CN118751800A - A safety protection mechanism for stamping die - Google Patents
A safety protection mechanism for stamping die Download PDFInfo
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- CN118751800A CN118751800A CN202411241289.6A CN202411241289A CN118751800A CN 118751800 A CN118751800 A CN 118751800A CN 202411241289 A CN202411241289 A CN 202411241289A CN 118751800 A CN118751800 A CN 118751800A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D55/00—Safety devices protecting the machine or the operator, specially adapted for apparatus or machines dealt with in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/14—Particular arrangements for handling and holding in place complete dies
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Abstract
本发明属于冲压模具技术领域,且公开了一种用于冲压模具的安全防护机构,包括支架和安装于支架顶部液压组件,还包括:模具机构,其设置于支架上;拨杆防护组件,其铰接于模具机构上用于避免操作人员手部深入模具机构中;固定组件,其用于保持模具机构在合模时的稳定。上述方案通过装置在开模过程中,运行液压组件并通过弹性限位柱和四连杆组件带动凸柱一依次沿着竖直折弯部一和水平槽一内部移动,并使得下模与上模在垂直方向上错位,此时操作人员即可将带冲压的坯料放置于下模上,由于操作人员的手始终与上模在垂直方向上错位,从而解决了上模与下模在合模时操作人员手部未能及时脱离模具从而导致危险状况出现的问题。
The present invention belongs to the technical field of stamping dies, and discloses a safety protection mechanism for stamping dies, including a bracket and a hydraulic component installed on the top of the bracket, and also includes: a mold mechanism, which is arranged on the bracket; a lever protection component, which is hinged on the mold mechanism to prevent the operator's hand from penetrating into the mold mechanism; a fixing component, which is used to keep the mold mechanism stable when the mold is closed. The above scheme runs the hydraulic component and drives the convex column 1 to move along the vertical bending part 1 and the horizontal groove 1 in sequence through the elastic limit column and the four-link assembly during the mold opening process, and makes the lower mold and the upper mold misaligned in the vertical direction. At this time, the operator can place the stamped blank on the lower mold. Since the operator's hand is always misaligned with the upper mold in the vertical direction, the problem of the operator's hand failing to leave the mold in time when the upper and lower molds are closed, resulting in a dangerous situation, is solved.
Description
技术领域Technical Field
本发明属于冲压模具技术领域,具体是一种用于冲压模具的安全防护机构。The invention belongs to the technical field of stamping dies, and in particular is a safety protection mechanism for stamping dies.
背景技术Background Art
冲压模具是现代工业中不可或缺的关键技术,它利用压力机上的模具对材料施加压力,实现材料的分离或塑性变形,从而制造出所需零件。对于大多数形状特殊的坯料来说,只需要操作人员将操作坯料卡入冲压模具的下模中即可完成对坯料的固定。在放置坯料的过程中,为了避免操作人员手部遭受上模的碾压,现有技术中通常会在上模的正前方设置一个可以转动的挡板以及与支架固定的齿板,当上模向下冲压时,挡板铰接处的齿轮会与齿板配合,使得挡板旋转,从而迫使操作人员的手部从侧向脱离上模和下模之间的部分,从而达到对操作人员手部的防护。但由于下模两侧会设置导向支柱,当挡板旋转迫使操作人员的手部从侧向脱离模具时,此时的导向支柱可能会对人们的手部进行阻挡而无法脱离模具组件,进而导致上模和下模在合模过程中,仍会对人们手部造成压迫。为解决上述问题,提出一种用于冲压模具的安全防护机构。Stamping dies are an indispensable key technology in modern industry. They use the dies on the press to apply pressure to the material to achieve separation or plastic deformation of the material, thereby manufacturing the required parts. For most blanks with special shapes, the operator only needs to clamp the operating blank into the lower die of the stamping die to complete the fixing of the blank. In the process of placing the blank, in order to prevent the operator's hands from being crushed by the upper die, in the prior art, a rotatable baffle and a tooth plate fixed to the bracket are usually set in front of the upper die. When the upper die is stamped downward, the gear at the hinge of the baffle will cooperate with the tooth plate to rotate the baffle, thereby forcing the operator's hand to detach from the part between the upper die and the lower die from the side, thereby protecting the operator's hand. However, since guide pillars are set on both sides of the lower die, when the baffle rotates to force the operator's hand to detach from the die from the side, the guide pillars at this time may block people's hands and cannot detach from the die assembly, thereby causing the upper and lower dies to still cause pressure on people's hands during the mold closing process. In order to solve the above problems, a safety protection mechanism for stamping dies is proposed.
发明内容Summary of the invention
为解决上述背景技术中提出的问题,本发明提供了一种用于冲压模具的安全防护机构,解决了上模与下模在合模时操作人员手部未能及时脱离模具从而导致危险状况出现的问题。In order to solve the problems raised in the above background technology, the present invention provides a safety protection mechanism for a stamping die, which solves the problem that the operator's hands fail to leave the die in time when the upper die and the lower die are closed, thereby causing a dangerous situation.
为实现上述目的,本发明提供如下技术方案:一种用于冲压模具的安全防护机构,包括支架和安装于支架顶部液压组件,还包括:To achieve the above object, the present invention provides the following technical solution: a safety protection mechanism for a stamping die, comprising a bracket and a hydraulic assembly installed on the top of the bracket, and also comprising:
模具机构,其设置于支架上;拨杆防护组件,其铰接于模具机构上用于避免操作人员手部深入模具机构中;固定组件,其用于保持模具机构在合模时的稳定;A mold mechanism, which is arranged on the bracket; a lever protection assembly, which is hinged on the mold mechanism to prevent the operator's hand from penetrating into the mold mechanism; a fixing assembly, which is used to keep the mold mechanism stable when the mold is closed;
所述模具机构包括固定连接于支架上的底座和固定连接于液压组件输出端的上模,所述底座内部活动连接有下模,所述底座两侧均开设有水平槽一和水平槽二,所述下模两侧分别固定连接有能在水平槽一和水平槽二内滑动的凸柱一和凸柱二,所述上模两侧固接有弹性限位柱,所述弹性限位柱上弹性连接有四连杆组件,所述四连杆组件底端活动套设于凸柱一外部,所述四连杆组件两端的连线始终处于倾斜状态,所述水平槽一和水平槽二靠近拨杆防护组件的一端分别连通有竖直折弯部一和竖直折弯部二,初始时,所述凸柱一和凸柱二分别处于竖直折弯部一和竖直折弯部二的最底部;The mold mechanism includes a base fixedly connected to the bracket and an upper mold fixedly connected to the output end of the hydraulic component, a lower mold is movably connected inside the base, horizontal grooves 1 and 2 are provided on both sides of the base, convex pillars 1 and 2 that can slide in the horizontal grooves 1 and 2 are fixedly connected on both sides of the lower mold, elastic limiting pillars are fixedly connected on both sides of the upper mold, a four-link assembly is elastically connected on the elastic limiting pillars, the bottom end of the four-link assembly is movably sleeved on the outside of the convex pillar 1, the connecting line at both ends of the four-link assembly is always in an inclined state, the ends of the horizontal grooves 1 and 2 close to the lever protection assembly are respectively connected with the vertical bending part 1 and the vertical bending part 2, and initially, the convex pillars 1 and 2 are respectively at the bottom of the vertical bending part 1 and the vertical bending part 2;
所述底座顶部设置有能套设于上模内部的导向支柱。A guide pillar which can be sleeved inside the upper mold is arranged on the top of the base.
优选地,所述凸柱一和凸柱二分别滑移至水平槽一和水平槽二中时,使下模底部与底座之间留有间隙;Preferably, when the convex pillar 1 and the convex pillar 2 slide into the horizontal groove 1 and the horizontal groove 2 respectively, a gap is left between the bottom of the lower mold and the base;
所述竖直折弯部一和竖直折弯部二的长度和折弯部的倾斜角度分别相等。The lengths of the first vertical bending portion and the second vertical bending portion and the inclination angles of the bending portions are respectively equal.
优选地,所述凸柱一的垂直高度高于凸柱二,所述水平槽二远离竖直折弯部二的一端连通有斜槽一,所述凸柱二能由水平槽二滑移至斜槽一中。Preferably, the vertical height of the boss one is higher than that of the boss two, and the end of the horizontal groove two away from the vertical bending portion two is connected to the inclined groove one, and the boss two can slide from the horizontal groove two to the inclined groove one.
优选地,所述下模两侧开设有折弯槽;Preferably, bending grooves are provided on both sides of the lower mold;
所述拨杆防护组件包括对称铰接于底座上的弧形拨杆,两个所述弧形拨杆之间固接有若干个挡杆,所述弧形拨杆的铰接端固定连接有连接杆,所述连接杆远离与弧形拨杆铰接的一端上固定连接有能在折弯槽内滑动的凸轴。The lever protection assembly includes an arc lever symmetrically hinged on a base, a plurality of blocking rods are fixedly connected between two of the arc levers, a connecting rod is fixedly connected to the hinged end of the arc lever, and a convex shaft that can slide in a bending groove is fixedly connected to the end of the connecting rod away from the hinge with the arc lever.
优选地,所述折弯槽包括水平槽三和分别连通于水平槽三两端的斜槽二和斜槽三;Preferably, the bending groove comprises a horizontal groove three and an oblique groove two and an oblique groove three respectively connected to two ends of the horizontal groove three;
所述斜槽二水平方向上的长度分别与竖直折弯部一和竖直折弯部二在水平方向上的长度相等。The length of the second inclined groove in the horizontal direction is equal to the length of the first vertical bending portion and the second vertical bending portion in the horizontal direction.
优选地,所述凸轴由斜槽二进入水平槽三中时,使弧形拨杆两端的连线呈水平状态,并且弧形拨杆上远离连接杆的一个挡杆与下模底部抵接。Preferably, when the convex shaft enters the horizontal groove three from the inclined groove two, the connecting line between the two ends of the arc-shaped lever is in a horizontal state, and a stop rod on the arc-shaped lever away from the connecting rod abuts against the bottom of the lower mold.
优选地,所述水平槽三的长度与水平槽二长度相等;所述凸柱二由水平槽二滑入至竖直折弯部二中时,所述凸轴由水平槽三滑入至斜槽三中。Preferably, the length of the horizontal groove three is equal to that of the horizontal groove two; when the convex column two slides from the horizontal groove two into the vertical bending portion two, the convex shaft slides from the horizontal groove three into the inclined groove three.
优选地,所述上模两端还固定连接有斜块一;Preferably, both ends of the upper die are also fixedly connected with an inclined block 1;
所述固定组件包括对称并固定连接于底座远离拨杆防护组件一侧的安装板;活动连接于底座内壁靠近竖直折弯部一一端的斜块二;所述安装板和斜块二之间通过弹力件连接;The fixing assembly comprises a mounting plate symmetrically and fixedly connected to the side of the base away from the lever protection assembly; an inclined block 2 movably connected to the inner wall of the base near the first end of the vertical bending portion; the mounting plate and the inclined block 2 are connected by an elastic member;
所述斜块一下行能挤压斜块二顶部并使斜块二整体朝向凸柱一和凸柱二移动,从而使斜块二分别对凸柱一和凸柱二挤压固定。The inclined block can press the top of the second inclined block when it moves downward, so that the second inclined block moves toward the first and second convex pillars as a whole, so that the second inclined block presses and fixes the first and second convex pillars respectively.
优选地,所述斜块二包括顶部、中部和底部的斜面一、斜面二和斜面三;Preferably, the inclined block 2 includes inclined plane 1, inclined plane 2 and inclined plane 3 at the top, middle and bottom;
所述斜块一与斜面一配合,斜块二整体远离安装板移动时,使斜面二和斜面三能分别挤压凸柱一和凸柱二。The inclined block 1 cooperates with the inclined surface 1, and when the inclined block 2 moves away from the mounting plate as a whole, the inclined surface 2 and the inclined surface 3 can respectively squeeze the convex column 1 and the convex column 2.
优选地,所述弹力件两端设置有滑块,并且两个滑块分别活动卡接于安装板和斜块二中;Preferably, sliders are provided at both ends of the elastic member, and the two sliders are movably connected to the mounting plate and the second inclined block respectively;
弹力件在自然状态下时斜面二和斜面三完全脱离竖直折弯部一和竖直折弯部二。When the elastic member is in a natural state, the second inclined plane and the third inclined plane are completely separated from the first vertical bending portion and the second vertical bending portion.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the present invention has the following beneficial effects:
上述方案通过装置在开模过程中,运行液压组件并通过弹性限位柱和四连杆组件带动凸柱一依次沿着竖直折弯部一和水平槽一内部移动,从而带动下模移动,并使得下模与上模在垂直方向上错位,此时操作人员即可将带冲压的坯料放置于下模上,由于操作人员的手始终与上模在垂直方向上错位,从而解决了上模与下模在合模时操作人员手部未能及时脱离模具从而导致危险状况出现的问题;The above scheme operates the hydraulic assembly during the mold opening process and drives the boss 1 to move along the vertical bending part 1 and the inside of the horizontal groove 1 in sequence through the elastic limit column and the four-link assembly, thereby driving the lower mold to move and making the lower mold and the upper mold misaligned in the vertical direction. At this time, the operator can place the stamped blank on the lower mold. Since the operator's hand is always misaligned with the upper mold in the vertical direction, the problem of the operator's hand failing to leave the mold in time when the upper and lower molds are closed, which leads to a dangerous situation, is solved.
上述方案通过装置在合模过程中,运行液压组件使上模下行,并通过四连杆组件推动下模反向移动并复位,当凸柱一和凸柱二分别由水平槽一和水平槽二滑移至竖直折弯部一和竖直折弯部二中时,凸轴会从水平槽三中滑移至斜槽二中,此时弧形拨杆会以轴心逆时针旋转并对操作人员进行阻挡,进一步的起到了对人们手部的防护作用;The above scheme operates the hydraulic assembly to move the upper mold downward during the mold closing process, and pushes the lower mold to move in the opposite direction and reset through the four-bar assembly. When the convex column 1 and the convex column 2 slide from the horizontal groove 1 and the horizontal groove 2 to the vertical bending part 1 and the vertical bending part 2 respectively, the convex shaft slides from the horizontal groove 3 to the inclined groove 2. At this time, the arc lever rotates counterclockwise about the axis and blocks the operator, which further protects people's hands.
上述方案通过装置在合模过程中,凸柱一和凸柱二分别处于竖直折弯部一和竖直折弯部二最底部时,运行液压组件使上模继续下行并带动弹性限位柱下行,使四连杆组件顶端与弹性限位柱发生相对滑动,同时斜块一也会下行挤压斜面一,进而迫使斜块二整体向远离弹力件一侧移动,从而使斜面二和斜面三分别挤压凸柱一和凸柱二以达到保持下模稳定的作用。The above scheme is implemented by the device that during the mold closing process, when the boss one and the boss two are respectively at the bottom of the vertical bending part one and the vertical bending part two, the hydraulic assembly is operated to make the upper mold continue to move downward and drive the elastic limit column downward, so that the top of the four-bar assembly and the elastic limit column slide relative to each other, and at the same time, the inclined block one will also move downward to squeeze the inclined plane one, thereby forcing the inclined block two to move as a whole away from the elastic member, so that the inclined plane two and the inclined plane three squeeze the boss one and the boss two respectively to achieve the effect of keeping the lower mold stable.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明液压组件和模具机构配合的结构示意图;FIG1 is a schematic diagram of the structure of the hydraulic assembly and the mold mechanism of the present invention;
图2为本发明的整体结构示意图;FIG2 is a schematic diagram of the overall structure of the present invention;
图3为本发明四连杆组件处的结构示意图;FIG3 is a schematic structural diagram of a four-bar linkage assembly according to the present invention;
图4为本发明模具机构打开时的结构示意图;FIG4 is a schematic structural diagram of the mold mechanism of the present invention when it is opened;
图5为图4中A处的放大图;FIG5 is an enlarged view of point A in FIG4 ;
图6为图4中B处的放大图;FIG6 is an enlarged view of point B in FIG4;
图7为本发明固定组件处的侧面剖视结构示意图;FIG7 is a schematic side cross-sectional view of the fixing assembly of the present invention;
图8为本发明模具机构工作时侧面结构示意图。FIG8 is a schematic diagram of the side structure of the mold mechanism of the present invention when it is working.
图中:1、支架;2、液压组件;3、模具机构;31、底座;311、水平槽一;3111、竖直折弯部一;312、水平槽二;3121、竖直折弯部二;3122、斜槽一;313、导向支柱;32、下模;321、凸柱一;322、凸柱二;323、折弯槽;3231、斜槽二;3232、水平槽三;3233、斜槽三;33、上模;331、弹性限位柱;332、斜块一;34、四连杆组件;4、拨杆防护组件;41、弧形拨杆;411、挡杆;42、连接杆;421、凸轴;5、固定组件;51、安装板;52、弹力件;53、斜块二;531、斜面一;532、斜面二;533、斜面三。In the figure: 1, bracket; 2, hydraulic assembly; 3, mold mechanism; 31, base; 311, horizontal groove 1; 3111, vertical bending part 1; 312, horizontal groove 2; 3121, vertical bending part 2; 3122, inclined groove 1; 313, guide pillar; 32, lower mold; 321, convex column 1; 322, convex column 2; 323, bending groove; 3231, inclined groove 2; 3232, horizontal Slot three; 3233, inclined slot three; 33, upper mold; 331, elastic limit column; 332, inclined block one; 34, four-link assembly; 4, lever protection assembly; 41, arc lever; 411, stop rod; 42, connecting rod; 421, cam; 5, fixing assembly; 51, mounting plate; 52, elastic member; 53, inclined block two; 531, inclined plane one; 532, inclined plane two; 533, inclined plane three.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
如图1至图8所示,本发明提供一种用于冲压模具的安全防护机构,包括支架1和安装于支架1顶部液压组件2,还包括:模具机构3,其设置于支架1上;拨杆防护组件4,其铰接于模具机构3上用于避免操作人员手部深入模具机构3中;固定组件5,其用于保持模具机构3在合模时的稳定;As shown in FIGS. 1 to 8 , the present invention provides a safety protection mechanism for a stamping die, comprising a bracket 1 and a hydraulic assembly 2 mounted on the top of the bracket 1, and further comprising: a die mechanism 3, which is arranged on the bracket 1; a lever protection assembly 4, which is hinged on the die mechanism 3 to prevent the operator's hand from penetrating into the die mechanism 3; a fixing assembly 5, which is used to keep the die mechanism 3 stable when the die is closed;
模具机构3包括固定连接于支架1上的底座31和固定连接于液压组件2输出端的上模33,底座31内部活动连接有下模32,底座31两侧均开设有水平槽一311和水平槽二312,下模32两侧分别固定连接有能在水平槽一311和水平槽二312内滑动的凸柱一321和凸柱二322,上模33两侧固接有弹性限位柱331,弹性限位柱331上弹性连接有四连杆组件34,四连杆组件34底端活动套设于凸柱一321外部,四连杆组件34两端的连线始终处于倾斜状态,水平槽一311和水平槽二312靠近拨杆防护组件4的一端分别连通有竖直折弯部一3111和竖直折弯部二3121,初始时,凸柱一321和凸柱二322分别处于竖直折弯部一3111和竖直折弯部二3121的最底部;The mold mechanism 3 includes a base 31 fixedly connected to the bracket 1 and an upper mold 33 fixedly connected to the output end of the hydraulic assembly 2. The base 31 is movably connected to the lower mold 32. Both sides of the base 31 are provided with a horizontal groove 1 311 and a horizontal groove 2 312. Both sides of the lower mold 32 are fixedly connected with a convex column 1 321 and a convex column 2 322 that can slide in the horizontal groove 1 311 and the horizontal groove 2 312. Both sides of the upper mold 33 are fixedly connected with elastic limiting columns 331. A four-link assembly 34 is elastically connected, and the bottom end of the four-link assembly 34 is movably sleeved outside the convex column 1 321. The connection line between the two ends of the four-link assembly 34 is always in an inclined state. The ends of the horizontal groove 1 311 and the horizontal groove 2 312 close to the lever protection assembly 4 are respectively connected with the vertical bending part 1 3111 and the vertical bending part 2 3121. Initially, the convex column 1 321 and the convex column 2 322 are respectively at the bottom of the vertical bending part 1 3111 and the vertical bending part 2 3121.
底座31顶部设置有能套设于上模33内部的导向支柱313;A guide support column 313 is provided on the top of the base 31 and can be sleeved inside the upper mold 33;
采用上述方案,通过装置在开模过程中,运行液压组件2并通过弹性限位柱331和四连杆组件34带动凸柱一321依次沿着竖直折弯部一3111和水平槽一311内部移动,从而带动下模32移动,并使得下模32与上模33在垂直方向上错位,此时操作人员即可将带冲压的坯料放置于下模32上,由于操作人员的手始终与上模33在垂直方向上错位,从而解决了上模33与下模32在合模时操作人员手部未能及时脱离模具从而导致危险状况出现的问题。By adopting the above scheme, during the mold opening process, the hydraulic component 2 is operated by the device and the boss 321 is driven to move along the vertical bending part 3111 and the horizontal groove 311 in sequence through the elastic limit column 331 and the four-bar assembly 34, thereby driving the lower mold 32 to move, and making the lower mold 32 and the upper mold 33 misaligned in the vertical direction. At this time, the operator can place the stamped blank on the lower mold 32. Since the operator's hand is always misaligned with the upper mold 33 in the vertical direction, the problem of the operator's hand failing to leave the mold in time when the upper mold 33 and the lower mold 32 are closed, thereby solving the problem of dangerous conditions caused by the operator's hand failing to leave the mold in time.
如图1-8所示,凸柱一321和凸柱二322分别滑移至水平槽一311和水平槽二312中时,使下模32底部与底座31之间留有间隙;As shown in FIG. 1-8 , when the first convex column 321 and the second convex column 322 slide into the first horizontal groove 311 and the second horizontal groove 312 respectively, a gap is left between the bottom of the lower mold 32 and the base 31 ;
竖直折弯部一3111和竖直折弯部二3121的长度和折弯部的倾斜角度分别相等;The lengths of the vertical bending portion 1 3111 and the vertical bending portion 2 3121 and the inclination angles of the bending portions are respectively equal;
凸柱一321的垂直高度高于凸柱二322,水平槽二312远离竖直折弯部二3121的一端连通有斜槽一3122,凸柱二322能由水平槽二312滑移至斜槽一3122中;The vertical height of the first convex column 321 is higher than that of the second convex column 322. The end of the second horizontal groove 312 away from the second vertical bending portion 3121 is connected to the first oblique groove 3122. The second convex column 322 can slide from the second horizontal groove 312 to the first oblique groove 3122.
采用上述方案,在凸柱一321和凸柱二322上行过程中,由于竖直折弯部一3111和竖直折弯部二3121的长度和折弯部的倾斜角度分别相等,保证了下模32在上行过程中始终保持水平状态。By adopting the above scheme, during the upward movement of the boss 1 321 and the boss 2 322, since the lengths of the vertical bending portion 1 3111 and the vertical bending portion 2 3121 and the inclination angles of the bending portions are respectively equal, it is ensured that the lower mold 32 always maintains a horizontal state during the upward movement.
如图1-8所示,下模32两侧开设有折弯槽323;拨杆防护组件4包括对称铰接于底座31上的弧形拨杆41,两个弧形拨杆41之间固接有若干个挡杆411,弧形拨杆41的铰接端固定连接有连接杆42,连接杆42远离与弧形拨杆41铰接的一端上固定连接有能在折弯槽323内滑动的凸轴421;As shown in Fig. 1-8, bending grooves 323 are provided on both sides of the lower mold 32; the lever protection assembly 4 includes an arc lever 41 symmetrically hinged on the base 31, a plurality of blocking rods 411 are fixedly connected between the two arc levers 41, a connecting rod 42 is fixedly connected to the hinged end of the arc lever 41, and a convex shaft 421 that can slide in the bending groove 323 is fixedly connected to the end of the connecting rod 42 away from the hinged end of the arc lever 41;
折弯槽323包括水平槽三3232和分别连通于水平槽三3232两端的斜槽二3231和斜槽三3233;The bending groove 323 includes a horizontal groove 3232 and an oblique groove 2 3231 and an oblique groove 3 3233 respectively connected to two ends of the horizontal groove 3232;
斜槽二3231水平方向上的长度分别与竖直折弯部一3111和竖直折弯部二3121在水平方向上的长度相等;The length of the second inclined groove 3231 in the horizontal direction is equal to the length of the first vertical bending portion 3111 and the second vertical bending portion 3121 in the horizontal direction respectively;
凸轴421由斜槽二3231进入水平槽三3232中时,使弧形拨杆41两端的连线呈水平状态,并且弧形拨杆41上远离连接杆42的一个挡杆411与下模32底部抵接;水平槽三3232的长度与水平槽二312长度相等;凸柱二322由水平槽二312滑入至竖直折弯部二3121中时,凸轴421由水平槽三3232滑入至斜槽三3233中;When the convex shaft 421 enters the horizontal groove 3232 from the oblique groove 2 3231, the connecting line of the two ends of the arc-shaped lever 41 is in a horizontal state, and a stopper 411 on the arc-shaped lever 41 away from the connecting rod 42 abuts against the bottom of the lower mold 32; the length of the horizontal groove 3232 is equal to the length of the horizontal groove 2 312; when the convex column 322 slides from the horizontal groove 2 312 into the vertical bending part 2 3121, the convex shaft 421 slides from the horizontal groove 3232 into the oblique groove 3233;
采用上述方案,通过装置在合模过程中,运行液压组件2使上模33下行,并通过四连杆组件34推动下模32反向移动并复位,当凸柱一321和凸柱二322分别由水平槽一311和水平槽二312滑移至竖直折弯部一3111和竖直折弯部二3121中时,凸轴421会从水平槽三3232中滑移至斜槽二3231中,此时弧形拨杆41会以轴心逆时针旋转并对操作人员进行阻挡,进一步的起到了对人们手部的防护作用。By adopting the above scheme, during the mold closing process, the hydraulic assembly 2 is operated to make the upper mold 33 move downward, and the lower mold 32 is pushed to move in the opposite direction and reset through the four-bar assembly 34. When the boss 1 321 and the boss 2 322 slide from the horizontal groove 1 311 and the horizontal groove 2 312 to the vertical bending part 1 3111 and the vertical bending part 2 3121 respectively, the convex shaft 421 will slide from the horizontal groove 3232 to the inclined groove 2 3231. At this time, the arc-shaped lever 41 will rotate counterclockwise about the axis and block the operator, further playing a protective role for people's hands.
如图2-5和图7所示,上模33两端还固定连接有斜块一332;固定组件5包括对称并固定连接于底座31远离拨杆防护组件4一侧的安装板51;活动连接于底座31内壁靠近竖直折弯部一3111一端的斜块二53;安装板51和斜块二53之间通过弹力件52连接;斜块一332下行能挤压斜块二53顶部并使斜块二53整体朝向凸柱一321和凸柱二322移动,从而使斜块二53分别对凸柱一321和凸柱二322挤压固定;As shown in FIGS. 2-5 and 7, the upper mold 33 is also fixedly connected with an inclined block 1 332 at both ends; the fixing assembly 5 includes a mounting plate 51 symmetrically and fixedly connected to the side of the base 31 away from the lever protection assembly 4; an inclined block 2 53 movably connected to the inner wall of the base 31 near the end of the vertical bending portion 1 3111; the mounting plate 51 and the inclined block 2 53 are connected by an elastic member 52; the inclined block 1 332 can press the top of the inclined block 2 53 downward and make the inclined block 2 53 move toward the convex column 1 321 and the convex column 2 322 as a whole, so that the inclined block 2 53 squeezes and fixes the convex column 1 321 and the convex column 2 322 respectively;
斜块二53包括顶部、中部和底部的斜面一531、斜面二532和斜面三533;The second inclined block 53 includes an inclined surface 1 531, an inclined surface 2 532 and an inclined surface 3 533 at the top, middle and bottom;
斜块一332与斜面一531配合,斜块二53整体远离安装板51移动时,使斜面二532和斜面三533能分别挤压凸柱一321和凸柱二322;The inclined block 1 332 cooperates with the inclined surface 1 531, and when the inclined block 2 53 moves away from the mounting plate 51 as a whole, the inclined surface 2 532 and the inclined surface 3 533 can respectively squeeze the boss 1 321 and the boss 2 322;
采用上述方案,通过装置在合模过程中,凸柱一321和凸柱二322分别处于竖直折弯部一3111和竖直折弯部二3121最底部时,运行液压组件2使上模33继续下行并带动弹性限位柱331下行,使四连杆组件34顶端与弹性限位柱331发生相对滑动,同时斜块一332也会下行挤压斜面一531,进而迫使斜块二53整体向远离弹力件52一侧移动,从而使斜面二532和斜面三533分别挤压凸柱一321和凸柱二322以达到保持下模32稳定的作用。By adopting the above scheme, during the mold closing process, when the boss 1 321 and the boss 2 322 are respectively at the bottom of the vertical bending part 1 3111 and the vertical bending part 2 3121, the hydraulic assembly 2 is operated to make the upper mold 33 continue to move downward and drive the elastic limiting column 331 downward, so that the top of the four-bar assembly 34 and the elastic limiting column 331 slide relative to each other, and at the same time, the inclined block 1 332 will also move downward to squeeze the inclined surface 1 531, thereby forcing the inclined block 2 53 to move as a whole away from the elastic member 52, so that the inclined surface 2 532 and the inclined surface 3 533 respectively squeeze the boss 1 321 and the boss 2 322 to achieve the effect of keeping the lower mold 32 stable.
如图5和7所示,弹力件52两端设置有滑块,并且两个滑块分别活动卡接于安装板51和斜块二53中;As shown in FIGS. 5 and 7 , sliders are provided at both ends of the elastic member 52 , and the two sliders are movably engaged in the mounting plate 51 and the second inclined block 53 ;
弹力件52在自然状态下时斜面二532和斜面三533完全脱离竖直折弯部一3111和竖直折弯部二3121;When the elastic member 52 is in a natural state, the second inclined surface 532 and the third inclined surface 533 are completely separated from the first vertical bending portion 3111 and the second vertical bending portion 3121;
采用上述方案,通过在弹力件52两端设置有滑块,从而便于操作人员对损坏的弹力件52进行更换;在斜块一332还未与斜块二53顶部接触时,由于斜面二532和斜面三533完全脱离竖直折弯部一3111和竖直折弯部二3121,从而避免了凸柱一321和凸柱二322复位过程中会分别受到斜面二532和斜面三533阻挡而无法复位的情况发生。By adopting the above scheme, sliders are provided at both ends of the elastic member 52, thereby facilitating the operator to replace the damaged elastic member 52; when the inclined block 1 332 has not yet contacted the top of the inclined block 2 53, since the inclined surface 2 532 and the inclined surface 3 533 are completely separated from the vertical bending portion 1 3111 and the vertical bending portion 2 3121, it is avoided that the boss 1 321 and the boss 2 322 are blocked by the inclined surface 2 532 and the inclined surface 3 533 respectively during the resetting process and cannot be reset.
本发明的工作原理及使用流程:The working principle and use process of the present invention:
开模时,运行液压组件2带动上模33上行,从而使得带动弹性限位柱331上行,此时由于弹性限位柱331上拉簧拉力的作用,四连杆组件34顶端会保持垂直高度不变,当四连杆组件34顶端的下表面与弹性限位柱331底部接触时,斜面一531脱离对斜块二53的挤压,使斜块二53受弹力件52的拉力复位;When the mold is opened, the hydraulic assembly 2 is operated to drive the upper mold 33 upward, thereby driving the elastic limiting column 331 upward. At this time, due to the tension of the tension spring on the elastic limiting column 331, the top of the four-link assembly 34 will maintain a constant vertical height. When the lower surface of the top of the four-link assembly 34 contacts the bottom of the elastic limiting column 331, the inclined surface 1 531 is separated from the extrusion of the inclined block 2 53, so that the inclined block 2 53 is reset by the tension of the elastic member 52;
随后上模33的上行会通过弹性限位柱331和四连杆组件34带动凸柱一321依次沿着竖直折弯部一3111和水平槽一311内部移动,从而带动下模32移动,并使得下模32与上模33在垂直方向上错位,此时操作人员即可将带冲压的坯料放置于下模32上;Then, the upper die 33 moves upward, and the boss 1 321 moves along the vertical bending portion 1 3111 and the horizontal groove 1 311 in sequence through the elastic limiting column 331 and the four-bar assembly 34, thereby driving the lower die 32 to move, and making the lower die 32 and the upper die 33 misaligned in the vertical direction. At this time, the operator can place the blank with stamping on the lower die 32;
当凸柱一321滑移至水平槽一311末端的过程中,凸柱二322会从水平槽二312中滑移至斜槽一3122中,从而使得下模32整体在移动过程中以凸柱一321为轴心进行旋转;When the boss 1 321 slides to the end of the horizontal groove 1 311, the boss 2 322 slides from the horizontal groove 2 312 to the inclined groove 1 3122, so that the lower mold 32 as a whole rotates around the boss 1 321 as the axis during the movement;
同时当凸柱一321和凸柱二322分别由竖直折弯部一3111和竖直折弯部二3121底部上行至顶部时,此时下模32也会上行,从而使得凸轴421沿着斜槽二3231滑移,当凸轴421滑移至水平槽三3232中时,使弧形拨杆41两端的连线呈水平状态并使挡杆411对下模32进行支撑,并且当凸轴421由水平槽三3232滑移至斜槽三3233中时,挡杆411会随弧形拨杆41继续旋转并持续对下模32进行支撑;At the same time, when the convex column 1 321 and the convex column 2 322 respectively move upward from the bottom of the vertical bending part 1 3111 and the vertical bending part 2 3121 to the top, the lower mold 32 will also move upward, so that the convex shaft 421 slides along the inclined groove 2 3231. When the convex shaft 421 slides into the horizontal groove 3232, the connecting line of the two ends of the arc-shaped lever 41 is horizontal, and the blocking rod 411 supports the lower mold 32. When the convex shaft 421 slides from the horizontal groove 3232 to the inclined groove 3233, the blocking rod 411 will continue to rotate with the arc-shaped lever 41 and continue to support the lower mold 32.
合模时,液压组件2的运行会使上模33下行,并通过四连杆组件34推动下模32反向移动并复位,当凸柱一321和凸柱二322分别由水平槽一311和水平槽二312滑移至竖直折弯部一3111和竖直折弯部二3121中时,凸轴421会从水平槽三3232中滑移至斜槽二3231中,此时弧形拨杆41会以轴心逆时针旋转并对操作人员进行阻挡;When the mold is closed, the operation of the hydraulic assembly 2 will cause the upper mold 33 to move downward, and push the lower mold 32 to move in the opposite direction and reset through the four-bar assembly 34. When the convex column 1 321 and the convex column 2 322 slide from the horizontal groove 1 311 and the horizontal groove 2 312 to the vertical bending part 1 3111 and the vertical bending part 2 3121 respectively, the convex shaft 421 will slide from the horizontal groove 3232 to the inclined groove 2 3231. At this time, the arc lever 41 will rotate counterclockwise about the axis and block the operator.
当凸柱一321和凸柱二322分别处于竖直折弯部一3111和竖直折弯部二3121最底部时,此时上模33继续下行并带动弹性限位柱331下行,使四连杆组件34顶端与弹性限位柱331发生相对滑动,同时斜块一332也会下行挤压斜面一531,进而迫使斜块二53整体向远离弹力件52一侧移动,从而使斜面二532和斜面三533分别挤压凸柱一321和凸柱二322以达到保持下模32稳定的作用。When the boss 1 321 and the boss 2 322 are respectively at the bottom of the vertical bending portion 1 3111 and the vertical bending portion 2 3121, the upper mold 33 continues to move downward and drives the elastic limiting column 331 downward, so that the top of the four-bar assembly 34 and the elastic limiting column 331 slide relative to each other, and at the same time, the inclined block 1 332 also moves downward to squeeze the inclined plane 1 531, thereby forcing the inclined block 2 53 to move as a whole away from the elastic member 52, so that the inclined plane 2 532 and the inclined plane 3 533 squeeze the boss 1 321 and the boss 2 322 respectively to achieve the effect of keeping the lower mold 32 stable.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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| CN216324595U (en) * | 2021-11-30 | 2022-04-19 | 苏州耀世精密模具有限公司 | Sheet metal stamping rapid forming device |
| CN218744335U (en) * | 2023-02-28 | 2023-03-28 | 新乡职业技术学院 | Multifunctional machinery design and automatic punching machine thereof |
| CN221184322U (en) * | 2023-09-05 | 2024-06-21 | 瓦房店宏瑞孚轴承制造有限公司 | Stamping die is used in machining with protective structure |
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| Publication number | Publication date |
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| CN118751800B (en) | 2024-11-22 |
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