CN118744041A - A pill particle grinding and forming device for pharmaceutical production and processing - Google Patents
A pill particle grinding and forming device for pharmaceutical production and processing Download PDFInfo
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- CN118744041A CN118744041A CN202410858066.8A CN202410858066A CN118744041A CN 118744041 A CN118744041 A CN 118744041A CN 202410858066 A CN202410858066 A CN 202410858066A CN 118744041 A CN118744041 A CN 118744041A
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- 238000000227 grinding Methods 0.000 title claims abstract description 197
- 239000006187 pill Substances 0.000 title claims abstract description 129
- 239000002245 particle Substances 0.000 title claims abstract description 121
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000012545 processing Methods 0.000 title claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 60
- 238000005498 polishing Methods 0.000 claims description 76
- 238000007790 scraping Methods 0.000 claims description 41
- 239000000463 material Substances 0.000 claims description 37
- 239000003814 drug Substances 0.000 claims description 32
- 238000005520 cutting process Methods 0.000 claims description 21
- 230000005540 biological transmission Effects 0.000 claims description 17
- 239000000428 dust Substances 0.000 claims description 17
- 238000010408 sweeping Methods 0.000 claims description 8
- 238000001914 filtration Methods 0.000 claims description 6
- 239000008187 granular material Substances 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims 4
- 238000011084 recovery Methods 0.000 claims 1
- 238000013459 approach Methods 0.000 abstract description 6
- 238000005453 pelletization Methods 0.000 description 25
- 229940079593 drug Drugs 0.000 description 12
- 239000002699 waste material Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 230000009467 reduction Effects 0.000 description 7
- 230000007423 decrease Effects 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- 241001417527 Pempheridae Species 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000012798 spherical particle Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000013270 controlled release Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000002552 dosage form Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 208000017667 Chronic Disease Diseases 0.000 description 1
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 208000019505 Deglutition disease Diseases 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 238000009509 drug development Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000002483 medication Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000546 pharmaceutical excipient Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
- B02C18/10—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged above container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
- B24B29/04—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for rotationally symmetrical workpieces, e.g. ball-, cylinder- or cone-shaped workpieces
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
一种医药生产加工用的药丸颗粒研磨成型装置,涉及医药生产加工领域,包括研磨塔体、以及设置研磨塔体上的研磨机构和驱动机构,研磨机构用于对颗粒状的药丸颗粒进行表面打磨,使之更加趋近球形结构,研磨机构包括研磨辊、螺旋刀片和研磨网板,研磨辊可转动地设置在研磨塔体内部,螺旋刀片设置在研磨辊的外表面,研磨网板设置在研磨辊的外侧,驱动机构的动力输出轴与研磨辊连接,本发明的医药生产加工用的药丸颗粒研磨成型装置,通过将粒状的药丸颗粒经过螺旋刀片一同转动,由于药丸颗粒夹在相邻的螺旋刀片之间,相邻的螺旋刀片边缘部分的刃口对药丸颗粒表面不断地研磨打磨,使药丸颗粒表面逐渐趋近于球形结构,药丸颗粒的直径更加统一。
The invention discloses a pill particle grinding and forming device for pharmaceutical production and processing, which relates to the field of pharmaceutical production and processing, and comprises a grinding tower body, and a grinding mechanism and a driving mechanism arranged on the grinding tower body. The grinding mechanism is used for performing surface grinding on granular pill particles to make them closer to a spherical structure. The grinding mechanism comprises a grinding roller, a spiral blade and a grinding screen plate. The grinding roller is rotatably arranged inside the grinding tower body, the spiral blade is arranged on the outer surface of the grinding roller, the grinding screen plate is arranged on the outer side of the grinding roller, and the power output shaft of the driving mechanism is connected to the grinding roller. The pill particle grinding and forming device for pharmaceutical production and processing of the invention rotates the granular pill particles together through the spiral blades. Since the pill particles are sandwiched between adjacent spiral blades, the edges of the edge parts of the adjacent spiral blades continuously grind and polish the pill particle surfaces, so that the pill particle surfaces gradually approach a spherical structure, and the diameters of the pill particles are more uniform.
Description
技术领域Technical Field
本发明涉及医药生产加工技术领域,尤其涉及一种医药生产加工用的药丸颗粒研磨成型装置。The invention relates to the technical field of pharmaceutical production and processing, and in particular to a pill particle grinding and forming device used for pharmaceutical production and processing.
背景技术Background Art
在现代医药领域,药物的剂型和制备工艺不断创新和发展,以提高药物的疗效、稳定性和患者的依从性。将药物研磨成球状颗粒是一项具有重要意义的技术。中药作为我国传统医学的瑰宝,其剂型丰富多样,其中中药丸在医疗实践中被广泛应用。球状颗粒药丸便于服用和携带。药丸体积相对较小,易于吞咽,尤其对于儿童或吞咽困难的患者来说更为友好。而且药丸易于携带,方便患者在外出或旅行时按时用药。其次,能延长药效。药丸制作过程中常使用一些赋形剂,能够使药物缓慢释放,从而延长药效,减少用药次数,提高患者的依从性。再者,便于保存。药丸一般具有较好的稳定性,能够在一定的条件下长时间保存,不易变质。在制剂过程中更容易实现均匀混合,确保每剂药物中活性成分的含量一致,提高药物的质量稳定性和可控性。同时,它们在储存和运输过程中不易破碎、聚集或分层,有利于保持药物的性能。从药物研发的角度来看,球状颗粒的制备技术可以灵活调整药物的释放速率。通过选择合适的材料和工艺参数,可以实现快速释放、缓慢释放或控释,满足不同疾病治疗的需求。例如,对于需要长期维持药效的慢性病治疗药物,则可以设计成控释的球状颗粒。In the field of modern medicine, the dosage form and preparation process of drugs are constantly innovating and developing to improve the efficacy, stability and patient compliance of drugs. Grinding drugs into spherical particles is a technology of great significance. As a treasure of traditional Chinese medicine, Chinese medicine has a variety of dosage forms, among which Chinese medicine pills are widely used in medical practice. Spherical granule pills are easy to take and carry. The pills are relatively small and easy to swallow, especially for children or patients with dysphagia. Moreover, the pills are easy to carry, which is convenient for patients to take medicine on time when going out or traveling. Secondly, it can prolong the efficacy of the drug. Some excipients are often used in the process of pill making, which can make the drug release slowly, thereby prolonging the efficacy, reducing the number of medications, and improving patient compliance. Moreover, it is easy to store. Pills generally have good stability, can be stored for a long time under certain conditions, and are not easy to deteriorate. It is easier to achieve uniform mixing during the preparation process, ensure the consistent content of active ingredients in each dose of medicine, and improve the quality stability and controllability of the drug. At the same time, they are not easy to break, aggregate or stratify during storage and transportation, which is conducive to maintaining the performance of the drug. From the perspective of drug development, the preparation technology of spherical particles can flexibly adjust the release rate of drugs. By selecting appropriate materials and process parameters, rapid release, slow release or controlled release can be achieved to meet the needs of treating different diseases. For example, for chronic disease treatment drugs that need to maintain efficacy for a long time, controlled-release spherical particles can be designed.
然而,在某些特定情况下,需要对中药丸进行研磨处理。目前,中药丸的研磨引入了各种机械设备,如电动研磨机、球磨机等。但是,这些设备在一定程度上提高了研磨的效率和质量,但也面临着一些挑战。一方面,不同的中药丸成分复杂,其物理性质如硬度、脆性等存在差异。一些质地坚硬的中药丸在研磨过程中容易出现研磨不完全、粒度分布不均匀的问题,这将导致药丸的表面坑洼不平、大小不一,影响后续的药物使用效果。However, in some specific cases, the Chinese medicine pills need to be ground. At present, various mechanical equipment, such as electric grinders, ball mills, etc., have been introduced for the grinding of Chinese medicine pills. However, these devices have improved the efficiency and quality of grinding to a certain extent, but they also face some challenges. On the one hand, different Chinese medicine pills have complex ingredients, and their physical properties such as hardness and brittleness vary. Some Chinese medicine pills with hard texture are prone to incomplete grinding and uneven particle size distribution during the grinding process, which will cause the surface of the pills to be uneven and of different sizes, affecting the subsequent drug use effect.
发明内容Summary of the invention
本发明旨在至少在一定程度上解决相关技术中的技术问题之一。The present invention aims to solve one of the technical problems in the related art at least to a certain extent.
为此,本发明的目的在于提供一种医药生产加工用的药丸颗粒研磨成型装置,使药丸颗粒表面逐渐趋近于球形结构,研磨后的药丸颗粒的直径更加统一。To this end, the purpose of the present invention is to provide a pill particle grinding and forming device for pharmaceutical production and processing, so that the surface of the pill particles gradually approaches a spherical structure, and the diameter of the ground pill particles is more uniform.
为达到上述目的,本发明提出了一种医药生产加工用的药丸颗粒研磨成型装置,包括研磨塔体、以及设置所述研磨塔体上的研磨机构和驱动机构,其中,所述研磨机构用于对颗粒状的药丸颗粒进行表面打磨,使之更加趋近球形结构,所述研磨机构包括研磨辊、螺旋刀片和研磨网板,其中,所述研磨辊可转动地设置在所述研磨塔体内部,所述螺旋刀片设置在所述研磨辊的外表面,所述研磨网板设置在所述研磨辊的外侧,所述驱动机构的动力输出轴与所述研磨辊连接,用于驱动研磨辊转动。To achieve the above-mentioned purpose, the present invention proposes a pill particle grinding and forming device for pharmaceutical production and processing, comprising a grinding tower body, and a grinding mechanism and a driving mechanism arranged on the grinding tower body, wherein the grinding mechanism is used to grind the surface of granular pill particles to make them closer to a spherical structure, and the grinding mechanism comprises a grinding roller, a spiral blade and a grinding mesh plate, wherein the grinding roller is rotatably arranged inside the grinding tower body, the spiral blade is arranged on the outer surface of the grinding roller, the grinding mesh plate is arranged on the outer side of the grinding roller, and the power output shaft of the driving mechanism is connected to the grinding roller for driving the grinding roller to rotate.
另外,根据本发明上述提出的医药生产加工用的药丸颗粒研磨成型装置还可以具有如下附加的技术特征:In addition, the pill particle grinding and forming device for pharmaceutical production and processing according to the present invention may also have the following additional technical features:
进一步地,所述研磨辊为锥形结构,所述螺旋刀片从上至下的螺旋间距逐渐减小,相邻的螺旋刀片之间横截面为圆弧形结构,且该圆弧形结构的延长线与所述研磨网板的内壁相切,所述螺旋刀片的螺旋边缘处设置有刃口。Furthermore, the grinding roller is a conical structure, the spiral pitch of the spiral blade gradually decreases from top to bottom, the cross-section between adjacent spiral blades is an arc-shaped structure, and the extension line of the arc-shaped structure is tangent to the inner wall of the grinding mesh plate, and a cutting edge is provided at the spiral edge of the spiral blade.
进一步地,所述研磨网板的外部套设有刮扫筒,所述刮扫筒可转动地设置在所述研磨网板的外侧,所述刮扫筒的内壁设置有刮扫刀头,所述刮扫刀头与所述研磨网板的外壁相接处。Furthermore, the grinding mesh plate is externally sleeved with a scraping cylinder, the scraping cylinder is rotatably arranged on the outer side of the grinding mesh plate, the inner wall of the scraping cylinder is provided with a scraping blade head, and the scraping blade head is connected to the outer wall of the grinding mesh plate.
进一步地,所述研磨塔体设置有滤气机构,所述滤气机构用于将螺旋刀片和刮扫筒研磨的物料残渣进行负压回收,所述滤气机构包括负压室、排风机和除尘布袋,其中,所述负压室开设在所述研磨塔体内部,所述刮扫刀头为镂空结构,所述负压室通过刮扫刀头与所述研磨网板连通,所述除尘布袋设置在所述负压室的顶部,所述排风机与所述除尘布袋的出气端连接。Furthermore, the grinding tower body is provided with an air filtering mechanism, which is used to recover the material residue ground by the spiral blade and the scraping cylinder under negative pressure, and the air filtering mechanism includes a negative pressure chamber, an exhaust fan and a dust removal bag, wherein the negative pressure chamber is opened inside the grinding tower body, the scraping blade head is a hollow structure, the negative pressure chamber is connected to the grinding mesh plate through the scraping blade head, the dust removal bag is arranged on the top of the negative pressure chamber, and the exhaust fan is connected to the air outlet end of the dust removal bag.
进一步地,所述负压室的底部设置有研磨料收集槽,所述研磨料收集槽位于所述除尘布袋的下方。Furthermore, an abrasive collecting trough is provided at the bottom of the negative pressure chamber, and the abrasive collecting trough is located below the dust removal bag.
进一步地,所述刮扫筒的外部设置有减速齿盘,研磨塔体内部设置有刮扫筒驱动电机,所述刮扫筒驱动电机的动力轴上设置有齿轮头,所述齿轮头与减速齿盘齿轮啮合。Furthermore, a reduction gear disc is arranged outside the scraper and sweeper cylinder, a scraper and sweeper cylinder driving motor is arranged inside the grinding tower body, a gear head is arranged on the power shaft of the scraper and sweeper cylinder driving motor, and the gear head is meshed with the reduction gear disc gear.
进一步地,所述驱动机构包括设置在所述研磨辊上方的变速箱,所述变速箱的出入轴上设置有输入马达,所述变速箱的输出轴上设置有花键轴,所述研磨辊的顶部设置有花键套,所述花键轴与所述花键套相互适配插合。Furthermore, the driving mechanism includes a gearbox arranged above the grinding roller, an input motor is arranged on the input and output shafts of the gearbox, a spline shaft is arranged on the output shaft of the gearbox, a spline sleeve is arranged on the top of the grinding roller, and the spline shaft and the spline sleeve are adapted to fit each other.
进一步地,所述研磨辊的底部设置有旋转轴,所述旋转轴的底部设置有液压杆,所述液压杆的动力轴与所述旋转轴转动连接。Furthermore, a rotating shaft is provided at the bottom of the grinding roller, a hydraulic rod is provided at the bottom of the rotating shaft, and a power shaft of the hydraulic rod is rotatably connected to the rotating shaft.
进一步地,所述研磨辊的底部设置有出料口,所述出料口下方设置有设置有抛光机构,所述抛光机构用于将研磨后的物料表面进行彻底抛光,所述抛光机构包括抛光箱体和抛光辊,其中,所述抛光箱体设置在所述研磨辊的下方,所述抛光箱体与出料口之间设置有物料传输管,所述抛光辊可转动地设置在所述抛光箱体内部,所述抛光箱体外部设置有用于驱动抛光辊转动的抛光电机,所述抛光辊为螺旋状的毛刷结构,所述抛光辊的下方设置有筛网,所述抛光箱体背离物料传输管的一端设置有卸料口,所述抛光箱体的底部设置有抛光料收集槽,所述抛光料收集槽设置有负压风机,所述物料传输管靠近出料口的一端设置有吸气口。Furthermore, a discharge port is provided at the bottom of the grinding roller, and a polishing mechanism is provided below the discharge port, and the polishing mechanism is used to thoroughly polish the surface of the ground material, and the polishing mechanism includes a polishing box and a polishing roller, wherein the polishing box is provided below the grinding roller, and a material transmission pipe is provided between the polishing box and the discharge port, the polishing roller is rotatably provided inside the polishing box, and a polishing motor for driving the polishing roller to rotate is provided outside the polishing box, the polishing roller is a spiral brush structure, and a screen is provided below the polishing roller, a discharge port is provided at one end of the polishing box away from the material transmission pipe, a polishing material collecting trough is provided at the bottom of the polishing box, and a negative pressure fan is provided in the polishing material collecting trough, and an air intake is provided at one end of the material transmission pipe close to the discharge port.
进一步地,所述研磨塔体的顶部设置有喂料机构,所述喂料机构用于对物料进行切粒处理,其中,所述喂料机构包括切粒箱、喂料嘴和切粒刀片,其中,所述切粒箱设置在所述研磨塔体的进料端,所述喂料嘴设置在所述切粒箱的进料端,所述切粒刀片的下方设置有传输螺旋轴,所述传输螺旋轴的末端与研磨塔体的进料端连接,所述切粒刀片可转动地设置在所述切粒箱内部,所述切粒箱的进料端设置有切削板,所述切粒刀片与所述切削板相互接触。Furthermore, a feeding mechanism is provided on the top of the grinding tower body, and the feeding mechanism is used for pelletizing the material, wherein the feeding mechanism includes a pelletizing box, a feeding nozzle and a pelletizing blade, wherein the pelletizing box is arranged at the feeding end of the grinding tower body, the feeding nozzle is arranged at the feeding end of the pelletizing box, a transmission spiral shaft is arranged below the pelletizing blade, the end of the transmission spiral shaft is connected to the feeding end of the grinding tower body, the pelletizing blade is rotatably arranged inside the pelletizing box, and a cutting plate is provided at the feeding end of the pelletizing box, and the pelletizing blade is in contact with the cutting plate.
有益效果:本发明通过将粒状的药丸颗粒经过螺旋刀片一同转动,由于药丸颗粒夹在相邻的螺旋刀片之间,相邻的螺旋刀片边缘部分的刃口对药丸颗粒表面不断地研磨打磨,使药丸颗粒表面逐渐趋近于球形结构,研磨后的药丸颗粒研磨更充分、粒度分布更均匀,后续的药物使用效果更好。Beneficial effect: The present invention rotates the granular pill particles through the spiral blades. Since the pill particles are sandwiched between adjacent spiral blades, the edges of the edge parts of the adjacent spiral blades continuously grind and polish the surface of the pill particles, so that the surface of the pill particles gradually approaches a spherical structure. The ground pill particles are more fully ground and have a more uniform particle size distribution, and the subsequent drug use effect is better.
本发明附加的方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
本发明上述的和/或附加的方面和优点从下面结合附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:
图1为根据本发明一个实施例的医药生产加工用的药丸颗粒研磨成型装置的结构示意图;FIG1 is a schematic structural diagram of a pill particle grinding and forming device for pharmaceutical production and processing according to one embodiment of the present invention;
图2为根据本发明一个实施例的医药生产加工用的药丸颗粒研磨成型装置中研磨机构的剖视结构示意图;FIG2 is a schematic cross-sectional view of a grinding mechanism in a pill particle grinding and forming device for pharmaceutical production and processing according to an embodiment of the present invention;
图3为图2中A的放大图;Fig. 3 is an enlarged view of A in Fig. 2;
图4为根据本发明一个实施例的医药生产加工用的药丸颗粒研磨成型装置中刮扫筒的俯视剖面图;FIG4 is a top cross-sectional view of a scraping and sweeping cylinder in a pill particle grinding and forming device for pharmaceutical production and processing according to one embodiment of the present invention;
图5为根据本发明一个实施例的医药生产加工用的药丸颗粒研磨成型装置中刮扫筒的正视图;FIG5 is a front view of a scraping and sweeping cylinder in a pill particle grinding and forming device for pharmaceutical production and processing according to an embodiment of the present invention;
图6为根据本发明一个实施例的医药生产加工用的药丸颗粒研磨成型装置中喂料机构的正视剖视图;FIG6 is a front cross-sectional view of a feeding mechanism in a pill particle grinding and forming device for pharmaceutical production and processing according to an embodiment of the present invention;
图7为根据本发明一个实施例的医药生产加工用的药丸颗粒研磨成型装置中驱动机构的剖视图;FIG7 is a cross-sectional view of a driving mechanism in a pill particle grinding and forming device for pharmaceutical production and processing according to an embodiment of the present invention;
图8根据本发明一个实施例的医药生产加工用的药丸颗粒研磨成型装置中滤气机构的剖视图;FIG8 is a cross-sectional view of an air filter mechanism in a pill particle grinding and forming device for pharmaceutical production and processing according to an embodiment of the present invention;
图9为图8中A的放大图;FIG9 is an enlarged view of A in FIG8 ;
图10为根据本发明一个实施例的医药生产加工用的药丸颗粒研磨成型装置中花键轴与花键套的配合原理图。FIG. 10 is a schematic diagram showing the cooperation principle of a spline shaft and a spline sleeve in a pill particle grinding and forming device for pharmaceutical production and processing according to an embodiment of the present invention.
如图所示:1、研磨塔体;2、驱动机构;21、变速箱;22、输入马达;23、花键轴;24、花键套;25、旋转轴;26、轴承;27、液压杆;3、喂料机构;31、喂料嘴;32、切粒箱;33、切削板;34、切粒刀片;35、传输螺旋轴;4、底座;5、抛光机构;51、出料口;52、吸气口;53、物料传输管;54、抛光箱体;55、抛光辊;56、卸料口;57、筛网;58、负压风机;59、抛光料收集槽;6、研磨机构;61、研磨辊;62、进料口;63、螺旋刀片;631、刃口;64、研磨网板;65、刮扫筒;651、减速齿盘;652、刮扫刀头;66、刮扫筒驱动电机;7、滤气机构;71、排风机;72、除尘布袋;73、负压室;74、研磨料收集槽;8、药丸颗粒。As shown in the figure: 1. Grinding tower; 2. Driving mechanism; 21. Gearbox; 22. Input motor; 23. Spline shaft; 24. Spline sleeve; 25. Rotating shaft; 26. Bearing; 27. Hydraulic rod; 3. Feeding mechanism; 31. Feeding nozzle; 32. Pelletizing box; 33. Cutting plate; 34. Pelletizing blade; 35. Transmission screw shaft; 4. Base; 5. Polishing mechanism; 51. Discharge port; 52. Air inlet; 53. Material transmission pipe; 54. Polishing box; 55. Polishing Polishing roller; 56, discharge port; 57, screen; 58, negative pressure fan; 59, polishing material collection tank; 6, grinding mechanism; 61, grinding roller; 62, feed port; 63, spiral blade; 631, cutting edge; 64, grinding screen; 65, scraping cylinder; 651, reduction gear disc; 652, scraping blade head; 66, scraping cylinder drive motor; 7, air filtering mechanism; 71, exhaust fan; 72, dust removal bag; 73, negative pressure chamber; 74, grinding material collection tank; 8, pill particles.
具体实施方式DETAILED DESCRIPTION
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。相反,本发明的实施例包括落入所附加权利要求书的精神和内涵范围内的所有变化、修改和等同物。Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and are not to be construed as limitations of the present invention. On the contrary, embodiments of the present invention include all changes, modifications and equivalents that fall within the spirit and connotation of the appended claims.
下面结合附图来描述本发明实施例的医药生产加工用的药丸颗粒研磨成型装置。The following describes a pill particle grinding and forming device for pharmaceutical production and processing according to an embodiment of the present invention in conjunction with the accompanying drawings.
如图1-图3所示,本发明实施例提供的医药生产加工用的药丸颗粒研磨成型装置,包括研磨塔体1、以及设置研磨塔体1上的研磨机构6和驱动机构2,其中,研磨塔体1底部设置底座4,研磨机构6用于对颗粒状的药丸颗粒进行表面打磨,使之更加趋近球形结构,研磨机构6包括研磨辊61、螺旋刀片63和研磨网板64,其中,研磨辊61可转动地设置在研磨塔体1内部,螺旋刀片63设置在研磨辊61的外表面,研磨网板64设置在研磨辊61的外侧,驱动机构2的动力输出轴与研磨辊61连接,用于驱动研磨辊61转动。As shown in Figures 1 to 3, the pill particle grinding and forming device for pharmaceutical production and processing provided by the embodiment of the present invention includes a grinding tower body 1, and a grinding mechanism 6 and a driving mechanism 2 arranged on the grinding tower body 1, wherein a base 4 is arranged at the bottom of the grinding tower body 1, and the grinding mechanism 6 is used to perform surface grinding on granular pill particles to make them closer to a spherical structure, and the grinding mechanism 6 includes a grinding roller 61, a spiral blade 63 and a grinding mesh plate 64, wherein the grinding roller 61 is rotatably arranged inside the grinding tower body 1, the spiral blade 63 is arranged on the outer surface of the grinding roller 61, and the grinding mesh plate 64 is arranged on the outer side of the grinding roller 61, and the power output shaft of the driving mechanism 2 is connected to the grinding roller 61 for driving the grinding roller 61 to rotate.
具体地,在对药丸原材料研磨加工时,首先将药丸颗粒进行切粒,需要说明的是,切粒长度与切粒横截面的直径相同,以防止药丸颗粒过长无法滚动,随后将粒状的药丸颗粒从研磨辊61的顶部喂入,随后驱动机构2带动研磨辊61转动,研磨辊61带动螺旋刀片63一同转动,螺旋刀片63带动药丸颗粒在螺旋刀片63中不断地旋转,由于药丸颗粒夹在相邻的螺旋刀片63之间,相邻的螺旋刀片63边缘部分的刃口631对药丸颗粒表面不断地研磨打磨,使药丸颗粒表面逐渐趋近于球形结构,打磨后的废料经过螺旋刀片63不断向下传输,并最终从研磨辊61的底部排出。Specifically, when grinding the raw materials of pills, the pill particles are first pelletized. It should be noted that the pelletizing length is the same as the diameter of the pelletizing cross section to prevent the pill particles from being too long to roll. Then, the granular pill particles are fed from the top of the grinding roller 61, and then the driving mechanism 2 drives the grinding roller 61 to rotate, and the grinding roller 61 drives the spiral blade 63 to rotate together. The spiral blade 63 drives the pill particles to continuously rotate in the spiral blade 63. Since the pill particles are sandwiched between adjacent spiral blades 63, the cutting edges 631 of the edge parts of the adjacent spiral blades 63 continuously grind and polish the surface of the pill particles, so that the surface of the pill particles gradually approaches a spherical structure, and the polished waste is continuously transmitted downward through the spiral blade 63 and is finally discharged from the bottom of the grinding roller 61.
在本发明的一个实施例中,如图2和图3所示,研磨辊61为锥形结构,螺旋刀片63从上至下的螺旋间距逐渐减小,相邻的螺旋刀片63之间横截面为圆弧形结构,且该圆弧形结构的延长线与研磨网板64的内壁相切,螺旋刀片63的螺旋边缘处设置有刃口631。In one embodiment of the present invention, as shown in Figures 2 and 3, the grinding roller 61 is a conical structure, the spiral pitch of the spiral blade 63 gradually decreases from top to bottom, the cross-section between adjacent spiral blades 63 is an arc-shaped structure, and the extension line of the arc-shaped structure is tangent to the inner wall of the grinding mesh plate 64, and a cutting edge 631 is provided at the spiral edge of the spiral blade 63.
具体地,为了充分对药丸颗粒表面进行研磨,防止研磨不到位导致的凹面发生,将螺旋刀片63从上至下的螺旋间距逐渐减小,螺旋刀片63将药丸颗粒不断向下螺旋传输的过程中,螺旋间距逐渐减小,因此导致药丸颗粒的直径越来越小,直至药丸颗粒到达螺旋刀片63的最底端被研磨成预定的直径后排出,使药丸颗粒直径更加统一。Specifically, in order to fully grind the surface of the pill particles and prevent the occurrence of concave surfaces caused by inadequate grinding, the spiral pitch of the spiral blade 63 is gradually reduced from top to bottom. During the process of the spiral blade 63 continuously spirally transmitting the pill particles downward, the spiral pitch is gradually reduced, thereby causing the diameter of the pill particles to become smaller and smaller, until the pill particles reach the bottom of the spiral blade 63 and are ground into a predetermined diameter and then discharged, making the diameter of the pill particles more uniform.
另外,如图3所示,相邻的螺旋刀片63之间横截面为圆弧形结构,且该圆弧形结构的延长线与研磨网板64的内壁相切,螺旋刀片63的螺旋边缘处设置有刃口631,使药丸颗粒8在滚动的过程中减少滚动间隙,药丸颗粒8表面逐渐研磨的过程中能够在螺旋刀片63与研磨网板64之间形成稳定的球形,防止药丸颗粒局部受力导致研磨不到位或者研磨过度的情况。In addition, as shown in FIG3 , the cross-section between adjacent spiral blades 63 is an arc-shaped structure, and the extension line of the arc-shaped structure is tangent to the inner wall of the grinding mesh plate 64. A cutting edge 631 is provided at the spiral edge of the spiral blade 63, so that the rolling gap of the pill particles 8 can be reduced during the rolling process. During the gradual grinding process of the surface of the pill particles 8, a stable sphere can be formed between the spiral blade 63 and the grinding mesh plate 64, thereby preventing the pill particles from being locally subjected to force, resulting in insufficient grinding or excessive grinding.
在本发明的一个实施例中,如图2、图4和图5所示,研磨网板64的外部套设有刮扫筒65,刮扫筒65可转动地设置在研磨网板64的外侧,刮扫筒65的内壁设置有刮扫刀头652,刮扫刀头652与研磨网板64的外壁相接触。In one embodiment of the present invention, as shown in Figures 2, 4 and 5, a scraping cylinder 65 is provided on the outside of the grinding mesh plate 64, and the scraping cylinder 65 is rotatably arranged on the outside of the grinding mesh plate 64. A scraping blade head 652 is provided on the inner wall of the scraping cylinder 65, and the scraping blade head 652 is in contact with the outer wall of the grinding mesh plate 64.
具体地,药丸颗粒在螺旋刀片63与研磨网板64之间滚动时,研磨网板64对药丸颗粒侧面进行支撑,且研磨网板64表面凹凸不平对药丸颗粒提供较大的摩擦力,药丸颗粒会沿着研磨网板64不断滚动,药丸颗粒的棱角部分透过研磨网板64的网孔后会被刮扫筒65上旋转的刮扫刀头652进行刮扫,参照图3所示,此时螺旋刀片63可以对药丸颗粒8的上下两侧进行研磨,而刮扫刀头652对药丸颗粒8的侧面进行研磨,加速药丸颗粒8研磨粒成型,减少药丸颗粒8滚动过程中发生堵塞。Specifically, when the pill particles roll between the spiral blade 63 and the grinding mesh plate 64, the grinding mesh plate 64 supports the side of the pill particles, and the uneven surface of the grinding mesh plate 64 provides greater friction to the pill particles. The pill particles will continue to roll along the grinding mesh plate 64, and the angular parts of the pill particles will be scraped by the rotating scraping head 652 on the scraping cylinder 65 after passing through the mesh holes of the grinding mesh plate 64. As shown in Figure 3, at this time, the spiral blade 63 can grind the upper and lower sides of the pill particles 8, and the scraping head 652 grinds the sides of the pill particles 8, thereby accelerating the forming of the abrasive particles of the pill particles 8 and reducing the blockage during the rolling of the pill particles 8.
在本发明的一个实施例中,如图8所示,研磨塔体1设置有滤气机构7,滤气机构7用于将螺旋刀片63和刮扫筒65研磨的物料残渣进行负压回收,滤气机构7包括负压室73、排风机71和除尘布袋72,其中,负压室73开设在研磨塔体1内部,刮扫刀头652为镂空结构,负压室73通过刮扫刀头652与研磨网板64连通,除尘布袋72设置在负压室73的顶部,排风机71与除尘布袋72的出气端连接,负压室73的底部设置有研磨料收集槽74,研磨料收集槽74位于除尘布袋72的下方。In one embodiment of the present invention, as shown in Figure 8, the grinding tower body 1 is provided with an air filter mechanism 7, which is used to recover the material residue ground by the spiral blade 63 and the scraping cylinder 65 under negative pressure. The air filter mechanism 7 includes a negative pressure chamber 73, an exhaust fan 71 and a dust bag 72, wherein the negative pressure chamber 73 is opened inside the grinding tower body 1, the scraping blade head 652 is a hollow structure, the negative pressure chamber 73 is connected to the grinding mesh plate 64 through the scraping blade head 652, the dust bag 72 is arranged at the top of the negative pressure chamber 73, the exhaust fan 71 is connected to the air outlet end of the dust bag 72, and an abrasive collecting trough 74 is arranged at the bottom of the negative pressure chamber 73, and the abrasive collecting trough 74 is located below the dust bag 72.
具体地,药丸颗粒在研磨机构6中研磨的过程中,产生的废屑会穿过研磨网板64被刮扫刀头652粉碎,最终经过刮扫刀头652排出至负压室73内,此过程中,为了加速废屑的排出速度,通过在负压室73顶部设置排风机71,使负压室73和研磨网板64内侧均产生负压作用,加速废屑的转移,防止废屑从研磨辊61顶部飞出,减少扬尘的产生,另外产生的废屑进入负压室73后,经过除尘布袋72的过滤,气体重新从排风机71排出,废屑落入除尘布袋72下方的研磨料收集槽74中暂存。Specifically, during the grinding process of the pill particles in the grinding mechanism 6, the waste chips generated will pass through the grinding mesh plate 64 and be crushed by the scraping head 652, and finally discharged into the negative pressure chamber 73 through the scraping head 652. During this process, in order to accelerate the discharge speed of the waste chips, an exhaust fan 71 is arranged on the top of the negative pressure chamber 73, so that negative pressure is generated in the negative pressure chamber 73 and the inner side of the grinding mesh plate 64, thereby accelerating the transfer of the waste chips, preventing the waste chips from flying out from the top of the grinding roller 61, and reducing the generation of dust. In addition, after the waste chips generated enter the negative pressure chamber 73, they are filtered by the dust bag 72, and the gas is discharged from the exhaust fan 71 again, and the waste chips fall into the grinding material collection trough 74 below the dust bag 72 for temporary storage.
在本发明的一个实施例中,如图2所示,刮扫筒65的外部设置有减速齿盘651,研磨塔体1内部设置有刮扫筒驱动电机66,刮扫筒驱动电机66的动力轴上设置有齿轮头,齿轮头与减速齿盘651齿轮啮合。In one embodiment of the present invention, as shown in Figure 2, a reduction gear disk 651 is provided on the outside of the scraper cylinder 65, a scraper cylinder drive motor 66 is provided inside the grinding tower body 1, and a gear head is provided on the power shaft of the scraper cylinder drive motor 66, and the gear head is meshed with the reduction gear disk 651.
具体地,为了驱动刮扫筒65转动,通过刮扫筒驱动电机66通电带动齿轮头转动,齿轮头带动减速齿盘651转动,进而带动刮扫筒65转动。Specifically, in order to drive the scraper cylinder 65 to rotate, the scraper cylinder driving motor 66 is energized to drive the gear head to rotate, and the gear head drives the reduction gear plate 651 to rotate, thereby driving the scraper cylinder 65 to rotate.
在本发明的一个实施例中,如图7所示,驱动机构2包括设置在研磨辊61上方的变速箱21,变速箱21的出入轴上设置有输入马达22,变速箱21的输出轴上设置有花键轴23,研磨辊61的顶部设置有花键套24,花键轴23与花键套24相互适配插合。研磨辊61的底部设置有旋转轴25,旋转轴25的底部设置有液压杆27,液压杆27的动力轴与旋转轴25通过设置轴承26转动连接。In one embodiment of the present invention, as shown in FIG7 , the driving mechanism 2 includes a gearbox 21 disposed above the grinding roller 61, an input motor 22 is disposed on the input and output shafts of the gearbox 21, a spline shaft 23 is disposed on the output shaft of the gearbox 21, a spline sleeve 24 is disposed on the top of the grinding roller 61, and the spline shaft 23 and the spline sleeve 24 are adapted to be plugged in each other. A rotating shaft 25 is disposed at the bottom of the grinding roller 61, a hydraulic rod 27 is disposed at the bottom of the rotating shaft 25, and a power shaft of the hydraulic rod 27 is rotatably connected to the rotating shaft 25 by a bearing 26.
具体地,为了驱动研磨辊61转动,通过输入马达22带动变速箱21工作,变速箱21将动力传输至花键轴23和花键套24,进而带动研磨辊61转动,当后期需要将研磨辊61抬升进行表面维护,通过液压杆27带动旋转轴25上升,研磨辊61上升后增大与研磨网板64之间的间隙,方便对研磨辊61表面进行维护,也可以用于对研磨网板64表面进行维护。Specifically, in order to drive the grinding roller 61 to rotate, the input motor 22 drives the gearbox 21 to work, and the gearbox 21 transmits power to the spline shaft 23 and the spline sleeve 24, thereby driving the grinding roller 61 to rotate. When the grinding roller 61 needs to be lifted for surface maintenance at a later stage, the rotating shaft 25 is driven up by the hydraulic rod 27. After the grinding roller 61 rises, the gap between it and the grinding mesh plate 64 is increased, which facilitates the maintenance of the surface of the grinding roller 61 and can also be used to maintain the surface of the grinding mesh plate 64.
在本发明的一个实施例中,如图7所示,研磨辊61的底部设置有出料口51,出料口51下方设置有设置有抛光机构5,抛光机构5用于将研磨后的物料表面进行彻底抛光,抛光机构5包括抛光箱体54和抛光辊55,其中,抛光箱体54设置在研磨辊61的下方,抛光箱体54与出料口51之间设置有物料传输管53,抛光辊55可转动地设置在抛光箱体54内部,抛光箱体54外部设置有用于驱动抛光辊55转动的抛光电机。In one embodiment of the present invention, as shown in FIG7 , a discharge port 51 is provided at the bottom of the grinding roller 61, and a polishing mechanism 5 is provided below the discharge port 51. The polishing mechanism 5 is used to thoroughly polish the surface of the ground material. The polishing mechanism 5 includes a polishing box 54 and a polishing roller 55, wherein the polishing box 54 is provided below the grinding roller 61, and a material transfer pipe 53 is provided between the polishing box 54 and the discharge port 51. The polishing roller 55 is rotatably provided inside the polishing box 54, and a polishing motor for driving the polishing roller 55 to rotate is provided outside the polishing box 54.
抛光辊55为螺旋状的毛刷结构,抛光辊55的下方设置有筛网57,抛光箱体54背离物料传输管53的一端设置有卸料口56,抛光箱体54的底部设置有抛光料收集槽59,抛光料收集槽59设置有负压风机58,物料传输管53靠近出料口51的一端设置有吸气口52。The polishing roller 55 is a spiral brush structure, and a screen 57 is arranged below the polishing roller 55. A discharge port 56 is arranged at the end of the polishing box 54 facing away from the material transmission pipe 53. A polishing material collecting trough 59 is arranged at the bottom of the polishing box 54. The polishing material collecting trough 59 is provided with a negative pressure fan 58. An air intake port 52 is arranged at the end of the material transmission pipe 53 close to the discharge port 51.
具体地,研磨后的药丸颗粒经过出料口51进入物料传输管53,由于负压风机58的作用,药丸颗粒在物料传输管53朝着抛光箱体54内部移动,将药丸颗粒吸入抛光箱体54内部,当药丸颗粒进入抛光箱体54内,经过螺旋的抛光辊55对药丸颗粒表面进行精细研磨抛光,药丸颗粒表面掉落的抛光料透过筛网57落入抛光料收集槽59内,药丸颗粒经过抛光辊55研磨后向右螺旋传输,最终从抛光箱体54右端的卸料口56排出。Specifically, the ground pill particles enter the material transfer pipe 53 through the discharge port 51. Due to the action of the negative pressure fan 58, the pill particles move toward the inside of the polishing box 54 in the material transfer pipe 53, and the pill particles are sucked into the polishing box 54. When the pill particles enter the polishing box 54, the spiral polishing roller 55 finely grinds and polishes the surface of the pill particles. The polishing material falling from the surface of the pill particles passes through the screen 57 and falls into the polishing material collecting tank 59. After being ground by the polishing roller 55, the pill particles are spirally transferred to the right and are finally discharged from the discharge port 56 at the right end of the polishing box 54.
在本发明的一个实施例中,如图1和图6所示,研磨塔体1的顶部设置有喂料机构3,喂料机构3用于对物料进行切粒处理,其中,喂料机构3包括切粒箱32、喂料嘴31和切粒刀片34,其中,切粒箱32设置在研磨塔体1的进料端,喂料嘴31设置在切粒箱32的进料端,切粒刀片34的下方设置有传输螺旋轴35,传输螺旋轴35的末端与研磨塔体1的进料端连接,切粒刀片34可转动地设置在切粒箱32内部,切粒箱32的进料端设置有切削板33,切粒刀片34与切削板33相互接触。In one embodiment of the present invention, as shown in Figures 1 and 6, a feeding mechanism 3 is provided on the top of the grinding tower body 1, and the feeding mechanism 3 is used to pelletize the material, wherein the feeding mechanism 3 includes a pelletizing box 32, a feeding nozzle 31 and a pelletizing blade 34, wherein the pelletizing box 32 is arranged at the feeding end of the grinding tower body 1, the feeding nozzle 31 is arranged at the feeding end of the pelletizing box 32, a transmission screw shaft 35 is arranged below the pelletizing blade 34, and the end of the transmission screw shaft 35 is connected to the feeding end of the grinding tower body 1, the pelletizing blade 34 is rotatably arranged inside the pelletizing box 32, and a cutting plate 33 is arranged at the feeding end of the pelletizing box 32, and the pelletizing blade 34 and the cutting plate 33 are in contact with each other.
具体地,为了将条状药原料进行切粒处理,以方便进入研磨塔体1内部进行研磨,将条状药经过喂料嘴31不断送入,条状药经过旋转的切粒刀片34将其切粒处理,粒状的药丸颗粒落入切粒箱32内部,并经过旋转的传输螺旋轴35将其传输至研磨塔体1上的进料口62处。Specifically, in order to pelletize the strip-shaped medicine raw materials so as to facilitate entering the grinding tower body 1 for grinding, the strip-shaped medicine is continuously fed in through the feeding nozzle 31, and the strip-shaped medicine is pelletized by the rotating pelletizing blade 34. The granular pill particles fall into the pelletizing box 32 and are transmitted to the feed port 62 on the grinding tower body 1 through the rotating transmission screw shaft 35.
为了清楚说明上述实施例,参照图1-图10,本发明的医药生产加工用的药丸颗粒研磨成型装置具体工作原理如下:In order to clearly illustrate the above embodiment, referring to FIGS. 1 to 10 , the specific working principle of the pill particle grinding and forming device for pharmaceutical production and processing of the present invention is as follows:
在对药丸原材料研磨加工时,先将条状药进行切粒处理。条状药经喂料嘴31不断送入,由旋转的切粒刀片34将其切粒,粒状的药丸颗粒落入切粒箱32内部,再经旋转的传输螺旋轴35传输至研磨塔体1上的进料口62处。When the raw materials for the pills are ground, the strip medicine is first granulated. The strip medicine is continuously fed in through the feeding nozzle 31, and the rotating granulating blade 34 granulates it, and the granular pill particles fall into the granulating box 32, and then are transmitted to the feeding port 62 on the grinding tower body 1 through the rotating transmission screw shaft 35.
接着,将粒状的药丸颗粒从研磨辊61的顶部喂入。通过输入马达22带动变速箱21工作,变速箱21将动力传输至花键轴23和花键套24,从而带动研磨辊61转动,研磨辊61带动螺旋刀片63一同转动,螺旋刀片63带动药丸颗粒不断旋转。Next, the granular pill particles are fed from the top of the grinding roller 61. The gearbox 21 is driven by the input motor 22 to work, and the gearbox 21 transmits power to the spline shaft 23 and the spline sleeve 24, thereby driving the grinding roller 61 to rotate, and the grinding roller 61 drives the spiral blade 63 to rotate together, and the spiral blade 63 drives the pill particles to rotate continuously.
在螺旋刀片63将药丸颗粒不断向下螺旋传输的过程中,由于药丸颗粒夹在相邻的螺旋刀片63之间,相邻螺旋刀片63边缘部分的刃口631对药丸颗粒表面不断研磨打磨,使药丸颗粒表面趋近于球形结构,且螺旋间距从上至下逐渐减小,药丸颗粒直径越来越小,至螺旋刀片63最底端被研磨成预定直径后排出,使药丸颗粒直径统一。In the process of the spiral blade 63 continuously spirally transporting the pill particles downward, since the pill particles are sandwiched between adjacent spiral blades 63, the cutting edges 631 of the edge portions of adjacent spiral blades 63 continuously grind and polish the surface of the pill particles, making the surface of the pill particles approach a spherical structure, and the spiral spacing gradually decreases from top to bottom, and the diameter of the pill particles becomes smaller and smaller, and is ground to a predetermined diameter at the bottom of the spiral blade 63 and then discharged, so that the diameter of the pill particles is uniform.
药丸颗粒在螺旋刀片63与研磨网板64之间滚动时,刮扫筒驱动电机66通电带动齿轮头转动,齿轮头带动减速齿盘651转动,进而带动刮扫筒65转动。药丸颗粒的棱角部分透过研磨网板64的网孔后,会被刮扫筒65上旋转的刮扫刀头652刮扫。此时,螺旋刀片63对药丸颗粒上下两侧研磨,刮扫刀头652对药丸颗粒侧面研磨,加速药丸颗粒研磨成型。When the pill particles roll between the spiral blade 63 and the grinding mesh plate 64, the scraper cylinder driving motor 66 is energized to drive the gear head to rotate, and the gear head drives the reduction gear plate 651 to rotate, thereby driving the scraper cylinder 65 to rotate. After the angular parts of the pill particles pass through the mesh of the grinding mesh plate 64, they will be scraped by the rotating scraper head 652 on the scraper cylinder 65. At this time, the spiral blade 63 grinds the upper and lower sides of the pill particles, and the scraper head 652 grinds the side of the pill particles, accelerating the grinding and forming of the pill particles.
随后,研磨后的药丸颗粒经出料口51进入物料传输管53,因负压风机58的作用,药丸颗粒在物料传输管53朝着抛光箱体54内部移动,被吸入抛光箱体54内部。当药丸颗粒进入抛光箱体54内,经螺旋的抛光辊55对其表面进行精细研磨抛光,药丸颗粒表面掉落的抛光料透过筛网57落入抛光料收集槽59内,药丸颗粒经抛光辊55研磨后向右螺旋传输,最终从抛光箱体54右端的卸料口56排出。Subsequently, the ground pill particles enter the material transmission pipe 53 through the discharge port 51. Due to the action of the negative pressure fan 58, the pill particles move toward the inside of the polishing box 54 in the material transmission pipe 53 and are sucked into the polishing box 54. When the pill particles enter the polishing box 54, the spiral polishing roller 55 finely grinds and polishes the surface of the pill particles. The polishing material falling from the surface of the pill particles passes through the screen 57 and falls into the polishing material collection tank 59. After being ground by the polishing roller 55, the pill particles are spirally transmitted to the right and finally discharged from the discharge port 56 at the right end of the polishing box 54.
综上,本发明实施例的医药生产加工用的药丸颗粒研磨成型装置,可以实现如下效果:In summary, the pill particle grinding and forming device for pharmaceutical production and processing according to the embodiment of the present invention can achieve the following effects:
1.通过将粒状的药丸颗粒经过螺旋刀63片一同转动,由于药丸颗粒夹在相邻的螺旋刀片63之间,相邻的螺旋刀片63边缘部分的刃口对药丸颗粒表面不断地研磨打磨,使药丸颗粒表面逐渐趋近于球形结构,研磨后的药丸颗粒的直径更加统一。1. The granular pill particles are rotated together through the spiral blades 63. Since the pill particles are sandwiched between adjacent spiral blades 63, the edges of the adjacent spiral blades 63 continuously grind and polish the surface of the pill particles, so that the surface of the pill particles gradually approaches a spherical structure, and the diameter of the ground pill particles is more uniform.
2.螺旋刀片63从上至下螺旋间距逐渐减小。在其向下螺旋传输药丸颗粒的过程中,药丸颗粒直径逐渐变小,至螺旋刀片63底端被研磨成预定直径排出,使颗粒直径更统一。相邻螺旋刀片63间横截面为圆弧形,其延长线与研磨网板64内壁相切,螺旋刀片63边缘有刃口631,减少药丸滚动间隙,助其形成稳定球形,避免局部研磨不当,充分研磨药丸颗粒表面,防止凹面产生。2. The spiral pitch of the spiral blade 63 decreases gradually from top to bottom. In the process of spirally transmitting pill particles downward, the diameter of the pill particles gradually decreases, and the pill particles are ground into a predetermined diameter at the bottom of the spiral blade 63 and discharged, making the particle diameter more uniform. The cross section between adjacent spiral blades 63 is an arc shape, and its extension line is tangent to the inner wall of the grinding mesh plate 64. The edge of the spiral blade 63 has a cutting edge 631, which reduces the rolling gap of the pills, helps them form a stable spherical shape, avoids improper local grinding, fully grinds the surface of the pill particles, and prevents the formation of concave surfaces.
3.药丸颗粒在螺旋刀片63与研磨网板64间滚动时,研磨网板64提供支撑和较大摩擦力,使其不断滚动。药丸棱角透过网孔后被刮扫筒65上的刮扫刀头652刮扫。此时,螺旋刀片63研磨药丸颗粒上下两侧,刮扫刀头652研磨侧面,使药丸稳定滚动,加速药丸研磨成型,减少堵塞。3. When the pill particles roll between the spiral blade 63 and the grinding mesh plate 64, the grinding mesh plate 64 provides support and greater friction to keep them rolling. The edges and corners of the pills pass through the mesh and are scraped by the scraping blade head 652 on the scraping cylinder 65. At this time, the spiral blade 63 grinds the upper and lower sides of the pill particles, and the scraping blade head 652 grinds the side, so that the pills roll stably, accelerate the pill grinding and forming, and reduce blockage.
4.药丸颗粒在研磨机构6研磨时产生的废屑会穿过研磨网板64被刮扫刀头652粉碎,最终排至负压室73内。为加速废屑排出,负压室73顶部设排风机71,使其和研磨网板64内侧产生负压,加速废屑转移,防止废屑飞出和扬尘产生。4. The waste generated when the pill particles are ground by the grinding mechanism 6 will pass through the grinding mesh plate 64 and be crushed by the scraping blade 652, and finally discharged into the negative pressure chamber 73. In order to accelerate the discharge of waste, an exhaust fan 71 is arranged on the top of the negative pressure chamber 73 to generate negative pressure between it and the inner side of the grinding mesh plate 64, accelerate the transfer of waste, and prevent waste from flying out and dust generation.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变形。Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and deform the above embodiments within the scope of the present invention.
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