CN118751765A - A punching device for processing composite metal strips - Google Patents
A punching device for processing composite metal strips Download PDFInfo
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- CN118751765A CN118751765A CN202411227879.3A CN202411227879A CN118751765A CN 118751765 A CN118751765 A CN 118751765A CN 202411227879 A CN202411227879 A CN 202411227879A CN 118751765 A CN118751765 A CN 118751765A
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- composite metal
- lifting plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/04—Centering the work; Positioning the tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/18—Lubricating, e.g. lubricating tool and workpiece simultaneously
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/021—Control or correction devices in association with moving strips
- B21D43/023—Centering devices, e.g. edge guiding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/28—Associations of cutting devices therewith
- B21D43/287—Devices for handling sheet or strip material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/06—Stripping-off devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及复合金属带加工技术领域,具体为一种复合金属带加工用冲压装置。The invention relates to the technical field of composite metal strip processing, and in particular to a stamping device for composite metal strip processing.
背景技术Background Art
复合金属带是由两种或多种材质和性能不同的金属通过复合加工实现冶金结合而生产的带状材料;这种材料结合了不同金属的优点,具有高强度、高韧性、良好的导电性和导热性、耐腐蚀性、轻量化以及定制化等特点;需要根据不同客户的要求将复合金属带加工出不同形状的零件,其中冲压是其中一种加工方式;Composite metal strip is a strip material produced by metallurgical bonding of two or more metals with different materials and properties through composite processing; this material combines the advantages of different metals and has the characteristics of high strength, high toughness, good electrical and thermal conductivity, corrosion resistance, light weight and customization; composite metal strip needs to be processed into parts of different shapes according to the requirements of different customers, and stamping is one of the processing methods;
现有的复合金属带冲压装置在工作时,是通过外部的收卷装置对冲压完成之后的多余复合金属带进行收集的,由于收卷的复合金属带体积较大,且重量较重,不便进行后续处理;而通过对多余的复合金属带进行切断回收时,存在复合金属带未完全切断的情况,容易影响对复合金属带回收加工的效率;同时,在对复合金属带输送的过程中,容易出现褶皱和不平整的情况,在冲压时容易造成零件卡在冲切模具内,影响对复合金属带冲压的效率,降低了复合金属带冲压后产生零件的产品质量。When the existing composite metal strip stamping device is working, the excess composite metal strip after stamping is collected by an external winding device. Since the wound composite metal strip is large in size and heavy in weight, it is inconvenient to carry out subsequent processing; and when the excess composite metal strip is cut and recycled, there is a situation that the composite metal strip is not completely cut off, which is easy to affect the efficiency of the composite metal strip recycling processing; at the same time, in the process of conveying the composite metal strip, wrinkles and unevenness are prone to occur, which can easily cause parts to be stuck in the punching and cutting die during stamping, affecting the efficiency of the composite metal strip stamping and reducing the product quality of the parts produced after the composite metal strip is stamped.
发明内容Summary of the invention
本方案解决的技术问题为:The technical problems solved by this solution are:
如何解决在对复合金属带输送的过程中,容易出现褶皱和不平整的情况,在冲压时容易造成零件卡在冲切模具内,影响对复合金属带冲压的效率,降低了复合金属带冲压后产生零件产品质量的问题;How to solve the problem that wrinkles and unevenness are easy to appear during the conveying process of the composite metal strip, which easily causes parts to be stuck in the punching die during stamping, affecting the efficiency of stamping the composite metal strip and reducing the quality of parts produced after stamping the composite metal strip;
如何解决通过对多余的复合金属带进行切断回收时,存在复合金属带未完全切断的情况,容易影响对复合金属带回收加工效率的问题。How to solve the problem that when the excess composite metal strip is cut and recycled, the composite metal strip is not completely cut, which easily affects the recycling efficiency of the composite metal strip.
本发明的目的可以通过以下技术方案实现:一种复合金属带加工用冲压装置,包括底座以及固定在其顶部的加工台,所述底座上还固定安装有加工罩,所述加工罩的顶部固定安装有纵向设置的液压缸,所述液压缸的伸出端固定连接有升降板,所述升降板的一端设置有用于快速脱模的下料机构,且升降板的另一端设置有用于去除多余复合金属带的切断机构,所述升降板的底部固定安装有用于冲压复合金属带的冲切模具;The object of the present invention can be achieved by the following technical scheme: A punching device for processing a composite metal strip, comprising a base and a processing table fixed on the top thereof, a processing cover is also fixedly installed on the base, a longitudinally arranged hydraulic cylinder is fixedly installed on the top of the processing cover, a lifting plate is fixedly connected to the extended end of the hydraulic cylinder, a material discharge mechanism for rapid demoulding is arranged at one end of the lifting plate, and a cutting mechanism for removing excess composite metal strip is arranged at the other end of the lifting plate, and a punching die for punching the composite metal strip is fixedly installed at the bottom of the lifting plate;
所述下料机构包括通过连接架与升降板固定连接的调节管,所述调节管的中部连通有喷油管,所述喷油管的输出端固定贯穿升降板,且喷油管的输出端与冲切模具的顶壁连通,所述调节管的底部连通有软管,所述软管的输入端与外部的供油装置连通;The unloading mechanism includes an adjusting tube fixedly connected to the lifting plate through a connecting frame, a fuel injection pipe is connected to the middle of the adjusting tube, an output end of the fuel injection pipe is fixedly passed through the lifting plate, and the output end of the fuel injection pipe is connected to the top wall of the punching die, and a hose is connected to the bottom of the adjusting tube, and the input end of the hose is connected to an external oil supply device;
所述切断机构包括与加工罩内壁转动连接的转动架,所述转动架的一端转动设置有与升降板顶部滚动连接的第二滚轮,所述转动架一侧的加工罩内壁上固定安装有两个导向架,两个所述导向架上共同活动插设有传动杆。The cutting mechanism includes a rotating frame rotatably connected to the inner wall of the processing cover, one end of the rotating frame is rotatably provided with a second roller rollingly connected to the top of the lifting plate, two guide frames are fixedly installed on the inner wall of the processing cover on one side of the rotating frame, and a transmission rod is movably inserted into the two guide frames.
本发明的进一步技术改进在于:所述升降板的底部开设有翻转槽,所述翻转槽位于调节管的正下方,且翻转槽的槽底中部开设有凹槽,所述凹槽的槽底活动插设有升降杆,所述升降杆的顶端活动贯穿进调节管内,且升降杆的顶端固定安装有与调节管内壁滑动连接的活塞,所述活塞位于软管的输出端与喷油管的输入端之间。A further technical improvement of the present invention is that a flip groove is provided at the bottom of the lifting plate, the flip groove is located directly below the adjusting tube, and a groove is provided in the middle of the bottom of the flip groove, a lifting rod is movably inserted into the bottom of the groove, the top end of the lifting rod movably penetrates into the adjusting tube, and a piston is fixedly installed at the top end of the lifting rod and is slidably connected to the inner wall of the adjusting tube, and the piston is located between the output end of the hose and the input end of the injection pipe.
本发明的进一步技术改进在于:所述升降杆的中部固定连接有定位板,所述定位板与升降板的顶部接触,且定位板与调节管的底部之间弹性设置有第一推力弹簧。A further technical improvement of the present invention is that a positioning plate is fixedly connected to the middle of the lifting rod, the positioning plate is in contact with the top of the lifting plate, and a first thrust spring is elastically arranged between the positioning plate and the bottom of the adjusting tube.
本发明的进一步技术改进在于:所述翻转槽的槽底一端设置有用于拉直复合金属带的绷紧单元,所述绷紧单元包括通过销轴与翻转槽槽底转动连接的L形翻转架,所述销轴靠近冲切模具设置,所述升降杆的底端转动设置有第一滚轮,所述第一滚轮与L形翻转架的中部滚动连接。A further technical improvement of the present invention is that a tensioning unit for straightening the composite metal strip is arranged at one end of the bottom of the flip groove, and the tensioning unit includes an L-shaped flip frame rotatably connected to the bottom of the flip groove through a pin shaft, and the pin shaft is arranged close to the punching die, and a first roller is rotatably arranged at the bottom end of the lifting rod, and the first roller is rollingly connected to the middle part of the L-shaped flip frame.
本发明的进一步技术改进在于:所述L形翻转架的一端转动设置有按压辊,且L形翻转架的中部固定安装有橡胶棒;在液压缸的伸出端伸长至最长的过程中,通过滑块底部的防滑条对复合金属带进行按压,而按压辊在复合金属带的表面滚动,L形翻转架发生翻转,使得橡胶棒与复合金属带表面接触,控制升降板继续向下移动,通过两个第三推力弹簧的推力作用,使得滑块配合防滑条对复合金属带进行更稳定地按压固定,同时,升降板向下移动,使得L形翻转架翻转,配合橡胶棒的翻转移动对复合金属带进行绷紧,避免复合金属带在冲压的过程中,容易出现褶皱和不平整的情况影响冲压的效率,保证了冲压出来零件的产品质量;当液压缸的伸出端伸长至最长时,L形翻转架翻转进翻转槽内,对第一滚轮和升降杆提供向上的推力,使得活塞向上滑动至喷油管的输入端上方,进入调节管内的研磨油将沿着喷油管对冲切模具内冲压出来的零件喷射,不仅起到对冲切模具降温的作用,还通过喷油管喷出来研磨油的冲击力将卡在冲切模具内的零件冲下来,保证了对复合金属带冲压的效率。The further technical improvement of the present invention lies in that: a pressing roller is rotatably provided at one end of the L-shaped turning frame, and a rubber rod is fixedly installed at the middle part of the L-shaped turning frame; in the process of the extended end of the hydraulic cylinder extending to the longest, the composite metal belt is pressed by the anti-skid strip at the bottom of the slider, and the pressing roller rolls on the surface of the composite metal belt, and the L-shaped turning frame is turned over, so that the rubber rod contacts the surface of the composite metal belt, and the lifting plate is controlled to continue to move downward, and the thrust of the two third thrust springs makes the slider cooperate with the anti-skid strip to press and fix the composite metal belt more stably. At the same time, the lifting plate moves downward, causing the L-shaped turning frame to turn over, and the turning movement of the rubber rod is coordinated to The composite metal strip is tightened to prevent wrinkles and unevenness from occurring during the stamping process, which may affect the stamping efficiency and ensure the product quality of the stamped parts. When the extended end of the hydraulic cylinder is extended to its longest position, the L-shaped flip frame flips into the flip groove, providing an upward thrust to the first roller and the lifting rod, so that the piston slides upward to above the input end of the oil injection pipe, and the grinding oil entering the regulating pipe will be sprayed along the oil injection pipe to the parts stamped out of the punching and cutting die, which not only cools down the punching and cutting die, but also flushes the parts stuck in the punching and cutting die down through the impact force of the grinding oil sprayed out of the oil injection pipe, thereby ensuring the efficiency of stamping the composite metal strip.
本发明的进一步技术改进在于:所述传动杆的顶端通过拨杆与转动架的另一端活动连接,所述传动杆的中部固定连接有挡板,所述挡板与下方的导向架之间弹性设置有第二推力弹簧,所述传动杆的底端转动设置有第三滚轮。A further technical improvement of the present invention is that the top end of the transmission rod is movably connected to the other end of the rotating frame through a shift rod, a baffle is fixedly connected to the middle part of the transmission rod, a second thrust spring is elastically arranged between the baffle and the guide frame below, and a third roller is rotatably arranged at the bottom end of the transmission rod.
本发明的进一步技术改进在于:所述升降板的底部还开设有滑槽,所述滑槽位于第二滚轮的正下方,且滑槽内设置有用于按压固定复合金属带的定位单元,所述定位单元包括与滑槽内壁滑动连接的滑块,所述滑块的底部固定安装有防滑条。A further technical improvement of the present invention is that a slide groove is also provided at the bottom of the lifting plate, the slide groove is located directly below the second roller, and a positioning unit for pressing and fixing the composite metal belt is provided in the slide groove, the positioning unit includes a slider slidably connected to the inner wall of the slide groove, and an anti-slip strip is fixedly installed at the bottom of the slider.
本发明的进一步技术改进在于:所述滑块的顶部固定安装有两个导向杆,所述导向杆的顶端活动贯穿升降板,所述滑块与滑槽的内壁顶部之间固定连接有两个第三推力弹簧;在液压缸的伸出端伸长至最长的过程中,通过切割刀向下移动,配合切割槽将多余的复合金属带切割下来,再通过控制液压缸的伸出端收缩至最短,在此过程中,通过升降板向上移动,配合第二滚轮对转动架提供转动的动力,使得传动杆和第三滚轮向下移动,对多余的复合金属带滚动下压,使其完全断开,保证对复合金属带回收再加工的效率。A further technical improvement of the present invention is that: two guide rods are fixedly installed on the top of the slider, the top ends of the guide rods movably penetrate the lifting plate, and two third thrust springs are fixedly connected between the slider and the top of the inner wall of the slide groove; in the process of the extended end of the hydraulic cylinder extending to the longest, the cutting knife moves downward and cooperates with the cutting groove to cut off the excess composite metal strip, and then the extended end of the hydraulic cylinder is controlled to shrink to the shortest. In this process, the lifting plate moves upward and cooperates with the second roller to provide rotational power to the rotating frame, so that the transmission rod and the third roller move downward, rolling and pressing the excess composite metal strip to make it completely disconnected, thereby ensuring the efficiency of recycling and reprocessing the composite metal strip.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
本发明在使用时,在液压缸的伸出端伸长至最长的过程中,通过滑块底部的防滑条对复合金属带进行按压,而按压辊在复合金属带的表面滚动,L形翻转架发生翻转,使得橡胶棒与复合金属带表面接触,控制升降板继续向下移动,通过两个第三推力弹簧的推力作用,使得滑块配合防滑条对复合金属带进行更稳定地按压固定,同时,升降板向下移动,使得L形翻转架翻转,配合橡胶棒的翻转移动对复合金属带进行绷紧,避免复合金属带在冲压的过程中,容易出现褶皱和不平整的情况影响冲压的效率,保证了冲压出来零件的产品质量;当液压缸的伸出端伸长至最长时,L形翻转架翻转进翻转槽内,对第一滚轮和升降杆提供向上的推力,使得活塞向上滑动至喷油管的输入端上方,进入调节管内的研磨油将沿着喷油管对冲切模具内冲压出来的零件喷射,不仅起到对冲切模具降温的作用,还通过喷油管喷出来研磨油的冲击力将卡在冲切模具内的零件冲下来,保证了对复合金属带冲压的效率。When the present invention is in use, during the process of the extended end of the hydraulic cylinder being extended to its longest length, the composite metal strip is pressed by the anti-skid strip at the bottom of the slider, and the pressing roller rolls on the surface of the composite metal strip, and the L-shaped flip frame flips, so that the rubber rod contacts the surface of the composite metal strip, and the lifting plate is controlled to continue to move downward. Through the thrust of the two third thrust springs, the slider cooperates with the anti-skid strip to press and fix the composite metal strip more stably. At the same time, the lifting plate moves downward, so that the L-shaped flip frame flips, and the composite metal strip is tightened in cooperation with the flipping movement of the rubber rod, so as to avoid the composite metal strip from being pressed. During the process, wrinkles and unevenness are likely to occur, which affect the efficiency of stamping and ensure the product quality of the stamped parts; when the extended end of the hydraulic cylinder is extended to the longest, the L-shaped flip frame flips into the flip groove, providing an upward thrust to the first roller and the lifting rod, so that the piston slides upward to above the input end of the injection pipe, and the grinding oil entering the regulating pipe will be sprayed along the injection pipe to the parts stamped out of the punching and cutting die, which not only cools down the punching and cutting die, but also uses the impact force of the grinding oil sprayed out of the injection pipe to flush the parts stuck in the punching and cutting die, thereby ensuring the efficiency of stamping the composite metal strip.
本发明在使用时,在液压缸的伸出端伸长至最长的过程中,通过切割刀向下移动,配合切割槽将多余的复合金属带切割下来,再通过控制液压缸的伸出端收缩至最短,在此过程中,通过升降板向上移动,配合第二滚轮对转动架提供转动的动力,使得传动杆和第三滚轮向下移动,对多余的复合金属带滚动下压,使其完全断开,保证对复合金属带回收再加工的效率。When the present invention is in use, when the extended end of the hydraulic cylinder is extended to its longest length, the cutting knife moves downward and cooperates with the cutting groove to cut off the excess composite metal strip, and then the extended end of the hydraulic cylinder is controlled to shrink to its shortest length. During this process, the lifting plate moves upward and cooperates with the second roller to provide rotational power to the rotating frame, so that the transmission rod and the third roller move downward, rolling and pressing the excess composite metal strip to completely disconnect it, thereby ensuring the efficiency of recycling and reprocessing the composite metal strip.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了便于本领域技术人员理解,下面结合附图对本发明作进一步的说明。In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
图1为本发明整体结构剖面示意图;FIG1 is a schematic cross-sectional view of the overall structure of the present invention;
图2为本发明下料机构结构示意图;FIG2 is a schematic structural diagram of a feeding mechanism of the present invention;
图3为本发明绷紧单元结构立体示意图;FIG3 is a perspective schematic diagram of the tensioning unit structure of the present invention;
图4为本发明切断机构结构示意图;FIG4 is a schematic diagram of the structure of the cutting mechanism of the present invention;
图5为本发明定位单元结构立体示意图;FIG5 is a perspective schematic diagram of a positioning unit structure of the present invention;
图6为本发明图1中A处结构放大图。FIG. 6 is an enlarged view of the structure at point A in FIG. 1 of the present invention.
图中:1、液压缸;2、加工罩;3、切断机构;4、底座;5、加工台;6、冲切模具;7、导向辊;8、升降板;9、下料机构;10、导向槽;11、切割槽;12、切割刀;301、拨杆;302、传动杆;303、挡板;304、导向架;305、第三滚轮;306、定位单元;307、滑槽;308、第二滚轮;309、转动架;3061、导向杆;3062、滑块;3063、防滑条;901、调节管;902、喷油管;903、升降杆;904、第一滚轮;905、绷紧单元;906、翻转槽;907、凹槽;908、第一推力弹簧;909、软管;910、活塞;9051、L形翻转架;9052、橡胶棒;9053、按压辊。In the figure: 1, hydraulic cylinder; 2, processing cover; 3, cutting mechanism; 4, base; 5, processing table; 6, punching die; 7, guide roller; 8, lifting plate; 9, unloading mechanism; 10, guide groove; 11, cutting groove; 12, cutting knife; 301, lever; 302, transmission rod; 303, baffle; 304, guide frame; 305, third roller; 306, positioning unit; 307, slide groove; 308, second roller; 309, rotating frame; 3061, guide rod; 3062, slider; 3063, anti-slip strip; 901, adjusting tube; 902, fuel injection pipe; 903, lifting rod; 904, first roller; 905, tensioning unit; 906, turning groove; 907, groove; 908, first thrust spring; 909, hose; 910, piston; 9051, L-shaped turning frame; 9052, rubber rod; 9053, pressing roller.
具体实施方式DETAILED DESCRIPTION
下面将结合实施例对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1-图6所示,一种复合金属带加工用冲压装置,包括底座4以及固定在其顶部的加工台5,底座4上还固定安装有加工罩2,加工罩2的顶部固定安装有纵向设置的液压缸1,液压缸1的伸出端固定连接有升降板8,升降板8的一端设置有用于快速脱模的下料机构9,且升降板8的另一端设置有用于去除多余复合金属带的切断机构3,升降板8的底部固定安装有用于冲压复合金属带的冲切模具6。Please refer to Figures 1 to 6, which show a stamping device for processing composite metal strips, including a base 4 and a processing table 5 fixed on the top thereof, a processing cover 2 fixedly mounted on the base 4, a longitudinally arranged hydraulic cylinder 1 fixedly mounted on the top of the processing cover 2, a lifting plate 8 fixedly connected to the extended end of the hydraulic cylinder 1, a material discharge mechanism 9 for rapid demolding is arranged at one end of the lifting plate 8, and a cutting mechanism 3 for removing excess composite metal strip is arranged at the other end of the lifting plate 8, and a punching die 6 for stamping the composite metal strip is fixedly mounted at the bottom of the lifting plate 8.
请参阅图1-图6所示,上述的下料机构9包括通过连接架与升降板8固定连接的调节管901,调节管901的中部连通有喷油管902,喷油管902的输出端固定贯穿升降板8,且喷油管902的输出端与冲切模具6的顶壁连通,调节管901的底部连通有软管909,软管909的输入端与外部的供油装置连通。Please refer to Figures 1 to 6. The above-mentioned unloading mechanism 9 includes an adjusting tube 901 fixedly connected to the lifting plate 8 through a connecting frame. The middle part of the adjusting tube 901 is connected with an oil injection pipe 902. The output end of the oil injection pipe 902 is fixedly passed through the lifting plate 8, and the output end of the oil injection pipe 902 is connected with the top wall of the punching die 6. The bottom of the adjusting tube 901 is connected with a hose 909. The input end of the hose 909 is connected with an external oil supply device.
请参阅图1-图6所示,上述的升降板8的底部开设有翻转槽906,翻转槽906位于调节管901的正下方,且翻转槽906的槽底中部开设有凹槽907,凹槽907的槽底活动插设有升降杆903,升降杆903的顶端活动贯穿进调节管901内,且升降杆903的顶端固定安装有与调节管901内壁滑动连接的活塞910,活塞910位于软管909的输出端与喷油管902的输入端之间。Please refer to Figures 1 to 6. A flip groove 906 is provided at the bottom of the lifting plate 8. The flip groove 906 is located directly below the regulating tube 901, and a groove 907 is provided in the middle of the bottom of the flip groove 906. A lifting rod 903 is movably inserted into the bottom of the groove 907. The top end of the lifting rod 903 movably penetrates into the regulating tube 901, and a piston 910 is fixedly installed at the top end of the lifting rod 903 and is slidably connected to the inner wall of the regulating tube 901. The piston 910 is located between the output end of the hose 909 and the input end of the injection pipe 902.
请参阅图1和图2所示,上述的升降杆903的中部固定连接有定位板,定位板与升降板8的顶部接触,且定位板与调节管901的底部之间弹性设置有第一推力弹簧908。Please refer to FIG. 1 and FIG. 2 , a positioning plate is fixedly connected to the middle of the lifting rod 903 , the positioning plate contacts the top of the lifting plate 8 , and a first thrust spring 908 is elastically provided between the positioning plate and the bottom of the adjusting tube 901 .
请参阅图1-图6所示,上述的翻转槽906的槽底一端设置有用于拉直复合金属带的绷紧单元905,绷紧单元905包括通过销轴与翻转槽906槽底转动连接的L形翻转架9051,销轴靠近冲切模具6设置,升降杆903的底端转动设置有第一滚轮904,第一滚轮904与L形翻转架9051的中部滚动连接。Please refer to Figures 1 to 6. A tensioning unit 905 for straightening the composite metal strip is provided at one end of the bottom of the above-mentioned flip groove 906. The tensioning unit 905 includes an L-shaped flip frame 9051 rotatably connected to the bottom of the flip groove 906 through a pin shaft. The pin shaft is arranged close to the punching die 6. A first roller 904 is rotatably provided at the bottom end of the lifting rod 903. The first roller 904 is rollingly connected to the middle part of the L-shaped flip frame 9051.
请参阅图2和图3所示,上述的L形翻转架9051的一端转动设置有按压辊9053,且L形翻转架9051的中部固定安装有橡胶棒9052;在液压缸1的伸出端伸长至最长的过程中,通过滑块3062底部的防滑条3063对复合金属带进行按压,而按压辊9053在复合金属带的表面滚动,L形翻转架9051发生翻转,使得橡胶棒9052与复合金属带表面接触,控制升降板8继续向下移动,通过两个第三推力弹簧的推力作用,使得滑块3062配合防滑条3063对复合金属带进行更稳定地按压固定,同时,升降板8向下移动,使得L形翻转架9051翻转,配合橡胶棒9052的翻转移动对复合金属带进行绷紧,避免复合金属带在冲压的过程中,容易出现褶皱和不平整的情况影响冲压的效率,保证了冲压出来零件的产品质量;当液压缸1的伸出端伸长至最长时,L形翻转架9051翻转进翻转槽906内,对第一滚轮904和升降杆903提供向上的推力,使得活塞910向上滑动至喷油管902的输入端上方,进入调节管901内的研磨油将沿着喷油管902对冲切模具6内冲压出来的零件喷射,不仅起到对冲切模具6降温的作用,还通过喷油管902喷出来研磨油的冲击力将卡在冲切模具6内的零件冲下来,保证了对复合金属带冲压的效率。Please refer to Figures 2 and 3. A pressing roller 9053 is rotatably provided at one end of the L-shaped flip frame 9051, and a rubber rod 9052 is fixedly installed in the middle of the L-shaped flip frame 9051. During the process of the extended end of the hydraulic cylinder 1 extending to the longest, the composite metal belt is pressed by the anti-skid strip 3063 at the bottom of the slider 3062, and the pressing roller 9053 rolls on the surface of the composite metal belt, and the L-shaped flip frame 9051 flips over, so that the rubber rod 9052 contacts the surface of the composite metal belt, and the lifting plate 8 is controlled to continue to move downward. Through the thrust of the two third thrust springs, the slider 3062 cooperates with the anti-skid strip 3063 to press and fix the composite metal belt more stably. At the same time, the lifting plate 8 moves downward, so that the L-shaped flip frame 9051 flips over, and the rubber rod 9052 is pressed and fixed to the composite metal belt in a more stable manner. The flipping movement of rod 9052 tightens the composite metal strip to prevent the composite metal strip from being easily wrinkled and uneven during the stamping process, which affects the stamping efficiency and ensures the product quality of the stamped parts; when the protruding end of the hydraulic cylinder 1 is extended to the longest, the L-shaped flip frame 9051 flips into the flip groove 906, providing an upward thrust to the first roller 904 and the lifting rod 903, so that the piston 910 slides upward to above the input end of the injection pipe 902, and the grinding oil entering the regulating pipe 901 will be sprayed along the injection pipe 902 to the parts punched out of the punching and cutting die 6, which not only cools down the punching and cutting die 6, but also uses the impact force of the grinding oil sprayed from the injection pipe 902 to flush out the parts stuck in the punching and cutting die 6, thereby ensuring the efficiency of stamping the composite metal strip.
请参阅图1-图6所示,上述的切断机构3包括与加工罩2内壁转动连接的转动架309,转动架309的一端转动设置有与升降板8顶部滚动连接的第二滚轮308,转动架309一侧的加工罩2内壁上固定安装有两个导向架304,两个导向架304上共同活动插设有传动杆302。Please refer to Figures 1 to 6, the above-mentioned cutting mechanism 3 includes a rotating frame 309 rotatably connected to the inner wall of the processing cover 2, one end of the rotating frame 309 is rotatably provided with a second roller 308 rollingly connected to the top of the lifting plate 8, and two guide frames 304 are fixedly installed on the inner wall of the processing cover 2 on one side of the rotating frame 309, and a transmission rod 302 is movably inserted into the two guide frames 304.
请参阅图1-图6所示,上述的传动杆302的顶端通过拨杆301与转动架309的另一端活动连接,传动杆302的中部固定连接有挡板303,挡板303与下方的导向架304之间弹性设置有第二推力弹簧,传动杆302的底端转动设置有第三滚轮305。Please refer to Figures 1 to 6. The top end of the transmission rod 302 is movably connected to the other end of the rotating frame 309 through the lever 301. The middle part of the transmission rod 302 is fixedly connected with a baffle 303. A second thrust spring is elastically arranged between the baffle 303 and the guide frame 304 below. The bottom end of the transmission rod 302 is rotatably arranged with a third roller 305.
请参阅图1-图6所示,上述的升降板8的底部还开设有滑槽307,滑槽307位于第二滚轮308的正下方,且滑槽307内设置有用于按压固定复合金属带的定位单元306,定位单元306包括与滑槽307内壁滑动连接的滑块3062,滑块3062的底部固定安装有防滑条3063。Please refer to Figures 1 to 6. A slide groove 307 is also provided at the bottom of the lifting plate 8. The slide groove 307 is located directly below the second roller 308. A positioning unit 306 for pressing and fixing the composite metal belt is provided in the slide groove 307. The positioning unit 306 includes a slider 3062 slidably connected to the inner wall of the slide groove 307. An anti-slip strip 3063 is fixedly installed at the bottom of the slider 3062.
请参阅图4和图5所示,上述的滑块3062的顶部固定安装有两个导向杆3061,导向杆3061的顶端活动贯穿升降板8,滑块3062与滑槽307的内壁顶部之间固定连接有两个第三推力弹簧;在液压缸1的伸出端伸长至最长的过程中,通过切割刀12向下移动,配合切割槽11将多余的复合金属带切割下来,再通过控制液压缸1的伸出端收缩至最短,在此过程中,通过升降板8向上移动,配合第二滚轮308对转动架309提供转动的动力,使得传动杆302和第三滚轮305向下移动,对多余的复合金属带滚动下压,使其完全断开,保证对复合金属带回收再加工的效率。Please refer to Figures 4 and 5. Two guide rods 3061 are fixedly installed on the top of the above-mentioned slider 3062. The top of the guide rod 3061 movably passes through the lifting plate 8. Two third thrust springs are fixedly connected between the slider 3062 and the top of the inner wall of the slide groove 307. In the process of the extended end of the hydraulic cylinder 1 being extended to the longest, the cutting knife 12 moves downward and cooperates with the cutting groove 11 to cut off the excess composite metal strip, and then the extended end of the hydraulic cylinder 1 is controlled to shrink to the shortest. In this process, the lifting plate 8 moves upward and cooperates with the second roller 308 to provide rotational power to the rotating frame 309, so that the transmission rod 302 and the third roller 305 move downward, rolling and pressing the excess composite metal strip to make it completely disconnected, thereby ensuring the efficiency of recycling and reprocessing the composite metal strip.
请参阅图1、图5和图6所示,上述的加工台5的顶面开设有与切割刀12位置对应的切割槽11,且加工台5靠近传动杆302的一端固定安装有用于回收多余复合金属带的导向槽10。Please refer to Figures 1, 5 and 6. The top surface of the processing table 5 is provided with a cutting groove 11 corresponding to the position of the cutting knife 12, and a guide groove 10 for recovering excess composite metal strip is fixedly installed at one end of the processing table 5 close to the transmission rod 302.
请参阅图1所示,上述的加工台5的顶面中部开设有穿孔,穿孔的尺寸与冲切模具6的尺寸对应,且穿孔下方的底座4上开设有下料口。Please refer to FIG. 1 . A through hole is provided in the middle of the top surface of the processing table 5 . The size of the through hole corresponds to the size of the punching die 6 . A material discharge port is provided on the base 4 below the through hole.
请参阅图2和图3所示,上述的加工罩2的前后两侧内壁上均转动设置有若干个用于引导复合金属带的导向辊7。Please refer to FIG. 2 and FIG. 3 , a plurality of guide rollers 7 for guiding the composite metal strip are rotatably provided on the inner walls on both the front and rear sides of the processing cover 2 .
工作原理:本发明在使用时,首先,如图1和图6所示,通过外部的输送装置将复合金属带传送至加工台5上,在此过程中,通过若干个导向辊7对复合金属带进行传导,保证复合金属带不发生偏移,当复合金属带的端部移动至设定位置时,此时,该复合金属带的端部位于第三滚轮305的正下方,通过控制液压缸1的伸出端从一半长度伸长至最长,升降板8向下移动,通过冲切模具6配合穿孔对复合金属带进行冲压,冲压下来的零件沿着穿孔和下料口排出;如图4和图5所示,在液压缸1的伸出端伸长至最长的过程中,通过滑块3062底部的防滑条3063对复合金属带进行按压,对复合金属带进行固定,如图2和图3所示,而按压辊9053在复合金属带的表面滚动,L形翻转架9051发生翻转,如图1-图3所示,使得橡胶棒9052与复合金属带表面接触,控制升降板8继续向下移动,如图4和图5所示,通过两个第三推力弹簧的推力作用,使得滑块3062配合防滑条3063对复合金属带进行更稳定地按压固定,同时,升降板8向下移动,使得L形翻转架9051翻转,配合橡胶棒9052的翻转移动对复合金属带进行绷紧,避免复合金属带在冲压的过程中,容易出现褶皱和不平整的情况影响冲压的效率,保证了冲压出来零件的产品质量;如图1-图3所示,当液压缸1的伸出端伸长至最长时,L形翻转架9051翻转进翻转槽906内,对第一滚轮904和升降杆903提供向上的推力,使得活塞910向上滑动至喷油管902的输入端上方,进入调节管901内的研磨油将沿着喷油管902对冲切模具6内冲压出来的零件喷射,不仅起到对冲切模具6降温的作用,还通过喷油管902喷出来研磨油的冲击力将卡在冲切模具6内的零件冲下来,保证了对复合金属带冲压的效率;如图1、图4和图6所示,在液压缸1的伸出端伸长至最长的过程中,通过切割刀12向下移动,配合切割槽11将多余的复合金属带切割下来,再通过控制液压缸1的伸出端收缩至最短,由于重力影响,L形翻转架9051翻转复位,使得L形翻转架9051与第一滚轮904分离,通过第一推力弹簧908的推力作用,推动定位板和升降杆903向下移动,使得活塞910向下滑动复位,在此过程中,通过升降板8向上移动,配合第二滚轮308对转动架309提供转动的动力,使得传动杆302和第三滚轮305向下移动,对多余的复合金属带滚动下压,使其完全断开,保证对复合金属带回收再加工的效率。Working principle: When the present invention is in use, first, as shown in Figures 1 and 6, the composite metal belt is conveyed to the processing table 5 through an external conveying device. During this process, the composite metal belt is conducted through a plurality of guide rollers 7 to ensure that the composite metal belt does not deviate. When the end of the composite metal belt moves to the set position, at this time, the end of the composite metal belt is located directly below the third roller 305. By controlling the extended end of the hydraulic cylinder 1 to extend from half the length to the longest, the lifting plate 8 moves downward, and the composite metal belt is punched through the punching die 6 in cooperation with the perforation, and the punched parts are discharged along the perforation and the discharge port; as shown in Figures 4 and 5, in the process of the extended end of the hydraulic cylinder 1 extending to the longest, the anti-slip strip 3 at the bottom of the slider 3062 is used. 063 presses the composite metal strip to fix the composite metal strip, as shown in Figures 2 and 3, and the pressing roller 9053 rolls on the surface of the composite metal strip, and the L-shaped flip frame 9051 flips, as shown in Figures 1 to 3, so that the rubber rod 9052 contacts the surface of the composite metal strip, and the lifting plate 8 is controlled to continue to move downward, as shown in Figures 4 and 5. Through the thrust of the two third thrust springs, the slider 3062 cooperates with the anti-slip strip 3063 to press and fix the composite metal strip more stably. At the same time, the lifting plate 8 moves downward, so that the L-shaped flip frame 9051 flips, and the composite metal strip is tightened in cooperation with the flipping movement of the rubber rod 9052 to prevent the composite metal strip from being easily wrinkled and uneven during the stamping process. The efficiency of stamping is affected, and the product quality of the stamped parts is guaranteed; as shown in Figures 1 to 3, when the protruding end of the hydraulic cylinder 1 is extended to the longest, the L-shaped flip frame 9051 flips into the flip groove 906, providing an upward thrust to the first roller 904 and the lifting rod 903, so that the piston 910 slides upward to above the input end of the oil injection pipe 902, and the grinding oil entering the regulating pipe 901 will be sprayed along the oil injection pipe 902 to the parts stamped out of the punching and cutting die 6, which not only cools the punching and cutting die 6, but also uses the impact force of the grinding oil sprayed from the oil injection pipe 902 to flush the parts stuck in the punching and cutting die 6, thereby ensuring the efficiency of stamping the composite metal strip; as shown in Figures 1, 4 and 6, when the protruding end of the hydraulic cylinder 1 is extended to the longest During the process, the cutting knife 12 moves downward, and cooperates with the cutting groove 11 to cut off the excess composite metal strip, and then controls the extended end of the hydraulic cylinder 1 to shrink to the shortest. Due to the influence of gravity, the L-shaped flip frame 9051 flips and resets, so that the L-shaped flip frame 9051 is separated from the first roller 904, and the thrust of the first thrust spring 908 pushes the positioning plate and the lifting rod 903 to move downward, so that the piston 910 slides downward and resets. In this process, the lifting plate 8 moves upward, and cooperates with the second roller 308 to provide rotational power to the rotating frame 309, so that the transmission rod 302 and the third roller 305 move downward, rolling and pressing the excess composite metal strip to make it completely disconnected, thereby ensuring the efficiency of recycling and reprocessing the composite metal strip.
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭示如上,然而并非用以限定本发明,任何本领域技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容做出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简介修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
请参阅图1-图6所示,上述的切断机构3包括与加工罩2内壁转动连接的转动架309,转动架309的一端转动设置有与升降板8顶部滚动连接的第二滚轮308,转动架309一侧的加工罩2内壁上固定安装有两个导向架304,两个导向架304上共同活动插设有传动杆302。Please refer to Figures 1 to 6, the above-mentioned cutting mechanism 3 includes a rotating frame 309 rotatably connected to the inner wall of the processing cover 2, one end of the rotating frame 309 is rotatably provided with a second roller 308 rollingly connected to the top of the lifting plate 8, and two guide frames 304 are fixedly installed on the inner wall of the processing cover 2 on one side of the rotating frame 309, and a transmission rod 302 is movably inserted into the two guide frames 304.
请参阅图1-图6所示,上述的传动杆302的顶端通过拨杆301与转动架309的另一端活动连接,传动杆302的中部固定连接有挡板303,挡板303与下方的导向架304之间弹性设置有第二推力弹簧,传动杆302的底端转动设置有第三滚轮305。Please refer to Figures 1 to 6. The top end of the transmission rod 302 is movably connected to the other end of the rotating frame 309 through the lever 301. The middle part of the transmission rod 302 is fixedly connected with a baffle 303. A second thrust spring is elastically arranged between the baffle 303 and the guide frame 304 below. The bottom end of the transmission rod 302 is rotatably arranged with a third roller 305.
请参阅图1-图6所示,上述的升降板8的底部还开设有滑槽307,滑槽307位于第二滚轮308的正下方,且滑槽307内设置有用于按压固定复合金属带的定位单元306,定位单元306包括与滑槽307内壁滑动连接的滑块3062,滑块3062的底部固定安装有防滑条3063。Please refer to Figures 1 to 6. A slide groove 307 is also provided at the bottom of the lifting plate 8. The slide groove 307 is located directly below the second roller 308. A positioning unit 306 for pressing and fixing the composite metal belt is provided in the slide groove 307. The positioning unit 306 includes a slider 3062 slidably connected to the inner wall of the slide groove 307. An anti-slip strip 3063 is fixedly installed at the bottom of the slider 3062.
请参阅图4和图5所示,上述的滑块3062的顶部固定安装有两个导向杆3061,导向杆3061的顶端活动贯穿升降板8,滑块3062与滑槽307的内壁顶部之间固定连接有两个第三推力弹簧;在液压缸1的伸出端伸长至最长的过程中,通过切割刀12向下移动,配合切割槽11将多余的复合金属带切割下来,再通过控制液压缸1的伸出端收缩至最短,在此过程中,通过升降板8向上移动,配合第二滚轮308对转动架309提供转动的动力,使得传动杆302和第三滚轮305向下移动,对多余的复合金属带滚动下压,使其完全断开,保证对复合金属带回收再加工的效率。Please refer to Figures 4 and 5. Two guide rods 3061 are fixedly installed on the top of the above-mentioned slider 3062. The top of the guide rod 3061 movably passes through the lifting plate 8. Two third thrust springs are fixedly connected between the slider 3062 and the top of the inner wall of the slide groove 307. In the process of the extended end of the hydraulic cylinder 1 being extended to the longest, the cutting knife 12 moves downward and cooperates with the cutting groove 11 to cut off the excess composite metal strip, and then the extended end of the hydraulic cylinder 1 is controlled to shrink to the shortest. In this process, the lifting plate 8 moves upward and cooperates with the second roller 308 to provide rotational power to the rotating frame 309, so that the transmission rod 302 and the third roller 305 move downward, rolling and pressing the excess composite metal strip to make it completely disconnected, thereby ensuring the efficiency of recycling and reprocessing the composite metal strip.
请参阅图1、图5和图6所示,上述的加工台5的顶面开设有与切割刀12位置对应的切割槽11,且加工台5靠近传动杆302的一端固定安装有用于回收多余复合金属带的导向槽10。Please refer to Figures 1, 5 and 6. The top surface of the processing table 5 is provided with a cutting groove 11 corresponding to the position of the cutting knife 12, and a guide groove 10 for recovering excess composite metal strip is fixedly installed at one end of the processing table 5 close to the transmission rod 302.
请参阅图1所示,上述的加工台5的顶面中部开设有穿孔,穿孔的尺寸与冲切模具6的尺寸对应,且穿孔下方的底座4上开设有下料口。Please refer to FIG. 1 . A through hole is provided in the middle of the top surface of the processing table 5 . The size of the through hole corresponds to the size of the punching die 6 . A material discharge port is provided on the base 4 below the through hole.
请参阅图2和图3所示,上述的加工罩2的前后两侧内壁上均转动设置有若干个用于引导复合金属带的导向辊7。Please refer to FIG. 2 and FIG. 3 , a plurality of guide rollers 7 for guiding the composite metal strip are rotatably provided on the inner walls on both the front and rear sides of the processing cover 2 .
工作原理:本发明在使用时,首先,如图1和图6所示,通过外部的输送装置将复合金属带传送至加工台5上,在此过程中,通过若干个导向辊7对复合金属带进行传导,保证复合金属带不发生偏移,当复合金属带的端部移动至设定位置时,此时,该复合金属带的端部位于第三滚轮305的正下方,通过控制液压缸1的伸出端从一半长度伸长至最长,升降板8向下移动,通过冲切模具6配合穿孔对复合金属带进行冲压,冲压下来的零件沿着穿孔和下料口排出;如图4和图5所示,在液压缸1的伸出端伸长至最长的过程中,通过滑块3062底部的防滑条3063对复合金属带进行按压,对复合金属带进行固定,如图2和图3所示,而按压辊9053在复合金属带的表面滚动,L形翻转架9051发生翻转,如图1-图3所示,使得橡胶棒9052与复合金属带表面接触,控制升降板8继续向下移动,如图4和图5所示,通过两个第三推力弹簧的推力作用,使得滑块3062配合防滑条3063对复合金属带进行更稳定地按压固定,同时,升降板8向下移动,使得L形翻转架9051翻转,配合橡胶棒9052的翻转移动对复合金属带进行绷紧,避免复合金属带在冲压的过程中,容易出现褶皱和不平整的情况影响冲压的效率,保证了冲压出来零件的产品质量;如图1-图3所示,当液压缸1的伸出端伸长至最长时,L形翻转架9051翻转进翻转槽906内,对第一滚轮904和升降杆903提供向上的推力,使得活塞910向上滑动至喷油管902的输入端上方,进入调节管901内的研磨油将沿着喷油管902对冲切模具6内冲压出来的零件喷射,不仅起到对冲切模具6降温的作用,还通过喷油管902喷出来研磨油的冲击力将卡在冲切模具6内的零件冲下来,保证了对复合金属带冲压的效率;如图1、图4和图6所示,在液压缸1的伸出端伸长至最长的过程中,通过切割刀12向下移动,配合切割槽11将多余的复合金属带切割下来,再通过控制液压缸1的伸出端收缩至最短,在此过程中,通过升降板8向上移动,配合第二滚轮308对转动架309提供转动的动力,使得传动杆302和第三滚轮305向下移动,对多余的复合金属带滚动下压,使其完全断开,保证对复合金属带回收再加工的效率。Working principle: When the present invention is in use, first, as shown in Figures 1 and 6, the composite metal belt is conveyed to the processing table 5 by an external conveying device. During this process, the composite metal belt is conducted by a plurality of guide rollers 7 to ensure that the composite metal belt does not deviate. When the end of the composite metal belt moves to the set position, at this time, the end of the composite metal belt is located directly below the third roller 305. By controlling the extended end of the hydraulic cylinder 1 to extend from half the length to the longest, the lifting plate 8 moves downward, and the composite metal belt is punched through the punching die 6 in cooperation with the perforation, and the punched parts are discharged along the perforation and the discharge port; as shown in Figures 4 and 5, the extended end of the hydraulic cylinder 1 is extended In the process of reaching the longest length, the composite metal belt is pressed by the anti-skid strip 3063 at the bottom of the slider 3062 to fix the composite metal belt, as shown in Figures 2 and 3, and the pressing roller 9053 rolls on the surface of the composite metal belt, and the L-shaped flip frame 9051 flips, as shown in Figures 1 to 3, so that the rubber rod 9052 contacts the surface of the composite metal belt, and the lifting plate 8 is controlled to continue to move downward, as shown in Figures 4 and 5. Through the thrust of the two third thrust springs, the slider 3062 cooperates with the anti-skid strip 3063 to press and fix the composite metal belt more stably. At the same time, the lifting plate 8 moves downward, causing the L-shaped flip frame 9051 to flip, and the rubber rod 90 The flipping movement of 52 tightens the composite metal strip to prevent the composite metal strip from being easily wrinkled and uneven during the stamping process, which affects the stamping efficiency and ensures the product quality of the stamped parts; as shown in Figures 1 to 3, when the extended end of the hydraulic cylinder 1 is extended to the longest, the L-shaped flip frame 9051 flips into the flip groove 906, providing an upward thrust to the first roller 904 and the lifting rod 903, so that the piston 910 slides upward to above the input end of the injection pipe 902, and the grinding oil entering the regulating pipe 901 will be sprayed along the injection pipe 902 to the parts stamped out of the punching and cutting die 6, which not only cools the punching and cutting die 6, but also passes through the injection pipe 90 2 The impact force of the sprayed grinding oil will flush the parts stuck in the punching die 6, ensuring the efficiency of stamping the composite metal strip; as shown in Figures 1, 4 and 6, in the process of the extended end of the hydraulic cylinder 1 extending to the longest, the cutting knife 12 moves downward to cooperate with the cutting groove 11 to cut off the excess composite metal strip, and then the extended end of the hydraulic cylinder 1 is controlled to shrink to the shortest. In this process, the lifting plate 8 moves upward to cooperate with the second roller 308 to provide rotation power to the rotating frame 309, so that the transmission rod 302 and the third roller 305 move downward, rolling and pressing the excess composite metal strip to make it completely disconnected, ensuring the efficiency of recycling and reprocessing the composite metal strip.
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭示如上,然而并非用以限定本发明,任何本领域技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容做出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简介修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
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---|---|---|---|---|
CN118950783A (en) * | 2024-10-16 | 2024-11-15 | 浙江傲力电气科技有限公司 | A high-speed notching device and working method for machining motor core |
CN118950783B (en) * | 2024-10-16 | 2024-12-31 | 浙江傲力电气科技有限公司 | High-speed notching device for machining motor iron core and working method |
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CN118751765B (en) | 2024-12-10 |
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