CN118724273A - A new type of anaerobic reactor with controllable operating status - Google Patents
A new type of anaerobic reactor with controllable operating status Download PDFInfo
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- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
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- C02F3/00—Biological treatment of water, waste water, or sewage
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Abstract
本发明涉及废水处理设备的技术领域,具体涉及一种运行状态可控的新型厌氧反应器,包括罐体、三相分离器、回流通道、回流器、流速检测装置和控制单元,三相分离器设于罐体上部,回流通道包括布水筒和污泥回流管,布水筒底部密封地装配在罐体内,污泥回流管周向封闭并密封连接三相分离器、布水筒,三相分离器、污泥回流管、布水筒形成封闭的污泥回流路径,以防止颗粒污泥直接进入回流通道中;回流器位于污泥回流管内,对污泥进行加压并向下输送;流速检测装置检测厌氧污泥床中混合液的流速;控制单元与流速检测装置、电机相连,用于根据流速检测装置的检测值调整电机的转速,进而将污泥回流管中污泥的流量保持在设定范围内。
The present invention relates to the technical field of wastewater treatment equipment, and in particular to a novel anaerobic reactor with controllable operating state, comprising a tank body, a three-phase separator, a reflux channel, a reflow device, a flow rate detection device and a control unit, wherein the three-phase separator is arranged at the upper part of the tank body, the reflux channel comprises a water distribution cylinder and a sludge reflux pipe, the bottom of the water distribution cylinder is sealedly assembled in the tank body, the sludge reflux pipe is circumferentially closed and sealedly connected to the three-phase separator and the water distribution cylinder, the three-phase separator, the sludge reflux pipe and the water distribution cylinder form a closed sludge reflux path to prevent granular sludge from directly entering the reflux channel; the reflow device is located in the sludge reflux pipe to pressurize the sludge and transport it downward; the flow rate detection device detects the flow rate of the mixed liquid in the anaerobic sludge bed; the control unit is connected to the flow rate detection device and the motor, and is used to adjust the speed of the motor according to the detection value of the flow rate detection device, thereby keeping the flow rate of the sludge in the sludge reflux pipe within a set range.
Description
技术领域Technical Field
本发明涉及废水处理设备的技术领域,具体涉及一种运行状态可控的新型厌氧反应器。The invention relates to the technical field of wastewater treatment equipment, and in particular to a novel anaerobic reactor with controllable operating state.
背景技术Background Art
对于高浓度的有机物废水,目前大多采用厌氧处理,利用厌氧微生物来分解废水中的有机物并产生沼气,以净化废水。由于废水具有有机物含量高、水量小的特点,存在水量小难以均匀分配布水、流速低无法使泥水混合接触的缺点,影响厌氧处理的效率和效果。目前解决这一问题的主要办法是污泥回流与废水进行混合,对废水进行稀释。For wastewater with high concentration of organic matter, anaerobic treatment is currently mostly used, using anaerobic microorganisms to decompose organic matter in wastewater and produce biogas to purify wastewater. Due to the characteristics of high organic content and small water volume in wastewater, there are disadvantages such as small water volume making it difficult to evenly distribute water and low flow rate making it impossible to mix mud and water, which affects the efficiency and effect of anaerobic treatment. At present, the main way to solve this problem is to return sludge and mix it with wastewater to dilute the wastewater.
如申请公布号为CN109455814A的中国专利申请公开了一种适用于高浓度高悬浮物厌氧处理设备,包括罐体,罐体上部固定有三相分离器,罐体底部固定有导流筒,三相分离器中固定有中心回流管,中心回流管侧部开设有污泥回流孔和混合液回流孔,污泥回流孔位于三相分离器内,供污泥进入,混合液回流孔位于三相分离器的下方,中心回流管的下端穿入导流筒中;中心回流管内布置有潜水回流搅拌机。其中,罐体为该专利申请中的罐壁,三相分离器包括该专利申请中的一步二相分离器和二步二相分离器。For example, a Chinese patent application with application publication number CN109455814A discloses an anaerobic treatment device suitable for high-concentration and high-suspended solids, including a tank body, a three-phase separator fixed on the upper part of the tank body, a guide tube fixed on the bottom of the tank body, a central return pipe fixed in the three-phase separator, a sludge return hole and a mixed liquid return hole opened on the side of the central return pipe, the sludge return hole is located in the three-phase separator for sludge to enter, the mixed liquid return hole is located below the three-phase separator, and the lower end of the central return pipe penetrates into the guide tube; a submersible return mixer is arranged in the central return pipe. Among them, the tank body is the tank wall in the patent application, and the three-phase separator includes the one-step two-phase separator and the two-step two-phase separator in the patent application.
由于中心回流管的侧部开设有混合液回流孔,使用时罐体内的颗粒污泥会经混合液回流孔进入中心回流管中,并被向下输送,导致颗粒污泥流失,而且输送过程中颗粒污泥被潜水回流搅拌机搅拌打碎,导致颗粒污泥的处理效率下降、污泥活性下降,而且颗粒污泥被打碎后会随废水流失,导致污泥床中的有效污泥量减少,处理效果进一步下降。Since a mixed liquor reflux hole is provided on the side of the central reflux pipe, the granular sludge in the tank body will enter the central reflux pipe through the mixed liquor reflux hole during use and be transported downward, resulting in the loss of granular sludge. In addition, the granular sludge is stirred and broken by the submersible reflux mixer during the transportation process, resulting in a decrease in the treatment efficiency of the granular sludge and a decrease in the sludge activity. Moreover, after being broken, the granular sludge will be lost with the wastewater, resulting in a decrease in the amount of effective sludge in the sludge bed and a further decrease in the treatment effect.
再如授权公告号为CN205241342U的中国专利公开了一种环流式厌氧反应器,如图1所示,污水由进水管进入并在导流筒100内上升,与回流的污泥进行接触,搅拌装置200对污水、污泥进行混合,然后再进行厌氧反应处理。该专利存在的问题在于,导流筒100的上端、下端均开放,颗粒污泥会直接进入到导流筒100内,颗粒污泥会流失,而且颗粒污泥会被搅拌装置200的搅拌叶片破碎。Another example is a Chinese patent with the authorization announcement number CN205241342U, which discloses a circulating anaerobic reactor. As shown in FIG1 , sewage enters from the water inlet pipe and rises in the guide tube 100, contacts the refluxed sludge, and the stirring device 200 mixes the sewage and sludge, and then performs anaerobic reaction treatment. The problem with this patent is that the upper and lower ends of the guide tube 100 are both open, and the granular sludge will directly enter the guide tube 100, the granular sludge will be lost, and the granular sludge will be broken by the stirring blades of the stirring device 200.
也就是说,现有技术的厌氧反应器均存在颗粒污泥未经过分离器而直接进入回流管或导流筒中的情况,会导致颗粒污泥流失,在前期的培养期无法快速培养颗粒污泥,导致颗粒污泥的形成效率较低;而且在运行过程中存在颗粒污泥被打碎的情况,从而导致反应器处理效率下降的情况发生。That is to say, the anaerobic reactors in the prior art all have the problem that the granular sludge does not pass through the separator but directly enters the return pipe or the guide tube, which will cause the granular sludge to be lost. The granular sludge cannot be quickly cultivated in the early cultivation period, resulting in low granular sludge formation efficiency; and the granular sludge is broken during the operation, which leads to a decrease in the reactor treatment efficiency.
发明内容Summary of the invention
本发明提供一种运行状态可控的新型厌氧反应器,以解决现有技术中颗粒污泥形成效率较低以及颗粒污泥易被打碎而导致反应器处理效率下降的技术问题。The invention provides a novel anaerobic reactor with controllable operating state, so as to solve the technical problems in the prior art that the granular sludge forming efficiency is low and the granular sludge is easy to be broken, resulting in the decrease of the reactor processing efficiency.
为解决上述问题,本发明提供的运行状态可控的新型厌氧反应器采用如下技术方案:一种运行状态可控的新型厌氧反应器,包括:In order to solve the above problems, the present invention provides a novel anaerobic reactor with controllable operating state, which adopts the following technical scheme: a novel anaerobic reactor with controllable operating state, comprising:
罐体,具有由颗粒污泥组成的厌氧污泥床;a tank having an anaerobic sludge blanket composed of granular sludge;
三相分离器,设于罐体上部,用于实现固、液、气三相分离;The three-phase separator is located on the upper part of the tank and is used to separate the solid, liquid and gas phases;
还包括:Also includes:
回流通道,包括布水筒和污泥回流管,布水筒底部密封地装配在罐体内,污泥回流管四周封闭且两端密封连接三相分离器、布水筒,三相分离器、污泥回流管、布水筒形成封闭的污泥回流路径,以防止颗粒污泥直接进入回流通道中,布水筒一侧安装有延伸至罐体外部的废水进水管,布水筒侧部设有混合液喷出口;The reflux channel includes a water distribution cylinder and a sludge return pipe. The bottom of the water distribution cylinder is sealed and assembled in the tank body. The sludge return pipe is sealed around and sealed at both ends to connect the three-phase separator and the water distribution cylinder. The three-phase separator, the sludge return pipe and the water distribution cylinder form a closed sludge return path to prevent the granular sludge from directly entering the reflux channel. A wastewater inlet pipe extending to the outside of the tank body is installed on one side of the water distribution cylinder, and a mixed liquid spray outlet is provided on the side of the water distribution cylinder.
回流器,位于污泥回流管内,用于对污泥进行加压并向下输送,回流器包括电机和连接在电机输出轴上的桨叶;A returner is located in the sludge return pipe and is used to pressurize the sludge and transport it downward. The returner includes a motor and a paddle connected to the output shaft of the motor;
流速检测装置,检测厌氧污泥床中混合液的流速;A flow rate detection device, for detecting the flow rate of the mixed liquid in the anaerobic sludge bed;
控制单元,与流速检测装置、电机相连,用于根据流速检测装置的检测值调整电机的转速以改变污泥回流管中污泥的流量,进而将厌氧污泥床内混合液的流速限定在设定范围内。The control unit is connected to the flow velocity detection device and the motor, and is used to adjust the speed of the motor according to the detection value of the flow velocity detection device to change the flow rate of the sludge in the sludge return pipe, thereby limiting the flow rate of the mixed liquid in the anaerobic sludge bed within a set range.
由于污泥回流管周向封闭,同时污泥回流管密封连接三相分离器、布水筒,形成了封闭的污泥回流路径,颗粒污泥无法直接进入到污泥回流管、布水筒内,避免颗粒污泥流失,同时避免回流器工作时桨叶打碎颗粒污泥,提高颗粒污泥的完整性,进而提高运行状态可控的新型厌氧反应器的处理效率。由于三相分离器、污泥回流管、布水筒形成封闭的污泥回流路径,回流器为低转速、大流量的工作模式,通过流速检测装置、控制单元和电机来动态调整污泥的回流量,进而能够精确地控制混合液的流速,避免流速过快而使废水携带颗粒污泥进入三相分离器中,防止颗粒污泥流失,尤其是培养期,通过控制上升流速能加快颗粒污泥的形成,也能够防止颗粒污泥被桨叶打碎,提高处理效率;同时也避免流速过慢而导致反应器整体效率下降,无法满足生产需求。Since the sludge return pipe is closed circumferentially and the sludge return pipe is sealed to connect the three-phase separator and the water distribution cylinder, a closed sludge return path is formed, and the granular sludge cannot directly enter the sludge return pipe and the water distribution cylinder, thereby avoiding the loss of granular sludge and preventing the paddle blades from breaking the granular sludge when the return device is working, thereby improving the integrity of the granular sludge and improving the treatment efficiency of the new anaerobic reactor with controllable operating status. Since the three-phase separator, the sludge return pipe and the water distribution cylinder form a closed sludge return path, the return device is a low-speed, high-flow working mode, and the sludge return volume is dynamically adjusted through the flow rate detection device, the control unit and the motor, thereby accurately controlling the flow rate of the mixed liquid, avoiding the wastewater carrying granular sludge into the three-phase separator due to excessive flow rate, and preventing the loss of granular sludge, especially during the cultivation period, by controlling the rising flow rate, the formation of granular sludge can be accelerated, and the granular sludge can also be prevented from being broken by the paddle blades, thereby improving the treatment efficiency; at the same time, it also avoids the overall efficiency of the reactor from decreasing due to too slow flow rate, which cannot meet production needs.
进一步地,所述流速检测装置包括第一流速仪和第二流速仪,第一流速仪的检测端位于第二流速仪的检测端的下方,第一流速仪用于在调试模式时检测混合液的流速,第二流速仪用于在运行模式时检测混合液的流速。Furthermore, the flow velocity detection device includes a first flow meter and a second flow meter, the detection end of the first flow meter is located below the detection end of the second flow meter, the first flow meter is used to detect the flow velocity of the mixed liquid in the debugging mode, and the second flow meter is used to detect the flow velocity of the mixed liquid in the operating mode.
进一步地,所述厌氧污泥床包括下方的大颗粒厌氧污泥床和上方的小颗粒厌氧污泥床,所述第一流速仪的检测端位于大颗粒厌氧污泥床内,第二流速仪的检测端位于小颗粒厌氧污泥床内。Furthermore, the anaerobic sludge bed includes a large particle anaerobic sludge bed at the bottom and a small particle anaerobic sludge bed at the top, the detection end of the first flow meter is located in the large particle anaerobic sludge bed, and the detection end of the second flow meter is located in the small particle anaerobic sludge bed.
进一步地,所述污泥回流管内设有电机安装架,所述电机固定安装在电机安装架上,电机安装架具有供污泥通过的通道。Furthermore, a motor mounting frame is provided in the sludge return pipe, the motor is fixedly mounted on the motor mounting frame, and the motor mounting frame has a channel for sludge to pass through.
进一步地,所述污泥回流管包括上下分体相连的回流管上段和回流管下段,所述电机安装架设于回流管上段的底部。分体相连,方便安装电机安装架,也方便进行单独更换。Furthermore, the sludge return pipe comprises an upper return pipe section and a lower return pipe section which are connected in two parts, and the motor mounting bracket is arranged at the bottom of the upper return pipe section. The two parts are connected in two parts, which is convenient for installing the motor mounting bracket and also convenient for individual replacement.
进一步地,布水筒的混合液出口上设有喷嘴,喷嘴朝下倾斜布置,以喷出混合液。通过设置喷嘴,能够加快混合液的喷出速度,从而能够在厌氧污泥床内形成负压作用,加快混合液与厌氧污泥床之间的混合。Furthermore, a nozzle is provided on the mixed liquid outlet of the water distribution cylinder, and the nozzle is arranged to be tilted downward to spray the mixed liquid. By providing the nozzle, the spraying speed of the mixed liquid can be accelerated, so that a negative pressure effect can be formed in the anaerobic sludge bed, and the mixing between the mixed liquid and the anaerobic sludge bed can be accelerated.
进一步地,所述喷嘴沿上下方向间隔地布置有至少两层,相邻两层的喷嘴错开布置。相邻两层的喷嘴错开布置,能够提高布水的均匀性。Furthermore, the nozzles are arranged in at least two layers in an interval manner along the up-down direction, and the nozzles of two adjacent layers are arranged staggered. The staggered arrangement of the nozzles of two adjacent layers can improve the uniformity of water distribution.
进一步地,所述废水进水管设于布水筒的底部并沿布水筒的切线方向延伸。废水进入布水筒时形成旋流,加快废水、污泥的混合速度。Furthermore, the wastewater inlet pipe is arranged at the bottom of the water distribution cylinder and extends along the tangent direction of the water distribution cylinder. When the wastewater enters the water distribution cylinder, a vortex is formed to accelerate the mixing speed of the wastewater and the sludge.
本发明的有益效果是:The beneficial effects of the present invention are:
1、由于污泥回流管四周封闭,同时污泥回流管的两端密封连接三相分离器、布水筒,形成了封闭的污泥回流路径,颗粒污泥无法直接进入到污泥回流管、布水筒内,避免颗粒污泥流失,同时避免回流器工作时桨叶打碎颗粒污泥,提高颗粒污泥的完整性,进而提高运行状态可控的新型厌氧反应器的处理效率。由于三相分离器、污泥回流管、布水筒形成封闭的污泥回流路径,回流器为低转速、大流量的工作模式,通过流速检测装置、控制单元和电机来动态调整污泥的回流量,进而能够精确地控制混合液的流速,避免流速过快而使废水携带颗粒污泥进入三相分离器中,防止颗粒污泥流失,尤其是培养期,通过控制上升流速能加快颗粒污泥的形成,也能够防止颗粒污泥被桨叶打碎,提高处理效率;同时也避免流速过慢而导致反应器整体效率下降,无法满足生产需求。1. Since the sludge return pipe is closed on all sides, and the two ends of the sludge return pipe are sealed and connected to the three-phase separator and the water distribution cylinder, a closed sludge return path is formed, and the granular sludge cannot directly enter the sludge return pipe and the water distribution cylinder, so as to avoid the loss of granular sludge and prevent the paddles from breaking the granular sludge when the return device is working, so as to improve the integrity of the granular sludge and thus improve the treatment efficiency of the new anaerobic reactor with controllable operating status. Since the three-phase separator, the sludge return pipe and the water distribution cylinder form a closed sludge return path, the return device is a low-speed, high-flow working mode, and the sludge return volume is dynamically adjusted through the flow rate detection device, the control unit and the motor, so as to accurately control the flow rate of the mixed liquid, avoid the wastewater carrying granular sludge into the three-phase separator due to excessive flow rate, and prevent the loss of granular sludge, especially during the cultivation period, by controlling the rising flow rate, the formation of granular sludge can be accelerated, and the granular sludge can also be prevented from being broken by the paddles, so as to improve the treatment efficiency; at the same time, it is also avoided that the overall efficiency of the reactor decreases due to too slow flow rate, which cannot meet the production needs.
2、污泥回流管中回流管上段、回流管下段分体相连,方便安装电机安装架,也方便进行单独更换。2. The upper section and the lower section of the sludge return pipe are separately connected, which is convenient for installing the motor mounting frame and also for separate replacement.
3、通过设置喷嘴,能够加快混合液的喷出速度,从而能够在厌氧污泥床内形成负压作用,加快混合液与厌氧污泥床之间的混合。3. By setting the nozzle, the spraying speed of the mixed liquid can be accelerated, thereby forming a negative pressure effect in the anaerobic sludge bed and accelerating the mixing between the mixed liquid and the anaerobic sludge bed.
4、相邻两层的喷嘴错开布置,能够提高布水的均匀性。4. The staggered arrangement of nozzles on two adjacent layers can improve the uniformity of water distribution.
5、废水进入布水筒时形成旋流,加快废水、污泥的混合速度。5. When the wastewater enters the water distribution drum, a vortex is formed, which accelerates the mixing speed of the wastewater and sludge.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
通过参考附图阅读下文的详细描述,本发明示例性实施方式的上述以及其他目的、特征和优点将变得易于理解。在附图中,以示例性而非限制性的方式示出了本发明的若干实施方式,并且相同或对应的标号表示相同或对应的部分,其中:By reading the following detailed description with reference to the accompanying drawings, the above and other objects, features and advantages of the exemplary embodiments of the present invention will become readily understood. In the accompanying drawings, several embodiments of the present invention are shown in an exemplary and non-limiting manner, and the same or corresponding reference numerals represent the same or corresponding parts, wherein:
图1为现有技术中环流式厌氧反应器的结构示意图;FIG1 is a schematic diagram of the structure of a loop anaerobic reactor in the prior art;
图2为运行状态可控的新型厌氧反应器的结构示意图;FIG2 is a schematic diagram of the structure of a novel anaerobic reactor with controllable operating status;
图3为图2中A处的放大图;FIG3 is an enlarged view of point A in FIG2 ;
图4为运行状态可控的新型厌氧反应器中布水筒、喷嘴组合在一起的主视图;FIG4 is a front view of a water distribution cylinder and a nozzle assembly in a novel anaerobic reactor with controllable operating status;
图5为图4中B-B截面的剖视图(图中显示流动路线);Fig. 5 is a cross-sectional view of the section B-B in Fig. 4 (the flow path is shown in the figure);
图6为运行状态可控的新型厌氧反应器中布水筒、喷嘴组合在一起的俯视图;FIG6 is a top view of a water distribution cylinder and a nozzle assembly in a novel anaerobic reactor with controllable operating status;
图7为运行状态可控的新型厌氧反应器显示上半部分流动路线的示意图;FIG7 is a schematic diagram showing the flow path of the upper part of the novel anaerobic reactor with controllable operation status;
图8为运行状态可控的新型厌氧反应器显示下半部分流动路线的示意图。FIG8 is a schematic diagram showing the flow path of the lower half of the novel anaerobic reactor with controllable operating status.
附图标记说明:Description of reference numerals:
100、导流筒;200、搅拌装置;100. guide tube; 200. stirring device;
1、罐体;2、布水筒;3、废水进水管;4、回流器;41、电机;42、桨叶;5、控制单元;6、大颗粒厌氧污泥床;7、小颗粒厌氧污泥床;8、分离筒;81、直筒部分;82、锥筒部分;83、清水区;84、污泥区;9、导流板;10、集水槽;11、排水管;12、中心管;13、进口;14、污泥回流孔;15、一步分离区;16、喷嘴;17、回流管上段;18、回流管下段;19、第一流速仪;20、第二流速仪;21、支撑架。1. Tank body; 2. Water distribution cylinder; 3. Wastewater inlet pipe; 4. Recirculator; 41. Motor; 42. Paddle; 5. Control unit; 6. Large particle anaerobic sludge bed; 7. Small particle anaerobic sludge bed; 8. Separation cylinder; 81. Straight cylinder part; 82. Conical cylinder part; 83. Clean water area; 84. Sludge area; 9. Guide plate; 10. Water collecting trough; 11. Drain pipe; 12. Center pipe; 13. Inlet; 14. Sludge return hole; 15. One-step separation area; 16. Nozzle; 17. Upper section of return pipe; 18. Lower section of return pipe; 19. First flow meter; 20. Second flow meter; 21. Support frame.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,本领域技术人员应知,下面所描述的实施例是本公开一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Those skilled in the art should know that the embodiments described below are part of the embodiments of the present disclosure, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.
下面参考本发明的若干代表性实施方式,详细阐释本发明的原理和精神。The principle and spirit of the present invention are explained in detail below with reference to several representative embodiments of the present invention.
本发明所提供的运行状态可控的新型厌氧反应器的实施例:Embodiments of the novel anaerobic reactor with controllable operating state provided by the present invention:
如图2至图8所示,运行状态可控的新型厌氧反应器包括罐体1、厌氧污泥床、三相分离器、回流通道、废水进水管3、回流器4、流速检测装置和控制单元5。厌氧污泥床填充在罐体1内;三相分离器安装在罐体1的上部,实现固、液、气三相分离;回流通道包括布水筒2和污泥回流管,布水筒2安装在罐体1的底部,废水进水管3与布水筒2相连,将废水引入布水筒2中;污泥回流管连通三相分离器和布水筒2,三相分离器中的污泥回流至布水筒2中,并与布水筒2内的废水进行混合,形成的混合液再进入厌氧污泥床中;回流器4位于回流管中,用来控制污泥回流的流量。As shown in Figures 2 to 8, the new anaerobic reactor with controllable operation status includes a tank body 1, an anaerobic sludge bed, a three-phase separator, a reflux channel, a wastewater inlet pipe 3, a reflow device 4, a flow rate detection device and a control unit 5. The anaerobic sludge bed is filled in the tank body 1; the three-phase separator is installed on the upper part of the tank body 1 to achieve solid, liquid and gas three-phase separation; the reflux channel includes a water distribution cylinder 2 and a sludge reflux pipe, the water distribution cylinder 2 is installed at the bottom of the tank body 1, and the wastewater inlet pipe 3 is connected to the water distribution cylinder 2 to introduce wastewater into the water distribution cylinder 2; the sludge reflux pipe connects the three-phase separator and the water distribution cylinder 2, and the sludge in the three-phase separator flows back to the water distribution cylinder 2 and mixes with the wastewater in the water distribution cylinder 2, and the formed mixed liquid then enters the anaerobic sludge bed; the reflow device 4 is located in the reflow pipe to control the flow rate of sludge reflux.
罐体1上下延伸,上部开设有沼气出口。The tank body 1 extends up and down, and a biogas outlet is provided at the top.
厌氧污泥床分为下部的大颗粒厌氧污泥床6和上部的小颗粒厌氧污泥床7。大颗粒厌氧污泥床6中颗粒污泥的粒径大于小颗粒厌氧污泥床7中颗粒污泥的粒径。The anaerobic sludge bed is divided into a large particle anaerobic sludge bed 6 at the bottom and a small particle anaerobic sludge bed 7 at the top. The particle size of the granular sludge in the large particle anaerobic sludge bed 6 is larger than that in the small particle anaerobic sludge bed 7.
如图2所示,三相分离器包括分离筒8、导流板9、集水槽10、排水管11、中心管12,导流板9固定在分离筒8外部,中心管12位于分离筒8内部并向下穿出分离筒8,集水槽10固定在中心管12的上部,排水管11与集水槽10连通。As shown in Figure 2, the three-phase separator includes a separation cylinder 8, a guide plate 9, a water collecting trough 10, a drain pipe 11, and a center pipe 12. The guide plate 9 is fixed to the outside of the separation cylinder 8, the center pipe 12 is located inside the separation cylinder 8 and passes downward through the separation cylinder 8, the water collecting trough 10 is fixed to the upper part of the center pipe 12, and the drain pipe 11 is connected to the water collecting trough 10.
分离筒8包括上方的直筒部分81和下方的锥筒部分82,直筒部分81、锥筒部分82相连且内部相互连通,锥筒部分82的直径由上向下逐渐变小,应当说明的是,直筒部分81、锥筒部分82可以一体加工,也可以分体加工后组装在一起。直筒部分81的上部固定安装在罐体1的上部。直筒部分81、罐体1的内壁、罐体1的上部一起形成一步分离区15,用来实现气体与固液分离,从下方上升的沼气和废水携带污泥一并上升,进入一步分离区15后,沼气上升过程合成大气泡,并最终破裂,从水中扩散至一步分离区15上部空间的密闭气室内,并最终由罐体1上部的沼气出口中排出。The separation cylinder 8 includes an upper straight cylinder portion 81 and a lower conical cylinder portion 82. The straight cylinder portion 81 and the conical cylinder portion 82 are connected and interconnected internally. The diameter of the conical cylinder portion 82 gradually decreases from top to bottom. It should be noted that the straight cylinder portion 81 and the conical cylinder portion 82 can be processed as a whole or assembled together after being processed separately. The upper part of the straight cylinder portion 81 is fixedly mounted on the upper part of the tank body 1. The straight cylinder portion 81, the inner wall of the tank body 1, and the upper part of the tank body 1 together form a one-step separation zone 15, which is used to separate gas from solid and liquid. The biogas and wastewater rising from the bottom carry the sludge and rise together. After entering the one-step separation zone 15, the biogas rises and synthesizes large bubbles, which eventually burst and diffuse from the water into the closed air chamber in the upper space of the one-step separation zone 15, and are finally discharged from the biogas outlet at the upper part of the tank body 1.
直筒部分81的底部侧面开设有进口13,进口13连通直筒部分81内外两侧,固液混合物经进口13进入直筒部分81内,污泥下沉至锥筒部分82中,分离筒8的内部为二部分离区,进行固、液分离,在分离筒8内形成上方的清水区83和下方的污泥区84。进口13有多个并围绕分离筒8的轴线间隔地排布。导流板9的底部固定安装在分离筒8上,导流板9的底部位于进口13的下方,导流板9由上向下且朝向分离筒8的轴线倾斜布置,能够引导固液混合物流向进口13。An inlet 13 is provided on the bottom side of the straight cylinder part 81, and the inlet 13 connects the inside and outside of the straight cylinder part 81. The solid-liquid mixture enters the straight cylinder part 81 through the inlet 13, and the sludge sinks into the conical cylinder part 82. The interior of the separation cylinder 8 is divided into two separation zones for solid-liquid separation, forming an upper clear water zone 83 and a lower sludge zone 84 in the separation cylinder 8. There are multiple inlets 13 and they are arranged at intervals around the axis of the separation cylinder 8. The bottom of the guide plate 9 is fixedly installed on the separation cylinder 8, and the bottom of the guide plate 9 is located below the inlet 13. The guide plate 9 is arranged from top to bottom and tilted toward the axis of the separation cylinder 8, which can guide the solid-liquid mixture to flow to the inlet 13.
中心管12与分离筒8同轴布置,中心管12的上端固定安装在罐体1上,下端向下穿出分离筒8,中心管12与锥筒部分82固定在一起并进行密封。中心管12的一侧开设有污泥回流孔14,污泥回流孔14与分离筒8内的污泥区84对应,能够供下沉的污泥进入中心管12中。中心管12的底部为污泥出口。The central tube 12 is coaxially arranged with the separation cylinder 8. The upper end of the central tube 12 is fixedly mounted on the tank body 1, and the lower end passes through the separation cylinder 8 downward. The central tube 12 is fixed together with the conical cylinder part 82 and sealed. A sludge return hole 14 is opened on one side of the central tube 12. The sludge return hole 14 corresponds to the sludge area 84 in the separation cylinder 8, and can allow the sinking sludge to enter the central tube 12. The bottom of the central tube 12 is a sludge outlet.
集水槽10固定安装在中心管12靠上的部分上,位于分离筒8内的清水区83,排水管11一端连接在集水槽10上,另一端延伸到罐体1的外部,能够将集水槽10内的清水排出。The water collecting tank 10 is fixedly installed on the upper part of the central tube 12, located in the clean water area 83 in the separation cylinder 8. One end of the drain pipe 11 is connected to the water collecting tank 10, and the other end extends to the outside of the tank body 1, so as to discharge the clean water in the water collecting tank 10.
如图2至图6所示,布水筒2的底部固定安装在罐体1上,并与罐体1密封相连,布水筒2的上部开设有污泥进口,布水筒2的侧部开设有混合液出口,混合液出口上安装有喷嘴16,喷嘴16向下倾斜布置。喷嘴16的内径自上向下逐渐变小,能够提高混合液喷出的速度,在喷嘴16附近形成负压区。As shown in Figures 2 to 6, the bottom of the water distribution cylinder 2 is fixedly mounted on the tank body 1 and is sealed and connected to the tank body 1. A sludge inlet is provided at the top of the water distribution cylinder 2, and a mixed liquid outlet is provided at the side of the water distribution cylinder 2. A nozzle 16 is installed at the mixed liquid outlet, and the nozzle 16 is arranged downwardly tilted. The inner diameter of the nozzle 16 gradually decreases from top to bottom, which can increase the speed of the mixed liquid spraying and form a negative pressure area near the nozzle 16.
喷嘴16布置有上下两层,每层喷嘴16均有绕布水筒2周向布置的多个。两层喷嘴16错开布置,混合液流出的更加均匀。The nozzles 16 are arranged in two layers, upper and lower, and each layer of nozzles 16 has a plurality of nozzles 16 arranged circumferentially around the water distribution cylinder 2. The two layers of nozzles 16 are staggered, and the mixed liquid flows out more evenly.
废水进水管3沿布水筒2的切线方向延伸,使废水进入布水筒2时形成旋流,能够加快废水与污泥之间的混合。The wastewater inlet pipe 3 extends along the tangent direction of the water distribution cylinder 2, so that the wastewater forms a vortex when entering the water distribution cylinder 2, which can accelerate the mixing of the wastewater and the sludge.
污泥回流管连通中心管12的污泥出口和布水筒2的污泥进口,污泥回流管与中心管12之间、污泥回流管与布水筒2之间均密封配合,且污泥回流管为周向封闭的结构,防止厌氧污泥床内的颗粒污泥直接进入到污泥回流管和布水筒2中,在反应器初期培养时能够快速形成颗粒污泥,也能够避免颗粒污泥被打碎。The sludge return pipe connects the sludge outlet of the central pipe 12 and the sludge inlet of the water distribution cylinder 2. The sludge return pipe and the central pipe 12, as well as the sludge return pipe and the water distribution cylinder 2 are sealed together. The sludge return pipe is a circumferentially closed structure to prevent the granular sludge in the anaerobic sludge bed from directly entering the sludge return pipe and the water distribution cylinder 2. Granular sludge can be quickly formed during the initial cultivation of the reactor, and the granular sludge can be prevented from being broken up.
污泥回流管为分体式结构,包括回流管上段17和回流管下段18,回流管上段17和回流管下段18通过法兰相连,回流管上段17通过法兰与中心管12相连,回流管下段18通过法兰与布水筒2相连。当然,其他实施例中,污泥回流管可以为一体式的结构。The sludge return pipe is a split structure, including an upper section 17 and a lower section 18, which are connected by flanges, the upper section 17 is connected to the central pipe 12 by flanges, and the lower section 18 is connected to the water distribution cylinder 2 by flanges. Of course, in other embodiments, the sludge return pipe can be an integrated structure.
回流器4位于污泥回流管内,其为大流量低转速的工作模式,回流器4能够调节污泥回流管内的流量,进而改变厌氧污泥床中混合液的流速。如图3所示,回流器4包括电机41,电机41、回流管上段17之间相互间隔而形成环形空间,供污泥通过,电机41的电机输出轴上固定安装有桨叶42,电机41带动桨叶42转动时能够对污泥进行加压,使污泥向下回流,通过改变电机41的转速能够改变桨叶42的转动速度,进而能够改变污泥向下流动的速度。The reflow device 4 is located in the sludge return pipe, which is a large flow and low speed working mode. The reflow device 4 can adjust the flow in the sludge return pipe, thereby changing the flow rate of the mixed liquid in the anaerobic sludge bed. As shown in Figure 3, the reflow device 4 includes a motor 41. The motor 41 and the upper section 17 of the return pipe are spaced apart from each other to form an annular space for the sludge to pass through. A paddle 42 is fixedly installed on the motor output shaft of the motor 41. When the motor 41 drives the paddle 42 to rotate, the sludge can be pressurized to make the sludge flow downward. By changing the speed of the motor 41, the rotation speed of the paddle 42 can be changed, thereby changing the speed of the sludge flowing downward.
具体地,回流管上段17的底部内侧固定安装有支撑架21,电机41固定安装在支撑架21的中间位置,支撑架21自身有通道,能够供污泥向下流动。比如,支撑架21可以由三根或四根支撑杆构成,相邻支撑杆之间形成通道,供污泥通过。Specifically, a support frame 21 is fixedly installed on the inner side of the bottom of the upper section 17 of the return pipe, and the motor 41 is fixedly installed in the middle position of the support frame 21. The support frame 21 itself has a channel for the sludge to flow downward. For example, the support frame 21 can be composed of three or four support rods, and a channel is formed between adjacent support rods for the sludge to pass through.
流速检测装置包括第一流速仪19和第二流速仪20,第一流速仪19、第二流速仪20的下端为检测端,检测端位于厌氧污泥床中,第一流速仪19的检测端位于第二流速仪20的检测端的下方,对厌氧污泥床内不同高度位置处的混合液流速进行检测。The flow velocity detection device includes a first flow meter 19 and a second flow meter 20. The lower ends of the first flow meter 19 and the second flow meter 20 are detection ends, and the detection ends are located in the anaerobic sludge bed. The detection end of the first flow meter 19 is located below the detection end of the second flow meter 20, and the flow velocity of the mixed liquid at different height positions in the anaerobic sludge bed is detected.
控制单元5包括PLC控制器和变频控制器,PLC控制器、变频控制器电性连接,PLC控制器与第一流速仪19、第二流速仪20电性连接,变频控制器与电机41电性连接。PLC控制器能够采集第一流速仪19、第二流速仪20的数据并与设定值进行对比分析,并向变频控制器输出调整信号,变频控制器调整电机41的转速。The control unit 5 includes a PLC controller and a frequency conversion controller, the PLC controller and the frequency conversion controller are electrically connected, the PLC controller is electrically connected to the first flow meter 19 and the second flow meter 20, and the frequency conversion controller is electrically connected to the motor 41. The PLC controller can collect data from the first flow meter 19 and the second flow meter 20 and compare and analyze them with the set value, and output an adjustment signal to the frequency conversion controller, and the frequency conversion controller adjusts the speed of the motor 41.
本发明的工作过程:如图7和图8所示,废水经过加压后通过废水进水管3进入布水筒2内,与经污泥回流管回流的污泥进行混合,形成的混合液经喷嘴16喷出进入厌氧污泥床中,混合液以一定的流速进行均匀布水,使厌氧污泥床的污泥处于膨胀状态,最终达到废水与厌氧污泥充分混合接触,对废水中的有机物进行厌氧处理并生产沼气。沼气和废水携带的污泥一起上升,在厌氧污泥床上方形成絮状污泥混合区,之后向上流动至罐体1上部时,进入一步分离区15后实现气体与固液分离,沼气从水中扩展至罐体1上部的密闭气室内,并由沼气出口排出。废水和携带的污泥被导流板9引导进入分离筒8内,污泥在分离筒8内进行自然沉降,实现固、液分离,清水的液面逐渐升高并进入到集水槽10中,并由排水管11流出;分离筒8底部的污泥进入中心管12内,回流器4对污泥进行加压,污泥通过污泥回流管返回布水筒2中。The working process of the present invention is as shown in Figures 7 and 8. After being pressurized, the wastewater enters the water distribution cylinder 2 through the wastewater inlet pipe 3, and mixes with the sludge returned through the sludge return pipe. The formed mixed liquid is sprayed into the anaerobic sludge bed through the nozzle 16. The mixed liquid is evenly distributed at a certain flow rate, so that the sludge in the anaerobic sludge bed is in an expanded state, and finally the wastewater and the anaerobic sludge are fully mixed and contacted, and the organic matter in the wastewater is anaerobically treated and biogas is produced. The biogas rises together with the sludge carried by the wastewater, forming a flocculent sludge mixing zone above the anaerobic sludge bed, and then flows upward to the upper part of the tank body 1, and enters the one-step separation zone 15 to realize the separation of gas and solid-liquid, and the biogas expands from the water to the closed air chamber at the upper part of the tank body 1, and is discharged from the biogas outlet. The wastewater and the sludge it carries are guided by the guide plate 9 into the separation cylinder 8, where the sludge naturally settles to achieve solid-liquid separation, and the liquid level of the clean water gradually rises and enters the sump 10 and flows out from the drain pipe 11; the sludge at the bottom of the separation cylinder 8 enters the central pipe 12, the recirculator 4 pressurizes the sludge, and the sludge returns to the water distribution cylinder 2 through the sludge return pipe.
在工作过程中,控制单元5能够根据第一流速仪19、第二流速仪20的数据来动态调整电机41的转速,具体地,为了满足运行状态可控的新型厌氧反应器的启动调试和正常运行使用,通常会设置调试模式和运行模式。During operation, the control unit 5 can dynamically adjust the speed of the motor 41 according to the data of the first flow meter 19 and the second flow meter 20. Specifically, in order to meet the startup debugging and normal operation of the new anaerobic reactor with controllable operating status, a debugging mode and an operating mode are usually set.
处于调试模式时,由于运行状态可控的新型厌氧反应器刚启动,污泥处于培养驯化期,沼气产量少,无法形成气提内回流,调试模式下废水进水量由小变大缓慢增加,无法保证废水均匀分配布水,泥水接触不充分,死区面积大,导致调试周期长,为了保证运行状态可控的新型厌氧反应器中的厌氧污泥床能够与废水充分接触,采用较大回流来提高流速,使罐体1内能够快速地形成颗粒污泥。此时通过第一流速仪19来检测流速,控制单元5根据第一流速仪19的数据来调整电机41的转速;通常情况下,控制单元5的流速预设值为2m/h,波动范围为0.5m/h,即控制值为1.5-2.5m/h。In the debugging mode, since the new anaerobic reactor with controllable operation status has just started, the sludge is in the cultivation and acclimatization period, the biogas production is small, and the gas lift internal reflux cannot be formed. In the debugging mode, the wastewater inflow increases slowly from small to large, and the wastewater cannot be evenly distributed. The mud and water are not in sufficient contact, and the dead zone area is large, resulting in a long debugging cycle. In order to ensure that the anaerobic sludge bed in the new anaerobic reactor with controllable operation status can fully contact with the wastewater, a larger reflux is used to increase the flow rate, so that granular sludge can be quickly formed in the tank body 1. At this time, the flow rate is detected by the first flow meter 19, and the control unit 5 adjusts the speed of the motor 41 according to the data of the first flow meter 19; under normal circumstances, the flow rate of the control unit 5 is preset to 2m/h, and the fluctuation range is 0.5m/h, that is, the control value is 1.5-2.5m/h.
处于运行模式时,由于已调试完毕,厌氧微生物性能处于正常状态,废水处理量正常,此时通过第二流速仪20来检测流速,控制器根据第二流速仪20的数据来调整电机41的转速,实现回流量调节。厌氧污泥床内混合液的上升流速高于设置上限值时下调电机41的转速,从而降低回流量;上升流速低于设置下限值时上调电机41的转速,从而提升回流量,保证厌氧污泥床内混合物的上升流速在设置控制范围内。实际使用时,控制器的流速预设值为6m/h,波动范围为1m/h,即控制值为5-7m/h。When in operation mode, since debugging has been completed, the performance of anaerobic microorganisms is in normal state, and the wastewater treatment capacity is normal. At this time, the flow rate is detected by the second flow meter 20, and the controller adjusts the speed of the motor 41 according to the data of the second flow meter 20 to achieve reflux volume regulation. When the rising flow rate of the mixed liquid in the anaerobic sludge bed is higher than the set upper limit value, the speed of the motor 41 is lowered to reduce the reflux volume; when the rising flow rate is lower than the set lower limit value, the speed of the motor 41 is increased to increase the reflux volume, ensuring that the rising flow rate of the mixture in the anaerobic sludge bed is within the set control range. In actual use, the controller's flow rate preset value is 6m/h, and the fluctuation range is 1m/h, that is, the control value is 5-7m/h.
本发明通过流速检测装置、控制单元5、电机41来动态调整厌氧污泥床内的流速。在调试模式时保证流速不会太快而对微生物造成冲击,加快颗粒污泥的形成速率。在运行模式时保证流速在设定的范围内,防止流速过快、冲击颗粒污泥导致污泥床的流失,减小甚至是避免颗粒污泥进入到三相分离器中,进而再进入回流器4中而被打碎;也避免因流速过快而造成废水、微生物接触时间过短的情况发生;同时也避免因流速过慢而导致效率下降。The present invention dynamically adjusts the flow rate in the anaerobic sludge bed through a flow rate detection device, a control unit 5, and a motor 41. In the debugging mode, the flow rate is ensured not to be too fast to impact the microorganisms, thereby accelerating the formation rate of granular sludge. In the operating mode, the flow rate is ensured to be within the set range to prevent the flow rate from being too fast and impacting the granular sludge, resulting in the loss of the sludge bed, and to reduce or even prevent the granular sludge from entering the three-phase separator and then entering the recirculator 4 to be broken; it also avoids the situation where the contact time between wastewater and microorganisms is too short due to the excessive flow rate; and it also avoids the decrease in efficiency due to the slow flow rate.
其他实施例中,流速检测装置中流速仪的数量可以根据实际情况进行增加,比如,为了检测的准确性,可以多设置几个流速仪,通过取平均值等方式来获取混合液的流速。In other embodiments, the number of flow meters in the flow velocity detection device can be increased according to actual conditions. For example, in order to improve the detection accuracy, several flow meters can be provided to obtain the flow velocity of the mixed liquid by taking the average value or the like.
根据本说明书的上述描述,本领域技术人员还可以理解如下使用的术语,例如“上”、“下”、“前”、“后”、“左”、“右”、“宽度”、 “水平”、“顶”、“底”、“内”、“外”等指示方位或位置关系的术语是基于本说明书的附图所示的方位或位置关系的,其仅是为了便于阐述本发明的方案和简化描述的目的,而不是明示或暗示所涉及的装置或元件必须要具有所述特定的方位、以特定的方位来构造和进行操作,因此上述的方位或位置关系术语不能被理解或解释为对本发明方案的限制。According to the above description of this specification, those skilled in the art may also understand that the terms used below, such as "up", "down", "front", "back", "left", "right", "width", "horizontal", "top", "bottom", "inside", "outside" and the like, which indicate orientation or positional relationships, are based on the orientation or positional relationships shown in the drawings of this specification, and are only for the purpose of facilitating the explanation of the scheme of the present invention and simplifying the description, rather than explicitly or implicitly indicating that the devices or elements involved must have the specific orientation, be constructed and operated in a specific orientation. Therefore, the above-mentioned orientation or positional relationship terms cannot be understood or interpreted as limitations on the scheme of the present invention.
另外,在本说明书的描述中,“多个”的含义是至少两个,例如两个,三个或更多个等,除非另有明确具体地限定。In addition, in the description of this specification, “plurality” means at least two, for example, two, three or more, etc., unless otherwise clearly and specifically defined.
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