CN118720397A - A cutting device for aluminum veneer - Google Patents
A cutting device for aluminum veneer Download PDFInfo
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- CN118720397A CN118720397A CN202411231938.4A CN202411231938A CN118720397A CN 118720397 A CN118720397 A CN 118720397A CN 202411231938 A CN202411231938 A CN 202411231938A CN 118720397 A CN118720397 A CN 118720397A
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 140
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 140
- 238000005520 cutting process Methods 0.000 title claims abstract description 106
- 238000003698 laser cutting Methods 0.000 claims abstract description 71
- 239000000428 dust Substances 0.000 claims abstract description 26
- 238000003825 pressing Methods 0.000 claims description 28
- 230000002457 bidirectional effect Effects 0.000 claims description 25
- 230000005540 biological transmission Effects 0.000 claims description 19
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 7
- 238000002845 discoloration Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 8
- 230000009471 action Effects 0.000 description 5
- 238000009434 installation Methods 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 230000003685 thermal hair damage Effects 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 241001310793 Podium Species 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/0093—Working by laser beam, e.g. welding, cutting or boring combined with mechanical machining or metal-working covered by other subclasses than B23K
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/14—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
- B23K26/142—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor for the removal of by-products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
- B23K26/703—Cooling arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Laser Beam Processing (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及铝单板制造技术领域,更具体地说,本发明涉及一种铝单板的裁剪装置。The present invention relates to the technical field of aluminum veneer manufacturing, and more specifically, to a cutting device for aluminum veneer.
背景技术Background Art
铝单板作为常用的建筑材料,主要用于室内和室外的装修,例如建筑外墙、商业裙楼、天花吊顶等等,因装修场地的面积尺寸是不固定的,而铝单板通常都是以标准固定的尺寸进行生产的,在铝单板安装铺设的过程中,容易因最终铺设区域的面积小于单个铝单板的面积而需要对铝单板进行切割处理,因此,铝单板在安装铺设之前,会根据安装场地的面积,利用激光切割设备预先对相应的铝单板进行切割处理。Aluminum veneers are commonly used building materials and are mainly used for indoor and outdoor decoration, such as building exterior walls, commercial podiums, ceilings, etc. Because the area of the decoration site is not fixed, and aluminum veneers are usually produced in standard fixed sizes, during the installation and laying of aluminum veneers, it is easy to need to cut the aluminum veneers because the area of the final laying area is smaller than the area of a single aluminum veneer. Therefore, before the installation and laying of aluminum veneers, the corresponding aluminum veneers will be pre-cut using laser cutting equipment according to the area of the installation site.
激光切割加工是用不可见的光束代替了传统的机械刀,具有精度高,切割快速,不局限于切割图案限制,自动排版节省材料,切口平滑,加工成本低等特点,逐渐改进或取代传统的金属切割工艺设备,但一些较薄的铝单板在裁剪前,由于是收卷的状态,在展开时,容易出现弯曲状,需要先通过平整,再进行裁剪,否则很容易导致裁剪的效果不够理想,影响铝单板的裁剪精度,此外,不同厚度的铝单板需要不同的激光切割参数,对于厚度较大的铝单板,需要更高功率的激光器和更长的切割时间,在对不同厚度的铝单板进行裁剪时,需要频繁地更换不同的切割参数,使用不够便捷。Laser cutting replaces traditional mechanical knives with invisible light beams. It has the characteristics of high precision, fast cutting, no restrictions on cutting patterns, automatic typesetting to save materials, smooth incisions, low processing costs, etc., and gradually improves or replaces traditional metal cutting process equipment. However, some thinner aluminum veneers are in a rolled state before cutting, and are prone to bending when unfolded. They need to be flattened before cutting. Otherwise, it is easy to cause the cutting effect to be unsatisfactory and affect the cutting accuracy of the aluminum veneer. In addition, aluminum veneers of different thicknesses require different laser cutting parameters. For aluminum veneers with thicker thicknesses, higher power lasers and longer cutting times are required. When cutting aluminum veneers of different thicknesses, different cutting parameters need to be frequently changed, which is not convenient to use.
发明内容Summary of the invention
为了克服现有技术的上述缺陷,本发明提供一种铝单板的裁剪装置,避免铝单板在裁剪时处于弯曲状态,影响激光裁剪,进而影响铝单板裁剪的精准度,使铝单板裁剪得更加精准,提高铝单板裁剪的效果,根据铝单板的厚度,对铝单板进行切割,避免对于较厚的铝单板切割时间较长,高温激光切割过程中可能会造成铝单板表面的热损伤,如表面变色或出现烧痕,也对铝单板裁剪部位的降温,进而提高铝单板裁剪的品质,以解决上述背景技术中提出的问题。In order to overcome the above-mentioned defects of the prior art, the present invention provides a cutting device for aluminum veneer, which avoids the aluminum veneer being in a bending state during cutting, affecting laser cutting, and further affecting the accuracy of cutting of the aluminum veneer, so that the aluminum veneer can be cut more accurately, and the effect of cutting of the aluminum veneer is improved. The aluminum veneer is cut according to its thickness, so as to avoid long cutting time for thicker aluminum veneer, and high-temperature laser cutting may cause thermal damage to the surface of the aluminum veneer, such as surface discoloration or burn marks, and also cools the cutting part of the aluminum veneer, so as to improve the quality of cutting of the aluminum veneer, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种铝单板的裁剪装置,包括激光切割机体,所述激光切割机体顶部的左侧固定安装有平整装置,所述激光切割机体顶部滑动安装有定位组件,所述激光切割机体内部的两端均固定安装有吸尘装置;To achieve the above object, the present invention provides the following technical solution: a cutting device for aluminum veneer, comprising a laser cutting body, a leveling device is fixedly installed on the left side of the top of the laser cutting body, a positioning assembly is slidably installed on the top of the laser cutting body, and dust collection devices are fixedly installed at both ends of the inside of the laser cutting body;
所述激光切割机体包括底座架,所述底座架侧边的两端均开设有活动槽,所述底座架上端的两侧均固定安装有滑动轨道,所述滑动轨道的顶部滑动安装有龙门架,所述龙门架的内部滑动安装有切割机架,所述切割机架的底部设置有裁剪组件,所述底座架内壁上端的两侧均开设有滑动槽,所述底座架右端的两侧均固定安装有液压伸缩杆,所述底座架内部的两端均固定安装有支撑组件;The laser cutting machine body comprises a base frame, both ends of the side of the base frame are provided with movable grooves, both sides of the upper end of the base frame are fixedly installed with sliding rails, a gantry is slidably installed on the top of the sliding rails, a cutting frame is slidably installed inside the gantry, a cutting assembly is arranged at the bottom of the cutting frame, both sides of the upper end of the inner wall of the base frame are provided with sliding grooves, both sides of the right end of the base frame are fixedly installed with hydraulic telescopic rods, and both ends of the inside of the base frame are fixedly installed with support assemblies;
所述平整装置包括支撑辊,所述支撑辊固定安装在底座架的一端,所述支撑辊的两端均固定安装有支撑架,所述支撑架的顶部固定安装有按压气缸,所述按压气缸的底部设置有按压辊,所述按压辊滑动安装在支撑架上端的内部。The leveling device includes a supporting roller, which is fixedly mounted on one end of a base frame, and support frames are fixedly mounted on both ends of the supporting roller. A pressing cylinder is fixedly mounted on the top of the support frame, and a pressing roller is provided at the bottom of the pressing cylinder. The pressing roller is slidably mounted inside the upper end of the support frame.
在一个优选地实施方式中,所述支撑架的侧边固定安装有激光测距仪,所述按压辊的侧边固定安装有定位板,所述激光测距仪与定位板的位置相对应,所述支撑架的右侧固定安装有平整电机,所述平整电机的侧边固定安装有转动辊,所述转动辊和按压辊转动安装在支撑架的内部。In a preferred embodiment, a laser rangefinder is fixedly installed on the side of the support frame, a positioning plate is fixedly installed on the side of the pressing roller, the positions of the laser rangefinder correspond to the positioning plate, a leveling motor is fixedly installed on the right side of the support frame, a rotating roller is fixedly installed on the side of the leveling motor, and the rotating roller and the pressing roller are rotatably installed inside the support frame.
在一个优选地实施方式中,所述支撑组件包括两个支撑板,所述支撑板的顶部开设有多个嵌接槽,两个所述支撑板之间固定安装有升降电机,所述升降电机的底部固定安装有升降螺杆,所述升降螺杆转动安装在底座架的内部,所述升降螺杆的外表面螺纹安装有升降架,所述升降架活动套接在嵌接槽的内部,所述升降架的顶部固定安装有固定块,所述固定块的顶部转动安装有滚珠,所述固定块嵌接安装在嵌接槽的内部,所述固定块活动在定位组件的内部。In a preferred embodiment, the support assembly includes two support plates, the top of the support plates is provided with a plurality of engaging grooves, a lifting motor is fixedly installed between the two support plates, a lifting screw is fixedly installed at the bottom of the lifting motor, the lifting screw is rotatably installed inside the base frame, a lifting frame is threadedly installed on the outer surface of the lifting screw, the lifting frame is movably sleeved inside the engaging groove, a fixing block is fixedly installed on the top of the lifting frame, a ball is rotatably installed on the top of the fixing block, the fixing block is engageably installed inside the engaging groove, and the fixing block moves inside the positioning assembly.
在一个优选地实施方式中,所述定位组件包括滑动框架,所述滑动框架的顶部固定安装有固定架,所述固定架的内部固定安装有多个支撑条,所述固定架的一端固定安装有传动电机,所述传动电机的侧边固定安装有移动辊,所述移动辊转动安装在固定架一端的内部,所述滑动框架内部的两端均固定安装有两个限位杆。In a preferred embodiment, the positioning assembly includes a sliding frame, a fixed frame is fixedly installed on the top of the sliding frame, a plurality of support bars are fixedly installed inside the fixed frame, a transmission motor is fixedly installed at one end of the fixed frame, a movable roller is fixedly installed on the side of the transmission motor, the movable roller is rotatably installed inside one end of the fixed frame, and two limit rods are fixedly installed at both ends of the sliding frame.
在一个优选地实施方式中,所述限位杆位于支撑条的下方,所述滑动框架的中部固定安装有底部架,所述底部架位于两个限位杆之间,且位于支撑条的下方。In a preferred embodiment, the limiting rod is located below the supporting bar, a bottom frame is fixedly mounted in the middle of the sliding frame, and the bottom frame is located between the two limiting rods and below the supporting bar.
在一个优选地实施方式中,所述底部架的中部固定安装有双向电机,所述双向电机的内部固定套接有双向螺杆,所述双向螺杆转动安装在底部架的内部,所述双向螺杆的两端螺纹安装有滑动支架,所述滑动支架滑动安装在底部架的内部,所述滑动支架顶部的两侧均转动安装有定位轮,所述定位轮滑动安装在固定架的内部。In a preferred embodiment, a bidirectional motor is fixedly installed in the middle of the bottom frame, a bidirectional screw is fixedly sleeved inside the bidirectional motor, the bidirectional screw is rotatably installed inside the bottom frame, sliding brackets are threadedly installed at both ends of the bidirectional screw, the sliding brackets are slidably installed inside the bottom frame, positioning wheels are rotatably installed on both sides of the top of the sliding bracket, and the positioning wheels are slidably installed inside the fixed frame.
在一个优选地实施方式中,所述滑动框架滑动安装在滑动槽的内部,所述移动辊转动安装在转动辊的右侧,所述滑动框架远离移动辊的一侧与液压伸缩杆固定连接。In a preferred embodiment, the sliding frame is slidably installed inside the sliding groove, the moving roller is rotatably installed on the right side of the rotating roller, and the side of the sliding frame away from the moving roller is fixedly connected to the hydraulic telescopic rod.
在一个优选地实施方式中,所述吸尘装置包括进风口,固定箱,积尘箱,抽风机和过滤网,所述进风口固定安装在底座架内部的上端,所述固定箱固定安装在进风口的底部,所述抽风机设置在固定箱上端的右侧,所述过滤网固定安装在固定箱侧边并位于抽风机的左侧,所述积尘箱滑动安装在固定箱的底部,所述积尘箱活动安装在活动槽的内部。In a preferred embodiment, the dust suction device includes an air inlet, a fixed box, a dust box, an exhaust fan and a filter. The air inlet is fixedly installed at the upper end of the base frame, the fixed box is fixedly installed at the bottom of the air inlet, the exhaust fan is arranged on the right side of the upper end of the fixed box, the filter is fixedly installed on the side of the fixed box and is located on the left side of the exhaust fan, the dust box is slidably installed at the bottom of the fixed box, and the dust box is movably installed inside the movable groove.
在一个优选地实施方式中,所述裁剪组件包括活动架,所述活动架活动安装在切割机架的底部,所述活动架的底部固定安装有第一激光切割头,所述第一激光切割头的上端转动安装有旋转环,所述旋转环上端的外表面固定套接有传动齿轮,所述活动架的左侧固定安装有转向电机,所述转向电机的底部固定安装有主动齿轮,所述主动齿轮的外表面与传动齿轮的外表面相啮合。In a preferred embodiment, the cutting assembly includes a movable frame, which is movably mounted on the bottom of the cutting machine frame, a first laser cutting head is fixedly mounted on the bottom of the movable frame, a rotating ring is rotatably mounted on the upper end of the first laser cutting head, a transmission gear is fixedly sleeved on the outer surface of the upper end of the rotating ring, a steering motor is fixedly mounted on the left side of the movable frame, a driving gear is fixedly mounted on the bottom of the steering motor, and the outer surface of the driving gear is meshed with the outer surface of the transmission gear.
在一个优选地实施方式中,所述主动齿轮转动安装在切割机架的下端,所述旋转环下端的侧边固定安装有连接架,所述连接架的一端固定安装有第二激光切割头。In a preferred embodiment, the driving gear is rotatably mounted on the lower end of the cutting frame, a connecting frame is fixedly mounted on the side of the lower end of the rotating ring, and a second laser cutting head is fixedly mounted on one end of the connecting frame.
本发明的技术效果和优点:Technical effects and advantages of the present invention:
1、本发明通过设置转动辊和按压辊对铝单板进行平整,避免铝单板在裁剪时处于弯曲状态,影响激光裁剪,进而影响铝单板裁剪的精准度。1. The present invention levels the aluminum veneer by arranging a rotating roller and a pressing roller, thereby preventing the aluminum veneer from being in a bent state during cutting, which affects laser cutting and further affects the cutting accuracy of the aluminum veneer.
2、本发明铝单板进入到滚珠的顶部,并通过双向电机的作用,使双向螺杆进行转动,滑动支架相向运动,使定位轮相互靠近,对铝单板进行限位,避免铝单板平整后出现偏移,对铝单板的位置进行纠正,进而使铝单板裁剪的更加精准,提高铝单板裁剪的效果。2. The aluminum veneer of the present invention enters the top of the ball, and through the action of the bidirectional motor, the bidirectional screw is rotated, the sliding bracket moves toward each other, the positioning wheels are close to each other, the aluminum veneer is limited, and the aluminum veneer is prevented from being offset after being leveled. The position of the aluminum veneer is corrected, thereby making the cutting of the aluminum veneer more accurate and improving the cutting effect of the aluminum veneer.
3、本发明通过激光测距仪和定位板的作用,对铝单板的厚度进行检测,进而根据铝单板的厚度自动调整需要切割时的参数,并通过裁剪组件对铝单板进行切割,同时,设置第一激光切割头和第二激光切割头,根据铝单板的厚度,对铝单板进行切割,避免对于较厚的铝单板切割时间较长,高温激光切割过程中可能会造成铝单板表面的热损伤,如表面变色或出现烧痕。3. The present invention detects the thickness of the aluminum veneer through the action of a laser rangefinder and a positioning plate, and then automatically adjusts the parameters required for cutting according to the thickness of the aluminum veneer, and cuts the aluminum veneer through a cutting assembly. At the same time, a first laser cutting head and a second laser cutting head are set to cut the aluminum veneer according to the thickness of the aluminum veneer, thereby avoiding a long cutting time for thicker aluminum veneers. Thermal damage to the surface of the aluminum veneer, such as surface discoloration or burn marks, may be caused during high-temperature laser cutting.
4、本发明通过设置吸尘装置,使抽风机进行抽风,进风口进行吸气,使铝单板更加贴合在支撑条的顶部,避免激光切割时,铝单板发生偏移,同时,也对铝单板裁剪部位的降温,进而提高铝单板裁剪的品质。4. The present invention provides a dust suction device, which enables the exhaust fan to exhaust air and the air inlet to suck air, so that the aluminum veneer fits more closely to the top of the support bar, avoiding the displacement of the aluminum veneer during laser cutting. At the same time, it also cools the cutting part of the aluminum veneer, thereby improving the cutting quality of the aluminum veneer.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体结构示意图。FIG1 is a schematic diagram of the overall structure of the present invention.
图2为本发明的激光切割机体结构示意图。FIG. 2 is a schematic diagram of the structure of the laser cutting machine body of the present invention.
图3为本发明的平整装置结构示意图。FIG. 3 is a schematic diagram of the structure of the leveling device of the present invention.
图4为本发明的支撑组件结构示意图。FIG. 4 is a schematic diagram of the support assembly structure of the present invention.
图5为本发明的定位组件结构示意图。FIG. 5 is a schematic diagram of the structure of the positioning assembly of the present invention.
图6为本发明的定位组件底部局部结构示意图。FIG. 6 is a schematic diagram of a local structure of the bottom of the positioning assembly of the present invention.
图7为本发明的吸尘装置结构示意图。FIG. 7 is a schematic structural diagram of the dust collecting device of the present invention.
图8为本发明的裁剪组件结构示意图。FIG. 8 is a schematic diagram of the structure of the cutting assembly of the present invention.
附图标记为:1、激光切割机体;2、平整装置;3、定位组件;4、吸尘装置;5、支撑组件;11、底座架;12、活动槽;13、滑动槽;14、龙门架;15、滑动轨道;16、液压伸缩杆;17、切割机架;18、裁剪组件;21、支撑辊;22、支撑架;23、平整电机;24、转动辊;25、激光测距仪;26、按压气缸;27、按压辊;28、定位板;31、滑动框架;32、固定架;33、传动电机;34、移动辊;35、支撑条;36、滑动支架;37、定位轮;38、限位杆;39、底部架;310、双向电机;311、双向螺杆;41、进风口;42、固定箱;44、积尘箱;45、过滤网;51、支撑板;52、升降电机;53、升降螺杆;54、嵌接槽;55、升降架;56、固定块;57、滚珠;181、活动架;182、旋转环;183、转向电机;184、主动齿轮;185、传动齿轮;186、连接架;187、第一激光切割头;188、第二激光切割头。The accompanying drawings are marked as follows: 1. laser cutting body; 2. leveling device; 3. positioning assembly; 4. dust suction device; 5. support assembly; 11. base frame; 12. movable slot; 13. sliding slot; 14. gantry; 15. sliding track; 16. hydraulic telescopic rod; 17. cutting frame; 18. cutting assembly; 21. supporting roller; 22. supporting frame; 23. leveling motor; 24. rotating roller; 25. laser rangefinder; 26. pressing cylinder; 27. pressing roller; 28. positioning plate; 31. sliding frame; 32. fixed frame; 33. transmission motor; 34. moving roller; 35. support bar ; 36. Sliding bracket; 37. Positioning wheel; 38. Limit rod; 39. Bottom frame; 310. Bidirectional motor; 311. Bidirectional screw; 41. Air inlet; 42. Fixed box; 44. Dust box; 45. Filter; 51. Support plate; 52. Lifting motor; 53. Lifting screw; 54. Engaging groove; 55. Lifting frame; 56. Fixed block; 57. Ball bearing; 181. Movable frame; 182. Rotating ring; 183. Steering motor; 184. Driving gear; 185. Transmission gear; 186. Connecting frame; 187. First laser cutting head; 188. Second laser cutting head.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
第一实施例First embodiment
如附图1至附图5为本发明的一个实施例,通过设置转动辊24和按压辊27对铝单板进行平整,避免铝单板在裁剪时处于弯曲状态,影响激光裁剪,进而影响铝单板裁剪的精准度。As shown in Figures 1 to 5, an embodiment of the present invention is shown. By setting a rotating roller 24 and a pressing roller 27 to level the aluminum veneer, the aluminum veneer is prevented from being in a bent state during cutting, which affects laser cutting and further affects the cutting accuracy of the aluminum veneer.
一种铝单板的裁剪装置,包括激光切割机体1,激光切割机体1顶部的左侧固定安装有平整装置2,激光切割机体1顶部滑动安装有定位组件3,激光切割机体1内部的两端均固定安装有吸尘装置4;A cutting device for aluminum veneer comprises a laser cutting machine body 1, a leveling device 2 is fixedly installed on the left side of the top of the laser cutting machine body 1, a positioning component 3 is slidably installed on the top of the laser cutting machine body 1, and dust collecting devices 4 are fixedly installed at both ends of the inside of the laser cutting machine body 1;
激光切割机体1包括底座架11,底座架11侧边的两端均开设有活动槽12,底座架11上端的两侧均固定安装有滑动轨道15,滑动轨道15的顶部滑动安装有龙门架14,龙门架14的内部滑动安装有切割机架17,切割机架17的底部设置有裁剪组件18,底座架11内壁上端的两侧均开设有滑动槽13,底座架11右端的两侧均固定安装有液压伸缩杆16,底座架11内部的两端均固定安装有支撑组件5;The laser cutting machine body 1 includes a base frame 11, both ends of the side of the base frame 11 are provided with movable grooves 12, both sides of the upper end of the base frame 11 are fixedly installed with sliding rails 15, the top of the sliding rail 15 is slidably installed with a gantry 14, the inside of the gantry 14 is slidably installed with a cutting frame 17, the bottom of the cutting frame 17 is provided with a cutting component 18, both sides of the upper end of the inner wall of the base frame 11 are provided with sliding grooves 13, both sides of the right end of the base frame 11 are fixedly installed with hydraulic telescopic rods 16, and both ends of the inside of the base frame 11 are fixedly installed with support components 5;
其中,切割机架17通过齿条传动,在龙门架14的顶部滑动,齿轮齿条传动是机械传动中的一种常见形式,由齿条和垂直安装的齿轮组成,切割机架17内部搭载有电动马达,通过电源供给,驱动电动马达运转,使切割机架17内部的齿轮转动,齿轮在转动过程中啮合龙门架14内部的齿条,在齿条的作用下将运动转换为线性运动,进而控制切割机架17在龙门架14的水平移动,并通过波纹橡胶套进行防护。Among them, the cutting frame 17 slides on the top of the gantry 14 through a rack transmission. The gear rack transmission is a common form of mechanical transmission, which consists of a rack and a vertically installed gear. The cutting frame 17 is equipped with an electric motor inside. The electric motor is driven by power supply to rotate the gear inside the cutting frame 17. The gear engages the rack inside the gantry 14 during the rotation process, and the motion is converted into linear motion under the action of the rack, thereby controlling the horizontal movement of the cutting frame 17 on the gantry 14 and being protected by a corrugated rubber sleeve.
通过液压伸缩杆16,控制定位组件3在滑动槽13的内部进行移动,在平整装置2对铝单板平整时,定位组件3移动到平整装置2的右侧,使铝单板移动到定位组件3的顶部,并使铝单板移动到底座架11的右侧,使裁剪组件18对铝单板进行剪切。Through the hydraulic telescopic rod 16, the positioning component 3 is controlled to move inside the sliding groove 13. When the leveling device 2 levels the aluminum veneer, the positioning component 3 moves to the right side of the leveling device 2, so that the aluminum veneer moves to the top of the positioning component 3, and the aluminum veneer moves to the right side of the base frame 11, so that the cutting component 18 shears the aluminum veneer.
平整装置2包括支撑辊21,支撑辊21固定安装在底座架11的一端,支撑辊21的两端均固定安装有支撑架22,支撑架22的顶部固定安装有按压气缸26,按压气缸26的底部设置有按压辊27,按压辊27滑动安装在支撑架22上端的内部。The leveling device 2 includes a support roller 21, which is fixedly mounted at one end of the base frame 11. Support frames 22 are fixedly mounted at both ends of the support roller 21. A pressing cylinder 26 is fixedly mounted on the top of the support frame 22. A pressing roller 27 is provided at the bottom of the pressing cylinder 26. The pressing roller 27 is slidably mounted inside the upper end of the support frame 22.
其中,支撑架22的侧边固定安装有激光测距仪25,按压辊27的侧边固定安装有定位板28,激光测距仪25与定位板28的位置相对应,支撑架22的右侧固定安装有平整电机23,平整电机23的侧边固定安装有转动辊24,转动辊24和按压辊27转动安装在支撑架22的内部。Among them, a laser rangefinder 25 is fixedly installed on the side of the support frame 22, a positioning plate 28 is fixedly installed on the side of the pressing roller 27, the positions of the laser rangefinder 25 correspond to the positioning plate 28, a leveling motor 23 is fixedly installed on the right side of the support frame 22, a rotating roller 24 is fixedly installed on the side of the leveling motor 23, and the rotating roller 24 and the pressing roller 27 are rotatably installed inside the support frame 22.
通过激光测距仪25与定位板28的距离,判断铝单板的厚度,进而自动调整到相应的切割模式,以使其转化为相对应的切割参数。The thickness of the aluminum sheet is determined by the distance between the laser rangefinder 25 and the positioning plate 28, and then the corresponding cutting mode is automatically adjusted to convert it into corresponding cutting parameters.
其中,薄铝单板(1-3 mm),通常需要较低的激光功率,此时,仅第一激光切割头187进行工作。Among them, thin aluminum single plate (1-3 mm) usually requires lower laser power, and at this time, only the first laser cutting head 187 is working.
中等厚度铝单板(4-6 mm),需要中等功率的激光,此时,第一激光切割头187和第二激光切割头188共同进行工作,以确保切割的深度和质量。Medium-thick aluminum veneer (4-6 mm) requires a medium-power laser. At this time, the first laser cutting head 187 and the second laser cutting head 188 work together to ensure the depth and quality of the cutting.
厚铝单板(7 mm)以上:需要高功率的激光,此时,第一激光切割头187和第二激光切割头188共同进行工作,以能够穿透较厚的材料,并确保切割效果均匀。Thick aluminum veneer (7 mm or more): A high-power laser is required. At this time, the first laser cutting head 187 and the second laser cutting head 188 work together to penetrate the thicker material and ensure uniform cutting effect.
如图4所示,支撑组件5包括两个支撑板51,支撑板51的顶部开设有多个嵌接槽54,两个支撑板51之间固定安装有升降电机52,升降电机52的底部固定安装有升降螺杆53,升降螺杆53转动安装在底座架11的内部,升降螺杆53的外表面螺纹安装有升降架55,升降架55活动套接在嵌接槽54的内部,升降架55的顶部固定安装有固定块56,固定块56的顶部转动安装有滚珠57,固定块56嵌接安装在嵌接槽54的内部,固定块56活动在定位组件3的内部。As shown in Figure 4, the support assembly 5 includes two support plates 51, and a plurality of engaging grooves 54 are provided on the top of the support plates 51. A lifting motor 52 is fixedly installed between the two support plates 51. A lifting screw 53 is fixedly installed on the bottom of the lifting motor 52. The lifting screw 53 is rotatably installed inside the base frame 11. A lifting frame 55 is threadedly installed on the outer surface of the lifting screw 53. The lifting frame 55 is movably sleeved inside the engaging groove 54. A fixing block 56 is fixedly installed on the top of the lifting frame 55. A ball 57 is rotatably installed on the top of the fixing block 56. The fixing block 56 is embedded inside the engaging groove 54, and the fixing block 56 is movable inside the positioning assembly 3.
通过设置固定块56和滚珠57,在铝单板移动到支撑条35的上方时,通过升降电机52,控制升降螺杆53转动,使升降架55上升,使固定块56和滚珠57移动到支撑条35的顶部,铝单板平整后,移动到滚珠57的顶部,并通过滚珠57的作用,避免铝单板直接在支撑条35的顶部滑动,导致铝单板表面出现划痕,影响铝单板生产的品质。By setting the fixed block 56 and the ball 57, when the aluminum veneer moves to the top of the support bar 35, the lifting motor 52 is used to control the lifting screw 53 to rotate, so that the lifting frame 55 rises, and the fixed block 56 and the ball 57 are moved to the top of the support bar 35. After the aluminum veneer is leveled, it moves to the top of the ball 57, and the ball 57 is used to prevent the aluminum veneer from sliding directly on the top of the support bar 35, which causes scratches on the surface of the aluminum veneer and affects the quality of the aluminum veneer production.
第二实施例Second embodiment
如附图1至图6为本发明的一个实施例,在第一实施例的基础上,铝单板进入到滚珠57的顶部,并通过双向电机310的作用,使双向螺杆311进行转动,滑动支架36相向运动,使定位轮37相互靠近,对铝单板进行限位,避免铝单板平整后出现偏移,对铝单板的位置进行纠正,进而使铝单板裁剪得更加精准,提高铝单板裁剪的效果。As shown in Figures 1 to 6, an embodiment of the present invention is based on the first embodiment. The aluminum veneer enters the top of the ball 57, and through the action of the bidirectional motor 310, the bidirectional screw 311 is rotated, and the sliding brackets 36 move towards each other, so that the positioning wheels 37 are close to each other, and the aluminum veneer is limited to avoid deviation of the aluminum veneer after being leveled, and the position of the aluminum veneer is corrected, so that the aluminum veneer can be cut more accurately, thereby improving the cutting effect of the aluminum veneer.
第二实施例相对于第一实施例,进一步优化在于,定位组件3包括滑动框架31,滑动框架31的顶部固定安装有固定架32,固定架32的内部固定安装有多个支撑条35,固定架32的一端固定安装有传动电机33,传动电机33的侧边固定安装有移动辊34,移动辊34转动安装在固定架32一端的内部,滑动框架31内部的两端均固定安装有两个限位杆38。The second embodiment is further optimized relative to the first embodiment in that the positioning assembly 3 includes a sliding frame 31, a fixed frame 32 is fixedly installed on the top of the sliding frame 31, a plurality of support bars 35 are fixedly installed inside the fixed frame 32, a transmission motor 33 is fixedly installed at one end of the fixed frame 32, a moving roller 34 is fixedly installed on the side of the transmission motor 33, the moving roller 34 is rotatably installed inside one end of the fixed frame 32, and two limit rods 38 are fixedly installed at both ends of the interior of the sliding frame 31.
其中,限位杆38位于支撑条35的下方,滑动框架31的中部固定安装有底部架39,底部架39位于两个限位杆38之间,且位于支撑条35的下方。The limiting rod 38 is located below the supporting bar 35 , and a bottom frame 39 is fixedly installed in the middle of the sliding frame 31 . The bottom frame 39 is located between the two limiting rods 38 and below the supporting bar 35 .
支撑条35均匀分布在固定架32的内部,且限位杆38和底部架39位于支撑条35的下方,避免固定块56和滚珠57升降时,与限位杆38和底部架39产生干涉,使固定块56和滚珠57通过支撑条35之间,移动到固定架32的内部。The support bars 35 are evenly distributed inside the fixed frame 32, and the limit rods 38 and the bottom frame 39 are located below the support bars 35 to avoid interference between the limit rods 38 and the bottom frame 39 when the fixed block 56 and the ball 57 are raised or lowered, so that the fixed block 56 and the ball 57 pass between the support bars 35 and move to the inside of the fixed frame 32.
其中,底部架39的中部固定安装有双向电机310,双向电机310的内部固定套接有双向螺杆311,双向螺杆311转动安装在底部架39的内部,双向螺杆311的两端螺纹安装有滑动支架36,滑动支架36滑动安装在底部架39的内部,滑动支架36顶部的两侧均转动安装有定位轮37,定位轮37滑动安装在固定架32的内部。Among them, a bidirectional motor 310 is fixedly installed in the middle of the bottom frame 39, and a bidirectional screw 311 is fixedly sleeved inside the bidirectional motor 310. The bidirectional screw 311 is rotatably installed inside the bottom frame 39. Sliding brackets 36 are threadedly installed at both ends of the bidirectional screw 311. The sliding bracket 36 is slidably installed inside the bottom frame 39. Positioning wheels 37 are rotatably installed on both sides of the top of the sliding bracket 36, and the positioning wheels 37 are slidably installed inside the fixed frame 32.
通过双向电机310的作用,使双向螺杆311进行转动,使滑动支架36相向移动,定位轮37对铝单板进行限位。Through the action of the bidirectional motor 310, the bidirectional screw 311 is rotated, so that the sliding bracket 36 moves toward each other, and the positioning wheel 37 limits the aluminum single plate.
其中,滑动框架31滑动安装在滑动槽13的内部,移动辊34转动安装在转动辊24的右侧,滑动框架31远离移动辊34的一侧与液压伸缩杆16固定连接。The sliding frame 31 is slidably installed inside the sliding groove 13 , the moving roller 34 is rotatably installed on the right side of the rotating roller 24 , and the side of the sliding frame 31 away from the moving roller 34 is fixedly connected to the hydraulic telescopic rod 16 .
第三实施例Third embodiment
如图1至附图6和附图8为本发明的一个实施例,在第二实施例的基础上,通过按压气缸26控制按压辊27进行下降,对铝单板进行平整,在铝单板平整的同时,通过激光测距仪25和定位板28的作用,对铝单板的厚度进行检测,进而根据铝单板的厚度自动调整需要切割时的参数,并通过裁剪组件18对铝单板进行切割,同时,设置第一激光切割头187和第二激光切割头188,根据铝单板的厚度,对铝单板进行切割,避免对于较厚的铝单板切割时间较长,高温激光切割过程中可能会造成铝单板表面的热损伤,如表面变色或出现烧痕。As shown in Figures 1 to 6 and 8, an embodiment of the present invention is shown. On the basis of the second embodiment, the pressing cylinder 26 controls the pressing roller 27 to descend to level the aluminum veneer. While the aluminum veneer is leveled, the thickness of the aluminum veneer is detected by the laser rangefinder 25 and the positioning plate 28, and then the parameters required for cutting are automatically adjusted according to the thickness of the aluminum veneer, and the aluminum veneer is cut by the cutting component 18. At the same time, a first laser cutting head 187 and a second laser cutting head 188 are set to cut the aluminum veneer according to the thickness of the aluminum veneer, so as to avoid a long cutting time for thicker aluminum veneers. High-temperature laser cutting may cause thermal damage to the surface of the aluminum veneer, such as surface discoloration or burn marks.
第三实施例相对于第二实施例,进一步优化在于,裁剪组件18包括活动架181,活动架181活动安装在切割机架17的底部,活动架181的底部固定安装有第一激光切割头187,第一激光切割头187的上端转动安装有旋转环182,旋转环182上端的外表面固定套接有传动齿轮185,活动架181的左侧固定安装有转向电机183,转向电机183的底部固定安装有主动齿轮184,主动齿轮184的外表面与传动齿轮185的外表面相啮合。The third embodiment is further optimized relative to the second embodiment in that the cutting assembly 18 includes a movable frame 181, which is movably mounted on the bottom of the cutting frame 17, a first laser cutting head 187 is fixedly mounted on the bottom of the movable frame 181, a rotating ring 182 is rotatably mounted on the upper end of the first laser cutting head 187, a transmission gear 185 is fixedly sleeved on the outer surface of the upper end of the rotating ring 182, a steering motor 183 is fixedly mounted on the left side of the movable frame 181, a driving gear 184 is fixedly mounted on the bottom of the steering motor 183, and the outer surface of the driving gear 184 is meshed with the outer surface of the transmission gear 185.
设置活动架181控制主动齿轮184转动,通过对传动齿轮185的传动,使旋转环182在第一激光切割头187的外表面转动,进而使第二激光切割头188沿预设切割路径,自动调整方向,使第二激光切割头188沿着第一激光切割头187切割的路径进行二次切割。A movable frame 181 is provided to control the rotation of the driving gear 184, and the rotating ring 182 is rotated on the outer surface of the first laser cutting head 187 by transmitting the transmission gear 185, so that the second laser cutting head 188 automatically adjusts the direction along the preset cutting path, so that the second laser cutting head 188 performs secondary cutting along the cutting path of the first laser cutting head 187.
其中,主动齿轮184转动安装在切割机架17的下端,旋转环182下端的侧边固定安装有连接架186,连接架186的一端固定安装有第二激光切割头188。The driving gear 184 is rotatably mounted on the lower end of the cutting frame 17 , a connecting frame 186 is fixedly mounted on the side of the lower end of the rotating ring 182 , and a second laser cutting head 188 is fixedly mounted on one end of the connecting frame 186 .
在对较厚的铝单板进行切割时,通过第一激光切割头187对铝单板发出第一加工功率的激光束,沿预设切割路径对铝单板进行第一切割次数的激光切割,在铝单板上切割出凹槽,随后控制第二激光切割头188发出第二加工功率的激光束,控制激光束沿预设切割路径进行第二切割次数的激光切割,以切穿铝单板,其中,第一功率大于第二功率,采用第一功率切割时,未切穿凹槽,由于采用双次切割,热积累较少,不仅完成了对铝单板的切割,还能避免热积累导致的铝单板表面变色或出现烧痕,进而提高铝单板的切割品质。When cutting a thicker aluminum veneer, a laser beam of a first processing power is emitted to the aluminum veneer through the first laser cutting head 187, and the aluminum veneer is laser cut a first number of times along a preset cutting path to cut a groove on the aluminum veneer. Then, the second laser cutting head 188 is controlled to emit a laser beam of a second processing power, and the laser beam is controlled to laser cut a second number of times along the preset cutting path to cut through the aluminum veneer, wherein the first power is greater than the second power, and when the first power is used for cutting, the groove is not cut through. Since double cutting is used, heat accumulation is less, which not only completes the cutting of the aluminum veneer, but also avoids discoloration or burn marks on the surface of the aluminum veneer caused by heat accumulation, thereby improving the cutting quality of the aluminum veneer.
第四实施例Fourth embodiment
如附图1至附图7为本发明的一个实施例,在对铝单板裁剪的过程中,通过设置吸尘装置4,使抽风机进行抽风,进风口41进行吸气,使铝单板更加贴合在支撑条35的顶部,避免激光切割时,铝单板发生偏移,同时,也对铝单板裁剪部位的降温,进而提高铝单板裁剪的品质。As shown in Figures 1 to 7, an embodiment of the present invention, during the process of cutting the aluminum veneer, a dust suction device 4 is provided to allow the exhaust fan to exhaust air and the air inlet 41 to suck air, so that the aluminum veneer is more closely attached to the top of the support bar 35, thereby preventing the aluminum veneer from shifting during laser cutting. At the same time, the cutting portion of the aluminum veneer is cooled, thereby improving the quality of the cutting of the aluminum veneer.
第四实施例相对于第三实施例,进一步优化在于,吸尘装置4包括进风口41,固定箱42,积尘箱44,抽风机和过滤网45,进风口41固定安装在底座架11内部的上端,固定箱42固定安装在进风口41的底部,抽风机设置在固定箱42上端的右侧,过滤网45固定安装在固定箱42侧边并位于抽风机的左侧,积尘箱44滑动安装在固定箱42的底部,积尘箱44活动安装在活动槽12的内部。The fourth embodiment is further optimized relative to the third embodiment in that the dust collection device 4 includes an air inlet 41, a fixed box 42, a dust box 44, an exhaust fan and a filter 45. The air inlet 41 is fixedly installed at the upper end of the base frame 11, the fixed box 42 is fixedly installed at the bottom of the air inlet 41, the exhaust fan is arranged on the right side of the upper end of the fixed box 42, the filter 45 is fixedly installed on the side of the fixed box 42 and is located on the left side of the exhaust fan, the dust box 44 is slidably installed at the bottom of the fixed box 42, and the dust box 44 is movably installed inside the movable groove 12.
利用进风口41,扩大吸气的面积,同时,减少对铝单板吸力,避免铝单板在支撑条35顶部时,由于吸力过大,导致表面产生压痕,使其通过吸力固定的同时,避免影响铝单板的品质。The air inlet 41 is used to expand the air intake area and reduce the suction force on the aluminum plate to avoid indentations on the surface of the aluminum plate due to excessive suction when the aluminum plate is on the top of the support bar 35. The suction fixes the aluminum plate while avoiding affecting its quality.
本发明工作原理:使用时,通过液压伸缩杆16,控制定位组件3在滑动槽13的内部进行移动,定位组件3移动到平整装置2的右侧,此时,升降电机52控制升降螺杆53转动,使升降架55上升,固定块56移出嵌接槽54的内部,并使顶部的滚珠57位于支撑条35的上方,操作人员将铝单板通过支撑辊21,放置在转动辊24的顶部,此时,按压气缸26控制按压辊27下降,使按压辊27按压到转动辊24顶部的铝单板表面,通过激光测距仪25与定位板28的距离,判断铝单板的厚度,进而使裁剪装置自动调整到相应的切割模式,以使其切换为相对应的切割参数;Working principle of the present invention: when in use, the positioning assembly 3 is controlled to move inside the sliding groove 13 through the hydraulic telescopic rod 16, and the positioning assembly 3 moves to the right side of the leveling device 2. At this time, the lifting motor 52 controls the lifting screw 53 to rotate, so that the lifting frame 55 rises, the fixed block 56 moves out of the inside of the embedded groove 54, and the top ball 57 is located above the support bar 35. The operator places the aluminum single plate on the top of the rotating roller 24 through the supporting roller 21. At this time, the pressing cylinder 26 controls the pressing roller 27 to descend, so that the pressing roller 27 is pressed to the surface of the aluminum single plate on the top of the rotating roller 24. The distance between the laser rangefinder 25 and the positioning plate 28 is used to judge the thickness of the aluminum single plate, and then the cutting device is automatically adjusted to the corresponding cutting mode to switch to the corresponding cutting parameters;
同时,平整电机23启动,使转动辊24转动,并通过按压辊27的挤压,使铝单板平整,平整的铝单板通过移动辊34的传动,移动到滚珠57的顶部,并通过滚珠57的作用,避免铝单板直接在支撑条35的顶部滑动,并通过双向电机310的作用,使双向螺杆311进行转动,滑动支架36相向运动,使定位轮37相互靠近,对铝单板进行限位;At the same time, the leveling motor 23 is started to rotate the rotating roller 24, and the aluminum veneer is leveled by the extrusion of the pressing roller 27. The leveled aluminum veneer is moved to the top of the ball 57 through the transmission of the moving roller 34, and the ball 57 prevents the aluminum veneer from sliding directly on the top of the support bar 35. The bidirectional motor 310 rotates the bidirectional screw 311, and the sliding bracket 36 moves toward each other, so that the positioning wheels 37 are close to each other, and the aluminum veneer is limited;
随后,升降电机52控制升降螺杆53反向转动,使升降架55下降,液压伸缩杆16控制定位组件3移动到底座架11的右端,进而便于裁剪组件18对支撑条35顶部的铝单板进行裁剪,龙门架14移动到铝单板的上方,此时,通过第一激光切割头187对铝单板发出第一加工功率的激光束,沿预设切割路径对铝单板进行第一切割次数的激光切割,在铝单板上切割出凹槽,随后控制第二激光切割头188发出第二加工功率的激光束,控制激光束沿预设切割路径进行第二切割次数的激光切割,以切穿铝单板,并在第一激光切割头187切割方向转换时,活动架181控制主动齿轮184转动,通过对传动齿轮185的传动,使旋转环182在第一激光切割头187的外表面转动,进而使第二激光切割头188沿预设切割路径,自动调整方向,使第二激光切割头188沿着第一激光切割头187切割的路径进行二次切割;Subsequently, the lifting motor 52 controls the lifting screw 53 to rotate in the opposite direction, so that the lifting frame 55 descends, and the hydraulic telescopic rod 16 controls the positioning assembly 3 to move to the right end of the base frame 11, so as to facilitate the cutting assembly 18 to cut the aluminum veneer on the top of the support bar 35. The gantry 14 moves to the top of the aluminum veneer. At this time, the first laser cutting head 187 emits a laser beam of a first processing power to the aluminum veneer, and performs laser cutting of the aluminum veneer for the first number of cutting times along the preset cutting path to cut a groove on the aluminum veneer. Subsequently, the second laser cutting head 188 is controlled to emit a laser beam of a first processing power to the aluminum veneer. A laser beam of a second processing power controls the laser beam to perform laser cutting for a second number of cutting times along a preset cutting path to cut through the aluminum veneer, and when the cutting direction of the first laser cutting head 187 is changed, the movable frame 181 controls the driving gear 184 to rotate, and through the transmission gear 185, the rotating ring 182 is rotated on the outer surface of the first laser cutting head 187, so that the second laser cutting head 188 automatically adjusts its direction along the preset cutting path, so that the second laser cutting head 188 performs secondary cutting along the path cut by the first laser cutting head 187;
在对铝单板裁剪的过程中,位于底座架11内部,且在铝单板底部的吸尘装置4进行工作,使抽风机进行抽风,固定箱42的内部产生一定的负压,进风口41进行吸气,由于进风口41与铝单板之间气体流动速度较快,气压会降低,对铝单板产生轻微的吸力,使铝单板更加贴合在支撑条35的顶部,同时,也对铝单板裁剪部位的降温,进而提高铝单板裁剪的品质;During the cutting process of the aluminum veneer, the dust collecting device 4 located inside the base frame 11 and at the bottom of the aluminum veneer works, so that the exhaust fan draws air, a certain negative pressure is generated inside the fixed box 42, and the air inlet 41 sucks air. Since the gas flow speed between the air inlet 41 and the aluminum veneer is fast, the air pressure will be reduced, and a slight suction force will be generated on the aluminum veneer, so that the aluminum veneer is more closely attached to the top of the support bar 35. At the same time, the cutting part of the aluminum veneer is cooled, thereby improving the cutting quality of the aluminum veneer.
此外,气流流动的过程中,裁剪的灰尘会随着气流从进风口41进入到固定箱42的内部,并通过过滤网45的拦截和灰尘自身的重力,掉落到积尘箱44的内部,再通过取出积尘箱44进行清理。In addition, during the flow of air, the cut dust will enter the interior of the fixed box 42 from the air inlet 41 along with the air flow, and will fall into the interior of the dust box 44 through the interception of the filter 45 and the gravity of the dust itself, and then be cleaned by taking out the dust box 44.
最后应说明的几点是:本发明公开实施例附图中,只涉及与本公开实施例涉及的结构,其他结构可参考通常设计,在不冲突情况下,本发明同一实施例及不同实施例可以相互组合;Finally, a few points should be explained: the drawings of the embodiments disclosed in the present invention only involve structures related to the embodiments disclosed in the present invention, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other;
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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| CN118492688A (en) * | 2024-07-22 | 2024-08-16 | 常州百美金属科技有限公司 | A three-axis cutting machine for aluminum veneer processing |
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| CN118492688A (en) * | 2024-07-22 | 2024-08-16 | 常州百美金属科技有限公司 | A three-axis cutting machine for aluminum veneer processing |
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