CN118719947A - An industrial wheel bottom plate stepping die and its application - Google Patents
An industrial wheel bottom plate stepping die and its application Download PDFInfo
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- CN118719947A CN118719947A CN202410897610.XA CN202410897610A CN118719947A CN 118719947 A CN118719947 A CN 118719947A CN 202410897610 A CN202410897610 A CN 202410897610A CN 118719947 A CN118719947 A CN 118719947A
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- 230000006835 compression Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims description 9
- 238000004080 punching Methods 0.000 claims description 7
- 238000007667 floating Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 2
- 230000008569 process Effects 0.000 claims description 2
- 238000013461 design Methods 0.000 abstract description 3
- 230000000903 blocking effect Effects 0.000 abstract 1
- 239000002184 metal Substances 0.000 description 17
- 238000009434 installation Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
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- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/28—Associations of cutting devices therewith
- B21D43/287—Devices for handling sheet or strip material
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Abstract
本发明公开了一种工业轮底板步进模模具及应用,其模具包括下模具和下模具顶部的上模夹板,所述上模夹板的另一侧开设有安装槽,所述安装槽一侧的内壁设置有切刀,所述下模具和上模夹板的一侧设置有用于工件成型的成型组件,所述切刀与安装槽的连接处设置有用于限制切刀移动的限制组件。本发明通过卡槽、卡块和移动件的设计,在将切刀的位置进行固定时,先将切刀移动至安装槽的内部,并通过移动件带动两个卡块的端部插入切刀两侧的卡槽内,通过卡块的阻挡,使得切刀无法移出安装槽,再通过螺栓将切刀挤压定位,避免切刀出现晃动的情况,使得当螺栓松动时,仍有卡块的限制,避免切刀直接掉落损坏的情况产生。
The present invention discloses an industrial wheel bottom plate stepping die and application, wherein the die comprises a lower die and an upper die clamping plate on the top of the lower die, a mounting groove is provided on the other side of the upper die clamping plate, a cutter is provided on the inner wall of one side of the mounting groove, a forming component for forming a workpiece is provided on one side of the lower die and the upper die clamping plate, and a limiting component for limiting the movement of the cutter is provided at the connection between the cutter and the mounting groove. The present invention adopts the design of a slot, a block and a moving part, and when the position of the cutter is fixed, the cutter is first moved to the inside of the mounting groove, and the ends of the two blocks are driven by the moving part to be inserted into the slots on both sides of the cutter, and the cutter cannot be moved out of the mounting groove by the blocking of the block, and then the cutter is squeezed and positioned by the bolt to avoid the cutter from shaking, so that when the bolt is loose, there is still the restriction of the block, and the cutter is prevented from falling and being damaged directly.
Description
技术领域Technical Field
本发明涉及加工模具技术领域,特别涉及一种工业轮底板步进模模具及应用。The invention relates to the technical field of processing moulds, and in particular to an industrial wheel bottom plate stepping mould and application thereof.
背景技术Background Art
工业轮底板模具通常用于制造工业轮底板,其主要作用是通过模具的设计和制造,将原材料(通常是金属板材)加工成特定形状和尺寸的工业轮底板。Industrial wheel base plate molds are usually used to manufacture industrial wheel base plates. Their main function is to process raw materials (usually metal sheets) into industrial wheel base plates of specific shapes and sizes through the design and manufacture of molds.
在对工业轮底板进行加工时,传统的加工方式是将金属板材放入加工模具内,通过冲压来完成对工业轮底板的成型,并通过冲压来将成型后的工业轮底板从金属板上冲下,最后通过切刀将金属板材上多余的材料切下。传统的切刀是直接通过螺栓固定在模具的一侧,在使用的过程中,存在因机械振动导致螺栓松动的情况,从而存在因螺栓松动导致切刀直接掉落损坏的情况产生。When processing the industrial wheel bottom plate, the traditional processing method is to put the metal sheet into the processing mold, complete the forming of the industrial wheel bottom plate by stamping, and punch the formed industrial wheel bottom plate off the metal sheet by stamping, and finally cut off the excess material on the metal sheet by a cutter. The traditional cutter is directly fixed to one side of the mold by bolts. During use, there is a situation where the bolts are loosened due to mechanical vibration, and the cutter may fall and be damaged directly due to the loose bolts.
发明内容Summary of the invention
本发明的目的在于提供一种工业轮底板步进模模具及应用,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an industrial wheel bottom plate stepping die and application to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种工业轮底板步进模模具,包括下模具和下模具顶部的上模夹板,所述上模夹板的另一侧开设有安装槽,所述安装槽一侧的内壁设置有切刀,所述下模具和上模夹板的一侧设置有用于工件成型的成型组件,所述切刀与安装槽的连接处设置有用于限制切刀移动的限制组件;To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an industrial wheel bottom plate stepping die, comprising a lower die and an upper die clamping plate on the top of the lower die, a mounting groove is provided on the other side of the upper die clamping plate, a cutter is provided on the inner wall of one side of the mounting groove, a forming component for workpiece forming is provided on one side of the lower die and the upper die clamping plate, and a limiting component for limiting the movement of the cutter is provided at the connection between the cutter and the mounting groove;
所述限制组件包括对称开设在切刀两侧的卡槽,所述卡槽的内部穿插连接有卡块,所述卡块的一侧设置有用于移动卡块位置的移动件。The limiting component comprises a clamping slot symmetrically arranged on both sides of the cutter, a clamping block is inserted and connected inside the clamping slot, and a moving part for moving the position of the clamping block is arranged on one side of the clamping block.
优选的,所述上模夹板的一侧中心对称开设有空腔,所述移动件包括固定连接在卡块一侧的移动块,所述移动块穿插连接在空腔的内部,所述空腔的内部且位于移动块的一侧设置有推动弹簧,所述移动块的正面设置有用于移动移动块的推动块。Preferably, a cavity is symmetrically opened on one side of the upper mold clamping plate, and the movable part includes a movable block fixedly connected to one side of the clamping block, the movable block is inserted and connected inside the cavity, a pushing spring is arranged inside the cavity and on one side of the movable block, and a pushing block for moving the movable block is arranged on the front side of the movable block.
优选的,所述下模具的底部设置有第二垫板,所述第二垫板的底部设置有底板,所述底板的底部设置有第一垫板。Preferably, a second pad is provided at the bottom of the lower mold, a bottom plate is provided at the bottom of the second pad, and a first pad is provided at the bottom of the bottom plate.
优选的,所述成型组件包括穿插连接在下模具顶部的下模芯,所述下模具的顶部中心对称穿插连接有多个下模冲孔镶件,所述下模具的顶部穿插连接有下模中心孔镶件。Preferably, the molding assembly includes a lower mold core inserted and connected to the top of the lower mold, a plurality of lower mold punching inserts are symmetrically inserted and connected to the top of the lower mold, and a lower mold center hole insert is inserted and connected to the top of the lower mold.
优选的,所述成型组件还包括穿插连接在上模夹板一侧的成形上模,所述上模夹板的中部中心对称穿插连接有多个边孔凸模,所述上模夹板的中部穿插连接有中孔凸模。Preferably, the molding assembly also includes a forming upper mold inserted and connected to one side of the upper mold clamping plate, a plurality of side hole punches are symmetrically inserted and connected to the middle part of the upper mold clamping plate, and a center hole punch is inserted and connected to the middle part of the upper mold clamping plate.
优选的,所述下模具的顶部穿插连接有下模落料镶件,所述上模夹板的另一侧穿插连接有落料凸模,所述落料凸模的顶部穿插连接有落料模芯,所述落料模芯的中部穿插连接有导正销,所述下模具的顶部设置有下模监位。Preferably, the top of the lower mold is interlaced with a lower mold blanking insert, the other side of the upper mold clamp is interlaced with a blanking punch, the top of the blanking punch is interlaced with a blanking die core, the middle of the blanking die core is interlaced with a guide pin, and the top of the lower mold is provided with a lower mold position monitor.
优选的,所述上模夹板的顶端固定连接有上夹定位板,所述上夹定位板的顶端固定连接有工柄板。Preferably, the top end of the upper mold clamping plate is fixedly connected to an upper clamp positioning plate, and the top end of the upper clamp positioning plate is fixedly connected to a work handle plate.
优选的,所述上模夹板的底端中心对称设置有多个压缩弹簧,所述压缩弹簧的底部设置有退料板,所述中孔凸模、边孔凸模、落料凸模和成形上模均穿插连接在退料板的顶部。Preferably, a plurality of compression springs are symmetrically arranged at the bottom center of the upper mold clamping plate, a stripping plate is arranged at the bottom of the compression spring, and the center hole punch, side hole punch, blanking punch and forming upper mold are all interlaced and connected on the top of the stripping plate.
优选的,所述第二垫板的顶部穿插连接有浮升销,所述浮升销穿插连接在下模具的底部,所述上夹定位板的底部中心对称设置有多个导柱,所述下模具的顶部穿插连接有下模定位镶件,所述上模夹板的底部穿插连接有等高套,多个所述导柱穿插连接在上模夹板的顶部,所述导柱穿插连接在退料板的顶部。Preferably, the top of the second pad is interspersed with a floating pin, and the floating pin is interspersed with the bottom of the lower mold. A plurality of guide pillars are symmetrically arranged at the bottom center of the upper clamp positioning plate. The top of the lower mold is interspersed with a lower mold positioning insert, and the bottom of the upper mold clamping plate is interspersed with an equal height sleeve. The plurality of guide pillars are interspersed with the top of the upper mold clamping plate, and the guide pillars are interspersed with the top of the stripping plate.
本发明还提出一种工业轮底板步进模模具的应用,即应用工业轮底板步进模模具加工生产工业轮底板。The invention also proposes an application of an industrial wheel bottom plate stepping die, that is, the industrial wheel bottom plate is processed and produced by using the industrial wheel bottom plate stepping die.
本发明的技术效果和优点:Technical effects and advantages of the present invention:
本发明通过卡槽、卡块和移动件的设计,在将切刀的位置进行固定时,先将切刀移动至安装槽的内部,并通过移动件带动两个卡块的端部插入切刀两侧的卡槽内,通过卡块的阻挡,使得切刀无法移出安装槽,再通过螺栓将切刀挤压定位,避免切刀出现晃动的情况,使得当螺栓松动时,仍有卡块的限制,避免切刀直接掉落损坏的情况产生。The present invention adopts the design of the card slot, the card block and the moving part. When fixing the position of the cutter, the cutter is first moved to the inside of the installation slot, and the moving part drives the ends of the two card blocks to be inserted into the card slots on both sides of the cutter. The card blocks block the cutter and prevent it from moving out of the installation slot. The cutter is then squeezed and positioned by the bolts to avoid the cutter from shaking. When the bolts are loosened, the card blocks still restrict the cutter and prevent the cutter from directly falling and being damaged.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明爆炸结构示意图。FIG1 is a schematic diagram of the explosion structure of the present invention.
图2为本发明部分正面剖视结构示意图。FIG. 2 is a partial front cross-sectional structural schematic diagram of the present invention.
图3为本发明部分正面结构示意图。FIG. 3 is a partial front structural schematic diagram of the present invention.
图4为本发明部分俯视结构示意图。FIG. 4 is a schematic diagram of a partial top view of the structure of the present invention.
图5为本发明部分俯视剖面结构示意图。FIG. 5 is a schematic diagram of a partial top view of the cross-sectional structure of the present invention.
图中:1、第一垫板;2、底板;3、第二垫板;4、下模具;5、下模芯;6、下模冲孔镶件;7、下模中心孔镶件;8、下模定位镶件;9、下模落料镶件;10、浮升销;11、下模监位;12、退料板;13、上模夹板;14、上夹定位板;15、工柄板;16、导柱;17、等高套;18、中孔凸模;19、边孔凸模;20、落料凸模;21、落料模芯;22、导正销;23、成形上模;24、切刀;25、压缩弹簧;26、安装槽;27、限制组件;271、卡块;272、卡槽;273、移动块;274、推动弹簧;275、推动块;276、空腔。In the figure: 1. first pad; 2. bottom plate; 3. second pad; 4. lower mold; 5. lower mold core; 6. lower mold punching insert; 7. lower mold center hole insert; 8. lower mold positioning insert; 9. lower mold blanking insert; 10. lifting pin; 11. lower mold position monitoring; 12. stripping plate; 13. upper mold clamping plate; 14. upper clamp positioning plate; 15. handle plate; 16. guide column; 17. equal height sleeve; 18. center hole punch; 19. side hole punch; 20. blanking punch; 21. blanking mold core; 22. guide pin; 23. forming upper mold; 24. cutter; 25. compression spring; 26. mounting groove; 27. limiting assembly; 271. clamping block; 272. clamping groove; 273. moving block; 274. pushing spring; 275. pushing block; 276. cavity.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
本发明提供了如图1-5所示的一种工业轮底板步进模模具,包括下模具4和下模具4顶部的上模夹板13,上模夹板13的另一侧开设有安装槽26,安装槽26一侧的内壁设置有切刀24,下模具4和上模夹板13的一侧设置有用于工件成型的成型组件,切刀24与安装槽26的连接处设置有用于限制切刀24移动的限制组件27;限制组件27包括对称开设在切刀24两侧的卡槽272,卡槽272的内部穿插连接有卡块271,卡块271的一侧设置有用于移动卡块271位置的移动件,上模夹板13的一侧中心对称开设有空腔276,移动件包括固定连接在卡块271一侧的移动块273,移动块273穿插连接在空腔276的内部,空腔276的内部且位于移动块273的一侧设置有推动弹簧274,移动块273的正面设置有用于移动移动块273的推动块275。The present invention provides an industrial wheel bottom plate stepping die as shown in FIGS. 1-5, comprising a lower die 4 and an upper die clamping plate 13 on the top of the lower die 4, a mounting groove 26 is provided on the other side of the upper die clamping plate 13, a cutter 24 is provided on the inner wall of one side of the mounting groove 26, a molding component for workpiece molding is provided on one side of the lower die 4 and the upper die clamping plate 13, a limiting component 27 for limiting the movement of the cutter 24 is provided at the connection between the cutter 24 and the mounting groove 26; the limiting component 27 comprises a card slot 272 symmetrically provided on both sides of the cutter 24 A card block 271 is inserted and connected inside the card slot 272, and a moving part for moving the card block 271 is arranged on one side of the card block 271. A cavity 276 is symmetrically opened on one side of the upper mold clamping plate 13, and the moving part includes a moving block 273 fixedly connected to one side of the card block 271, and the moving block 273 is inserted and connected inside the cavity 276. A push spring 274 is arranged inside the cavity 276 and on one side of the moving block 273, and a push block 275 for moving the moving block 273 is arranged on the front side of the moving block 273.
需要说明的是,设置切刀24可以指模具中用于切削金属板的刀具,设置的下模具4与上模夹板13相适配,在使用时,通过下模具4和上模夹板13上的成型组件来将金属板冲压成工业轮底板,但多余的金属板材将会移动至切刀24的底部,通过上模夹板13带动切刀24向金属板进行移动,通过切刀24来将金属板进行切割;在上模夹板13的移出开设有与切刀24相适配的安装槽26,在使用时用于将切刀24穿入安装槽26的内部,通过安装槽26来限制切刀24移动,再通过螺栓来将切刀24固定在安装槽26的内部;开设的空腔276与设置的移动块273相适配,在使用时使得移动块273得以在空腔276的内部进行滑动,设置的推动弹簧274的两端分别固定连接在移动块273与空腔276一侧的内壁,在使用时通过推动弹簧274来将移动块273向卡块271的一侧进行推动;在空腔276一侧的内壁开设有用于卡块271穿出空腔276的第一通孔,第一通孔的水平纵向截面小于移动块273水平纵向截面,使得移动块273无法通过第一通孔穿出空腔276,从而当移动块273移动至与空腔276一侧内壁贴合时,将通过空腔276一侧内壁的限制移动块273无法继续移动,在空腔276正面的内壁开设有用于推动块275穿出空腔276的第二通孔,使得推动块275的一端穿出空腔276,在需要将移动块273进行移动时,通过位于空腔276外的推动块275带动位于空腔276内部的移动块273进行移动;设置的卡块271的一端与卡槽272一侧内壁贴合时,卡块271的一端仍然位于第一通孔的内壁,在将切刀24穿入安装槽26的内部时,通过两个卡块271分别穿入切刀24两侧的卡槽272的内部,通过卡块271的拉扯,使得切刀24无法移出安装槽26。It should be noted that the cutter 24 may refer to a tool for cutting metal plates in the mold. The lower mold 4 is matched with the upper mold clamping plate 13. When in use, the metal plate is punched into an industrial wheel bottom plate through the forming components on the lower mold 4 and the upper mold clamping plate 13, but the excess metal plate will move to the bottom of the cutter 24, and the cutter 24 is driven to move toward the metal plate through the upper mold clamping plate 13, and the metal plate is cut by the cutter 24; a mounting groove 26 matched with the cutter 24 is opened at the removal of the upper mold clamping plate 13, which is used to The cutter 24 is inserted into the interior of the mounting groove 26, and the movement of the cutter 24 is limited by the mounting groove 26, and the cutter 24 is fixed to the interior of the mounting groove 26 by bolts; the cavity 276 is adapted to the movable block 273, so that the movable block 273 can slide inside the cavity 276 when in use, and the two ends of the push spring 274 are respectively fixedly connected to the inner wall of the movable block 273 and one side of the cavity 276, and the movable block 273 is pushed to one side of the block 271 by the push spring 274 when in use; in the cavity 2 A first through hole is provided on the inner wall on one side of cavity 276 for block 271 to pass through cavity 276. The horizontal longitudinal section of the first through hole is smaller than the horizontal longitudinal section of moving block 273, so that moving block 273 cannot pass through the first through hole to pass through cavity 276. Therefore, when moving block 273 moves to fit with the inner wall on one side of cavity 276, moving block 273 cannot continue to move due to the restriction of the inner wall on one side of cavity 276. A second through hole is provided on the inner wall on the front side of cavity 276 for pushing block 275 to pass through cavity 276, so that one end of pushing block 275 can pass through cavity 276. When the movable block 273 needs to be moved, the movable block 273 located inside the cavity 276 is driven to move by the pushing block 275 located outside the cavity 276; when one end of the set clamping block 271 is in contact with the inner wall of one side of the clamping groove 272, one end of the clamping block 271 is still located on the inner wall of the first through hole, and when the cutter 24 is inserted into the interior of the installation groove 26, the two clamping blocks 271 are respectively inserted into the interior of the clamping grooves 272 on both sides of the cutter 24, and the cutter 24 cannot be moved out of the installation groove 26 by pulling the clamping block 271.
进一步的,在需要将切刀24的位置进行固定时,先通过推动块275带动移动块273和卡块271进行移动,使得卡块271移出安装槽26,再将切刀24移入安装槽26的内部,使得卡块271与卡槽272对齐,并通过推动弹簧274带动移动块273和卡块271进行移动,使得卡块271移入卡槽272的内部,从而实现将切刀24限制在安装槽26的内部,最后通过螺栓来将切刀24按压固定在安装槽26的内部,使得切刀24无法出现晃动的情况产生。Furthermore, when the position of the cutter 24 needs to be fixed, the moving block 273 and the clamping block 271 are first moved by the pushing block 275, so that the clamping block 271 moves out of the installation slot 26, and then the cutter 24 is moved into the interior of the installation slot 26, so that the clamping block 271 is aligned with the clamping slot 272, and the moving block 273 and the clamping block 271 are moved by the pushing spring 274, so that the clamping block 271 moves into the interior of the clamping slot 272, thereby restricting the cutter 24 to the interior of the installation slot 26, and finally the cutter 24 is pressed and fixed to the interior of the installation slot 26 by bolts, so that the cutter 24 cannot shake.
具体的,下模具4的底部设置有第二垫板3,第二垫板3的底部设置有底板2,底板2的底部设置有第一垫板1,成型组件包括穿插连接在下模具4顶部的下模芯5,下模具4的顶部中心对称穿插连接有多个下模冲孔镶件6,下模具4的顶部穿插连接有下模中心孔镶件7,成型组件还包括穿插连接在上模夹板13一侧的成形上模23,上模夹板13的中部中心对称穿插连接有多个边孔凸模19,上模夹板13的中部穿插连接有中孔凸模18,下模具4的顶部穿插连接有下模落料镶件9,上模夹板13的另一侧穿插连接有落料凸模20,落料凸模20的顶部穿插连接有落料模芯21,落料模芯21的中部穿插连接有导正销22,下模具4的顶部设置有下模监位11,上模夹板13的顶端固定连接有上夹定位板14,上夹定位板14的顶端固定连接有工柄板15,上模夹板13的底端中心对称设置有多个压缩弹簧25,压缩弹簧25的底部设置有退料板12,中孔凸模18、边孔凸模19、落料凸模20和成形上模23均穿插连接在退料板12的顶部。Specifically, a second pad 3 is provided at the bottom of the lower mold 4, a bottom plate 2 is provided at the bottom of the second pad 3, a first pad 1 is provided at the bottom of the bottom plate 2, a molding assembly includes a lower mold core 5 inserted and connected to the top of the lower mold 4, a plurality of lower mold punching inserts 6 are symmetrically inserted and connected to the top of the lower mold 4, a lower mold center hole insert 7 is inserted and connected to the top of the lower mold 4, and the molding assembly also includes a forming upper mold 23 inserted and connected to one side of the upper mold clamping plate 13, a plurality of side hole punches 19 are symmetrically inserted and connected to the middle of the upper mold clamping plate 13, a middle hole punch 18 is inserted and connected to the middle of the upper mold clamping plate 13, and a lower mold blanking insert 7 is inserted and connected to the top of the lower mold 4. Insert 9, the other side of the upper mold clamping plate 13 is inserted and connected with a blanking punch 20, the top of the blanking punch 20 is inserted and connected with a blanking die core 21, the middle of the blanking die core 21 is inserted and connected with a guide pin 22, the top of the lower mold 4 is provided with a lower mold monitor 11, the top of the upper mold clamping plate 13 is fixedly connected with an upper clamp positioning plate 14, the top of the upper clamp positioning plate 14 is fixedly connected with a handle plate 15, a plurality of compression springs 25 are symmetrically arranged at the bottom center of the upper mold clamping plate 13, and a stripping plate 12 is arranged at the bottom of the compression spring 25, the center hole punch 18, the side hole punch 19, the blanking punch 20 and the forming upper mold 23 are all inserted and connected at the top of the stripping plate 12.
需要说明的是,在第一垫板1、底板2和第二垫板3上均开设有落料孔,在将成型后的工业轮底板从金属板上冲下时,直接通过落料孔来将物料排出模具,设置的中孔凸模18、边孔凸模19、落料凸模20、成形上模23、下模中心孔镶件7、下模冲孔镶件6、下模落料镶件9和下模芯5,在使用时通过上模夹板13带动下模中心孔镶件7、下模冲孔镶件6、下模落料镶件9和下模芯5向下模具4上的中孔凸模18、边孔凸模19、落料凸模20和成形上模23进行移动,在对工业轮底板进行冲压成型时,先通过成形上模23和下模芯5之间,通过冲压来对工业轮底板进行成形,再经成形的金属板移动至中孔凸模18和下模中心孔镶件7之间,通过冲压形成中孔,继续移动金属板的位置,使得金属板移动至边孔凸模19和下模冲孔镶件6之间,冲压形成边孔,最后将金属板移动至落料凸模20和下模落料镶件9之间,通过冲压来将成型后的工业轮底板冲金属板上冲下,最后通过落料孔来将物料排出模具;在上模夹板13的底部设置退料板12,并在上模夹板13与退料板12之间设置压缩弹簧25,用于推动金属板,使得金属板上的成型部分与上模夹板13上的凸模进行分离,从而使得成型件便顺利脱模,压缩弹簧25则被用来提供推动力,通过压缩和释放的动作来推动退料板12和上模夹板13之间的部件;设置的工柄板15用于连接动力设备。It should be noted that blanking holes are provided on the first pad 1, the bottom plate 2 and the second pad 3. When the formed industrial wheel bottom plate is punched off the metal plate, the material is discharged from the mold directly through the blanking holes. The middle hole punch 18, the side hole punch 19, the blanking punch 20, the forming upper mold 23, the lower mold center hole insert 7, the lower mold punching insert 6, the lower mold blanking insert 9 and the lower mold core 5 are provided. When in use, the lower mold center hole insert 7, the lower mold punching insert 6, the lower mold blanking insert 9 and the lower mold core 5 are driven by the upper mold clamp 13 to move toward the middle hole punch 18, the side hole punch 19, the blanking punch 20 and the forming upper mold 23 on the lower mold 4. When the industrial wheel bottom plate is stamped and formed, the industrial wheel bottom plate is first formed by stamping between the forming upper mold 23 and the lower mold core 5, and then the formed metal plate is moved to the middle hole punch 18 and the lower mold. A center hole is formed by stamping between the center hole inserts 7, and the position of the metal plate is continued to be moved so that the metal plate moves between the side hole punch 19 and the lower die punching insert 6, and a side hole is formed by stamping. Finally, the metal plate is moved between the blanking punch 20 and the lower die blanking insert 9, and the formed industrial wheel bottom plate is punched down from the metal plate by stamping, and finally the material is discharged from the mold through the blanking hole; a stripping plate 12 is provided at the bottom of the upper die clamping plate 13, and a compression spring 25 is provided between the upper die clamping plate 13 and the stripping plate 12, which is used to push the metal plate so that the formed part on the metal plate is separated from the punch on the upper die clamping plate 13, so that the formed part can be demolded smoothly, and the compression spring 25 is used to provide a driving force to push the components between the stripping plate 12 and the upper die clamping plate 13 through compression and release actions; the provided handle plate 15 is used to connect the power equipment.
具体的,第二垫板3的顶部穿插连接有浮升销10,浮升销10穿插连接在下模具4的底部,上夹定位板14的底部中心对称设置有多个导柱16,下模具4的顶部穿插连接有下模定位镶件8,上模夹板13的底部穿插连接有等高套17,多个导柱16穿插连接在上模夹板13的顶部,导柱16穿插连接在退料板12的顶部。Specifically, the top of the second pad 3 is interspersed with a floating pin 10, which is interspersed with the bottom of the lower mold 4. A plurality of guide pillars 16 are symmetrically arranged at the bottom center of the upper clamp positioning plate 14. The top of the lower mold 4 is interspersed with a lower mold positioning insert 8. The bottom of the upper mold clamping plate 13 is interspersed with a contour sleeve 17. A plurality of guide pillars 16 are interspersed with the top of the upper mold clamping plate 13. The guide pillars 16 are interspersed with the top of the stripping plate 12.
需要说明的是,设置的下模定位镶件8是安装在模具下模具4部分的定位元件,用于确保模具在操作过程中能够准确地对齐和定位;浮升销10和导柱16均是用于为上模夹板13和凸模向下模具4移动时,为移动的为上模夹板13和凸模进行导向,避免在上模夹板13和凸模移动时,出现偏移的情况。It should be noted that the lower mold positioning insert 8 is a positioning element installed on the lower mold 4 part of the mold, which is used to ensure that the mold can be accurately aligned and positioned during operation; the lifting pin 10 and the guide column 16 are used to guide the upper mold clamping plate 13 and the punch when they move toward the lower mold 4, so as to avoid offset when the upper mold clamping plate 13 and the punch move.
本发明实施例还给出工业轮底板步进模模具的应用,应用工业轮底板步进模模具加工生产工业轮底板。The embodiment of the present invention also provides the application of the industrial wheel bottom plate stepping mold, and the industrial wheel bottom plate is processed and produced by using the industrial wheel bottom plate stepping mold.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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