CN118744246A - A processing device for elevator safety clamp - Google Patents
A processing device for elevator safety clamp Download PDFInfo
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- CN118744246A CN118744246A CN202410852636.2A CN202410852636A CN118744246A CN 118744246 A CN118744246 A CN 118744246A CN 202410852636 A CN202410852636 A CN 202410852636A CN 118744246 A CN118744246 A CN 118744246A
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- 230000007246 mechanism Effects 0.000 claims abstract description 54
- 230000002457 bidirectional effect Effects 0.000 claims description 25
- 238000004140 cleaning Methods 0.000 claims description 12
- 238000002347 injection Methods 0.000 claims description 10
- 239000007924 injection Substances 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000001125 extrusion Methods 0.000 claims description 8
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims 5
- 238000000034 method Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 6
- 238000005553 drilling Methods 0.000 description 7
- 239000000243 solution Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000003749 cleanliness Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B39/00—General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines
- B23B39/14—General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines with special provision to enable the machine or the drilling or boring head to be moved into any desired position, e.g. with respect to immovable work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B47/00—Constructional features of components specially designed for boring or drilling machines; Accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/26—Fluid-pressure drives
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- Jigs For Machine Tools (AREA)
Abstract
本发明涉及电梯零件加工技术领域,提出了一种电梯安全钳的加工装置,包括:底座,所述底座上设有加工机构,所述底座的顶部对称固定安装有两个固定板,两个所述固定板的相对面均转动连接有伸缩杆。加工机构下移与工件接触加工,并带动连接架和齿条同步下移,此时导向柱与导向板接触引导,使齿条偏转摆动不与齿轮啮合,当加工机构与工件接触时,经扭簧一带动齿条和齿轮啮合。加工后加工机构带动齿条上移,经齿条带动齿轮和蜗杆转动,并经蜗杆联动蜗轮转动,从而使伸缩杆带动被固定的工件进行翻转一百八十度,故由此实现工件自动翻面的效果,降低了人员的劳动强度和操作所浪费的时间,有效提高了使用便捷性和加工效率。The present invention relates to the technical field of elevator parts processing, and proposes a processing device for elevator safety clamps, comprising: a base, a processing mechanism is provided on the base, two fixed plates are symmetrically fixedly installed on the top of the base, and the opposite surfaces of the two fixed plates are rotatably connected with telescopic rods. The processing mechanism moves down to contact and process with the workpiece, and drives the connecting frame and the rack to move down synchronously. At this time, the guide column contacts and guides the guide plate, so that the rack deflects and swings without meshing with the gear. When the processing mechanism contacts the workpiece, the rack and the gear are driven to mesh through the torsion spring. After processing, the processing mechanism drives the rack to move up, and the gear and worm are driven to rotate through the rack, and the worm is linked to the worm wheel to rotate, so that the telescopic rod drives the fixed workpiece to flip 180 degrees, so that the effect of automatic turning over of the workpiece is achieved, the labor intensity of personnel and the time wasted in operation are reduced, and the convenience of use and processing efficiency are effectively improved.
Description
技术领域Technical Field
本发明涉及电梯零件加工技术领域,具体涉及一种电梯安全钳的加工装置。The invention relates to the technical field of elevator parts processing, and in particular to a processing device for an elevator safety clamp.
背景技术Background Art
安全钳是电梯的安全保护装置。电梯安全钳装置是在限速器的操纵下,当电梯速度超过电梯限速器设定的限制(或额定)速度,或在悬挂绳发生断裂和松弛的情况下,将轿厢紧急制停并夹持在导轨上的一种安全装置。The safety clamp is a safety protection device for elevators. The elevator safety clamp device is a safety device that stops the car urgently and clamps it on the guide rail when the elevator speed exceeds the limit (or rated) speed set by the elevator speed limiter, or when the suspension rope breaks or loosens.
已知申请号为:CN202110266037.9的发明专利,其公开了一种升降电梯类机械零件加工用的多向加工装置,其背景技术提出“现有装置在对零件进行多方向钻孔加工时需要使用多个电动元件与控制元件来实现工序的转换,直接造成了加工设备成本的提升,而不能够通过结构上的改进在伸缩臂伸缩的过程中联动实现钻孔位置的转换;再者是,现有装置在钻孔时容易产生残渣,而不能够通过结构上的改进在加工过程中联动实现残渣的清理清除”的问题,为此,该方案解决此问题的技术方案为“包括桌体;所述桌体上安装有调节臂,且桌体上安装有夹持结构,并且桌体上还安装有调整结构;所述调节臂上安装有拨动结构;所述桌体上安装有清洁结构;所述夹持结构包括挡板,所述挡板共设有两块,且两块挡板分别焊接在两个夹持块上”等。An invention patent with a known application number of CN202110266037.9 discloses a multi-directional processing device for processing mechanical parts of elevators. Its background technology proposes that "the existing device needs to use multiple electric components and control components to realize the conversion of process steps when performing multi-directional drilling processing on parts, which directly increases the cost of processing equipment, and cannot realize the conversion of drilling positions through structural improvements during the extension and retraction of the telescopic arm; furthermore, the existing device is prone to produce residues when drilling, and cannot realize the cleaning and removal of residues during the processing process through structural improvements." Therefore, the technical solution to this problem is "including a table body; an adjusting arm is installed on the table body, and a clamping structure is installed on the table body, and an adjustment structure is also installed on the table body; a toggle structure is installed on the adjusting arm; a cleaning structure is installed on the table body; the clamping structure includes a baffle, and the baffle is provided with two pieces, and the two baffles are respectively welded to two clamping blocks" and so on.
然而在实施相关技术中发现上述技术方案存在以下问题:其虽然通过提供的技术方案实现了在伸缩臂伸缩的过程中联动调节钻孔位置转换的效果,但其在使用时,不便对工件进行自动翻面加工,其仅能通过齿轮、齿排、蜗轮和蜗杆配合带动工件来回旋转调节水平位置,当对工件的另一面钻孔加工时,还需人员操作夹持结构解除对工件的固定,后对工件翻面并再次固定,过程较为繁琐费时,易增加人员的劳动强度和加工时长,从而导致使用便捷性和加工效率降低。However, in the implementation of relevant technologies, it was found that the above-mentioned technical solution has the following problems: although it realizes the effect of linkage adjustment of drilling position conversion during the extension and retraction of the telescopic arm through the provided technical solution, it is inconvenient to automatically flip the workpiece when in use. It can only drive the workpiece to rotate back and forth to adjust the horizontal position through the cooperation of gears, gear rows, worm wheels and worms. When drilling on the other side of the workpiece, personnel are required to operate the clamping structure to release the fixation of the workpiece, and then flip the workpiece and fix it again. The process is relatively cumbersome and time-consuming, which is easy to increase the labor intensity and processing time of personnel, thereby reducing the convenience of use and processing efficiency.
发明内容Summary of the invention
本发明提出一种电梯安全钳的加工装置,解决了相关技术中的不便对工件进行自动翻面加工的问题。The present invention provides a processing device for an elevator safety clamp, which solves the problem in the related art that it is inconvenient to automatically turn over a workpiece.
本发明的技术方案如下:一种电梯安全钳的加工装置,包括:底座,所述底座上设有加工机构,所述底座的顶部对称固定安装有两个固定板,两个所述固定板的相对面均转动连接有伸缩杆,两个所述伸缩杆相对端均设有夹持机构,其中一个所述伸缩杆的一端穿过相应的固定板;The technical solution of the present invention is as follows: A processing device for elevator safety clamps, comprising: a base, a processing mechanism is provided on the base, two fixing plates are symmetrically fixedly installed on the top of the base, opposite surfaces of the two fixing plates are rotatably connected with telescopic rods, opposite ends of the two telescopic rods are provided with clamping mechanisms, and one end of one of the telescopic rods passes through the corresponding fixing plate;
设于一个所述固定板一侧的齿轮,所述齿轮和伸缩杆之间设有用于使伸缩杆旋转的传动机构,所述加工机构上连接有连接架,所述连接架的底部通过转轴一和扭簧一活动连接有和齿轮相啮合的齿条,所述齿条底部的一侧面转动连接有导向柱;A gear is arranged on one side of the fixed plate, a transmission mechanism for rotating the telescopic rod is arranged between the gear and the telescopic rod, a connecting frame is connected to the processing mechanism, a rack meshing with the gear is movably connected at the bottom of the connecting frame through a rotating shaft 1 and a torsion spring 1, and a guide column is rotatably connected to a side surface of the bottom of the rack;
通过基块一固定安装于所述底座一侧面的壳体,所述壳体的顶部通过转轴二和扭簧二活动连接有和导向柱相配合的导向板;A shell is fixedly mounted on a side of the base through a base block, and a guide plate matched with a guide column is movably connected to the top of the shell through a rotating shaft and a torsion spring;
设于所述底座上用于对工件进行托举的举升机构;A lifting mechanism provided on the base for lifting the workpiece;
以及设于所述底座上用于清理加工碎屑的清洁机构。And a cleaning mechanism is arranged on the base and is used for cleaning processing debris.
优选的,所述传动机构包括:Preferably, the transmission mechanism comprises:
固定连接在一个伸缩杆一端的蜗轮;a worm gear fixedly connected to one end of a telescopic rod;
通过基块二转动连接在一个固定板一侧面的且和蜗轮相啮合的蜗杆,所述蜗杆的一端活动穿过基块二和齿轮相连接。A worm connected to one side of a fixed plate and meshing with the worm wheel is rotatably connected through the second base block, and one end of the worm movably passes through the second base block and is connected with the gear.
优选的,所述加工机构包括:Preferably, the processing mechanism comprises:
固定安装在底座顶部一侧的液压缸;A hydraulic cylinder fixedly mounted on one side of the top of the base;
固定连接在液压缸输出端的连接板,所述连接架固定安装于连接板的一侧面;A connecting plate fixedly connected to the output end of the hydraulic cylinder, wherein the connecting frame is fixedly installed on one side of the connecting plate;
固定安装在连接板顶部一端的电机一,所述电机一的输出端穿过连接板;A motor 1 is fixedly mounted on one end of the top of the connecting plate, and an output end of the motor 1 passes through the connecting plate;
以及固定连接在电机一输出端的钻头。And a drill bit fixedly connected to an output end of the motor.
优选的,所述夹持机构包括:Preferably, the clamping mechanism comprises:
固定连接在两个伸缩杆相对端的安装座;A mounting base fixedly connected to opposite ends of the two telescopic rods;
转动连接在安装座相对面之间的双向螺杆一,所述双向螺杆一的顶端活动穿过安装座固定连接有旋转块;A bidirectional screw rod 1 is rotatably connected between opposite surfaces of the mounting seat, and a top end of the bidirectional screw rod 1 movably passes through the mounting seat and is fixedly connected to a rotating block;
对称固定安装在安装座相对面之间且位于双向螺杆一两侧的导杆;A guide rod symmetrically fixedly mounted between opposite surfaces of the mounting seat and located on both sides of the bidirectional screw rod;
以及对称螺纹连接在双向螺杆一表面且和导杆相滑动连接的两个夹持板。And two clamping plates which are symmetrically threadedly connected to one surface of the bidirectional screw rod and are slidably connected to the guide rod.
优选的,所述举升机构包括:Preferably, the lifting mechanism comprises:
固定安装在底座顶部的U形板;A U-shaped plate fixedly mounted on the top of the base;
设于U形板内的移动部件;Moving parts located in the U-shaped plate;
对称设于移动部件输出端表面的两个滑块;Two sliders symmetrically arranged on the output end surface of the moving component;
铰接在两个滑块顶部的连杆;A connecting rod hinged on the top of the two sliders;
共同铰接在两个连杆顶端的承托板;A supporting plate hinged to the top ends of the two connecting rods;
以及对称固定安装在U形板顶部且顶端和承托板相连接的支撑伸缩杆。And a supporting telescopic rod which is symmetrically fixedly installed on the top of the U-shaped plate and the top end of which is connected to the supporting plate.
所述移动部件包括:The moving parts include:
转动连接在U形板内壁两侧之间的双向螺杆二,两个所述滑块均螺纹连接于双向螺杆二的表面;A bidirectional screw rod 2 is rotatably connected between the two sides of the inner wall of the U-shaped plate, and the two sliders are both threadedly connected to the surface of the bidirectional screw rod 2;
固定安装在U形板内壁两侧之间且位于双向螺杆二下方的限位杆,两个所述滑块均和限位杆相滑动连接;A limit rod fixedly mounted between the two sides of the inner wall of the U-shaped plate and located below the second bidirectional screw rod, and the two sliders are slidably connected to the limit rod;
固定安装在U形板一侧面的电机二,所述电机二的输出端活动穿过U形板和双向螺杆二相连接。A second motor is fixedly mounted on one side of the U-shaped plate, and an output end of the second motor movably passes through the U-shaped plate and is connected to a second bidirectional screw rod.
优选的,所述清洁机构包括:Preferably, the cleaning mechanism comprises:
对称固定安装在底座顶部的两个活塞筒;Two piston cylinders are symmetrically fixedly mounted on the top of the base;
固定连接在活塞筒内底壁的弹簧;A spring fixedly connected to the inner bottom wall of the piston cylinder;
固定连接在弹簧顶部并和活塞筒相滑动连接的活塞杆,所述活塞杆的顶端滑动延伸出活塞筒的内部;A piston rod fixedly connected to the top of the spring and slidably connected to the piston cylinder, wherein the top end of the piston rod slidably extends out of the interior of the piston cylinder;
以及设在活塞筒上用于使活塞筒内的气体排出的喷气部件。And an air injection component is arranged on the piston cylinder and is used to discharge the gas in the piston cylinder.
所述喷气部件包括:The jetting components include:
固定安装在活塞筒底部表面一侧的进气管,所述进气管的表面设有单向阀一;An air intake pipe fixedly mounted on one side of the bottom surface of the piston cylinder, wherein a one-way valve 1 is provided on the surface of the air intake pipe;
对称固定安装在底座顶部的两个喷气管,两个所述喷气管的表面均开设有多个喷气孔;Two air jet pipes are symmetrically fixedly mounted on the top of the base, and a plurality of air jet holes are provided on the surfaces of the two air jet pipes;
固定安装在活塞筒底部表面另一侧并分别和两个喷气管相连接的输气管,所述输气管的表面设有单向阀二;An air delivery pipe fixedly mounted on the other side of the bottom surface of the piston cylinder and connected to the two jet pipes respectively, wherein a second one-way valve is provided on the surface of the air delivery pipe;
对称固定安装在连接板底部用于挤压活塞杆的挤压板;An extrusion plate symmetrically fixedly mounted on the bottom of the connecting plate for extruding the piston rod;
以及固定安装在挤压板顶部并和连接板相连接的加固板。and a reinforcing plate which is fixedly mounted on the top of the extruded plate and connected to the connecting plate.
本发明的工作原理及有益效果为:The working principle and beneficial effects of the present invention are:
1、使用时,加工机构下移与工件接触加工,并带动连接架和齿条同步下移,此时导向柱与导向板接触引导,使齿条偏转摆动不与齿轮啮合,当加工机构与工件接触时,经扭簧一带动齿条和齿轮啮合。加工后加工机构上移与工件分离,并带动齿条和导向柱同步上移,经齿条带动齿轮和蜗杆转动,并经蜗杆联动蜗轮转动,从而使伸缩杆带动被固定的工件进行翻转,加工机构复位后齿条与齿轮分离,此时工件正好翻转一百八十度,故由此实现工件自动翻面的效果,降低了人员的劳动强度和操作所浪费的时间,有效提高了使用便捷性和加工效率。1. When in use, the processing mechanism moves down to contact the workpiece for processing, and drives the connecting frame and the rack to move down synchronously. At this time, the guide column contacts and guides the guide plate, so that the rack deflects and swings without meshing with the gear. When the processing mechanism contacts the workpiece, the torsion spring drives the rack and gear to mesh. After processing, the processing mechanism moves up to separate from the workpiece, and drives the rack and the guide column to move up synchronously. The rack drives the gear and the worm to rotate, and the worm gear is linked to the worm gear, so that the telescopic rod drives the fixed workpiece to flip. After the processing mechanism is reset, the rack and gear are separated. At this time, the workpiece is flipped exactly 180 degrees, so the effect of automatic turning of the workpiece is achieved, which reduces the labor intensity of personnel and the time wasted in operation, and effectively improves the convenience of use and processing efficiency.
2、通过电机二带动双向螺杆二转动,使得两个滑块沿限位杆的表面相互靠近,并带动连杆转动使其带动承托板上移,使得工件上升至夹持机构之间,同时经承托板带动支撑伸缩杆伸出对承托板支撑,达到对工件进行举升的目的,无需人员持续托举工件固定,以便于在夹持工件时降低人员的劳动量和安全风险,同时在加工时经承托板能够对工件进行支撑,以便于在加工过程中保证工件的稳固性。2. Motor 2 drives bidirectional screw 2 to rotate, so that the two sliders approach each other along the surface of the limit rod, and drives the connecting rod to rotate so that it drives the supporting plate to move up, so that the workpiece rises between the clamping mechanisms, and at the same time, the supporting plate drives the supporting telescopic rod to extend to support the supporting plate, so as to achieve the purpose of lifting the workpiece. There is no need for personnel to continuously hold and fix the workpiece, so as to reduce the labor and safety risks of personnel when clamping the workpiece. At the same time, the workpiece can be supported by the supporting plate during processing, so as to ensure the stability of the workpiece during the processing.
3、在加工机构下移对工件加工时,经连接板下移带动挤压板下移,使得挤压板与活塞杆接触并对其下压,同时经活塞杆下压对弹簧挤压,并将活塞筒内的气体经输气管输入喷气管内喷出,从而利用两个喷气管喷出的气体向底座两侧扩散,以便于将掉落在底座上的碎屑向两侧吹落,达到清理底座台面的作用,当连接板上移时,经弹簧带动活塞杆上移复位,并经进气管抽取外界空气进入活塞筒内存储,以便于为下次喷气做准备,保证了底座的整洁性,防止碎屑对加工造成影响。3. When the processing mechanism moves downward to process the workpiece, the connecting plate moves downward to drive the extrusion plate to move downward, so that the extrusion plate contacts the piston rod and presses it downward. At the same time, the piston rod presses the spring downward, and the gas in the piston cylinder is input into the jet pipe through the air pipe and sprayed out. The gas sprayed from the two jet pipes is diffused to both sides of the base, so that the debris dropped on the base can be blown off to both sides, so as to clean the base surface. When the connecting plate moves upward, the spring drives the piston rod to move upward and reset, and draws outside air into the piston cylinder through the air intake pipe for storage, so as to prepare for the next jet, thereby ensuring the cleanliness of the base and preventing debris from affecting the processing.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和具体实施方式对本发明做进一步详细的说明。The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
图1为本发明的整体立体结构示意图;FIG1 is a schematic diagram of the overall three-dimensional structure of the present invention;
图2为本发明的侧视立体结构示意图;FIG2 is a schematic side view of the stereoscopic structure of the present invention;
图3为本发明固定板的局部立体结构示意图;FIG3 is a schematic diagram of a partial three-dimensional structure of a fixing plate of the present invention;
图4为本发明连接架的局部立体结构示意图;FIG4 is a schematic diagram of a partial three-dimensional structure of a connecting frame of the present invention;
图5为本发明伸缩杆的局部立体结构示意图;FIG5 is a schematic diagram of a partial three-dimensional structure of a telescopic rod of the present invention;
图6为本发明U形板的局部立体结构示意图;FIG6 is a schematic diagram of a partial three-dimensional structure of a U-shaped plate of the present invention;
图7为本发明活塞筒的剖视立体结构示意图;FIG7 is a schematic cross-sectional perspective view of the piston cylinder of the present invention;
图中:1、底座;2、固定板;3、伸缩杆;4、齿轮;5、连接架;6、齿条;7、导向柱;8、壳体;9、导向板;10、蜗轮;11、蜗杆;12、液压缸;13、连接板;14、电机一;15、钻头;16、安装座;17、双向螺杆一;18、导杆;19、夹持板;20、U形板;21、连杆;22、承托板;23、支撑伸缩杆;24、双向螺杆二;25、限位杆;26、电机二;27、活塞筒;28、弹簧;29、活塞杆;30、进气管;31、喷气管;32、输气管;33、挤压板;34、加固板;35、滑块。In the figure: 1. base; 2. fixing plate; 3. telescopic rod; 4. gear; 5. connecting frame; 6. rack; 7. guide column; 8. housing; 9. guide plate; 10. worm gear; 11. worm; 12. hydraulic cylinder; 13. connecting plate; 14. motor 1; 15. drill bit; 16. mounting seat; 17. two-way screw 1; 18. guide rod; 19. clamping plate; 20. U-shaped plate; 21. connecting rod; 22. supporting plate; 23. supporting telescopic rod; 24. two-way screw 2; 25. limiting rod; 26. motor 2; 27. piston cylinder; 28. spring; 29. piston rod; 30. air inlet pipe; 31. jet pipe; 32. air delivery pipe; 33. extrusion plate; 34. reinforcement plate; 35. slider.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都涉及本发明保护的范围。The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例Example
请参阅图1-图7,本发明提供的一种电梯安全钳的加工装置,包括:底座1,底座1上设有加工机构,底座1的顶部对称固定安装有两个固定板2,两个固定板2的相对面均转动连接有伸缩杆3,两个伸缩杆3相对端均设有夹持机构,其中一个伸缩杆3的一端穿过相应的固定板2,其中,伸缩杆3由套管和滑动连接在套管内的活动杆,以及螺纹连接在套管表面,用于将活动杆固定在伸缩行程上任意位置的手拧螺栓;Please refer to Figures 1 to 7. The present invention provides a processing device for an elevator safety clamp, comprising: a base 1, a processing mechanism is provided on the base 1, two fixed plates 2 are symmetrically fixedly installed on the top of the base 1, and the opposite surfaces of the two fixed plates 2 are rotatably connected with telescopic rods 3, and the opposite ends of the two telescopic rods 3 are provided with clamping mechanisms, one end of one of the telescopic rods 3 passes through the corresponding fixed plate 2, wherein the telescopic rod 3 is composed of a sleeve and a movable rod slidably connected in the sleeve, and a hand-tightening bolt threadedly connected to the surface of the sleeve for fixing the movable rod at any position on the telescopic stroke;
设于一个固定板2一侧的齿轮4,齿轮4和伸缩杆3之间设有用于使伸缩杆3旋转的传动机构,加工机构上连接有连接架5,连接架5的底部通过转轴一和扭簧一活动连接有和齿轮4相啮合的齿条6,齿条6底部的一侧面转动连接有导向柱7;A gear 4 is arranged on one side of a fixed plate 2, and a transmission mechanism for rotating the telescopic rod 3 is arranged between the gear 4 and the telescopic rod 3. A connecting frame 5 is connected to the processing mechanism, and a rack 6 meshing with the gear 4 is movably connected at the bottom of the connecting frame 5 through a rotating shaft 1 and a torsion spring 1, and a guide column 7 is rotatably connected to one side of the bottom of the rack 6;
通过基块一固定安装于底座1一侧面的壳体8,壳体8的顶部通过转轴二和扭簧二活动连接有和导向柱7相配合的导向板9;A housing 8 is fixedly mounted on a side of the base 1 through a base block 1, and a guide plate 9 is movably connected to the top of the housing 8 through a rotating shaft 2 and a torsion spring 2 and matched with the guide column 7;
设于底座1上用于对工件进行托举的举升机构;A lifting mechanism provided on the base 1 for lifting the workpiece;
以及设于底座1上用于清理加工碎屑的清洁机构。And a cleaning mechanism is arranged on the base 1 for cleaning processing debris.
传动机构包括:The transmission mechanism includes:
固定连接在一个伸缩杆3一端的蜗轮10;A worm gear 10 fixedly connected to one end of a telescopic rod 3;
通过基块二转动连接在一个固定板2一侧面的且和蜗轮10相啮合的蜗杆11,蜗杆11的一端活动穿过基块二和齿轮4相连接。A worm 11 is rotatably connected to a side of a fixed plate 2 and meshed with a worm wheel 10 through the second base block, and one end of the worm 11 moves through the second base block and is connected to the gear 4.
本实施例提供的技术方案为:使用时,经托举机构和夹持机构配合对工件进行固定,后经加工机构下移与工件接触进行加工。在加工机构下移过程中,能够带动连接架5和齿条6同步下移,此时导向柱7先与导向板9接触,并在导向板9斜面引导的作用下,使得齿条6相较于连接架5发生偏转摆动,并使扭簧一扭转,这时齿条6不与齿轮4啮合,当加工机构与工件接触时,导向柱7移至壳体8底部,并在扭簧一的作用下使齿条6转动复位,从而使得导向柱7从壳体8的底部进入壳体8内,这时齿条6和齿轮4接触啮合。加工后举升机构与工件暂离,同时加工机构上移与工件分离,并带动齿条6和导向柱7同步上移,经齿条6带动齿轮4和蜗杆11转动,并经蜗杆11联动蜗轮10转动,从而使伸缩杆3带动被固定的工件进行翻转,同时导向柱7上移与导向板9底部接触,并带动导向板9转动使扭簧二扭转,如此即可使导向柱7移出壳体8复位,导向柱7移出壳体8后经扭簧二带动导向板9转动复位。当加工机构复位后齿条6与齿轮4分离,此时工件正好翻转一百八十度,故由此实现工件自动翻面的效果,过程中无需人员取下工件翻面,降低了人员的劳动强度和操作所浪费的时间,有效提高了使用便捷性和加工效率。The technical solution provided by this embodiment is: when in use, the lifting mechanism and the clamping mechanism cooperate to fix the workpiece, and then the processing mechanism moves down to contact the workpiece for processing. During the downward movement of the processing mechanism, the connecting frame 5 and the rack 6 can be driven to move down synchronously. At this time, the guide column 7 first contacts the guide plate 9, and under the guidance of the inclined surface of the guide plate 9, the rack 6 deflects and swings compared with the connecting frame 5, and the torsion spring 1 is twisted. At this time, the rack 6 does not mesh with the gear 4. When the processing mechanism contacts the workpiece, the guide column 7 moves to the bottom of the shell 8, and under the action of the torsion spring 1, the rack 6 rotates and resets, so that the guide column 7 enters the shell 8 from the bottom of the shell 8, and the rack 6 and the gear 4 are in contact and meshing. After processing, the lifting mechanism is temporarily separated from the workpiece, and the processing mechanism moves up and separates from the workpiece, and drives the rack 6 and the guide column 7 to move up synchronously, and the rack 6 drives the gear 4 and the worm 11 to rotate, and the worm 11 is linked to the worm wheel 10 to rotate, so that the telescopic rod 3 drives the fixed workpiece to flip, and at the same time, the guide column 7 moves up and contacts the bottom of the guide plate 9, and drives the guide plate 9 to rotate to twist the torsion spring 2, so that the guide column 7 can be moved out of the housing 8 to reset, and the guide column 7 moves out of the housing 8 and drives the guide plate 9 to rotate and reset through the torsion spring 2. When the processing mechanism is reset, the rack 6 is separated from the gear 4, and the workpiece is flipped exactly 180 degrees, so the effect of automatic turning of the workpiece is achieved, and there is no need for personnel to take down the workpiece to flip it during the process, which reduces the labor intensity of personnel and the time wasted in operation, and effectively improves the convenience of use and processing efficiency.
进一步地,加工机构包括:Furthermore, the processing mechanism includes:
固定安装在底座1顶部一侧的液压缸12;A hydraulic cylinder 12 fixedly mounted on one side of the top of the base 1;
固定连接在液压缸12输出端的连接板13,连接架5固定安装于连接板13的一侧面;A connecting plate 13 is fixedly connected to the output end of the hydraulic cylinder 12, and a connecting frame 5 is fixedly installed on a side surface of the connecting plate 13;
固定安装在连接板13顶部一端的电机一14,电机一14的输出端穿过连接板13;A motor 14 is fixedly mounted on one end of the top of the connecting plate 13, and the output end of the motor 14 passes through the connecting plate 13;
以及固定连接在电机一14输出端的钻头15。And a drill bit 15 fixedly connected to the output end of the motor 14.
具体的,加工时,经液压缸12带动连接板13和连接架5下移,使得钻头15与工件表面接触,后经电机一14带动钻头15旋转,达到对工件进行加工钻孔的目的,钻孔后液压缸12带动钻头15上移复位,此时经齿条6和齿轮4配合使工件翻转一百八十度,进而实现工件自动翻面的效果。Specifically, during processing, the hydraulic cylinder 12 drives the connecting plate 13 and the connecting frame 5 to move downward, so that the drill bit 15 contacts the surface of the workpiece, and then the motor 14 drives the drill bit 15 to rotate, so as to achieve the purpose of drilling the workpiece. After drilling, the hydraulic cylinder 12 drives the drill bit 15 to move upward and reset. At this time, the rack 6 and the gear 4 cooperate to flip the workpiece 180 degrees, thereby achieving the effect of automatic turning over of the workpiece.
进一步地,夹持机构包括:Further, the clamping mechanism comprises:
固定连接在两个伸缩杆3相对端的安装座16;A mounting base 16 fixedly connected to opposite ends of the two telescopic rods 3;
转动连接在安装座16相对面之间的双向螺杆一17,双向螺杆一17的顶端活动穿过安装座16固定连接有旋转块;A bidirectional screw rod 17 connected between opposite surfaces of the mounting seat 16 is rotated, and the top end of the bidirectional screw rod 17 moves through the mounting seat 16 and is fixedly connected to a rotating block;
对称固定安装在安装座16相对面之间且位于双向螺杆一17两侧的导杆18;A guide rod 18 symmetrically fixedly mounted between opposite surfaces of the mounting seat 16 and located on both sides of the bidirectional screw rod 17;
以及对称螺纹连接在双向螺杆一17表面且和导杆18相滑动连接的两个夹持板19。And two clamping plates 19 which are symmetrically threadedly connected to the surface of the bidirectional screw rod 17 and are slidably connected to the guide rod 18.
具体的,固定工件时,经举升机构带动工件上升至两个伸缩杆3之间,后调节伸缩杆3的长度带动安装座16靠近工件,使得工件位于两个夹持板19之间,后转动旋转块带动双向螺杆一17转动,使两个夹持板19沿导杆18的表面相互靠近分别与工件的底部和顶部接触,继而实现对工件进行夹持固定的作用,保证了工件加工过程中的稳定性。Specifically, when fixing the workpiece, the lifting mechanism drives the workpiece to rise between the two telescopic rods 3, and then the length of the telescopic rod 3 is adjusted to drive the mounting seat 16 close to the workpiece, so that the workpiece is located between the two clamping plates 19, and then the rotating block is rotated to drive the bidirectional screw 17 to rotate, so that the two clamping plates 19 are close to each other along the surface of the guide rod 18 and contact the bottom and top of the workpiece respectively, thereby achieving the function of clamping and fixing the workpiece, thereby ensuring the stability of the workpiece during processing.
进一步地,举升机构包括:Furthermore, the lifting mechanism comprises:
固定安装在底座1顶部的U形板20;A U-shaped plate 20 fixedly mounted on the top of the base 1;
设于U形板20内的移动部件;A moving part disposed in the U-shaped plate 20;
对称设于移动部件输出端表面的两个滑块35;Two sliders 35 symmetrically arranged on the output end surface of the moving component;
铰接在两个滑块35顶部的连杆21;A connecting rod 21 hinged on the top of two sliders 35;
共同铰接在两个连杆21顶端的承托板22;A supporting plate 22 hingedly connected to the top ends of the two connecting rods 21;
以及对称固定安装在U形板20顶部且顶端和承托板22相连接的支撑伸缩杆23,其中,支撑伸缩杆23为气弹簧。And a supporting telescopic rod 23 symmetrically fixedly mounted on the top of the U-shaped plate 20 and connected to the supporting plate 22 at the top, wherein the supporting telescopic rod 23 is a gas spring.
移动部件包括:Moving parts include:
转动连接在U形板20内壁两侧之间的双向螺杆二24,两个滑块35均螺纹连接于双向螺杆二24的表面;The bidirectional screw rod 24 is rotatably connected between the inner walls of the U-shaped plate 20, and the two sliders 35 are both threadedly connected to the surface of the bidirectional screw rod 24;
固定安装在U形板20内壁两侧之间且位于双向螺杆二24下方的限位杆25,两个滑块35均和限位杆25相滑动连接;A limit rod 25 is fixedly mounted between the two sides of the inner wall of the U-shaped plate 20 and located below the second bidirectional screw rod 24, and the two sliders 35 are slidably connected to the limit rod 25;
固定安装在U形板20一侧面的电机二26,电机二26的输出端活动穿过U形板20和双向螺杆二24相连接。A second motor 26 is fixedly mounted on one side of the U-shaped plate 20 , and an output end of the second motor 26 movably passes through the U-shaped plate 20 and is connected to the second bidirectional screw rod 24 .
具体的,夹持工件时,将工件放置在承托板22上,后通过电机二26带动双向螺杆二24转动,使得两个滑块35沿限位杆25的表面相互靠近,并带动连杆21转动使其带动承托板22上移,使得工件上升至夹持机构之间,同时经承托板22带动支撑伸缩杆23伸出对承托板22支撑,达到对工件进行举升的目的,无需人员持续托举工件固定,以便于在夹持工件时降低人员的劳动量和安全风险,同时在加工时经承托板22能够对工件进行支撑,以便于在加工过程中保证工件的稳固性,避免工件受力发生损坏,在工件翻面时,经电机二26反转使承托板22与工件暂离,避免对工件翻面造成干涉。Specifically, when clamping the workpiece, the workpiece is placed on the supporting plate 22, and then the bidirectional screw rod 24 is driven to rotate by the motor 26, so that the two sliders 35 are close to each other along the surface of the limit rod 25, and the connecting rod 21 is driven to rotate so that it drives the supporting plate 22 to move upward, so that the workpiece rises between the clamping mechanisms, and at the same time, the supporting telescopic rod 23 is extended to support the supporting plate 22 through the supporting plate 22, so as to achieve the purpose of lifting the workpiece, and there is no need for personnel to continuously lift the workpiece and fix it, so as to reduce the labor and safety risks of personnel when clamping the workpiece. At the same time, the workpiece can be supported by the supporting plate 22 during processing, so as to ensure the stability of the workpiece during the processing and avoid damage to the workpiece caused by force. When the workpiece is turned over, the motor 26 is reversed to temporarily separate the supporting plate 22 from the workpiece to avoid interference with the turning of the workpiece.
进一步地,清洁机构包括:Further, the cleaning mechanism comprises:
对称固定安装在底座1顶部的两个活塞筒27;Two piston cylinders 27 symmetrically fixedly mounted on the top of the base 1;
固定连接在活塞筒27内底壁的弹簧28;A spring 28 fixedly connected to the inner bottom wall of the piston cylinder 27;
固定连接在弹簧28顶部并和活塞筒27相滑动连接的活塞杆29,活塞杆29的顶端滑动延伸出活塞筒27的内部;A piston rod 29 is fixedly connected to the top of the spring 28 and slidably connected to the piston cylinder 27, and the top end of the piston rod 29 slidably extends out of the interior of the piston cylinder 27;
以及设在活塞筒27上用于使活塞筒27内的气体排出的喷气部件。And an air-injection component is provided on the piston cylinder 27 for discharging the gas in the piston cylinder 27 .
喷气部件包括:The jet components include:
固定安装在活塞筒27底部表面一侧的进气管30,进气管30的表面设有单向阀一,其中单向阀一仅能使进气管30进气;An air intake pipe 30 is fixedly mounted on one side of the bottom surface of the piston cylinder 27, and a one-way valve 1 is provided on the surface of the air intake pipe 30, wherein the one-way valve 1 can only allow air to enter the air intake pipe 30;
对称固定安装在底座1顶部的两个喷气管31,两个喷气管31的表面均开设有多个喷气孔;Two air injection pipes 31 are symmetrically fixedly mounted on the top of the base 1, and a plurality of air injection holes are provided on the surfaces of the two air injection pipes 31;
固定安装在活塞筒27底部表面另一侧并分别和两个喷气管31相连接的输气管32,输气管32的表面设有单向阀二,其中,单向阀二仅能控制输气管32排气;An air delivery pipe 32 is fixedly mounted on the other side of the bottom surface of the piston cylinder 27 and connected to the two jet pipes 31 respectively. A check valve 2 is provided on the surface of the air delivery pipe 32, wherein the check valve 2 can only control the exhaust of the air delivery pipe 32;
对称固定安装在连接板13底部用于挤压活塞杆29的挤压板33;A squeezing plate 33 symmetrically fixedly mounted on the bottom of the connecting plate 13 for squeezing the piston rod 29;
以及固定安装在挤压板33顶部并和连接板13相连接的加固板34。And a reinforcing plate 34 fixedly mounted on the top of the extrusion plate 33 and connected to the connecting plate 13 .
具体的,在加工机构下移对工件加工时,经连接板13下移带动挤压板33下移,使得挤压板33与活塞杆29接触并对其下压,同时经活塞杆29下压对弹簧28挤压,并将活塞筒27内的气体经输气管32输入喷气管31内喷出,从而利用两个喷气管31喷出的气体向底座1两侧扩散,以便于将掉落在底座1上加工产生的碎屑向两侧吹落,达到清理底座1台面的作用,当连接板13上移时,经弹簧28带动活塞杆29上移复位,并经进气管30抽取外界空气进入活塞筒27内存储,以便于为下次喷气做准备,保证了底座1的整洁性,防止碎屑对加工造成影响。Specifically, when the processing mechanism moves downward to process the workpiece, the connecting plate 13 moves downward to drive the extrusion plate 33 to move downward, so that the extrusion plate 33 contacts the piston rod 29 and presses it downward. At the same time, the piston rod 29 presses down to squeeze the spring 28, and the gas in the piston cylinder 27 is input into the injection pipe 31 through the air supply pipe 32 and sprayed out, so that the gas sprayed from the two injection pipes 31 is diffused to both sides of the base 1, so as to blow the debris generated by the processing and falling on the base 1 to both sides, so as to achieve the effect of cleaning the table top of the base 1. When the connecting plate 13 moves upward, the spring 28 drives the piston rod 29 to move upward and reset, and draws outside air into the piston cylinder 27 through the air intake pipe 30 for storage, so as to prepare for the next injection, thereby ensuring the cleanliness of the base 1 and preventing the debris from affecting the processing.
以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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| CN202410852636.2A CN118744246A (en) | 2024-08-14 | 2024-08-14 | A processing device for elevator safety clamp |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119159265A (en) * | 2024-10-14 | 2024-12-20 | 吉林大学 | A welding device with a fixed structure |
| CN119388522A (en) * | 2024-12-31 | 2025-02-07 | 龙岩学院 | Intelligent cutting device for furniture panels |
| CN119871047A (en) * | 2025-03-27 | 2025-04-25 | 苏州哈亚精密机械有限公司 | Aluminum alloy humanoid robot joint part processing, positioning and clamping composite tool |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119159265A (en) * | 2024-10-14 | 2024-12-20 | 吉林大学 | A welding device with a fixed structure |
| CN119388522A (en) * | 2024-12-31 | 2025-02-07 | 龙岩学院 | Intelligent cutting device for furniture panels |
| CN119388522B (en) * | 2024-12-31 | 2025-06-06 | 龙岩学院 | Intelligent cutting device for furniture boards |
| CN119871047A (en) * | 2025-03-27 | 2025-04-25 | 苏州哈亚精密机械有限公司 | Aluminum alloy humanoid robot joint part processing, positioning and clamping composite tool |
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