first L-shaped frame 3104 and the second L-shaped frame 3105 move away from each other, the limiting plates 3201 at two sides respectively enter the limiting grooves 4106 at two sides, the output end of the first stepping motor 4102 drives the first lead screw 4103 to rotate, so that the lifting pieces 4105 move downwards, and the drilling head 4212 aims at the bearing seat to drill holes, the output end of the second stepping motor 4206 drives the second screw rod 4204 to rotate, so that the movable block 4207 moves, the rack 4208 is driven to move, the external gear 4202 is further driven to rotate, the mounting case 4209 is driven to rotate, the tapping head 4213 is aligned with the bearing seats to tap, the output end of the rotating motor 3206 drives the rotating plate 3207 to rotate, the bearing seats of the groups are sequentially rotated to the position right below the drilling head 4212 or the tapping head 4213, so that drilling and tapping can be sequentially performed on the bearing seats of the groups, then the output end of the turning motor 3205 drives the turning plate 3204 to turn over, so that the bearing seats of the groups which are clamped and fixed are turned over, chips generated in the processing process fall to the inner bottom end of the case 41, the bearing seats after drilling and tapping are driven to move to the outside of the case 41 through the output end of the servo motor 3103, and finally, the bearing seat is transported to a detection station through the six-axis sucker 7 to sequentially detect the bearing seat and put the bearing seat into the collecting box 53, the collecting box 53 is provided with two grids, and the qualified and unqualified bearing seats can be respectively placed, so that the automatic drilling, tapping and detection of the bearing seat are realized, workers do not need to be arranged on each station to monitor and operate the bearing seat, the requirements of the workers are met, the production efficiency of the bearing seat is improved, and the labor cost of enterprises is greatly reduced to a certain extent.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention, which is defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. An intelligent control metal cutting device, which is characterized by comprising
A bottom plate (1);
The feeding station (2) is arranged at the front side of the top end of the bottom plate (1) and is used for conveying the bearing seat to be processed;
The transmission station (3), transmission station (3) fixed mounting is in the middle part of the top of bottom plate (1), transmission station (3) include two fixed plates (31), two the bottom of fixed plate (31) welds with bottom plate (1), two the inside of fixed plate (31) is connected with first threaded rod (3101) through the bearing rotation, the screw thread that sets up at first threaded rod (3101) both ends revolves to opposite, just the both ends of first threaded rod (3101) are threaded connection respectively have first L type frame (3104) and second L type frame (3105), one side that first L type frame (3104) and second L type frame (3105) kept away from each other is all fixedly connected with upset fixture (32), upset fixture (32) include limiting plate (3201), one side that first L type frame (3104) and second L type frame (3105) kept away from each other is all fixedly connected with limiting plate (1) with limiting groove (4106) looks adaptation, the motor 3201) both ends (3201) are connected with two front and back side (3202) are all welded with one end (3202) that the rotation of two support plates (3202) are kept away from each other, two front and back (3202) are connected with one end (3202), one end of one rotating rod (3203) is fixedly connected to the output end of a turnover motor (3205), a rotating motor (3206) is fixedly installed at the bottom end of a turnover plate (3204), the output end of the rotating motor (3206) penetrates through the bottom wall of the turnover plate (3204) and is fixedly connected with the middle part of the bottom end of a rotating plate (3207), a sliding groove (3208) is formed in the top end of the turnover plate (3204), and the bottom end of the rotating plate (3207) is in sliding connection with the sliding groove (3208) through a sliding plate (3209);
Drilling and tapping stations (4), the drilling and tapping stations (4) are provided with two groups, the two groups of drilling and tapping stations (4) are respectively positioned at the left side and the right side of the top end of a bottom plate (1), the drilling and tapping stations (4) comprise a box body (41), the bottom end of the box body (41) is fixedly connected to the top end of the bottom plate (1), a cleaning mechanism (43) is arranged at the bottom end of the box body (41), a limit groove (4106) is formed in one side, close to a conveying station (3), of the box body (41), through grooves (4107) are formed in the positions, corresponding to the limit grooves (4106), of the box body (41), mounting grooves (4101) are formed in the top end of one inner wall of the box body (41), a first stepping motor (4102) is fixedly arranged at the inner bottom end of the mounting groove (4101), the output end of the first stepping motor (4102) is fixedly connected with one end of the first screw rod (4103), the other end of the first screw rod (4103) is rotatably connected with the box body (41), two lifting mechanisms (4104) are fixedly connected with two lifting and threaded pieces (5) are respectively arranged on two sides of the first screw rod (4104), the lifting piece (4105) is connected to the surface of the fixed rod (4104) in a sliding way;
The detection station (5) is arranged at the position, close to the right, of the rear side of the top end of the bottom plate (1) and used for detecting an internal threaded hole formed in the surface of the bearing, the detection station (5) comprises a workbench (51) and a collecting box (53), the collecting box (53) is positioned on the right side of the workbench (51), an L-shaped plate (5101) is welded at the top end of the workbench (51), and a detection mechanism (52) is arranged on the L-shaped plate (5101);
The blanking station (6) is arranged at the left side of the rear side of the top end of the bottom plate (1) and used for conveying the machined bearing seat to the next working procedure;
The six-axis sucking discs (7), wherein the six-axis sucking discs (7) are provided with three groups and are used for transferring the bearing seat in the processing process;
The tool mechanism (42) comprises a rotating shaft (4201), the rotating shaft (4201) is rotationally connected inside a riser of a lifting piece (4105), an external gear (4202) is fixedly arranged at one end of the rotating shaft (4201), a mounting shell (4209) is fixedly connected to the other end of the rotating shaft (4201), a connecting seat (4203) is fixedly connected to one side of the riser of the lifting piece (4105) far away from the mounting shell (4209), a second screw (4204) and a connecting rod (4205) are arranged inside the connecting seat (4203), the second screw (4204) is rotationally connected with the connecting seat (4203), the connecting rod (4205) is fixedly connected with the connecting seat (4203), a movable block (4207) is connected to the surface of the connecting rod (4205) in a sliding manner, one end of the second screw (4) is fixedly connected to the output end of a second stepping motor (6), and the second screw (4204) is fixedly connected to the bottom end of the connecting seat (4208) of the connecting seat (4202);
two groups of fixed blocks (4210) are fixedly arranged in the installation shell (4209), electric push rods (4211) are fixedly arranged on one sides, close to each other, of the two groups of fixed blocks (4210), a drilling head (4212) is arranged at the output end of one electric push rod (4211), and a tapping head (4213) is arranged at the output end of the other electric push rod (4211).
2. The intelligent control metal cutting device according to claim 1, wherein guide rods (3102) are arranged on two sides of the first threaded rod (3101), two ends of the guide rods (3102) are fixedly connected with inner sides of the two fixing plates (31) respectively, a servo motor (3103) is fixedly arranged on the outer side of one fixing plate (31), one end of the first threaded rod (3101) is fixedly connected with the output end of the servo motor (3103), and the first L-shaped frame (3104) and the second L-shaped frame (3105) are in sliding connection with the guide rods (3102).
3. The intelligent control metal cutting equipment according to claim 1, wherein a plurality of groups of fixed seats (3210) are welded at the top end of the rotating plate (3207), a second threaded rod (3211) is connected to the inside of the fixed seats (3210) in a rotating mode, threads formed in two ends of the second threaded rod (3211) are opposite in rotation direction, a first movable plate (3213) and a second movable plate (3214) are connected to two ends of the second threaded rod (3211) in a threaded mode respectively, a guide rail (3212) is fixedly connected to the bottom end of the inside of the fixed seats (3210), the first movable plate (3213) and the second movable plate (3214) are connected to the surface of the guide rail (3212) in a sliding mode, clamping pieces (3215) are welded to the opposite sides of the first movable plate (3213) and the second movable plate (3214), a driving motor (3216) is fixedly mounted in the middle of the top end of the second threaded rod (3207), an output end of the driving motor (3216) is fixedly connected to a first bevel gear (3217), and the second bevel gear (3211) is fixedly mounted on the outer side of the second movable plate (3214), and the first bevel gear (3210) is fixedly mounted on the outer side of the fixed seat (8).
4. The intelligent control metal cutting equipment according to claim 1, wherein the cleaning mechanism (43) comprises a fixed frame (4301), a third screw rod (4302), a limiting rod (4303), a movable piece (4308) and a vacuum suction plate (4309), wherein the fixed frame (4301) is provided with two groups, the two groups of fixed frames (4301) are respectively and fixedly connected to two sides of the box body (41), the third screw rod (4302) is rotatably connected to the inside of the fixed frame (4301), the limiting rod (4303) is fixedly connected to the inside of the fixed frame (4301), one ends of the two third screw rods (4302) extend to the outside of the fixed frame (4301), and a main gear (4304) and a slave gear (4305) are respectively and fixedly installed.
5. The intelligent control metal cutting device according to claim 4, wherein the main gear (4304) is in transmission connection with the slave gear (4305) through a gear transmission belt (4306), a third stepping motor (4307) is fixedly arranged on the outer side of the box body (41), the output end of the third stepping motor (4307) is fixedly connected with the main gear (4304), the movable piece (4308) is in threaded connection with the surface of a third screw rod (4302), the movable piece (4308) is in sliding connection with the limiting rod (4303), a connecting shaft is rotatably connected in the movable piece (4308), the vacuum suction plate (4309) is fixedly connected to the annular surface of the connecting shaft, one end of the connecting shaft is fixedly connected to the output end of the motor (4310), the motor (4310) is arranged on the outer side of the movable piece (4308), and one side of the inner part of the box body (41) is in sliding connection with the drawer (4108).
6. The intelligent control metal cutting device according to claim 1, wherein the detection mechanism (52) comprises a transmission motor (5201), a feed shaft (5202), a guide plate (5203), a slide rod (5204), a limiting block (5205) and a thread gauge (5206), and the transmission motor (5201) is fixedly arranged at the top end of a transverse plate of the L-shaped plate (5101).
7. The intelligent control metal cutting device according to claim 6, wherein the top end of the feed shaft (5202) is fixedly connected with the output end of the transmission motor (5201), the feed shaft (5202) rotates to pass through the guide plate (5203), two groups of sliding rods (5204) are arranged on the top end of the guide plate (5203), the two groups of sliding rods (5204) slide through the transverse plate of the L-shaped plate (5101) and are fixedly provided with limiting blocks (5205), and the thread gauge (5206) is fixedly arranged at the bottom end of the feed shaft (5202).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202411237686.6A CN118752246B (en) | 2024-09-05 | 2024-09-05 | Intelligent control metal cutting equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202411237686.6A CN118752246B (en) | 2024-09-05 | 2024-09-05 | Intelligent control metal cutting equipment |
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| CN118752246B true CN118752246B (en) | 2025-01-03 |
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| CN119085451B (en) * | 2024-11-07 | 2025-02-28 | 宁波安达通车辆配件有限公司 | A hydraulic brake joint thread automatic detection device |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107088752A (en) * | 2017-05-12 | 2017-08-25 | 苏州金逸康自动化设备有限公司 | A kind of integrated process equipment of chain wheel of motorcycle |
| CN110948232A (en) * | 2019-12-17 | 2020-04-03 | 广东顶固集创家居股份有限公司 | Automatic drilling and tapping equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109531154B (en) * | 2017-09-21 | 2024-02-06 | 杨东佐 | A tapping device and its multi-station drilling and tapping integrated equipment |
| CN216502810U (en) * | 2021-10-12 | 2022-05-13 | 福建省质高卫浴有限公司 | Tapping device for drilling holes for faucet handle production |
| CN113927303B (en) * | 2021-10-21 | 2023-03-24 | 深圳市鸿富精研科技有限公司 | Workpiece drilling and tapping system |
| CN219617127U (en) * | 2023-03-27 | 2023-09-01 | 润星泰(常州)技术有限公司 | Drilling chamfering and tapping integrated equipment |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107088752A (en) * | 2017-05-12 | 2017-08-25 | 苏州金逸康自动化设备有限公司 | A kind of integrated process equipment of chain wheel of motorcycle |
| CN110948232A (en) * | 2019-12-17 | 2020-04-03 | 广东顶固集创家居股份有限公司 | Automatic drilling and tapping equipment |
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