Disclosure of Invention
The invention aims to provide a burr removing device for ring processing, which solves the defects in the prior art.
The aim of the invention can be achieved by the following technical scheme:
The burr removing device for ring processing comprises a mounting table, wherein the top of the mounting table is rotationally connected with a transmission pipe, the outer surface of the transmission pipe is fixedly connected with a mounting plate, the top of the mounting plate is provided with a plurality of mounting grooves, the bottom of the mounting plate is fixedly connected with a mounting plate, the mounting plate is rotationally connected with a mounting pipe, the mounting pipe is provided with a ring fixing mechanism, and the ring fixing mechanism is used for clamping and fixing a ring;
The outer surface transmission of installation pipe is connected with the first drive mechanism who is connected with the mounting panel, first drive mechanism is used for driving the installation pipe and rotates, the top fixedly connected with backup pad of mount table, one side fixedly connected with electric telescopic handle of backup pad, the one end fixedly connected with deburring mechanism of electric telescopic handle, deburring mechanism is used for carrying out the burring to the ring surface, the surface transmission of transmission pipe is connected with the actuating mechanism who is connected with the mount table, actuating mechanism is used for driving the transmission pipe and rotates.
As a further scheme of the invention: the ring piece fixing mechanism comprises a connecting plate fixedly connected with a mounting pipe, a transmission rod is connected to the connecting plate in a sliding manner, a second electric telescopic rod fixedly connected with the connecting plate is fixedly connected to the top end of the transmission rod through a connecting block, a plurality of first transmission inclined blocks are fixedly connected to the outer surface of the transmission rod, a second transmission inclined block is connected to the bottom of the first transmission inclined block in a sliding manner, a transmission column is fixedly connected to one side of the second transmission inclined block in a sliding manner and is fixedly connected with the mounting pipe, a first spring fixedly connected with the second transmission inclined block in a sliding manner is fixedly sleeved on the outer surface of the transmission column, a first connecting disc is fixedly connected to one end of the transmission column, a second connecting disc is fixedly connected to one side of the first connecting disc through a bolt, a clamping plate is fixedly connected to one side of the second connecting disc, a rubber friction pad is fixedly connected to one side of the clamping plate, and a ring piece supporting mechanism is arranged on the mounting pipe and is provided with a dust removing mechanism connected with the transmission pipe and the mounting table.
As a further scheme of the invention: the ring supporting mechanism comprises a sealing disc fixedly connected with a mounting tube, a transmission groove is formed in the outer surface of the mounting tube, a telescopic rod is fixedly connected to the top of the sealing disc, a transmission disc is slidably connected to the top of the telescopic rod and is slidably connected with the transmission groove, a second spring is sleeved on the outer surface of the telescopic rod, an adjusting column is slidably connected to the top of the transmission disc, a supporting frame is fixedly connected to the top of the adjusting column, a plurality of adjusting holes are formed in the outer surface of the adjusting column, an adjusting bolt is connected to the upper thread of the transmission disc and is slidably connected with the adjusting holes, a third electric telescopic rod is fixedly connected to the bottom end of the transmission rod through a connecting block, and a pushing block is fixedly connected to the bottom end of the third electric telescopic rod and is connected with a dust removing mechanism which is connected with the transmission tube and the mounting table.
As a further scheme of the invention: the dust removing mechanism comprises a hose fixedly connected with a supporting frame, the hose is connected with a sealing disc and a mounting pipe, a first connecting pipe fixedly connected with the mounting plate is rotationally connected to the bottom end of the mounting pipe, a dust suction pipe fixedly connected with a transmission pipe is fixedly connected to the bottom end of the first connecting pipe, a second connecting pipe fixedly connected with a mounting table is rotationally connected to the bottom end of the transmission pipe, and a dust collector fixedly connected with the mounting table is fixedly connected to the bottom end of the second connecting pipe through a pipeline.
As a further scheme of the invention: the first transmission mechanism comprises a first transmission motor fixedly connected with the mounting plate, the output end of the first transmission motor is fixedly connected with a first transmission shaft through a coupler, a first transmission gear is fixedly sleeved on the outer surface of the first transmission shaft, and a second transmission gear fixedly sleeved on the mounting tube is connected with the outer surface of the first transmission gear in a meshed mode.
As a further scheme of the invention: the deburring mechanism comprises a mounting frame fixedly connected with a first electric telescopic rod, two bidirectional threaded rods are rotationally connected to the mounting frame, two transmission plates are in threaded fit with the outer surfaces of the bidirectional threaded rods, one side of each transmission plate is fixedly connected with a limiting wheel, one side of each transmission plate is fixedly connected with an adjusting plate through a bolt, one side of each adjusting plate is fixedly connected with a third connecting disc, one side of each third connecting disc is fixedly connected with a fourth connecting disc through a bolt, one side of each fourth connecting disc is rotationally connected with a polishing wheel, and the outer surfaces of the bidirectional threaded rods are in transmission connection with a second transmission mechanism connected with the mounting frame.
As a further scheme of the invention: the second transmission mechanism comprises a second transmission motor fixedly connected with the mounting frame, the output end of the second transmission motor is fixedly connected with a second transmission shaft through a coupler, the outer surface of the second transmission shaft is fixedly sleeved with a third transmission gear, and the outer surface of the third transmission gear is in meshed connection with a fourth transmission gear fixedly sleeved with a bidirectional threaded rod.
As a further scheme of the invention: the top fixedly connected with arm of mount table, the output fixedly connected with centre gripping frame of arm, fixedly connected with fourth electric telescopic handle in the centre gripping frame, the one end fixedly connected with grip block of fourth electric telescopic handle.
As a further scheme of the invention: the driving mechanism comprises a driving motor fixedly connected with the mounting table, the output end of the driving motor is fixedly connected with a driving shaft through a coupler, a first driving gear is fixedly sleeved on the outer surface of the driving shaft, and a second driving gear fixedly sleeved on the transmission pipe is connected with the outer surface of the first driving gear in a meshed mode.
The invention has the beneficial effects that:
(1) The clamping frame is driven by the mechanical arm to move, the ring piece is automatically fed into the supporting frame on the mounting pipe, then the ring piece on the mounting pipe is clamped and fixed in an internal supporting mode, deformation of the environment is prevented when deburring is carried out, the driving pipe is driven by the driving mechanism to rotate, the driving pipe is enabled to rotate to the deburring mechanism to carry out deburring processing, automatic blanking is carried out after the processing is finished, continuous automatic deburring processing is carried out on the ring piece, and deburring effect and deburring efficiency on the ring piece are greatly improved.
(2) Through the position of the thickness adjustment carriage of ring spare, make the grip block put into the intermediate position of ring spare on the carriage, carry out the centre gripping to ring spare intermediate position, be convenient for follow-up burring of polishing comprehensively to ring spare surface, change different grip blocks simultaneously according to the internal diameter of ring spare, adjust the wheel position of polishing on the deburring mechanism simultaneously, thereby carry out automatic centre gripping and the polishing to the ring spare of equidimension not, the suitability of equipment has been improved greatly, simultaneously through carrying out the fixed centre gripping of internal support formula to the ring spare, make the ring spare atress even when the centre gripping, reduce the risk that the ring spare takes place to deform, carry out spacing low pressure to the top and the bottom of ring spare through spacing wheel when polishing simultaneously, polish through polishing from top to bottom, effectively prevent that ring spare from taking place to beat in the course of polishing, the stability of deburring of polishing has been improved, the risk that ring spare takes place to warp when also has further been reduced simultaneously, the effect of deburring of polishing ring spare has been improved greatly.
(3) Through the dust catcher work, the dust catcher inhales in passing through pipeline and second connecting pipe, and the passing through dust absorption pipe and first connecting pipe inhale the installation pipe afterwards, and the installation pipe inhales the piece and the burr in the carriage through the cartilage afterwards to the piece and the burr that produce when realizing polishing in time clear up automatically, reduce the pollution of piece and burr to equipment, the carriage of also being convenient for simultaneously is next to the steady support of ring spare, has improved the stability of equipment operation.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-9, the invention discloses a burr removing device for ring processing, which comprises a mounting table 1, wherein the top of the mounting table 1 is rotationally connected with a transmission pipe 2, the outer surface of the transmission pipe 2 is fixedly connected with a mounting plate 3, the top of the mounting plate 3 is provided with a plurality of mounting grooves 4, the bottom of the mounting plate 3 is fixedly connected with a mounting plate 5, the mounting plate 5 is rotationally connected with a mounting pipe 6, the mounting pipe 6 is provided with a ring fixing mechanism, and the ring fixing mechanism is used for clamping and fixing a ring;
The surface transmission of installation tube 6 is connected with the first drive mechanism who is connected with mounting panel 5, first drive mechanism is used for driving installation tube 6 and rotates, the top fixedly connected with backup pad 7 of mount table 1, one side fixedly connected with first electric telescopic handle 8 of backup pad 7, the one end fixedly connected with deburring mechanism of first electric telescopic handle 8, deburring mechanism is used for carrying out the burring to the ring surface, the surface transmission of drive tube 2 is connected with the actuating mechanism who is connected with mount table 1, actuating mechanism is used for driving drive tube 2 and rotates.
The top fixedly connected with arm 71 of mount table 1, the output fixedly connected with centre gripping frame 72 of arm 71, fixedly connected with fourth electric telescopic handle 73 in the centre gripping frame 72, the one end fixedly connected with grip block 74 of fourth electric telescopic handle 73.
The driving mechanism comprises a driving motor 81 fixedly connected with the mounting table 1, the driving motor 81 is controlled by a PLC programming program, the driving motor 81 can be controlled to perform forward and reverse rotation and rotation angles, the output end of the driving motor 81 is fixedly connected with a driving shaft 82 through a coupling, the outer surface of the driving shaft 82 is fixedly sleeved with a first driving gear 83, and the outer surface of the first driving gear 83 is in meshed connection with a second driving gear 84 fixedly sleeved with the driving pipe 2.
The driving shaft 82 is driven to rotate by the driving motor 81, and the driving shaft 82 drives the driving tube 2 to rotate by the first driving gear 83 and the second driving gear 84.
The clamping frame 72 is driven to move onto the belt conveyor through the mechanical arm 71, then the clamping block 74 is driven by the fourth electric telescopic rod 73 to clamp a ring conveyed on the belt conveyor, the ring is placed onto the ring fixing mechanism on the mounting pipe 6, then the ring is fixed in a supporting mode through the ring fixing mechanism, then the driving pipe 2 is driven to rotate through the driving mechanism, the ring is rotated to the position of the deburring mechanism, then the deburring mechanism starts to work, meanwhile, the mounting pipe 6 is driven to rotate through the first driving mechanism, the mounting pipe 6 drives the clamped ring to rotate, accordingly comprehensive deburring is conducted on the inner surface and the outer surface of the ring, meanwhile, the ring is supported and limited during deburring, deformation of the ring is effectively prevented, meanwhile, during deburring is conducted through the deburring mechanism, feeding and discharging are conducted on the ring, after deburring is driven to a discharging station after deburring is conducted, the ring is driven to rotate through the other mechanical arm to drive the clamping frame 72 to move, the mounted ring is clamped by the belt conveyor, then the belt conveyor is automatically discharged, and therefore the continuous deburring effect is improved, and the continuous deburring is achieved.
Example two
On the basis of the first embodiment, please refer to fig. 3-6, fig. 8 and fig. 9, the ring fixing mechanism comprises a connecting plate 11 fixedly connected with the mounting tube 6, a transmission rod 12 is slidably connected on the connecting plate 11, a second electric telescopic rod 13 fixedly connected with the connecting plate 11 is fixedly connected at the top end of the transmission rod 12 through a connecting block, a plurality of first transmission inclined blocks 14 are fixedly connected at the outer surface of the transmission rod 12, a second transmission inclined block 15 is slidably connected at the bottom of the first transmission inclined block 14, a transmission column 16 slidably connected with the mounting tube 6 is fixedly connected at one side of the second transmission inclined block 15, a first spring 17 fixedly connected with the second transmission inclined block 15 is fixedly sleeved on the outer surface of the transmission column 16, a first connecting disc 18 is fixedly connected at one end of the transmission column 16, a second connecting disc 19 is fixedly connected at one side of the first connecting disc 18 through a bolt, a clamping plate 190 is fixedly connected at one side of the second connecting disc 19, a rubber friction pad 191 is fixedly connected at one side of the clamping plate 190, a ring supporting mechanism is arranged on the mounting tube 6, and a dust removing mechanism connected with the mounting tube 1 and the mounting tube 2 is arranged on the ring supporting mechanism.
The ring piece supporting mechanism comprises a sealing disc 21 fixedly connected with a mounting tube 6, a transmission groove 22 is formed in the outer surface of the mounting tube 6, a telescopic rod 23 is fixedly connected to the top of the sealing disc 21, a transmission disc 24 is slidably connected to the top of the telescopic rod 23, a second spring 291 is sleeved on the outer surface of the telescopic rod 23, an adjusting column 25 is slidably connected to the top of the transmission disc 24, a supporting frame 26 is fixedly connected to the top of the adjusting column 25, a plurality of adjusting holes 27 are formed in the outer surface of the adjusting column 25, an adjusting bolt 28 is slidably connected with the adjusting holes 27 in an upper threaded manner of the transmission disc 24, a third electric telescopic rod 29 is fixedly connected to the bottom end of the transmission rod 12 through a connecting block, a pushing block 290 is fixedly connected to the bottom end of the third electric telescopic rod 29, and the supporting frame 26 is connected with a dust removing mechanism which is connected with the transmission tube 2 and the mounting table 1.
The position of the adjusting column 25 is adjusted according to the thickness of the ring, the adjusting column 25 drives the supporting frame 26 to move, so that the position of the supporting frame 26 is adjusted according to the thickness of the ring, then the adjusting column 25 is fixed by rotating the adjusting bolt 28, after the ring is put into the supporting frame 26, the clamping plate 190 is just at the middle position inside the ring, meanwhile, according to the inner diameter of the ring, the clamping of the rings with different sizes is replaced through the first connecting disc 18 and the second connecting disc 19, so that the clamping fixation of the rings with different sizes is realized, after the replacement is finished, the rings are automatically loaded onto the supporting frame 26 on the mounting tube 6, then the transmission rod 12 is driven to move downwards through the second electric telescopic rod 13, the transmission rod 12 drives the first transmission inclined block 14 to move downwards, the first transmission inclined block 14 extrudes the second transmission inclined block 15, at this time, the second transmission inclined block 15 drives the transmission column 16 to move, the first spring 17 starts to compress, at this time, the transmission column 16 drives the clamping plate 190 to move, the clamping plate 190 performs supporting type clamping and fixing on the inner surface of the ring, meanwhile, the friction force between the clamping plate 190 and the inner surface of the ring is buffered and increased through the rubber friction pad 191, then the third electric telescopic rod 29 on the transmission rod 12 drives the pushing block 290 to move downwards, the pushing block 290 drives the transmission disc 24 to move downwards, the telescopic rod 23 starts to shrink, the second spring 291 compresses, meanwhile, the transmission disc 24 drives the adjusting column 25 and the supporting frame 26 to move downwards, the supporting frame 26 moves to the lower part of the ring, thus realizing internal supporting type clamping and fixing on the rings with different sizes, ensuring that the surrounding stress of the rings is the same, effectively preventing the rings from being clamped too much and medium during deburring, the rings are deformed due to the clamping force, thereby causing damage to the ring, and then the driving mechanism drives the driving tube 2 to rotate, so that the ring which is clamped and fixed rotates until the deburring mechanism performs deburring.
The first transmission mechanism comprises a first transmission motor 41 fixedly connected with the mounting plate 5, the first transmission motor 41 is controlled by a PLC programming program, the first transmission motor 41 can be controlled to rotate positively and negatively and rotate at a certain angle, the output end of the first transmission motor 41 is fixedly connected with a first transmission shaft 42 through a coupler, the outer surface of the first transmission shaft 42 is fixedly sleeved with a first transmission gear 43, and the outer surface of the first transmission gear 43 is in meshed connection with a second transmission gear 44 fixedly sleeved with the mounting pipe 6.
The first transmission motor 41 drives the first transmission shaft 42 to rotate, and the first transmission shaft 42 drives the mounting tube 6 to rotate through the first transmission gear 43 and the second transmission gear 44.
Example III
On the basis of the second embodiment, as shown in fig. 1, 3, 7 and 8, the deburring mechanism comprises a mounting frame 51 fixedly connected with a first electric telescopic rod 8, two bidirectional threaded rods 52 are rotationally connected to the mounting frame 51, two transmission plates 53 are in threaded fit with the outer surfaces of the bidirectional threaded rods 52, one sides of the transmission plates 53 are fixedly connected with limiting wheels 54, one sides of the transmission plates 53 are fixedly connected with an adjusting plate 55 through bolts, one sides of the adjusting plate 55 are fixedly connected with a third connecting disc 56, one sides of the third connecting disc 56 are fixedly connected with a fourth connecting disc 57 through bolts, one sides of the fourth connecting disc 57 are rotationally connected with polishing wheels 58, and the outer surfaces of the bidirectional threaded rods 52 are in transmission connection with a second transmission mechanism connected with the mounting frame 51.
The second transmission mechanism comprises a second transmission motor 61 fixedly connected with the mounting frame 51, the second transmission motor 61 is controlled by a PLC programming program, the second transmission motor 61 can be controlled to rotate positively and negatively and rotate at a certain angle, the output end of the second transmission motor 61 is fixedly connected with a second transmission shaft 62 through a coupler, the outer surface of the second transmission shaft 62 is fixedly sleeved with a third transmission gear 63, and the outer surface of the third transmission gear 63 is in meshed connection with a fourth transmission gear 64 fixedly sleeved with the bidirectional threaded rod 52.
The second transmission motor 61 drives the second transmission shaft 62 to rotate, and the second transmission shaft 62 drives the bidirectional threaded rod 52 to rotate through the third transmission gear 63 and the fourth transmission gear 64.
After rotating the fixed ring piece of centre gripping to the burring position, drive the installing frame 51 through first electric telescopic handle 8 and remove this moment, make the ring piece enter into installing frame 51 in, then drive the bi-directional threaded rod 52 through the second drive mechanism and rotate, bi-directional threaded rod 52 drives two drive plates 53 and is close to each other, make the wheel 58 that polishes on the drive plate 53 laminate on the arris of the internal and external surface of ring piece, carry out spacing low pressure through spacing wheel 54 simultaneously to the top and the bottom of ring piece, polish through the while of grinding wheel 58 from top to bottom, effectively prevent to polish the in-process ring piece and take place to beat, the stability of burring of polishing has been improved, the risk that the ring piece takes place to warp when polishing has also further been reduced, then drive installing tube 6 through first drive mechanism and rotate, install the ring piece of tube 6 drive centre gripping and rotate, then polish the position of adjusting plate 55 on the drive plate 53 according to the size of ring piece diameter, simultaneously, the position of control drive plate 53 removal of polishing to realize the comprehensive burring of the external surface of different big or small ring pieces.
Example IV
On the basis of the third embodiment, referring to fig. 2 and 4, the dust removing mechanism includes a hose 31 fixedly connected with the supporting frame 26, the hose 31 is connected with the sealing disc 21 and the mounting tube 6, the bottom end of the mounting tube 6 is rotatably connected with a first connecting tube 32 fixedly connected with the mounting plate 5, the bottom end of the first connecting tube 32 is fixedly connected with a dust collecting tube 33 fixedly connected with the driving tube 2, the bottom end of the driving tube 2 is rotatably connected with a second connecting tube 34 fixedly connected with the mounting table 1, and the bottom end of the second connecting tube 34 is fixedly connected with a dust collector 35 fixedly connected with the mounting table 1 through a pipeline.
When deburring mechanism grinds the burring to the ring, carriage 26 is in the below of ring this moment, the piece and the burr that will produce when polishing are caught, work through dust catcher 35 simultaneously, dust catcher 35 inhales in transfer pipe 2 through pipeline and second connecting pipe 34, transfer pipe 2 inhales installation pipe 6 through dust absorption pipe 33 and first connecting pipe 32 afterwards, installation pipe 6 inhales piece and burr in the carriage 26 through the cartilage afterwards, thereby the realization is in time automatic clearance to piece and the burr that produce when polishing, reduce the pollution of piece and burr to equipment, the carriage 26 of also being convenient for is next to the steady support of ring simultaneously, the stability of equipment operation has been improved.
The working principle of the invention is as follows: the position of the adjusting column 25 is adjusted according to the thickness of the ring, the adjusting column 25 drives the supporting frame 26 to move, so that the position of the supporting frame 26 is adjusted according to the thickness of the ring, then the adjusting column 25 is fixed by rotating the adjusting bolt 28, after the ring is put into the supporting frame 26, the clamping plate 190 is just at the middle position inside the ring, meanwhile, according to the inner diameter of the ring, the clamping of the rings with different sizes is replaced through the first connecting disc 18 and the second connecting disc 19, so that the clamping fixation of the rings with different sizes is realized, after the replacement is finished, the rings are automatically loaded onto the supporting frame 26 on the mounting tube 6, then the transmission rod 12 is driven to move downwards through the second electric telescopic rod 13, the transmission rod 12 drives the first transmission inclined block 14 to move downwards, the first transmission inclined block 14 extrudes the second transmission inclined block 15, at this time, the second transmission inclined block 15 drives the transmission column 16 to move, the first spring 17 starts to compress, at this time, the transmission column 16 drives the clamping plate 190 to move, the clamping plate 190 performs supporting type clamping and fixing on the inner surface of the ring, meanwhile, the friction force between the clamping plate 190 and the inner surface of the ring is buffered and increased through the rubber friction pad 191, then the third electric telescopic rod 29 on the transmission rod 12 drives the pushing block 290 to move downwards, the pushing block 290 drives the transmission disc 24 to move downwards, the telescopic rod 23 starts to shrink, the second spring 291 compresses, meanwhile, the transmission disc 24 drives the adjusting column 25 and the supporting frame 26 to move downwards, the supporting frame 26 moves to the lower part of the ring, thus realizing internal supporting type clamping and fixing on the rings with different sizes, ensuring that the surrounding stress of the rings is the same, effectively preventing the rings from being clamped too much and medium during deburring, the rings are deformed due to the clamping force, thereby causing damage to the ring, and then the driving mechanism drives the driving tube 2 to rotate, so that the ring which is clamped and fixed rotates until the deburring mechanism performs deburring.
After rotating the fixed ring piece of centre gripping to the burring position, drive the installing frame 51 through first electric telescopic handle 8 and remove this moment, make the ring piece enter into installing frame 51 in, then drive the bi-directional threaded rod 52 through the second drive mechanism and rotate, bi-directional threaded rod 52 drives two drive plates 53 and is close to each other, make the wheel 58 that polishes on the drive plate 53 laminate on the arris of the internal and external surface of ring piece, carry out spacing low pressure through spacing wheel 54 simultaneously to the top and the bottom of ring piece, polish through the while of grinding wheel 58 from top to bottom, effectively prevent to polish the in-process ring piece and take place to beat, the stability of burring of polishing has been improved, the risk that the ring piece takes place to warp when polishing has also further been reduced, then drive installing tube 6 through first drive mechanism and rotate, install the ring piece of tube 6 drive centre gripping and rotate, then polish the position of adjusting plate 55 on the drive plate 53 according to the size of ring piece diameter, simultaneously, the position of control drive plate 53 removal of polishing to realize the comprehensive burring of the external surface of different big or small ring pieces.
The foregoing describes one embodiment of the present invention in detail, but the description is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the invention. All equivalent changes and modifications within the scope of the present invention are intended to be covered by the present invention.