CN118720271A - A sawing machine for mold steel with multi-angle cutting adjustment mechanism - Google Patents
A sawing machine for mold steel with multi-angle cutting adjustment mechanism Download PDFInfo
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- CN118720271A CN118720271A CN202411081685.7A CN202411081685A CN118720271A CN 118720271 A CN118720271 A CN 118720271A CN 202411081685 A CN202411081685 A CN 202411081685A CN 118720271 A CN118720271 A CN 118720271A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 58
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 26
- 230000007246 mechanism Effects 0.000 title claims abstract description 26
- 239000010959 steel Substances 0.000 title claims abstract description 26
- 239000000428 dust Substances 0.000 claims abstract description 54
- 238000004140 cleaning Methods 0.000 claims abstract description 45
- 230000005540 biological transmission Effects 0.000 claims description 17
- 238000007789 sealing Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 238000005056 compaction Methods 0.000 claims 1
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 239000002912 waste gas Substances 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 7
- 230000004630 mental health Effects 0.000 abstract description 4
- 239000012535 impurity Substances 0.000 abstract description 3
- 238000003892 spreading Methods 0.000 abstract description 3
- 230000007480 spreading Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/02—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of frames; of guiding arrangements for work-table or saw-carrier
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
- B23D59/006—Accessories specially designed for sawing machines or sawing devices for removing or collecting chips
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
Abstract
本发明公开了一种具有多角度切割调节机构的模具钢材用锯床，包括设备底板、外支撑框、调节支撑组件、台面清理组件和封闭集尘组件，所述设备底板的顶部设置有底部支架，底部支架的顶部分别设置有加工台和外支撑框；本发明，由调节支撑组件构成设备的多角度调节机构，便于调整切割锯片相对于板材的位置和切割角度，扩大了锯床的加工范围，提高了设备的实用性；利用台面清理组件对加工台的表面进行自动清理，避免残留的杂质对板材造成划伤，无需人工参与清理过程，自动化程度高，降低了锯床加工的人工成本；加工过程中通过封闭集尘组件对切割过程中产生的废气和粉尘进行收集，避免废气和粉尘扩散到周围的环境中危害工作人员的身心健康。
The invention discloses a sawing machine for mold steel with a multi-angle cutting adjustment mechanism, comprising an equipment bottom plate, an outer support frame, an adjustment support assembly, a table cleaning assembly and a closed dust collection assembly, wherein a bottom bracket is arranged on the top of the equipment bottom plate, and a processing table and an outer support frame are arranged on the top of the bottom bracket respectively; in the invention, the multi-angle adjustment mechanism of the equipment is constituted by the adjustment support assembly, which is convenient for adjusting the position and cutting angle of the cutting saw blade relative to the plate, thereby expanding the processing range of the sawing machine and improving the practicability of the equipment; the table cleaning assembly is used to automatically clean the surface of the processing table to avoid scratches on the plate caused by residual impurities, and no manual participation in the cleaning process is required, the degree of automation is high, and the labor cost of sawing machine processing is reduced; during the processing process, the closed dust collection assembly is used to collect the waste gas and dust generated in the cutting process to avoid the waste gas and dust spreading to the surrounding environment to endanger the physical and mental health of the staff.
Description
技术领域Technical Field
本发明涉及模具钢材加工技术领域，具体为一种具有多角度切割调节机构的模具钢材用锯床。The invention relates to the technical field of die steel processing, in particular to a sawing machine for die steel with a multi-angle cutting adjustment mechanism.
背景技术Background Art
模具钢材是用来制造冷冲模、热锻模、压铸模等模具的钢种，是模具制造业的物质和技术基础；其品种、规格、质量对模具的性能、使用寿命和制造周期起着决定性的作用，在模具钢材加工的过程中需要使用锯床来对钢材进行塑性处理，以满足拼装模具的具体尺寸需求，现有用于模具钢材的锯床基本可以满足一般的加工需求，但仍存在一定的不足之处，其一，锯床中的锯片大多固定安装在刀具进给机构上，但是现有锯床的进给机构结构简单，无法根据加工需求调节锯片相对于钢材的角度，限制了锯床的加工范围，影响了设备的实用性；其二，现有锯床的功能性单一，缺乏粉尘收集来处理切割加工中产生的废气及粉尘，废气和粉尘容易扩散到周围的环境中影响工作人员的身心健康；其三，现有锯床为了防止在钢材的表面造成划伤，在加工之前需要安排人工对加工平台进行清理，自动化程度低，增大了锯床加工的人工成本；因此设计一种具有多角度切割调节机构的模具钢材用锯床是很有必要的。Mould steel is a type of steel used to manufacture moulds such as cold stamping moulds, hot forging moulds and die casting moulds. It is the material and technical basis of the mould manufacturing industry. Its variety, specification and quality play a decisive role in the performance, service life and manufacturing cycle of the mould. In the process of mould steel processing, a sawing machine is needed to plastically process the steel to meet the specific size requirements of the assembled mould. The existing sawing machines for mould steel can basically meet the general processing requirements, but there are still some shortcomings. First, the saw blades in the sawing machines are mostly fixedly installed on the tool feeding mechanism, but the feeding mechanism of the existing sawing machines has a simple structure and cannot be based on the actual size of the sawing machine. The angle of the saw blade relative to the steel is adjusted according to the processing requirements, which limits the processing range of the sawing machine and affects the practicability of the equipment. Secondly, the existing sawing machines have single functionality and lack dust collection to treat the waste gas and dust generated during the cutting process. The waste gas and dust are easily diffused into the surrounding environment and affect the physical and mental health of the workers. Thirdly, in order to prevent scratches on the surface of the steel, the existing sawing machines need to arrange manual cleaning of the processing platform before processing, and the degree of automation is low, which increases the labor cost of the sawing machine processing. Therefore, it is necessary to design a sawing machine for mold steel with a multi-angle cutting adjustment mechanism.
发明内容Summary of the invention
本发明的目的在于提供一种具有多角度切割调节机构的模具钢材用锯床，以解决上述背景技术中提出的问题。The object of the present invention is to provide a sawing machine for mold steel with a multi-angle cutting adjustment mechanism to solve the problems raised in the above-mentioned background technology.
为实现上述目的，本发明提供如下技术方案：一种具有多角度切割调节机构的模具钢材用锯床，包括设备底板、底部支架、加工台、外支撑框、调节支撑组件、切割电机、台面清理组件、锯片壳、封闭集尘组件和切割锯片，所述设备底板的顶部设置有底部支架，底部支架的顶部分别设置有加工台和外支撑框，且加工台于外支撑框的内部，底部支架上固定安装有调节支撑组件中的电机壳，电机壳中嵌入安装有旋转电机，旋转电机的输出端固定连接有转动架，转动架转动连接在电机壳上，转动架中固定连接有第一壳体，第一壳体中通过轴承配合连接有第一丝杠，第一丝杠上设置有第一连接块，且第一连接块通过内部嵌入安装的滚珠螺母与第一丝杠相互配合连接，第一连接块固定在第二壳体上；第二壳体的一侧设置有封闭集尘组件中的集尘箱，集尘箱的一侧设置有集尘泵，且集尘泵与集尘箱相互连通；外支撑框的底部对称设置有台面清理组件中的滑移支架。To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a sawing machine for mold steel with a multi-angle cutting adjustment mechanism, comprising an equipment bottom plate, a bottom bracket, a processing table, an outer support frame, an adjustment support assembly, a cutting motor, a table cleaning assembly, a saw blade shell, a closed dust collection assembly and a cutting saw blade, wherein a bottom bracket is arranged on the top of the equipment bottom plate, a processing table and an outer support frame are arranged on the top of the bottom bracket, and the processing table is inside the outer support frame, a motor shell in the adjustment support assembly is fixedly installed on the bottom bracket, a rotating motor is embedded in the motor shell, and a rotating motor The output end is fixedly connected with a rotating frame, which is rotatably connected to the motor housing, and a first shell is fixedly connected in the rotating frame. A first screw is connected to the first shell through a bearing, and a first connecting block is arranged on the first screw, and the first connecting block is connected to the first screw through an internally embedded ball nut, and the first connecting block is fixed to the second shell; a dust box in a closed dust collecting assembly is arranged on one side of the second shell, a dust pump is arranged on one side of the dust box, and the dust pump and the dust box are connected to each other; a sliding bracket in a table cleaning assembly is symmetrically arranged on the bottom of the outer support frame.
作为本发明的进一步技术方案，所述调节支撑组件由电机壳、旋转电机、转动架、第一壳体、第一电机、第一丝杠、第一连接块、第二壳体、第二电机、第二丝杠、第二连接块、支撑架、升降气缸、升降板、压紧气缸、上料架和上料压辊组成，第二壳体滑动连接在第一壳体上开设的滑槽中。As a further technical solution of the present invention, the adjustment support assembly is composed of a motor housing, a rotating motor, a rotating frame, a first shell, a first motor, a first screw, a first connecting block, a second shell, a second motor, a second screw, a second connecting block, a support frame, a lifting cylinder, a lifting plate, a clamping cylinder, a loading rack and a loading roller, and the second shell is slidably connected to a slide groove opened on the first shell.
作为本发明的进一步技术方案，所述第一壳体的一侧固定连接有第一电机，第一电机的输出端通过联轴器配合连接在第一丝杠一端。As a further technical solution of the present invention, a first motor is fixedly connected to one side of the first housing, and an output end of the first motor is connected to one end of the first lead screw through a coupling.
作为本发明的进一步技术方案，所述第一壳体的底部固定连接有第二电机，第二电机的输出端通过联轴器配合连接在第二丝杠上，第二丝杠通过轴承转动连接在第二壳体中，第二丝杠上设置有第二连接块，且第二连接块通过内部嵌入安装的滚珠螺母与第二丝杠相互配合连接。As a further technical solution of the present invention, a second motor is fixedly connected to the bottom of the first shell, the output end of the second motor is connected to the second screw through a coupling, the second screw is rotatably connected in the second shell through a bearing, a second connecting block is provided on the second screw, and the second connecting block is connected to the second screw through a ball nut embedded inside.
作为本发明的进一步技术方案，所述第二连接块上固定连接有支撑架，且支撑架滑动连接在第二壳体上，支撑架的一侧顶部设置有切割电机。As a further technical solution of the present invention, a support frame is fixedly connected to the second connecting block, and the support frame is slidably connected to the second shell, and a cutting motor is arranged on the top of one side of the support frame.
作为本发明的进一步技术方案，所述切割电机固定在锯片壳的一侧，切割电机的输出端贯穿锯片壳固定连接有切割锯片，且切割锯片转动连接在锯片壳中。As a further technical solution of the present invention, the cutting motor is fixed on one side of the saw blade housing, the output end of the cutting motor passes through the saw blade housing and is fixedly connected with a cutting saw blade, and the cutting saw blade is rotatably connected in the saw blade housing.
作为本发明的进一步技术方案，所述封闭集尘组件由集尘箱、集尘泵、导出管、连接软管、收集头、顶推气缸、提升支架、提升液压缸、中心壳、侧封壳和封闭电机组成，导出管设置在集尘箱上。As a further technical solution of the present invention, the closed dust collection assembly consists of a dust box, a dust collection pump, a guide pipe, a connecting hose, a collecting head, a push cylinder, a lifting bracket, a lifting hydraulic cylinder, a center shell, a side sealing shell and a closed motor, and the guide pipe is arranged on the dust box.
作为本发明的进一步技术方案，所述集尘泵的输出端设置有连接软管，连接软管的一端设置有收集头，收集头固定连接顶推气缸的输出端，且顶推气缸对称安装在锯片壳上。As a further technical solution of the present invention, the output end of the dust collecting pump is provided with a connecting hose, one end of the connecting hose is provided with a collecting head, the collecting head is fixedly connected to the output end of the pushing cylinder, and the pushing cylinder is symmetrically installed on the saw blade housing.
作为本发明的进一步技术方案，所述封闭电机对称固定在外支撑框的底部一侧上，封闭电机的输出端固定连接在侧封壳上，侧封壳之间滑动连接有中心壳，且中心壳的顶部固定连接提升液压缸的输出端，提升液压缸对称固定在提升支架上，提升支架固定在设备底板上，中心壳的顶部对称设置有升降气缸，升降气缸的输出端贯穿中心壳固定连接有升降板，升降板上对称设置有压紧气缸，压紧气缸的输出端固定连接有上料架，上料架中嵌入安装有上料电机，上料电机的输出端固定连接在上料压辊上，上料压辊转动连接在上料架底部均匀开设的通孔中。As a further technical solution of the present invention, the enclosed motor is symmetrically fixed on one side of the bottom of the outer support frame, the output end of the enclosed motor is fixedly connected to the side sealing shell, a center shell is slidably connected between the side sealing shells, and the top of the center shell is fixedly connected to the output end of the lifting hydraulic cylinder, the lifting hydraulic cylinder is symmetrically fixed on the lifting bracket, the lifting bracket is fixed on the bottom plate of the equipment, the top of the center shell is symmetrically arranged with a lifting cylinder, the output end of the lifting cylinder passes through the center shell and is fixedly connected to a lifting plate, the lifting plate is symmetrically arranged with a clamping cylinder, the output end of the clamping cylinder is fixedly connected to a loading rack, a loading motor is embedded in the loading rack, the output end of the loading motor is fixedly connected to a loading roller, and the loading roller is rotatably connected to through holes evenly opened at the bottom of the loading rack.
作为本发明的进一步技术方案，所述台面清理组件由滑移支架、第一气缸、固定架、第二气缸、支撑座、清理电机、传动轴和清理辊组成，滑移支架上设置有第一气缸，第一气缸的一侧固定连接有固定架，且固定架上固定连接有第二气缸，第二气缸的输出端固定连接有支撑座，支撑座滑动连接在加工台和外支撑框之间，支撑座中转动连接有传动轴，且支撑座的一侧设置有清理电机，清理电机的输出端固定连接传动轴，且传动轴上固定套接有清理辊。As a further technical solution of the present invention, the table cleaning assembly is composed of a sliding bracket, a first cylinder, a fixed bracket, a second cylinder, a support seat, a cleaning motor, a transmission shaft and a cleaning roller. The sliding bracket is provided with a first cylinder, one side of the first cylinder is fixedly connected to the fixed bracket, and the fixed bracket is fixedly connected to the second cylinder, the output end of the second cylinder is fixedly connected to the support seat, the support seat is slidably connected between the processing table and the outer support frame, the support seat is rotatably connected to the transmission shaft, and a cleaning motor is provided on one side of the support seat, the output end of the cleaning motor is fixedly connected to the transmission shaft, and a cleaning roller is fixedly sleeved on the transmission shaft.
与现有技术相比，本发明的有益效果是：该一种具有多角度切割调节机构的模具钢材用锯床，通过设置的调节支撑组件对切割电机和切割锯片组成的切割机构进行支撑，加工过程中通过第一电机带动第一丝杠转动，利用第一丝杠与第一连接块内部嵌入安装滚珠螺母的相互配合来带动第二壳体沿着第一丝杠的方向在第一壳体上滑动，同时配合旋转电机带动转动架和第一壳体转动，构成设备的多角度调节机构，便于调整切割锯片相对于板材的位置和切割角度，扩大了锯床的加工范围，提高了设备的实用性；由底部支架分别对加工台和外支撑框进行支撑，加工台和外支撑框之间的间隙构成台面清理组件的滑移通道，清理时通过第二气缸带动支撑座上移将传动轴和清理辊从加工台和外支撑框之间的间隙移出，随后通过第一气缸带动支撑座沿着滑移支架移动，配合清理电机带动传动轴和清理辊转动，即可对加工台的表面进行自动清理，避免残留的杂质对板材造成划伤，无需人工参与清理过程，自动化程度高，降低了锯床加工的人工成本；加工过程中通过提升液压缸带动中心壳下移，将中心壳顶压在外支撑框上，随后两侧的封闭电机带动侧封壳转动，贴合在中心壳的两侧后对加工台的顶部空间进行封闭，同时在加工过程中通过顶推气缸调节收集头的位置，配合集尘泵在收集头中产生负压对切割过程中产生的废气和粉尘进行收集，并集中排放到集尘箱中，避免废气和粉尘扩散到周围的环境中危害工作人员的身心健康。Compared with the prior art, the beneficial effects of the present invention are as follows: the sawing machine for mold steel with a multi-angle cutting adjustment mechanism supports the cutting mechanism composed of a cutting motor and a cutting saw blade by means of an adjusting support assembly. During processing, the first motor drives the first lead screw to rotate, and the first lead screw cooperates with the ball nut embedded in the first connecting block to drive the second shell to slide on the first shell along the direction of the first lead screw. At the same time, the rotating motor drives the rotating frame and the first shell to rotate, thereby forming a multi-angle adjustment mechanism of the equipment, which is convenient for adjusting the position and cutting angle of the cutting saw blade relative to the plate, thereby expanding the processing range of the sawing machine and improving the practicality of the equipment. The bottom bracket supports the processing table and the outer support frame respectively, and the gap between the processing table and the outer support frame constitutes a sliding channel for the table cleaning assembly. During cleaning, the second cylinder drives the support seat to move up the transmission shaft The cleaning roller moves out from the gap between the processing table and the outer support frame, and then the support seat is driven by the first cylinder to move along the sliding bracket, and the cleaning motor drives the transmission shaft and the cleaning roller to rotate, so that the surface of the processing table can be automatically cleaned to avoid scratches on the plate caused by residual impurities. There is no need for manual participation in the cleaning process, and the degree of automation is high, which reduces the labor cost of sawing machine processing; during the processing, the center shell is driven downward by the lifting hydraulic cylinder, and the center shell is pressed against the outer support frame. Then, the closing motors on both sides drive the side sealing shells to rotate, and after fitting on both sides of the center shell, the top space of the processing table is closed. At the same time, during the processing, the position of the collecting head is adjusted by the pushing cylinder, and the dust collecting pump is used to generate negative pressure in the collecting head to collect the waste gas and dust generated during the cutting process, and discharge them into the dust collecting box in a centralized manner to avoid the waste gas and dust spreading to the surrounding environment and endangering the physical and mental health of the workers.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体结构三维图；FIG1 is a three-dimensional diagram of the overall structure of the present invention;
图2为图1中A区域的局部放大图；FIG2 is a partial enlarged view of area A in FIG1 ;
图3为本发明的整体结构后视图；FIG3 is a rear view of the overall structure of the present invention;
图4为图3中B区域的局部放大图；FIG4 is a partial enlarged view of area B in FIG3 ;
图5为本发明的部分结构三维图；FIG5 is a three-dimensional diagram of a partial structure of the present invention;
图6为图5中C区域的局部放大图；FIG6 is a partial enlarged view of the C region in FIG5 ;
图7为本发明的部分结构爆炸图；FIG7 is an exploded view of a part of the structure of the present invention;
图8为本发明的局部结构示意图；FIG8 is a schematic diagram of a partial structure of the present invention;
图中：1、设备底板；2、底部支架；3、加工台；4、外支撑框；5、调节支撑组件；6、切割电机；7、台面清理组件；8、锯片壳；9、封闭集尘组件；10、切割锯片；51、电机壳；52、旋转电机；53、转动架；54、第一壳体；55、第一电机；56、第一丝杠；57、第一连接块；58、第二壳体；59、第二电机；60、第二丝杠；61、第二连接块；62、支撑架；63、升降气缸；64、升降板；65、压紧气缸；66、上料架；67、上料压辊；71、滑移支架；72、第一气缸；73、固定架；74、第二气缸；75、支撑座；76、清理电机；77、传动轴；78、清理辊；91、集尘箱；92、集尘泵；93、导出管；94、连接软管；95、收集头；96、顶推气缸；97、提升支架；98、提升液压缸；99、中心壳；100、侧封壳；101、封闭电机。In the figure: 1. Equipment bottom plate; 2. Bottom bracket; 3. Processing table; 4. External support frame; 5. Adjustment support assembly; 6. Cutting motor; 7. Table cleaning assembly; 8. Saw blade shell; 9. Enclosed dust collection assembly; 10. Cutting saw blade; 51. Motor shell; 52. Rotating motor; 53. Rotating frame; 54. First shell; 55. First motor; 56. First lead screw; 57. First connecting block; 58. Second shell; 59. Second motor; 60. Second lead screw; 61. Second connecting block; 62. Support frame; 63. Lifting Cylinder; 64, lifting plate; 65, clamping cylinder; 66, loading rack; 67, loading roller; 71, sliding bracket; 72, first cylinder; 73, fixed bracket; 74, second cylinder; 75, support seat; 76, cleaning motor; 77, transmission shaft; 78, cleaning roller; 91, dust box; 92, dust pump; 93, outlet pipe; 94, connecting hose; 95, collecting head; 96, pushing cylinder; 97, lifting bracket; 98, lifting hydraulic cylinder; 99, center shell; 100, side sealing shell; 101, closed motor.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅附图1-附图8，本发明提供的一种实施例：一种具有多角度切割调节机构的模具钢材用锯床，包括设备底板1、底部支架2、加工台3、外支撑框4、调节支撑组件5、切割电机6、台面清理组件7、锯片壳8、封闭集尘组件9和切割锯片10，设备底板1的顶部设置有底部支架2，底部支架2的顶部分别设置有加工台3和外支撑框4，且加工台3于外支撑框4的内部，底部支架2上固定安装有调节支撑组件5中的电机壳51，电机壳51中嵌入安装有旋转电机52，旋转电机52的输出端固定连接有转动架53，转动架53转动连接在电机壳51上，转动架53中固定连接有第一壳体54，第一壳体54中通过轴承配合连接有第一丝杠56，第一丝杠56上设置有第一连接块57，且第一连接块57通过内部嵌入安装的滚珠螺母与第一丝杠56相互配合连接，第一连接块57固定在第二壳体58上；第二壳体58的一侧设置有封闭集尘组件9中的集尘箱91，集尘箱91的一侧设置有集尘泵92，且集尘泵92与集尘箱91相互连通；外支撑框4的底部对称设置有台面清理组件7中的滑移支架71；调节支撑组件5由电机壳51、旋转电机52、转动架53、第一壳体54、第一电机55、第一丝杠56、第一连接块57、第二壳体58、第二电机59、第二丝杠60、第二连接块61、支撑架62、升降气缸63、升降板64、压紧气缸65、上料架66和上料压辊67组成，第二壳体58滑动连接在第一壳体54上开设的滑槽中；第一壳体54的一侧固定连接有第一电机55，第一电机55的输出端通过联轴器配合连接在第一丝杠56一端；第一壳体54的底部固定连接有第二电机59，第二电机59的输出端通过联轴器配合连接在第二丝杠60上，第二丝杠60通过轴承转动连接在第二壳体58中，第二丝杠60上设置有第二连接块61，且第二连接块61通过内部嵌入安装的滚珠螺母与第二丝杠60相互配合连接；第二连接块61上固定连接有支撑架62，且支撑架62滑动连接在第二壳体58上，支撑架62的一侧顶部设置有切割电机6；切割电机6固定在锯片壳8的一侧，切割电机6的输出端贯穿锯片壳8固定连接有切割锯片10，且切割锯片10转动连接在锯片壳8中；封闭集尘组件9由集尘箱91、集尘泵92、导出管93、连接软管94、收集头95、顶推气缸96、提升支架97、提升液压缸98、中心壳99、侧封壳100和封闭电机101组成，导出管93设置在集尘箱91上；集尘泵92的输出端设置有连接软管94，连接软管94的一端设置有收集头95，收集头95固定连接顶推气缸96的输出端，且顶推气缸96对称安装在锯片壳8上；封闭电机101对称固定在外支撑框4的底部一侧上，封闭电机101的输出端固定连接在侧封壳100上，侧封壳100之间滑动连接有中心壳99，且中心壳99的顶部固定连接提升液压缸98的输出端，提升液压缸98对称固定在提升支架97上，提升支架97固定在设备底板1上，中心壳99的顶部对称设置有升降气缸63，升降气缸63的输出端贯穿中心壳99固定连接有升降板64，升降板64上对称设置有压紧气缸65，压紧气缸65的输出端固定连接有上料架66，上料架66中嵌入安装有上料电机，上料电机的输出端固定连接在上料压辊67上，上料压辊67转动连接在上料架66底部均匀开设的通孔中；台面清理组件7由滑移支架71、第一气缸72、固定架73、第二气缸74、支撑座75、清理电机76、传动轴77和清理辊78组成，滑移支架71上设置有第一气缸72，第一气缸72的一侧固定连接有固定架73，且固定架73上固定连接有第二气缸74，第二气缸74的输出端固定连接有支撑座75，支撑座75滑动连接在加工台3和外支撑框4之间，支撑座75中转动连接有传动轴77，且支撑座75的一侧设置有清理电机76，清理电机76的输出端固定连接传动轴77，且传动轴77上固定套接有清理辊78；利用设置的清理电机76有利于在台面清理的过程中带动清理辊78转动。Please refer to Figures 1 to 8. An embodiment of the present invention is as follows: a sawing machine for mold steel with a multi-angle cutting adjustment mechanism, comprising an equipment base plate 1, a bottom bracket 2, a processing table 3, an outer support frame 4, an adjustment support assembly 5, a cutting motor 6, a table cleaning assembly 7, a saw blade shell 8, a closed dust collection assembly 9 and a cutting saw blade 10. The top of the equipment base plate 1 is provided with a bottom bracket 2, and the top of the bottom bracket 2 is respectively provided with a processing table 3 and an outer support frame 4, and the processing table 3 is inside the outer support frame 4. The motor shell 51 in the adjustment support assembly 5 is fixedly installed on the bottom bracket 2, and the motor shell 51 is embedded in the motor shell 51. A rotating motor 52 is installed, and a rotating frame 53 is fixedly connected to the output end of the rotating motor 52. The rotating frame 53 is rotatably connected to the motor housing 51. A first shell 54 is fixedly connected to the rotating frame 53. A first screw 56 is connected to the first shell 54 through a bearing. A first connecting block 57 is arranged on the first screw 56, and the first connecting block 57 is connected to the first screw 56 through an internally embedded ball nut. The first connecting block 57 is fixed to the second shell 58; a dust box 91 in the closed dust collection assembly 9 is arranged on one side of the second shell 58, and a dust pump 9 is arranged on one side of the dust box 91. 2, and the dust collecting pump 92 is connected with the dust collecting box 91; the sliding bracket 71 in the table cleaning assembly 7 is symmetrically arranged at the bottom of the outer support frame 4; the adjusting support assembly 5 is composed of a motor housing 51, a rotating motor 52, a rotating frame 53, a first shell 54, a first motor 55, a first lead screw 56, a first connecting block 57, a second shell 58, a second motor 59, a second lead screw 60, a second connecting block 61, a support frame 62, a lifting cylinder 63, a lifting plate 64, a pressing cylinder 65, a feeding frame 66 and a feeding pressing roller 67, and the second shell 58 is slidably connected to the slide groove opened on the first shell 54; the first shell A first motor 55 is fixedly connected to one side of the first housing 54, and the output end of the first motor 55 is connected to one end of the first lead screw 56 through a coupling; a second motor 59 is fixedly connected to the bottom of the first housing 54, and the output end of the second motor 59 is connected to the second lead screw 60 through a coupling, and the second lead screw 60 is rotatably connected to the second housing 58 through a bearing, and a second connecting block 61 is provided on the second lead screw 60, and the second connecting block 61 is connected to the second lead screw 60 through a ball nut embedded and installed inside; a support frame 62 is fixedly connected to the second connecting block 61, and the support frame 62 is slidably connected to the first On the second shell 58, a cutting motor 6 is arranged on the top of one side of the support frame 62; the cutting motor 6 is fixed to one side of the saw blade shell 8, and the output end of the cutting motor 6 passes through the saw blade shell 8 and is fixedly connected to the cutting saw blade 10, and the cutting saw blade 10 is rotatably connected in the saw blade shell 8; the closed dust collection component 9 is composed of a dust box 91, a dust collection pump 92, a guide pipe 93, a connecting hose 94, a collecting head 95, a push cylinder 96, a lifting bracket 97, a lifting hydraulic cylinder 98, a center shell 99, a side sealing shell 100 and a closed motor 101, and the guide pipe 93 is arranged on the dust box 91; the output end of the dust collection pump 92 is provided with a connecting hose 94, a collecting head 95 is provided at one end of the connecting hose 94, the collecting head 95 is fixedly connected to the output end of the push cylinder 96, and the push cylinder 96 is symmetrically installed on the saw blade shell 8; the enclosed motor 101 is symmetrically fixed on one side of the bottom of the outer support frame 4, the output end of the enclosed motor 101 is fixedly connected to the side sealing shell 100, the side sealing shells 100 are slidably connected with a central shell 99, and the top of the central shell 99 is fixedly connected to the output end of the lifting hydraulic cylinder 98, the lifting hydraulic cylinder 98 is symmetrically fixed on the lifting bracket 97, the lifting bracket 97 is fixed on the bottom plate 1 of the equipment, and the top of the central shell 99 is symmetrically provided with a lifting and lowering mechanism. Cylinder 63, the output end of the lifting cylinder 63 passes through the central shell 99 and is fixedly connected to the lifting plate 64, and the pressing cylinder 65 is symmetrically arranged on the lifting plate 64, and the output end of the pressing cylinder 65 is fixedly connected to the loading rack 66, and a loading motor is embedded in the loading rack 66, and the output end of the loading motor is fixedly connected to the loading roller 67, and the loading roller 67 is rotatably connected to the through holes evenly opened at the bottom of the loading rack 66; the table cleaning component 7 is composed of a sliding bracket 71, a first cylinder 72, a fixed bracket 73, a second cylinder 74, a support seat 75, a cleaning motor 76, a transmission shaft 77 and a cleaning roller 78. A first cylinder 72 is provided on 71, one side of the first cylinder 72 is fixedly connected to a fixing frame 73, and the fixing frame 73 is fixedly connected to a second cylinder 74, the output end of the second cylinder 74 is fixedly connected to a support seat 75, the support seat 75 is slidably connected between the processing table 3 and the outer support frame 4, a transmission shaft 77 is rotatably connected in the support seat 75, and a cleaning motor 76 is provided on one side of the support seat 75, the output end of the cleaning motor 76 is fixedly connected to the transmission shaft 77, and a cleaning roller 78 is fixedly sleeved on the transmission shaft 77; the cleaning motor 76 is arranged to facilitate driving the cleaning roller 78 to rotate during the table cleaning process.
工作原理：使用时，将板材放置在加工台3的顶部，接着通过提升液压缸98带动中心壳99下移，将中心壳99顶压在外支撑框4上，随后两侧的封闭电机101带动侧封壳100转动，贴合在中心壳99的两侧后对加工台3的顶部空间进行封闭，之后升降气缸63带动升降板64下移，将上料压辊67移动至板材的两侧，接着上料架66中的上料电机带动上料压辊67转动，推动板材向切割锯片10靠近，同时第二电机59带动第二丝杠60转动，使第二连接块61带动支撑架62沿着第二丝杠60滑动，完成锯片的进给动作；通过设置的调节支撑组件5对切割电机6和切割锯片10组成的切割机构进行支撑，加工过程中通过第一电机55带动第一丝杠56转动，利用第一丝杠56与第一连接块57内部嵌入安装滚珠螺母的相互配合来带动第二壳体58沿着第一丝杠56的方向在第一壳体54上滑动，同时配合旋转电机52带动转动架53和第一壳体54转动，构成设备的多角度调节机构，便于调整切割锯片10相对于板材的位置和切割角度，扩大了锯床的加工范围，提高了设备的实用性；由底部支架2分别对加工台3和外支撑框4进行支撑，加工台3和外支撑框4之间的间隙构成台面清理组件7的滑移通道，清理时通过第二气缸74带动支撑座75上移将传动轴77和清理辊78从加工台3和外支撑框4之间的间隙移出，随后通过第一气缸72带动支撑座75沿着滑移支架71移动，配合清理电机76带动传动轴77和清理辊78转动，即可对加工台3的表面进行自动清理，避免残留的杂质对板材造成划伤，无需人工参与清理过程，自动化程度高，降低了锯床加工的人工成本；加工过程中通过顶推气缸96调节收集头95的位置，配合集尘泵92在收集头95中产生负压对切割过程中产生的废气和粉尘进行收集，并集中排放到集尘箱91中，避免废气和粉尘扩散到周围的环境中危害工作人员的身心健康。Working principle: When in use, place the plate on the top of the processing table 3, then drive the center shell 99 downward through the lifting hydraulic cylinder 98, press the center shell 99 against the outer support frame 4, then the closing motors 101 on both sides drive the side sealing shells 100 to rotate, fit on both sides of the center shell 99 to close the top space of the processing table 3, then the lifting cylinder 63 drives the lifting plate 64 downward to move the feeding pressure roller 67 to both sides of the plate, then the feeding motor in the feeding frame 66 drives the feeding pressure roller 67 to rotate, pushes the plate closer to the cutting saw blade 10, and at the same time the second motor 59 drives the The second lead screw 60 is driven to rotate, so that the second connecting block 61 drives the support frame 62 to slide along the second lead screw 60 to complete the feeding action of the saw blade; the cutting mechanism composed of the cutting motor 6 and the cutting saw blade 10 is supported by the adjustable support assembly 5. During the processing, the first motor 55 drives the first lead screw 56 to rotate, and the first lead screw 56 and the ball nut embedded in the first connecting block 57 cooperate with each other to drive the second housing 58 to slide on the first housing 54 along the direction of the first lead screw 56, and at the same time cooperate with the rotating motor 52 to drive the rotating frame 53 and the first housing 5 4 rotates to form a multi-angle adjustment mechanism of the equipment, which is convenient for adjusting the position and cutting angle of the cutting saw blade 10 relative to the plate, expanding the processing range of the sawing machine and improving the practicality of the equipment; the bottom bracket 2 supports the processing table 3 and the outer support frame 4 respectively, and the gap between the processing table 3 and the outer support frame 4 constitutes a sliding channel for the table cleaning component 7. During cleaning, the second cylinder 74 drives the support seat 75 to move up to move the transmission shaft 77 and the cleaning roller 78 out of the gap between the processing table 3 and the outer support frame 4, and then the first cylinder 72 drives the support seat 75 along the sliding bracket 71 The cleaning motor 76 drives the transmission shaft 77 and the cleaning roller 78 to rotate, so that the surface of the processing table 3 can be automatically cleaned to prevent residual impurities from scratching the plate. There is no need for manual participation in the cleaning process, with a high degree of automation, which reduces the labor cost of sawing machine processing. During the processing, the position of the collecting head 95 is adjusted by the pushing cylinder 96, and the dust collecting pump 92 is used to generate negative pressure in the collecting head 95 to collect the waste gas and dust generated during the cutting process, and discharge them into the dust collecting box 91 to prevent the waste gas and dust from spreading to the surrounding environment and endangering the physical and mental health of the workers.
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims (10)
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