CN118751520A - A screening device and screening method for high-purity quartz sand production - Google Patents

A screening device and screening method for high-purity quartz sand production Download PDF

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Publication number
CN118751520A
CN118751520A CN202410949708.5A CN202410949708A CN118751520A CN 118751520 A CN118751520 A CN 118751520A CN 202410949708 A CN202410949708 A CN 202410949708A CN 118751520 A CN118751520 A CN 118751520A
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screening
quartz sand
dust
box
bevel gear
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徐煜清
徐源
徐传龙
冯维娥
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Jiangsu Hongjingyuan New Materials Technology Co ltd
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Jiangsu Hongjingyuan New Materials Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • B07B1/34Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens jigging or moving to-and-fro perpendicularly or approximately perpendiculary to the plane of the screen
    • B07B1/343Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens jigging or moving to-and-fro perpendicularly or approximately perpendiculary to the plane of the screen with mechanical drive elements other than electromagnets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/10Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46Constructional details of screens in general; Cleaning or heating of screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/04Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G33/00Screw or rotary spiral conveyors
    • B65G33/08Screw or rotary spiral conveyors for fluent solid materials
    • B65G33/14Screw or rotary spiral conveyors for fluent solid materials comprising a screw or screws enclosed in a tubular housing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G33/00Screw or rotary spiral conveyors
    • B65G33/24Details
    • B65G33/34Applications of driving gear

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Combined Means For Separation Of Solids (AREA)

Abstract

本发明属于石英砂筛分技术领域,尤其是一种高纯石英砂生产用筛分装置及其筛分方法,其包括:筛选箱,用于对石英砂进行筛选收集,所述筛选箱的底侧开设有推拉孔,所述推拉孔的内部活动安装有收集盒,所述筛选箱的顶部为开口。本发明可以实现自动上料的目的,石英砂冲击四个挡板带动旋转柱旋转,使得石英砂通过加料管落入筛选盒内,多个挡板旋转交替与加料管之间密封,可以防止灰尘扩散到外侧,通过筛选孔对石英砂进行筛选,控制筛选盒可以上下往复震动,可以提高筛选盒对石英砂筛选的效果,通过吸尘弯管可以将灰尘吸入吸尘箱内,灰尘进入灰尘收集壳内,通过金属网可以对灰尘进行阻挡收集,避免灰尘扩散污染环境。

The present invention belongs to the technical field of quartz sand screening, and in particular to a screening device and screening method for high-purity quartz sand production, which includes: a screening box for screening and collecting quartz sand, a push-pull hole is provided on the bottom side of the screening box, a collection box is movably installed inside the push-pull hole, and the top of the screening box is open. The present invention can achieve the purpose of automatic feeding, the quartz sand impacts four baffles to drive the rotating column to rotate, so that the quartz sand falls into the screening box through the feeding pipe, and the multiple baffles rotate alternately and seal between the feeding pipe to prevent dust from spreading to the outside, and the quartz sand is screened through the screening hole, and the screening box is controlled to vibrate up and down to improve the screening effect of the screening box on quartz sand, and the dust can be sucked into the dust box through the dust suction bend pipe, and the dust enters the dust collection shell, and the dust can be blocked and collected through the metal mesh to prevent the dust from spreading and polluting the environment.

Description

一种高纯石英砂生产用筛分装置及其筛分方法A screening device and screening method for high-purity quartz sand production

技术领域Technical Field

本发明涉及石英砂筛分技术领域,尤其涉及一种高纯石英砂生产用筛分装置及其筛分方法。The invention relates to the technical field of quartz sand screening, and in particular to a screening device and a screening method for producing high-purity quartz sand.

背景技术Background Art

高纯石英砂具有极好的化学稳定性、高绝缘耐压能力和极低的体膨胀系数,是电子核心器件、光导通讯材料、太阳能电池等高新技术产业不可缺少的重要原材料,也是生产石英坩埚、制造单晶硅棒容器、芯片的基础原料。在制备高纯石英砂的过程中,需要使用筛分机对石英砂颗粒进行筛分,以去除石英砂颗粒中的杂质以及非目标粒径的石英砂颗粒。对石英砂颗粒进行筛分时,会产生大量的粉尘,不仅进料口处、筛网处会有粉尘,筛分机的出料管处也会有粉尘出现,筛分时,通常是一边筛分一边出料,工人们在出料管处盛接石英砂颗粒时,容易吸入粉尘,大量吸入粉尘会危害工人们的健康。经检索,公开(公告)号:CN118183324A涉及应用于筛分领域的一种高纯石英砂生产用筛分装置及其筛分方法,包括筛分机和无尘接料组件,上述无尘接料组件能在不影响出料速度的前提下,以密封的形式将被筛分出来的石英砂颗粒输送至接料桶中,接料桶装满后,将其推动至一旁,待接料桶内的粉尘沉淀下来后,便可将其拉走,使得出料管处不会有粉尘出现,从而可避免工人们在盛接被筛分出来的石英砂颗粒时吸入粉尘,大大提高了安全性,且自推换组件可自动推走装满的接料桶,并自动将空的接料桶推至落料管的正下方,从而显著提高无尘接料组件的智能化、自动化程度,大幅度减少工人们的工作量,降低人工成本,进而可提高筛分装置的实用性、功能性和智能性。High-purity quartz sand has excellent chemical stability, high insulation withstand voltage and extremely low volume expansion coefficient. It is an indispensable and important raw material for high-tech industries such as electronic core devices, optical communication materials, solar cells, etc. It is also the basic raw material for producing quartz crucibles, manufacturing single crystal silicon rod containers and chips. In the process of preparing high-purity quartz sand, a screening machine is needed to screen the quartz sand particles to remove impurities in the quartz sand particles and quartz sand particles of non-target particle size. When screening the quartz sand particles, a large amount of dust will be generated. There will be dust not only at the feed inlet and the screen, but also at the discharge pipe of the screening machine. When screening, the material is usually discharged while screening. When workers receive the quartz sand particles at the discharge pipe, they are prone to inhaling dust. Inhaling a large amount of dust will endanger the health of the workers. After searching, the public (announcement) number: CN118183324A involves a screening device and a screening method for high-purity quartz sand production used in the screening field, including a screening machine and a dust-free material receiving component. The above-mentioned dust-free material receiving component can transport the screened quartz sand particles to a receiving bucket in a sealed form without affecting the discharging speed. After the receiving bucket is full, it is pushed aside. After the dust in the receiving bucket settles down, it can be pulled away, so that no dust will appear at the discharge pipe, thereby preventing workers from inhaling dust when receiving the screened quartz sand particles, greatly improving safety, and the self-propelled replacement component can automatically push away the full receiving bucket, and automatically push the empty receiving bucket to the bottom of the drop pipe, thereby significantly improving the intelligence and automation of the dust-free receiving component, greatly reducing the workload of workers, reducing labor costs, and thus improving the practicability, functionality and intelligence of the screening device.

现有的石英砂筛选方式简单,筛选效果差,不能自动上料进行持续筛选。The existing quartz sand screening method is simple, the screening effect is poor, and it cannot automatically load the material for continuous screening.

发明内容Summary of the invention

本发明的目的是为了解决现有的石英砂筛选方式简单,筛选效果差,不能自动上料进行持续筛选的缺点,而提出的一种高纯石英砂生产用筛分装置及其筛分方法。The purpose of the present invention is to solve the shortcomings of the existing quartz sand screening method, which is simple, has poor screening effect and cannot automatically load materials for continuous screening, and to propose a screening device and a screening method for high-purity quartz sand production.

为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种高纯石英砂生产用筛分装置,包括:A screening device for producing high-purity quartz sand, comprising:

筛选箱,用于对石英砂进行筛选收集,所述筛选箱的底侧开设有推拉孔,所述推拉孔的内部活动安装有收集盒,所述筛选箱的顶部为开口;A screening box is used to screen and collect quartz sand. A push-pull hole is provided on the bottom side of the screening box. A collection box is movably installed inside the push-pull hole. The top of the screening box is open.

密封板,安装在筛选箱的顶部,所述加料管内嵌在密封板附上,所述加料管为矩形结构,所述加料管内嵌在筛选箱的顶部;A sealing plate is installed on the top of the screening box, the feeding pipe is embedded in the sealing plate, the feeding pipe is a rectangular structure, and the feeding pipe is embedded in the top of the screening box;

防尘阻挡机构,用于防止石英砂的灰尘扩散的外侧,所述防尘阻挡机构转动设置在加料管内;A dust-proof blocking mechanism is used to prevent the dust of the quartz sand from spreading outside, and the dust-proof blocking mechanism is rotatably arranged in the feeding pipe;

筛选机构,安装在密封板的底部,用于对石英砂进行筛选;A screening mechanism, installed at the bottom of the sealing plate, for screening quartz sand;

导出管,内嵌在筛选箱的右侧,所述导出管为倾斜设置,所述导出管的外端设置有锥形管;An outlet pipe is embedded in the right side of the screening box, the outlet pipe is inclined, and a conical pipe is arranged at the outer end of the outlet pipe;

吸尘箱,用于对石英砂的灰尘进行收集,所述吸尘箱与筛选箱之间连通有吸尘弯管,所述吸尘箱的底部内壁上转动安装有吸尘轴,所述吸尘轴的顶端安装有吸气风扇,所述吸尘轴上传动连接有传动杆,所述筛选箱的外侧安装有动力机构,所述动力机构与传动杆传动连接,所述吸尘箱的外侧开设有安装孔,所述安装孔内活动安装有灰尘收集机构;A dust collection box is used to collect dust from the quartz sand. A dust collection elbow is connected between the dust collection box and the screening box. A dust collection shaft is rotatably mounted on the inner wall of the bottom of the dust collection box. A suction fan is mounted on the top of the dust collection shaft. A transmission rod is transmission-connected to the dust collection shaft. A power mechanism is installed on the outer side of the screening box. The power mechanism is transmission-connected to the transmission rod. A mounting hole is opened on the outer side of the dust collection box. A dust collection mechanism is movably mounted in the mounting hole.

螺旋上料机,螺旋上料机的外处设置有加料口,用于对石英砂进行自动上料,所述螺旋上料机与吸尘轴之间设置有传动机构,所述螺旋上料机上连通有斜管,所述斜管与加料管相配合。A spiral feeder is provided with a feeding port on the outside of the spiral feeder for automatically feeding quartz sand. A transmission mechanism is provided between the spiral feeder and the dust suction shaft. The spiral feeder is connected with an inclined pipe, which cooperates with the feeding pipe.

优选的,所述防尘阻挡机构包括旋转柱,所述旋转柱转动安装在加料管内,所述旋转柱的外侧安装有四个挡板,四个所述挡板为均匀排布,四个所述挡板均与加料管的内壁相配合,四个所述挡板的边侧均内嵌有磁铁条,所述加料管的两侧内壁上均内嵌有磁铁块,所述磁铁条与磁铁块相吸引;石英砂冲击四个挡板带动旋转柱旋转,使得石英砂通过加料管落入筛选盒内,多个挡板旋转交替与加料管之间密封,可以防止灰尘扩散到外侧,静止状态时,通过磁铁条与磁铁块的配合,可以保证挡板与加料管的侧壁吸引,可以防止灰尘扩散到外侧。Preferably, the dust-proof blocking mechanism includes a rotating column, which is rotatably installed in the feeding tube, and four baffles are installed on the outer side of the rotating column, the four baffles are evenly arranged, and the four baffles are matched with the inner wall of the feeding tube, and the sides of the four baffles are embedded with magnet bars, and the inner walls on both sides of the feeding tube are embedded with magnet blocks, and the magnet bars and the magnet blocks are attracted to each other; the quartz sand impacts the four baffles to drive the rotating column to rotate, so that the quartz sand falls into the screening box through the feeding tube, and the multiple baffles rotate alternately and seal with the feeding tube to prevent dust from spreading to the outside. In a stationary state, the cooperation between the magnet bars and the magnet blocks can ensure that the baffles are attracted to the side walls of the feeding tube to prevent dust from spreading to the outside.

优选的,所述筛选机构包括四个弹力单元,四个所述弹力单元均固定安装在密封板的底部,四个所述弹力单元的底部安装有同一个筛选盒,所述筛选盒为倾斜设置,所述筛选盒的出口位于导出管内,所述筛选盒的底部内壁上开设有多个筛选孔,四个所述弹力单元包括四个固定杆,四个所述固定杆均固定安装在密封板内,四个所述密封板的底部均开设有弹力槽,四个所述弹力槽内均滑动安装有弹力板,四个所述弹力板均与筛选盒的顶边固定安装,所述弹力板与弹力槽之间固定安装有弹簧;石英砂落入筛选盒内,通过筛选孔对石英砂进行筛选,大颗粒石英砂通过导出管和锥形管导出,小颗粒石英砂落入收集盒内。Preferably, the screening mechanism comprises four elastic units, the four elastic units are all fixedly mounted on the bottom of the sealing plate, the bottom of the four elastic units is equipped with the same screening box, the screening box is inclined, the outlet of the screening box is located in the outlet pipe, a plurality of screening holes are provided on the bottom inner wall of the screening box, the four elastic units comprise four fixing rods, the four fixing rods are all fixedly mounted in the sealing plate, the bottom of the four sealing plates are equipped with elastic grooves, elastic plates are slidably installed in the four elastic grooves, the four elastic plates are fixedly mounted to the top edge of the screening box, a spring is fixedly mounted between the elastic plate and the elastic groove; quartz sand falls into the screening box, the quartz sand is screened through the screening holes, large particles of quartz sand are discharged through the outlet pipe and the conical tube, and small particles of quartz sand fall into the collecting box.

优选的,所述筛选箱上横向转动安装有圆轴,所述圆轴的内端固定安装有凸轮,所述凸轮与筛选盒的底部相接触,所述圆轴的外侧安装有第一传动轮,所述传动杆的外侧安装有第二传动轮,所述第一传动轮与第二传动轮的外侧传动连接有同一个传送带;圆轴旋转的同时带动凸轮旋转,凸轮挤压筛选盒向上运动,四个弹力板在四个弹力槽内滑动,通过弹簧为弹力板提供弹力,使得筛选盒向下运动,使得筛选盒可以上下往复震动,可以提高筛选盒对石英砂筛选的效果。Preferably, a circular shaft is installed on the screening box for horizontal rotation, a cam is fixedly installed on the inner end of the circular shaft, the cam contacts the bottom of the screening box, a first transmission wheel is installed on the outer side of the circular shaft, a second transmission wheel is installed on the outer side of the transmission rod, and the outer sides of the first transmission wheel and the second transmission wheel are connected by the same conveyor belt; the rotation of the circular shaft drives the cam to rotate while the circular shaft rotates, and the cam squeezes the screening box to move upward, and four elastic plates slide in four elastic grooves. The spring provides elastic force for the elastic plates, so that the screening box moves downward, and the screening box can vibrate reciprocatingly up and down, which can improve the effect of the screening box on quartz sand screening.

优选的,所述动力机构包括伺服电机,所述伺服电机安装在筛选箱的外侧,所述伺服电机的输出轴上安装有驱动齿轮,所述圆轴的外端安装有从动齿轮,所述驱动齿轮与从动齿轮相啮合;伺服电机带动驱动齿轮旋转,驱动齿轮带动从动齿轮旋转,从动齿轮带动圆轴旋转。Preferably, the power mechanism includes a servo motor, which is installed on the outside of the screening box. A driving gear is installed on the output shaft of the servo motor, and a driven gear is installed on the outer end of the round shaft, and the driving gear is meshed with the driven gear; the servo motor drives the driving gear to rotate, the driving gear drives the driven gear to rotate, and the driven gear drives the round shaft to rotate.

优选的,所述灰尘收集机构包括灰尘收集壳,所述灰尘收集壳与安装孔活动连接,所述灰尘收集壳的底部开设有圆孔,所述灰尘收集壳内放置有金属网,所述灰尘收集壳的外侧安装有推拉板,所述推拉板的外侧安装有把手;灰尘进入灰尘收集壳内,通过金属网可以对灰尘进行阻挡收集,避免灰尘扩散污染环境。Preferably, the dust collecting mechanism includes a dust collecting shell, which is movably connected to the mounting hole, a circular hole is opened at the bottom of the dust collecting shell, a metal mesh is placed in the dust collecting shell, a push-pull plate is installed on the outside of the dust collecting shell, and a handle is installed on the outside of the push-pull plate; when dust enters the dust collecting shell, the metal mesh can be used to block and collect the dust to prevent the dust from spreading and polluting the environment.

优选的,所述传动机构包括传动轴,所述传动轴转动安装在吸尘箱上,所述传动轴的外端左端安装有第一锥齿轮,所述螺旋上料机的底端安装有动力轴,所述动力轴的底端安装有第二锥齿轮,所述第一锥齿轮与第二锥齿轮相啮合,传动轴的右端位于吸尘箱内安装有第一伞型齿轮,所述吸尘轴的外侧套设有第二伞型齿轮,所述传动杆的内端安装有第三伞型齿轮,所述第一伞型齿轮和第三伞型齿轮均与第二伞型齿轮相啮合;第二伞型齿轮带动吸尘轴旋转,吸尘轴带动吸气风扇旋转,通过吸尘弯管可以将灰尘吸入吸尘箱内,灰尘进入灰尘收集壳内,通过金属网可以对灰尘进行阻挡收集。Preferably, the transmission mechanism includes a transmission shaft, which is rotatably mounted on the dust collection box, a first bevel gear is mounted on the left outer end of the transmission shaft, a power shaft is mounted on the bottom end of the spiral feeder, a second bevel gear is mounted on the bottom end of the power shaft, the first bevel gear is meshed with the second bevel gear, the right end of the transmission shaft is located in the dust collection box and is mounted with a first bevel gear, a second bevel gear is sleeved on the outer side of the dust collection shaft, a third bevel gear is mounted on the inner end of the transmission rod, the first bevel gear and the third bevel gear are both meshed with the second bevel gear; the second bevel gear drives the dust collection shaft to rotate, and the dust collection shaft drives the suction fan to rotate, and dust can be sucked into the dust collection box through the dust collection bend pipe, and the dust enters the dust collection shell, and the dust can be blocked and collected through the metal mesh.

一种高纯石英砂生产用筛分装置的筛分方法,包括以下步骤:A screening method for a screening device for producing high-purity quartz sand comprises the following steps:

S1:接通电源和控制开关,通过螺旋上料机上的加料口加入石英砂材料;S1: Turn on the power supply and control switch, and add quartz sand material through the feeding port on the spiral feeder;

S2:伺服电机带动驱动齿轮旋转,驱动齿轮带动从动齿轮旋转,从动齿轮带动圆轴旋转,圆轴带动第一传动轮旋转,第一传动轮通过传送带和第二传动轮带动传动杆旋转,传动杆带动第三伞型齿轮旋转,第三伞型齿轮带动第二伞型齿轮旋转,第二伞型齿轮带动第一伞型齿轮旋转,第一伞型齿轮带动传动轴旋转,传动轴带动第一锥齿轮旋转,第一锥齿轮带动第二锥齿轮旋转,第二锥齿轮通过动力轴带动螺旋上料机工作,石英砂通过斜管导入加料管内;S2: The servo motor drives the driving gear to rotate, the driving gear drives the driven gear to rotate, the driven gear drives the circular shaft to rotate, the circular shaft drives the first transmission wheel to rotate, the first transmission wheel drives the transmission rod to rotate through the conveyor belt and the second transmission wheel, the transmission rod drives the third bevel gear to rotate, the third bevel gear drives the second bevel gear to rotate, the second bevel gear drives the first bevel gear to rotate, the first bevel gear drives the transmission shaft to rotate, the transmission shaft drives the first bevel gear to rotate, the first bevel gear drives the second bevel gear to rotate, the second bevel gear drives the spiral feeder to work through the power shaft, and the quartz sand is introduced into the feeding pipe through the inclined pipe;

S3:石英砂冲击四个挡板带动旋转柱旋转,使得石英砂通过加料管落入筛选盒内,多个挡板旋转交替与加料管之间密封,可以防止灰尘扩散到外侧,静止状态时,通过磁铁条与磁铁块的配合,可以保证挡板与加料管的侧壁吸引,可以防止灰尘扩散到外侧;S3: Quartz sand impacts four baffles to drive the rotating column to rotate, so that the quartz sand falls into the screening box through the feeding pipe. Multiple baffles rotate alternately and seal with the feeding pipe to prevent dust from spreading to the outside. In the static state, the magnet bar and the magnet block can ensure the attraction between the baffle and the side wall of the feeding pipe to prevent dust from spreading to the outside.

S4:石英砂落入筛选盒内,通过筛选孔对石英砂进行筛选,大颗粒石英砂通过导出管和锥形管导出,小颗粒石英砂落入收集盒内;S4: The quartz sand falls into the screening box, and the quartz sand is screened through the screening holes. Large particles of quartz sand are discharged through the outlet pipe and the conical pipe, and small particles of quartz sand fall into the collection box;

S5:圆轴旋转的同时带动凸轮旋转,凸轮挤压筛选盒向上运动,四个弹力板在四个弹力槽内滑动,通过弹簧为弹力板提供弹力,使得筛选盒向下运动,使得筛选盒可以上下往复震动,可以提高筛选盒对石英砂筛选的效果;S5: The rotation of the circular shaft drives the cam to rotate at the same time, and the cam squeezes the screening box to move upward. The four elastic plates slide in the four elastic grooves. The spring provides elastic force to the elastic plates, so that the screening box moves downward, so that the screening box can vibrate up and down, which can improve the screening effect of the screening box on quartz sand;

S6:第二伞型齿轮带动吸尘轴旋转,吸尘轴带动吸气风扇旋转,通过吸尘弯管可以将灰尘吸入吸尘箱内,灰尘进入灰尘收集壳内,通过金属网可以对灰尘进行阻挡收集,避免灰尘扩散污染环境;S6: The second bevel gear drives the dust collection shaft to rotate, and the dust collection shaft drives the suction fan to rotate. The dust can be sucked into the dust collection box through the dust collection elbow, and the dust enters the dust collection shell. The metal mesh can block and collect the dust to prevent the dust from spreading and polluting the environment.

S7:完成加工后,停止伺服电机,拉动把手带动灰尘收集壳,可以方便对内部进行清理,拉动收集盒可以将收集的细小石英砂取出。S7: After the processing is completed, stop the servo motor and pull the handle to drive the dust collection shell to facilitate cleaning of the interior. Pull the collection box to take out the collected fine quartz sand.

本发明中,所述一种高纯石英砂生产用筛分装置及其筛分方法的有益效果:In the present invention, the screening device and screening method for producing high-purity quartz sand have the following beneficial effects:

本方案伺服电机通过驱动齿轮、从动齿轮、圆轴带动第一传动轮旋转,第一传动轮通过传送带和第二传动轮带动传动杆旋转,传动杆通过第三伞型齿轮、第二伞型齿轮带动第一伞型齿轮旋转,第一伞型齿轮带动传动轴旋转,传动轴带动第一锥齿轮旋转,第一锥齿轮带动第二锥齿轮旋转,第二锥齿轮通过动力轴带动螺旋上料机工作,石英砂通过斜管导入加料管内,实现自动上料的目的;The servo motor of this solution drives the first transmission wheel to rotate through the driving gear, the driven gear and the circular shaft. The first transmission wheel drives the transmission rod to rotate through the conveyor belt and the second transmission wheel. The transmission rod drives the first bevel gear to rotate through the third bevel gear and the second bevel gear. The first bevel gear drives the transmission shaft to rotate. The transmission shaft drives the first bevel gear to rotate. The first bevel gear drives the second bevel gear to rotate. The second bevel gear drives the spiral feeder to work through the power shaft. The quartz sand is introduced into the feeding pipe through the inclined pipe to achieve the purpose of automatic feeding.

本方案石英砂冲击四个挡板带动旋转柱旋转,使得石英砂通过加料管落入筛选盒内,多个挡板旋转交替与加料管之间密封,可以防止灰尘扩散到外侧,静止状态时,通过磁铁条与磁铁块的配合,可以保证挡板与加料管的侧壁吸引,可以防止灰尘扩散到外侧;In this solution, the quartz sand impacts the four baffles to drive the rotating column to rotate, so that the quartz sand falls into the screening box through the feeding pipe. The multiple baffles rotate alternately and seal the feeding pipe to prevent dust from spreading to the outside. In the static state, the magnet bar and the magnet block can ensure the attraction between the baffle and the side wall of the feeding pipe to prevent dust from spreading to the outside.

本方案石英砂落入筛选盒内,通过筛选孔对石英砂进行筛选,大颗粒石英砂通过导出管和锥形管导出,小颗粒石英砂落入收集盒内;In this solution, the quartz sand falls into the screening box, and the quartz sand is screened through the screening holes. The large particles of quartz sand are discharged through the outlet pipe and the conical pipe, and the small particles of quartz sand fall into the collection box;

本方案圆轴旋转的同时带动凸轮旋转,凸轮挤压筛选盒向上运动,四个弹力板在四个弹力槽内滑动,通过弹簧为弹力板提供弹力,使得筛选盒向下运动,使得筛选盒可以上下往复震动,可以提高筛选盒对石英砂筛选的效果;In this solution, the rotation of the circular shaft drives the cam to rotate at the same time, and the cam squeezes the screening box to move upward. The four elastic plates slide in the four elastic grooves. The spring provides elastic force for the elastic plates, so that the screening box moves downward, so that the screening box can vibrate up and down, which can improve the screening effect of the screening box on quartz sand.

本方案第二伞型齿轮带动吸尘轴旋转,吸尘轴带动吸气风扇旋转,通过吸尘弯管可以将灰尘吸入吸尘箱内,灰尘进入灰尘收集壳内,通过金属网可以对灰尘进行阻挡收集,避免灰尘扩散污染环境;The second bevel gear of this solution drives the dust collection shaft to rotate, and the dust collection shaft drives the suction fan to rotate. The dust can be sucked into the dust collection box through the dust collection elbow, and the dust enters the dust collection shell. The metal mesh can block and collect the dust to prevent the dust from spreading and polluting the environment.

本发明可以实现自动上料的目的,石英砂冲击四个挡板带动旋转柱旋转,使得石英砂通过加料管落入筛选盒内,多个挡板旋转交替与加料管之间密封,可以防止灰尘扩散到外侧,通过筛选孔对石英砂进行筛选,控制筛选盒可以上下往复震动,可以提高筛选盒对石英砂筛选的效果,通过吸尘弯管可以将灰尘吸入吸尘箱内,灰尘进入灰尘收集壳内,通过金属网可以对灰尘进行阻挡收集,避免灰尘扩散污染环境。The present invention can achieve the purpose of automatic feeding. Quartz sand impacts four baffles to drive the rotating column to rotate, so that the quartz sand falls into the screening box through the feeding pipe. Multiple baffles rotate alternately and seal the feeding pipe to prevent dust from diffusing to the outside. The quartz sand is screened through the screening holes. The screening box is controlled to vibrate up and down, which can improve the screening effect of the screening box on quartz sand. Dust can be sucked into the dust collection box through the dust suction bend pipe, and the dust enters the dust collection shell. The dust can be blocked and collected through the metal mesh to prevent dust from diffusing and polluting the environment.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明提出的一种高纯石英砂生产用筛分装置结构示意图;FIG1 is a schematic structural diagram of a screening device for producing high-purity quartz sand according to the present invention;

图2为本发明提出的图1中取出收集盒的结构示意图;FIG2 is a schematic diagram of the structure of removing the collection box in FIG1 according to the present invention;

图3为本发明提出的图1中A部分结构示意图;FIG3 is a schematic structural diagram of part A in FIG1 proposed by the present invention;

图4为本发明提出的密封板、筛选机构及其零件的结构示意图;FIG4 is a schematic structural diagram of a sealing plate, a screening mechanism and its parts proposed by the present invention;

图5为本发明提出的图4的仰视结构示意图;FIG5 is a bottom view schematic diagram of the structure of FIG4 proposed by the present invention;

图6为本发明提出的吸尘箱、螺旋上料机及其零件的结构示意图;FIG6 is a schematic structural diagram of a dust collection box, a spiral feeder and its parts proposed by the present invention;

图7为本发明提出的图6的左视结构示意图;FIG7 is a left-side structural schematic diagram of FIG6 proposed by the present invention;

图8为本发明提出的传动机构及其零件的结构示意图;FIG8 is a schematic structural diagram of the transmission mechanism and its parts proposed by the present invention;

图9为本发明提出的灰尘收集机构的结构示意图;FIG9 is a schematic structural diagram of a dust collection mechanism proposed by the present invention;

图10为本发明提出的图9的俯视结构示意图;FIG10 is a schematic diagram of the top view of the structure of FIG9 proposed by the present invention;

图11为本发明提出的圆轴、第一传动轮和凸轮的立体结构示意图;FIG11 is a schematic diagram of the three-dimensional structure of the circular shaft, the first transmission wheel and the cam proposed by the present invention;

图12为本发明提出的防尘阻挡机构的立体结构示意图;FIG12 is a schematic diagram of the three-dimensional structure of the dust blocking mechanism proposed by the present invention;

图13为本发明提出的导出管和锥形管的立体结构示意图;FIG13 is a schematic diagram of the three-dimensional structure of the outlet tube and the tapered tube proposed by the present invention;

图14为本发明提出的弹力单元的结构示意图;FIG14 is a schematic structural diagram of the elastic unit proposed by the present invention;

图15为本发明提出的导出管和锥形管的俯视结构示意图。FIG. 15 is a schematic diagram of the top view of the structure of the outlet tube and the tapered tube proposed in the present invention.

图中:1、筛选箱;11、推拉孔;12、收集盒;13、密封板;14、加料管;15、导出管;16、锥形管;2、防尘阻挡机构;21、旋转柱;22、挡板;23、磁铁条;3、筛选机构;31、筛选盒;32、筛选孔;33、弹力单元;331、固定杆;332、弹力槽;333、弹簧;334、弹力板;341、圆轴;342、第一传动轮;343、凸轮;344、传送带;4、吸尘箱;41、吸尘弯管;42、吸尘轴;43、吸气风扇;44、第三伞型齿轮;45、传动杆;46、第二传动轮;47、安装孔;5、传动机构;51、传动轴;52、第一伞型齿轮;53、第二伞型齿轮;54、第一锥齿轮;55、第二锥齿轮;56、动力轴;6、螺旋上料机;61、斜管;7、灰尘收集机构;71、灰尘收集壳;72、推拉板;73、圆孔;74、金属网;75、把手;8、动力机构;81、伺服电机;82、驱动齿轮;83、从动齿轮。In the figure: 1. screening box; 11. push-pull hole; 12. collecting box; 13. sealing plate; 14. feeding pipe; 15. outlet pipe; 16. conical pipe; 2. dust-proof blocking mechanism; 21. rotating column; 22. baffle; 23. magnet bar; 3. screening mechanism; 31. screening box; 32. screening hole; 33. elastic unit; 331. fixing rod; 332. elastic groove; 333. spring; 334. elastic plate; 341. round shaft; 342. first transmission wheel; 343. cam; 344. conveyor belt; 4. dust suction box; 41. dust suction elbow; 42. dust suction Shaft; 43, suction fan; 44, third bevel gear; 45, transmission rod; 46, second transmission wheel; 47, mounting hole; 5, transmission mechanism; 51, transmission shaft; 52, first bevel gear; 53, second bevel gear; 54, first bevel gear; 55, second bevel gear; 56, power shaft; 6, spiral feeder; 61, inclined tube; 7, dust collection mechanism; 71, dust collection shell; 72, push-pull plate; 73, round hole; 74, metal mesh; 75, handle; 8, power mechanism; 81, servo motor; 82, drive gear; 83, driven gear.

具体实施方式DETAILED DESCRIPTION

下面将结合本实施例中的附图,对本实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实施例一部分实施例,而不是全部的实施例。The technical solution in this embodiment will be clearly and completely described below in conjunction with the drawings in this embodiment. Obviously, the described embodiment is only a part of the embodiment, rather than all of the embodiments.

实施例一Embodiment 1

参照图1-图15,一种高纯石英砂生产用筛分装置,包括:1 to 15, a screening device for producing high-purity quartz sand includes:

筛选箱1,用于对石英砂进行筛选收集,所述筛选箱1的底侧开设有推拉孔11,所述推拉孔11的内部活动安装有收集盒12,所述筛选箱1的顶部为开口;A screening box 1 is used for screening and collecting quartz sand. A push-pull hole 11 is provided on the bottom side of the screening box 1. A collection box 12 is movably installed inside the push-pull hole 11. The top of the screening box 1 is open.

密封板13,安装在筛选箱1的顶部,所述加料管14内嵌在密封板13附上,所述加料管14为矩形结构,所述加料管14内嵌在筛选箱1的顶部;The sealing plate 13 is installed on the top of the screening box 1, and the feeding pipe 14 is embedded in the sealing plate 13. The feeding pipe 14 is a rectangular structure and is embedded in the top of the screening box 1;

防尘阻挡机构2,用于防止石英砂的灰尘扩散的外侧,所述防尘阻挡机构2转动设置在加料管14内;A dust-proof blocking mechanism 2 is used to prevent the dust of the quartz sand from spreading outside, and the dust-proof blocking mechanism 2 is rotatably arranged in the feeding pipe 14;

筛选机构3,安装在密封板13的底部,用于对石英砂进行筛选;The screening mechanism 3 is installed at the bottom of the sealing plate 13 and is used to screen the quartz sand;

导出管15,内嵌在筛选箱1的右侧,所述导出管15为倾斜设置,所述导出管15的外端设置有锥形管16;The outlet pipe 15 is embedded in the right side of the screening box 1. The outlet pipe 15 is inclined, and a conical pipe 16 is provided at the outer end of the outlet pipe 15.

吸尘箱4,用于对石英砂的灰尘进行收集,所述吸尘箱4与筛选箱1之间连通有吸尘弯管41,所述吸尘箱4的底部内壁上转动安装有吸尘轴42,所述吸尘轴42的顶端安装有吸气风扇43,所述吸尘轴42上传动连接有传动杆45,所述筛选箱1的外侧安装有动力机构8,所述动力机构8与传动杆45传动连接,所述吸尘箱4的外侧开设有安装孔47,所述安装孔47内活动安装有灰尘收集机构7;A dust collecting box 4 is used to collect dust from the quartz sand. A dust collecting elbow 41 is connected between the dust collecting box 4 and the screening box 1. A dust collecting shaft 42 is rotatably mounted on the inner wall of the bottom of the dust collecting box 4. A suction fan 43 is mounted on the top of the dust collecting shaft 42. A transmission rod 45 is transmission-connected to the dust collecting shaft 42. A power mechanism 8 is transmission-connected to the transmission rod 45 on the outer side of the screening box 1. A mounting hole 47 is provided on the outer side of the dust collecting box 4. A dust collecting mechanism 7 is movably mounted in the mounting hole 47.

螺旋上料机6,螺旋上料机6的外处设置有加料口,用于对石英砂进行自动上料,所述螺旋上料机6与吸尘轴42之间设置有传动机构5,所述螺旋上料机6上连通有斜管61,所述斜管61与加料管14相配合。The spiral feeder 6 has a feeding port on its outside for automatically feeding quartz sand. A transmission mechanism 5 is provided between the spiral feeder 6 and the dust suction shaft 42 . The spiral feeder 6 is connected to an inclined pipe 61 , which cooperates with the feeding pipe 14 .

参照图4和图12,本实施例中,防尘阻挡机构2包括旋转柱21,所述旋转柱21转动安装在加料管14内,所述旋转柱21的外侧安装有四个挡板22,四个所述挡板22为均匀排布,四个所述挡板22均与加料管14的内壁相配合,四个所述挡板22的边侧均内嵌有磁铁条23,所述加料管14的两侧内壁上均内嵌有磁铁块,所述磁铁条23与磁铁块相吸引;石英砂冲击四个挡板22带动旋转柱21旋转,使得石英砂通过加料管14落入筛选盒31内,多个挡板22旋转交替与加料管14之间密封,可以防止灰尘扩散到外侧,静止状态时,通过磁铁条23与磁铁块的配合,可以保证挡板22与加料管14的侧壁吸引,可以防止灰尘扩散到外侧。4 and 12 , in the present embodiment, the dust-proof blocking mechanism 2 comprises a rotating column 21, which is rotatably mounted in the feeding tube 14, and four baffles 22 are mounted on the outer side of the rotating column 21, and the four baffles 22 are evenly arranged, and the four baffles 22 cooperate with the inner wall of the feeding tube 14, and the sides of the four baffles 22 are embedded with magnet bars 23, and the inner walls on both sides of the feeding tube 14 are embedded with magnet blocks, and the magnet bars 23 attract the magnet blocks; the quartz sand impacts the four baffles 22 to drive the rotating column 21 to rotate, so that the quartz sand falls into the screening box 31 through the feeding tube 14, and the multiple baffles 22 rotate alternately and seal with the feeding tube 14, which can prevent dust from spreading to the outside. In the static state, the cooperation between the magnet bars 23 and the magnet blocks can ensure that the baffles 22 are attracted to the side walls of the feeding tube 14, which can prevent dust from spreading to the outside.

参照图4和图5,本实施例中,筛选机构3包括四个弹力单元33,四个所述弹力单元33均固定安装在密封板13的底部,四个所述弹力单元33的底部安装有同一个筛选盒31,所述筛选盒31为倾斜设置,所述筛选盒31的出口位于导出管15内,所述筛选盒31的底部内壁上开设有多个筛选孔32,四个所述弹力单元33包括四个固定杆331,四个所述固定杆331均固定安装在密封板13内,四个所述密封板13的底部均开设有弹力槽332,四个所述弹力槽332内均滑动安装有弹力板334,四个所述弹力板334均与筛选盒31的顶边固定安装,所述弹力板334与弹力槽332之间固定安装有弹簧333;石英砂落入筛选盒31内,通过筛选孔32对石英砂进行筛选,大颗粒石英砂通过导出管15和锥形管16导出,小颗粒石英砂落入收集盒12内。4 and 5, in this embodiment, the screening mechanism 3 includes four elastic units 33, the four elastic units 33 are fixedly mounted on the bottom of the sealing plate 13, the bottom of the four elastic units 33 is installed with the same screening box 31, the screening box 31 is inclined, the outlet of the screening box 31 is located in the outlet pipe 15, a plurality of screening holes 32 are provided on the bottom inner wall of the screening box 31, the four elastic units 33 include four fixing rods 331, the four fixing rods 331 are fixedly mounted In the sealing plate 13, elastic grooves 332 are provided at the bottom of the four sealing plates 13, elastic plates 334 are slidably installed in the four elastic grooves 332, and the four elastic plates 334 are fixedly installed on the top edge of the screening box 31, and a spring 333 is fixedly installed between the elastic plate 334 and the elastic grooves 332; quartz sand falls into the screening box 31, and the quartz sand is screened through the screening holes 32, large particles of quartz sand are discharged through the outlet pipe 15 and the conical tube 16, and small particles of quartz sand fall into the collecting box 12.

参照图4和图5,本实施例中,筛选箱1上横向转动安装有圆轴341,所述圆轴341的内端固定安装有凸轮343,所述凸轮343与筛选盒31的底部相接触,所述圆轴341的外侧安装有第一传动轮342,所述传动杆45的外侧安装有第二传动轮46,所述第一传动轮342与第二传动轮46的外侧传动连接有同一个传送带344;圆轴341旋转的同时带动凸轮343旋转,凸轮343挤压筛选盒31向上运动,四个弹力板334在四个弹力槽332内滑动,通过弹簧333为弹力板334提供弹力,使得筛选盒31向下运动,使得筛选盒31可以上下往复震动,可以提高筛选盒31对石英砂筛选的效果。4 and 5, in the present embodiment, a round shaft 341 is installed on the screening box 1 for transverse rotation, a cam 343 is fixedly installed on the inner end of the round shaft 341, the cam 343 is in contact with the bottom of the screening box 31, a first transmission wheel 342 is installed on the outer side of the round shaft 341, a second transmission wheel 46 is installed on the outer side of the transmission rod 45, and the outer sides of the first transmission wheel 342 and the second transmission wheel 46 are connected to each other by a same conveyor belt 344; the round shaft 341 rotates while driving the cam 343 to rotate, the cam 343 squeezes the screening box 31 to move upward, the four elastic plates 334 slide in the four elastic grooves 332, and the spring 333 provides elastic force for the elastic plates 334, so that the screening box 31 moves downward, so that the screening box 31 can vibrate back and forth up and down, and the effect of the screening box 31 on quartz sand screening can be improved.

参照图3,本实施例中,动力机构8包括伺服电机81,所述伺服电机81安装在筛选箱1的外侧,所述伺服电机81的输出轴上安装有驱动齿轮82,所述圆轴341的外端安装有从动齿轮83,所述驱动齿轮82与从动齿轮83相啮合;伺服电机81带动驱动齿轮82旋转,驱动齿轮82带动从动齿轮83旋转,从动齿轮83带动圆轴341旋转。3 , in this embodiment, the power mechanism 8 includes a servo motor 81, which is installed on the outside of the screening box 1. A driving gear 82 is installed on the output shaft of the servo motor 81, and a driven gear 83 is installed on the outer end of the circular shaft 341. The driving gear 82 is meshed with the driven gear 83; the servo motor 81 drives the driving gear 82 to rotate, the driving gear 82 drives the driven gear 83 to rotate, and the driven gear 83 drives the circular shaft 341 to rotate.

参照图9和图10,本实施例中,灰尘收集机构7包括灰尘收集壳71,所述灰尘收集壳71与安装孔47活动连接,所述灰尘收集壳71的底部开设有圆孔73,所述灰尘收集壳71内放置有金属网74,所述灰尘收集壳71的外侧安装有推拉板72,所述推拉板72的外侧安装有把手75;灰尘进入灰尘收集壳71内,通过金属网74可以对灰尘进行阻挡收集,避免灰尘扩散污染环境。9 and 10 , in this embodiment, the dust collecting mechanism 7 includes a dust collecting shell 71, which is movably connected to the mounting hole 47, a circular hole 73 is provided at the bottom of the dust collecting shell 71, a metal mesh 74 is placed in the dust collecting shell 71, a push-pull plate 72 is installed on the outside of the dust collecting shell 71, and a handle 75 is installed on the outside of the push-pull plate 72; when dust enters the dust collecting shell 71, the metal mesh 74 can be used to block and collect the dust to prevent the dust from spreading and polluting the environment.

参照图8,本实施例中,传动机构5包括传动轴51,所述传动轴51转动安装在吸尘箱4上,所述传动轴51的外端左端安装有第一锥齿轮54,所述螺旋上料机6的底端安装有动力轴56,所述动力轴56的底端安装有第二锥齿轮55,所述第一锥齿轮54与第二锥齿轮55相啮合,传动轴51的右端位于吸尘箱4内安装有第一伞型齿轮52,所述吸尘轴42的外侧套设有第二伞型齿轮53,所述传动杆45的内端安装有第三伞型齿轮44,所述第一伞型齿轮52和第三伞型齿轮44均与第二伞型齿轮53相啮合;第二伞型齿轮53带动吸尘轴42旋转,吸尘轴42带动吸气风扇43旋转,通过吸尘弯管41可以将灰尘吸入吸尘箱4内,灰尘进入灰尘收集壳71内,通过金属网74可以对灰尘进行阻挡收集。8 , in this embodiment, the transmission mechanism 5 includes a transmission shaft 51, which is rotatably mounted on the dust box 4, a first bevel gear 54 is mounted on the left outer end of the transmission shaft 51, a power shaft 56 is mounted on the bottom end of the spiral feeder 6, a second bevel gear 55 is mounted on the bottom end of the power shaft 56, the first bevel gear 54 meshes with the second bevel gear 55, the right end of the transmission shaft 51 is located in the dust box 4 and is mounted with a first bevel gear 52, a second bevel gear 53 is sleeved on the outer side of the dust shaft 42, a third bevel gear 44 is mounted on the inner end of the transmission rod 45, the first bevel gear 52 and the third bevel gear 44 are both meshed with the second bevel gear 53; the second bevel gear 53 drives the dust shaft 42 to rotate, the dust shaft 42 drives the suction fan 43 to rotate, dust can be sucked into the dust box 4 through the dust suction elbow 41, the dust enters the dust collecting shell 71, and the dust can be blocked and collected through the metal mesh 74.

一种高纯石英砂生产用筛分装置的筛分方法,包括以下步骤:A screening method for a screening device for producing high-purity quartz sand comprises the following steps:

S1:接通电源和控制开关,通过螺旋上料机6上的加料口加入石英砂材料;S1: Turn on the power supply and control switch, and add quartz sand material through the feeding port on the screw feeder 6;

S2:伺服电机81带动驱动齿轮82旋转,驱动齿轮82带动从动齿轮83旋转,从动齿轮83带动圆轴341旋转,圆轴341带动第一传动轮342旋转,第一传动轮342通过传送带344和第二传动轮46带动传动杆45旋转,传动杆45带动第三伞型齿轮44旋转,第三伞型齿轮44带动第二伞型齿轮53旋转,第二伞型齿轮53带动第一伞型齿轮52旋转,第一伞型齿轮52带动传动轴51旋转,传动轴51带动第一锥齿轮54旋转,第一锥齿轮54带动第二锥齿轮55旋转,第二锥齿轮55通过动力轴56带动螺旋上料机6工作,石英砂通过斜管61导入加料管14内;S2: The servo motor 81 drives the driving gear 82 to rotate, the driving gear 82 drives the driven gear 83 to rotate, the driven gear 83 drives the circular shaft 341 to rotate, the circular shaft 341 drives the first transmission wheel 342 to rotate, the first transmission wheel 342 drives the transmission rod 45 to rotate through the conveyor belt 344 and the second transmission wheel 46, the transmission rod 45 drives the third bevel gear 44 to rotate, the third bevel gear 44 drives the second bevel gear 53 to rotate, the second bevel gear 53 drives the first bevel gear 52 to rotate, the first bevel gear 52 drives the transmission shaft 51 to rotate, the transmission shaft 51 drives the first bevel gear 54 to rotate, the first bevel gear 54 drives the second bevel gear 55 to rotate, the second bevel gear 55 drives the spiral feeder 6 to work through the power shaft 56, and the quartz sand is introduced into the feeding pipe 14 through the inclined pipe 61;

S3:石英砂冲击四个挡板22带动旋转柱21旋转,使得石英砂通过加料管14落入筛选盒31内,多个挡板22旋转交替与加料管14之间密封,可以防止灰尘扩散到外侧,静止状态时,通过磁铁条23与磁铁块的配合,可以保证挡板22与加料管14的侧壁吸引,可以防止灰尘扩散到外侧;S3: Quartz sand impacts the four baffles 22 to drive the rotating column 21 to rotate, so that the quartz sand falls into the screening box 31 through the feeding pipe 14. The multiple baffles 22 rotate alternately and seal with the feeding pipe 14 to prevent dust from spreading to the outside. In the static state, the magnet bar 23 cooperates with the magnet block to ensure that the baffle 22 and the side wall of the feeding pipe 14 are attracted to each other, which can prevent dust from spreading to the outside.

S4:石英砂落入筛选盒31内,通过筛选孔32对石英砂进行筛选,大颗粒石英砂通过导出管15和锥形管16导出,小颗粒石英砂落入收集盒12内;S4: The quartz sand falls into the screening box 31, and the quartz sand is screened through the screening hole 32. The large particles of quartz sand are discharged through the outlet pipe 15 and the tapered pipe 16, and the small particles of quartz sand fall into the collecting box 12;

S5:圆轴341旋转的同时带动凸轮343旋转,凸轮343挤压筛选盒31向上运动,四个弹力板334在四个弹力槽332内滑动,通过弹簧333为弹力板334提供弹力,使得筛选盒31向下运动,使得筛选盒31可以上下往复震动,可以提高筛选盒31对石英砂筛选的效果;S5: The rotation of the circular shaft 341 drives the cam 343 to rotate, and the cam 343 squeezes the screening box 31 to move upward, and the four elastic plates 334 slide in the four elastic grooves 332. The spring 333 provides elastic force for the elastic plates 334, so that the screening box 31 moves downward, so that the screening box 31 can vibrate up and down, which can improve the screening effect of the screening box 31 on quartz sand;

S6:第二伞型齿轮53带动吸尘轴42旋转,吸尘轴42带动吸气风扇43旋转,通过吸尘弯管41可以将灰尘吸入吸尘箱4内,灰尘进入灰尘收集壳71内,通过金属网74可以对灰尘进行阻挡收集,避免灰尘扩散污染环境;S6: The second bevel gear 53 drives the dust collection shaft 42 to rotate, and the dust collection shaft 42 drives the suction fan 43 to rotate, and the dust can be sucked into the dust collection box 4 through the dust collection elbow 41, and the dust enters the dust collection shell 71, and the metal mesh 74 can block and collect the dust to prevent the dust from spreading and polluting the environment;

S7:完成加工后,停止伺服电机81,拉动把手75带动灰尘收集壳71,可以方便对内部进行清理,拉动收集盒12可以将收集的细小石英砂取出。S7: After the processing is completed, the servo motor 81 is stopped, and the handle 75 is pulled to drive the dust collection shell 71, so that the inside can be easily cleaned, and the collection box 12 can be pulled to take out the collected fine quartz sand.

实施例二Embodiment 2

实施例二与实施例一其余部分相同,不同之处在于:推拉板72的内侧设置有磁铁,磁铁与吸尘箱4吸引,可以提高推拉板72的稳定性,本申请中包括实施例一的所有结构形状、尺寸和材质,为了满足具体使用情况,均可以进行选择和调整,附图均为示意结构图,具体实际尺寸可以做出适当调整。The rest of the embodiment 2 is the same as the embodiment 1, except that a magnet is provided on the inner side of the push-pull plate 72, and the magnet is attracted to the dust box 4, which can improve the stability of the push-pull plate 72. This application includes all the structural shapes, sizes and materials of the embodiment 1, and they can be selected and adjusted to meet the specific usage conditions. The accompanying drawings are all schematic structural diagrams, and the specific actual sizes can be appropriately adjusted.

以上所述,仅为本实施例较佳的具体实施方式,但本实施例的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实施例揭露的技术范围内,根据本实施例的技术方案及其发明构思加以等同替换或改变,都应涵盖在本实施例的保护范围之内。The above description is only a preferred specific implementation manner of this embodiment, but the protection scope of this embodiment is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of this embodiment within the technical scope disclosed in this embodiment, and they should be covered by the protection scope of this embodiment.

Claims (10)

1.一种高纯石英砂生产用筛分装置,其特征在于,包括:1. A screening device for producing high-purity quartz sand, characterized in that it comprises: 筛选箱(1),用于对石英砂进行筛选收集,所述筛选箱(1)的底侧开设有推拉孔(11),所述推拉孔(11)的内部活动安装有收集盒(12),所述筛选箱(1)的顶部为开口;A screening box (1) is used for screening and collecting quartz sand, wherein a push-pull hole (11) is provided on the bottom side of the screening box (1), a collection box (12) is movably installed inside the push-pull hole (11), and the top of the screening box (1) is open; 密封板(13),安装在筛选箱(1)的顶部,所述加料管(14)内嵌在密封板(13)附上,所述加料管(14)为矩形结构,所述加料管(14)内嵌在筛选箱(1)的顶部;A sealing plate (13) is installed on the top of the screening box (1), and the feeding pipe (14) is embedded in the sealing plate (13). The feeding pipe (14) is a rectangular structure and is embedded in the top of the screening box (1); 防尘阻挡机构(2),用于防止石英砂的灰尘扩散的外侧,所述防尘阻挡机构(2)转动设置在加料管(14)内;A dust-proof blocking mechanism (2) is used to prevent the dust of the quartz sand from spreading outside, and the dust-proof blocking mechanism (2) is rotatably arranged in the feeding pipe (14); 筛选机构(3),安装在密封板(13)的底部,用于对石英砂进行筛选;A screening mechanism (3), installed at the bottom of the sealing plate (13), for screening quartz sand; 导出管(15),内嵌在筛选箱(1)的右侧,所述导出管(15)为倾斜设置,所述导出管(15)的外端设置有锥形管(16);A guide pipe (15) is embedded in the right side of the screening box (1), the guide pipe (15) is inclined, and a conical pipe (16) is provided at the outer end of the guide pipe (15); 吸尘箱(4),用于对石英砂的灰尘进行收集,所述吸尘箱(4)与筛选箱(1)之间连通有吸尘弯管(41),所述吸尘箱(4)的底部内壁上转动安装有吸尘轴(42),所述吸尘轴(42)的顶端安装有吸气风扇(43),所述吸尘轴(42)上传动连接有传动杆(45),所述筛选箱(1)的外侧安装有动力机构(8),所述动力机构(8)与传动杆(45)传动连接,所述吸尘箱(4)的外侧开设有安装孔(47),所述安装孔(47)内活动安装有灰尘收集机构(7);A dust collecting box (4) is used to collect dust from the quartz sand. A dust collecting bent pipe (41) is connected between the dust collecting box (4) and the screening box (1). A dust collecting shaft (42) is rotatably mounted on the inner wall of the bottom of the dust collecting box (4). A suction fan (43) is mounted on the top of the dust collecting shaft (42). A transmission rod (45) is drivingly connected to the dust collecting shaft (42). A power mechanism (8) is installed on the outer side of the screening box (1). The power mechanism (8) is drivingly connected to the transmission rod (45). A mounting hole (47) is opened on the outer side of the dust collecting box (4). A dust collecting mechanism (7) is movably mounted in the mounting hole (47). 螺旋上料机(6),螺旋上料机(6)的外处设置有加料口,用于对石英砂进行自动上料,所述螺旋上料机(6)与吸尘轴(42)之间设置有传动机构(5),所述螺旋上料机(6)上连通有斜管(61),所述斜管(61)与加料管(14)相配合。A screw feeder (6) is provided with a feeding port on the outside of the screw feeder (6) for automatically feeding quartz sand. A transmission mechanism (5) is provided between the screw feeder (6) and the dust suction shaft (42). The screw feeder (6) is connected to an inclined pipe (61), and the inclined pipe (61) cooperates with the feeding pipe (14). 2.根据权利要求1所述的一种高纯石英砂生产用筛分装置,其特征在于,所述防尘阻挡机构(2)包括旋转柱(21),所述旋转柱(21)转动安装在加料管(14)内,所述旋转柱(21)的外侧安装有四个挡板(22),四个所述挡板(22)为均匀排布,四个所述挡板(22)均与加料管(14)的内壁相配合,四个所述挡板(22)的边侧均内嵌有磁铁条(23),所述加料管(14)的两侧内壁上均内嵌有磁铁块,所述磁铁条(23)与磁铁块相吸引。2. A screening device for producing high-purity quartz sand according to claim 1, characterized in that the dust-proof blocking mechanism (2) comprises a rotating column (21), the rotating column (21) is rotatably installed in the feeding pipe (14), and four baffles (22) are installed on the outer side of the rotating column (21), the four baffles (22) are evenly arranged, the four baffles (22) are matched with the inner wall of the feeding pipe (14), the sides of the four baffles (22) are embedded with magnet bars (23), and the inner walls on both sides of the feeding pipe (14) are embedded with magnet blocks, and the magnet bars (23) are attracted to the magnet blocks. 3.根据权利要求1所述的一种高纯石英砂生产用筛分装置,其特征在于,所述筛选机构(3)包括四个弹力单元(33),四个所述弹力单元(33)均固定安装在密封板(13)的底部,四个所述弹力单元(33)的底部安装有同一个筛选盒(31),所述筛选盒(31)为倾斜设置,所述筛选盒(31)的出口位于导出管(15)内,所述筛选盒(31)的底部内壁上开设有多个筛选孔(32)。3. A screening device for producing high-purity quartz sand according to claim 1, characterized in that the screening mechanism (3) comprises four elastic units (33), the four elastic units (33) are fixedly mounted on the bottom of the sealing plate (13), the bottom of the four elastic units (33) is equipped with a same screening box (31), the screening box (31) is inclined, the outlet of the screening box (31) is located in the outlet pipe (15), and a plurality of screening holes (32) are provided on the inner wall of the bottom of the screening box (31). 4.根据权利要求3所述的一种高纯石英砂生产用筛分装置,其特征在于,四个所述弹力单元(33)包括四个固定杆(331),四个所述固定杆(331)均固定安装在密封板(13)内,四个所述密封板(13)的底部均开设有弹力槽(332),四个所述弹力槽(332)内均滑动安装有弹力板(334),四个所述弹力板(334)均与筛选盒(31)的顶边固定安装,所述弹力板(334)与弹力槽(332)之间固定安装有弹簧(333)。4. A screening device for producing high-purity quartz sand according to claim 3, characterized in that the four elastic units (33) include four fixed rods (331), the four fixed rods (331) are fixedly installed in the sealing plate (13), the bottoms of the four sealing plates (13) are provided with elastic grooves (332), elastic plates (334) are slidably installed in the four elastic grooves (332), the four elastic plates (334) are fixedly installed with the top edges of the screening box (31), and a spring (333) is fixedly installed between the elastic plates (334) and the elastic grooves (332). 5.根据权利要求4所述的一种高纯石英砂生产用筛分装置,其特征在于,所述筛选箱(1)上横向转动安装有圆轴(341),所述圆轴(341)的内端固定安装有凸轮(343),所述凸轮(343)与筛选盒(31)的底部相接触,所述圆轴(341)的外侧安装有第一传动轮(342),所述传动杆(45)的外侧安装有第二传动轮(46),所述第一传动轮(342)与第二传动轮(46)的外侧传动连接有同一个传送带(344)。5. A screening device for producing high-purity quartz sand according to claim 4, characterized in that a round shaft (341) is installed on the screening box (1) for transverse rotation, a cam (343) is fixedly installed on the inner end of the round shaft (341), the cam (343) is in contact with the bottom of the screening box (31), a first transmission wheel (342) is installed on the outer side of the round shaft (341), a second transmission wheel (46) is installed on the outer side of the transmission rod (45), and the outer sides of the first transmission wheel (342) and the second transmission wheel (46) are transmission-connected by the same conveyor belt (344). 6.根据权利要求5所述的一种高纯石英砂生产用筛分装置,其特征在于,所述动力机构(8)包括伺服电机(81),所述伺服电机(81)安装在筛选箱(1)的外侧,所述伺服电机(81)的输出轴上安装有驱动齿轮(82),所述圆轴(341)的外端安装有从动齿轮(83),所述驱动齿轮(82)与从动齿轮(83)相啮合。6. A screening device for producing high-purity quartz sand according to claim 5, characterized in that the power mechanism (8) comprises a servo motor (81), the servo motor (81) is installed on the outside of the screening box (1), a driving gear (82) is installed on the output shaft of the servo motor (81), a driven gear (83) is installed on the outer end of the circular shaft (341), and the driving gear (82) is meshed with the driven gear (83). 7.根据权利要求1所述的一种高纯石英砂生产用筛分装置,其特征在于,所述灰尘收集机构(7)包括灰尘收集壳(71),所述灰尘收集壳(71)与安装孔(47)活动连接,所述灰尘收集壳(71)的底部开设有圆孔(73),所述灰尘收集壳(71)内放置有金属网(74),所述灰尘收集壳(71)的外侧安装有推拉板(72),所述推拉板(72)的外侧安装有把手(75)。7. A screening device for producing high-purity quartz sand according to claim 1, characterized in that the dust collecting mechanism (7) comprises a dust collecting shell (71), the dust collecting shell (71) is movably connected to the mounting hole (47), a circular hole (73) is provided at the bottom of the dust collecting shell (71), a metal mesh (74) is placed in the dust collecting shell (71), a push-pull plate (72) is installed on the outside of the dust collecting shell (71), and a handle (75) is installed on the outside of the push-pull plate (72). 8.根据权利要求1所述的一种高纯石英砂生产用筛分装置,其特征在于,所述传动机构(5)包括传动轴(51),所述传动轴(51)转动安装在吸尘箱(4)上,所述传动轴(51)的外端左端安装有第一锥齿轮(54),所述螺旋上料机(6)的底端安装有动力轴(56),所述动力轴(56)的底端安装有第二锥齿轮(55),所述第一锥齿轮(54)与第二锥齿轮(55)相啮合。8. A screening device for producing high-purity quartz sand according to claim 1, characterized in that the transmission mechanism (5) comprises a transmission shaft (51), the transmission shaft (51) is rotatably mounted on the dust collection box (4), a first bevel gear (54) is mounted on the left outer end of the transmission shaft (51), a power shaft (56) is mounted on the bottom end of the spiral feeder (6), a second bevel gear (55) is mounted on the bottom end of the power shaft (56), and the first bevel gear (54) is meshed with the second bevel gear (55). 9.根据权利要求8所述的一种高纯石英砂生产用筛分装置,其特征在于,所述传动轴(51)的右端位于吸尘箱(4)内安装有第一伞型齿轮(52),所述吸尘轴(42)的外侧套设有第二伞型齿轮(53),所述传动杆(45)的内端安装有第三伞型齿轮(44),所述第一伞型齿轮(52)和第三伞型齿轮(44)均与第二伞型齿轮(53)相啮合。9. A screening device for producing high-purity quartz sand according to claim 8, characterized in that the right end of the transmission shaft (51) is located in the dust collection box (4) and is equipped with a first bevel gear (52), the outer side of the dust collection shaft (42) is sleeved with a second bevel gear (53), and the inner end of the transmission rod (45) is equipped with a third bevel gear (44), and the first bevel gear (52) and the third bevel gear (44) are both meshed with the second bevel gear (53). 10.一种高纯石英砂生产用筛分装置的筛分方法,所述高纯石英砂生产用筛分装置为权利要求1-9任一项所述的高纯石英砂生产用筛分装置,其特征在于,包括以下步骤:10. A screening method for a screening device for producing high-purity quartz sand, wherein the screening device for producing high-purity quartz sand is the screening device for producing high-purity quartz sand according to any one of claims 1 to 9, characterized in that the method comprises the following steps: S1:接通电源和控制开关,通过螺旋上料机(6)上的加料口加入石英砂材料;S1: Turn on the power supply and control switch, and add quartz sand material through the feeding port on the screw feeder (6); S2:伺服电机(81)带动驱动齿轮(82)旋转,驱动齿轮(82)带动从动齿轮(83)旋转,从动齿轮(83)带动圆轴(341)旋转,圆轴(341)带动第一传动轮(342)旋转,第一传动轮(342)通过传送带(344)和第二传动轮(46)带动传动杆(45)旋转,传动杆(45)带动第三伞型齿轮(44)旋转,第三伞型齿轮(44)带动第二伞型齿轮(53)旋转,第二伞型齿轮(53)带动第一伞型齿轮(52)旋转,第一伞型齿轮(52)带动传动轴(51)旋转,传动轴(51)带动第一锥齿轮(54)旋转,第一锥齿轮(54)带动第二锥齿轮(55)旋转,第二锥齿轮(55)通过动力轴(56)带动螺旋上料机(6)工作,石英砂通过斜管(61)导入加料管(14)内;S2: The servo motor (81) drives the driving gear (82) to rotate, the driving gear (82) drives the driven gear (83) to rotate, the driven gear (83) drives the circular shaft (341) to rotate, the circular shaft (341) drives the first transmission wheel (342) to rotate, the first transmission wheel (342) drives the transmission rod (45) to rotate through the transmission belt (344) and the second transmission wheel (46), the transmission rod (45) drives the third bevel gear (44) to rotate, and the third bevel gear (44 ) drives the second bevel gear (53) to rotate, the second bevel gear (53) drives the first bevel gear (52) to rotate, the first bevel gear (52) drives the transmission shaft (51) to rotate, the transmission shaft (51) drives the first bevel gear (54) to rotate, the first bevel gear (54) drives the second bevel gear (55) to rotate, the second bevel gear (55) drives the spiral feeder (6) to work through the power shaft (56), and the quartz sand is introduced into the feeding pipe (14) through the inclined pipe (61); S3:石英砂冲击四个挡板(22)带动旋转柱(21)旋转,使得石英砂通过加料管(14)落入筛选盒(31)内,多个挡板(22)旋转交替与加料管(14)之间密封,防止灰尘扩散到外侧,静止状态时,通过磁铁条(23)与磁铁块的配合,保证挡板(22)与加料管(14)的侧壁吸引,防止灰尘扩散到外侧;S3: Quartz sand impacts the four baffles (22) to drive the rotating column (21) to rotate, so that the quartz sand falls into the screening box (31) through the feeding pipe (14), and the multiple baffles (22) rotate alternately to seal with the feeding pipe (14) to prevent dust from spreading to the outside. In the static state, the magnet bar (23) cooperates with the magnet block to ensure that the baffle (22) and the side wall of the feeding pipe (14) are attracted to each other to prevent dust from spreading to the outside; S4:石英砂落入筛选盒(31)内,通过筛选孔(32)对石英砂进行筛选,大颗粒石英砂通过导出管(15)和锥形管(16)导出,小颗粒石英砂落入收集盒(12)内;S4: The quartz sand falls into the screening box (31), and the quartz sand is screened through the screening hole (32). Large particles of quartz sand are discharged through the outlet pipe (15) and the conical pipe (16), and small particles of quartz sand fall into the collecting box (12); S5:圆轴(341)旋转的同时带动凸轮(343)旋转,凸轮(343)挤压筛选盒(31)向上运动,四个弹力板(334)在四个弹力槽(332)内滑动,通过弹簧(333)为弹力板(334)提供弹力,使得筛选盒(31)向下运动,使得筛选盒(31)上下往复震动,提高筛选盒(31)对石英砂筛选的效果;S5: The rotation of the circular shaft (341) drives the cam (343) to rotate, and the cam (343) squeezes the screening box (31) to move upward, and the four elastic plates (334) slide in the four elastic grooves (332). The spring (333) provides elastic force for the elastic plates (334), so that the screening box (31) moves downward, and the screening box (31) vibrates up and down, thereby improving the screening effect of the screening box (31) on quartz sand; S6:第二伞型齿轮(53)带动吸尘轴(42)旋转,吸尘轴(42)带动吸气风扇(43)旋转,通过吸尘弯管(41)将灰尘吸入吸尘箱(4)内,灰尘进入灰尘收集壳(71)内,通过金属网(74)对灰尘进行阻挡收集,避免灰尘扩散污染环境;S6: The second bevel gear (53) drives the dust collection shaft (42) to rotate, and the dust collection shaft (42) drives the air suction fan (43) to rotate, so that dust is sucked into the dust collection box (4) through the dust collection elbow (41), and the dust enters the dust collection shell (71), and is blocked and collected by the metal mesh (74), so as to prevent the dust from spreading and polluting the environment; S7:完成加工后,停止伺服电机(81),拉动把手(75)带动灰尘收集壳(71),可以方便对内部进行清理,拉动收集盒(12)将收集的细小石英砂取出。S7: After the processing is completed, the servo motor (81) is stopped, and the handle (75) is pulled to drive the dust collection shell (71), so that the inside can be easily cleaned, and the collection box (12) is pulled to take out the collected fine quartz sand.
CN202410949708.5A 2024-07-16 2024-07-16 A screening device and screening method for high-purity quartz sand production Pending CN118751520A (en)

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Publication number Priority date Publication date Assignee Title
CN107127143A (en) * 2017-06-09 2017-09-05 江苏通盛滤袋有限公司 A kind of efficiently convenient filtrate screening machine
CN115582165A (en) * 2022-09-08 2023-01-10 青岛瑞莱斯机械有限公司 Building rubbish rubbing crusher
CN219615634U (en) * 2023-02-07 2023-09-01 山西锦兴能源有限公司 An underground coal mine rock screening device
CN116809404A (en) * 2023-07-04 2023-09-29 安徽泰恩康制药有限公司 Traditional Chinese medicine pill screening device and application method thereof
CN220361260U (en) * 2023-07-19 2024-01-19 沂南县宝石硅砂有限公司 Safe quartz sand processing equipment

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107127143A (en) * 2017-06-09 2017-09-05 江苏通盛滤袋有限公司 A kind of efficiently convenient filtrate screening machine
CN115582165A (en) * 2022-09-08 2023-01-10 青岛瑞莱斯机械有限公司 Building rubbish rubbing crusher
CN219615634U (en) * 2023-02-07 2023-09-01 山西锦兴能源有限公司 An underground coal mine rock screening device
CN116809404A (en) * 2023-07-04 2023-09-29 安徽泰恩康制药有限公司 Traditional Chinese medicine pill screening device and application method thereof
CN220361260U (en) * 2023-07-19 2024-01-19 沂南县宝石硅砂有限公司 Safe quartz sand processing equipment

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