CN118751988A - A stainless steel pipe bevel cutting device - Google Patents
A stainless steel pipe bevel cutting device Download PDFInfo
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- CN118751988A CN118751988A CN202411227527.8A CN202411227527A CN118751988A CN 118751988 A CN118751988 A CN 118751988A CN 202411227527 A CN202411227527 A CN 202411227527A CN 118751988 A CN118751988 A CN 118751988A
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- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 95
- 239000010935 stainless steel Substances 0.000 title claims abstract description 95
- 238000005520 cutting process Methods 0.000 title claims abstract description 35
- 230000005540 biological transmission Effects 0.000 claims description 14
- 238000001125 extrusion Methods 0.000 claims description 8
- 230000007306 turnover Effects 0.000 claims 1
- 238000003754 machining Methods 0.000 abstract 4
- 238000010586 diagram Methods 0.000 description 7
- 238000003466 welding Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 2
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D21/00—Machines or devices for shearing or cutting tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Abstract
Description
技术领域Technical Field
本发明属于不锈钢管加工技术领域,具体的说是一种不锈钢管坡口切割设备。The invention belongs to the technical field of stainless steel pipe processing, in particular to a stainless steel pipe groove cutting device.
背景技术Background Art
不锈钢管是一种常见的不锈钢材料制品,不锈钢管具有耐腐蚀性强、重量相对较轻、强度高等特点,在较多领域中都会大量使用,在不锈钢管焊接前为了使焊接效果更好会需要对不锈钢管端口切割坡口,坡口可减少焊接时变形和裂纹的产生。Stainless steel pipe is a common stainless steel product. It has the characteristics of strong corrosion resistance, relatively light weight and high strength. It is widely used in many fields. Before welding the stainless steel pipe, in order to achieve better welding effect, it is necessary to cut a groove on the end of the stainless steel pipe. The groove can reduce deformation and cracks during welding.
现有技术也提出一些不锈钢管坡口切割的解决方案,如公开号为CN114985820A的一项专利申请公开了一种稳定可靠的不锈钢管坡口切割机,通过设置支撑结构可使切割过程更稳定。The prior art also proposes some solutions for stainless steel pipe bevel cutting. For example, a patent application with publication number CN114985820A discloses a stable and reliable stainless steel pipe bevel cutting machine, which can make the cutting process more stable by providing a support structure.
上述的技术方案在使用中会需要将不同直径的不锈钢管支撑在底座上,但是不锈钢管的重量较大,将不锈钢管向前推进过程会消耗大量的人力,且不同的不锈钢管的外径也不同,调节刀头的位置较为麻烦。The above technical solution requires stainless steel pipes of different diameters to be supported on a base during use. However, the stainless steel pipe is heavy, and pushing the stainless steel pipe forward consumes a lot of manpower. In addition, different stainless steel pipes have different outer diameters, and adjusting the position of the cutter head is troublesome.
为此,本发明提供一种不锈钢管坡口切割设备。To this end, the present invention provides a stainless steel pipe groove cutting device.
发明内容Summary of the invention
为了弥补现有技术的不足,解决背景技术中所提出的至少一个技术问题。In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
本发明解决其技术问题所采用的技术方案是:本发明所述的一种不锈钢管坡口切割设备,包括加工台,所述加工台的顶端设置有切刀,所述切刀的一侧设置有调节组件,所述切刀的另一侧设置有转动组件,所述加工台的上方设置有不锈钢管;所述调节组件包括固定在加工台顶端的支撑框;所述转动组件包括固定在加工台顶端远离支撑框一侧的支撑板,所述支撑板远离支撑框的一侧设置有第一电机,所述第一电机的底端安装在加工台的顶端,所述支撑板的内部转动连接有第一转动柱,所述第一转动柱靠近第一电机的一侧固定有转动齿轮,所述转动齿轮与第一电机转轴端部的齿轮啮合连接,所述第一转动柱远离转动齿轮一侧固定有转动块,所述转动块的外侧等间距安装有四个电动伸缩杆,所述电动伸缩杆远离转动块的一端固定有推块;所述支撑框远离支撑板的一侧设置有导向组件,所述导向组件包括设置在支撑框远离支撑板一侧的支撑环,所述支撑环的底端与加工台固定连接。The technical solution adopted by the present invention to solve its technical problem is: a stainless steel pipe groove cutting device described in the present invention comprises a processing table, a cutting knife is arranged at the top of the processing table, an adjusting assembly is arranged on one side of the cutting knife, a rotating assembly is arranged on the other side of the cutting knife, and a stainless steel pipe is arranged above the processing table; the adjusting assembly comprises a support frame fixed at the top of the processing table; the rotating assembly comprises a support plate fixed at the top of the processing table away from the support frame, a first motor is arranged on the side of the support plate away from the support frame, the bottom end of the first motor is installed at the top of the processing table, a first rotating column is rotatably connected inside the support plate, a rotating gear is fixed on the side of the first rotating column close to the first motor, the rotating gear is meshed and connected with the gear at the end of the first motor shaft, a rotating block is fixed on the side of the first rotating column away from the rotating gear, four electric telescopic rods are installed at equal intervals on the outside of the rotating block, and a push block is fixed on one end of the electric telescopic rod away from the rotating block; a guide assembly is arranged on the side of the support frame away from the support plate, and the guide assembly comprises a support ring arranged on the side of the support frame away from the support plate, and the bottom end of the support ring is fixedly connected to the processing table.
优选的,所述导向组件还包括设置在支撑环外侧的齿圈,所述支撑环的内部设置有六组等间距分布的导向辊,所述导向辊的外侧转动连接有导向架,所述导向架的顶端固定有第二转动柱,所述第二转动柱的顶端转动连接有升降柱,所述升降柱远离齿圈的一侧设置有限位架,所述限位架的底端与支撑环固定连接,所述限位架的顶端转动连接有螺纹柱,所述螺纹柱的外部与升降柱的内部螺纹连接,所述螺纹柱的顶端固定有传动齿轮,所述传动齿轮与齿圈之间啮合连接,所述支撑环的下方设置有第四电机,所述第四电机与加工台固定连接,所述第四电机的转轴端部与最下方的螺纹柱中部固定连接,所述加工台的内部开设有用于齿圈转动的槽体,所述齿圈远离传动齿轮一侧设置有支撑柱,所述支撑柱的底端与支撑环固定连接,所述支撑柱的顶端固定有限位块,所述限位块的内部设置有滚柱用于对齿圈限位导向。Preferably, the guide assembly further comprises a gear ring arranged on the outer side of the support ring, six groups of guide rollers with equal spacing are arranged inside the support ring, a guide frame is rotatably connected to the outer side of the guide roller, a second rotating column is fixed to the top of the guide frame, a lifting column is rotatably connected to the top of the second rotating column, a limiting frame is arranged on the side of the lifting column away from the gear ring, the bottom end of the limiting frame is fixedly connected to the support ring, a threaded column is rotatably connected to the top of the limiting frame, the outer part of the threaded column is threadedly connected to the inner part of the lifting column, a transmission gear is fixed to the top of the threaded column, the transmission gear is meshedly connected to the gear ring, a fourth motor is arranged below the support ring, the fourth motor is fixedly connected to the processing table, the end of the rotating shaft of the fourth motor is fixedly connected to the middle part of the lowest threaded column, a groove body for the rotation of the gear ring is opened inside the processing table, a support column is arranged on the side of the gear ring away from the transmission gear, the bottom end of the support column is fixedly connected to the support ring, a limiting block is fixed to the top of the support column, and a roller is arranged inside the limiting block for limiting and guiding the gear ring.
优选的,所述第二转动柱的外部套设有复位弹簧,所述复位弹簧的顶端与升降柱固定连接,所述复位弹簧的底端与导向架固定连接,所述导向辊与不锈钢管之间夹角呈45°。Preferably, a return spring is sleeved on the outside of the second rotating column, the top end of the return spring is fixedly connected to the lifting column, the bottom end of the return spring is fixedly connected to the guide frame, and the angle between the guide roller and the stainless steel pipe is 45°.
优选的,所述调节组件还包括设置在支撑板和支撑框之间的限位壳,所述限位壳的底端与加工台固定连接,所述限位壳的内部转动连接有限位滚柱。Preferably, the adjustment assembly further comprises a limiting shell arranged between the support plate and the support frame, the bottom end of the limiting shell is fixedly connected to the processing table, and the interior of the limiting shell is rotatably connected to a limiting roller.
优选的,所述切刀的顶端固定有翻转杆,所述翻转杆一端设置有调节架,所述翻转杆的一端固定有转轴,所述翻转杆通过转轴与调节架之间转动连接,所述翻转杆的转轴另一端固定有蜗轮,所述调节架远离切刀的一端安装有第三电机,所述第三电机的转轴端部固定有蜗杆,所述蜗杆的两侧均通过支撑块与调节架转动连接,所述蜗杆与蜗轮之间啮合连接。Preferably, a flip rod is fixed to the top of the cutter, an adjusting frame is provided at one end of the flip rod, a rotating shaft is fixed to one end of the flip rod, the flip rod is rotatably connected to the adjusting frame via the rotating shaft, a worm gear is fixed to the other end of the rotating shaft of the flip rod, a third motor is installed at the end of the adjusting frame away from the cutter, a worm is fixed to the end of the rotating shaft of the third motor, both sides of the worm are rotatably connected to the adjusting frame via support blocks, and the worm and the worm gear are meshingly connected.
优选的,所述翻转杆远离切刀的一端固定有导向滑柱,所述调节架远离切刀的一侧开设有导向槽,所述导向滑柱在导向槽的内部构成滑动结构。Preferably, a guide slide column is fixed to one end of the flip rod away from the cutter, a guide groove is formed on one side of the adjustment frame away from the cutter, and the guide slide column forms a sliding structure inside the guide groove.
优选的,所述支撑框的顶端固定有支撑架,所述支撑架靠近支撑框一侧安装有第二电机,所述支撑架的内部转动连接有螺纹杆,所述支撑架的内部设置有移动架,所述移动架与螺纹杆之间螺纹连接,所述第二电机的转轴端部与螺纹杆的一端固定连接,所述调节架靠近支撑架的一侧固定有滑块,所述移动架的内部开设有与滑块外径相匹配的滑槽,滑槽的内部固定有导向杆,导向杆贯穿在滑块的内部。Preferably, a support frame is fixed to the top of the support frame, a second motor is installed on the side of the support frame close to the support frame, a threaded rod is rotatably connected inside the support frame, a movable frame is arranged inside the support frame, the movable frame and the threaded rod are threadedly connected, the end of the rotating shaft of the second motor is fixedly connected to one end of the threaded rod, a slider is fixed to the side of the adjustment frame close to the support frame, a slide groove matching the outer diameter of the slider is opened inside the movable frame, a guide rod is fixed inside the slide groove, and the guide rod runs through the interior of the slider.
优选的,所述支撑架的上方设置有提升杆,所述支撑板的顶端固定有导向柱,所述提升杆靠近导向柱的一侧固定有套环,套环滑动连接在导向柱的外部,所述调节架的顶端固定有连接架,所述连接架的顶端固定有提升滑套,所述提升滑套套设在提升杆的外部。Preferably, a lifting rod is provided above the support frame, a guide column is fixed to the top of the support plate, a ring is fixed to the side of the lifting rod close to the guide column, the ring is slidably connected to the outside of the guide column, a connecting frame is fixed to the top of the adjustment frame, a lifting sleeve is fixed to the top of the connecting frame, and the lifting sleeve is sleeved on the outside of the lifting rod.
优选的,所述提升杆远离导向柱的一侧固定有升降杆,所述升降杆底端靠近支撑环的一侧固定有导向滑条,所述升降杆的底端活动连接有滚珠,所述支撑框的顶端开设有与升降杆相匹配的通孔,所述升降杆贯穿在支撑框的通孔内部。Preferably, a lifting rod is fixed to the side of the lifting rod away from the guide column, a guide slide is fixed to the side of the bottom end of the lifting rod close to the support ring, a ball bearing is movably connected to the bottom end of the lifting rod, a through hole matching the lifting rod is opened at the top of the support frame, and the lifting rod passes through the through hole of the support frame.
优选的,所述提升杆的套环一侧安装有微型电机,套环的内部设置有挤压块,所述微型电机转轴端部设置有螺纹,所述微型电机的转轴与挤压块螺纹连接。Preferably, a micro motor is installed on one side of the collar of the lifting rod, an extrusion block is arranged inside the collar, a thread is arranged on the end of the micro motor shaft, and the micro motor shaft is threadedly connected to the extrusion block.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明所述的一种不锈钢管坡口切割设备,通过设置六组导向辊可对不锈钢管的外部进行夹持,对不锈钢管起到了支撑的作用,通过复位弹簧带动导向辊复位可使导向辊能够横向纵向翻转,可在推动不锈钢管进入支撑框内部时导向辊处于横向可减少不锈钢管推动的力量,在转动块带动不锈钢管转动时导向辊处于纵向可对不锈钢管转动时进行支撑。1. The stainless steel pipe bevel cutting equipment described in the present invention can clamp the outside of the stainless steel pipe by arranging six groups of guide rollers, thereby supporting the stainless steel pipe. The guide rollers are reset by the reset springs, so that the guide rollers can be flipped horizontally and vertically. When the stainless steel pipe is pushed into the support frame, the guide rollers are in the horizontal position to reduce the pushing force of the stainless steel pipe. When the rotating block drives the stainless steel pipe to rotate, the guide rollers are in the longitudinal position to support the stainless steel pipe when it rotates.
2.本发明所述的一种不锈钢管坡口切割设备,通过导向滑条带动提升杆可使切刀的高度根据不锈钢管的外径自动调节,减少人工调节所消耗的时间,且通过翻转杆带动切刀翻转调节切割坡度,能够适应更多环境下所需要的不锈钢管接口坡度。2. The stainless steel pipe bevel cutting equipment described in the present invention can automatically adjust the height of the cutter according to the outer diameter of the stainless steel pipe by driving the lifting rod through the guide slide bar, thereby reducing the time consumed by manual adjustment, and can adjust the cutting slope by driving the cutter to flip and adjust the cutting slope through the flip rod, thereby being able to adapt to the stainless steel pipe interface slope required in more environments.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明的立体图;Fig. 1 is a perspective view of the present invention;
图2是本发明的另一视角立体图;FIG2 is a perspective view of the present invention from another perspective;
图3是本发明中的支撑环结构示意图;FIG3 is a schematic diagram of the support ring structure of the present invention;
图4是本发明中的导向辊结构示意图;FIG4 is a schematic diagram of the structure of the guide roller in the present invention;
图5是本发明中的支撑板结构示意图;FIG5 is a schematic diagram of the support plate structure of the present invention;
图6是本发明中的支撑架结构示意图;FIG6 is a schematic diagram of the support structure of the present invention;
图7是本发明中的导向滑条结构示意图;FIG7 is a schematic diagram of the guide slide structure of the present invention;
图8是本发明中的切刀结构示意图;FIG8 is a schematic diagram of the cutter structure of the present invention;
图9是本发明中的挤压块结构示意图。FIG. 9 is a schematic diagram of the structure of the extrusion block in the present invention.
图中:1、加工台;2、支撑板;21、第一电机;22、第一转动柱;221、转动齿轮;222、转动块;223、电动伸缩杆;224、推块;3、支撑框;31、切刀;311、翻转杆;312、蜗轮;313、导向滑柱;32、支撑架;321、第二电机;322、螺纹杆;323、移动架;33、提升杆;331、导向柱;332、升降杆;333、导向滑条;334、滚珠;335、微型电机;336、挤压块;34、调节架;341、导向槽;342、滑块;343、连接架;344、提升滑套;345、第三电机;346、蜗杆;35、限位壳;351、限位滚柱;4、支撑环;41、齿圈;42、第四电机;43、导向辊;431、导向架;432、第二转动柱;433、复位弹簧;434、升降柱;435、螺纹柱;436、传动齿轮;437、限位架;44、支撑柱;441、限位块;5、不锈钢管。In the figure: 1, processing table; 2, support plate; 21, first motor; 22, first rotating column; 221, rotating gear; 222, rotating block; 223, electric telescopic rod; 224, push block; 3, support frame; 31, cutter; 311, flip rod; 312, worm gear; 313, guide slide column; 32, support frame; 321, second motor; 322, threaded rod; 323, moving frame; 33, lifting rod; 331, guide column; 332, lifting rod; 333, guide slide bar; 334, ball bearing; 335, micro motor; 336 , extrusion block; 34, adjustment frame; 341, guide groove; 342, slider; 343, connecting frame; 344, lifting sleeve; 345, third motor; 346, worm; 35, limit shell; 351, limit roller; 4, support ring; 41, gear ring; 42, fourth motor; 43, guide roller; 431, guide frame; 432, second rotating column; 433, reset spring; 434, lifting column; 435, threaded column; 436, transmission gear; 437, limit frame; 44, support column; 441, limit block; 5, stainless steel pipe.
具体实施方式DETAILED DESCRIPTION
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
如图1、图2和图5所示,本发明实施例所述的一种不锈钢管坡口切割设备,包括加工台1,加工台1的顶端设置有切刀31,切刀31的一侧设置有调节组件,切刀31的另一侧设置有转动组件,加工台1的上方设置有不锈钢管5;调节组件包括固定在加工台1顶端的支撑框3;转动组件包括固定在加工台1顶端远离支撑框3一侧的支撑板2,支撑板2远离支撑框3的一侧设置有第一电机21,第一电机21的底端安装在加工台1的顶端,支撑板2的内部转动连接有第一转动柱22,第一转动柱22靠近第一电机21的一侧固定有转动齿轮221,转动齿轮221与第一电机21转轴端部的齿轮啮合连接,第一转动柱22远离转动齿轮221一侧固定有转动块222,转动块222的外侧等间距安装有四个电动伸缩杆223,电动伸缩杆223远离转动块222的一端固定有推块224;支撑框3远离支撑板2的一侧设置有导向组件,导向组件包括设置在支撑框3远离支撑板2一侧的支撑环4,支撑环4的底端与加工台1固定连接;As shown in Fig. 1, Fig. 2 and Fig. 5, a stainless steel pipe groove cutting device according to an embodiment of the present invention comprises a processing table 1, a cutting knife 31 is arranged at the top of the processing table 1, an adjusting component is arranged on one side of the cutting knife 31, a rotating component is arranged on the other side of the cutting knife 31, and a stainless steel pipe 5 is arranged above the processing table 1; the adjusting component comprises a supporting frame 3 fixed at the top of the processing table 1; the rotating component comprises a supporting plate 2 fixed at the top of the processing table 1 away from the supporting frame 3, a first motor 21 is arranged on the side of the supporting plate 2 away from the supporting frame 3, the bottom end of the first motor 21 is installed at the top of the processing table 1, and the inner rotation of the supporting plate 2 is connected with the first motor 21. A rotating column 22, a rotating gear 221 is fixed on the side of the first rotating column 22 close to the first motor 21, the rotating gear 221 is meshed with the gear at the end of the rotating shaft of the first motor 21, a rotating block 222 is fixed on the side of the first rotating column 22 away from the rotating gear 221, four electric telescopic rods 223 are installed at equal intervals on the outer side of the rotating block 222, and a push block 224 is fixed on the end of the electric telescopic rod 223 away from the rotating block 222; a guide assembly is provided on the side of the support frame 3 away from the support plate 2, and the guide assembly includes a support ring 4 provided on the side of the support frame 3 away from the support plate 2, and the bottom end of the support ring 4 is fixedly connected to the processing table 1;
在不锈钢管5焊接前会需要将焊接端口切割出坡口,此时将不锈钢管5拿起并向导向组件的支撑环4的内部放入,通过支撑环4对不锈钢管5进行导向,同时将不锈钢管5向支撑板2的方向推动,此时导向组件可对不锈钢管5支撑,当不锈钢管5的一端推动到支撑框3的内部后调节组件自动调节切刀31的位置,接着启动电动伸缩杆223推动推块224顶住不锈钢管5的内侧壁,随后启动第一电机21带动转动齿轮221进行转动,转动齿轮221带动第一转动柱22进行转动,第一转动柱22带动转动块222转动,转动块222转动带动不锈钢管5转动,此时切刀31可对不锈钢管5的端口切割坡口,切割完成后电动伸缩杆223带动推块224与不锈钢管5分离,接着将不锈钢管5从支撑框3的内部拉出即可。Before welding the stainless steel pipe 5, it is necessary to cut a groove at the welding port. At this time, the stainless steel pipe 5 is picked up and placed into the support ring 4 of the guide assembly, and the stainless steel pipe 5 is guided by the support ring 4. At the same time, the stainless steel pipe 5 is pushed in the direction of the support plate 2. At this time, the guide assembly can support the stainless steel pipe 5. When one end of the stainless steel pipe 5 is pushed into the interior of the support frame 3, the adjustment assembly automatically adjusts the position of the cutter 31. Then, the electric telescopic rod 223 is started to push the push block 224 to support the inner wall of the stainless steel pipe 5. Subsequently, the first motor 21 is started to drive the rotating gear 221 to rotate, and the rotating gear 221 drives the first rotating column 22 to rotate. The first rotating column 22 drives the rotating block 222 to rotate, and the rotating block 222 rotates to drive the stainless steel pipe 5 to rotate. At this time, the cutter 31 can cut the groove on the port of the stainless steel pipe 5. After the cutting is completed, the electric telescopic rod 223 drives the push block 224 to separate from the stainless steel pipe 5, and then the stainless steel pipe 5 can be pulled out from the inside of the support frame 3.
如图3至图4所示,导向组件还包括设置在支撑环4外侧的齿圈41,支撑环4的内部设置有六组等间距分布的导向辊43,导向辊43的外侧转动连接有导向架431,导向架431的顶端固定有第二转动柱432,第二转动柱432的顶端转动连接有升降柱434,升降柱434远离齿圈41的一侧设置有限位架437,限位架437的底端与支撑环4固定连接,限位架437的顶端转动连接有螺纹柱435,螺纹柱435的外部与升降柱434的内部螺纹连接,螺纹柱435的顶端固定有传动齿轮436,传动齿轮436与齿圈41之间啮合连接,支撑环4的下方设置有第四电机42,第四电机42与加工台1固定连接,第四电机42的转轴端部与最下方的螺纹柱435中部固定连接,加工台1的内部开设有用于齿圈41转动的槽体,齿圈41远离传动齿轮436一侧设置有支撑柱44,支撑柱44的底端与支撑环4固定连接,支撑柱44的顶端固定有限位块441,限位块441的内部设置有滚柱用于对齿圈41限位导向;As shown in FIGS. 3 and 4 , the guide assembly further includes a gear ring 41 disposed on the outer side of the support ring 4, six groups of guide rollers 43 distributed at equal intervals are disposed inside the support ring 4, the outer side of the guide roller 43 is rotatably connected to a guide frame 431, a second rotating column 432 is fixed to the top of the guide frame 431, a lifting column 434 is rotatably connected to the top of the second rotating column 432, a limiting frame 437 is disposed on the side of the lifting column 434 away from the gear ring 41, the bottom end of the limiting frame 437 is fixedly connected to the support ring 4, the top end of the limiting frame 437 is rotatably connected to a threaded column 435, the outer side of the threaded column 435 is threadedly connected to the inner side of the lifting column 434, A transmission gear 436 is fixed to the top of the threaded column 435, and the transmission gear 436 is meshedly connected with the gear ring 41. A fourth motor 42 is arranged below the support ring 4, and the fourth motor 42 is fixedly connected to the processing table 1. The end of the rotating shaft of the fourth motor 42 is fixedly connected to the middle of the lowest threaded column 435. A groove for the rotation of the gear ring 41 is provided inside the processing table 1. A support column 44 is arranged on the side of the gear ring 41 away from the transmission gear 436. The bottom end of the support column 44 is fixedly connected to the support ring 4. A limiting block 441 is fixed to the top of the support column 44, and a roller is arranged inside the limiting block 441 for limiting and guiding the gear ring 41.
在支撑环4对不锈钢管5进行限位导向时,将不锈钢管5需要切割的一端向支撑环4的内部放入,此时启动第四电机42带动底部的传动齿轮436转动,传动齿轮436带动齿圈41进行转动,此时齿圈41可带动其他位置的五个传动齿轮436同步转动,传动齿轮436带动螺纹柱435进行转动,螺纹柱435转动带动升降柱434向支撑环4的内部伸入,此时升降柱434可带动导向辊43向不锈钢管5贴近,当六个导向辊43接触不锈钢管5时可对不锈钢管5进行支撑。When the support ring 4 is limiting and guiding the stainless steel tube 5, the end of the stainless steel tube 5 that needs to be cut is placed into the support ring 4, and the fourth motor 42 is started to drive the transmission gear 436 at the bottom to rotate, and the transmission gear 436 drives the ring gear 41 to rotate. At this time, the ring gear 41 can drive the five transmission gears 436 at other positions to rotate synchronously, and the transmission gear 436 drives the threaded column 435 to rotate. The rotation of the threaded column 435 drives the lifting column 434 to extend into the support ring 4. At this time, the lifting column 434 can drive the guide roller 43 to get close to the stainless steel tube 5. When the six guide rollers 43 contact the stainless steel tube 5, the stainless steel tube 5 can be supported.
如图4所示,第二转动柱432的外部套设有复位弹簧433,复位弹簧433的顶端与升降柱434固定连接,复位弹簧433的底端与导向架431固定连接,导向辊43与不锈钢管5之间夹角呈45°;As shown in FIG4 , a return spring 433 is sleeved on the outer portion of the second rotating column 432, the top end of the return spring 433 is fixedly connected to the lifting column 434, the bottom end of the return spring 433 is fixedly connected to the guide frame 431, and the angle between the guide roller 43 and the stainless steel tube 5 is 45°;
当需要将不锈钢管5向支撑框3的内部推入时,不锈钢管5带动导向辊43进行滚动,此时不锈钢管5带动导向辊43翻转45°,使导向辊43的转动方向与不锈钢管5的转动方向相反,此时的导向辊43可对不锈钢管5推动进行支撑,当不锈钢管5推动到支撑框3内部后会被推块224支撑,此时启动第四电机42反向转动一圈,可使导向辊43与不锈钢管5分离,此时复位弹簧433带动导向辊43复位,接着第四电机42正转带动导向辊43贴紧不锈钢管5,随后转动块222带动不锈钢管5转动,导向辊43随着不锈钢管5的转动进行翻转45°,此时导向辊43与不锈钢管5的转动方向一致对不锈钢管5转动时支撑,可减少推动不锈钢管5的摩擦力。When it is necessary to push the stainless steel tube 5 into the interior of the support frame 3, the stainless steel tube 5 drives the guide roller 43 to roll. At this time, the stainless steel tube 5 drives the guide roller 43 to flip 45°, so that the rotation direction of the guide roller 43 is opposite to the rotation direction of the stainless steel tube 5. At this time, the guide roller 43 can support the stainless steel tube 5. When the stainless steel tube 5 is pushed into the interior of the support frame 3, it will be supported by the push block 224. At this time, the fourth motor 42 is started to rotate in the opposite direction for one circle, so that the guide roller 43 can be separated from the stainless steel tube 5. At this time, the reset spring 433 drives the guide roller 43 to reset. Then the fourth motor 42 rotates forward to drive the guide roller 43 to be close to the stainless steel tube 5. Then the rotating block 222 drives the stainless steel tube 5 to rotate. The guide roller 43 flips 45° with the rotation of the stainless steel tube 5. At this time, the guide roller 43 and the stainless steel tube 5 have the same rotation direction to support the stainless steel tube 5 when it rotates, which can reduce the friction force pushing the stainless steel tube 5.
如图5所示,调节组件还包括设置在支撑板2和支撑框3之间的限位壳35,限位壳35的底端与加工台1固定连接,限位壳35的内部转动连接有限位滚柱351;As shown in FIG. 5 , the adjustment assembly further includes a limit housing 35 disposed between the support plate 2 and the support frame 3 , the bottom end of the limit housing 35 is fixedly connected to the processing table 1 , and the interior of the limit housing 35 is rotatably connected to a limit roller 351 ;
当不锈钢管5向支撑框3的内部推动时,限位滚柱351对不锈钢管5进行限位,当不锈钢管5转动时限位滚柱351可随着不锈钢管5进行转动,可使不锈钢管5的一端与切刀31位置相匹配。When the stainless steel tube 5 is pushed toward the inside of the support frame 3 , the limiting roller 351 limits the stainless steel tube 5 . When the stainless steel tube 5 rotates, the limiting roller 351 can rotate along with the stainless steel tube 5 , so that one end of the stainless steel tube 5 can match the position of the cutter 31 .
如图8所示,切刀31的顶端固定有翻转杆311,翻转杆311一端设置有调节架34,翻转杆311的一端固定有转轴,翻转杆311通过转轴与调节架34之间转动连接,翻转杆311的转轴另一端固定有蜗轮312,调节架34远离切刀31的一端安装有第三电机345,第三电机345的转轴端部固定有蜗杆346,蜗杆346的两侧均通过支撑块与调节架34转动连接,蜗杆346与蜗轮312之间啮合连接;As shown in FIG8 , a flip rod 311 is fixed to the top of the cutter 31, an adjusting frame 34 is arranged at one end of the flip rod 311, a rotating shaft is fixed to one end of the flip rod 311, the flip rod 311 is rotatably connected to the adjusting frame 34 through the rotating shaft, a worm gear 312 is fixed to the other end of the rotating shaft of the flip rod 311, a third motor 345 is installed at one end of the adjusting frame 34 away from the cutter 31, a worm 346 is fixed to the end of the rotating shaft of the third motor 345, both sides of the worm 346 are rotatably connected to the adjusting frame 34 through supporting blocks, and the worm 346 is meshingly connected to the worm gear 312;
在切刀31对不锈钢管5进行切割前,根据需求对切刀31的角度进行调整,此时启动第三电机345带动蜗杆346转动,蜗杆346带动蜗轮312进行转动,蜗轮312带动翻转杆311翻转,翻转杆311带动切刀31调整角度。Before the cutter 31 cuts the stainless steel pipe 5, the angle of the cutter 31 is adjusted as needed. At this time, the third motor 345 is started to drive the worm 346 to rotate, the worm 346 drives the worm wheel 312 to rotate, the worm wheel 312 drives the flip rod 311 to flip, and the flip rod 311 drives the cutter 31 to adjust the angle.
如图8所示,翻转杆311远离切刀31的一端固定有导向滑柱313,调节架34远离切刀31的一侧开设有导向槽341,导向滑柱313在导向槽341的内部构成滑动结构;As shown in FIG8 , a guide slide post 313 is fixed to one end of the flip rod 311 away from the cutter 31, and a guide groove 341 is formed on one side of the adjustment frame 34 away from the cutter 31, and the guide slide post 313 forms a sliding structure inside the guide groove 341;
在翻转杆311翻转的过程中导向滑柱313在导向槽341的内部滑动,可对翻转杆311实现限位,同时可对翻转杆311支撑。During the turning process of the turning rod 311 , the guide slide post 313 slides inside the guide groove 341 , so as to limit the turning rod 311 and support the turning rod 311 at the same time.
如图6所示,支撑框3的顶端固定有支撑架32,支撑架32靠近支撑框3一侧安装有第二电机321,支撑架32的内部转动连接有螺纹杆322,支撑架32的内部设置有移动架323,移动架323与螺纹杆322之间螺纹连接,第二电机321的转轴端部与螺纹杆322的一端固定连接,调节架34靠近支撑架32的一侧固定有滑块342,移动架323的内部开设有与滑块342外径相匹配的滑槽,滑槽的内部固定有导向杆,导向杆贯穿在滑块342的内部;As shown in FIG6 , a support frame 32 is fixed to the top of the support frame 3, a second motor 321 is installed on the side of the support frame 32 close to the support frame 3, a threaded rod 322 is rotatably connected inside the support frame 32, a moving frame 323 is arranged inside the support frame 32, the moving frame 323 is threadedly connected to the threaded rod 322, the end of the rotating shaft of the second motor 321 is fixedly connected to one end of the threaded rod 322, a slider 342 is fixed to the side of the adjustment frame 34 close to the support frame 32, a slide groove matching the outer diameter of the slider 342 is provided inside the moving frame 323, a guide rod is fixed inside the slide groove, and the guide rod runs through the inside of the slider 342;
在切刀31对不锈钢管5切割时,切刀31会由浅入深的对不锈钢管5切割,切割过程中启动第二电机321带动螺纹杆322进行转动,螺纹杆322带动移动架323在支撑架32的内部移动,此时移动架323通过调节架34带动切刀31移动,可实现对不锈钢管5切割坡口。When the cutter 31 cuts the stainless steel pipe 5, the cutter 31 will cut the stainless steel pipe 5 from shallow to deep. During the cutting process, the second motor 321 is started to drive the threaded rod 322 to rotate, and the threaded rod 322 drives the moving frame 323 to move inside the supporting frame 32. At this time, the moving frame 323 drives the cutter 31 to move through the adjusting frame 34, so as to achieve the cutting groove of the stainless steel pipe 5.
如图6所示,支撑架32的上方设置有提升杆33,支撑板2的顶端固定有导向柱331,提升杆33靠近导向柱331的一侧固定有套环,套环滑动连接在导向柱331的外部,调节架34的顶端固定有连接架343,连接架343的顶端固定有提升滑套344,提升滑套344套设在提升杆33的外部;As shown in FIG6 , a lifting rod 33 is arranged above the support frame 32, a guide column 331 is fixed to the top of the support plate 2, a collar is fixed to the side of the lifting rod 33 close to the guide column 331, and the collar is slidably connected to the outside of the guide column 331, a connecting frame 343 is fixed to the top of the adjustment frame 34, a lifting sleeve 344 is fixed to the top of the connecting frame 343, and the lifting sleeve 344 is sleeved on the outside of the lifting rod 33;
提升杆33升起可通过提升滑套344带动连接架343,连接架343将调节架34拉起,此时调节架34可带动切刀31根据不锈钢管5的外径自动调节位置,同时滑块342在移动架323的内部滑动同步调节高度。When the lifting rod 33 is raised, the connecting frame 343 can be driven by the lifting sleeve 344, and the connecting frame 343 pulls up the adjusting frame 34. At this time, the adjusting frame 34 can drive the cutter 31 to automatically adjust the position according to the outer diameter of the stainless steel pipe 5. At the same time, the slider 342 slides inside the moving frame 323 to synchronously adjust the height.
如图6至图7所示,提升杆33远离导向柱331的一侧固定有升降杆332,升降杆332底端靠近支撑环4的一侧固定有导向滑条333,升降杆332的底端活动连接有滚珠334,支撑框3的顶端开设有与升降杆332相匹配的通孔,升降杆332贯穿在支撑框3的通孔内部;As shown in FIGS. 6 and 7 , a lifting rod 332 is fixed to the side of the lifting rod 33 away from the guide column 331, a guide slide bar 333 is fixed to the side of the bottom end of the lifting rod 332 close to the support ring 4, a ball bearing 334 is movably connected to the bottom end of the lifting rod 332, a through hole matching the lifting rod 332 is opened at the top of the support frame 3, and the lifting rod 332 runs through the inside of the through hole of the support frame 3;
在不锈钢管5进入到支撑框3的内部前会先与导向滑条333接触,不锈钢管5通过导向滑条333的弧度将升降杆332推动升起,升降杆332可带动提升杆33升起调节切刀31的高度,在不锈钢管5转动过程中滚珠334在升降杆332的底端滚动对升降杆332实现支撑,通过导向滑条333推动升降杆332上升可自动调节切刀31的高度,减少人工的操作。Before the stainless steel tube 5 enters the interior of the support frame 3, it will first contact the guide slide bar 333. The stainless steel tube 5 pushes the lifting rod 332 up through the curvature of the guide slide bar 333. The lifting rod 332 can drive the lifting rod 33 to rise and adjust the height of the cutter 31. During the rotation of the stainless steel tube 5, the ball 334 rolls at the bottom end of the lifting rod 332 to support the lifting rod 332. The lifting rod 332 is pushed up by the guide slide bar 333 to automatically adjust the height of the cutter 31, thereby reducing manual operation.
如图6至图9所示,提升杆33的套环一侧安装有微型电机335,套环的内部设置有挤压块336,微型电机335转轴端部设置有螺纹,微型电机335的转轴与挤压块336螺纹连接;As shown in FIGS. 6 to 9 , a micro motor 335 is installed on one side of the collar of the lifting rod 33, an extrusion block 336 is arranged inside the collar, a thread is arranged at the end of the rotating shaft of the micro motor 335, and the rotating shaft of the micro motor 335 is threadedly connected with the extrusion block 336;
在提升杆33的高度调节到合适位置时,启动微型电机335通过转轴带动挤压块336贴紧导向柱331,可通过挤压块336的挤压使提升杆33的套环与导向柱331固定住,可防止切割过程中提升杆33移动影响切割效果。When the height of the lifting rod 33 is adjusted to a suitable position, the micro motor 335 is started to drive the squeezing block 336 to be close to the guide column 331 through the rotating shaft. The squeezing of the squeezing block 336 can fix the ring of the lifting rod 33 and the guide column 331, thereby preventing the lifting rod 33 from moving during cutting and affecting the cutting effect.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
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| DE19814474C1 (en) * | 1998-04-01 | 1999-07-08 | Peter Dipl Ing Schroeck | Radial press tool for rotationally symmetrical workpieces |
| CN215846258U (en) * | 2021-07-05 | 2022-02-18 | 邓龙 | Groove processing device and plasma cutting system |
| CN114985820A (en) * | 2022-05-05 | 2022-09-02 | 金保莱管道系统江苏有限公司 | Stable and reliable stainless steel pipe groove cutting machine |
| CN218283930U (en) * | 2022-08-30 | 2023-01-13 | 湖北金石炼化建设有限公司 | Circular tube cutting equipment |
| CN115847112A (en) * | 2023-01-30 | 2023-03-28 | 烟台星辉劳斯堡液压机械有限公司 | Binding type four-stage telescopic oil cylinder combined machining equipment |
| CN117359406A (en) * | 2023-10-24 | 2024-01-09 | 常熟市和新不锈钢管制造有限公司 | Stainless steel pipe processing device and processing method |
| CN118438493A (en) * | 2024-04-26 | 2024-08-06 | 中国化学工程第十三建设有限公司 | Groove cutting device for polyurethane heat-insulation pipeline |
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2024
- 2024-09-03 CN CN202411227527.8A patent/CN118751988B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN88200101U (en) * | 1988-01-14 | 1988-11-09 | 天津大学 | Cut following machine for spiral welded steel pipe |
| DE19814474C1 (en) * | 1998-04-01 | 1999-07-08 | Peter Dipl Ing Schroeck | Radial press tool for rotationally symmetrical workpieces |
| CN215846258U (en) * | 2021-07-05 | 2022-02-18 | 邓龙 | Groove processing device and plasma cutting system |
| CN114985820A (en) * | 2022-05-05 | 2022-09-02 | 金保莱管道系统江苏有限公司 | Stable and reliable stainless steel pipe groove cutting machine |
| CN218283930U (en) * | 2022-08-30 | 2023-01-13 | 湖北金石炼化建设有限公司 | Circular tube cutting equipment |
| CN115847112A (en) * | 2023-01-30 | 2023-03-28 | 烟台星辉劳斯堡液压机械有限公司 | Binding type four-stage telescopic oil cylinder combined machining equipment |
| CN117359406A (en) * | 2023-10-24 | 2024-01-09 | 常熟市和新不锈钢管制造有限公司 | Stainless steel pipe processing device and processing method |
| CN118438493A (en) * | 2024-04-26 | 2024-08-06 | 中国化学工程第十三建设有限公司 | Groove cutting device for polyurethane heat-insulation pipeline |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118977127A (en) * | 2024-10-22 | 2024-11-19 | 江苏协和电子股份有限公司 | A fixing device for processing sensor plates |
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|---|---|
| CN118751988B (en) | 2025-01-07 |
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