CN118729720B - A kind of drying equipment after silicon micro powder production - Google Patents
A kind of drying equipment after silicon micro powder production Download PDFInfo
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- CN118729720B CN118729720B CN202411225620.5A CN202411225620A CN118729720B CN 118729720 B CN118729720 B CN 118729720B CN 202411225620 A CN202411225620 A CN 202411225620A CN 118729720 B CN118729720 B CN 118729720B
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- 238000001035 drying Methods 0.000 title claims abstract description 120
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 title claims abstract description 34
- 229910052710 silicon Inorganic materials 0.000 title claims abstract description 34
- 239000010703 silicon Substances 0.000 title claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 239000000843 powder Substances 0.000 title 1
- 238000002156 mixing Methods 0.000 claims abstract description 64
- 239000002994 raw material Substances 0.000 claims abstract description 54
- 238000003756 stirring Methods 0.000 claims abstract description 53
- 230000001360 synchronised effect Effects 0.000 claims abstract description 25
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- 238000007789 sealing Methods 0.000 claims description 17
- 238000003860 storage Methods 0.000 claims description 9
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 238000005192 partition Methods 0.000 claims description 3
- 230000004888 barrier function Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- 230000008859 change Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 3
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 2
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000005350 fused silica glass Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/12—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in stationary drums or other mainly-closed receptacles with moving stirring devices
- F26B11/16—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in stationary drums or other mainly-closed receptacles with moving stirring devices the stirring device moving in a vertical or steeply-inclined plane
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/001—Handling, e.g. loading or unloading arrangements
- F26B25/002—Handling, e.g. loading or unloading arrangements for bulk goods
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/02—Applications of driving mechanisms, not covered by another subclass
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/04—Agitating, stirring, or scraping devices
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Drying Of Solid Materials (AREA)
Abstract
Description
技术领域Technical Field
本发明属于硅微粉生产加工技术领域,具体地说,涉及一种硅微粉生产后干燥设备。The invention belongs to the technical field of silicon micropowder production and processing, and in particular relates to a silicon micropowder post-production drying device.
背景技术Background Art
硅微粉是一种具有耐温性好、耐酸碱腐蚀、导热系数高等诸多优点的无机非金属材料,被广泛应用于化工、电子、电器等领域中,其主要是通过天然石英或熔融石英加工而成的,在生产过程中常常需要干燥设备对硅微粉进行干燥处理,以便于后续的加工工序、封装存放等。Silica micropowder is an inorganic non-metallic material with many advantages such as good temperature resistance, acid and alkali corrosion resistance, and high thermal conductivity. It is widely used in chemical, electronic, and electrical appliance fields. It is mainly processed from natural quartz or fused quartz. During the production process, drying equipment is often required to dry the silica micropowder for subsequent processing steps, packaging and storage.
经检索CN220602044U公开了一种用于硅微粉生产的干燥设备,包括底座和分别固定连接在其上表面两侧的第一支板和第二支板,第一支板和第二支板相对端面之间安装有干燥筒,底座的后方设置有循环干燥组件,干燥筒的底部两侧边缘处均安装有振动电机;第二出气管的另一端通过管接头与风机连接,加热箱的内部一侧吊装有加热丝,加热箱的内部另一侧安装有滤网。本发明通过循环干燥组件和振动电机,两种干燥方式配合对潮湿的硅微粉外侧和内部加热干燥,干燥效率高,并且能源利用率高,以及利用振动电机可以将附着在干燥筒内壁上潮湿的硅微粉震落,避免影响后续的清理,减少硅微粉的浪费。CN220602044U is retrieved and disclosed as a drying device for silicon micropowder production, including a base and a first support plate and a second support plate respectively fixedly connected to both sides of its upper surface, a drying cylinder is installed between the opposite end faces of the first support plate and the second support plate, a circulating drying assembly is arranged at the rear of the base, and a vibration motor is installed at both edges of the bottom of the drying cylinder; the other end of the second air outlet pipe is connected to the fan through a pipe joint, a heating wire is suspended on one side of the interior of the heating box, and a filter is installed on the other side of the interior of the heating box. The present invention uses a circulating drying assembly and a vibration motor, and the two drying methods cooperate to heat and dry the outside and inside of the moist silicon micropowder, with high drying efficiency and high energy utilization, and the vibration motor can be used to shake off the moist silicon micropowder attached to the inner wall of the drying cylinder to avoid affecting subsequent cleaning and reduce the waste of silicon micropowder.
但是经本发明人探索发现该技术方案仍然存在至少以下缺陷:However, the inventors have discovered that this technical solution still has at least the following defects:
在实际使用中,干燥筒内部储存大量的原料,虽然通过搅拌叶可以将原料进行混合,但是原料始终在干燥筒内部堆满,进而造成干燥效率不高,并且在干燥过程中,一些硅微粉从湿的状态变为干燥的状态,此时硅微粉会结块,影响后期的正常使用。In actual use, a large amount of raw materials are stored inside the drying cylinder. Although the raw materials can be mixed by stirring blades, the raw materials are always piled up inside the drying cylinder, resulting in low drying efficiency. In addition, during the drying process, some silicon micropowders change from a wet state to a dry state. At this time, the silicon micropowders will clump together, affecting normal use in the later stage.
有鉴于此特提出本发明。In view of this, the present invention is proposed.
发明内容Summary of the invention
为解决上述技术问题,本发明采用技术方案的基本构思是:In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:
一种硅微粉生产后干燥设备,包括支撑单元、搅拌单元和混合打散单元。所述支撑单元包括干燥箱,所述干燥箱内腔安装有若干对加热片,所述干燥箱底部呈圆弧形。A post-production drying device for silicon micropowder comprises a supporting unit, a stirring unit and a mixing and dispersing unit. The supporting unit comprises a drying box, a plurality of pairs of heating plates are installed in the inner cavity of the drying box, and the bottom of the drying box is in an arc shape.
所述搅拌单元包括驱动电机,所述驱动电机安装在干燥箱侧壁,所述驱动电机输出轴安装有搅拌轴,且搅拌轴转动安装在干燥箱侧壁,所述搅拌轴上安装有若干个混合板,且混合板置于干燥箱内腔中,所述混合板底部和干燥箱底部的弧形面贴合,且混合板表面安装有加热板,所述混合板侧壁上安装有围板。The stirring unit includes a driving motor, which is installed on the side wall of the drying box. The driving motor output shaft is equipped with a stirring shaft, and the stirring shaft is rotatably installed on the side wall of the drying box. A plurality of mixing plates are installed on the stirring shaft, and the mixing plates are placed in the inner cavity of the drying box. The bottom of the mixing plate fits the arc surface of the bottom of the drying box, and a heating plate is installed on the surface of the mixing plate. A surrounding plate is installed on the side wall of the mixing plate.
所述混合打散单元包括导向板和同步板,所述同步板安装在搅拌轴侧壁,所述同步板上滑动设置有导向杆,所述导向杆和同步板之间卡接设置有复位弹簧,所述导向杆一侧安装有拱形支架,所述拱形支架上转动安装有一对连接臂,一对所述连接臂上安装有压辊,所述连接臂转动中心安装有摇臂,所述摇臂上滑动杆设置有T形板,所述T形板和同步板相互连接,所述导向板安装在干燥箱两侧,所述导向板上开设有一对缺口,且缺口和导向杆另一端滑动连接。The mixing and breaking unit includes a guide plate and a synchronous plate, the synchronous plate is installed on the side wall of the stirring shaft, a guide rod is slidably arranged on the synchronous plate, a return spring is clamped between the guide rod and the synchronous plate, an arch bracket is installed on one side of the guide rod, a pair of connecting arms are rotatably installed on the arch bracket, a pair of connecting arms are installed with pressure rollers, a rocker arm is installed at the rotation center of the connecting arm, a T-shaped plate is arranged on the sliding rod of the rocker arm, the T-shaped plate and the synchronous plate are connected to each other, the guide plates are installed on both sides of the drying box, a pair of notches are opened on the guide plate, and the notches are slidably connected to the other end of the guide rod.
作为本发明的一种优选实施方式,所述干燥箱开设有安装孔,所述安装孔上安装有遮盖,所述遮盖和干燥箱之间拧合设置有锁紧螺栓,所述遮盖中心位置开设有排放口,所述排放口上设置有隔网。As a preferred embodiment of the present invention, the drying box is provided with a mounting hole, a cover is installed on the mounting hole, locking bolts are screwed between the cover and the drying box, a discharge port is provided at the center of the cover, and a partition net is provided on the discharge port.
作为本发明的一种优选实施方式,所述干燥箱底部设置有下料口,所述下料口上通过铰链安装有下料挡板,所述下料挡板内侧表面和干燥箱底部的弧形面相互平行,所述下料挡板的外表面与下料口外侧的卡扣相互连接。As a preferred embodiment of the present invention, a feed discharge port is provided at the bottom of the drying box, and a feed discharge baffle is installed on the feed discharge port through a hinge, the inner surface of the feed discharge baffle and the arc surface of the bottom of the drying box are parallel to each other, and the outer surface of the feed discharge baffle is connected to the buckle on the outside of the feed discharge port.
作为本发明的一种优选实施方式,所述干燥箱侧壁通过螺栓安装有侧板,所述侧板侧壁焊接设置有固定板,所述固定板底部安装有支撑腿,所述支撑腿上安装有加强筋,所述干燥箱底部贴合设置有定位箍,所述定位箍两端焊接在支撑腿上。As a preferred embodiment of the present invention, the side wall of the drying box is installed with a side panel by bolts, the side panel and the side wall are welded with a fixing plate, the bottom of the fixing plate is installed with a supporting leg, the supporting leg is installed with a reinforcing rib, and a positioning hoop is fitted on the bottom of the drying box, and both ends of the positioning hoop are welded to the supporting legs.
作为本发明的一种优选实施方式,所述干燥箱侧壁安装有输入管,所述输入管上安装有导向管,所述导向管为锥形,所述输入管呈倾斜状态,所述输入管和导向管连接处的高度高于输入管和干燥箱连接处的高度,所述导向管顶部安装有原料储存箱。As a preferred embodiment of the present invention, an input pipe is installed on the side wall of the drying box, a guide pipe is installed on the input pipe, the guide pipe is conical, the input pipe is inclined, the height of the connection between the input pipe and the guide pipe is higher than the height of the connection between the input pipe and the drying box, and a raw material storage box is installed on the top of the guide pipe.
作为本发明的一种优选实施方式,所述输入管侧壁安装有电子阀门,所述干燥箱顶部滑动连接设置有密封板,所述密封板和干燥箱连接处设置有密封垫,且密封板末端安装有把手,所述把手上安装有防滑垫。As a preferred embodiment of the present invention, an electronic valve is installed on the side wall of the input pipe, a sealing plate is slidingly connected to the top of the drying box, a sealing gasket is provided at the connection between the sealing plate and the drying box, and a handle is installed at the end of the sealing plate, and an anti-slip pad is installed on the handle.
作为本发明的一种优选实施方式,每个所述混合板上均安装有阻隔凸起,所述混合板底部安装有铲板,所述混合板之间的间隙中安装有刮板,所述刮板和铲板底部均和干燥箱底部的弧形面滑动接触。As a preferred embodiment of the present invention, each mixing plate is equipped with a blocking protrusion, a shovel plate is installed at the bottom of the mixing plate, and a scraper is installed in the gap between the mixing plates. The scraper and the bottom of the shovel plate are in sliding contact with the curved surface of the bottom of the drying box.
作为本发明的一种优选实施方式,所述导向板内部开设有插孔,所述搅拌轴活动贯穿插孔,所述导向杆末端安装有导向轮,所述导向轮滑动设置在导向板的缺口中,所述缺口开设位置位于搅拌轴的下方。As a preferred embodiment of the present invention, a socket is opened inside the guide plate, the stirring shaft movably passes through the socket, a guide wheel is installed at the end of the guide rod, the guide wheel is slidably set in the notch of the guide plate, and the notch is opened below the stirring shaft.
作为本发明的一种优选实施方式,所述同步板内部开设有滑槽,所述滑槽内部滑动设置有滑块,所述滑块一端安装在导向杆上,所述滑块另一端活动贯穿插接设置有限位杆,所述限位杆两端安装有限位座,且限位座安装在同步板侧壁,所述限位杆上套接设置有复位弹簧,所述复位弹簧一端卡接在滑块上,所述复位弹簧另一端卡接在限位座侧壁。As a preferred embodiment of the present invention, a sliding groove is provided inside the synchronization plate, a slider is slidably arranged inside the sliding groove, one end of the slider is installed on the guide rod, and a limit rod is movably inserted and inserted at the other end of the slider, and limit seats are installed at both ends of the limit rod, and the limit seats are installed on the side wall of the synchronization plate, a return spring is sleeved on the limit rod, one end of the return spring is clamped on the slider, and the other end of the return spring is clamped on the side wall of the limit seat.
作为本发明的一种优选实施方式,所述拱形支架内部转动安装有同步轴,所述同步轴和连接臂的旋转中心相互连接,所述摇臂上安装有滑杆,所述T形板上开设有条形槽,所述滑杆滑动设置在条形槽上。As a preferred embodiment of the present invention, a synchronous shaft is rotatably installed inside the arch bracket, the rotation centers of the synchronous shaft and the connecting arm are connected to each other, a sliding rod is installed on the rocker arm, a strip groove is opened on the T-shaped plate, and the sliding rod is slidably set on the strip groove.
本发明与现有技术相比具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
通过设置有搅拌单元,其中干燥箱内部的原料高度低于搅拌轴的高度,这样在驱动电机带动搅拌轴旋转的时候,搅拌轴可以带动混合板整体进行旋转运动,达到了混合搅拌的目的,加速干燥,并且混合板旋转过程中,混合板和围板可以将一部分原料铲到混合板上,通过混合板上的加热板对少量需要干燥的原料进行加热干燥,提高了干燥的效率。By providing a stirring unit, in which the height of the raw materials inside the drying box is lower than the height of the stirring shaft, when the driving motor drives the stirring shaft to rotate, the stirring shaft can drive the mixing plate as a whole to rotate, thereby achieving the purpose of mixing and stirring and accelerating the drying. In addition, during the rotation of the mixing plate, the mixing plate and the surrounding plate can shovel part of the raw materials onto the mixing plate, and a small amount of raw materials that need to be dried can be heated and dried by the heating plate on the mixing plate, thereby improving the drying efficiency.
通过设置有混合打散单元,其中在搅拌轴旋转的时候,搅拌轴上的同步板带动导向杆和拱形支架滑动,且拱形支架上的压辊和连接臂同步旋转,当同步杆移动到导向板的缺口时候,此时通过挤压的复位弹簧带动拱形支架向旋转中心移动,进而此时的压辊和连接臂的位置发生变化,进而可以对不同深度的原料进行搅拌,使得混合更加充分,且在拱形支架滑动的时候,拱形支架向同步板滑动,此时T形板对摇臂进行挤压,摇臂带动两个连接臂进行旋转,连接臂带动压辊相互靠近,进而可以对压辊之间的原料进行挤压,使得结块的原料被打散,方便后期干燥。A mixing and breaking up unit is provided, wherein when the stirring shaft rotates, the synchronous plate on the stirring shaft drives the guide rod and the arch bracket to slide, and the pressure roller and the connecting arm on the arch bracket rotate synchronously, and when the synchronous rod moves to the notch of the guide plate, the arch bracket is driven to move toward the rotation center by the extruded return spring, and then the positions of the pressure roller and the connecting arm change at this time, so that raw materials of different depths can be stirred, so that the mixing is more sufficient, and when the arch bracket slides, the arch bracket slides toward the synchronous plate, and at this time the T-shaped plate squeezes the rocker arm, and the rocker arm drives the two connecting arms to rotate, and the connecting arm drives the pressure rollers to approach each other, so that the raw materials between the pressure rollers can be squeezed, so that the agglomerated raw materials are broken up, which is convenient for later drying.
下面结合附图对本发明的具体实施方式作进一步详细的描述。The specific implementation modes of the present invention are further described in detail below in conjunction with the accompanying drawings.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
在附图中:In the attached picture:
图1为一种硅微粉生产后干燥设备的三维结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of a drying device for post-production of silicon micropowder;
图2为一种硅微粉生产后干燥设备的正面图;FIG2 is a front view of a drying device for post-production of silicon micropowder;
图3为一种硅微粉生产后干燥设备的仰视图;FIG3 is a bottom view of a drying device for post-production of silicon micropowder;
图4为一种硅微粉生产后干燥设备的干燥箱剖视图;FIG4 is a cross-sectional view of a drying box of a silicon micropowder production post-drying device;
图5为一种硅微粉生产后干燥设备的搅拌单元三维图;FIG5 is a three-dimensional diagram of a stirring unit of a drying device for post-production of silicon micropowder;
图6为一种硅微粉生产后干燥设备的局部结构示意图(一);FIG6 is a schematic diagram of a partial structure of a drying device for post-production of silicon micropowder (I);
图7为一种硅微粉生产后干燥设备的局部结构示意图(二);Fig. 7 is a partial structural schematic diagram of a drying device for post-production of silicon micropowder (II);
图8为一种硅微粉生产后干燥设备的图7中A处放大图。FIG8 is an enlarged view of point A in FIG7 of a drying device for post-production of silicon micropowder.
图中:In the figure:
100、支撑单元;101、干燥箱;1011、安装孔;1012、下料口;1013、下料挡板;102、遮盖;1021、排放口;1022、隔网;103、原料储存箱;1031、导向管;1032、输入管;1033、电子阀门;1034、密封板;1035、把手;104、支撑腿;1041、加强筋;1042、固定板;1043、侧板;1044、定位箍;100, support unit; 101, drying box; 1011, mounting hole; 1012, material discharge port; 1013, material discharge baffle; 102, cover; 1021, discharge port; 1022, screen; 103, raw material storage box; 1031, guide pipe; 1032, input pipe; 1033, electronic valve; 1034, sealing plate; 1035, handle; 104, support leg; 1041, reinforcing rib; 1042, fixing plate; 1043, side plate; 1044, positioning hoop;
200、搅拌单元;201、驱动电机;2011、搅拌轴;202、混合板;2021、围板;2022、铲板;2023、阻隔凸起;203、刮板;200, stirring unit; 201, driving motor; 2011, stirring shaft; 202, mixing plate; 2021, enclosure plate; 2022, shovel plate; 2023, barrier protrusion; 203, scraper;
300、混合打散单元;301、拱形支架;3011、导向杆;3012、导向轮;302、导向板;3021、缺口;3022、插孔;303、连接臂;3031、压辊;3032、同步轴;304、摇臂;3041、滑杆;305、T形板;3051、条形槽;306、同步板;3061、滑槽;3062、滑块;307、限位杆;3071、限位座;3072、复位弹簧。300, mixing and breaking unit; 301, arch bracket; 3011, guide rod; 3012, guide wheel; 302, guide plate; 3021, notch; 3022, socket; 303, connecting arm; 3031, pressure roller; 3032, synchronous shaft; 304, rocker arm; 3041, slide bar; 305, T-plate; 3051, strip groove; 306, synchronous plate; 3061, slide groove; 3062, slider; 307, limit rod; 3071, limit seat; 3072, return spring.
具体实施方式DETAILED DESCRIPTION
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对实施例中的技术方案进行清楚、完整地描述,以下实施例用于说明本发明。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.
实施例1:如图1至图8所示,一种硅微粉生产后干燥设备,包括支撑单元100、搅拌单元200和混合打散单元300,支撑单元100包括干燥箱101,干燥箱101内腔安装有若干对加热片,干燥箱101底部呈圆弧形;Embodiment 1: As shown in FIGS. 1 to 8 , a post-production drying device for silicon micropowder includes a support unit 100, a stirring unit 200 and a mixing and breaking unit 300. The support unit 100 includes a drying box 101. A plurality of pairs of heating plates are installed in the inner cavity of the drying box 101. The bottom of the drying box 101 is in an arc shape.
搅拌单元200包括驱动电机201,驱动电机201安装在干燥箱101侧壁,驱动电机201输出轴安装有搅拌轴2011,且搅拌轴2011转动安装在干燥箱101侧壁,搅拌轴2011上安装有若干个混合板202,且混合板202置于干燥箱101内腔中,混合板202底部和干燥箱101底部的弧形面贴合,且混合板202表面安装有加热板,混合板202侧壁上安装有围板2021;干燥箱内部的原料高度需要低于搅拌轴的高度,这样在驱动电机带动搅拌轴旋转的时候,搅拌轴可以带动混合板整体进行旋转运动,达到了混合搅拌的目的,加速干燥,并且混合板旋转过程中,混合板和围板可以将一部分原料铲到混合板上,通过混合板上的加热板对少量需要干燥的原料进行加热干燥,提高了干燥的效率。The stirring unit 200 includes a driving motor 201, which is mounted on the side wall of the drying box 101. The output shaft of the driving motor 201 is mounted with a stirring shaft 2011, and the stirring shaft 2011 is rotatably mounted on the side wall of the drying box 101. A plurality of mixing plates 202 are mounted on the stirring shaft 2011, and the mixing plates 202 are placed in the inner cavity of the drying box 101. The bottom of the mixing plate 202 fits the arc surface of the bottom of the drying box 101, and a heating plate is mounted on the surface of the mixing plate 202. A surrounding plate 2021 is mounted on the side wall of the mixing plate 202. The height of the raw materials inside the drying box needs to be lower than the height of the stirring shaft. In this way, when the driving motor drives the stirring shaft to rotate, the stirring shaft can drive the mixing plate to rotate as a whole, thereby achieving the purpose of mixing and stirring, accelerating drying, and during the rotation of the mixing plate, the mixing plate and the surrounding plate can shovel a part of the raw materials onto the mixing plate, and a small amount of raw materials that need to be dried are heated and dried by the heating plate on the mixing plate, thereby improving the drying efficiency.
混合打散单元300包括导向板302和同步板306,同步板306安装在搅拌轴2011侧壁,同步板306上滑动设置有导向杆3011,导向杆3011和同步板306之间卡接设置有复位弹簧3072,导向杆3011一侧安装有拱形支架301,拱形支架301上转动安装有一对连接臂303,一对连接臂303上安装有压辊3031,连接臂303转动中心安装有摇臂304,摇臂304上滑动杆设置有T形板305,T形板305和同步板306相互连接,导向板302安装在干燥箱101两侧,导向板302上开设有一对缺口3021,且缺口3021和导向杆3011另一端滑动连接。在搅拌轴旋转的时候,搅拌轴上的同步板带动导向杆和拱形支架滑动,且拱形支架上的压辊和连接臂同步旋转,当同步杆移动到导向板的缺口时候,此时通过挤压的复位弹簧带动拱形支架向旋转中心移动,进而此时的压辊和连接臂的位置发生变化,进而可以对不同深度的原料进行搅拌,使得混合更加充分,且在拱形支架滑动的时候,拱形支架向同步板滑动,此时T形板对摇臂进行挤压,摇臂带动两个连接臂进行旋转,连接臂带动压辊相互靠近,进而可以对压辊之间的原料进行挤压,使得结块的原料被打散,方便后期干燥。The mixing and breaking unit 300 includes a guide plate 302 and a synchronization plate 306. The synchronization plate 306 is installed on the side wall of the stirring shaft 2011. A guide rod 3011 is slidably arranged on the synchronization plate 306. A return spring 3072 is clamped between the guide rod 3011 and the synchronization plate 306. An arch bracket 301 is installed on one side of the guide rod 3011. A pair of connecting arms 303 are rotatably installed on the arch bracket 301. A pressure roller 3031 is installed on the pair of connecting arms 303. A rocker arm 304 is installed at the rotation center of the connecting arm 303. A T-shaped plate 305 is provided on the sliding rod of the rocker arm 304. The T-shaped plate 305 and the synchronization plate 306 are connected to each other. The guide plates 302 are installed on both sides of the drying box 101. A pair of notches 3021 are opened on the guide plates 302, and the notches 3021 are slidably connected to the other end of the guide rod 3011. When the stirring shaft rotates, the synchronous plate on the stirring shaft drives the guide rod and the arch bracket to slide, and the pressure roller and the connecting arm on the arch bracket rotate synchronously. When the synchronous rod moves to the notch of the guide plate, the arch bracket is driven to move toward the rotation center by the extruded return spring, and the positions of the pressure roller and the connecting arm change at this time, so that the raw materials of different depths can be stirred to make the mixing more complete, and when the arch bracket slides, the arch bracket slides toward the synchronous plate, and the T-shaped plate squeezes the rocker arm, and the rocker arm drives the two connecting arms to rotate, and the connecting arm drives the pressure rollers to approach each other, so that the raw materials between the pressure rollers can be squeezed, so that the agglomerated raw materials are broken up, which is convenient for later drying.
如图1、图2和图3所示,在具体实施方式中,干燥箱101开设有安装孔1011,安装孔1011上安装有遮盖102,遮盖102和干燥箱101之间拧合设置有锁紧螺栓,遮盖102中心位置开设有排放口1021,排放口1021上设置有隔网1022。干燥箱101对内部的原料进行加热过程中,原料上的水分被蒸发,进而使得原料可以保持干燥状态,而蒸发的水分可以通过排放口1021向外排放。As shown in Fig. 1, Fig. 2 and Fig. 3, in a specific embodiment, the drying box 101 is provided with a mounting hole 1011, a cover 102 is installed on the mounting hole 1011, a locking bolt is screwed between the cover 102 and the drying box 101, a discharge port 1021 is provided at the center of the cover 102, and a partition net 1022 is provided on the discharge port 1021. When the drying box 101 heats the raw materials inside, the moisture on the raw materials is evaporated, so that the raw materials can be kept in a dry state, and the evaporated moisture can be discharged outward through the discharge port 1021.
如图1、图2和图3所示,进一步的,干燥箱101底部设置有下料口1012,下料口1012上通过铰链安装有下料挡板1013,下料挡板1013内侧表面和干燥箱101底部的弧形面相互平行,下料挡板1013的外表面与下料口1012外侧的卡扣相互连接。通过卡扣将下料挡板1013解锁,下料挡板1013绕着铰链旋转,进而此时原料可以顺着下料口1012进行排放。As shown in Fig. 1, Fig. 2 and Fig. 3, further, a material discharge port 1012 is provided at the bottom of the drying box 101, and a material discharge baffle 1013 is installed on the material discharge port 1012 through a hinge, the inner surface of the material discharge baffle 1013 and the arc surface of the bottom of the drying box 101 are parallel to each other, and the outer surface of the material discharge baffle 1013 is connected to the buckle outside the material discharge port 1012. The material discharge baffle 1013 is unlocked by the buckle, and the material discharge baffle 1013 rotates around the hinge, and then the raw materials can be discharged along the material discharge port 1012.
如图1、图2和图3所示,进一步的,干燥箱101侧壁通过螺栓安装有侧板1043,侧板1043侧壁焊接设置有固定板1042,固定板1042底部安装有支撑腿104,支撑腿104上安装有加强筋1041,干燥箱101底部贴合设置有定位箍1044,定位箍1044两端焊接在支撑腿104上。支撑腿104和侧板1043起到了支撑的目的,而加强筋1041提高了设备的结构强度,并且定位箍1044起到了支撑干燥箱101的目的。As shown in Fig. 1, Fig. 2 and Fig. 3, further, the side wall of the drying box 101 is installed with a side plate 1043 by bolts, the side wall of the side plate 1043 is welded with a fixing plate 1042, the bottom of the fixing plate 1042 is installed with a supporting leg 104, the supporting leg 104 is installed with a reinforcing rib 1041, and the bottom of the drying box 101 is fitted with a positioning hoop 1044, and both ends of the positioning hoop 1044 are welded to the supporting leg 104. The supporting leg 104 and the side plate 1043 serve the purpose of support, while the reinforcing rib 1041 improves the structural strength of the equipment, and the positioning hoop 1044 serves the purpose of supporting the drying box 101.
如图1、图2和图3所示,进一步的,干燥箱101侧壁安装有输入管1032,输入管1032上安装有导向管1031,导向管1031为锥形,输入管1032呈倾斜状态,输入管1032和导向管1031连接处的高度高于输入管1032和干燥箱101连接处的高度,导向管1031顶部安装有原料储存箱103。输入管1032侧壁安装有电子阀门1033,干燥箱101顶部滑动连接设置有密封板1034,密封板1034和干燥箱101连接处设置有密封垫,且密封板1034末端安装有把手1035,把手1035上安装有防滑垫。将硅微粉原料倾倒在原料储存箱103上,并且在把手1035的作用下,推动密封板1034进行移动,通过密封板1034将此时的原料储存箱103进行密封,接着操作者打开电子阀门1033,此时原料顺着导向管1031进入输入管1032,通过输入管1032将原料输送到干燥箱101中,且输入到一定含量后,将电子阀门1033重新进行关闭,其中输入的原料高度不超过搅拌轴2011。As shown in Fig. 1, Fig. 2 and Fig. 3, further, an input pipe 1032 is installed on the side wall of the drying box 101, and a guide pipe 1031 is installed on the input pipe 1032. The guide pipe 1031 is tapered, and the input pipe 1032 is in an inclined state. The height of the connection between the input pipe 1032 and the guide pipe 1031 is higher than the height of the connection between the input pipe 1032 and the drying box 101, and a raw material storage box 103 is installed on the top of the guide pipe 1031. An electronic valve 1033 is installed on the side wall of the input pipe 1032, and a sealing plate 1034 is provided at the top of the drying box 101 for sliding connection. A sealing pad is provided at the connection between the sealing plate 1034 and the drying box 101, and a handle 1035 is installed at the end of the sealing plate 1034, and an anti-slip pad is installed on the handle 1035. The silicon micropowder raw material is poured onto the raw material storage box 103, and the sealing plate 1034 is pushed to move under the action of the handle 1035, and the raw material storage box 103 is sealed by the sealing plate 1034. Then the operator opens the electronic valve 1033, and the raw material enters the input pipe 1032 along the guide pipe 1031, and the raw material is transported to the drying box 101 through the input pipe 1032. After a certain content is input, the electronic valve 1033 is closed again, and the height of the input raw material does not exceed the stirring shaft 2011.
实施例2:基于上述实施例与本实施例不同的是:如图4、图5所示,每个混合板202上均安装有阻隔凸起2023,混合板202底部安装有铲板2022,混合板202之间的间隙中安装有刮板203,刮板203和铲板2022底部均和干燥箱101底部的弧形面滑动接触。混合板202旋转过程中,此时的铲板2022和刮板203同步旋转,铲板2022将原料铲到混合板202上,且在最高点进行倾倒,而刮板203可以将干燥箱101表面吸附的原料进行铲除。Embodiment 2: The difference between the above embodiment and this embodiment is that: as shown in Figures 4 and 5, each mixing plate 202 is equipped with a blocking protrusion 2023, a shovel plate 2022 is installed at the bottom of the mixing plate 202, and a scraper 203 is installed in the gap between the mixing plates 202. The scraper 203 and the bottom of the shovel plate 2022 are in sliding contact with the arc surface at the bottom of the drying box 101. During the rotation of the mixing plate 202, the shovel plate 2022 and the scraper plate 203 rotate synchronously at this time. The shovel plate 2022 shovels the raw materials onto the mixing plate 202 and pours them at the highest point, while the scraper 203 can scrape off the raw materials adsorbed on the surface of the drying box 101.
实施例3:基于上述实施例与本实施例不同的是:如图4、图6、图7和图8所示,导向板302内部开设有插孔3022,搅拌轴2011活动贯穿插孔3022,导向杆3011末端安装有导向轮3012,导向轮3012滑动设置在导向板302的缺口3021中,缺口3021开设位置位于搅拌轴2011的下方。插孔3022保证导向板302和搅拌轴2011之间不发生干涉,而导向轮3012可以减少了摩擦力。Embodiment 3: The difference between the above embodiments and this embodiment is that: as shown in FIG4, FIG6, FIG7 and FIG8, a plug hole 3022 is provided inside the guide plate 302, and the stirring shaft 2011 movably passes through the plug hole 3022. A guide wheel 3012 is installed at the end of the guide rod 3011. The guide wheel 3012 is slidably arranged in the notch 3021 of the guide plate 302, and the notch 3021 is located below the stirring shaft 2011. The plug hole 3022 ensures that there is no interference between the guide plate 302 and the stirring shaft 2011, and the guide wheel 3012 can reduce friction.
如图4、图6、图7和图8所示,在具体实施方式中,同步板306内部开设有滑槽3061,滑槽3061内部滑动设置有滑块3062,滑块3062一端安装在导向杆3011上,滑块3062另一端活动贯穿插接设置有限位杆307,限位杆307两端安装有限位座3071,且限位座3071安装在同步板306侧壁,限位杆307上套接设置有复位弹簧3072,复位弹簧3072一端卡接在滑块3062上,复位弹簧3072另一端卡接在限位座3071侧壁。当同步杆306移动到导向板302的缺口时候,此时通过挤压的复位弹簧3072带动滑块3062在滑槽3061上滑动,进而带动导向杆3011和拱形支架301向旋转中心移动。As shown in Fig. 4, Fig. 6, Fig. 7 and Fig. 8, in a specific embodiment, a slide groove 3061 is provided inside the synchronization plate 306, a slider 3062 is slidably provided inside the slide groove 3061, one end of the slider 3062 is mounted on the guide rod 3011, the other end of the slider 3062 is movably inserted through a limit rod 307, both ends of the limit rod 307 are mounted with limit seats 3071, and the limit seats 3071 are mounted on the side wall of the synchronization plate 306, a return spring 3072 is sleeved on the limit rod 307, one end of the return spring 3072 is clamped on the slider 3062, and the other end of the return spring 3072 is clamped on the side wall of the limit seat 3071. When the synchronization rod 306 moves to the notch of the guide plate 302, the return spring 3072 squeezed at this time drives the slider 3062 to slide on the slide groove 3061, thereby driving the guide rod 3011 and the arch bracket 301 to move toward the rotation center.
如图4、图6、图7和图8所示,进一步的,拱形支架301内部转动安装有同步轴3032,同步轴3032和连接臂303的旋转中心相互连接,摇臂304上安装有滑杆3041,T形板305上开设有条形槽3051,滑杆3041滑动设置在条形槽3051上。在拱形支架301滑动的时候,拱形支架301向同步板306滑动,此时T形板305是不动的,拱形支架301带动对摇臂304向T形板305处移动,摇臂304上的滑杆3041在条形槽3051上滑动,进而两个摇臂304旋转,每个摇臂304均带动同步轴3032旋转,且同步轴3032带动连接臂303旋转,所以此时两个连接板303是向内侧旋转,而每个连接臂303上安装有对应的压辊3031,所以此时两个连接臂303上的压辊3031可以相互挤压,起到了按压的目的。As shown in Figures 4, 6, 7 and 8, further, a synchronization shaft 3032 is rotatably installed inside the arch bracket 301, the rotation centers of the synchronization shaft 3032 and the connecting arm 303 are connected to each other, a slide bar 3041 is installed on the rocker arm 304, a strip groove 3051 is opened on the T-shaped plate 305, and the slide bar 3041 is slidably set on the strip groove 3051. When the arch bracket 301 slides, the arch bracket 301 slides toward the synchronization plate 306. At this time, the T-shaped plate 305 is stationary. The arch bracket 301 drives the rocker arm 304 to move toward the T-shaped plate 305, and the sliding rod 3041 on the rocker arm 304 slides on the strip groove 3051, so that the two rocker arms 304 rotate, and each rocker arm 304 drives the synchronization shaft 3032 to rotate, and the synchronization shaft 3032 drives the connecting arm 303 to rotate, so at this time the two connecting plates 303 rotate inward, and each connecting arm 303 is equipped with a corresponding pressure roller 3031, so at this time the pressure rollers 3031 on the two connecting arms 303 can squeeze each other, thereby achieving the purpose of pressing.
本实施例的一种硅微粉生产后干燥设备的实施原理如下:首先操作者需要将硅微粉原料倾倒在原料储存箱103上,并且在把手1035的作用下,推动密封板1034进行移动,通过密封板1034将此时的原料储存箱103进行密封,接着操作者打开电子阀门1033,此时原料顺着导向管1031进入输入管1032,通过输入管1032将原料输送到干燥箱101中,且输入到一定含量后,将电子阀门1033重新进行关闭,其中输入的原料高度不超过搅拌轴2011。The implementation principle of the silicon micropowder post-production drying equipment of this embodiment is as follows: first, the operator needs to pour the silicon micropowder raw material onto the raw material storage box 103, and under the action of the handle 1035, push the sealing plate 1034 to move, and the raw material storage box 103 is sealed by the sealing plate 1034. Then the operator opens the electronic valve 1033. At this time, the raw material enters the input pipe 1032 along the guide pipe 1031, and the raw material is transported to the drying box 101 through the input pipe 1032. After a certain content is input, the electronic valve 1033 is closed again, and the height of the input raw material does not exceed the stirring shaft 2011.
接着操作者将干燥箱101内部的加热片打开,进而可以对内部的原料进行加热,在加热过程中,原料上的水分被蒸发,进而使得原料可以保持干燥状态,而蒸发的水分可以通过排放口1021向外排放。Then the operator turns on the heating plate inside the drying box 101 to heat the raw materials inside. During the heating process, the moisture on the raw materials is evaporated, so that the raw materials can remain dry, and the evaporated moisture can be discharged to the outside through the discharge port 1021.
在干燥一段时间后,操作者启动驱动电机201,通过驱动电机201带动搅拌轴2011旋转,搅拌轴2011可以带动混合板202旋转,混合板202在原料中转动,在达到了混合搅拌的目的,加速干燥,并且混合板202旋转过程中,混合板202和围板2021可以将一部分原料铲到混合板202上,通过混合板202上的加热板对少量需要干燥的原料进行加热干燥,提高了干燥的效率,并且在旋转过程中,此时的铲板2022和刮板203同步旋转,铲板2022将原料铲到混合板202上,且在最高点进行倾倒,而刮板203可以将干燥箱101表面吸附的原料进行铲除。After drying for a period of time, the operator starts the driving motor 201, and the driving motor 201 drives the stirring shaft 2011 to rotate. The stirring shaft 2011 can drive the mixing plate 202 to rotate, and the mixing plate 202 rotates in the raw materials, achieving the purpose of mixing and stirring, accelerating the drying, and during the rotation of the mixing plate 202, the mixing plate 202 and the surrounding plate 2021 can shovel a part of the raw materials onto the mixing plate 202, and a small amount of raw materials that need to be dried are heated and dried by the heating plate on the mixing plate 202, thereby improving the drying efficiency, and during the rotation process, the shovel plate 2022 and the scraper plate 203 rotate synchronously at this time, the shovel plate 2022 shovels the raw materials onto the mixing plate 202 and pours them at the highest point, and the scraper plate 203 can scrape off the raw materials adsorbed on the surface of the drying box 101.
在搅拌轴2011旋转的时候,搅拌轴2011上的同步板306带动导向杆3011和拱形支架301滑动,且拱形支架上301的压辊3031和连接臂303同步旋转,此时压辊3031和连接臂303对原料进行混合处理,并且当同步杆306移动到导向板302的缺口时候,此时通过挤压的复位弹簧3072带动滑块3062在滑槽3061上滑动,进而带动导向杆3011和拱形支架301向旋转中心移动,进而此时的压辊3031和连接臂303的位置发生变化,进而可以对不同深度的原料进行搅拌,使得混合更加充分,提高了干燥效率,且在拱形支架301滑动的时候,拱形支架301向同步板306滑动,此时T形板305是不动的,拱形支架301带动对摇臂304向T形板305处移动,摇臂304上的滑杆3041在条形槽3051上滑动,进而两个摇臂304旋转,摇臂304带动同步轴3032旋转,且同步轴3032带动连接臂303旋转,进而位于两个连接臂303上的对应压辊3031相互靠近,进而可以对压辊3031之间的原料进行挤压,使得结块的原料被打散,方便后期干燥。When the stirring shaft 2011 rotates, the synchronous plate 306 on the stirring shaft 2011 drives the guide rod 3011 and the arch bracket 301 to slide, and the pressure roller 3031 and the connecting arm 303 on the arch bracket 301 rotate synchronously. At this time, the pressure roller 3031 and the connecting arm 303 mix the raw materials, and when the synchronous rod 306 moves to the notch of the guide plate 302, the return spring 3072 is squeezed to drive the slider 3062 to slide on the slide groove 3061, thereby driving the guide rod 3011 and the arch bracket 301 to move toward the rotation center, and then the positions of the pressure roller 3031 and the connecting arm 303 change, so that the raw materials of different depths can be stirred. The mixing is more complete, and the drying efficiency is improved. When the arch bracket 301 slides, the arch bracket 301 slides toward the synchronous plate 306. At this time, the T-shaped plate 305 is stationary. The arch bracket 301 drives the rocker arm 304 to move toward the T-shaped plate 305. The slide bar 3041 on the rocker arm 304 slides on the strip groove 3051, and then the two rocker arms 304 rotate, and the rocker arm 304 drives the synchronous shaft 3032 to rotate, and the synchronous shaft 3032 drives the connecting arm 303 to rotate, and then the corresponding pressing rollers 3031 located on the two connecting arms 303 are close to each other, and then the raw materials between the pressing rollers 3031 can be squeezed, so that the agglomerated raw materials are broken up, which is convenient for later drying.
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