CN118720750A - A turning and grinding machine tool - Google Patents
A turning and grinding machine tool Download PDFInfo
- Publication number
- CN118720750A CN118720750A CN202411081211.2A CN202411081211A CN118720750A CN 118720750 A CN118720750 A CN 118720750A CN 202411081211 A CN202411081211 A CN 202411081211A CN 118720750 A CN118720750 A CN 118720750A
- Authority
- CN
- China
- Prior art keywords
- grinding
- workpiece
- tool
- axis moving
- turning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000007514 turning Methods 0.000 title claims abstract description 37
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明公开了一种车磨一体机床，包括设置在工作台上的横轴移动装置以及多轴移动装置：横轴移动装置一侧设有与其传动连接的支架，支架上安装有角度调节装置，角度调节装置上安装有打磨装置，打磨装置用于安装砂轮，打磨装置上方设有工件夹紧装置，工件夹紧装置用于装夹工件；多轴移动装置上安装有呈一定角度倾斜的磨削装置，磨削装置用于安装磨削工具，砂轮可对磨削工具打磨，磨削工具可对工件进行磨削，磨削装置下方设有刀具夹紧装置，刀具夹紧装置用于装夹对工件进行加工的刀具，本发明通过将需要加工的工件程序输入控制系统中，系统获取程序中的工件尺寸以及刀具对工件加工的参数，依次通过车刀以及螺纹刀对工件进行车削加工以及外螺纹加工，加工完成后，角度调节装置转动，通过砂轮对磨削工具进行角度打磨，磨削工具再对加工工件的外部进行角度磨削，无需更换其他磨削工件来对工件进行角度磨削，大幅提高工作效率。
The invention discloses a turning and grinding integrated machine tool, comprising a transverse axis moving device and a multi-axis moving device arranged on a workbench: a bracket connected to the transverse axis moving device in transmission is arranged on one side of the transverse axis moving device, an angle adjustment device is arranged on the bracket, a grinding device is arranged on the angle adjustment device, the grinding device is used to install a grinding wheel, a workpiece clamping device is arranged above the grinding device, the workpiece clamping device is used to clamp the workpiece; a grinding device inclined at a certain angle is arranged on the multi-axis moving device, the grinding device is used to install a grinding tool, the grinding wheel can grind the grinding tool, and the grinding tool can grind the workpiece, a tool clamping device is arranged below the grinding device, and the tool clamping device is used to clamp a tool for processing the workpiece. The invention inputs a workpiece program to be processed into a control system, the system obtains the workpiece size in the program and the parameters of the tool for processing the workpiece, and sequentially performs turning processing and external thread processing on the workpiece by a turning tool and a thread cutter. After the processing is completed, the angle adjustment device rotates, the grinding tool is angle-grinded by the grinding wheel, and the grinding tool then performs angle grinding on the outside of the processed workpiece, and there is no need to replace other grinding workpieces to perform angle grinding on the workpiece, thereby greatly improving the work efficiency.
Description
技术领域Technical Field
本发明属于磨床设备技术领域，具体是一种车磨一体机床。The invention belongs to the technical field of grinding machine equipment, in particular to a turning and grinding integrated machine tool.
背景技术Background Art
车磨复合中心指的是立式车削和磨削的复合加工中心，组合式车磨复合中心将硬车与磨削的优点完美结合在一台机床中，仅需一次装夹便可完成加工，很多行业的零件生产加工过程中，比如汽车、飞机、纺机、机床等设备的生产过程中会需要通过磨削来提高零件的表面粗糙度、圆度、圆柱度等技术参数，这时候就需要使用到内圆或外圆等各类磨床来加工实现。A turning and grinding center refers to a composite machining center for vertical turning and grinding. The combined turning and grinding center perfectly combines the advantages of hard turning and grinding in one machine tool, and can complete processing with only one clamping. In the production and processing of parts in many industries, such as automobiles, aircraft, textile machinery, machine tools and other equipment, grinding is required to improve the surface roughness, roundness, cylindricity and other technical parameters of the parts. At this time, various types of grinders such as internal or external grinders are needed to achieve this processing.
传统的车磨一体机床在刀具对工件进行加工后，通过磨削工具对加工完成的工件进行打磨，但传动的车磨一体机床的磨削工具仅能对工件进行一个角度打磨，若需要对工件进行其他角度的磨削时，则更换其他磨削工件，若更换了其他磨削工件就要对磨削工具与工件重新对位校准，从而导致工作效率低下。After the traditional turning and grinding machine tool processes the workpiece with a tool, the grinding tool is used to grind the processed workpiece. However, the grinding tool of the transmission turning and grinding machine tool can only grind the workpiece at one angle. If the workpiece needs to be ground at other angles, other grinding workpieces must be replaced. If other grinding workpieces are replaced, the grinding tool and the workpiece must be realigned, which leads to low work efficiency.
发明内容Summary of the invention
本发明的目的在于提供一种车磨一体机床，以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a turning and grinding machine tool to solve the problems raised in the above background technology.
为实现上述目的，本发明提供如下技术方案：To achieve the above object, the present invention provides the following technical solutions:
一种车磨一体机床，包括设置在工作台上的横轴移动装置以及多轴移动装置：A turning and grinding machine tool, comprising a transverse axis moving device and a multi-axis moving device arranged on a workbench:
横轴移动装置，所述横轴移动装置一侧设有与其传动连接的支架，所述支架上安装有角度调节装置，所述角度调节装置上安装有打磨装置，所述打磨装置用于安装砂轮，所述打磨装置上方设有工件夹紧装置，所述工件夹紧装置用于装夹工件；A transverse axis moving device, one side of the transverse axis moving device is provided with a bracket connected to the transverse axis moving device in a transmission manner, the bracket is provided with an angle adjustment device, the angle adjustment device is provided with a grinding device, the grinding device is used to install a grinding wheel, a workpiece clamping device is provided above the grinding device, and the workpiece clamping device is used to clamp a workpiece;
多轴移动装置，所述多轴移动装置上安装有呈一定角度倾斜的磨削装置，所述磨削装置用于安装磨削工具，所述砂轮可对磨削工具打磨，所述磨削工具可对工件进行磨削，所述磨削装置下方设有刀具夹紧装置，所述刀具夹紧装置用于装夹对工件进行加工的刀具。A multi-axis moving device is provided with a grinding device inclined at a certain angle, the grinding device is used to install a grinding tool, the grinding wheel can grind the grinding tool, the grinding tool can grind the workpiece, and a tool clamping device is provided below the grinding device, the tool clamping device is used to clamp a tool for processing the workpiece.
通过将需要加工的工件程序输入控制系统中，系统获取程序中的工件尺寸以及刀具对工件加工的参数，依次通过车刀以及螺纹刀对工件进行车削加工以及螺纹加工，加工完成后，角度调节装置转动，通过砂轮对磨削工具进行角度打磨，磨削工具再对加工工件的外部进行角度磨削，加工打磨完成后系统控制横轴移动装置和多轴移动装置复位。By inputting the program of the workpiece to be processed into the control system, the system obtains the workpiece size in the program and the parameters of the tool for processing the workpiece, and then turns and threads the workpiece with the turning tool and the threading tool respectively. After the processing is completed, the angle adjustment device rotates, and the grinding tool is angle-grinded with the grinding wheel. The grinding tool then performs angle grinding on the outside of the workpiece. After the processing and grinding are completed, the system controls the horizontal axis moving device and the multi-axis moving device to reset.
进一步地，所述角度调节装置包括与支架固定连接的角度调节电机，所述角度调节电机的输出端连接有角度调节卡盘，所述打磨装置安装在角度调节卡盘上，所述角度调节卡盘上对称安装有锁杆，两根所述锁杆的另一端固定连接有弧形块，所述支架上设有供两个弧形块滑动配合的弧形槽。Furthermore, the angle adjustment device includes an angle adjustment motor fixedly connected to the bracket, the output end of the angle adjustment motor is connected to the angle adjustment chuck, the grinding device is installed on the angle adjustment chuck, locking rods are symmetrically installed on the angle adjustment chuck, the other ends of the two locking rods are fixedly connected to arc blocks, and the bracket is provided with an arc groove for sliding cooperation between the two arc blocks.
进一步地，所述角度调节卡盘一侧固定安装有游标尺，所述支架上固定安装有刻度尺，所述游标尺附在刻度尺上且沿刻度尺滑动，所述游标尺的滑动轨迹为平行于刻度尺内环的弧线。Furthermore, a vernier scale is fixedly mounted on one side of the angle adjustment chuck, a scale is fixedly mounted on the bracket, the vernier scale is attached to the scale and slides along the scale, and the sliding track of the vernier scale is an arc parallel to the inner ring of the scale.
进一步地，所述打磨装置包括安装在角度调节卡盘上的套筒，所述套筒中转动连接有电主轴一，所述电主轴一的一端连接有电机一，另一端安装有打磨夹头。Furthermore, the grinding device includes a sleeve mounted on the angle adjustment chuck, an electric spindle 1 is rotatably connected in the sleeve, one end of the electric spindle 1 is connected to a motor 1, and a grinding chuck is installed at the other end.
进一步地，所述工件夹紧装置包括转动连接在支架上的电主轴二，所述电主轴的一端电性连接有电机二，另一端转动连接有工件卡盘，工件卡盘用于装夹工件。Furthermore, the workpiece clamping device comprises an electric spindle 2 rotatably connected to the bracket, one end of the electric spindle is electrically connected to the motor 2, and the other end is rotatably connected to the workpiece chuck, and the workpiece chuck is used to clamp the workpiece.
进一步地，所述磨削装置包括与多轴移动装置活动连接的承托架，所述承托架上安装有安装座，所述安装座上安装有磨削卡盘，所述磨削卡盘用于安装磨削工具。Furthermore, the grinding device comprises a support bracket movably connected to the multi-axis moving device, a mounting seat is mounted on the support bracket, a grinding chuck is mounted on the mounting seat, and the grinding chuck is used to mount a grinding tool.
进一步地，所述刀具夹紧装置包括与多轴移动装置连接的固定座，所述固定座上安装有用于安装刀具的刀具卡盘。Furthermore, the tool clamping device comprises a fixed seat connected to the multi-axis moving device, and a tool chuck for mounting a tool is installed on the fixed seat.
本发明的有益效果：Beneficial effects of the present invention:
本发明通过将需要加工的工件程序输入控制系统中，系统获取程序中的工件尺寸以及刀具对工件加工的参数，依次通过车刀以及螺纹刀对工件进行车削加工以及螺纹加工，加工完成后，角度调节装置转动，通过砂轮对磨削工具进行角度打磨，磨削工具再对加工工件的外部进行角度磨削，无需更换其他磨削工件来对工件进行角度磨削，大幅提高工作效率。The present invention inputs the program of the workpiece to be processed into the control system, and the system obtains the workpiece size in the program and the parameters of the tool for processing the workpiece, and sequentially performs turning and threading on the workpiece by the turning tool and the threading tool. After the processing is completed, the angle adjustment device rotates, and the grinding tool is angle-grinded by the grinding wheel, and the grinding tool then performs angle grinding on the outside of the processed workpiece. There is no need to replace other grinding workpieces to perform angle grinding on the workpiece, thereby greatly improving work efficiency.
本发明的其它特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the following detailed description.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1：本发明的整体结构图。Figure 1: Overall structural diagram of the present invention.
图2：本发明的刀具夹紧装置和磨削装置结构图。Figure 2: Structural diagram of the tool clamping device and grinding device of the present invention.
图3：本发明的工件夹紧装置和打磨装置结构图一。Figure 3: Structural diagram 1 of the workpiece clamping device and grinding device of the present invention.
图4：图3局部A的结构放大图。Figure 4: Enlarged view of the structure of part A in Figure 3.
图5：本发明的工件夹紧装置和打磨装置结构图二。Figure 5: Structural diagram 2 of the workpiece clamping device and grinding device of the present invention.
图6：本发明的横轴移动装置结构图。Figure 6: Structural diagram of the horizontal axis moving device of the present invention.
图7：工件夹紧装置和打磨装置爆炸图。Figure 7: Exploded view of the workpiece clamping device and grinding device.
附图标记：1、工作台；2、横轴移动装置；3、多轴移动装置；5、工件夹紧装置；6、角度调节装置；7、打磨装置；8、磨削装置；9、刀具夹紧装置；12、支架；51、电机二；52、电主轴二；53、工件卡盘；61、角度调节电机；62、角度调节卡盘；63、锁杆；64、弧形块；65、弧形槽；66、游标尺；67、刻度尺；71、套筒；72、电主轴一；73、电机一；74、打磨夹头；81、承托架；82、安装座；83、磨削卡盘；91、固定座；92、刀具卡盘。: Illustrations: 1. workbench; 2. horizontal axis moving device; 3. multi-axis moving device; 5. workpiece clamping device; 6. angle adjustment device; 7. grinding device; 8. grinding device; 9. tool clamping device; 12. bracket; 51. motor two; 52. electric spindle two; 53. workpiece chuck; 61. angle adjustment motor; 62. angle adjustment chuck; 63. locking rod; 64. arc block; 65. arc groove; 66. vernier ruler; 67. scale; 71. sleeve; 72. electric spindle one; 73. motor one; 74. grinding chuck; 81. support bracket; 82. mounting seat; 83. grinding chuck; 91. fixed seat; 92. tool chuck.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
请参照图1-7；Please refer to Figure 1-7;
一种车磨一体机床，包括设置在工作台1上的横轴移动装置2以及多轴移动装置3，横轴移动装置2与多轴移动装置3是机构领域常见的装置，可以采用多种结构形式，最常见的横轴移动装置2与多轴移动装置3就是电机带动丝杆的结构，并配合滑块导轨组优选地，本实施例的横轴移动装置2为X轴移动装置，其移动是通过步进电机带动丝杆实现，而多轴移动装置3则为Y轴和Z轴的移动装置组合而成，同样是通过步进带动丝杆实现；A turning and grinding machine tool comprises a transverse axis moving device 2 and a multi-axis moving device 3 arranged on a workbench 1. The transverse axis moving device 2 and the multi-axis moving device 3 are common devices in the field of mechanisms and can adopt a variety of structural forms. The most common transverse axis moving device 2 and the multi-axis moving device 3 are the structures in which a motor drives a lead screw and cooperates with a slider guide rail group. Preferably, the transverse axis moving device 2 of this embodiment is an X-axis moving device, and its movement is achieved by a stepper motor driving a lead screw, while the multi-axis moving device 3 is a combination of Y-axis and Z-axis moving devices, which is also achieved by stepping and driving a lead screw;
横轴移动装置2的一侧设有与其传动连接的支架12，支架12上安装有角度调节装置6，角度调节装置6上安装有打磨装置7，打磨装置7用于安装砂轮，角度调节装置6转动带动打磨装置7一并转动，从而使砂轮能够转动一定的角度，打磨装置7的上方设有工件夹紧装置5，工件夹紧装置5用于装夹工件，优选地，本实施例的工件为圆柱件；A bracket 12 is provided on one side of the horizontal axis moving device 2 and is transmission-connected thereto. An angle adjustment device 6 is installed on the bracket 12. A grinding device 7 is installed on the angle adjustment device 6. The grinding device 7 is used to install a grinding wheel. The angle adjustment device 6 rotates to drive the grinding device 7 to rotate together, so that the grinding wheel can rotate a certain angle. A workpiece clamping device 5 is provided above the grinding device 7. The workpiece clamping device 5 is used to clamp a workpiece. Preferably, the workpiece of this embodiment is a cylindrical part.
多轴移动装置3上安装有呈一定角度倾斜的磨削装置8，磨削装置8用于安装磨削工具，磨削工具可与砂轮对应，通过砂轮对其进行角度打磨，磨削装置8也可以与工件对应，通过磨削工具对加工完成的工件进行磨削光滑，磨削装置8呈一定角度设置，方便磨削装置8对工件磨削，优选地，磨削装置8的角度设置为大于0度小于90度向上设置，通过砂轮对磨削工具打磨，使磨削工具的角度范围扩大，增加磨削功能的适用性，磨削装置8下方设有刀具夹紧装置9，刀具夹紧装置9用于装夹对工件进行加工的刀具，优选地，本实施例的车刀分别采用的是车刀以及螺纹刀，通过车刀将圆柱件依次进行内圆和外圆的车削加工，通过螺纹刀对工件进行螺纹加工，将工件加工成丝杆；A grinding device 8 inclined at a certain angle is installed on the multi-axis moving device 3. The grinding device 8 is used to install a grinding tool. The grinding tool can correspond to the grinding wheel and grind it at an angle through the grinding wheel. The grinding device 8 can also correspond to the workpiece and grind the processed workpiece smooth through the grinding tool. The grinding device 8 is set at a certain angle to facilitate the grinding device 8 to grind the workpiece. Preferably, the angle of the grinding device 8 is set to be greater than 0 degrees and less than 90 degrees and set upward. The grinding tool is ground by the grinding wheel to expand the angle range of the grinding tool and increase the applicability of the grinding function. A tool clamping device 9 is provided below the grinding device 8. The tool clamping device 9 is used to clamp the tool for processing the workpiece. Preferably, the turning tool of this embodiment is a turning tool and a threading tool. The turning tool is used to turn the inner circle and the outer circle of the cylindrical part in turn, and the workpiece is threaded by the threading tool to process the workpiece into a screw rod;
将需要加工的工件程序输入控制系统中，系统获取程序中的工件尺寸以及刀具对工件加工的参数，通过车刀对工件进行内圆和外圆的车削加工，加工完成后，复位，将车刀换成螺纹刀，通过螺纹刀对工件进行螺纹加工，然后角度调节装置6转动，通过砂轮对磨削工具进行角度打磨，磨削工具再对加工工件的外部进行角度打磨，加工打磨完成后系统控制横轴移动装置2和多轴移动装置3复位，将工件拆下更换待加工工件，检查刀具，若刀具由磨损则更换刀具，无磨损则重复上述步骤对待加工工件进行加工打磨。The program of the workpiece to be processed is input into the control system, the system obtains the workpiece size and the parameters of the tool for processing the workpiece in the program, and uses the turning tool to turn the inner and outer circles of the workpiece. After the processing is completed, reset, replace the turning tool with a thread cutter, and use the thread cutter to process the workpiece. Then the angle adjustment device 6 rotates, and the grinding tool is used to grind the angle of the grinding tool by the grinding wheel. The grinding tool then grinds the angle of the outside of the processed workpiece. After the processing and grinding is completed, the system controls the horizontal axis moving device 2 and the multi-axis moving device 3 to reset, remove the workpiece and replace the workpiece to be processed, check the tool, if the tool is worn, replace the tool, if there is no wear, repeat the above steps to process and grind the workpiece to be processed.
具体地，操作员将加工工件装夹在工件夹紧装置5上，再将车刀装夹到刀具夹紧装置9上，通过横轴移动装置2和多轴移动装置3调整车刀与工件的位置，对车刀进行对刀处理，对刀完成后，将需要加工的工件程序输入控制系统中，系统获取程序中的工件尺寸以及刀具对工件加工的参数，根据设置的参数，操作控制系统使工件夹紧装置5开始运作，带动工件绕轴心自转，并慢慢靠近车刀，直至与车刀接触，通过车刀对工件进行车削加工，将工件的表面粗加工到设定尺寸后再进行精加工，精加工完成后横轴移动装置2和多轴移动装置3复位，人工将车刀换成螺纹刀，横轴移动装置2和多轴移动装置3调整螺纹刀和工件的位置，对螺纹刀进行对刀处理，对刀完成后，操作控制系统使夹紧装置开始运作，带动工件绕轴心自转，通过螺纹刀对工件进行螺纹加工，需要说明的是，可以通过更换不同的螺纹刀对工件实现外螺纹和内螺纹的加工，完成螺纹加工后，横轴移动装置2与多轴移动装置3反向退出一定距离，然后再通过横轴移动装置2和多轴移动装置3调整磨削工具与砂轮的位置，通过角度调节装置6调整砂轮的打磨角度，使砂轮对磨削工具进行角度打磨，然后磨削装置8再对加工后的工件进行磨削，例如，磨削装置8需要对工件进行20°的磨削，工件的磨削距离为15mm，则砂轮对磨削工具进行15°打磨，打磨完成后磨削装置8移动到工件下方，从工件下方对工件进行磨削，并使工件向磨削工具方向推进15mm，对工件进行第一次磨削，然后砂轮再对磨削工具进行剩余的5°进行打磨，从而将磨削装置8打磨成20°，打磨完成后磨削装置8移动到工件下方，从工件下方对工件进行磨削，并使工件向磨削工具方向推进15mm，对工件进行磨削，第二次磨削完成后，横轴移动装置2和多轴移动装置3复位，将工件拆下，换上后续待加工工件，然后重复上述步骤即可对其他工件进行加工。Specifically, the operator clamps the workpiece to be processed on the workpiece clamping device 5, and then clamps the turning tool on the tool clamping device 9, adjusts the position of the turning tool and the workpiece through the transverse axis moving device 2 and the multi-axis moving device 3, and performs tool alignment on the turning tool. After the tool alignment is completed, the program of the workpiece to be processed is input into the control system, and the system obtains the workpiece size in the program and the parameters of the tool for processing the workpiece. According to the set parameters, the control system is operated to start the workpiece clamping device 5 to drive the workpiece to rotate around the axis and slowly approach the turning tool until it contacts the turning tool, and the workpiece is processed by the turning tool. Turning processing, after the surface of the workpiece is roughly processed to the set size, fine processing is performed. After the fine processing is completed, the horizontal axis moving device 2 and the multi-axis moving device 3 are reset, and the turning tool is manually replaced with a thread cutter. The horizontal axis moving device 2 and the multi-axis moving device 3 adjust the position of the thread cutter and the workpiece, and the thread cutter is processed. After the tool setting is completed, the control system is operated to start the clamping device to drive the workpiece to rotate around the axis, and the workpiece is threaded by the thread cutter. It should be noted that the workpiece can be processed with external and internal threads by replacing different thread cutters. After completing the thread processing, The horizontal axis moving device 2 and the multi-axis moving device 3 are withdrawn in the opposite direction for a certain distance, and then the positions of the grinding tool and the grinding wheel are adjusted by the horizontal axis moving device 2 and the multi-axis moving device 3, and the grinding angle of the grinding wheel is adjusted by the angle adjustment device 6, so that the grinding wheel grinds the grinding tool at an angle, and then the grinding device 8 grinds the processed workpiece. For example, the grinding device 8 needs to grind the workpiece at 20°, and the grinding distance of the workpiece is 15mm, then the grinding wheel grinds the grinding tool at 15°. After the grinding is completed, the grinding device 8 moves to the bottom of the workpiece and grinds the workpiece from the bottom. The workpiece is ground and pushed 15 mm in the direction of the grinding tool for the first grinding. The grinding wheel then grinds the remaining 5° of the grinding tool, thereby grinding the grinding device 8 to 20°. After the grinding is completed, the grinding device 8 moves to the bottom of the workpiece, grinds the workpiece from the bottom of the workpiece, and pushes the workpiece 15 mm in the direction of the grinding tool to grind the workpiece. After the second grinding is completed, the horizontal axis moving device 2 and the multi-axis moving device 3 are reset, the workpiece is removed, and replaced with the subsequent workpiece to be processed, and then the above steps are repeated to process other workpieces.
本实施例中，角度调节装置6包括与支架12固定连接的角度调节电机61，优选地，角度调节电机61为旋转电机，角度调节电机61的输出端连接有角度调节卡盘62，通过角度调节电机61带动角度调节卡盘62旋转，打磨装置7安装在角度调节卡盘62上，角度调节卡盘62上对称安装有锁杆63，两根锁杆63的另一端固定连接有弧形块64，支架12上设有供两个弧形块64滑动配合的弧形槽65，弧形块64的侧面与弧形槽65的弧形面向贴合，弧形槽65用于限制弧形块64的移动距离，从而限制旋转卡盘的旋转角度。In this embodiment, the angle adjustment device 6 includes an angle adjustment motor 61 fixedly connected to the bracket 12. Preferably, the angle adjustment motor 61 is a rotating motor. The output end of the angle adjustment motor 61 is connected to an angle adjustment chuck 62, and the angle adjustment chuck 62 is driven to rotate by the angle adjustment motor 61. The grinding device 7 is installed on the angle adjustment chuck 62. Locking rods 63 are symmetrically installed on the angle adjustment chuck 62. The other ends of the two locking rods 63 are fixedly connected to arc blocks 64. The bracket 12 is provided with an arc groove 65 for sliding cooperation between the two arc blocks 64. The side surface of the arc block 64 is in contact with the arc surface of the arc groove 65. The arc groove 65 is used to limit the moving distance of the arc block 64, thereby limiting the rotation angle of the rotating chuck.
另外，角度调节卡盘62一侧固定安装有游标尺66，支架12上固定安装有刻度尺67，游标尺66附在刻度尺67上且沿刻度尺67滑动，游标尺66的滑动轨迹为平行于刻度尺67内环的弧线，角度调节卡盘62再旋转时，操作员可以直接通过肉眼观察读数，清楚制动角度调节装置6的旋转角度。In addition, a vernier scale 66 is fixedly installed on one side of the angle adjustment chuck 62, and a scale 67 is fixedly installed on the bracket 12. The vernier scale 66 is attached to the scale 67 and slides along the scale 67. The sliding trajectory of the vernier scale 66 is an arc parallel to the inner ring of the scale 67. When the angle adjustment chuck 62 rotates again, the operator can directly observe the readings with the naked eye to clearly understand the rotation angle of the brake angle adjustment device 6.
本实施例中，打磨装置7包括安装在角度调节卡盘62上的套筒71，套筒71中转动连接有电主轴一72，电主轴一72的一端连接有电机一73，另一端安装有打磨夹头74，通过电主轴一7214的高速旋转带动打磨夹头7416旋转，从而使砂轮高速旋转，高速旋转的砂轮对磨削工具进行角度打磨。In this embodiment, the grinding device 7 includes a sleeve 71 installed on the angle adjustment chuck 62, and an electric spindle 72 is rotatably connected in the sleeve 71. One end of the electric spindle 72 is connected to a motor 73, and the other end is equipped with a grinding chuck 74. The high-speed rotation of the electric spindle 7214 drives the grinding chuck 7416 to rotate, so that the grinding wheel rotates at high speed, and the high-speed rotating grinding wheel performs angle grinding on the grinding tool.
本实施例中，工件夹紧装置5包括转动连接在支架12上的电主轴二52，电主轴的一端电性连接有电机二51，另一端转动连接有工件卡盘53，工件卡盘53用于装夹工件，通过电机二51带动电主轴二52旋转，电主轴二52带动工件卡盘53旋转，从而使工件高速旋转，通过刀具对高速旋转的工件进行车削加工处理，通过磨削工具对高速旋转的工件进行磨削处理。In this embodiment, the workpiece clamping device 5 includes an electric spindle 52 rotatably connected to the bracket 12, one end of the electric spindle is electrically connected to the motor 51, and the other end is rotatably connected to the workpiece chuck 53, the workpiece chuck 53 is used to clamp the workpiece, the motor 51 drives the electric spindle 52 to rotate, and the electric spindle 52 drives the workpiece chuck 53 to rotate, so that the workpiece rotates at high speed, the high-speed rotating workpiece is turned by a tool, and the high-speed rotating workpiece is ground by a grinding tool.
需要说明的是，打磨装置7与工件夹紧装置5都是通过横轴移动装置2带动一起移动。It should be noted that the grinding device 7 and the workpiece clamping device 5 are both driven to move together by the transverse axis moving device 2 .
本实施例中，磨削装置8包括与多轴移动装置3活动连接的承托架81，承托架81上安装有安装座82，安装座82上安装有磨削卡盘83，磨削卡盘83用于安装磨削工具，通过磨削工具对工件进行磨削，使工件表面光滑。In this embodiment, the grinding device 8 includes a support frame 81 movably connected to the multi-axis moving device 3, a mounting seat 82 is installed on the support frame 81, a grinding chuck 83 is installed on the mounting seat 82, and the grinding chuck 83 is used to install a grinding tool. The grinding tool is used to grind the workpiece to make the surface of the workpiece smooth.
本实施例中，刀具夹紧装置9包括与多轴移动装置3活动连接的固定座91，固定座91上安装有用于安装车刀的刀具卡盘92。In this embodiment, the tool clamping device 9 includes a fixed seat 91 movably connected to the multi-axis moving device 3, and a tool chuck 92 for mounting a turning tool is installed on the fixed seat 91.
需要说明的是，刀具夹紧装置9和磨削装置8都是通过多轴移动装置3带动一起移动。It should be noted that the tool clamping device 9 and the grinding device 8 are both driven to move together by the multi-axis moving device 3 .
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施。In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementations that can be understood by those skilled in the art.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411081211.2A CN118720750A (en) | 2024-08-08 | 2024-08-08 | A turning and grinding machine tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202411081211.2A CN118720750A (en) | 2024-08-08 | 2024-08-08 | A turning and grinding machine tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN118720750A true CN118720750A (en) | 2024-10-01 |
Family
ID=92851613
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202411081211.2A Pending CN118720750A (en) | 2024-08-08 | 2024-08-08 | A turning and grinding machine tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN118720750A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120080159A (en) * | 2025-04-17 | 2025-06-03 | 山东普鲁特机床有限公司 | Vertical Milling Machining Center |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102014216632A1 (en) * | 2014-08-21 | 2016-03-10 | Rasoma Werkzeugmaschinen Gmbh | Combined rotary grinding machine |
| CN210209389U (en) * | 2019-05-24 | 2020-03-31 | 山东普鲁特机床有限公司 | Turning and grinding integrated machine for internal threads of screw nuts |
| CN115365822A (en) * | 2022-08-15 | 2022-11-22 | 苏州市敏嘉机床有限公司 | A compound machine tool for external thread turning and grinding |
| CN219053557U (en) * | 2022-12-31 | 2023-05-23 | 无锡六机机床有限公司 | Turning and grinding integrated machine tool |
| CN220613420U (en) * | 2023-08-15 | 2024-03-19 | 华德澳铁路技术（苏州）有限公司 | Multifunctional automatic grinding equipment |
-
2024
- 2024-08-08 CN CN202411081211.2A patent/CN118720750A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102014216632A1 (en) * | 2014-08-21 | 2016-03-10 | Rasoma Werkzeugmaschinen Gmbh | Combined rotary grinding machine |
| CN210209389U (en) * | 2019-05-24 | 2020-03-31 | 山东普鲁特机床有限公司 | Turning and grinding integrated machine for internal threads of screw nuts |
| CN115365822A (en) * | 2022-08-15 | 2022-11-22 | 苏州市敏嘉机床有限公司 | A compound machine tool for external thread turning and grinding |
| CN219053557U (en) * | 2022-12-31 | 2023-05-23 | 无锡六机机床有限公司 | Turning and grinding integrated machine tool |
| CN220613420U (en) * | 2023-08-15 | 2024-03-19 | 华德澳铁路技术（苏州）有限公司 | Multifunctional automatic grinding equipment |
Non-Patent Citations (1)
| Title |
|---|
| 上海机床厂"七·二一"工人大学: "《磨床设计制造（下册）》", 31 March 1975, 上海人民出版社, pages: 236 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120080159A (en) * | 2025-04-17 | 2025-06-03 | 山东普鲁特机床有限公司 | Vertical Milling Machining Center |
| CN120080159B (en) * | 2025-04-17 | 2025-09-30 | 山东普鲁特机床有限公司 | Vertical turning and milling composite machining center |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104084651B (en) | The processing method of linear module | |
| CN100406180C (en) | gear grinder | |
| US8360819B2 (en) | Method for grinding a machine part, and grinding machine for carrying out said method | |
| CN201685166U (en) | Numerically-controlled composite grinding center | |
| CN106041663A (en) | A device for deburring inner holes of sleeve parts | |
| CN204893598U (en) | Processing grinding machine of taper hole | |
| CN106180917A (en) | A CNC grinding machine with a rotatable grinding wheel head | |
| CN105058178A (en) | Machining grinding machine and method for taper holes | |
| CN115351359A (en) | A gear grinding machine tool for grinding spiral bevel gears | |
| CN101829942A (en) | Machining center for polishing and grinding square rod | |
| KR100935150B1 (en) | Diamond bite grinding machine | |
| CN106956144A (en) | A kind of processing unit (plant) of rod-shaped workpiece | |
| CN218856487U (en) | Three-axis numerically controlled grinder | |
| CN103506724A (en) | Main shaft online indexing module of numerical control wire-cut machine tool and use method of main shaft online indexing module | |
| CN206474912U (en) | A kind of four-axle linked rotary tooling | |
| CN106112707A (en) | A high-precision double grinding wheel head grinder | |
| CN205438045U (en) | Interior surface grinding device | |
| KR101742614B1 (en) | Grinding process and accordingly grinding device | |
| CN104308696B (en) | Special grinding machine for workpiece tank bottom | |
| CN203972993U (en) | The processing unit (plant) of linear module | |
| CN120286794A (en) | External thread grinding machine without tailstock and machining technology with external circle positioning | |
| CN205968478U (en) | A high-precision double grinding wheel head grinder | |
| CN221415257U (en) | Ultra-precise thread grinder | |
| CN211388210U (en) | Machine-tool grinding machine tool | |
| CN220591800U (en) | High-precision grinding machine for machining external threads |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |