CN118752008A - An automatic tapping machine for copper valve processing - Google Patents

An automatic tapping machine for copper valve processing Download PDF

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Publication number
CN118752008A
CN118752008A CN202410874615.0A CN202410874615A CN118752008A CN 118752008 A CN118752008 A CN 118752008A CN 202410874615 A CN202410874615 A CN 202410874615A CN 118752008 A CN118752008 A CN 118752008A
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China
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fixedly connected
gear
motor
threaded rod
side wall
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CN202410874615.0A
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Chinese (zh)
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沈招荣
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LSH Faucet Co ltd
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LSH Faucet Co ltd
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Priority to CN202410874615.0A priority Critical patent/CN118752008A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23GTHREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
    • B23G1/00Thread cutting; Automatic machines specially designed therefor
    • B23G1/16Thread cutting; Automatic machines specially designed therefor in holes of workpieces by taps
    • B23G1/20Machines with a plurality of working spindles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23GTHREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
    • B23G1/00Thread cutting; Automatic machines specially designed therefor
    • B23G1/44Equipment or accessories specially designed for machines or devices for thread cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/25Movable or adjustable work or tool supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • B23Q3/062Work-clamping means adapted for holding workpieces having a special form or being made from a special material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Turning (AREA)

Abstract

本发明涉及阀门加工技术领域,具体公开了一种铜阀门加工用自动攻丝机,包括工作台,工作台上端面开设有安装槽,安装槽内部通过转动轴转动连接有夹持座,夹持座上端设置有夹持机构和扶正机构,夹持机构用于固定阀体,扶正机构设计用于校正阀体的位置,夹持机构与扶正机构之间通过传动机构连接。本发明通过夹持机构、扶正机构和传动机构的相互配合下能够对直接阀体进行攻丝操作;当夹持固定的是斜角阀体时,便需要第三电机和定位驱动机构的相互配合,从而进一步的能够对斜角阀体进行攻丝的效果,进而解决了对斜角阀体进行攻丝时需要更换相应攻丝设备或夹具,使得更换不仅增加了企业的设备成本,而且人工更换夹具的过程也会降低生产效率的问题。

The present invention relates to the field of valve processing technology, and specifically discloses an automatic tapping machine for copper valve processing, including a workbench, a mounting groove is provided on the upper end surface of the workbench, a clamping seat is rotatably connected to the inside of the mounting groove through a rotating shaft, a clamping mechanism and a straightening mechanism are arranged on the upper end of the clamping seat, the clamping mechanism is used to fix the valve body, the straightening mechanism is designed to correct the position of the valve body, and the clamping mechanism and the straightening mechanism are connected through a transmission mechanism. The present invention can perform tapping operations on a direct valve body through the mutual cooperation of the clamping mechanism, the straightening mechanism and the transmission mechanism; when the angled valve body is clamped and fixed, the third motor and the positioning drive mechanism need to cooperate with each other, so as to further achieve the effect of tapping the angled valve body, thereby solving the problem that the corresponding tapping equipment or fixture needs to be replaced when tapping the angled valve body, so that the replacement not only increases the equipment cost of the enterprise, but also the process of manually replacing the fixture will also reduce the production efficiency.

Description

一种铜阀门加工用自动攻丝机An automatic tapping machine for copper valve processing

技术领域Technical Field

本发明属于阀门加工技术领域,具体涉及一种铜阀门加工用自动攻丝机。The invention belongs to the technical field of valve processing, and in particular relates to an automatic tapping machine for copper valve processing.

背景技术Background Art

在工业阀门制造领域,阀门通常由阀体和阀盖两部分组成,阀体上设有螺纹孔,而阀盖上则配有相应的通孔,这两部分的连接通常是通过螺栓和螺母来实现紧固的,螺栓孔的加工过程包括钻孔、攻丝以及倒角等多个精细的工序。In the field of industrial valve manufacturing, valves are usually composed of two parts: a valve body and a valve cover. The valve body is provided with threaded holes, while the valve cover is provided with corresponding through holes. The connection between these two parts is usually fastened by bolts and nuts. The processing of bolt holes includes multiple fine processes such as drilling, tapping and chamfering.

攻丝任务通常由摇臂钻床来承担,并且这一过程需要专人操作,为了保证攻丝过程的精确性,阀体的执行机构端在进行攻丝时需要与丝锥保持垂直,这种情况最常见于执行机构端和连接端之间形成直角的阀体。The tapping task is usually undertaken by a radial drilling machine, and this process requires special personnel to operate. In order to ensure the accuracy of the tapping process, the actuator end of the valve body needs to be kept perpendicular to the tap during tapping. This situation is most common in valve bodies that form a right angle between the actuator end and the connection end.

但是,对于那些执行机构端与连接端之间夹角不是直角的阀体,攻丝时就需要更换相应的攻丝设备或夹具来确保垂直度,这样的更换不仅增加了企业的设备成本,而且人工更换夹具的过程也会降低生产效率。However, for valve bodies where the angle between the actuator end and the connection end is not a right angle, the corresponding tapping equipment or fixture needs to be replaced during tapping to ensure verticality. Such replacement not only increases the company's equipment cost, but the process of manually replacing the fixture will also reduce production efficiency.

发明内容Summary of the invention

本发明的目的在于提供一种铜阀门加工用自动攻丝机,以解决现有技术中存在的对斜角阀体进行攻丝时需要更换相应攻丝设备或夹具,使得更换不仅增加了企业的设备成本,而且人工更换夹具的过程也会降低生产效率的问题。The purpose of the present invention is to provide an automatic tapping machine for copper valve processing, so as to solve the problem in the prior art that when tapping an angled valve body, the corresponding tapping equipment or fixture needs to be replaced, so that the replacement not only increases the equipment cost of the enterprise, but also the process of manually replacing the fixture also reduces production efficiency.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种铜阀门加工用自动攻丝机,包括工作台,所述工作台上端面开设有安装槽,所述安装槽内部通过转动轴转动连接有夹持座,所述夹持座上端设置有夹持机构和扶正机构,所述夹持机构用于固定阀体,所述扶正机构设计用于校正阀体的位置,所述夹持机构与扶正机构之间通过传动机构连接,所述传动机构设置在夹持座内部的右侧,所述夹持座正上设置有攻丝机构,所述工作台上端固定连接有支撑架,所述支撑架设置有两组且位于夹持座两侧,两组所述支撑架之间设置有定位驱动机构,所述定位驱动机构用于驱动攻丝机构沿水平方向移动。An automatic tapping machine for copper valve processing comprises a workbench, an installation groove is provided on the upper end surface of the workbench, a clamping seat is rotatably connected to the inside of the installation groove via a rotating shaft, a clamping mechanism and a straightening mechanism are arranged on the upper end of the clamping seat, the clamping mechanism is used to fix the valve body, and the straightening mechanism is designed to correct the position of the valve body, the clamping mechanism and the straightening mechanism are connected through a transmission mechanism, the transmission mechanism is arranged on the right side inside the clamping seat, a tapping mechanism is arranged directly on the clamping seat, a support frame is fixedly connected to the upper end of the workbench, the support frame is arranged in two groups and is located on both sides of the clamping seat, a positioning drive mechanism is arranged between the two groups of the support frames, and the positioning drive mechanism is used to drive the tapping mechanism to move in the horizontal direction.

优选的:所述夹持机构包括有双向螺纹杆和夹板,所述夹持座上端的左右两侧均开设有限位槽,所述夹持座内部转动连接有双向螺纹杆,所述夹持座左端固定连接有第四电机,所述第四电机输出轴端与双向螺纹杆左端固定连接,所述双向螺纹杆两侧的侧壁螺纹连接有移动块,所述移动块位于限位槽内部且与之滑动连接,所述移动块上端固定连接有夹板。Preferably: the clamping mechanism includes a bidirectional threaded rod and a clamping plate, limit grooves are provided on the left and right sides of the upper end of the clamping seat, a bidirectional threaded rod is rotatably connected inside the clamping seat, a fourth motor is fixedly connected to the left end of the clamping seat, an output shaft end of the fourth motor is fixedly connected to the left end of the bidirectional threaded rod, moving blocks are threadedly connected to the side walls on both sides of the bidirectional threaded rod, the moving blocks are located inside the limit grooves and are slidably connected thereto, and a clamping plate is fixedly connected to the upper end of the moving block.

优选的:所述扶正机构包括有扶正板和缓冲部件,所述夹持座内部转动连接有转轴,所述转轴设置有两组且位于双向螺纹杆前后两侧,所述转轴侧壁设置有缓冲部件,所述缓冲部件包括有缓冲套筒和涡卷弹簧,所述转轴侧壁转动连接有缓冲套筒,所述缓冲套筒外壁固定连接有连接杆,所述连接杆远离套缓冲筒的一端固定连接有扶正板。Preferably: the straightening mechanism includes a straightening plate and a buffer component, the clamping seat is rotatably connected to a rotating shaft, the rotating shaft is provided with two groups and is located on the front and rear sides of the bidirectional threaded rod, the side wall of the rotating shaft is provided with a buffer component, the buffer component includes a buffer sleeve and a spiral spring, the side wall of the rotating shaft is rotatably connected to the buffer sleeve, the outer wall of the buffer sleeve is fixedly connected to a connecting rod, and the end of the connecting rod away from the buffer sleeve is fixedly connected to the straightening plate.

优选的:所述扶正板远离连接杆的一端转动连接有滚轴。Preferably, one end of the straightening plate away from the connecting rod is rotatably connected to a roller.

优选的:所述缓冲套筒内壁固定连接有涡卷弹簧,所述涡卷弹簧内壁与转轴侧壁固定连接。Preferably, a volute spring is fixedly connected to the inner wall of the buffer sleeve, and the inner wall of the volute spring is fixedly connected to the side wall of the rotating shaft.

优选的:所述传动机构包括有转动杆和蜗杆,所述夹持座内部转动连接有传动杆,所述传动杆侧壁固定连接有第一锥齿轮和蜗杆,所述蜗杆设置有两组且位于第一锥齿轮两侧,所述蜗杆上端的螺纹关于双向螺纹杆对称,所述第一锥齿轮侧壁啮合有第二锥齿轮,所述第二锥齿轮左端与双向螺纹杆右端固定连接,所述蜗杆侧壁啮合有蜗轮,所述蜗轮内壁与转轴侧壁固定连接。Preferably: the transmission mechanism includes a rotating rod and a worm, the transmission rod is rotatably connected inside the clamping seat, the side wall of the transmission rod is fixedly connected to the first bevel gear and the worm, the worm is provided with two groups and is located on both sides of the first bevel gear, the thread at the upper end of the worm is symmetrical about the bidirectional threaded rod, the side wall of the first bevel gear is meshed with the second bevel gear, the left end of the second bevel gear is fixedly connected to the right end of the bidirectional threaded rod, the side wall of the worm is meshed with a worm wheel, and the inner wall of the worm wheel is fixedly connected to the side wall of the rotating shaft.

优选的:所述定位驱动机构包括有螺纹杆和限位杆,所述支撑架之间固定连接有限位杆,所述限位杆侧壁滑动连接有安装块,所述支撑架之间转动连接有螺纹杆,所述螺纹杆贯穿安装块且与之螺纹连接,位于所述工作台右侧的支撑架右端固定连接有第一电机,所述第一电机输出轴端与螺纹杆左端固定连接。Preferably: the positioning drive mechanism includes a threaded rod and a limit rod, the limit rod is fixedly connected between the support frames, the side wall of the limit rod is slidably connected with a mounting block, the threaded rod is rotatably connected between the support frames, the threaded rod passes through the mounting block and is threadedly connected thereto, the right end of the support frame located on the right side of the workbench is fixedly connected with a first motor, and the output shaft end of the first motor is fixedly connected to the left end of the threaded rod.

优选的:所述攻丝机构包括有第二电机和丝锥,所述安装块下端固定连接有液压缸,所述液压缸输出轴端固定连接有第二电机,所述第二电机下端固定连接有齿轮箱,所述齿轮箱下端等距转动连接有丝锥,所述齿轮箱内部转动连接有第一齿轮和第二齿轮,所述第二齿轮等距设置有多组且分布在第一齿轮四周,所述第一齿轮与第二齿轮相互啮合,所述丝锥上端与第二齿轮下端固定连接,所述第二电机输出轴端贯穿至齿轮箱内部且与第一齿轮上端固定连接。Preferably: the tapping mechanism includes a second motor and a tap, the lower end of the mounting block is fixedly connected to a hydraulic cylinder, the output shaft end of the hydraulic cylinder is fixedly connected to the second motor, the lower end of the second motor is fixedly connected to a gear box, the lower end of the gear box is equidistantly rotatably connected to a tap, the inside of the gear box is rotatably connected to a first gear and a second gear, the second gear is equidistantly arranged in multiple groups and distributed around the first gear, the first gear and the second gear are meshed with each other, the upper end of the tap is fixedly connected to the lower end of the second gear, and the output shaft end of the second motor passes through the inside of the gear box and is fixedly connected to the upper end of the first gear.

优选的:所述齿轮箱侧壁滑动连接有定位杆,所述齿轮箱侧壁设置有冷却管,所述冷却管侧壁等距设置有喷头。Preferably, the side wall of the gear box is slidably connected with a positioning rod, the side wall of the gear box is provided with a cooling pipe, and the side wall of the cooling pipe is equidistantly provided with nozzles.

优选的:所述工作台后端固定连接有第三电机,所述第三电机输出轴端与转动轴后端固定连接。Preferably, a third motor is fixedly connected to the rear end of the workbench, and an output shaft end of the third motor is fixedly connected to the rear end of the rotating shaft.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:

1、本发明通过夹持机构、扶正机构和传动机构的相互配合下,能够对带动阀体中的执行机构端部朝上并固定,在这种状态下,启动攻丝机构,可以有效地实现对直接阀体进行攻丝操作。1. The present invention can drive the end of the actuator in the valve body upward and fix it through the cooperation of the clamping mechanism, the straightening mechanism and the transmission mechanism. In this state, the tapping mechanism is started to effectively realize the tapping operation on the direct valve body.

2、本发明通过启动第三电机能够带动夹持座转动,转动的夹持座能够修正被夹持的阀体,从而能够将斜角阀体中的执行机构端部朝上,接着配合定位驱动机构,带动攻丝机构中的丝锥移动的斜角阀体中的执行机构端的正方,再启动攻丝机构,进一步的能够对斜角阀体进行攻丝的效果。2. The present invention can drive the clamping seat to rotate by starting the third motor. The rotating clamping seat can correct the clamped valve body, so that the end of the actuator in the angled valve body can face upward, and then cooperate with the positioning drive mechanism to drive the tap in the tapping mechanism to move the actuator end in the angled valve body to the square, and then start the tapping mechanism, so as to further achieve the effect of tapping the angled valve body.

3、本发明通过在扶正机构中设置的缓冲部件,使得夹持机构在运转的情况下,扶正机构能够先一步到达其预定位置,随后,通过缓冲部件来维持夹持机构的正常运转。3. The present invention provides a buffer component in the straightening mechanism, so that when the clamping mechanism is in operation, the straightening mechanism can reach its predetermined position first, and then the normal operation of the clamping mechanism is maintained by the buffer component.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;

图2为本发明工作台右视剖面平面结构示意图;FIG2 is a schematic diagram of the right side cross-sectional plan structure of the workbench of the present invention;

图3为本发明夹持座主视剖面结构示意图;FIG3 is a schematic diagram of the front cross-sectional structure of the clamping seat of the present invention;

图4为本发明夹持座右视半剖结构示意图;FIG4 is a schematic diagram of a half-section structure of a clamping seat according to the present invention from the right side;

图5为本发明缓冲部件剖面结构示意图;FIG5 is a schematic cross-sectional view of the buffer component of the present invention;

图6为本发明夹持座右视部分剖面结构示意图;FIG6 is a schematic diagram of a cross-sectional structure of a clamping seat according to the present invention from the right side;

图7为本发明定位驱动机构主视结构示意图;FIG7 is a schematic diagram of the front view of the positioning drive mechanism of the present invention;

图8为本发明齿轮箱剖面结构示意图。FIG8 is a schematic diagram of the cross-sectional structure of the gearbox of the present invention.

图中:1、工作台;11、支撑架;12、安装槽;2、定位驱动机构;21、螺纹杆;22、限位杆;23、第一电机;24、安装块;3、攻丝机构;31、液压缸;32、第二电机;33、齿轮箱;331、第一齿轮;332、第二齿轮;34、冷却管;35、定位杆;36、丝锥;4、夹持座;41、第三电机;42、限位槽;5、夹持机构;51、双向螺纹杆;52、移动块;53、夹板;54、第四电机;6、扶正机构;61、转轴;62、缓冲部件;621、缓冲套筒;622、涡卷弹簧;63、连接杆;64、扶正板;65、滚轴;7、传动机构;71、传动杆;72、第一锥齿轮;73、第二锥齿轮;74、蜗杆;75、蜗轮。In the figure: 1, workbench; 11, support frame; 12, mounting groove; 2, positioning drive mechanism; 21, threaded rod; 22, limit rod; 23, first motor; 24, mounting block; 3, tapping mechanism; 31, hydraulic cylinder; 32, second motor; 33, gear box; 331, first gear; 332, second gear; 34, cooling pipe; 35, positioning rod; 36, tap; 4, clamping seat; 41, third motor; 42 , limit groove; 5, clamping mechanism; 51, bidirectional threaded rod; 52, moving block; 53, clamping plate; 54, fourth motor; 6, straightening mechanism; 61, rotating shaft; 62, buffer component; 621, buffer sleeve; 622, scroll spring; 63, connecting rod; 64, straightening plate; 65, roller; 7, transmission mechanism; 71, transmission rod; 72, first bevel gear; 73, second bevel gear; 74, worm; 75, worm wheel.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

参照图1-图7所示,本发明提供了一种铜阀门加工用自动攻丝机,包括工作台1,工作台1上端面开设有安装槽12,安装槽12内部通过转动轴转动连接有夹持座4,夹持座4上端设置有夹持机构5和扶正机构6,夹持机构5用于固定阀体,扶正机构6设计用于校正阀体的位置,夹持机构5与扶正机构6之间通过传动机构7连接,传动机构7设置在夹持座4内部的右侧,夹持座4正上设置有攻丝机构3,工作台1上端固定连接有支撑架11,支撑架11设置有两组且位于夹持座4两侧,两组支撑架11之间设置有定位驱动机构2,定位驱动机构2用于驱动攻丝机构3沿水平方向移动,通过夹持机构5、扶正机构6和传动机构7的相互配合下能够对直接阀体进行攻丝操作;当夹持固定的是斜角阀体时,便需要第三电机41和定位驱动机构2的相互配合,从而进一步的能够对斜角阀体进行攻丝的效果。Referring to Figures 1 to 7, the present invention provides an automatic tapping machine for copper valve processing, including a workbench 1, an installation groove 12 is provided on the upper end surface of the workbench 1, a clamping seat 4 is rotatably connected to the inside of the installation groove 12 through a rotating shaft, a clamping mechanism 5 and a straightening mechanism 6 are arranged on the upper end of the clamping seat 4, the clamping mechanism 5 is used to fix the valve body, the straightening mechanism 6 is designed to correct the position of the valve body, the clamping mechanism 5 and the straightening mechanism 6 are connected through a transmission mechanism 7, the transmission mechanism 7 is arranged on the right side of the clamping seat 4, and a tapping mechanism is arranged directly on the clamping seat 4 3. A support frame 11 is fixedly connected to the upper end of the workbench 1. Two groups of support frames 11 are provided and are located on both sides of the clamping seat 4. A positioning drive mechanism 2 is provided between the two groups of support frames 11. The positioning drive mechanism 2 is used to drive the tapping mechanism 3 to move in the horizontal direction. Through the cooperation of the clamping mechanism 5, the straightening mechanism 6 and the transmission mechanism 7, the direct valve body can be tapped; when the angled valve body is clamped and fixed, the third motor 41 and the positioning drive mechanism 2 need to cooperate with each other, so as to further achieve the effect of tapping the angled valve body.

在进一步的实施例中,参照图1-图3,夹持机构5包括有双向螺纹杆51和夹板53,夹持座4上端的左右两侧均开设有限位槽42,夹持座4内部转动连接有双向螺纹杆51,夹持座4左端固定连接有第四电机54,第四电机54输出轴端与双向螺纹杆51左端固定连接,双向螺纹杆51两侧的侧壁螺纹连接有移动块52,移动块52位于限位槽42内部且与之滑动连接,移动块52上端固定连接有夹板53。In a further embodiment, referring to Figures 1-3, the clamping mechanism 5 includes a bidirectional threaded rod 51 and a clamping plate 53. Limiting grooves 42 are provided on the left and right sides of the upper end of the clamping seat 4. The bidirectional threaded rod 51 is rotatably connected inside the clamping seat 4. A fourth motor 54 is fixedly connected to the left end of the clamping seat 4. The output shaft end of the fourth motor 54 is fixedly connected to the left end of the bidirectional threaded rod 51. Moving blocks 52 are threadedly connected to the side walls on both sides of the bidirectional threaded rod 51. The moving blocks 52 are located inside the limiting grooves 42 and are slidably connected thereto. The upper end of the moving block 52 is fixedly connected to the clamping plate 53.

本实施例中,启动第四电机54带动双向螺纹杆51转动,转动的双向螺纹杆51带动移动块52移动,移动块52移动带动夹板53移动,由于双向螺纹杆51中的螺纹方向是相反的,从而夹板53便向夹持座4中心点的方向移动,移动的夹板53便能够对阀体进行夹持。In this embodiment, the fourth motor 54 is started to drive the bidirectional threaded rod 51 to rotate, and the rotating bidirectional threaded rod 51 drives the moving block 52 to move, and the movement of the moving block 52 drives the clamping plate 53 to move. Since the thread directions in the bidirectional threaded rod 51 are opposite, the clamping plate 53 moves toward the center point of the clamping seat 4, and the moving clamping plate 53 can clamp the valve body.

在进一步的实施例中,参照图4-图5,扶正机构6包括有扶正板64和缓冲部件62,夹持座4内部转动连接有转轴61,转轴61设置有两组且位于双向螺纹杆51前后两侧,转轴61侧壁设置有缓冲部件62,缓冲部件62包括有缓冲套筒621和涡卷弹簧622,转轴61侧壁转动连接有缓冲套筒621,缓冲套筒621外壁固定连接有连接杆63,连接杆63远离套缓冲筒的一端固定连接有扶正板64,扶正板64远离连接杆63的一端转动连接有滚轴65,缓冲套筒621内壁固定连接有涡卷弹簧622,涡卷弹簧622内壁与转轴61侧壁固定连接。In a further embodiment, referring to Figures 4-5, the straightening mechanism 6 includes a straightening plate 64 and a buffer component 62, the clamping seat 4 is rotatably connected to the inside of the rotating shaft 61, the rotating shaft 61 is provided with two groups and is located on the front and rear sides of the bidirectional threaded rod 51, the side wall of the rotating shaft 61 is provided with a buffer component 62, the buffer component 62 includes a buffer sleeve 621 and a volute spring 622, the side wall of the rotating shaft 61 is rotatably connected to the buffer sleeve 621, the outer wall of the buffer sleeve 621 is fixedly connected to a connecting rod 63, the end of the connecting rod 63 away from the buffer sleeve is fixedly connected to the straightening plate 64, the end of the straightening plate 64 away from the connecting rod 63 is rotatably connected to the roller 65, the inner wall of the buffer sleeve 621 is fixedly connected to the volute spring 622, and the inner wall of the volute spring 622 is fixedly connected to the side wall of the rotating shaft 61.

本实施例中,通过转轴61转动带动涡卷弹簧622转动,涡卷弹簧622转动带动缓冲套筒621转动,缓冲套筒621转动带动连接杆63移动,连接杆63移动带动扶正板64移动,移动的扶正板64能够带动阀体的执行机构端移动,使得阀体的执行机构端部能够朝上,从而达到扶正阀体的效果;由于扶正操作在夹持固定操作之前,通过设置的滚轴65,使得阀体一侧的连接端与夹板53提前接触时,能够顺利的推动阀体,使得两侧的夹板53都能够作用在阀体的连接端上。In this embodiment, the rotation of the rotating shaft 61 drives the volute spring 622 to rotate, the rotation of the volute spring 622 drives the buffer sleeve 621 to rotate, the rotation of the buffer sleeve 621 drives the connecting rod 63 to move, the movement of the connecting rod 63 drives the straightening plate 64 to move, and the moving straightening plate 64 can drive the actuator end of the valve body to move, so that the actuator end of the valve body can face upward, thereby achieving the effect of straightening the valve body; because the straightening operation is performed before the clamping and fixing operation, the roller 65 is set, so that when the connecting end on one side of the valve body contacts the clamping plate 53 in advance, the valve body can be pushed smoothly, so that the clamping plates 53 on both sides can act on the connecting end of the valve body.

在进一步的实施例中,参照图6,传动机构7包括有转动杆和蜗杆74,夹持座4内部转动连接有传动杆71,传动杆71侧壁固定连接有第一锥齿轮72和蜗杆74,蜗杆74设置有两组且位于第一锥齿轮72两侧,蜗杆74上端的螺纹关于双向螺纹杆51对称,第一锥齿轮72侧壁啮合有第二锥齿轮73,第二锥齿轮73左端与双向螺纹杆51右端固定连接,蜗杆74侧壁啮合有蜗轮75,蜗轮75内壁与转轴61侧壁固定连接。In a further embodiment, referring to Figure 6, the transmission mechanism 7 includes a rotating rod and a worm 74, the clamping seat 4 is internally rotatably connected to the transmission rod 71, the side wall of the transmission rod 71 is fixedly connected to the first bevel gear 72 and the worm 74, the worm 74 is provided with two groups and is located on both sides of the first bevel gear 72, the thread at the upper end of the worm 74 is symmetrical about the bidirectional threaded rod 51, the side wall of the first bevel gear 72 is meshed with the second bevel gear 73, the left end of the second bevel gear 73 is fixedly connected to the right end of the bidirectional threaded rod 51, the side wall of the worm 74 is meshed with a worm wheel 75, and the inner wall of the worm wheel 75 is fixedly connected to the side wall of the rotating shaft 61.

本实施例中,通过双向螺纹杆51转动带动第二锥齿轮73转动,第二锥齿轮73转动带动第一锥齿轮72转动,第一锥齿轮72转动带动传动杆71转动,传动杆71转动带动蜗杆74转动,蜗杆74转动带动蜗轮75转动,蜗轮75转动带动转轴61转动,从而为转轴61转动提供了动力。In this embodiment, the second bevel gear 73 is driven to rotate by the rotation of the bidirectional threaded rod 51, the second bevel gear 73 is driven to rotate by the rotation of the first bevel gear 72, the first bevel gear 72 is driven to rotate the transmission rod 71, the transmission rod 71 is driven to rotate by the rotation of the worm 74, the worm 74 is driven to rotate by the rotation of the worm wheel 75, the worm wheel 75 is driven to rotate the rotating shaft 61, thereby providing power for the rotation of the rotating shaft 61.

在进一步的实施例中,参照图7,定位驱动机构2包括有螺纹杆21和限位杆22,支撑架11之间固定连接有限位杆22,限位杆22侧壁滑动连接有安装块24,支撑架11之间转动连接有螺纹杆21,螺纹杆21贯穿安装块24且与之螺纹连接,位于工作台1右侧的支撑架11右端固定连接有第一电机23,第一电机23输出轴端与螺纹杆21左端固定连接。In a further embodiment, referring to Figure 7, the positioning drive mechanism 2 includes a threaded rod 21 and a limit rod 22, the limit rod 22 is fixedly connected between the support frames 11, the side wall of the limit rod 22 is slidably connected with a mounting block 24, the threaded rod 21 is rotatably connected between the support frames 11, the threaded rod 21 penetrates the mounting block 24 and is threadedly connected thereto, the right end of the support frame 11 located on the right side of the workbench 1 is fixedly connected with a first motor 23, and the output shaft end of the first motor 23 is fixedly connected to the left end of the threaded rod 21.

本实施例中,通过启动第一电机23带动螺纹杆21转动,螺纹杆21转动带动安装块24移动,从而达到为安装块24移动提供了动力。In this embodiment, the first motor 23 is started to drive the threaded rod 21 to rotate, and the rotation of the threaded rod 21 drives the mounting block 24 to move, thereby providing power for the movement of the mounting block 24.

在进一步的实施例中,参照图7-图8,攻丝机构3包括有第二电机32和丝锥36,安装块24下端固定连接有液压缸31,液压缸31输出轴端固定连接有第二电机32,第二电机32下端固定连接有齿轮箱33,齿轮箱33下端等距转动连接有丝锥36,齿轮箱33内部转动连接有第一齿轮331和第二齿轮332,第二齿轮332等距设置有多组且分布在第一齿轮331四周,第一齿轮331与第二齿轮332相互啮合,丝锥36上端与第二齿轮332下端固定连接,第二电机32输出轴端贯穿至齿轮箱33内部且与第一齿轮331上端固定连接。In a further embodiment, referring to Figures 7-8, the tapping mechanism 3 includes a second motor 32 and a tap 36, the lower end of the mounting block 24 is fixedly connected to the hydraulic cylinder 31, the output shaft end of the hydraulic cylinder 31 is fixedly connected to the second motor 32, the lower end of the second motor 32 is fixedly connected to the gear box 33, the lower end of the gear box 33 is equidistantly rotatably connected to the tap 36, the inside of the gear box 33 is rotatably connected to the first gear 331 and the second gear 332, the second gear 332 is equidistantly arranged in multiple groups and distributed around the first gear 331, the first gear 331 and the second gear 332 are meshed with each other, the upper end of the tap 36 is fixedly connected to the lower end of the second gear 332, the output shaft end of the second motor 32 passes through the inside of the gear box 33 and is fixedly connected to the upper end of the first gear 331.

本实施例中,通过启动液压缸31带动第二电机32向下移动,使得丝锥36靠近阀体,接着启动第二电机32带动齿轮箱33内部的第一齿轮331转动,第一齿轮331转动带动第二齿轮332转动,第二齿轮332转动带动丝锥36转动,转动丝锥36能够对阀体进行攻丝的效果。In this embodiment, the hydraulic cylinder 31 is started to drive the second motor 32 to move downward, so that the tap 36 is close to the valve body, and then the second motor 32 is started to drive the first gear 331 inside the gear box 33 to rotate. The rotation of the first gear 331 drives the second gear 332 to rotate, and the rotation of the second gear 332 drives the tap 36 to rotate. Rotating the tap 36 can tap the valve body.

在进一步的实施例中,参照图7-图8,齿轮箱33侧壁滑动连接有定位杆35,齿轮箱33侧壁设置有冷却管34,冷却管34侧壁等距设置有喷头。In a further embodiment, referring to FIG. 7-FIG 8 , a positioning rod 35 is slidably connected to the side wall of the gear box 33 , a cooling pipe 34 is provided on the side wall of the gear box 33 , and nozzles are equidistantly provided on the side wall of the cooling pipe 34 .

本实施例中,通过在齿轮箱33侧壁设置一个可滑动的定位杆35,使得第二电机32在水平移动的过程中定位杆35下端能够与阀体侧壁相接触,这时的丝锥36便移动到阀体的执行机构端部的正上方,从而达到定位的效果,通过设置的冷却管34和喷头,从而通过喷头喷出的冷却水对工作中的丝锥36进行降温,从而能够延长丝锥36的使用寿命。In this embodiment, a slidable positioning rod 35 is provided on the side wall of the gear box 33 so that the lower end of the positioning rod 35 can contact the side wall of the valve body during the horizontal movement of the second motor 32. At this time, the tap 36 moves to the top of the actuator end of the valve body, thereby achieving the positioning effect. The cooling pipe 34 and the nozzle are provided so that the cooling water sprayed from the nozzle can cool the tap 36 in operation, thereby extending the service life of the tap 36.

在进一步的实施例中,参照图8,工作台1后端固定连接有第三电机41,第三电机41输出轴端与转动轴后端固定连接。In a further embodiment, referring to FIG. 8 , a third motor 41 is fixedly connected to the rear end of the workbench 1 , and an output shaft end of the third motor 41 is fixedly connected to the rear end of the rotating shaft.

本实施例中,通过启动第三电机41带动夹持座4转动,转动的夹持座4能够调节被固定夹持的阀体,从而达到调节阀体执行机构端部方向的效果。In this embodiment, the third motor 41 is started to drive the clamping seat 4 to rotate, and the rotating clamping seat 4 can adjust the fixedly clamped valve body, thereby achieving the effect of adjusting the direction of the end of the valve body actuator.

本发明的工作原理如下:通过将阀体放置到夹持板上,然后将阀体的斜角度数数据输入到外界的控制器中,进而控制器能够控制第四电机54启动,从而带动双向螺纹杆51转动,从而带动夹板53朝阀体方向移动,同时通过传动杆71、第一锥齿轮72、第二锥齿轮73、蜗杆74和蜗轮75传动下带动转轴61转动,转轴61转动带涡卷弹簧622转动涡卷弹簧622转动带动缓冲套筒621转动,缓冲套筒621转动带动连接杆63移动,连接杆63移动带动扶正板64移动,移动的扶正板64能够带动阀体的执行机构端移动,使得阀体的执行机构端部能够朝上,从而达到扶正阀体的效果,由于扶正板64比夹板53先一步到达预定位置,这时双向螺纹杆51继续转动,使得能够带动涡卷弹簧622进行向内收缩,从而达到缓冲的作用,保证了夹板53能够继续移动,从而达到对阀体进行夹持固定的效果。The working principle of the present invention is as follows: by placing the valve body on the clamping plate, and then inputting the bevel angle data of the valve body into the external controller, the controller can control the fourth motor 54 to start, thereby driving the bidirectional threaded rod 51 to rotate, thereby driving the clamping plate 53 to move toward the valve body, and at the same time, through the transmission rod 71, the first bevel gear 72, the second bevel gear 73, the worm 74 and the worm wheel 75, the shaft 61 is driven to rotate, the rotation of the shaft 61 drives the vortex spring 622 to rotate, and the rotation of the vortex spring 622 drives the buffer sleeve 621 to rotate, and the buffer The rotation of sleeve 621 drives connecting rod 63 to move, and the movement of connecting rod 63 drives straightening plate 64 to move. The moving straightening plate 64 can drive the actuator end of the valve body to move, so that the actuator end of the valve body can face upward, thereby achieving the effect of straightening the valve body. Since straightening plate 64 reaches the predetermined position before clamping plate 53, the bidirectional threaded rod 51 continues to rotate at this time, so that it can drive volute spring 622 to contract inward, thereby achieving a buffering effect, ensuring that clamping plate 53 can continue to move, thereby achieving the effect of clamping and fixing the valve body.

接着控制器控制第三电机41转动,带动夹持座4转动,使得夹持座4转动的角度与阀体的斜角角度移动,确保被夹持的阀体的执行机构端部能够向上,便于后续攻丝操作。Then the controller controls the third motor 41 to rotate, driving the clamping seat 4 to rotate, so that the rotation angle of the clamping seat 4 moves with the bevel angle of the valve body, ensuring that the actuator end of the clamped valve body can face upward, facilitating subsequent tapping operations.

然后控制器控制第一电机23带动螺纹杆21转动,螺纹杆21转动带动安装块24移动,移动安装块24带动定位杆35移动,使得定位杆35与阀体侧壁相接触,从而丝锥36便移动到阀体的执行机构端部的正上方,然后通过控制器启动液压缸31和第二电机32,从而能够对阀体进行自动攻丝效果,进而解决了对斜角阀体进行攻丝时需要更换相应攻丝设备或夹具,使得更换不仅增加了企业的设备成本,而且人工更换夹具的过程也会降低生产效率的问题。Then the controller controls the first motor 23 to drive the threaded rod 21 to rotate, and the rotation of the threaded rod 21 drives the mounting block 24 to move, and the movable mounting block 24 drives the positioning rod 35 to move, so that the positioning rod 35 contacts the side wall of the valve body, so that the tap 36 moves to the top of the actuator end of the valve body, and then starts the hydraulic cylinder 31 and the second motor 32 through the controller, so that the valve body can be automatically tapped, thereby solving the problem of needing to replace the corresponding tapping equipment or fixture when tapping the angled valve body, so that the replacement not only increases the equipment cost of the enterprise, but also the process of manually replacing the fixture will also reduce the production efficiency.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (10)

1. The utility model provides a copper valve processing is with automatic tapping machine, includes workstation (1), its characterized in that, mounting groove (12) have been seted up to workstation (1) up end, mounting groove (12) are inside to be connected with grip slipper (4) through the axis of rotation, grip slipper (4) upper end is provided with fixture (5) and righting mechanism (6), fixture (5) are used for fixed valve body, righting mechanism (6) design is used for correcting the position of valve body, be connected through drive mechanism (7) between fixture (5) and righting mechanism (6), drive mechanism (7) set up on the inside right side of grip slipper (4), be provided with tapping mechanism (3) on grip slipper (4) directly over, workstation (1) upper end fixedly connected with support frame (11), support frame (11) are provided with two sets of and are located grip slipper (4) both sides, two sets of be provided with location actuating mechanism (2) between support frame (11), location actuating mechanism (2) are used for actuating mechanism (3) to move along the horizontal direction.
2. The automatic tapping machine for copper valve machining according to claim 1, wherein: clamping mechanism (5) are including two-way threaded rod (51) and splint (53), spacing groove (42) have all been seted up to the left and right sides of grip slipper (4) upper end, grip slipper (4) inside rotation is connected with two-way threaded rod (51), grip slipper (4) left end fixedly connected with fourth motor (54), fourth motor (54) output shaft end and two-way threaded rod (51) left end fixed connection, lateral wall threaded connection of two sides of two-way threaded rod (51) has movable block (52), movable block (52) are located spacing groove (42) inside and sliding connection with it, movable block (52) upper end fixedly connected with splint (53).
3. The automatic tapping machine for copper valve machining according to claim 1, wherein: the centering mechanism (6) comprises a centering plate (64) and a buffering component (62), a rotating shaft (61) is connected to the inside rotation of the clamping seat (4), two groups of rotating shafts (61) are arranged on the front side and the rear side of the bidirectional threaded rod (51), the buffering component (62) is arranged on the side wall of the rotating shaft (61), the buffering component (62) comprises a buffering sleeve (621) and a spiral spring (622), the buffering sleeve (621) is connected to the side wall of the rotating shaft (61) in a rotating mode, a connecting rod (63) is fixedly connected to the outer wall of the buffering sleeve (621), and one end of the connecting rod (63) away from the sleeve buffering sleeve is fixedly connected with the centering plate (64).
4. A machine for automatically tapping copper valves according to claim 3, wherein: one end of the righting plate (64) far away from the connecting rod (63) is rotatably connected with a roller (65).
5. A machine for automatically tapping copper valves according to claim 3, wherein: the inner wall of the buffer sleeve (621) is fixedly connected with a scroll spring (622), and the inner wall of the scroll spring (622) is fixedly connected with the side wall of the rotating shaft (61).
6. The automatic tapping machine for copper valve machining according to claim 1, wherein: the transmission mechanism (7) comprises a rotating rod and a worm (74), the inside of the clamping seat (4) is rotationally connected with the transmission rod (71), a first bevel gear (72) and the worm (74) are fixedly connected to the side wall of the transmission rod (71), the worm (74) is provided with two groups of threads which are positioned on two sides of the first bevel gear (72), threads at the upper end of the worm (74) are symmetrical about the bidirectional threaded rod (51), a second bevel gear (73) is meshed with the side wall of the first bevel gear (72), the left end of the second bevel gear (73) is fixedly connected with the right end of the bidirectional threaded rod (51), a worm wheel (75) is meshed with the side wall of the worm wheel (74), and the inner wall of the worm wheel (75) is fixedly connected with the side wall of the rotating shaft (61).
7. The automatic tapping machine for copper valve machining according to claim 1, wherein: the positioning driving mechanism (2) comprises a threaded rod (21) and a limiting rod (22), the limiting rod (22) is fixedly connected between the supporting frames (11), the side wall of the limiting rod (22) is slidably connected with a mounting block (24), the threaded rod (21) is rotatably connected between the supporting frames (11), the threaded rod (21) penetrates through the mounting block (24) and is in threaded connection with the mounting block, the right end of the supporting frame (11) on the right side of the workbench (1) is fixedly connected with a first motor (23), and the output shaft end of the first motor (23) is fixedly connected with the left end of the threaded rod (21).
8. The automatic tapping machine for copper valve machining according to claim 7, wherein: the tapping mechanism (3) comprises a second motor (32) and a screw tap (36), the lower end of the mounting block (24) is fixedly connected with a hydraulic cylinder (31), the output shaft end of the hydraulic cylinder (31) is fixedly connected with a second motor (32), the lower end of the second motor (32) is fixedly connected with a gear box (33), the lower end of the gear box (33) is rotationally connected with the screw tap (36) at equal intervals, a first gear (331) and a second gear (332) are rotationally connected inside the gear box (33), the second gears (332) are equidistantly provided with a plurality of groups and are distributed around the first gear (331), the first gear (331) and the second gear (332) are meshed with each other, the upper end of the screw tap (36) is fixedly connected with the lower end of the second gear (332), and the output shaft end of the second motor (32) penetrates through the gear box (33) and is fixedly connected with the upper end of the first gear (331).
9. The automatic tapping machine for copper valve machining according to claim 8, wherein: the side wall of the gear box (33) is slidably connected with a positioning rod (35), the side wall of the gear box (33) is provided with a cooling pipe (34), and spray heads are arranged on the side wall of the cooling pipe (34) at equal intervals.
10. The automatic tapping machine for copper valve machining according to claim 8, wherein: the workbench (1) is fixedly connected with a third motor (41), and the output shaft end of the third motor (41) is fixedly connected with the rear end of the rotating shaft.
CN202410874615.0A 2024-07-02 2024-07-02 An automatic tapping machine for copper valve processing Pending CN118752008A (en)

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CN202410874615.0A CN118752008A (en) 2024-07-02 2024-07-02 An automatic tapping machine for copper valve processing

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Application Number Priority Date Filing Date Title
CN202410874615.0A CN118752008A (en) 2024-07-02 2024-07-02 An automatic tapping machine for copper valve processing

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CN118752008A true CN118752008A (en) 2024-10-11

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119328624A (en) * 2024-12-20 2025-01-21 洛阳景圭机械科技有限公司 A valve core automatic grinding device

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CN210878663U (en) * 2019-10-16 2020-06-30 般德阀门科技有限公司 Drilling equipment is used in butterfly valve processing
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CN115741275A (en) * 2022-12-01 2023-03-07 浙江启运汽车零部件有限公司 Machine tool for machining hub bearing
CN218744954U (en) * 2022-11-29 2023-03-28 昆山利榕鑫精密机械有限公司 Valve body machining device
CN219310259U (en) * 2022-11-21 2023-07-07 沈阳宏泰隆机械制造有限公司 Tapping machine convenient to adjust tapping mechanism
CN220698904U (en) * 2023-08-11 2024-04-02 天津埃克森阀门有限公司 Clamp capable of adjusting angle of ball valve for ball valve production
CN118237639A (en) * 2024-05-20 2024-06-25 广东精工阀门有限公司 Drilling device for valve machining

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Publication number Priority date Publication date Assignee Title
CN210878663U (en) * 2019-10-16 2020-06-30 般德阀门科技有限公司 Drilling equipment is used in butterfly valve processing
WO2022000412A1 (en) * 2020-07-02 2022-01-06 江苏新鼎新材料有限公司 Aluminum sheet machining apparatus capable of implementing stable clamping and rotation
CN216065862U (en) * 2021-11-04 2022-03-18 合肥凌翔机械制造有限公司 Vertical automatic tapping machine capable of adjusting screw tap feeding direction
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