CN118721042B - Sand blasting and polishing integrated machine for rubber roll shaft core - Google Patents
Sand blasting and polishing integrated machine for rubber roll shaft core Download PDFInfo
- Publication number
- CN118721042B CN118721042B CN202411024439.8A CN202411024439A CN118721042B CN 118721042 B CN118721042 B CN 118721042B CN 202411024439 A CN202411024439 A CN 202411024439A CN 118721042 B CN118721042 B CN 118721042B
- Authority
- CN
- China
- Prior art keywords
- transmission
- seat
- cover
- shaft core
- sandblasting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005488 sandblasting Methods 0.000 title claims abstract description 58
- 238000005498 polishing Methods 0.000 title description 41
- 230000005540 biological transmission Effects 0.000 claims abstract description 123
- 230000007246 mechanism Effects 0.000 claims abstract description 70
- 230000008093 supporting effect Effects 0.000 claims abstract description 54
- 239000000779 smoke Substances 0.000 claims abstract description 34
- 230000001681 protective effect Effects 0.000 claims abstract description 25
- 239000002893 slag Substances 0.000 claims abstract description 25
- 238000000227 grinding Methods 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 8
- 239000000428 dust Substances 0.000 claims description 23
- 239000004576 sand Substances 0.000 claims description 22
- 238000000926 separation method Methods 0.000 claims description 16
- 238000007789 sealing Methods 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 14
- 238000005192 partition Methods 0.000 claims 4
- 239000000463 material Substances 0.000 claims 2
- 239000002699 waste material Substances 0.000 abstract description 6
- 238000009434 installation Methods 0.000 description 7
- 238000007517 polishing process Methods 0.000 description 6
- 238000007790 scraping Methods 0.000 description 5
- 239000013049 sediment Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/18—Abrasive blasting machines or devices; Plants essentially provided with means for moving workpieces into different working positions
- B24C3/20—Abrasive blasting machines or devices; Plants essentially provided with means for moving workpieces into different working positions the work being supported by turntables
- B24C3/22—Apparatus using nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0069—Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/061—Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/16—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces performing a reciprocating movement, e.g. during which the sense of rotation of the working-spindle is reversed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
- B24B5/04—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally
- B24B5/045—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally with the grinding wheel axis perpendicular to the workpiece axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
- B24B5/04—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally
- B24B5/047—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally of workpieces turning about a vertical axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/003—Removing abrasive powder out of the blasting machine
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明涉及胶辊轴处理技术领域，具体为一种胶辊轴芯的喷砂打磨一体机，解决了现有的对胶辊轴芯进行喷砂打磨时，无法保持胶辊轴芯在传输不间断的情况下进行喷砂打磨处理，处理效率低，且不便于对喷砂打磨过程产生的废渣和烟尘进行集中处理等问题。一种胶辊轴芯的喷砂打磨一体机，包括支撑排渣机构、防护驱动机构和旋转定位机构，所述支撑排渣机构的上端安装有防护驱动机构，所述支撑排渣机构与防护驱动机构之间安装有旋转定位机构。本发明通过对多个胶辊轴芯进行公转和自转，能够保持在传输不间断的情况下进行充分喷砂和打磨处理，提高处理效率，且便于对处理过程产生的废渣和烟尘进行收集，避免危害人员健康。
The present invention relates to the technical field of rubber roller shaft processing, and specifically to an integrated sandblasting and grinding machine for rubber roller shaft cores, which solves the problems that when sandblasting and grinding the rubber roller shaft cores in the prior art, the sandblasting and grinding processing cannot be maintained under the condition of uninterrupted transmission, the processing efficiency is low, and it is not convenient to centrally process the waste residue and smoke generated during the sandblasting and grinding process. An integrated sandblasting and grinding machine for rubber roller shaft cores includes a supporting slag discharge mechanism, a protective drive mechanism, and a rotation positioning mechanism. The upper end of the supporting slag discharge mechanism is equipped with a protective drive mechanism, and a rotation positioning mechanism is installed between the supporting slag discharge mechanism and the protective drive mechanism. The present invention can perform sufficient sandblasting and grinding processing under the condition of uninterrupted transmission by performing orbital and self-rotation on multiple rubber roller shaft cores, thereby improving the processing efficiency, and facilitating the collection of waste residue and smoke generated during the processing process to avoid endangering the health of personnel.
Description
Technical Field
The invention relates to the technical field of treatment of a rubber roll shaft, in particular to a sand blasting and polishing integrated machine for a rubber roll shaft core.
Background
The steel core treatment before the rubber covered of the rubber roll is an important link in the production process of the rubber roll, and the rubber roll shaft core is required to be sequentially subjected to sand blasting and polishing treatment, so that the operation process is simplified, the cost is reduced, the quality is guaranteed to be the most basic process for the production of the rubber roll, the adhesive force of a rubber layer, the stability of the gravity center and other key quality characteristics are related, the surface of a workpiece obtains a certain cleanliness and different roughness due to the impact and cutting action of an abrasive on the surface of the workpiece, the adhesive force between the rubber roll shaft core and a coating is increased, the durability of a coating film is prolonged, and the rubber covered effect of the rubber roll shaft core can be further improved by polishing the rubber roll shaft core after sand blasting treatment.
When the existing sand blasting and polishing is carried out on the rubber roll shaft core, the sand blasting and polishing treatment cannot be carried out on the rubber roll shaft core under the condition of uninterrupted transmission, the treatment efficiency is low, and the centralized treatment of waste residues and smoke dust generated in the sand blasting and polishing process is inconvenient, so that the existing requirements are not met, and the sand blasting and polishing integrated machine for the rubber roll shaft core is provided.
Disclosure of Invention
The invention aims to provide a sand blasting and polishing integrated machine for a rubber roll shaft core, which aims to solve the problems that the conventional sand blasting and polishing integrated machine for the rubber roll shaft core cannot keep the rubber roll shaft core to perform sand blasting and polishing treatment under the condition of uninterrupted transmission, has low treatment efficiency, and is inconvenient to perform centralized treatment on waste residues and smoke dust generated in the sand blasting and polishing process.
The invention provides a sand blasting and polishing integrated machine with a rubber roll shaft core, which comprises a supporting slag discharging mechanism, a protective driving mechanism and a rotary positioning mechanism, wherein the protective driving mechanism is arranged at the upper end of the supporting slag discharging mechanism;
The supporting slag discharging mechanism comprises a supporting base, a first transmission motor is fixedly arranged in the middle of the lower end face of the supporting base, a first transmission screw is fixedly arranged at the output end of the first transmission motor, and a guide jacking seat is arranged at the outer side of the middle of the first transmission screw;
The rotary positioning mechanism comprises a rotary disk, the rotary disk is rotationally connected with the upper end of a guide jacking seat, an annular angle plate is fixedly mounted on the upper end face of the rotary disk, a plurality of self-rotating seats are rotationally connected to the inner side of the annular angle plate, a limiting sleeve is mounted on the inner side of the bottom end of the self-rotating seat, a movable connecting column is slidably connected to the inner side of the limiting sleeve, a positioning cover is mounted on the bottom end of the limiting sleeve, a separation transmission cover is mounted on the outer side of the guide jacking seat on the lower end face of the rotary disk, a plurality of shaft core positioning bottom plates are mounted on the side edges of the bottom end of the separation transmission cover, movable limiting connecting rods are movably mounted on the inner sides of the shaft core positioning bottom plates, supporting bent rods are rotationally connected to the bottom ends of the movable limiting connecting rods, and a plurality of inclined scraping plates are fixedly mounted on the lower end faces of the separation transmission cover.
Preferably, the supporting slag discharging mechanism further comprises a guiding sealing ring fixedly connected with the inner side of the bottom end of the supporting base, a plurality of conical slag collecting seats are arranged between the guiding sealing ring and the supporting base, and a smoke dust collecting frame is arranged on the inner side of the guiding sealing ring.
Preferably, the protection actuating mechanism includes the protection upper cover, protection upper cover and support base sliding connection, one side of protection upper cover is equipped with the feed opening, the preceding terminal surface of protection upper cover is equipped with the feed opening, the up end fixed mounting of protection upper cover has movable annular cover, the middle part fixed mounting of movable annular cover has the motor mount pad, the inboard fixed mounting of motor mount pad bottom has the second driving motor, the inner wall fixed mounting of protection upper cover has the spacing ring, the inboard fixed mounting of spacing ring has the transmission ring gear.
Preferably, the sand blasting mechanism comprises an input shunt seat, the input shunt seat is fixedly connected with the protective upper cover, a plurality of sand conveying pipes are fixedly arranged on the lower end face of the input shunt seat, a plurality of sand blasting heads are arranged on one side of each sand conveying pipe, the input shunt seat is connected with the sand conveying heads in a penetrating manner through the sand conveying pipes, the sand conveying pipes are uniformly arranged circumferentially relative to the axis of the first transmission screw, and the sand blasting heads are vertically and uniformly arranged along the axis of the sand conveying pipes.
Preferably, the polishing mechanism comprises a polishing installation seat, the polishing installation seat is fixedly connected with the upper protection cover, a third transmission motor is fixedly installed on the inner side of the upper end of the polishing installation seat, a second transmission screw is fixedly installed at the output end of the third transmission motor, a transmission block is installed on the outer side of the second transmission screw, a fourth transmission motor is fixedly installed at one end of the transmission block, and a polishing disc is fixedly installed at the output end of the fourth transmission motor.
Preferably, the first drive screw passes through threaded connection with the direction jack-up seat, guide sealing ring and smoke and dust collect the frame and all rotate with separating the driving cover and be connected, the inboard that the frame upper end was collected to the smoke and dust is equipped with the fan, toper collection sediment seat and smoke and dust collect the frame all with support base fixed connection, support and form between base, guide sealing ring and the rotary disk and handle the storehouse, toper collection sediment seat is link up with handling the storehouse and is connected, the inner wall that separates the driving cover is equipped with a plurality of water conservancy diversion holes, the smoke and dust is collected the frame and is handled the storehouse and pass through a plurality of water conservancy diversion holes through connection.
Preferably, the output end of the second transmission motor penetrates through the motor mounting seat and is fixedly connected with the middle part of the rotating disc, the side edge of the rotating disc is inserted into the inner side of the protection upper cover and the limiting ring and is rotationally connected with the protection upper cover and the limiting ring, the bottom end of the self-rotating seat sequentially penetrates through the annular angle plate and the rotating disc, the outer side of the upper end of the self-rotating seat is positioned on the lower end face of the annular angle plate and is fixedly provided with a gear, and the transmission gear ring is connected with a plurality of gears through tooth space meshing.
Preferably, the self-rotating seat is rotationally connected with the rotating disc, the bottom end of the self-rotating seat is in threaded connection with the limiting sleeve, the upper end of the movable connecting column penetrates through the limiting sleeve and is connected with the self-rotating seat through a spring, and the movable connecting column is fixedly connected with the positioning cover.
Preferably, the separation transmission cover is fixedly connected with the supporting bent rod, a spring is arranged between the movable limiting connecting rod and the supporting bent rod, the upper end and the lower end of the spring are fixedly connected with the movable limiting connecting rod and the supporting bent rod, and a rubber roll shaft core is arranged between the shaft core positioning bottom plate and the positioning cover.
Preferably, the second driving screw is in threaded connection with the driving block, the driving block vertically slides back and forth relative to the axis of the second driving screw, and the polishing discs are uniformly arranged circumferentially relative to the axis of the first driving screw.
Compared with the prior art, the invention has the beneficial effects that:
1. Springs are arranged between the movable limiting connecting rod and the supporting bent rod as well as between the movable connecting column and the autorotation seat, so that the positioning cover can rotate relative to the supporting bent rod through the movable connecting column and the movable limiting connecting rod to facilitate quick feeding of the rubber roll shaft core, and meanwhile, the positioning cover and the shaft core positioning bottom plate can position the upper end and the lower end of the rubber roll shaft core through the support of the two springs, and the bottom end of the rubber roll shaft core can be limited through the movable limiting connecting rod to keep the vertical stability of the rubber roll shaft core;
2. According to the invention, the second transmission motor drives the plurality of rubber roll shaft cores to revolve through the rotary positioning mechanism, the transmission gear ring drives the self-rotating seat to rotate relative to the rotary disk through the gears, so that the synchronous revolution and rotation operation of the plurality of rubber roll shaft cores can be realized, the uniform sand blasting operation can be carried out on the rubber roll shaft cores through the plurality of sand blasting heads, the fourth transmission motor drives the polishing disc to rotate, the third transmission motor drives the fourth transmission motor to vertically slide in a reciprocating manner through the second transmission screw and the transmission block, and further the plurality of polishing discs which are uniformly arranged circumferentially relative to the axis of the first transmission screw can carry out full polishing operation on the rubber roll shaft cores, the uninterrupted surface treatment operation of the rubber roll shaft cores is realized, and the treatment efficiency is effectively improved;
3. According to the invention, the fan is arranged on the inner side of the smoke dust collecting frame, and the separation transmission cover drives the inclined scraping plate to scrape the inner wall at the bottom end of the supporting base clockwise, so that smoke dust generated in the sand blasting and polishing process can be intensively extracted through the smoke dust collecting frame, negative pressure is formed on the inner side of the supporting base to prevent the smoke dust from overflowing from the feeding hole and the discharging hole, and waste residues generated in the sand blasting and polishing process can be collected and discharged through the conical slag collecting seat, so that harm to personnel is effectively avoided.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic cross-sectional view of the whole structure of the present invention;
FIG. 3 is a schematic view of the mounting structure of the rotary positioning mechanism of the present invention;
FIG. 4 is a schematic cross-sectional view of a protective driving mechanism according to the present invention;
FIG. 5 is a schematic view of a rotary positioning mechanism according to the present invention;
FIG. 6 is a schematic view of the mounting structure of the grinding mechanism of the present invention;
FIG. 7 is an enlarged schematic view of the area A of FIG. 4 according to the present invention;
FIG. 8 is a schematic view of the mounting structure of the drive ring gear of the present invention;
FIG. 9 is a bottom view of the split drive housing of the present invention;
fig. 10 is an enlarged view of the area B of fig. 4 according to the present invention.
The device comprises a 1, a supporting slag discharging mechanism, a 101, a supporting base, a 102, a conical slag collecting seat, a 103, a first transmission motor, a 104, a first transmission screw, a 105, a guide jacking seat, a 106, a smoke collecting frame, a 107, a guide sealing ring, a 2, a protection driving mechanism, a 201, a protection upper cover, a 202, a movable annular cover, a 203, a feeding hole, a 204, a discharging hole, a 205, a motor mounting seat, a 206, a second transmission motor, a 207, a limiting ring, a 208, a transmission gear ring, a 3, a rotation positioning mechanism, a 301, a rotating disk, a 302, an annular angle plate, a 303, a separation transmission cover, a 304, a rotating seat, a 305, a shaft core positioning bottom plate, a 306, an oblique scraping plate, a 307, a movable connecting column, a 308, a positioning cover, a 309, a limiting sleeve, a 310, a movable limiting connecting rod, a 311, a supporting bent rod, a 4, a sand blasting mechanism, a 401, an input shunt seat, a 402, a sand conveying pipe, a 403, a sand blasting head, a 5, a polishing mechanism, a 501, a polishing mounting seat, a 502, a third transmission motor, a 503, a transmission block, a 504, a fourth transmission motor, a 505, a second transmission disk and a 506.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
The first drive motor 103 (model YS 7134), the second drive motor 206 (model YS 7134), the third drive motor 502 (model GV50-3.7 KW-60-S) and the fourth drive motor 504 (model KOM 7080) are all available from market or private customization.
Referring to fig. 1 to 4, in an embodiment of the present invention, a sand blasting and polishing integrated machine with a rubber roll shaft core includes a supporting slag discharging mechanism 1, a protection driving mechanism 2 and a rotation positioning mechanism 3, wherein the supporting slag discharging mechanism 1 includes a supporting base 101, a first transmission motor 103 is fixedly installed in the middle of the lower end surface of the supporting base 101, a first transmission screw 104 is fixedly installed at the output end of the first transmission motor 103, a guiding jacking seat 105 is installed at the outer side of the middle of the first transmission screw 104, the first transmission screw 104 is in threaded connection with the guiding jacking seat 105, a guiding sealing ring 107 is fixedly connected with the inner side of the bottom end of the supporting base 101, a plurality of conical slag collecting seats 102 are installed between the guiding sealing ring 107 and the supporting base 101, a smoke collecting frame 106 is installed at the inner side of the upper end of the smoke collecting frame 106, the conical slag collecting seats 102 and the smoke collecting frame 106 are fixedly connected with the supporting base 101, smoke dust generated in the sand blasting and polishing process can be collected and discharged through the conical slag collecting seats 102.
Referring to fig. 2 to 10, a protection driving mechanism 2 is installed at the upper end of the supporting slag discharging mechanism 1, a rotary positioning mechanism 3 is installed between the supporting slag discharging mechanism 1 and the protection driving mechanism 2, the rotary positioning mechanism 3 comprises a rotary disc 301, the rotary disc 301 is rotationally connected with the upper end of a guide jacking seat 105, an annular angle plate 302 is fixedly installed on the upper end surface of the rotary disc 301, a plurality of self-rotating seats 304 are rotationally connected to the inner side of the annular angle plate 302, the bottom end of each self-rotating seat 304 sequentially penetrates through the annular angle plate 302 and the rotary disc 301, a limiting sleeve 309 is installed on the inner side of the bottom end of each self-rotating seat 304, a movable connecting column 307 is slidingly connected to the inner side of each limiting sleeve 309, a positioning cover 308 is installed at the bottom end of each limiting sleeve 309, each self-rotating seat 304 is rotationally connected with the rotary disc 301 through threads, the upper end of each movable connecting column 307 penetrates through each limiting sleeve 309 and is connected with each self-rotating seat 304 through a spring, and each movable connecting column 307 is fixedly connected with each positioning cover 308, and accordingly a plurality of rubber roller shafts are synchronously driven to rotate clockwise relative to the axis of a first transmission screw 104 through the rotary disc 301 and the self-rotating seats 304;
The lower end face of the rotary disk 301 is positioned at the outer side of the guide jacking seat 105 and is provided with a separation transmission cover 303, the guide sealing ring 107 and the smoke dust collecting frame 106 are both rotationally connected with the separation transmission cover 303, a treatment bin is formed among the support base 101, the guide sealing ring 107 and the rotary disk 301, the conical slag collecting seat 102 is in through connection with the treatment bin, the inner wall of the separation transmission cover 303 is provided with a plurality of guide holes, the smoke dust collecting frame 106 is in through connection with the treatment bin through the plurality of guide holes, smoke dust generated in the sand blasting polishing process can be extracted in a concentrated manner, and negative pressure is formed at the inner side of the support base 101 to avoid overflow of the smoke dust;
A plurality of axle core positioning bottom plates 305 are installed on the side edges of the bottom ends of the separation transmission cover 303, movable limiting connecting rods 310 are movably installed on the inner sides of the axle core positioning bottom plates 305, the bottom ends of the movable limiting connecting rods 310 are rotatably connected with supporting bent rods 311, a plurality of inclined scraping plates 306 are fixedly installed on the lower end faces of the separation transmission cover 303, the separation transmission cover 303 is fixedly connected with the supporting bent rods 311, springs are arranged between the movable limiting connecting rods 310 and the supporting bent rods 311, the upper ends and the lower ends of the springs are fixedly connected with the movable limiting connecting rods 310 and the supporting bent rods 311, a rubber roll shaft core is arranged between the axle core positioning bottom plates 305 and positioning covers 308, the bottom ends of the rubber roll shaft core can be limited through the movable limiting connecting rods 310, and the vertical stability of the rubber roll shaft core is maintained.
Referring to fig. 1 to 7, the protection driving mechanism 2 includes a protection upper cover 201, the protection upper cover 201 is slidably connected with the support base 101, a blanking opening 204 is provided on one side of the protection upper cover 201, a feeding opening 203 is provided on a front end surface of the protection upper cover 201, a movable annular cover 202 is fixedly mounted on an upper end surface of the protection upper cover 201, a motor mounting seat 205 is fixedly mounted in a middle part of the movable annular cover 202, a second transmission motor 206 is fixedly mounted on an inner side of a bottom end of the motor mounting seat 205, and a limiting ring 207 is fixedly mounted on an inner wall of the protection upper cover 201, so that the second transmission motor 206 drives a plurality of rubber roll shaft cores to revolve under the supporting action of the motor mounting seat 205 through a rotary positioning mechanism 3;
The output end of the second transmission motor 206 penetrates through the motor mounting seat 205 and is fixedly connected with the middle part of the rotary disk 301, the side edge of the rotary disk 301 is inserted into the inner sides of the protective upper cover 201 and the limiting ring 207 and is rotationally connected with the protective upper cover 201 and the limiting ring 207, the inner side of the limiting ring 207 is fixedly provided with a transmission gear ring 208, the outer side of the upper end of the autorotation seat 304 is fixedly provided with a gear on the lower end face of the annular angle plate 302, the transmission gear ring 208 is connected with a plurality of gears in a meshed mode through teeth, and the transmission gear ring 208 drives the autorotation seat 304 to rotate relative to the rotary disk 301 through the gears.
Referring to fig. 2 and 6, a sand blasting mechanism 4 is installed on one side of the rotary positioning mechanism 3, the sand blasting mechanism 4 includes an input shunt seat 401, the input shunt seat 401 is fixedly connected with the protective upper cover 201, a plurality of sand conveying pipes 402 are fixedly installed on the lower end surface of the input shunt seat 401, a plurality of sand blasting heads 403 are arranged on one side of each sand conveying pipe 402, the input shunt seat 401 and the plurality of sand blasting heads 403 are in through connection with each other through the sand conveying pipes 402, the plurality of sand conveying pipes 402 are uniformly arranged circumferentially relative to the axis of the first transmission screw 104, and the plurality of sand blasting heads 403 are uniformly arranged vertically along the axis of the sand conveying pipes 402, so that uniform sand blasting operation can be performed on a rubber roll shaft core through the plurality of sand blasting heads 403.
Referring to fig. 4 to 6, a plurality of polishing mechanisms 5 are installed at the rear end of the rotary positioning mechanism 3, each polishing mechanism 5 comprises a polishing installation seat 501, each polishing installation seat 501 is fixedly connected with a protective upper cover 201, a third transmission motor 502 is fixedly installed on the inner side of the upper end of each polishing installation seat 501, a second transmission screw 505 is fixedly installed at the output end of each third transmission motor 502, a transmission block 503 is installed on the outer side of each second transmission screw 505, a fourth transmission motor 504 is fixedly installed at one end of each transmission block 503, polishing discs 506 are fixedly installed at the output end of each fourth transmission motor 504, each second transmission screw 505 is in threaded connection with each transmission block 503, each transmission block 503 vertically and reciprocally slides relative to the axis of each second transmission screw 505, and the polishing discs 506 are uniformly arranged circumferentially relative to the axis of each first transmission screw 104, so that each third transmission motor 502 drives each polishing disc 506 in a rotary state to vertically and reciprocally slide through each second transmission screw 505 and each transmission block 503, and the full polishing of a rubber roll shaft core is achieved.
To sum up, the power supply is turned on, the first transmission motor 103 is started, the first transmission motor 103 drives the guide jacking seat 105 to vertically adjust under the supporting action of the supporting base 101 through the first transmission screw 104, the guide jacking seat 105 synchronously drives the separation transmission cover 303 and the autorotation seat 304 to carry out height adjustment through the rotating disc 301, the side edge of the rotating disc 301 is inserted between the protection upper cover 201 and the limiting ring 207, the protection driving mechanism 2, the sand blasting mechanism 4 and the polishing mechanism 5 can be driven by the rotating disc 301 to vertically slide relative to the supporting base 101, the installation height of the rubber roll shaft core is adjusted, the rubber roll shaft core which needs to be processed is placed between the positioning cover 308 and the shaft core positioning base 305 through the feeding port 203, springs are respectively arranged between the movable limiting connecting rod 310 and the supporting bent rod 311 and the autorotation seat 304, the positioning cover 308 compresses the two springs through the movable connecting rod 307 and the movable limiting connecting rod 310 rotating relative to the supporting bent rod 311, and the rubber roll shaft core can be rapidly fed conveniently.
Simultaneously, the positioning cover 308 and the shaft core positioning bottom plate 305 can position the upper end and the lower end of the rubber roll shaft core through the support of two springs, the bottom end of the rubber roll shaft core can be limited through the movable limiting connecting rod 310, the vertical stability of the rubber roll shaft core is kept, the second transmission motor 206 is started, the second transmission motor 206 drives a plurality of rubber roll shaft cores to rotate clockwise relative to the axis of the first transmission screw 104 through the rotary positioning mechanism 3 under the supporting action of the motor mounting seat 205, meanwhile, a gear is fixedly arranged on the outer side of the upper end of the self-rotating seat 304, and when the self-rotating seat 304 drives the gear to rotate, the transmission gear ring 208 drives the self-rotating seat 304 to rotate relative to the rotary disk 301 through the gear, so that the synchronous revolution and rotation operation of the plurality of rubber roll shaft cores can be realized;
When the rubber roll shaft core moves to the input shunt seat 401, the input shunt seat 401 is in through connection with the sand blasting heads 403 through the sand conveying pipes 402, the sand conveying pipes 402 are uniformly arranged along the axis of the sand conveying pipes 402 in a circumference manner, the sand blasting heads 403 are uniformly arranged along the axis of the sand conveying pipes 402 in a vertical manner, so that uniform sand blasting operation can be performed on the rubber roll shaft core through the sand blasting heads 403, when the rubber roll shaft core moves to the polishing mechanisms 5, the fourth transmission motor 504 drives the polishing disc 506 to rotate under the supporting effect of the transmission block 503, meanwhile, the third transmission motor 502 drives the fourth transmission motor 504 to vertically slide in a reciprocating manner under the supporting effect of the polishing mounting seat 501 through the second transmission screw 505 and the transmission block 503, and a plurality of polishing discs 506 uniformly arranged along the circumference manner relative to the axis of the first transmission screw 104 can perform full polishing operation on the rubber roll shaft core;
Then carry out the unloading through feed opening 204, realize the surperficial uninterrupted processing operation to the rubber roll axle core, inboard at smoke and dust collection frame 106 is equipped with the fan, separate the transmission cover 303 simultaneously and drive slant scraper blade 306 and carry out clockwise scraping to the inner wall that supports the base 101 bottom, and then can concentrate the extraction to the smoke and dust that the sand blasting process of polishing produced through smoke and dust collection frame 106, and form the negative pressure to support the inboard of base 101 and avoid the smoke and dust to overflow from feed opening 203 and feed opening 204, can collect the discharge to the waste residue that the sand blasting process of polishing produced through toper collection sediment seat 102.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411024439.8A CN118721042B (en) | 2024-07-29 | 2024-07-29 | Sand blasting and polishing integrated machine for rubber roll shaft core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411024439.8A CN118721042B (en) | 2024-07-29 | 2024-07-29 | Sand blasting and polishing integrated machine for rubber roll shaft core |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN118721042A CN118721042A (en) | 2024-10-01 |
| CN118721042B true CN118721042B (en) | 2025-03-14 |
Family
ID=92851253
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202411024439.8A Active CN118721042B (en) | 2024-07-29 | 2024-07-29 | Sand blasting and polishing integrated machine for rubber roll shaft core |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN118721042B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN212020212U (en) * | 2019-12-31 | 2020-11-27 | 东莞运城制版有限公司 | A grinding equipment for surface treatment of steel rolls |
| CN214212265U (en) * | 2020-12-30 | 2021-09-17 | 江苏德林汽车零部件有限公司 | Special clamp for finish machining of turbine shaft |
| CN219027181U (en) * | 2022-12-28 | 2023-05-16 | 唐山银弘科技有限公司 | Sand blasting machine |
| CN220555072U (en) * | 2023-07-10 | 2024-03-05 | 绍兴宏通机械有限公司 | Casting shot blasting device |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104084889B (en) * | 2014-06-25 | 2016-08-24 | 江苏龙城铸造机械科技有限公司 | A kind of environment-friendly type strength sand blasting room |
| CN112355915B (en) * | 2020-11-06 | 2024-06-18 | 东莞吉川机械科技股份有限公司 | Surface treatment device |
| CN215357972U (en) * | 2021-01-04 | 2021-12-31 | 山西路桥第二工程有限公司 | Steel bar sand blasting and rust removing device |
-
2024
- 2024-07-29 CN CN202411024439.8A patent/CN118721042B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN212020212U (en) * | 2019-12-31 | 2020-11-27 | 东莞运城制版有限公司 | A grinding equipment for surface treatment of steel rolls |
| CN214212265U (en) * | 2020-12-30 | 2021-09-17 | 江苏德林汽车零部件有限公司 | Special clamp for finish machining of turbine shaft |
| CN219027181U (en) * | 2022-12-28 | 2023-05-16 | 唐山银弘科技有限公司 | Sand blasting machine |
| CN220555072U (en) * | 2023-07-10 | 2024-03-05 | 绍兴宏通机械有限公司 | Casting shot blasting device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN118721042A (en) | 2024-10-01 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN118455782B (en) | Pipe laser cutting equipment | |
| CN116252219A (en) | Be used for aligning roller bearing outer lane raceway grinding machine | |
| CN118721042B (en) | Sand blasting and polishing integrated machine for rubber roll shaft core | |
| CN117506605A (en) | A kind of burr grinding equipment for mechanical parts | |
| CN116852205A (en) | A burr grinding machine for lithium battery electrode sheets | |
| CN115971958A (en) | Rapid cooling and chip removal device for highlight machine | |
| CN113351689B (en) | Straightening processing equipment for composite section | |
| CN219442037U (en) | Automatic waste sorting device | |
| CN219598895U (en) | Grinding device for thread tap processing | |
| CN217750707U (en) | Cleaning device for grinding machine | |
| CN216542321U (en) | Grinding device for bearing roller machining | |
| CN115972002A (en) | Motor shaft production and processing cleaner of polishing | |
| CN115648078A (en) | Sand blasting equipment with wash auxiliary structure | |
| CN114643520A (en) | Polishing device and method based on engineering machinery | |
| CN223367174U (en) | Auxiliary iron removal equipment for cement mill | |
| CN114654360A (en) | Automatic machining process for metal pipe fitting | |
| CN218427516U (en) | Abrasive belt rust removing device for welding wire | |
| CN218874826U (en) | Deburring device for outer ring of cylindrical roller bearing | |
| CN221871583U (en) | A magnetic grinding machine capable of removing burrs | |
| CN112372505A (en) | Double-sided grinding machine with automatic feeding counting and automatic discharging functions | |
| CN108356613A (en) | Accessory processing unit (plant) | |
| CN220575626U (en) | A turntable shot blasting machine that facilitates separation and recovery of shot materials | |
| CN222969929U (en) | Sand mill screen mesh convenient to detach | |
| CN222079024U (en) | Shot blasting machine suitable for steel pipe structure | |
| CN220177064U (en) | Ball mill with dust fall structure |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |