Liquid water-soluble fertilizer filling equipment
Technical Field
The invention relates to the technical field of water-soluble fertilizer processing, in particular to liquid water-soluble fertilizer filling equipment.
Background
The liquid water-soluble fertilizer is a multi-element compound fertilizer which can be dissolved in water, can be quickly dissolved in water and absorbed by crops, has relatively high absorption and utilization rate, and saves more fertilizer and water consumption. The existing water-soluble fertilizer commodity is generally a high-concentration water-soluble fertilizer solution, is split-packed in a commodity tank, is directly dissolved in water for dilution during operation and use, and is conveyed to the root of crops together with water through a drip irrigation system, so that accurate fertilization is realized.
The liquid water-soluble fertilizer filling equipment in the prior art generally conveys the treated liquid water-soluble fertilizer into filling equipment, and fills the liquid water-soluble fertilizer into a container through procedures such as metering, filling and the like, but certain defects exist in actual operation, as the water-soluble fertilizer commodity is a high-concentration solution, fertilizer particles which are not completely dissolved often exist in the solution, the problem of uneven fertilizer concentration distribution often exists in the filling process, so that the actual fertilizer concentration of each tank of the liquid water-soluble fertilizer commodity often has larger difference, and the product quality standard is influenced.
Disclosure of Invention
The invention aims to provide liquid water-soluble fertilizer filling equipment so as to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
The liquid water-soluble fertilizer filling equipment comprises a machine support and a fertilizer loading frame erected on the machine support, wherein a turnover unit is further installed on the machine support, the input end of the turnover unit is in butt joint with the fertilizer loading frame, the output end of the turnover unit is provided with a filler, a filling guide pipe is installed at the bottom end of the filler, the fertilizer loading frame comprises a loading main frame, a storage box and a controller, the turnover unit comprises a filling export assembly, the output end of the filling export assembly is provided with a second liquid collecting hopper, the filler is installed under the second liquid collecting hopper, the input end of the filling export assembly is provided with a first liquid collecting hopper, the output end of the storage box is provided with an export channel, the machine support is erected with a uniform material channel, the tail end of the export channel is guided into a uniform material channel box, the first liquid collecting hopper is in butt joint with the uniform material channel, and the uniform material channel is internally provided with a uniform material assembly.
The filling and guiding-out assembly comprises a mounting main frame and a supporting underframe which are respectively erected on a machine table support, an access frame is arranged at the top of the mounting main frame, a guiding-out frame is arranged at the top of the supporting underframe, a turnover pipe body is connected between the access frame and the guiding-out frame, the mounting main frame and the supporting underframe are inclined supports so that the turnover pipe body is obliquely downwards arranged, the access frame is externally connected with a first liquid collecting hopper, and the guiding-out frame is externally connected with a second liquid collecting hopper.
As a further scheme of the invention, the access frame is provided with a reinforcing bolt, the turnover pipe body is provided with an outer pipe sleeve, and a side reinforcing frame is arranged between the reinforcing bolt and the outer pipe sleeve.
The guide-out channel comprises a spreading guide plate, a frame body closing bolt arranged on the side edge of the spreading guide plate and a spreading main frame which is arranged on the side edge of the spreading guide plate and fixed through the frame body closing bolt, wherein the spreading main frame is connected with an output port of a loading main frame, the material homogenizing channel comprises a chassis supporting table and a material homogenizing supporting frame erected on the chassis supporting table, the spreading main frame and the chassis supporting table are assembled and installed, a connecting plug is arranged on the side wall of the spreading main frame, a frame body connecting seat which is in butt joint with the connecting plug is arranged on the material homogenizing supporting frame, the output end of the material homogenizing supporting frame is provided with a guide-out port, the first liquid collecting hopper is in butt joint with the guide-out port, and a sealing sleeve is arranged at the periphery of the guide-out port.
The invention further provides a scheme that the material homogenizing component comprises a first mixing roller, a second mixing roller, a first scattering roller and a second scattering roller which are arranged on a box body of a material homogenizing supporting frame, wherein the first scattering roller is positioned at the bottom of a plate body of a spreading guide plate, the second scattering roller is positioned under the first scattering roller, the first mixing roller and the second mixing roller are respectively positioned in front of the first scattering roller and the second scattering roller, and the first mixing roller and the second mixing roller are close to an inlet of an outlet.
As a further scheme of the invention, the roller bodies of the first scattering roller and the second scattering roller are provided with a plurality of roller surface sleeves, and the surfaces of the roller surface sleeves are provided with a plurality of prismatic rings.
As a further scheme of the invention, the shaft ends of the first mixing roller, the second mixing roller, the first scattering roller and the second scattering roller penetrate out of the box wall of the material homogenizing supporting frame and are externally connected with a first roller gear, a second roller gear, a third roller gear and a fourth roller gear respectively, a first driving wheel is arranged between the third roller gear and the first roller gear, a second driving wheel is arranged between the fourth roller gear and the second roller gear, the first driving wheel is meshed with the second driving wheel in a toothed manner, and the first driving wheel or the second driving wheel is externally connected with a driving source.
As a further scheme of the invention, a central bracket is also arranged in the box body of the material homogenizing supporting frame, a transverse supporting strip is arranged on the central bracket, the transverse supporting strip is positioned in a roller body gap area of the first mixing roller, the second mixing roller, the first scattering roller and the second scattering roller, and a plurality of particle flow gathering pieces are arranged on the transverse supporting strip.
As a still further proposal of the invention, the particle flow gathering piece comprises a mounting support block, an upper edge block arranged on the mounting support block and a movable support shaft arranged on the upper edge block, wherein a spiral support roller is arranged on the shaft body of the movable support shaft, and the mounting support block is equidistantly arranged on the transverse support strip.
Compared with the prior art, the invention has the beneficial effects that:
In view of the problems that the liquid water-soluble fertilizer is a high-concentration solution and uneven fertilizer concentration distribution easily exists during filling, the invention uses a turnover unit as an implementation tool for liquid water-soluble fertilizer transmission, uses a filling and guiding-out assembly as a main body transmission pipeline, is provided with a guiding-out channel and a material homogenizing channel between a first liquid collecting hopper and a loading main frame, spreads the high-concentration liquid water-soluble fertilizer in a certain area through the guiding-out channel, spreads the spread liquid water-soluble fertilizer through the material homogenizing channel, the first liquid collecting hopper is of a hopper structure, and then gathers the scattered liquid water-soluble fertilizer in the first liquid collecting hopper, the liquid water-soluble fertilizer is guided into a second liquid collecting hopper from the filling and guiding-out assembly, and the second liquid collecting hopper is of the hopper structure, and performs filling operation after gathering again.
According to the invention, in the filling and conveying process of the high-concentration liquid water-soluble fertilizer, the liquid water-soluble fertilizer can be paved, scattered and concentrated in sequence, so that the liquid water-soluble fertilizer forms a more uniform fertilizer hydrolysis solution, and the quality standard of filling is ensured.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the application as claimed.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the application and together with the description, serve to explain the principles of the application. Meanwhile, these drawings and the written description are not intended to limit the scope of the inventive concept in any way, but to illustrate the inventive concept to those skilled in the art by referring to specific embodiments.
Fig. 1 is a schematic diagram of the overall structure of a liquid water-soluble fertilizer filling device according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a filling guiding-out assembly according to an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a deriving channel and a homogenizing channel according to an embodiment of the present invention.
Fig. 4 is an installation schematic diagram of a material homogenizing component, a guiding-out channel and a material homogenizing channel provided by the embodiment of the invention.
Fig. 5 is a schematic structural diagram of a material homogenizing component according to an embodiment of the present invention.
Fig. 6 is a schematic structural view of the area a in fig. 5 according to the present invention.
11, A machine stand; 12, fertilizer loading frame, 13, turnover unit, 14, filling device, 15, filling guide pipe, 21, loading main frame, 22, storage box, 23, controller, 24, filling export assembly, 25, first liquid collecting hopper, 26, second liquid collecting hopper, 27, export channel, 28, material homogenizing channel, 29, material homogenizing assembly, 31, mounting main frame, 32, support underframe, 33, access frame, 34, export frame, 35, turnover pipe body, 41, outer pipe sleeve, 42, reinforcing bolt, 43, side reinforcing frame, 51, spreading guide plate, 52, frame closing bolt, 53, spreading main frame, 54, underframe support table, 55, material homogenizing support frame, 56, export port, 57, sealing sleeve, 58, frame connecting seat, 59, connecting bolt, 61, first mixing roller, 62, second mixing roller, 63, first dispersing roller, 64, second dispersing roller, 65, edge ring, 66, roller surface sleeve, 71, center bracket, 72, transverse support strip, 73, frame closing bolt, 53, spreading main frame, 54, underframe support table, 55, material homogenizing support frame, 56, export port, 57, sealing sleeve, 58, frame connecting bolt, 61, first mixing roller, second mixing roller, 63, first dispersing roller, 64, second dispersing roller, 65, edge ring, 66, roller, 71, center bracket, 72, transverse support strip, 73, spiral roller, first gear block, 82, first gear block, third gear block, 81, third roller, and fourth gear block, support block, 81.
Detailed Description
The technical solutions according to the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings, examples of which are shown in the accompanying drawings. When the following description refers to the accompanying drawings, like numerals in the various drawings refer to like or similar elements, unless otherwise specified.
It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Specific implementations of the invention are described in detail below in connection with specific embodiments.
In one embodiment, referring to fig. 1, a liquid water-soluble fertilizer filling device is provided, which comprises a machine support 11 and a fertilizer loading frame 12 erected on the machine support 11, wherein a turnover unit 13 is further installed on the machine support 11, an input end of the turnover unit 13 is in butt joint with the fertilizer loading frame 12, a filler 14 is arranged at an output end of the turnover unit 13, a filling conduit 15 is installed at a bottom end of the filler 14, and the fertilizer loading frame 12 comprises a loading main frame 21, a storage box 22 and a controller 23.
The machine support 11 is arranged on a corresponding equipment station, the storage box 22 is a storage part for filling the liquid water-soluble fertilizer, the loading main frame 21 is a supporting frame of the storage box 22, the controller 23 is a numerical control operation tool for product automation, the turnover unit 13 is a conveying tool for the liquid water-soluble fertilizer, the liquid water-soluble fertilizer is guided into the filler 14, and then the filling guide pipe 15 arranged at the bottom end of the filler 14 guides the liquid water-soluble fertilizer into a packaging tank of the water-soluble fertilizer.
The turnover unit 13 comprises a filling export assembly 24, a second liquid collecting hopper 26 is arranged at the output end of the filling export assembly 24, the filler 14 is arranged right below the second liquid collecting hopper 26, a first liquid collecting hopper 25 is arranged at the input end of the filling export assembly 24, an export channel 27 is arranged at the output end of the storage box 22, a material homogenizing channel 28 is erected on the machine support 11, the tail end of the export channel 27 is led into a material homogenizing channel 28 box body, the first liquid collecting hopper 25 is butted with the material homogenizing channel 28, and a material homogenizing assembly 29 is arranged in the material homogenizing channel 28.
In view of the problem that the liquid water-soluble fertilizer is a high-concentration solution and the concentration distribution of the fertilizer is uneven during filling, the turnover unit 13 is used as an implementation tool for liquid water-soluble fertilizer transmission, the filling export assembly 24 is used as a main body transmission pipeline, the export channel 27 and the homogenizing channel 28 are arranged between the first liquid gathering bucket 25 and the loading main frame 21, the export channel 27 spreads the high-concentration liquid water-soluble fertilizer in a certain area, the homogenizing channel 28 breaks up the spread liquid water-soluble fertilizer, the first liquid gathering bucket 25 is of a bucket body structure, the broken liquid water-soluble fertilizer is gathered in the first liquid gathering bucket 25, the liquid water-soluble fertilizer is guided into the second liquid gathering bucket 26 from the filling export assembly 24, the second liquid gathering bucket 26 is of a bucket body structure, and the filling operation is performed after the second liquid gathering bucket.
According to the embodiment, the liquid water-soluble fertilizer can be paved, scattered and concentrated in sequence in the filling and conveying process of the high-concentration liquid water-soluble fertilizer, so that the liquid water-soluble fertilizer forms a more uniform fertilizer hydrolysis solution, and the filling quality standard is ensured.
In one embodiment, referring to fig. 1 and 2, this embodiment is further designed as the above embodiment, and on the basis thereof, for the specific implementation structure of the filling and guiding assembly 24, this embodiment is designed as follows:
The filling and guiding-out assembly 24 comprises a mounting main frame 31 and a supporting underframe 32 which are respectively arranged on the machine table support 11, an access frame 33 is arranged at the top of the mounting main frame 31, a guiding-out frame 34 is arranged at the top of the supporting underframe 32, a turnover pipe body 35 is connected between the access frame 33 and the guiding-out frame 34, the mounting main frame 31 and the supporting underframe 32 are inclined supports so that the turnover pipe body 35 is obliquely downwards distributed, the access frame 33 is externally connected with a first liquid collecting hopper 25, and the guiding-out frame 34 is externally connected with a second liquid collecting hopper 26.
The filling and guiding assembly 24 takes the mounting main frames 31 and the supporting underframe 32 at two ends as supporting tools to form an inclined supporting structure, so that the turnover pipe body 35 forms an inclined downward pipeline, the liquid water-soluble fertilizer is guided into the turnover pipe body 35 from the access frame 33 and then is guided into the guiding frame 34, and then flows down into the second liquid-collecting hopper 26 from the guiding frame 34, the pipe body diameter of the turnover pipe body 35 is gradually reduced from the beginning to the end, the flow rate of the equivalent solution is increased under the condition that the inner diameter is reduced, and then the scattered solution is mixed in a gathering way in the transmission process of the liquid water-soluble fertilizer, so that the uniformity of the liquid water-soluble fertilizer is improved.
Preferably, the access frame 33 is provided with a reinforcing bolt 42, the turnover pipe body 35 is provided with an outer pipe sleeve 41, a side reinforcing frame 43 is arranged between the reinforcing bolt 42 and the outer pipe sleeve 41, and the turnover pipe body 35 is a pipe body with gradually reduced outer diameter, and the solution continuously impacts the pipe wall when flowing towards one side with gradually reduced outer diameter, so that the side reinforcing frame 43 is arranged at the periphery of the turnover pipe body 35 for assisting in reinforcing the pipe body and improving the stability during filling.
In one embodiment, please refer to fig. 1, 3, 4 and 5, this embodiment is further designed as the above embodiment, and on the basis thereof, for a specific implementation structure of spreading-scattering the liquid water-soluble fertilizer, this embodiment is designed as follows:
the guiding-out channel 27 comprises a spreading guide plate 51, a frame body closing bolt 52 arranged at the side edge of the spreading guide plate 51 and a spreading main frame 53 arranged at the side edge of the spreading guide plate 51 and fixed through the frame body closing bolt 52, wherein the input end of the spreading main frame 53 is connected with the output port of the loading main frame 21;
the material homogenizing channel 28 comprises a chassis support 54 and a material homogenizing support frame 55 erected on the chassis support 54, the paving main frame 53 and the chassis support 54 are installed in a combined mode, a connecting plug 59 is arranged on the side wall of the paving main frame 53, a frame connecting seat 58 butted with the connecting plug 59 is arranged on the material homogenizing support frame 55, and an outlet 56 is arranged at the output end of the material homogenizing support frame 55.
The homogenizing module 29 comprises a first mixing roller 61, a second mixing roller 62, a first scattering roller 63 and a second scattering roller 64 which are arranged in the box body of the homogenizing supporting frame 55, the first scattering roller 63 is positioned at the bottom of the plate body of the spreading guide plate 51, the second scattering roller 64 is positioned under the first scattering roller 63, the first mixing roller 61 and the second mixing roller 62 are respectively positioned in front of the first scattering roller 63 and the second scattering roller 64, and the first mixing roller 61 and the second mixing roller 62 are close to the inlet of the outlet 56. The roller bodies of the first scattering roller 63 and the second scattering roller 64 are provided with a plurality of roller surface sleeves 66, and the surfaces of the roller surface sleeves 66 are provided with a plurality of prismatic rings 65.
In this embodiment, the spreading main frame 53 is butted with the output end of the loading main frame 21, the liquid water-soluble fertilizer is introduced into the box body area of the spreading main frame 53, the solution is spread along the spreading guide plate 51 from top to bottom, and enters the box body area of the homogenizing branch frame 55 at the tail end of the plate body of the spreading guide plate 51, after flowing down from the tail end of the plate body of the spreading guide plate 51, the solution is contacted with the first scattering roller 63 and the second scattering roller 64, the roller bodies of the first scattering roller 63 and the second scattering roller 64 are provided with a plurality of roller surface sleeves 66, the roller surface sleeves 66 are provided with a plurality of edge rings 65, the roller surface edge rings 65 impact with the solution along with the roller bodies of the first scattering roller 63 or the second scattering roller 64, so that the solution forms a plurality of sputtering solutions and faces the first mixing roller 61 and the second mixing roller 62, the first mixing roller 61 and the second mixing roller 62 are used as the bodies, the sputtering solution is stopped by the first mixing roller 61 and the second mixing roller 62, the solution is again guided into the flowing into the roller opening 56, and the water is mixed again, and the solution is mixed again in the flowing state. Thus, fertilizer particles which are not completely dissolved are effectively diffused and uniformly distributed, the concentration of the liquid water-soluble fertilizer is reasonably controlled, and the problem that the subsequent filling concentration is too high or too low can be avoided.
Preferably, the first liquid collecting hopper 25 is butted with the outlet 56, and a sealing sleeve 57 is arranged at the periphery of the outlet 56, so that the sealing and butting effect is ensured.
In one case of the present embodiment, for the driving implementation of the first mixing roller 61, the second mixing roller 62, the first dispersion roller 63, and the second dispersion roller 64, the present embodiment is designed as follows:
The shaft ends of the first mixing roller 61, the second mixing roller 62, the first scattering roller 63 and the second scattering roller 64 penetrate out of the wall of the homogenizing supporting frame 55 and are respectively externally connected with a first roller gear 81, a second roller gear 82, a third roller gear 83 and a fourth roller gear 84, a first driving wheel 85 is arranged between the third roller gear 83 and the first roller gear 81, a second driving wheel 86 is arranged between the fourth roller gear 84 and the second roller gear 82, the first driving wheel 85 and the second driving wheel 86 are meshed in a toothed manner, and the first driving wheel 85 is externally connected with a driving source. As an example, in this embodiment, the first driving wheel 85 is used as a power input wheel, the external power motor drives the first driving wheel 85 to move, the second driving wheel 86 moves along with the first driving wheel 85 through gear engagement, meanwhile, the first driving wheel 85 also drives the first roller gear 81 and the third roller gear 83 on two sides to move, and the second driving wheel 86 drives the second roller gear 82 and the fourth roller gear 84 on two sides to move, so that the first mixing roller 61, the second mixing roller 62, the first dispersing roller 63 and the second dispersing roller 64 synchronously move. The tank walls of the material homogenizing branch frame 55, the first mixing roller 61, the second mixing roller 62, the first scattering roller 63 and the second scattering roller 64 are respectively arranged on the corresponding sealing sheets at the shaft ends, so that the tank walls of the material homogenizing branch frame 55 are kept in a complete sealing state.
In one case of this embodiment, referring to fig. 5 and 6, a central bracket 71 is further disposed in the box of the homogenizing frame 55, a transverse supporting strip 72 is disposed on the central bracket 71, the transverse supporting strip 72 is located in a roller gap area of the first mixing roller 61, the second mixing roller 62, the first scattering roller 63 and the second scattering roller 64, and a plurality of particle collecting members 73 are disposed on the transverse supporting strip 72. The particle collecting member 73 comprises a mounting support block 91, an upper edge block 92 arranged on the mounting support block 91 and a movable support shaft 93 arranged on the upper edge block 92, wherein a spiral support roller 94 is arranged on the shaft body of the movable support shaft 93, and the mounting support block 91 is equidistantly arranged on the transverse support strip 72.
In this embodiment, the first scattering roller 63 and the second scattering roller 64 are roller sets for scattering solution, the first mixing roller 61 and the second mixing roller 62 are roller sets for mixing solution, a row of particle collecting members 73 are further disposed between the first mixing roller 61 and the second mixing roller 62, the main body of the particle collecting member 73 is a spiral supporting roller 94, the spiral supporting roller 94 is rotatably mounted on the mounting supporting block 91 through the movable supporting shaft 93, the spiral supporting roller 94 correspondingly rotates along with the impact of the solution, and then each spiral supporting roller 94 forms a small spiral collecting point. Fertilizer particles in the solution are easy to gather at the spiral gathering point positions, and each spiral gathering point is distributed at equal intervals, so that the fertilizer particles are distributed in the flowing area of the solution at equal intervals relatively uniformly, and the distribution uniformity of the fertilizer particles is further improved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.