CN118729711A - A plate-copying rotary drum dryer and its use method - Google Patents
A plate-copying rotary drum dryer and its use method Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 13
- 239000010802 sludge Substances 0.000 claims abstract description 109
- 238000001035 drying Methods 0.000 claims abstract description 103
- 239000011229 interlayer Substances 0.000 claims abstract description 9
- 239000010410 layer Substances 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims description 25
- 238000009413 insulation Methods 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
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- 239000000463 material Substances 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 5
- 238000012216 screening Methods 0.000 claims description 5
- 238000009423 ventilation Methods 0.000 claims description 4
- WSNMPAVSZJSIMT-UHFFFAOYSA-N COc1c(C)c2COC(=O)c2c(O)c1CC(O)C1(C)CCC(=O)O1 Chemical compound COc1c(C)c2COC(=O)c2c(O)c1CC(O)C1(C)CCC(=O)O1 WSNMPAVSZJSIMT-UHFFFAOYSA-N 0.000 claims 8
- 238000007599 discharging Methods 0.000 claims 5
- 238000007873 sieving Methods 0.000 claims 5
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims 2
- 235000017491 Bambusa tulda Nutrition 0.000 claims 2
- 241001330002 Bambuseae Species 0.000 claims 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims 2
- 239000011425 bamboo Substances 0.000 claims 2
- 210000001503 joint Anatomy 0.000 claims 2
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- 238000004321 preservation Methods 0.000 claims 1
- 238000007789 sealing Methods 0.000 claims 1
- 239000007789 gas Substances 0.000 abstract description 2
- 239000002918 waste heat Substances 0.000 abstract description 2
- 230000009471 action Effects 0.000 description 3
- 239000011324 bead Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
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- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/02—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles
- F26B11/04—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis
- F26B11/0404—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis with internal subdivision of the drum, e.g. for subdividing or recycling the material to be dried
- F26B11/0413—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis with internal subdivision of the drum, e.g. for subdividing or recycling the material to be dried the subdivision consisting of concentric walls, e.g. multi-pass or recirculation systems; the subdivision consisting of spiral-shaped walls
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/02—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles
- F26B11/04—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis
- F26B11/0463—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis having internal elements, e.g. which are being moved or rotated by means other than the rotating drum wall
- F26B11/0477—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis having internal elements, e.g. which are being moved or rotated by means other than the rotating drum wall for mixing, stirring or conveying the materials to be dried, e.g. mounted to the wall, rotating with the drum
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/04—Agitating, stirring, or scraping devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/14—Chambers, containers, receptacles of simple construction
- F26B25/16—Chambers, containers, receptacles of simple construction mainly closed, e.g. drum
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Drying Of Solid Materials (AREA)
Abstract
本发明公开了一种抄板式回转滚筒干燥机及其使用方法,具体涉及污泥处理领域,包括干燥结构一、干燥结构二以及碰撞件,干燥结构一和干燥结构二的底端设置有底座,碰撞件贯穿底座固定于干燥结构一外表面,并通过底座连通,干燥结构一呈双层式结构,并在干燥结构一的外表面呈周向连通有多根出风管,利用循环的废热气热风冲击过筛板和导向板,并充斥过筛板和导向板的夹层滞留以形成高温区,利用不断振动的过筛板将污泥形成滴漏状滴在导向板,使之快速硬化烘干,避免污泥粘连在筒壁或管道,难以清理,同时污泥被分隔为若干多个颗粒状污泥,增加污泥与热风的接触面积,大大提升污泥的烘干效率。
The invention discloses a scooping plate type rotary drum dryer and a use method thereof, which specifically relates to the field of sludge treatment. The dryer comprises a drying structure 1, a drying structure 2 and a collision member. The bottom ends of the drying structure 1 and the drying structure 2 are provided with a base, the collision member penetrates the base and is fixed to the outer surface of the drying structure 1 and is connected through the base. The drying structure 1 is a double-layer structure, and a plurality of air outlet pipes are circumferentially connected to the outer surface of the drying structure 1. Circulated waste heat gas and hot air are used to impact a sieve plate and a guide plate, and fill the interlayer of the sieve plate and the guide plate to form a high-temperature zone. The sludge is dripped onto the guide plate in a dripping shape by the continuously vibrating sieve plate, so that the sludge is quickly hardened and dried, and the sludge is prevented from adhering to the drum wall or the pipeline and being difficult to clean. At the same time, the sludge is divided into a plurality of granular sludges, and the contact area between the sludge and the hot air is increased, thereby greatly improving the drying efficiency of the sludge.
Description
技术领域Technical Field
本发明涉及污泥处理技术领域,更具体地说,本发明涉及一种抄板式回转滚筒干燥机及其使用方法。The present invention relates to the technical field of sludge treatment, and more specifically, to a shaving plate type rotary drum dryer and a method for using the same.
背景技术Background Art
污水处理过程中,污泥处理一直是行业内人士所关心的问题,活性污泥法是目前世界上90%污水处理厂采用的处理方法,该方法会产生大量污泥,高产量、高含水率的污泥,在贮存、运输、装卸等过程中既不方便,还存在很高的潜在环境安全风险和隐患,因此污泥的烘干处理势在必行。In the process of sewage treatment, sludge treatment has always been a concern of people in the industry. The activated sludge method is currently used by 90% of the world's sewage treatment plants. This method produces a large amount of sludge. The sludge with high yield and high water content is not only inconvenient to store, transport, load and unload, but also has high potential environmental safety risks and hidden dangers. Therefore, sludge drying treatment is imperative.
滚筒干燥机又称转鼓干燥器、回转干燥机等,是一种接触式内加热传导型的干燥机械。在干燥过程中,热量由滚筒的内壁传到其外壁,穿过附在滚筒外壁面上被干燥的物料,把物料上的水分蒸发,是一种连续式干燥的生产机械。具有一定含水量的污泥在进行干燥时由滚筒翻转。The drum dryer, also known as a rotary drum dryer or a rotary dryer, is a contact type internal heating conduction type drying machine. During the drying process, the heat is transferred from the inner wall of the drum to its outer wall, passing through the material to be dried attached to the outer wall of the drum, and evaporating the moisture on the material. It is a continuous drying production machine. The sludge with a certain water content is turned by the drum during drying.
公开号为CN116177842A的中国专利公开了一种污泥回转滚筒干燥机,将湿污泥从转动套筒较高的一端送入,热风机输出的热风由进风口进入,转动驱动件驱动转动套筒转动,随着转动套筒的旋转,湿污泥在重力作用下流向较低的一端,从而气固在转动套筒内逆流接触,热空气对湿污泥进行加热除湿,污泥最终从出料口排出。在对一批湿污泥进行处理前,首先根据湿污泥的湿度调节安装座的倾角,从而调节转动套筒的倾角,这样就可以针对不同湿度的污泥设置不同的加热烘干时间,从而避免出现污泥未完全烘干或污泥烘干时间过长导致能源浪费的情况;同时,当出现污泥堵塞情况时,可将转动套筒的倾角调节至最大,从而便于堵塞的污泥快速落下,不需要停机进行处理,提高了工作效率。The Chinese patent with the publication number CN116177842A discloses a sludge rotary drum dryer, in which wet sludge is fed from the higher end of the rotating sleeve, and the hot air output by the hot air blower enters from the air inlet, and the rotating drive member drives the rotating sleeve to rotate. As the rotating sleeve rotates, the wet sludge flows to the lower end under the action of gravity, so that the gas and solid are in countercurrent contact in the rotating sleeve, and the hot air heats and dehumidifies the wet sludge, and the sludge is finally discharged from the discharge port. Before processing a batch of wet sludge, the inclination angle of the mounting seat is first adjusted according to the humidity of the wet sludge, thereby adjusting the inclination angle of the rotating sleeve, so that different heating and drying times can be set for sludges of different humidity, thereby avoiding the situation that the sludge is not completely dried or the sludge drying time is too long, resulting in energy waste; at the same time, when the sludge is blocked, the inclination angle of the rotating sleeve can be adjusted to the maximum, so that the blocked sludge can fall quickly, and there is no need to stop the machine for processing, thereby improving work efficiency.
使用抄板式回转滚筒干燥机对污泥进行干燥时,由于湿污泥的粘性较大,难以实现污泥被抄板抄起后再洒下,更多的是污泥随着回转滚筒旋转而旋转,且易结大块,现有的回转滚筒干燥机不能很好的适用于污泥的干燥,污泥结块严重,造成堵塞,影响连续化生产,效率低。When using a rotary drum dryer with a lifting plate to dry sludge, it is difficult to lift the sludge by the lifting plate and then sprinkle it down due to the high viscosity of the wet sludge. In most cases, the sludge rotates with the rotation of the rotary drum and is prone to form large lumps. The existing rotary drum dryer is not well suited for drying sludge. The sludge clumps severely, causing blockages, affecting continuous production, and having low efficiency.
为此,本发明提出一种抄板式回转滚筒干燥机及其使用方法解决上述问题。To this end, the present invention provides a plate-lifting type rotary drum dryer and a method of using the same to solve the above-mentioned problems.
发明内容Summary of the invention
为了克服现有技术的上述缺陷,本发明提供一种抄板式回转滚筒干燥机,克服现有技术中污泥干燥的难题,提供一种抄板式回转滚筒干燥机,能快速的实现污泥的干燥,避免结块,能实现连续化生产。In order to overcome the above-mentioned defects of the prior art, the present invention provides a shovel-type rotary drum dryer, which overcomes the difficulty of sludge drying in the prior art and provides a shovel-type rotary drum dryer that can quickly dry the sludge, avoid agglomeration, and realize continuous production.
为实现上述目的,本发明提供如下技术方案:一种抄板式回转滚筒干燥机,包括干燥结构一、干燥结构二以及碰撞件,所述干燥结构一和所述干燥结构二的底端设置有底座,所述碰撞件贯穿底座固定于干燥结构一外表面,并通过所述底座连通,所述干燥结构一呈双层式结构,并在干燥结构一的外表面呈周向连通有多根出风管,多根所述出风管贯穿底座,支撑并连通干燥结构二,多根所述出风管将干燥结构一内热风引入至干燥结构二内对湿污泥初步烘干,所述干燥结构一的表面设有进料管道和出料管道,所述进料管道和出料管道的管道口均设置有阀门,所述阀门呈间歇性密封进料管道和出料管道;To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a shovel-type rotary drum dryer, comprising a drying structure 1, a drying structure 2 and a collision member, the bottom ends of the drying structure 1 and the drying structure 2 are provided with a base, the collision member penetrates the base and is fixed to the outer surface of the drying structure 1, and is connected through the base, the drying structure 1 is a double-layer structure, and a plurality of air outlet pipes are circumferentially connected to the outer surface of the drying structure 1, the plurality of air outlet pipes penetrate the base, support and connect the drying structure 2, the plurality of air outlet pipes introduce the hot air in the drying structure 1 into the drying structure 2 to preliminarily dry the wet sludge, the surface of the drying structure 1 is provided with a feed pipe and a discharge pipe, the pipe openings of the feed pipe and the discharge pipe are both provided with valves, and the valves intermittently seal the feed pipe and the discharge pipe;
所述干燥结构二内设有过筛板和导向板,所述热风被导入至过筛板和导向板的夹层并形成高温区,所述过筛板将湿污泥滴漏在导向板上,并通过引入的所述热风烘干硬化。The second drying structure is provided with a sieve plate and a guide plate, and the hot air is introduced into the interlayer between the sieve plate and the guide plate to form a high temperature zone. The sieve plate drips the wet sludge onto the guide plate, and the wet sludge is dried and hardened by the introduced hot air.
优选地,所述底座包含有左回转座、筒尾回转座、筒头回转座以及右回转座,所述左回转座的顶端固定有左夹持板,所述右回转座的顶端固定有右夹持箱;Preferably, the base comprises a left rotating seat, a barrel tail rotating seat, a barrel head rotating seat and a right rotating seat, a left clamping plate is fixed to the top of the left rotating seat, and a right clamping box is fixed to the top of the right rotating seat;
其中,所述左回转座、筒尾回转座、筒头回转座以及右回转座固定有一组伸缩件。Wherein, a group of telescopic parts are fixed on the left rotating seat, the barrel tail rotating seat, the barrel head rotating seat and the right rotating seat.
优选地,所述底座插装有一组驱动机构,所述驱动机构包含有连杆、圆形齿轮以及驱动组件,所述驱动组件与圆形齿轮相啮合。Preferably, the base is installed with a set of driving mechanisms, the driving mechanisms include connecting rods, circular gears and driving components, and the driving components are meshed with the circular gears.
优选地,干燥结构一包含有进风管、外滚筒以及内滚筒,所述进风管的进风端对接有引风机,且进风管用于固定外滚筒和内滚筒,所述进风管穿过外滚筒并与内滚筒内腔连通;Preferably, the drying structure 1 includes an air inlet pipe, an outer drum and an inner drum, the air inlet end of the air inlet pipe is connected to an induced draft fan, and the air inlet pipe is used to fix the outer drum and the inner drum, and the air inlet pipe passes through the outer drum and is connected to the inner cavity of the inner drum;
所述内滚筒的内壁焊接有抄板,所述内滚筒的尾部贯穿有多个导流口,所述出料管道所在水平线上未设有抄板,所述外滚筒的外表面呈对称式固定有两组回转件和多颗撞珠,每一组所述回转件包含有套板和套齿轮。A shoveling plate is welded to the inner wall of the inner drum, a plurality of guide ports are passed through the tail of the inner drum, no shoveling plate is arranged on the horizontal line where the discharge pipe is located, two groups of rotating parts and a plurality of collision beads are symmetrically fixed on the outer surface of the outer drum, and each group of the rotating parts includes a sleeve plate and a sleeve gear.
优选地,所述干燥结构二包含有保温壳箱、热风管道、纵向管道以及进料斗,所述热风管道的一端连通于进料斗底端,另一端与进料管道对接,所述保温壳箱包裹于进料斗外表面,所述纵向管道支撑并连通保温壳箱,所述纵向管道的另一端焊接于支撑箱上部并与之连通。Preferably, the drying structure 2 includes an insulation shell box, a hot air duct, a longitudinal duct and a feed hopper, one end of the hot air duct is connected to the bottom end of the feed hopper, and the other end is connected to the feed duct, the insulation shell box is wrapped around the outer surface of the feed hopper, the longitudinal duct supports and connects to the insulation shell box, and the other end of the longitudinal duct is welded to the upper part of the support box and connected thereto.
优选地,所述进料斗的内壁焊接有两组档条,所述过筛板和导向板按压于两条档条上,所述过筛板的边侧开设有供热风穿过的通风槽,所述过筛板的中心开设有多个过筛孔。Preferably, two groups of baffles are welded to the inner wall of the feed hopper, the sieve plate and the guide plate are pressed on the two baffles, ventilation slots for hot air to pass through are opened on the sides of the sieve plate, and a plurality of sieve holes are opened in the center of the sieve plate.
优选地,所述导向板的侧边设有开口,所述导向板的表面设有多个涡状筒,多个所述涡状筒与过筛孔呈交错式分布。Preferably, an opening is provided on a side of the guide plate, and a plurality of vortex cylinders are provided on a surface of the guide plate, and the plurality of vortex cylinders are distributed in an alternating manner with the sieve holes.
优选地,所述保温壳箱包含外加热箱和折流板,所述折流板插装入外加热箱内部,且位于外加热箱的外表固定有一组撞击球柱。Preferably, the heat-insulating shell box comprises an external heating box and a baffle, the baffle is inserted into the external heating box, and a group of impact ball columns are fixed on the outer surface of the external heating box.
优选地,所述右夹持箱和干燥结构一之间焊接有连接件,所述碰撞件通过连接件与干燥结构一同步运转,所述碰撞件包含有呈一体式连接的T型振动板、碰撞柱球一以及碰撞柱球二,所述纵向管道位于碰撞柱球一的运行轨迹上,所述撞击球柱位于碰撞柱球二的运行轨迹上。Preferably, a connecting piece is welded between the right clamping box and the drying structure one, and the collision piece operates synchronously with the drying structure one through the connecting piece. The collision piece includes a T-shaped vibration plate, a collision column ball one and a collision column ball two which are integrally connected. The longitudinal pipe is located on the running track of the collision column ball one, and the collision ball column is located on the running track of the collision column ball two.
一种抄板式回转滚筒干燥机的使用方法,其步骤如下:A method for using a plate-type rotary drum dryer, the steps of which are as follows:
S1:通过斗式提升机将去除多余水分的湿污泥送至所述进料斗内,开启所述驱动机构和引风机,所述引风机将热风引入内滚筒内,热风被所述出风管引入干燥结构二,所述干燥结构一被驱动机构驱使旋转同时振动,所述碰撞件同步干燥结构一运动撞击干燥结构二;S1: The wet sludge from which excess water is removed is delivered to the feed hopper by a bucket elevator, the driving mechanism and the induced draft fan are turned on, the induced draft fan introduces hot air into the inner drum, the hot air is introduced into the drying structure 2 by the air outlet pipe, the drying structure 1 is driven by the driving mechanism to rotate and vibrate at the same time, and the collision member moves synchronously with the drying structure 1 to collide with the drying structure 2;
S2:振动的所述过筛板致使污泥不断地滴漏在导向板,所述导向板上的污泥被高温烘干硬化形成颗粒,颗粒状污泥进入所述涡状筒内,落在所述进料管道的阀门上,所述阀门打开,所述驱动机构和引风机关闭;S2: The vibrating sieve plate causes the sludge to continuously drip onto the guide plate. The sludge on the guide plate is dried and hardened at high temperature to form granules. The granular sludge enters the vortex cylinder and falls onto the valve of the feed pipe. The valve is opened, and the drive mechanism and the induced draft fan are closed.
S3:颗粒状污泥进入所述内滚筒内,所述阀门关闭,所述驱动机构和引风机打开,所述驱动机构驱动干燥结构一旋转,所述内滚筒表面的抄板不断将污泥抄起又晒下,污泥在重力驱使下前移至所述料管道;S3: Granular sludge enters the inner drum, the valve is closed, the driving mechanism and the induced draft fan are turned on, the driving mechanism drives the drying structure to rotate, and the lifting plate on the surface of the inner drum continuously lifts up the sludge and puts it down, and the sludge moves forward to the material pipeline under the driving force of gravity;
S4:所述出料管道的阀门打开,所述驱动机构和引风机关闭,所述出料管道导出颗粒状污泥,所述进料管道导入下一批的颗粒状污泥,重复上述步骤,直至将污泥全部烘干。S4: the valve of the discharge pipe is opened, the driving mechanism and the induced draft fan are closed, the discharge pipe discharges the granular sludge, and the feed pipe introduces the next batch of granular sludge, and the above steps are repeated until the sludge is completely dried.
本发明的技术效果和优点:Technical effects and advantages of the present invention:
1、设置干燥结构一呈双层式结构,并在干燥结构一的外表面呈周向连通有多根出风管,利用热风的流动性,使得充斥在回转滚筒内部、内滚筒和外滚筒的夹层内以及出风管内,避免热量散失,使得内滚筒内未引入热风时依旧终处于高温烘干状态,节能能源,同时利用热风的流动性将热风导入干燥结构二中,实现热风的循环利用;1. The drying structure 1 is set to be a double-layer structure, and multiple air outlet pipes are connected in the circumferential direction on the outer surface of the drying structure 1. The fluidity of the hot air is used to fill the inside of the rotary drum, the interlayer between the inner drum and the outer drum, and the air outlet pipe to avoid heat loss. When the hot air is not introduced into the inner drum, it is still in a high-temperature drying state, saving energy. At the same time, the hot air is introduced into the drying structure 2 by utilizing the fluidity of the hot air to realize the recycling of the hot air;
2、由进料管道向回转滚筒内导入颗粒状污泥,利用的间歇性阀门开关进料管道和出料管道的管道口,使得颗粒状污泥成批间断式进入内滚筒的内腔,以使得内滚筒壳程内遍布颗粒状污泥,增加回转滚筒内壁的使用率,增加热流与污泥的有效接触面积,降低污泥的烘干时间;2. Granular sludge is introduced into the rotary drum from the feed pipe, and the intermittent valve is used to open and close the pipe openings of the feed pipe and the discharge pipe, so that the granular sludge enters the inner cavity of the inner drum in batches and intermittently, so that the inner drum shell is filled with granular sludge, the utilization rate of the inner wall of the rotary drum is increased, the effective contact area between the heat flow and the sludge is increased, and the drying time of the sludge is reduced;
3、利用循环的废热气冲击过筛板和导向板,并充斥过筛板和导向板的夹层滞留以形成高温区,利用不断振动的过筛板将污泥形成滴漏状滴在导向板,使之快速硬化烘干,避免污泥粘连在筒壁或管道,难以清理,同时污泥被分隔为若干多个颗粒状污泥,增加污泥与热风的接触面积,大大提升污泥的烘干效率。3. Utilize the circulating waste heat to impact the sieve plate and guide plate, and fill the interlayer of the sieve plate and guide plate to form a high-temperature zone. Utilize the continuously vibrating sieve plate to drip the sludge onto the guide plate, so that it can harden and dry quickly, and avoid the sludge sticking to the cylinder wall or pipe, which is difficult to clean. At the same time, the sludge is separated into several granular sludges, which increases the contact area between the sludge and the hot air, and greatly improves the drying efficiency of the sludge.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为一种抄板式回转滚筒干燥机整体结构示意图;FIG1 is a schematic diagram of the overall structure of a plate-type rotary drum dryer;
图2为一种抄板式回转滚筒干燥机整体结构剖视图;FIG2 is a cross-sectional view of the overall structure of a plate-type rotary drum dryer;
图3为本发明图2的A部结构放大图;FIG3 is an enlarged structural view of section A of FIG2 of the present invention;
图4为本发明的干燥结构二的整体结构示意图;FIG4 is a schematic diagram of the overall structure of the drying structure 2 of the present invention;
图5为本发明的干燥结构二的部分结构示意图;FIG5 is a partial structural schematic diagram of a drying structure 2 of the present invention;
图6为本发明的底座的整体结构细节图;FIG6 is a detailed view of the overall structure of the base of the present invention;
图7为本发明图6的B部结构放大图;FIG7 is an enlarged structural view of part B of FIG6 of the present invention;
图8为本发明的干燥结构一结构剖视图。FIG8 is a cross-sectional view of a drying structure of the present invention.
附图标记为:1、干燥结构一;11、进料管道;111、阀门;12、外滚筒;13、内滚筒;131、抄板;132、导流口;14、套板;15、套齿轮;16、撞珠;17、出料管道;18、出风管;19、进风管;2、底座;21、左回转座;22、筒尾回转座;23、筒头回转座;231、支撑板;232、圆杆;233、转轮;24、右回转座;25、左夹持板;26、伸缩杆;27、弹簧;28、右夹持箱;281、左盖;282、右箱;283、支撑箱;3、碰撞件;31、T型振动板;32、碰撞柱球一;33、碰撞柱球二;4、干燥结构二;41、保温壳箱;411、外加热箱;412、折流板;42、过筛板;421、通风槽;422、过筛孔;423、豁口;43、导向板;431、涡状筒;44、热风管道;45、撞击球柱;46、纵向管道;47、进料斗;471、档条;5、连接件;51、连接直杆;52、插板;53、卡板;6、驱动机构;61、连杆;62、圆形齿轮;63、驱动组件;7、引风机。The accompanying drawings are marked as follows: 1. Drying structure 1; 11. Feeding pipe; 111. Valve; 12. Outer drum; 13. Inner drum; 131. Copying plate; 132. Guide port; 14. Sleeve plate; 15. Sleeve gear; 16. Impact ball; 17. Discharge pipe; 18. Air outlet pipe; 19. Air inlet pipe; 2. Base; 21. Left swivel seat; 22. Cylinder tail swivel seat; 23. Cylinder head swivel seat; 231. Support plate; 232. Round rod; 233. Rotating wheel; 24. Right swivel seat; 25. Left clamping plate; 26. Telescopic rod; 27. Spring; 28. Right clamping box; 281. Left cover; 282. Right box; 283. Support box ; 3. Collision member; 31. T-type vibration plate; 32. Collision column ball one; 33. Collision column ball two; 4. Drying structure two; 41. Insulation shell box; 411. External heating box; 412. Baffle plate; 42. Screening plate; 421. Ventilation slot; 422. Screening hole; 423. Notch; 43. Guide plate; 431. Vortex cylinder; 44. Hot air duct; 45. Impact ball column; 46. Longitudinal duct; 47. Feed hopper; 471. Baffle bar; 5. Connector; 51. Connecting straight rod; 52. Insert plate; 53. Card plate; 6. Driving mechanism; 61. Connecting rod; 62. Circular gear; 63. Driving assembly; 7. Draft fan.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例一:Embodiment 1:
参照说明书附图1-图8所示:Referring to the attached drawings 1 to 8 of the specification:
一种抄板式回转滚筒干燥机,包括干燥结构一1、干燥结构二4以及碰撞件3,干燥结构一1和干燥结构二4的底端设置有底座2,碰撞件3贯穿底座2固定于干燥结构一1外表面,并通过底座2连通,干燥结构一1呈双层式结构,并在干燥结构一1的外表面呈周向连通有多根出风管18,多根出风管18贯穿底座2,支撑并连通干燥结构二4,多根出风管18将干燥结构一1内热风引入至干燥结构二4内,对湿污泥初步烘干,干燥结构二4内设有过筛板42和导向板43,热风被导入至过筛板42和导向板43的夹层并形成高温区,过筛板42将湿污泥滴漏在导向板43上,并通过引入的热风烘干硬化;A shaving plate type rotary drum dryer comprises a drying structure 1, a drying structure 2 4 and a collision member 3. A base 2 is provided at the bottom ends of the drying structure 1 and the drying structure 2 4. The collision member 3 penetrates the base 2 and is fixed to the outer surface of the drying structure 1 and is connected through the base 2. The drying structure 1 is a double-layer structure, and multiple air outlet pipes 18 are connected in a circumferential direction on the outer surface of the drying structure 1. The multiple air outlet pipes 18 penetrate the base 2, support and connect the drying structure 2 4. The multiple air outlet pipes 18 introduce hot air in the drying structure 1 into the drying structure 2 4 to preliminarily dry the wet sludge. A sieve plate 42 and a guide plate 43 are provided in the drying structure 2 4. The hot air is introduced into the interlayer of the sieve plate 42 and the guide plate 43 to form a high temperature zone. The sieve plate 42 drips the wet sludge onto the guide plate 43, and the wet sludge is dried and hardened by the introduced hot air.
干燥结构一1的表面设有进料管道11和出料管道17,进料管道11和出料管道17的管道口均设置有阀门111,阀门111呈间歇性密封进料管道11和出料管道17。A feed pipe 11 and a discharge pipe 17 are provided on the surface of the drying structure 1 , and valves 111 are provided at the pipe openings of the feed pipe 11 and the discharge pipe 17 , and the valves 111 seal the feed pipe 11 and the discharge pipe 17 intermittently.
具体地,如图6所示,底座2包含有左回转座21、筒尾回转座22、筒头回转座23以及右回转座24,所述左回转座21的顶端固定有左夹持板25,所述右回转座24的顶端固定有右夹持箱28,右夹持箱28包含有左盖281、右箱282以及支撑箱283,右夹持箱28为分体式结构,便于后期的定期清洁,左盖281和右箱282呈扣合连接,支撑箱283固定于右箱282,多根出风管18固定于左盖281上,左盖281、右箱282以及支撑箱283之间相互连通;Specifically, as shown in FIG6 , the base 2 includes a left swivel seat 21, a barrel tail swivel seat 22, a barrel head swivel seat 23 and a right swivel seat 24. A left clamping plate 25 is fixed to the top of the left swivel seat 21. A right clamping box 28 is fixed to the top of the right swivel seat 24. The right clamping box 28 includes a left cover 281, a right box 282 and a support box 283. The right clamping box 28 is a split structure, which is convenient for regular cleaning in the later stage. The left cover 281 and the right box 282 are buckled and connected. The support box 283 is fixed to the right box 282. A plurality of air outlet pipes 18 are fixed to the left cover 281. The left cover 281, the right box 282 and the support box 283 are connected to each other.
其中,左回转座21、筒尾回转座22、筒头回转座23以及右回转座24固定有一组伸缩件,伸缩件包含有一组伸缩杆26和多根弹簧27,左回转座21、筒尾回转座22、筒头回转座23以及右回转座24通过伸缩杆26和多根弹簧27呈固定连接设置,通过多根弹簧27的作用力使得左回转座21、筒尾回转座22、筒头回转座23以及右回转座24有并拢趋势,此作用力使左盖281、右箱282紧密扣合。Among them, the left rotating seat 21, the tail rotating seat 22, the head rotating seat 23 and the right rotating seat 24 are fixed with a group of telescopic parts, and the telescopic parts include a group of telescopic rods 26 and multiple springs 27. The left rotating seat 21, the tail rotating seat 22, the head rotating seat 23 and the right rotating seat 24 are fixedly connected by the telescopic rods 26 and the multiple springs 27. The force of the multiple springs 27 makes the left rotating seat 21, the tail rotating seat 22, the head rotating seat 23 and the right rotating seat 24 tend to move together, and this force makes the left cover 281 and the right box 282 tightly buckled.
具体地,筒头回转座23和筒尾回转座22的结构一致,筒头回转座23包含有支撑板231、圆杆232以及转轮233,圆杆232的数量为多根且呈横向穿插于支撑板231内,转轮233转动于圆杆232表面。Specifically, the structure of the barrel head rotating seat 23 and the barrel tail rotating seat 22 is consistent. The barrel head rotating seat 23 includes a support plate 231, a round rod 232 and a rotating wheel 233. There are multiple round rods 232 and they are horizontally inserted in the support plate 231. The rotating wheel 233 rotates on the surface of the round rods 232.
具体地,如图6-图7所示,底座2位于筒尾回转座22和筒头回转座23之间插装有一组驱动机构6,驱动机构6包含有横向转动于筒尾回转座22和筒头回转座23之间的连杆61、固定于连杆61两端的圆形齿轮62以及固定于筒头回转座23上的驱动组件63,驱动组件63与圆形齿轮62相啮合,驱动组件63包含有一组固定于筒头回转座23表面的电机和位于电机输出轴端部的柱形齿轮,柱形齿轮与圆形齿轮62啮合,位于电机的表面还设置有控制单元,控制单元控制柱形齿轮的旋转圈数和启停,同步启停引风机7,避免能源的过度使用,并根据电机的启停控制阀门111,以实现进料管道11和出料管道17的间歇性连通或封堵。Specifically, as shown in Figures 6 and 7, the base 2 is located between the barrel tail rotating seat 22 and the barrel head rotating seat 23 and is inserted with a group of driving mechanisms 6. The driving mechanism 6 includes a connecting rod 61 that rotates horizontally between the barrel tail rotating seat 22 and the barrel head rotating seat 23, a circular gear 62 fixed at both ends of the connecting rod 61, and a driving component 63 fixed on the barrel head rotating seat 23. The driving component 63 is meshed with the circular gear 62. The driving component 63 includes a group of motors fixed to the surface of the barrel head rotating seat 23 and a cylindrical gear located at the end of the motor output shaft. The cylindrical gear is meshed with the circular gear 62. A control unit is also provided on the surface of the motor. The control unit controls the number of rotations and start and stop of the cylindrical gear, and synchronously starts and stops the induced draft fan 7 to avoid excessive use of energy, and controls the valve 111 according to the start and stop of the motor to achieve intermittent connection or blocking of the feed pipe 11 and the discharge pipe 17.
具体地,如图2-图8所示,干燥结构一1包含有进风管19、外滚筒12以及内滚筒13,进风管19的进风端对接有引风机7,且进风管用于固定外滚筒12和内滚筒13,进风管19穿过外滚筒12并与内滚筒13内腔连通;Specifically, as shown in FIGS. 2 to 8 , the drying structure 1 includes an air inlet pipe 19, an outer drum 12 and an inner drum 13. The air inlet end of the air inlet pipe 19 is connected to the induced draft fan 7, and the air inlet pipe is used to fix the outer drum 12 and the inner drum 13. The air inlet pipe 19 passes through the outer drum 12 and communicates with the inner cavity of the inner drum 13.
具体地,内滚筒13的内壁焊接有抄板131,内滚筒13的尾部贯穿有多个导流口132,多个导流口132将热风由内滚筒13引入至内滚筒13和外滚筒12的夹层内,充当保温层,保证内滚筒13内腔的高温,同时热风被引入至出风管18,多根出风管18呈包裹性包裹于外滚筒12外周面,充当第二层保温层,使得内滚筒13内暂停引入热风时,温度保持不变,出料管道17所在水平线上未设有抄板131,外滚筒12的外表面呈对称式固定有两组回转件和多颗撞珠16,每一组回转件包含有套板14和套齿轮15,两块套板14按压于转轮233之上,通过转轮233转动以传送干燥结构一1转动。Specifically, a shoveling plate 131 is welded to the inner wall of the inner drum 13, and a plurality of guide ports 132 are penetrated at the tail of the inner drum 13. The plurality of guide ports 132 introduce hot air from the inner drum 13 into the interlayer between the inner drum 13 and the outer drum 12, acting as a heat-insulating layer to ensure the high temperature of the inner cavity of the inner drum 13. At the same time, the hot air is introduced into the air outlet pipe 18, and the plurality of air outlet pipes 18 are wrapped around the outer peripheral surface of the outer drum 12, acting as a second heat-insulating layer, so that when the introduction of hot air into the inner drum 13 is suspended, the temperature remains unchanged. No shoveling plate 131 is provided on the horizontal line where the discharge pipe 17 is located. Two groups of rotating parts and a plurality of collision beads 16 are symmetrically fixed on the outer surface of the outer drum 12, and each group of rotating parts includes a sleeve plate 14 and a sleeve gear 15. The two sleeve plates 14 are pressed on the rotating wheel 233, and the rotating wheel 233 rotates to transmit the drying structure 1 to rotate.
在工作时,颗粒状污泥由进料管道11进入回转滚筒13内部,外滚筒12和内滚筒13朝向出料管道17,使得被烘干的污泥经由出料管道17出料,其中,引风机7引入热风,使得热风逆流接触加热壁面和污泥,进行有效接触而被干燥,其中,借助于外滚筒12和内滚筒13的缓慢转动,在重力作用下从污泥由进料管道11朝向出料管道17移动;During operation, the granular sludge enters the rotary drum 13 from the feed pipe 11, and the outer drum 12 and the inner drum 13 face the discharge pipe 17, so that the dried sludge is discharged through the discharge pipe 17, wherein the induced draft fan 7 introduces hot air, so that the hot air counter-flows and contacts the heating wall surface and the sludge, and the sludge is effectively contacted and dried, wherein, by means of the slow rotation of the outer drum 12 and the inner drum 13, the sludge moves from the feed pipe 11 to the discharge pipe 17 under the action of gravity;
内滚筒13内壁上装有抄板131,抄板131不断将污泥抄起又晒下,使污泥与干燥介质的接触面积大大增加,提高了干燥速率并促使污泥向前移动;A lifting board 131 is installed on the inner wall of the inner drum 13, and the lifting board 131 continuously lifts up the sludge and puts it down to dry, so that the contact area between the sludge and the drying medium is greatly increased, the drying rate is improved and the sludge is moved forward;
其中,本装置将干燥结构一1呈双层式结构,并在干燥结构一1的外表面呈周向连通有多根出风管18,利用热风的流动性,使得充斥在回转滚筒13内部、内滚筒13和外滚筒12的夹层内以及出风管18,使得内滚筒13内的温度始终处于高温;The drying structure 1 of the device is a double-layer structure, and multiple air outlet pipes 18 are connected to the outer surface of the drying structure 1 in a circumferential direction. The hot air is filled into the interior of the rotary drum 13, the interlayer between the inner drum 13 and the outer drum 12, and the air outlet pipes 18 by utilizing the fluidity of the hot air, so that the temperature inside the inner drum 13 is always at a high temperature.
其次,颗粒状污泥由进料管道11进入回转滚筒13内部,利用间歇性阀门111开关进料管道11和出料管道17的管道口,使得颗粒状污泥成批状间断式进入内滚筒13的内腔,以使得内滚筒13壳程内遍布颗粒状污泥,增加热流与污泥的有效接触面积,提高污泥的烘干面积。Secondly, the granular sludge enters the rotary drum 13 from the feed pipe 11, and the pipe openings of the feed pipe 11 and the discharge pipe 17 are opened and closed by the intermittent valve 111, so that the granular sludge enters the inner cavity of the inner drum 13 in batches intermittently, so that the granular sludge is distributed throughout the shell of the inner drum 13, increasing the effective contact area between the heat flow and the sludge and improving the drying area of the sludge.
实施例二:Embodiment 2:
参照说明书附图2所示:Referring to Figure 2 of the specification:
具体地,干燥结构二4包含有保温壳箱41、热风管道44、纵向管道46以及进料斗47,热风管道44的一端连通于进料斗47底端,另一端与进料管道11对接,保温壳箱41包裹于进料斗47外表面,纵向管道46支撑并连通保温壳箱41,纵向管道46的另一端焊接于支撑箱283并与之连通,污泥经由过筛板42和导向板43进入进料斗47下腔,并由连接于进料斗47下端的热风管道44进入进料管道11,进而进入内滚筒13内部,热风经由出风管18进入至右夹持箱28内部,并通过纵向管道46进入保温壳箱41内部,由保温壳箱41导向至进料斗47内,实现热风的循环利用。Specifically, the drying structure 2 4 includes an insulation shell box 41, a hot air duct 44, a longitudinal duct 46 and a feed hopper 47. One end of the hot air duct 44 is connected to the bottom end of the feed hopper 47, and the other end is connected to the feed pipe 11. The insulation shell box 41 is wrapped around the outer surface of the feed hopper 47, and the longitudinal duct 46 supports and connects to the insulation shell box 41. The other end of the longitudinal duct 46 is welded to the support box 283 and connected thereto. The sludge enters the lower cavity of the feed hopper 47 through the sieve plate 42 and the guide plate 43, and enters the feed pipe 11 through the hot air duct 44 connected to the lower end of the feed hopper 47, and then enters the inner drum 13. The hot air enters the right clamping box 28 through the air outlet pipe 18, and enters the insulation shell box 41 through the longitudinal duct 46, and is guided from the insulation shell box 41 to the feed hopper 47, thereby realizing the recycling of the hot air.
具体地,如图5所示,进料斗47的内壁焊接有两组档条471,过筛板42和导向板43按压于两条档条471上,下端的档条471大于上端的档条471体积,过筛板42的边侧开设有供热风穿过的通风槽421和豁口423,过筛板42的中心开设有多个过筛孔422,过筛孔422将污泥滴漏至导向板43上,豁口423便于过筛板42卡合在挡条471上。Specifically, as shown in Figure 5, two groups of baffles 471 are welded to the inner wall of the feed hopper 47, the sieve plate 42 and the guide plate 43 are pressed on the two baffles 471, the baffle 471 at the lower end is larger than the baffle 471 at the upper end, and the side of the sieve plate 42 is provided with ventilation grooves 421 and notches 423 for hot air to pass through, and a plurality of sieve holes 422 are provided in the center of the sieve plate 42. The sieve holes 422 drip the sludge onto the guide plate 43, and the notches 423 facilitate the sieve plate 42 to be engaged with the baffle 471.
具体地,导向板43的侧边设有开口,开口便于导向板43穿过上端档条471且卡合在下端的档条471上,两条档条471通过卡合方式稳定过筛板42和导向板43,同时可拆卸式的安装方式便于将过筛板42和导向板43由进料口47内取出、清理,导向板43的表面设有多个涡状筒432,多个涡状筒432与过筛孔422呈交错式分布,热风冲击过筛板42和导向板43,并被过筛板42和导向板43的夹层滞留以形成高温区,热风快速使污泥表面的水分蒸发实现初步蒸发功能,由过筛板42在重力作用下滴漏至导向板43表面,形成体积较小的颗粒,颗粒状污泥在导向板43上,被快速蒸干硬化为小颗粒,通过碰撞件3撞击干燥结构二4引起振动,振动的导向板43使硬化颗粒状的污泥经由涡状筒432掉落至热风管道44内,硬化颗粒状的污泥不仅面积小,易快速蒸干硬化,同时难以与筒壁、管道粘连,通过在不断的撞击、运动过程中与热风接触,最终实现烘干效果;Specifically, an opening is provided on the side of the guide plate 43, and the opening is convenient for the guide plate 43 to pass through the upper end stop bar 471 and be engaged with the lower end stop bar 471. The two stop bars 471 stabilize the sieve plate 42 and the guide plate 43 by engaging. At the same time, the detachable installation method is convenient for taking out and cleaning the sieve plate 42 and the guide plate 43 from the feed port 47. A plurality of vortex cylinders 432 are provided on the surface of the guide plate 43, and the plurality of vortex cylinders 432 are staggered with the sieve holes 422. The hot air impacts the sieve plate 42 and the guide plate 43, and is retained by the interlayer of the sieve plate 42 and the guide plate 43 to form a high temperature zone. The water on the surface of the sludge is evaporated quickly to realize the initial evaporation function. The water drips from the sieve plate 42 to the surface of the guide plate 43 under the action of gravity to form small particles. The granular sludge is quickly evaporated and hardened into small particles on the guide plate 43. The collision part 3 hits the drying structure 4 to cause vibration. The vibrating guide plate 43 causes the hardened granular sludge to fall into the hot air duct 44 through the vortex cylinder 432. The hardened granular sludge not only has a small area, but is also easy to be quickly evaporated and hardened. At the same time, it is difficult to adhere to the cylinder wall and the pipeline. It is in contact with the hot air during the continuous collision and movement process, and finally achieves the drying effect;
本装置将污泥分成多颗小污泥,并成批的进入内滚筒13内被烘干,成倍的增加污泥与热风的接触面积,大大提高了热风的利用率和烘干效率;The device divides the sludge into a plurality of small sludge particles, and puts them into the inner drum 13 in batches for drying, which increases the contact area between the sludge and the hot air exponentially, greatly improving the utilization rate of the hot air and the drying efficiency;
具体地,保温壳箱41包含有包裹于进料斗47外周面的外加热箱411和改变热风流向的折流板412,折流板412插装入外加热箱411内部,且位于外加热箱411的外表固定有一组撞击球柱45。Specifically, the insulation shell box 41 includes an external heating box 411 wrapped around the outer peripheral surface of the feed hopper 47 and a baffle 412 for changing the flow direction of hot air. The baffle 412 is inserted into the external heating box 411, and a group of impact ball columns 45 are fixed on the outer surface of the external heating box 411.
实施例三:Embodiment three:
参照说明书附图2-图3所示;Refer to Figures 2-3 of the specification;
右夹持箱28和干燥结构一1之间焊接有连接件5,连接件5包含有固定于外滚筒12端部的连接直杆51、与连接直杆51的插板52以及固定于右夹持箱28端面的卡板53,碰撞件3通过连接件5与干燥结构一1同步运转,碰撞件3包含有呈一体式连接的T型振动板31、碰撞柱球一32以及碰撞柱球二33,所述纵向管道46位于碰撞柱球一32的运行轨迹上,所述撞击球柱45位于碰撞柱球二33的运行轨迹上。A connecting piece 5 is welded between the right clamping box 28 and the drying structure 1, and the connecting piece 5 includes a connecting straight rod 51 fixed to the end of the outer drum 12, a plug plate 52 connected to the connecting straight rod 51, and a clamping plate 53 fixed to the end face of the right clamping box 28. The collision member 3 operates synchronously with the drying structure 1 through the connecting piece 5. The collision member 3 includes a T-shaped vibration plate 31, a collision column ball 1 32 and a collision column ball 2 33 which are integrally connected. The longitudinal pipe 46 is located on the running track of the collision column ball 1 32, and the collision ball column 45 is located on the running track of the collision column ball 2 33.
在工作时,干燥结构一1转动时,外滚筒12表面的撞珠16不断地撞击出风管18,防止出风管18内壁粘连有污泥,同时出风管18带动外滚筒12和内滚筒13同步转动,不断振动的内滚筒13致使粘连在抄板131或内滚筒13内壁的污泥掉落下来,被抄板131不断抄起滚落;During operation, when the drying structure 1 rotates, the collision beads 16 on the surface of the outer drum 12 continuously hit the air outlet pipe 18 to prevent the inner wall of the air outlet pipe 18 from being adhered to the sludge. At the same time, the air outlet pipe 18 drives the outer drum 12 and the inner drum 13 to rotate synchronously. The continuously vibrating inner drum 13 causes the sludge adhered to the shoveling plate 131 or the inner wall of the inner drum 13 to fall down and be continuously picked up and rolled down by the shoveling plate 131.
其次,碰撞柱球二33撞击撞击球柱45,致使保温壳箱41、进料斗47、过筛板42以及导向板43也处于不断地振动过程中,振动的过筛板42在重力驱使下污泥被滴落至导向板43表面,振动的导向板43使得硬化的颗粒状污泥脱离导向板43进入涡状筒431下料,同时,不振动的过筛板42由于过大的粘性难以从过筛孔422洞里被滴出,进而使得成批污泥的分隔,实现颗粒化污泥的成批烘干,成批硬化和成批出料。Secondly, the collision column ball 33 hits the collision ball column 45, causing the insulation shell box 41, the feed hopper 47, the sieve plate 42 and the guide plate 43 to be in a continuous vibration process. The sludge on the vibrating sieve plate 42 is driven by gravity to drip onto the surface of the guide plate 43. The vibrating guide plate 43 allows the hardened granular sludge to separate from the guide plate 43 and enter the vortex cylinder 431 for discharge. At the same time, the non-vibrating sieve plate 42 is difficult to drip out of the sieve hole 422 due to its excessive viscosity, thereby separating the batches of sludge and realizing the batch drying, batch hardening and batch discharge of the granulated sludge.
一种抄板式回转滚筒干燥机的使用方法,其步骤如下:A method for using a plate-type rotary drum dryer, the steps of which are as follows:
S1:通过斗式提升机将去除多余水分的湿污泥送至进料斗内,开启驱动机构和引风机,引风机将热风引入内滚筒内,热风被逐出风管引入干燥结构二,干燥结构一被驱动机构驱使旋转同时振动,碰撞件同步干燥结构一运动撞击干燥结构二;S1: The wet sludge with excess water removed is sent to the feed hopper through the bucket elevator, the driving mechanism and the induced draft fan are turned on, the induced draft fan introduces hot air into the inner drum, and the hot air is driven out of the air duct and introduced into the drying structure 2. The drying structure 1 is driven by the driving mechanism to rotate and vibrate at the same time, and the collision part moves synchronously with the drying structure 1 and hits the drying structure 2;
S2:振动的过筛板致使污泥不断地滴漏在导向板,导向板上的污泥被高温烘干硬化形成颗粒,颗粒状污泥进入涡状筒内,落在进料管道的阀门上,阀门打开,驱动机构和引风机关闭;S2: The vibrating sieve plate causes the sludge to drip onto the guide plate continuously. The sludge on the guide plate is dried and hardened by high temperature to form particles. The granular sludge enters the vortex cylinder and falls on the valve of the feed pipe. The valve opens, and the drive mechanism and induced draft fan are closed.
S3:颗粒状污泥进入内滚筒内,阀门关闭,驱动机构和引风机打开,驱动机构驱动干燥结构一旋转,内滚筒表面的抄板不断将污泥抄起又晒下,污泥在重力驱使下前移至料管道;S3: Granular sludge enters the inner drum, the valve is closed, the driving mechanism and the induced draft fan are turned on, the driving mechanism drives the drying structure to rotate, and the lifting plate on the surface of the inner drum continuously lifts up and dries the sludge, and the sludge moves forward to the material pipeline under the drive of gravity;
S4:出料管道的阀门打开,驱动机构和引风机关闭,出料管道导出颗粒状污泥,进料管道导入下一批的颗粒状污泥,重复上述步骤,直至将污泥全部烘干。S4: The valve of the discharge pipe is opened, the driving mechanism and the induced draft fan are closed, the discharge pipe discharges the granular sludge, and the feed pipe imports the next batch of granular sludge. The above steps are repeated until all the sludge is dried.
最后应说明的几点是:首先,在本申请的描述中,需要说明的是,除非另有规定和限定,术语“安装”、“相连”、“连接”应做广义理解,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变,则相对位置关系可能发生改变;Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
其次:本发明公开实施例附图中,只涉及到与本公开实施例涉及到的结构,其他结构可参考通常设计,在不冲突情况下,本发明同一实施例及不同实施例可以相互组合;Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other;
最后:以上仅为本发明的优选实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally: The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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| CN119374328A (en) * | 2024-12-30 | 2025-01-28 | 齐河桂柳饲料有限公司 | A drying device for feed production |
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| CN119374326A (en) * | 2024-12-25 | 2025-01-28 | 河南永昌硝基肥有限公司 | A drying device and drying process for nitro fertilizer production |
| CN119374328A (en) * | 2024-12-30 | 2025-01-28 | 齐河桂柳饲料有限公司 | A drying device for feed production |
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