CN118745599A - A polypropylene monofilament processing and manufacturing device - Google Patents
A polypropylene monofilament processing and manufacturing device Download PDFInfo
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- CN118745599A CN118745599A CN202410795189.1A CN202410795189A CN118745599A CN 118745599 A CN118745599 A CN 118745599A CN 202410795189 A CN202410795189 A CN 202410795189A CN 118745599 A CN118745599 A CN 118745599A
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- 239000004743 Polypropylene Substances 0.000 title claims abstract description 76
- -1 polypropylene Polymers 0.000 title claims abstract description 76
- 229920001155 polypropylene Polymers 0.000 title claims abstract description 76
- 238000012545 processing Methods 0.000 title claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 238000003860 storage Methods 0.000 claims abstract description 65
- 230000007246 mechanism Effects 0.000 claims abstract description 32
- 238000005507 spraying Methods 0.000 claims abstract description 32
- 238000001914 filtration Methods 0.000 claims abstract description 15
- 238000002347 injection Methods 0.000 claims description 18
- 239000007924 injection Substances 0.000 claims description 18
- 239000000725 suspension Substances 0.000 claims description 11
- 239000007921 spray Substances 0.000 claims description 9
- 238000007790 scraping Methods 0.000 claims description 6
- 238000000889 atomisation Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 20
- 239000003595 mist Substances 0.000 abstract description 12
- 230000001681 protective effect Effects 0.000 abstract description 7
- 238000004064 recycling Methods 0.000 abstract description 6
- 239000003921 oil Substances 0.000 description 131
- 239000000243 solution Substances 0.000 description 13
- 238000010521 absorption reaction Methods 0.000 description 10
- 239000012535 impurity Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 9
- 238000012546 transfer Methods 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 239000010410 layer Substances 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000005484 gravity Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 2
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 2
- 230000003712 anti-aging effect Effects 0.000 description 2
- 238000013475 authorization Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000010724 circulating oil Substances 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229920000891 common polymer Polymers 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/096—Humidity control, or oiling, of filaments, threads or the like, leaving the spinnerettes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/62—Regenerating the filter material in the filter
- B01D29/64—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element
- B01D29/6469—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers
- B01D29/6484—Regenerating the filter material in the filter by scrapers, brushes, nozzles, or the like, acting on the cake side of the filtering element scrapers with a translatory movement with respect to the filtering element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D45/00—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
- B01D45/02—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by utilising gravity
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D13/00—Complete machines for producing artificial threads
- D01D13/02—Elements of machines in combination
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
本发明涉及聚丙烯单丝加工技术领域,且公开了一种聚丙烯单丝加工制造装置,包括:箱体,箱体底端设置有过滤机构;喷油机构,包括储油环,储油环内设置有可调雾化喷头,储油环上设置有触发块;喷油机构利用第二凸轮、触发块及安装弧板的相互配合,使得可调雾化喷头能够进行往复拨动喷油作业,避免对聚丙烯单丝喷油时出现死角,增加对聚丙烯单丝的喷油效果;同时第一凸轮、第一活塞杆和第一圆筒利用气体导向,将箱体内的混合气体向上抽取,对喷洒的油雾进行引导,使得油雾对聚丙烯单丝的喷洒效果更好,提高了油雾对聚丙烯单丝的包裹效果;解决了现有技术存在的喷油时存在死角且其表面保护油层均匀性差,滤网容易堵塞,影响油的循环使用的问题。
The invention relates to the technical field of polypropylene monofilament processing, and discloses a polypropylene monofilament processing and manufacturing device, comprising: a box body, a filtering mechanism is arranged at the bottom of the box body; an oil spraying mechanism comprises an oil storage ring, an adjustable atomizing nozzle is arranged in the oil storage ring, and a trigger block is arranged on the oil storage ring; the oil spraying mechanism uses the mutual cooperation of a second cam, the trigger block and a mounting arc plate to enable the adjustable atomizing nozzle to perform a reciprocating oil spraying operation, thereby avoiding dead angles when spraying oil on the polypropylene monofilament and increasing the oil spraying effect on the polypropylene monofilament; at the same time, a first cam, a first piston rod and a first cylinder use gas guidance to extract the mixed gas in the box body upwards, guide the sprayed oil mist, so that the spraying effect of the oil mist on the polypropylene monofilament is better, and the wrapping effect of the oil mist on the polypropylene monofilament is improved; the problems of dead angles when spraying oil, poor uniformity of the surface protective oil layer, easy clogging of the filter screen, and affecting the recycling of oil in the prior art are solved.
Description
技术领域Technical Field
本发明属于聚丙烯单丝加工技术领域,具体涉及一种聚丙烯单丝加工制造装置。The invention belongs to the technical field of polypropylene monofilament processing, and in particular relates to a polypropylene monofilament processing and manufacturing device.
背景技术Background Art
聚丙烯是一种半结晶的热塑性塑料。具有较高的耐冲击性,机械性质强韧,抗多种有机溶剂和酸碱腐蚀。在工业界有广泛的应用,是平常常见的高分子材料之一,而抗老化改性聚丙烯单丝纤维是科学技术发展的产物,其抗老化的强度高,应用较为广泛,但是聚丙烯单丝在生产时未将改性聚丙烯单丝进行喷油,导致生产过后的改性聚丙烯单丝表面得不到保护。Polypropylene is a semi-crystalline thermoplastic. It has high impact resistance, strong mechanical properties, and resistance to a variety of organic solvents and acid and alkali corrosion. It is widely used in the industry and is one of the most common polymer materials. Anti-aging modified polypropylene monofilament fiber is a product of scientific and technological development. It has high anti-aging strength and is widely used. However, the modified polypropylene monofilament is not sprayed with oil during production, resulting in the surface of the modified polypropylene monofilament after production not being protected.
经检索,中国专利“一种改性聚丙烯单丝机生产用喷油装置”授权公告号“CN111058105 B”喷油组件对聚丙烯单丝进行喷油,自动化转换喷油孔,实现不停机调节喷油的雾化效果,使聚丙烯单丝表面形成一层油性保护层,再利用组件对喷油组件喷出的多余的油进行再回收利用,提高对油的再利用率,降低油耗成本。但是其不具备雾化调节及喷油回收的功能,影响对聚丙烯单丝的加工效果,中国专利“一种聚丙烯单丝加工制造装置及其方法”授权公告号“CN 112853646 B”则对上述申请进行优化改进,通过设置的储油环,以及均匀分布在储油环内部三个雾化喷头,可对聚丙烯单丝进行全方位的喷油工作,通过设置的吸油海绵,吸油海绵会对聚丙烯单丝表面产生的油滴进行吸收,并将之前吸收的油均匀的涂抹在聚丙烯单丝的表面,使聚丙烯单丝的外表面可以被均匀的涂有保护油层,提高聚丙烯单丝的加工质量;通过设置的驱动电机、主动齿轮、从动齿轮、喷油孔和空心转板,利用驱动电机使从动齿轮转动,从动齿轮带动空心转板转动,从而使喷油孔中的第一油孔或者第二油孔与雾化喷头对齐,从而达到对雾化喷头的喷出量进行调整的效果,满足使用人员不同的需求;过滤网可对油中所含有的杂质进行过滤,并且利用转杆使清洁板转动,清洁板一侧的清洁刷对过滤网外部附着的杂质进行清理,并且转动连接头,将连接头以及清洁板取下,使过滤网内部的杂质流出,达到了便于对杂质进行清理的效果,避免了杂质堆积影响过滤效果;After searching, the Chinese patent "A spraying device for modified polypropylene monofilament machine production" authorization announcement number "CN111058105 B" spraying component sprays oil on polypropylene monofilament, automatically switches the spraying hole, and realizes the atomization effect of adjusting the spraying without stopping the machine, so that an oily protective layer is formed on the surface of the polypropylene monofilament, and the recycling component recycles the excess oil sprayed by the spraying component, thereby improving the reuse rate of the oil and reducing the fuel consumption cost. However, it does not have the functions of atomization adjustment and oil recovery, which affects the processing effect of polypropylene monofilament. The Chinese patent "A polypropylene monofilament processing and manufacturing device and method thereof" authorization announcement number "CN 112853646 B" optimizes and improves the above application. By setting an oil storage ring and three atomizing nozzles evenly distributed inside the oil storage ring, the polypropylene monofilament can be sprayed with oil in all directions. By setting an oil absorption sponge, the oil absorption sponge can absorb the oil droplets generated on the surface of the polypropylene monofilament, and evenly apply the previously absorbed oil on the surface of the polypropylene monofilament, so that the outer surface of the polypropylene monofilament can be evenly coated with a protective oil layer, thereby improving the processing quality of the polypropylene monofilament; by setting a driving motor, a driving gear, a driven gear, an oil injection hole and a hollow rotating plate, the driven gear is driven by the driving motor. The driven gear drives the hollow rotating plate to rotate, so that the first oil hole or the second oil hole in the oil injection hole is aligned with the atomizing nozzle, so as to adjust the spray volume of the atomizing nozzle to meet the different needs of users; the filter can filter the impurities contained in the oil, and the cleaning plate is rotated by the rotating rod, and the cleaning brush on one side of the cleaning plate cleans the impurities attached to the outside of the filter, and the connector is rotated to remove the connector and the cleaning plate, so that the impurities inside the filter flow out, so as to facilitate the cleaning of impurities and avoid the accumulation of impurities affecting the filtering effect;
根据上述所知,现有的聚丙烯单丝加工制造装置能够对聚丙烯单丝进行喷油及回收循环利用,但是存在以下问题;According to the above, the existing polypropylene monofilament processing and manufacturing device can spray oil and recycle the polypropylene monofilament, but there are the following problems:
1.雾化喷头在对聚丙烯单丝进行喷油时,其喷洒的角度是固定的,会导致聚丙烯单丝存在涂抹死角,且吸油海绵在对聚丙烯单丝表面油滴进行吸收时,吸油海绵内部的含油量会增加,会影响聚丙烯单丝表面保护油层的均匀性;1. When the atomizing nozzle sprays oil on the polypropylene monofilament, the spraying angle is fixed, which will cause the polypropylene monofilament to have dead angles for coating, and when the oil-absorbing sponge absorbs the oil droplets on the surface of the polypropylene monofilament, the oil content inside the oil-absorbing sponge will increase, which will affect the uniformity of the protective oil layer on the surface of the polypropylene monofilament;
2.上述装置利用单层滤网对有进行过滤回收,对滤网的负担较大,容易导致滤网发生堵塞,且其安装设置,不便于后期对堵塞的滤网进行清理维护,导致装置维护不方便等问题;2. The above device uses a single-layer filter to filter and recover the waste, which puts a heavy burden on the filter and easily causes the filter to become clogged. In addition, its installation is not convenient for cleaning and maintaining the clogged filter in the later stage, resulting in inconvenient maintenance of the device.
因此,本发明提出一种聚丙烯单丝加工制造装置,用以解决上述现有技术存在的问题。Therefore, the present invention proposes a polypropylene monofilament processing and manufacturing device to solve the problems existing in the above-mentioned prior art.
发明内容Summary of the invention
(一)解决的技术问题1. Technical issues to be solved
针对现有技术的不足,本发明提供了一种聚丙烯单丝加工制造装置,具备喷油的效果好,且不易发生堵塞,能够实现循环喷涂作业等优点,解决了现有的聚丙烯单丝加工制造装置存在喷油时存在死角且其表面保护油层均匀性差,滤网容易堵塞,影响油的循环使用的问题。In view of the shortcomings of the prior art, the present invention provides a polypropylene monofilament processing and manufacturing device, which has the advantages of good oil injection effect, not prone to clogging, and capable of realizing cyclic spraying operations, etc., and solves the problems of the existing polypropylene monofilament processing and manufacturing device having dead corners during oil injection, poor uniformity of the surface protective oil layer, and easy clogging of the filter screen, which affects the recycling of oil.
(二)技术方案(II) Technical solution
为实现上述循环及均匀对聚丙烯单丝进行喷油的目的,本发明提供如下技术方案:In order to achieve the above-mentioned purpose of circulating and uniformly spraying oil on the polypropylene monofilament, the present invention provides the following technical solutions:
一种聚丙烯单丝加工制造装置,包括:A polypropylene monofilament processing and manufacturing device, comprising:
箱体,所述箱体的底端设置有过滤机构;A box body, wherein a filtering mechanism is arranged at the bottom end of the box body;
喷油机构,所述喷油机构包括设置于箱体内的储油环,所述储油环内设置有环形分布的可调雾化喷头,所述储油环的上表面固定连接有触发块,所述箱体的顶端设置有电机,所述电机的输出轴贯穿箱体并固定连接有与触发块配合使用的第二凸轮,所述箱体的顶端设置有与储油环相连通的泵体,所述箱体的内部转动连接有两个海绵吸油辊;The oil injection mechanism comprises an oil storage ring arranged in a box body, the oil storage ring is provided with an annularly distributed adjustable atomizing nozzle, the upper surface of the oil storage ring is fixedly connected with a trigger block, the top of the box body is provided with a motor, the output shaft of the motor passes through the box body and is fixedly connected with a second cam used in conjunction with the trigger block, the top of the box body is provided with a pump body connected with the oil storage ring, and the inside of the box body is rotatably connected with two sponge oil absorption rollers;
所述箱体的顶端设置有第一圆筒,所述第一圆筒内设置有第一活塞杆,所述第一活塞杆的一端贯穿出第一圆筒并固定连接有移动板,所述电机的输出轴表面固定连接有与移动板配合使用的第一凸轮,所述第一活塞杆和第一圆筒内壁之间设置有第二弹簧,所述箱体内设置有两个引导管,两个所述引导管和第一圆筒之间设置有第一三通管。A first cylinder is arranged at the top of the box body, a first piston rod is arranged in the first cylinder, one end of the first piston rod passes through the first cylinder and is fixedly connected to a movable plate, a first cam used in conjunction with the movable plate is fixedly connected to the surface of the output shaft of the motor, a second spring is arranged between the first piston rod and the inner wall of the first cylinder, two guide tubes are arranged in the box body, and a first three-way tube is arranged between the two guide tubes and the first cylinder.
作为本发明所述一种聚丙烯单丝加工制造装置的一种优选方案:所述喷油机构还包括两个固定连接于箱体内顶壁的第二圆筒,所述第二圆筒内设置有安装板,所述安装板的一端固定连接有第三弹簧,所述第三弹簧的另一端固定连接有第二活塞杆,所述第二活塞杆的一端固定连接有连杆,所述连杆的另一端贯穿出第二圆筒并固定连接有两个刮板,所述第二圆筒的上表面开设有排气孔,两个所述第二圆筒和第一圆筒之间设置有第二三通管。As a preferred solution of the polypropylene monofilament processing and manufacturing device described in the present invention: the oil injection mechanism also includes two second cylinders fixedly connected to the top wall of the box body, a mounting plate is arranged in the second cylinder, one end of the mounting plate is fixedly connected to a third spring, the other end of the third spring is fixedly connected to a second piston rod, one end of the second piston rod is fixedly connected to a connecting rod, the other end of the connecting rod passes through the second cylinder and is fixedly connected to two scrapers, an exhaust hole is opened on the upper surface of the second cylinder, and a second three-way pipe is arranged between the two second cylinders and the first cylinder.
基于上述技术特征:可以将气体输送至第二圆筒内,利用第二活塞杆和排气孔的相互配合,使得刮板对海绵吸油辊保持稳定的刮除力度,确保海绵吸油辊的擦拭效果,增加聚丙烯单丝表面保护油层的均匀性。Based on the above technical features: gas can be transported into the second cylinder, and the cooperation between the second piston rod and the exhaust hole can be used to enable the scraper to maintain a stable scraping force on the sponge oil-absorbing roller, thereby ensuring the wiping effect of the sponge oil-absorbing roller and increasing the uniformity of the protective oil layer on the surface of the polypropylene monofilament.
作为本发明所述一种聚丙烯单丝加工制造装置的一种优选方案:所述过滤机构包括储油箱,所述储油箱的顶端设置有箱盖,所述箱盖和箱体之间设置有连管,所述箱盖和储油箱内底壁之间设置有过滤框,所述过滤框的两侧均设置有滤网,所述储油箱的两侧均设置有中转筒,两个所述中转筒和泵体之间设置有第三三通管,所述中转筒和储油箱之间设置有引导框,所述引导框靠近储油箱的一端为喇叭状,所述引导框内设置有滤板,所述滤板和水平面之间的夹角呈六十度。As a preferred solution of the polypropylene monofilament processing and manufacturing device described in the present invention: the filtering mechanism includes an oil storage tank, a box cover is provided at the top of the oil storage tank, a connecting pipe is provided between the box cover and the box body, a filter frame is provided between the box cover and the inner bottom wall of the oil storage tank, filter screens are provided on both sides of the filter frame, a rotating cylinder is provided on both sides of the oil storage tank, a third three-way pipe is provided between the two rotating cylinders and the pump body, a guide frame is provided between the rotating cylinder and the oil storage tank, the end of the guide frame close to the oil storage tank is trumpet-shaped, a filter plate is provided in the guide frame, and the angle between the filter plate and the horizontal plane is sixty degrees.
基于上述技术特征:上述过滤机构中过滤框、滤网及滤板相互配合,能够对收集的油进行双重过滤作业,使得回收的油在循环使用时不会发生堵塞且确保喷油效果,同时滤板为倾斜设置,其杂质会重力的作用下,不易粘连在滤板的表面。Based on the above technical features: the filter frame, filter screen and filter plate in the above filtering mechanism cooperate with each other to perform double filtering operations on the collected oil, so that the recovered oil will not be blocked during recycling and the oil injection effect is ensured. At the same time, the filter plate is inclined, and its impurities will not easily adhere to the surface of the filter plate under the action of gravity.
作为本发明所述一种聚丙烯单丝加工制造装置的一种优选方案:所述第一三通管的表面设置有处理框,所述处理框的内顶壁固定连接有扰流板,所述第一三通管和第二三通管的表面均设置有单向阀。As a preferred solution of the polypropylene monofilament processing and manufacturing device described in the present invention: a processing frame is arranged on the surface of the first three-way pipe, a spoiler is fixedly connected to the inner top wall of the processing frame, and a one-way valve is arranged on the surface of the first three-way pipe and the second three-way pipe.
基于上述技术特征:能够对混合气体中的油雾进行阻挡,将油雾沉淀在处理框内,气体则可以作为驱动力,单向阀能够使得气体沿既定路线运行,不会出现回流的情况。Based on the above technical features: the oil mist in the mixed gas can be blocked and precipitated in the processing frame, the gas can be used as a driving force, and the one-way valve can make the gas run along a predetermined route without backflow.
作为本发明所述一种聚丙烯单丝加工制造装置的一种优选方案:所述箱体的内壁固定连接有两个安装弧板,两个所述安装弧板的相对侧均开设有滑槽,所述滑槽的内壁固定连接有第一弹簧,所述第一弹簧的另一端固定连接有滑块,所述滑块贯穿出滑槽并与储油环固定连接。As a preferred solution of the polypropylene monofilament processing and manufacturing device described in the present invention: two mounting arc plates are fixedly connected to the inner wall of the box body, and slide grooves are opened on opposite sides of the two mounting arc plates. A first spring is fixedly connected to the inner wall of the slide groove, and a slider is fixedly connected to the other end of the first spring. The slider passes through the slide groove and is fixedly connected to the oil storage ring.
基于上述技术特征:能够对储油环进行限位,同时为储油环的往复运行提供复位的力。Based on the above technical features: the oil storage ring can be limited and a reset force can be provided for the reciprocating operation of the oil storage ring.
作为本发明所述一种聚丙烯单丝加工制造装置的一种优选方案:所述箱体的两侧均设有引导环,所述引导环的形状为漏斗状。As a preferred solution of the polypropylene monofilament processing and manufacturing device of the present invention: guide rings are provided on both sides of the box body, and the shape of the guide rings is funnel-shaped.
基于上述技术特征:引导环能够在聚丙烯单丝穿线时更加方便,且受到其形状影响,便于杂质更好的排出。Based on the above technical features: the guide ring can be more convenient when threading the polypropylene monofilament, and due to its shape, it is easier to discharge impurities.
作为本发明所述一种聚丙烯单丝加工制造装置的一种优选方案:两个所述刮板分别与对应所述海绵吸油辊表面接触,所述刮板的内部凹陷形成储藏区域,所述刮板的底端两侧开设有两个排流孔。As a preferred solution of the polypropylene monofilament processing and manufacturing device described in the present invention: the two scrapers are respectively in contact with the surfaces of the corresponding sponge oil-absorbing rollers, the internal depression of the scraper forms a storage area, and two drainage holes are opened on both sides of the bottom end of the scraper.
基于上述技术特征:能够对油滴进行收集,同时将其排出,避免流落至聚丙烯单丝表面。Based on the above technical features: the oil droplets can be collected and discharged at the same time to avoid falling onto the surface of the polypropylene monofilament.
作为本发明所述一种聚丙烯单丝加工制造装置的一种优选方案:所述第二圆筒的一端转动连接有螺纹套,所述螺纹套的一端贯穿至第二圆筒内并螺纹连接有丝杆,所述丝杆的另一端和安装板转动连接。As a preferred solution of the polypropylene monofilament processing and manufacturing device described in the present invention: one end of the second cylinder is rotatably connected to a threaded sleeve, one end of the threaded sleeve penetrates into the second cylinder and is threadedly connected to a screw rod, and the other end of the screw rod is rotatably connected to the mounting plate.
基于上述技术特征:能够对安装板的位置进行调节,从而达到调节预设气压值的目的。Based on the above technical features: the position of the mounting plate can be adjusted to achieve the purpose of adjusting the preset air pressure value.
作为本发明所述一种聚丙烯单丝加工制造装置的一种优选方案:所述箱盖的内顶壁和储油箱的内底壁之间均设置有卡接框,所述过滤框卡接于卡接框内。As a preferred solution of the polypropylene monofilament processing and manufacturing device described in the present invention: a clamping frame is provided between the inner top wall of the box cover and the inner bottom wall of the oil storage tank, and the filter frame is clamped in the clamping frame.
基于上述技术特征:在维护过滤框时更加方便。Based on the above technical features: it is more convenient to maintain the filter frame.
作为本发明所述一种聚丙烯单丝加工制造装置的一种优选方案:所述储油箱内设有两个悬浮板,两个所述悬浮板的相对侧均设置有刷板,所述刷板和滤网相接触。As a preferred solution of the polypropylene monofilament processing and manufacturing device described in the present invention: two suspension plates are arranged in the oil storage tank, and brush plates are arranged on opposite sides of the two suspension plates, and the brush plates are in contact with the filter screen.
基于上述技术特征:悬浮板在箱体内液体的浮力作用下,悬浮板会带动刷板向上移动,并对滤网表面进行清理作业,避免滤网出现堵塞的情况。Based on the above technical features: under the buoyancy of the liquid in the box, the floating plate will drive the brush plate to move upward and clean the surface of the filter to avoid clogging of the filter.
(三)有益效果(III) Beneficial effects
与现有技术相比,本发明提供了一种聚丙烯单丝加工制造装置,具备以下有益效果:Compared with the prior art, the present invention provides a polypropylene monofilament processing and manufacturing device, which has the following beneficial effects:
1.上述喷油机构中利用第二凸轮、触发块及安装弧板的相互配合,使得可调雾化喷头能够进行往复拨动喷油作业,避免对聚丙烯单丝喷油时出现死角,增加对聚丙烯单丝的喷油效果,同时第一凸轮、第一活塞杆和第一圆筒利用气体导向,将箱体内的混合气体向上抽取,对喷洒的油雾进行引导,使得油雾对聚丙烯单丝的喷洒效果更好,进一步提高油雾对聚丙烯单丝的包裹效果,同时可以将气体输送至第二圆筒内,利用第二活塞杆和排气孔的相互配合,使得刮板对海绵吸油辊保持稳定的刮除力度,确保海绵吸油辊的擦拭效果,增加聚丙烯单丝表面保护油层的均匀性;1. In the above-mentioned oil spraying mechanism, the second cam, the trigger block and the mounting arc plate cooperate with each other, so that the adjustable atomizing nozzle can perform reciprocating oil spraying operation, avoid dead angles when spraying oil on the polypropylene monofilament, and increase the oil spraying effect on the polypropylene monofilament. At the same time, the first cam, the first piston rod and the first cylinder use gas guidance to extract the mixed gas in the box upward, guide the sprayed oil mist, so that the spraying effect of the oil mist on the polypropylene monofilament is better, and the wrapping effect of the oil mist on the polypropylene monofilament is further improved. At the same time, the gas can be transported to the second cylinder, and the second piston rod and the exhaust hole cooperate with each other, so that the scraper maintains a stable scraping force on the sponge oil absorption roller, ensuring the wiping effect of the sponge oil absorption roller and increasing the uniformity of the protective oil layer on the surface of the polypropylene monofilament;
2.上述过滤机构中过滤框、滤网及滤板相互配合,能够对收集的油进行双重过滤作业,使得回收的油在循环使用时不会发生堵塞且确保喷油效果,同时滤板为倾斜设置,其杂质会重力的作用下,不易粘连在滤板的表面,同时利用储油箱内液面及悬浮板的相互配合,刷板能够对滤网进行清理作业,降低后期对过滤机构的维护强度,与喷油机构相互配合,确保喷油机构长时间处于高效的喷油作业;实现了循环及均匀对聚丙烯单丝进行喷油的目的。2. The filter frame, filter screen and filter plate in the above-mentioned filtering mechanism cooperate with each other to perform double filtering operations on the collected oil, so that the recovered oil will not be blocked during recycling and the oil spraying effect is ensured. At the same time, the filter plate is inclined, and its impurities are not easy to adhere to the surface of the filter plate under the action of gravity. At the same time, by utilizing the cooperation of the liquid level in the oil storage tank and the suspension plate, the brush plate can clean the filter screen, reducing the maintenance intensity of the filtering mechanism in the later stage, and cooperating with the oil spraying mechanism to ensure that the oil spraying mechanism is in efficient oil spraying operation for a long time; the purpose of circulating and uniformly spraying the polypropylene monofilament is achieved.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明聚丙烯单丝加工制造装置的整体结构示意图;FIG1 is a schematic diagram of the overall structure of a polypropylene monofilament processing and manufacturing device according to the present invention;
图2为本发明聚丙烯单丝加工制造装置的剖视图;FIG2 is a cross-sectional view of a polypropylene monofilament processing and manufacturing apparatus according to the present invention;
图3为本发明喷油机构的结构示意图;FIG3 is a schematic diagram of the structure of the fuel injection mechanism of the present invention;
图4为本发明第二凸轮、触发块和安装弧板的爆炸图;FIG4 is an exploded view of the second cam, the trigger block and the mounting arc plate of the present invention;
图5为本发明图4中A处的局部放大图;FIG5 is a partial enlarged view of point A in FIG4 of the present invention;
图6为本发明第一圆筒和引导管的连接示意图;FIG6 is a schematic diagram of the connection between the first cylinder and the guide tube of the present invention;
图7为本发明第二三通管和刮板的连接示意图;FIG7 is a schematic diagram of the connection between the second three-way pipe and the scraper of the present invention;
图8为本发明连杆和刮板的连接示意图;FIG8 is a schematic diagram of the connection between the connecting rod and the scraper of the present invention;
图9为本发明过滤机构的爆炸图;FIG9 is an exploded view of the filter mechanism of the present invention;
图10为本发明中转筒和悬浮板的连接示意图。FIG. 10 is a schematic diagram showing the connection between the rotating drum and the suspension plate in the present invention.
图中:100.箱体;110.引导环;200.喷油机构;210.储油环;211.可调雾化喷头;212.滑块;213.第一弹簧;214.安装弧板;215.滑槽;220.电机;230.第一凸轮;240.第二凸轮;250.触发块;260.泵体;270.海绵吸油辊;280.第一圆筒;281.第一活塞杆;282.第二弹簧;283.移动板;284.引导管;285.第一三通管;2851.处理框;2852.扰流板;286.第二三通管;287.单向阀;288.第二圆筒;289.安装板;2810.第三弹簧;2811.第二活塞杆;2812.排气孔;2813.螺纹套;2814.丝杆;2815.连杆;2816.刮板;2817.排流孔;300.过滤机构;310.储油箱;311.箱盖;312.连管;313.卡接框;320.中转筒;321.引导框;322.滤板;330.过滤框;331.滤网;340.第三三通管;350.悬浮板;351.刷板。In the figure: 100. box body; 110. guide ring; 200. oil injection mechanism; 210. oil storage ring; 211. adjustable atomizing nozzle; 212. slider; 213. first spring; 214. arc mounting plate; 215. slideway; 220. motor; 230. first cam; 240. second cam; 250. trigger block; 260. pump body; 270. sponge oil absorption roller; 280. first cylinder; 281. first piston rod; 282. second spring; 283. moving plate; 284. guide pipe; 285. first three-way pipe; 2851. processing frame; 2852. spoiler; 286. Second three-way pipe; 287. One-way valve; 288. Second cylinder; 289. Mounting plate; 2810. Third spring; 2811. Second piston rod; 2812. Exhaust hole; 2813. Threaded sleeve; 2814. Screw rod; 2815. Connecting rod; 2816. Scraper; 2817. Discharge hole; 300. Filter mechanism; 310. Oil storage tank; 311. Tank cover; 312. Connecting pipe; 313. Snap-on frame; 320. Transfer cylinder; 321. Guide frame; 322. Filter plate; 330. Filter frame; 331. Filter screen; 340. Third three-way pipe; 350. Suspension plate; 351. Brush plate.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1-图10,本发明提供一种技术方案:Please refer to Figures 1 to 10, the present invention provides a technical solution:
一种聚丙烯单丝加工制造装置,包括:A polypropylene monofilament processing and manufacturing device, comprising:
箱体100,所述箱体100的底端设置有过滤机构300;A box body 100, wherein a filtering mechanism 300 is disposed at the bottom end of the box body 100;
喷油机构200,所述喷油机构200设置于箱体100上,包括设置于箱体100内的储油环210,所述储油环210内设置有环形分布的可调雾化喷头211,所述储油环210的上表面还固定连接有触发块250,所述箱体100的顶端设置有电机220,所述电机220的输出轴贯穿箱体100并固定连接有与触发块250配合使用的第二凸轮240,所述箱体100的顶端设置有与储油环210相连通的泵体260,所述箱体100的内部转动连接有两个海绵吸油辊270;An oil spray mechanism 200, the oil spray mechanism 200 is arranged on the box body 100, including an oil storage ring 210 arranged in the box body 100, the oil storage ring 210 is provided with an annularly distributed adjustable atomizing nozzle 211, the upper surface of the oil storage ring 210 is also fixedly connected with a trigger block 250, a motor 220 is arranged at the top of the box body 100, the output shaft of the motor 220 passes through the box body 100 and is fixedly connected with a second cam 240 used in conjunction with the trigger block 250, a pump body 260 connected to the oil storage ring 210 is arranged at the top of the box body 100, and two sponge oil absorption rollers 270 are rotatably connected inside the box body 100;
本实例中,在使用时,启动电机220,其输出轴转动带动第二凸轮240旋转,第二凸轮240对触发块250进行挤压,触发块250受到挤压时,储油环210会在滑槽215内滑动,第一弹簧213提供复位的力,使得储油环210进行往复拨动,从而带动可调雾化喷头211,进行摆动喷油作业。In this example, when in use, the motor 220 is started, and its output shaft rotates to drive the second cam 240 to rotate, and the second cam 240 squeezes the trigger block 250. When the trigger block 250 is squeezed, the oil storage ring 210 slides in the slide groove 215, and the first spring 213 provides a reset force, so that the oil storage ring 210 reciprocates, thereby driving the adjustable atomizing nozzle 211 to perform a swinging oil spraying operation.
作为优选的实施方案,如图3、图5、图6和图7所示,所述箱体100的顶端内部还设置有第一圆筒280,所述第一圆筒280内设置有第一活塞杆281,所述第一活塞杆281的一端贯穿出第一圆筒280并固定连接有移动板283,所述电机220的输出轴表面固定连接有与移动板283配合使用的第一凸轮230,且在所述第一活塞杆281与第一圆筒280内壁之间设置有第二弹簧282,箱体100内设置有两个引导管284,两个所述引导管284和第一圆筒280之间设置有第一三通管285;As a preferred embodiment, as shown in FIGS. 3, 5, 6 and 7, a first cylinder 280 is further provided inside the top of the housing 100, a first piston rod 281 is provided inside the first cylinder 280, one end of the first piston rod 281 passes through the first cylinder 280 and is fixedly connected to a moving plate 283, a first cam 230 used in conjunction with the moving plate 283 is fixedly connected to the surface of the output shaft of the motor 220, and a second spring 282 is provided between the first piston rod 281 and the inner wall of the first cylinder 280, two guide tubes 284 are provided inside the housing 100, and a first three-way tube 285 is provided between the two guide tubes 284 and the first cylinder 280;
本实例中,在使用时,启动电机220,其输出轴转动带动第一凸轮230同步跟随电机220同步旋转,对移动板283进行挤压,在第二弹簧282的作用下,移动板283会紧贴第一凸轮230表面,利用引导管284将箱体100内的混合气体依次从第一三通管285、第一圆筒280及第二三通管286输送至第二圆筒288内。In this example, when in use, the motor 220 is started, and its output shaft rotates to drive the first cam 230 to rotate synchronously with the motor 220, thereby squeezing the movable plate 283. Under the action of the second spring 282, the movable plate 283 will be tightly attached to the surface of the first cam 230, and the guide pipe 284 is used to transport the mixed gas in the box body 100 from the first three-way pipe 285, the first cylinder 280 and the second three-way pipe 286 to the second cylinder 288 in sequence.
作为优选的实施方案,如图1、图2、图3、图6、图7和图8所示,所述喷油机构200还包括两个固定连接于箱体100内顶壁的第二圆筒288,所述第二圆筒288内设置有安装板289,所述安装板289的一端固定连接有第三弹簧2810,所述第三弹簧2810的另一端固定连接有第二活塞杆2811,所述第二活塞杆2811的一端固定连接有连杆2815,所述连杆2815的另一端贯穿出第二圆筒288并固定连接有两个刮板2816,且在所述第二圆筒288的上表面开设有排气孔2812,两个第二圆筒288和第一圆筒280之间设置有第二三通管286。As a preferred embodiment, as shown in Figures 1, 2, 3, 6, 7 and 8, the oil injection mechanism 200 also includes two second cylinders 288 fixedly connected to the inner top wall of the box body 100, a mounting plate 289 is arranged in the second cylinder 288, one end of the mounting plate 289 is fixedly connected to a third spring 2810, the other end of the third spring 2810 is fixedly connected to a second piston rod 2811, one end of the second piston rod 2811 is fixedly connected to a connecting rod 2815, the other end of the connecting rod 2815 passes through the second cylinder 288 and is fixedly connected to two scrapers 2816, and an exhaust hole 2812 is opened on the upper surface of the second cylinder 288, and a second three-way pipe 286 is arranged between the two second cylinders 288 and the first cylinder 280.
本实例中,在使用时,气体从第二三通管286进入第二圆筒288内,通过气体挤压作用使得第二活塞杆2811在第二圆筒288内移动,直至移动至排气孔2812处,第二活塞杆2811会带动连杆2815同步移动,从而带动刮板2816出现位置变化,使得刮板2816对海绵吸油辊270保持既定刮除力度。In this example, when in use, gas enters the second cylinder 288 from the second three-way pipe 286, and the second piston rod 2811 moves in the second cylinder 288 through the gas squeezing effect until it moves to the exhaust hole 2812. The second piston rod 2811 will drive the connecting rod 2815 to move synchronously, thereby driving the scraper 2816 to change its position, so that the scraper 2816 maintains a predetermined scraping force on the sponge oil absorption roller 270.
作为优选的实施方案,如图2、图6和图7所示,两个所述刮板2816分别与对应海绵吸油辊270表面接触,刮板2816的内部凹陷形成储藏区域,且在所述刮板2816的底端两侧开设有两个排流孔2817。As a preferred embodiment, as shown in Figures 2, 6 and 7, the two scrapers 2816 are in contact with the surfaces of the corresponding sponge oil-absorbing rollers 270 respectively, the internal recess of the scraper 2816 forms a storage area, and two drainage holes 2817 are opened on both sides of the bottom end of the scraper 2816.
本实例中,在使用时,刮除的油滴进入至刮板2816内,并利用排流孔2817将油滴排放至箱体100内。In this example, when in use, the scraped oil droplets enter the scraper 2816 and are discharged into the box 100 through the drainage holes 2817 .
作为优选的实施方案,如图7所示,所述第二圆筒288的一端转动连接有螺纹套2813,所述螺纹套2813的一端贯穿至第二圆筒288内并螺纹连接有丝杆2814,所述丝杆2814的另一端和安装板289转动连接。As a preferred embodiment, as shown in FIG. 7 , one end of the second cylinder 288 is rotatably connected to a threaded sleeve 2813 , one end of the threaded sleeve 2813 passes through the second cylinder 288 and is threadedly connected to a screw rod 2814 , and the other end of the screw rod 2814 is rotatably connected to the mounting plate 289 .
本实例中,在使用时,旋转螺纹套2813,在连杆2815的限位下,丝杆2814会带动安装板289在第二圆筒288内移动,从而达到调节预设气压值。In this example, when in use, the threaded sleeve 2813 is rotated, and under the limit of the connecting rod 2815, the screw rod 2814 will drive the mounting plate 289 to move in the second cylinder 288, thereby adjusting the preset air pressure value.
作为优选的实施方案,如图2、图9和图10所示,所述过滤机构300包括储油箱310,所述储油箱310的顶端设置有箱盖311,所述箱盖311与箱体100之间设置有连管312,且在所述箱盖311与储油箱310内底壁之间设置有过滤框330,所述过滤框330的两侧均设置有滤网331,所述储油箱310的两侧均设置有中转筒320,两个所述中转筒320与泵体260之间设置有第三三通管340,所述中转筒320和储油箱310之间设置有引导框321,所述引导框321靠近储油箱310的一端为喇叭状,所述引导框321内设置有滤板322,所述滤板322和水平面之间的夹角呈六十度。As a preferred embodiment, as shown in Figures 2, 9 and 10, the filtering mechanism 300 includes an oil storage tank 310, a top end of the oil storage tank 310 is provided with a box cover 311, a connecting pipe 312 is provided between the box cover 311 and the box body 100, and a filter frame 330 is provided between the box cover 311 and the inner bottom wall of the oil storage tank 310, and filter screens 331 are provided on both sides of the filter frame 330, and transfer cylinders 320 are provided on both sides of the oil storage tank 310, and a third three-way pipe 340 is provided between the two transfer cylinders 320 and the pump body 260, and a guide frame 321 is provided between the transfer cylinder 320 and the oil storage tank 310, and the end of the guide frame 321 close to the oil storage tank 310 is trumpet-shaped, and a filter plate 322 is provided in the guide frame 321, and the angle between the filter plate 322 and the horizontal plane is sixty degrees.
本实例中,在使用时,箱体100内的油会从连管312进入至储油箱310内,先经过过滤框330进行过滤作业,当液面上升至设定高度时,油会贯穿滤板322和引导框321进入至中转筒320内,和泵体260相互结合,实现循环喷油作业。In this example, when in use, the oil in the box body 100 will enter the oil storage tank 310 from the connecting pipe 312, and first pass through the filter frame 330 for filtering. When the liquid level rises to a set height, the oil will pass through the filter plate 322 and the guide frame 321 and enter the transfer cylinder 320, and combine with the pump body 260 to realize a circulating oil injection operation.
作为优选的实施方案,如图9所示,所述箱盖311的内顶壁和储油箱310的内底壁之间均设置有卡接框313,所述过滤框330卡接于卡接框313内。As a preferred embodiment, as shown in FIG. 9 , a snap-fit frame 313 is provided between the inner top wall of the box cover 311 and the inner bottom wall of the oil storage tank 310 , and the filter frame 330 is snap-fitted into the snap-fit frame 313 .
本实例中,在使用时,将过滤框330放置在下方的卡接框313内,在完成箱盖311和储油箱310内,即可完成储油箱310、过滤框330及箱盖311三者之间的连接。In this example, when in use, the filter frame 330 is placed in the lower snap-in frame 313, and after the box cover 311 and the oil storage tank 310 are completed, the connection among the oil storage tank 310, the filter frame 330 and the box cover 311 can be completed.
作为优选的实施方案,如图9和图10所示,所述储油箱310内设有两个悬浮板350,两个所述悬浮板350的相对侧均设置有刷板351,所述刷板351和滤网331相接触。As a preferred embodiment, as shown in FIG. 9 and FIG. 10 , two suspension plates 350 are provided in the oil storage tank 310 , and brush plates 351 are provided on opposite sides of the two suspension plates 350 , and the brush plates 351 are in contact with the filter screen 331 .
本实例中,在使用时,悬浮板350在箱体100内液体的浮力作用下,悬浮板350会带动刷板351向上移动,并对滤网331表面进行清理作业。In this example, when in use, the suspension plate 350 is driven by the buoyancy of the liquid in the box 100 to move the brush plate 351 upwards and clean the surface of the filter screen 331 .
作为优选的实施方案,如图6所示,所述第一三通管285的表面连通设置有处理框2851,所述处理框2851的内顶壁固定连接有扰流板2852,所述第一三通管285和第二三通管286的表面均设置有单向阀287。As a preferred embodiment, as shown in Figure 6, the surface of the first three-way pipe 285 is connected to a processing frame 2851, the inner top wall of the processing frame 2851 is fixedly connected to a spoiler 2852, and the surfaces of the first three-way pipe 285 and the second three-way pipe 286 are both provided with a one-way valve 287.
本实例中,在使用时,扰流板2852能够对混合气体进行阻挡,对油雾进行阻挡,使得大部分油雾会停留在处理框2851内,气体则为第二圆筒288提供驱动力。In this example, when in use, the spoiler 2852 can block the mixed gas and the oil mist, so that most of the oil mist will stay in the processing frame 2851, and the gas provides driving force for the second cylinder 288.
作为优选的实施方案,如图1、图2、图3和图4所示,所述箱体100的内壁固定连接有两个安装弧板214,两个所述安装弧板214的相对侧均开设有滑槽215,所述滑槽215的内壁固定连接有第一弹簧213,所述第一弹簧213的另一端固定连接有滑块212,所述滑块212贯穿出滑槽215并与储油环210固定连接。As a preferred embodiment, as shown in Figures 1, 2, 3 and 4, two mounting arc plates 214 are fixedly connected to the inner wall of the box body 100, and slide grooves 215 are provided on opposite sides of the two mounting arc plates 214. A first spring 213 is fixedly connected to the inner wall of the slide groove 215, and a slider 212 is fixedly connected to the other end of the first spring 213. The slider 212 passes through the slide groove 215 and is fixedly connected to the oil storage ring 210.
本实例中,在使用时,储油环210在往复时,滑块212会在滑槽215内移动,第一弹簧213则能够为储油环210的复位利用推动力。In this example, when the oil storage ring 210 is in use, the slider 212 moves in the slide groove 215 when the oil storage ring 210 reciprocates, and the first spring 213 can use the driving force for the oil storage ring 210 to return to its original position.
作为优选的实施方案,如图1所示,所述箱体100的两侧均设有引导环110,引导环110的形状为漏斗状。As a preferred embodiment, as shown in FIG. 1 , guide rings 110 are provided on both sides of the box body 100 , and the shape of the guide rings 110 is funnel-shaped.
本实例中,在使用时,引导环110能够在聚丙烯单丝穿线时更加方便,且受到其形状影响,便于杂质更好的排出。In this example, when in use, the guide ring 110 can be more convenient when threading the polypropylene monofilament, and due to its shape, it is easier to discharge impurities.
本发明所述聚丙烯单丝加工制造装置的使用原理和工作原理包括:The use principle and working principle of the polypropylene monofilament processing and manufacturing device of the present invention include:
利用两个相引导环110进行引导,使得聚丙烯单丝贯穿箱体100和喷油机构200,进行制造加工处理,在聚丙烯单丝传输过程中,启动泵体260,利用第三三通管340将中转筒320内的油输送至储油环210内,利用可调雾化喷头211对传输中的聚丙烯单丝进行喷油作业,在此过程中,同时启动电机220,其输出轴转动带动第二凸轮240旋转,第二凸轮240对触发块250进行挤压,触发块250受到挤压时,储油环210会在滑槽215内滑动,第一弹簧213提供复位的力,使得储油环210进行往复拨动,从而带动可调雾化喷头211,进行摆动喷油作业,同时第一凸轮230也会同步跟随电机220的输出轴同步旋转,对移动板283进行挤压,在第二弹簧282的作用下,移动板283会紧贴第一凸轮230表面,利用引导管284将箱体100内的混合气体依次从第一三通管285、第一圆筒280及第二三通管286输送至第二圆筒288内,第二活塞杆2811会在第二圆筒288内移动,直至移动至排气孔2812处,第二活塞杆2811会带动连杆2815同步移动,从而带动刮板2816出现位置的变化,使得刮板2816对海绵吸油辊270保持既定刮除力度,刮除的油滴进入至刮板2816内,并利用排流孔2817将油滴排放至箱体100内,箱体100内的油会从连管312进入至储油箱310内,先经过过滤框330进行过滤作业,当液面上升至设定高度时,油会贯穿滤板322和引导框321进入至中转筒320内,和泵体260相互结合,实现循环喷油作业。The two phase guide rings 110 are used for guiding, so that the polypropylene monofilament passes through the box body 100 and the oil injection mechanism 200, and is manufactured and processed. During the transmission of the polypropylene monofilament, the pump body 260 is started, and the oil in the transfer cylinder 320 is transported to the oil storage ring 210 by the third three-way pipe 340, and the adjustable atomizing nozzle 211 is used to spray the polypropylene monofilament being transmitted. In this process, the motor 220 is started at the same time, and its output shaft rotates to drive the second cam 240 to rotate, and the second cam 240 squeezes the trigger block 250. When the trigger block 250 is squeezed, the oil storage ring 210 will slide in the slide groove 215, and the first spring 213 provides a reset force, so that the oil storage ring 210 reciprocates, thereby driving the adjustable atomizing nozzle 211 to swing and spray. At the same time, the first cam 230 will also synchronously rotate with the output shaft of the motor 220 to squeeze the moving plate 283. Under the action of the second spring 282, the moving plate The first cam 230 is pressed against the surface of the first cam 230, and the mixed gas in the box 100 is transported to the second cylinder 288 from the first three-way pipe 285, the first cylinder 280 and the second three-way pipe 286 in sequence through the guide pipe 284. The second piston rod 2811 moves in the second cylinder 288 until it moves to the exhaust hole 2812. The second piston rod 2811 drives the connecting rod 2815 to move synchronously, thereby driving the scraper 2816 to change its position, so that the scraper 28 16 pairs of sponge oil-absorbing rollers 270 maintain a predetermined scraping force, and the scraped oil droplets enter the scraper 2816 and are discharged into the housing 100 through the drainage holes 2817. The oil in the housing 100 enters the oil storage tank 310 from the connecting pipe 312, and is first filtered through the filter frame 330. When the liquid level rises to a set height, the oil passes through the filter plate 322 and the guide frame 321 and enters the transfer cylinder 320, and is combined with the pump body 260 to realize a circulating oil injection operation.
上述喷油机构200中利用第二凸轮240、触发块250及安装弧板214的相互配合,使得可调雾化喷头211能够进行往复拨动喷油作业,避免对聚丙烯单丝喷油时出现死角,增加对聚丙烯单丝的喷油效果,同时第一凸轮230、第一活塞杆281和第一圆筒280利用气体导向,将箱体100内的混合气体向上抽取,对喷洒的油雾进行引导,使得油雾对聚丙烯单丝的喷洒效果更好,进一步提高油雾对聚丙烯单丝的包裹效果,同时可以将气体输送至第二圆筒288内,利用第二活塞杆2811和排气孔2812的相互配合,使得刮板2816对海绵吸油辊270保持稳定的刮除力度,确保海绵吸油辊270的擦拭效果,增加聚丙烯单丝表面保护油层的均匀性;In the above-mentioned oil spraying mechanism 200, the second cam 240, the trigger block 250 and the mounting arc plate 214 cooperate with each other, so that the adjustable atomizing nozzle 211 can perform reciprocating oil spraying operation, avoid dead angles when spraying oil on the polypropylene monofilament, and increase the oil spraying effect on the polypropylene monofilament. At the same time, the first cam 230, the first piston rod 281 and the first cylinder 280 use gas guidance to extract the mixed gas in the box 100 upward, guide the sprayed oil mist, so that the spraying effect of the oil mist on the polypropylene monofilament is better, and the wrapping effect of the oil mist on the polypropylene monofilament is further improved. At the same time, the gas can be transported to the second cylinder 288, and the second piston rod 2811 and the exhaust hole 2812 cooperate with each other, so that the scraper 2816 maintains a stable scraping force on the sponge oil absorption roller 270, ensures the wiping effect of the sponge oil absorption roller 270, and increases the uniformity of the protective oil layer on the surface of the polypropylene monofilament.
上述过滤机构300中过滤框330、滤网331及滤板322相互配合,能够对收集的油进行双重过滤作业,使得回收的油在循环使用时不会发生堵塞且确保喷油效果,同时滤板322为倾斜设置,其杂质会重力的作用下,不易粘连在滤板322的表面,同时利用储油箱310内液面及悬浮板350的相互配合,刷板351能够对滤网331进行清理作业,降低后期对过滤机构300的维护强度,与喷油机构200相互配合,确保喷油机构200长时间处于高效的喷油作业。The filter frame 330, filter screen 331 and filter plate 322 in the above-mentioned filter mechanism 300 cooperate with each other and can perform double filtering operations on the collected oil, so that the recovered oil will not be blocked during recycling and the oil injection effect is ensured. At the same time, the filter plate 322 is inclined, and its impurities are not easy to adhere to the surface of the filter plate 322 under the action of gravity. At the same time, by utilizing the cooperation of the liquid level in the oil storage tank 310 and the suspension plate 350, the brush plate 351 can clean the filter screen 331, thereby reducing the maintenance intensity of the filter mechanism 300 in the later stage, and cooperating with the oil injection mechanism 200 to ensure that the oil injection mechanism 200 is in a high-efficiency oil injection operation for a long time.
需要说明的是,以上说明中可调雾化喷头211、电机220、泵体260、单向阀287等均为现有技术应用较为成熟的器件,具体型号可根据实际的需要选择,同时电机220、泵体260供电可为内置电源供电,也可为市电供电,具体的供电方式视情况选择,同时可调雾化喷头211为现有的公知技术,具体尺寸及型号可根据需求进行选择,其调节功能其自身具备,因此并未剖出进行说明,在此不做赘述It should be noted that the adjustable atomizing nozzle 211, the motor 220, the pump body 260, the one-way valve 287, etc. in the above description are all devices with relatively mature applications in the prior art, and the specific model can be selected according to actual needs. At the same time, the motor 220 and the pump body 260 can be powered by a built-in power supply or by the mains power supply. The specific power supply method is selected according to the situation. At the same time, the adjustable atomizing nozzle 211 is an existing well-known technology, and the specific size and model can be selected according to the needs. Its adjustment function is inherent, so it is not cut out for description and will not be repeated here.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise one..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变形,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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