CN118719742A - Adaptive multi-curvature arc wall cleaning robot for crude oil tanks - Google Patents
Adaptive multi-curvature arc wall cleaning robot for crude oil tanks Download PDFInfo
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- 238000004140 cleaning Methods 0.000 title claims abstract description 85
- 239000010779 crude oil Substances 0.000 title claims abstract description 33
- 230000003044 adaptive effect Effects 0.000 title claims description 22
- 238000005507 spraying Methods 0.000 claims abstract description 28
- 238000003860 storage Methods 0.000 claims abstract description 23
- 238000012544 monitoring process Methods 0.000 claims abstract description 22
- 239000012459 cleaning agent Substances 0.000 claims abstract description 11
- 238000007790 scraping Methods 0.000 claims abstract description 11
- 230000008602 contraction Effects 0.000 claims description 11
- 238000004146 energy storage Methods 0.000 claims description 11
- 230000009193 crawling Effects 0.000 claims description 3
- 239000003599 detergent Substances 0.000 description 9
- 238000010586 diagram Methods 0.000 description 9
- 239000007921 spray Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 239000000523 sample Substances 0.000 description 6
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 5
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 206010021143 Hypoxia Diseases 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000010892 electric spark Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000007954 hypoxia Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/06—Endless track vehicles with tracks without ground wheels
- B62D55/065—Multi-track vehicles, i.e. more than two tracks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/08—Endless track units; Parts thereof
- B62D55/18—Tracks
- B62D55/26—Ground engaging parts or elements
- B62D55/265—Ground engaging parts or elements having magnetic or pneumatic adhesion
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
- Y02A20/20—Controlling water pollution; Waste water treatment
- Y02A20/204—Keeping clear the surface of open water from oil spills
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Cleaning In General (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及工业机器人技术领域,特别是涉及一种原油储罐自适应多曲率圆弧壁面清污机器人。The invention relates to the technical field of industrial robots, and in particular to an adaptive multi-curvature arc wall cleaning robot for crude oil storage tanks.
背景技术Background Art
我国东北地区的油品通常都具有含硫量高、密度大、凝点高等特点,油品中含有很多蜡质组分,当在低温情况下会发生结晶现象导致油品凝固、粘度增加。尤其在寒冷季节,原油储罐内温度下降会加剧蜡质结晶,使得油品难以流动,对生产运营带来不利影响。Oil products in Northeast my country usually have high sulfur content, high density, and high pour point. Oil products contain a lot of wax components, which will crystallize at low temperatures, causing the oil to solidify and increase viscosity. Especially in cold seasons, the temperature drop in crude oil storage tanks will intensify wax crystallization, making it difficult for oil products to flow, which will have an adverse impact on production operations.
当原油储罐发生结蜡时,通常采用人工清理。首先,需要将储罐内的原油完全排空,确保罐内通风良好,并测试氧气含量和有害气体浓度,确保工作环境安全。然后,工作人员进入储罐内部进行清理,使用搅拌器或刮板等工具,将结晶物质从罐壁彻底清除。When wax deposition occurs in crude oil storage tanks, manual cleaning is usually used. First, the crude oil in the tank needs to be completely emptied, the tank needs to be well ventilated, and the oxygen content and harmful gas concentration need to be tested to ensure a safe working environment. Then, the staff enters the tank to clean it, using tools such as agitators or scrapers to completely remove the crystallized material from the tank wall.
目前,人工清罐存在以下技术问题,一是工作人员进入封闭空间进行作业,可能会遇到有毒气体、缺氧、火灾等危险,如果安全措施不到位或操作不当,容易引发事故;二是人工清罐通常需要较长的时间,特别是对于大型储罐或结蜡严重的情况,清理过程可能会耗费数天甚至更长时间,会耽误生产。基于此,亟需一种既能自适应多曲率圆弧壁面,又能缩短清罐周期,并且能够保证安全工作的机器人。At present, there are the following technical problems in manual tank cleaning: first, when workers enter a closed space to work, they may encounter dangers such as toxic gases, hypoxia, and fire. If safety measures are not in place or the operation is improper, accidents may easily occur; second, manual tank cleaning usually takes a long time, especially for large storage tanks or severe wax deposition. The cleaning process may take several days or even longer, which will delay production. Based on this, there is an urgent need for a robot that can adapt to multi-curvature arc walls, shorten the tank cleaning cycle, and ensure safe operation.
发明内容Summary of the invention
本发明的目的是提供一种原油储罐自适应多曲率圆弧壁面清污机器人,以解决上述现有技术存在的问题。The purpose of the present invention is to provide a crude oil tank adaptive multi-curvature arc wall cleaning robot to solve the problems existing in the above-mentioned prior art.
为实现上述目的,本发明提供了如下方案:To achieve the above object, the present invention provides the following solutions:
本发明公开了一种原油储罐自适应多曲率圆弧壁面清污机器人,包括:The invention discloses a crude oil storage tank adaptive multi-curvature arc wall cleaning robot, comprising:
车体;Vehicle body;
履带模块,所述履带模块包括多个且分别安装于所述车体的左右两侧,用于在圆弧壁面上爬行;多个所述履带模块均与所述车体球铰连接,以适应不同圆弧壁面的曲率;所述履带模块包括壳体、履带和驱动结构,所述履带具有能够吸附在原油储罐上的防爆磁条;所述驱动机构安装于所述壳体内,用于驱动所述履带旋转;A crawler module, wherein the crawler module comprises a plurality of crawler modules respectively installed on the left and right sides of the vehicle body, and is used for crawling on the arc wall surface; the plurality of crawler modules are all connected to the vehicle body with a ball joint to adapt to the curvature of different arc walls; the crawler module comprises a shell, a crawler track and a driving structure, and the crawler track has an explosion-proof magnetic strip that can be adsorbed on the crude oil storage tank; the driving mechanism is installed in the shell, and is used for driving the crawler track to rotate;
喷洒模块,所述喷洒模块安装于所述车体上,用于对圆弧壁面喷洒清洁剂;A spraying module, the spraying module is installed on the vehicle body and is used to spray a cleaning agent on the arc wall surface;
监控模块,所述监控模块安装于所述车体上且与所述喷洒模块电连接,用于拍摄圆弧壁面及识别地形与污垢,并将污垢信息传输至所述喷洒模块,以指导所述喷洒模块的喷洒动作;A monitoring module, which is mounted on the vehicle body and electrically connected to the spraying module, and is used to photograph the arc wall surface and identify the terrain and dirt, and transmit the dirt information to the spraying module to guide the spraying action of the spraying module;
一次清洁模块,所述一次清洁模块安装于所述车体上,所述一次清洁模块用于清洁剂的涂抹以及污垢的刮除;所述一次清洁模块包括第一支撑盘、第一弹簧收缩杆、第一刮板和毛刷;所述第一弹簧收缩杆的第一端铰接所述第一支撑盘,所述第一弹簧收缩杆的第二端固定连接所述第一刮板,所述第一弹簧收缩杆能够弹性伸缩和弹性扭转;所述毛刷转动安装于所述第一刮板背离所述第一弹簧收缩杆的一侧;所述第一弹簧收缩杆的数量为多个,且朝向所述原油储罐自适应多曲率圆弧壁面清污机器人前进或后退的方向呈放射状分布;A one-time cleaning module, the one-time cleaning module is installed on the vehicle body, the one-time cleaning module is used for applying cleaning agent and scraping dirt; the one-time cleaning module comprises a first support plate, a first spring retractable rod, a first scraper and a brush; the first end of the first spring retractable rod is hinged to the first support plate, the second end of the first spring retractable rod is fixedly connected to the first scraper, and the first spring retractable rod can be elastically retracted and elastically twisted; the brush is rotatably installed on the side of the first scraper away from the first spring retractable rod; the number of the first spring retractable rods is multiple, and they are radially distributed in the direction of the crude oil storage tank adaptive multi-curvature arc wall cleaning robot moving forward or backward;
收集袋夹持模块,所述收集袋夹持模块安装于所述车体上,所述收集袋夹持模块用于夹持收集袋,以通过收集袋承接所述清洁模块刮下的污垢。A collecting bag clamping module is installed on the vehicle body and is used to clamp a collecting bag so as to receive dirt scraped off by the cleaning module through the collecting bag.
优选地,所述原油储罐自适应多曲率圆弧壁面清污机器人还包括二次清洁模块,所述二次清洁模块用于污垢的刮除;Preferably, the crude oil tank adaptive multi-curvature arc wall cleaning robot further comprises a secondary cleaning module, and the secondary cleaning module is used for scraping off dirt;
所述二次清洁模块包括第二支撑盘、第二弹簧收缩杆和第二刮板;所述第二弹簧收缩杆的第一端铰接所述第二支撑盘,所述第二弹簧收缩杆的第二端固定连接所述第二刮板,所述第二弹簧收缩杆能够弹性伸缩和弹性扭转;所述第二弹簧收缩杆的数量为多个,且朝向所述原油储罐自适应多曲率圆弧壁面清污机器人前进或后退的方向呈放射状分布。The secondary cleaning module includes a second support plate, a second spring retraction rod and a second scraper; the first end of the second spring retraction rod is hinged to the second support plate, the second end of the second spring retraction rod is fixedly connected to the second scraper, and the second spring retraction rod can elastically extend and retract and elastically twist; the number of the second spring retraction rods is multiple, and they are radially distributed toward the direction in which the crude oil storage tank adaptive multi-curvature circular arc wall cleaning robot advances or retreats.
优选地,所述第一弹簧收缩杆和所述第二弹簧收缩杆结构相同,均包括外套管,内滑杆和弹簧;所述外套管的第一端铰接所述第一支撑盘或所述第二支撑盘,所述外套管的第二端固定连接所述弹簧的第一端,所述弹簧的第二端固定连接所述第一刮板或所述第二刮板;所述弹簧套设于所述内滑杆外侧;所述内滑杆的第一端固定连接所述第一刮板或所述第二刮板,所述内滑杆的第二端滑动插接在所述外套管内。Preferably, the first spring retraction rod and the second spring retraction rod have the same structure, both comprising an outer sleeve, an inner slide rod and a spring; the first end of the outer sleeve is hinged to the first support plate or the second support plate, the second end of the outer sleeve is fixedly connected to the first end of the spring, and the second end of the spring is fixedly connected to the first scraper or the second scraper; the spring is sleeved on the outside of the inner slide rod; the first end of the inner slide rod is fixedly connected to the first scraper or the second scraper, and the second end of the inner slide rod is slidably inserted into the outer sleeve.
优选地,所述第一刮板和所述第二刮板上均设有漏屑槽,以使刮下的污垢由所述漏屑槽掉落至下方的收集袋内。Preferably, both the first scraper and the second scraper are provided with a chip leakage groove, so that the scraped dirt falls from the chip leakage groove into a collection bag below.
优选地,所述车体包括底盘和固定于所述底盘上的储能模块;所述储能模块通过导线连接所述驱动结构,以对所述驱动结构供能。Preferably, the vehicle body includes a chassis and an energy storage module fixed on the chassis; the energy storage module is connected to the driving structure through a wire to supply energy to the driving structure.
优选地,所述驱动结构包括第一履带轮、第二履带轮、磁极对、转子和皮带;所述第一履带轮和所述第二履带轮均转动安装于所述壳体上,所述第一履带轮和所述第二履带轮从内侧支撑所述履带;所述磁极对固定于所述壳体上;所述转子转动安装于所述壳体上,所述转子位于所述磁极对之间,所述转子包括转子本体和缠绕在所述转子本体上的通电线圈,所述通电线圈通过电刷、换向器和导线与所述储能模块电连接;所述第一履带轮与所述转子通过所述皮带传动连接。Preferably, the driving structure comprises a first track wheel, a second track wheel, a magnetic pole pair, a rotor and a belt; the first track wheel and the second track wheel are both rotatably mounted on the shell, and the first track wheel and the second track wheel support the track from the inside; the magnetic pole pair is fixed on the shell; the rotor is rotatably mounted on the shell, the rotor is located between the magnetic pole pairs, the rotor comprises a rotor body and an energized coil wound around the rotor body, the energized coil is electrically connected to the energy storage module through a brush, a commutator and a wire; the first track wheel is connected to the rotor through the belt transmission.
优选地,所述壳体包括支撑架和两个绝缘盖板,所述支撑架位于两个所述绝缘盖板之间且分别与两个所述绝缘盖板固定相连;所述驱动结构安装于所述支撑架上。Preferably, the shell comprises a support frame and two insulating cover plates, the support frame is located between the two insulating cover plates and is fixedly connected to the two insulating cover plates respectively; the driving structure is mounted on the support frame.
优选地,所述履带模块与所述车体通过球杆与球形块卡口实现球铰连接,所述球杆包括圆柱杆和固定于所述圆柱杆一端的球形块,所述球形块位于所述球形块卡口的一侧且直径大于所述球形块卡口,所述球形块卡口的直径大于所述圆柱杆的直径,以在限制所述履带模块与所述车体的最大距离的同时,使所述履带模块与所述车体能够相对转动。Preferably, the track module and the vehicle body are connected by a ball joint via a ball rod and a spherical block socket. The ball rod includes a cylindrical rod and a spherical block fixed to one end of the cylindrical rod. The spherical block is located on one side of the spherical block socket and has a diameter larger than the spherical block socket. The diameter of the spherical block socket is larger than the diameter of the cylindrical rod, so that the track module and the vehicle body can rotate relative to each other while limiting the maximum distance between the track module and the vehicle body.
优选地,所述球杆固定在所述车体上,所述球形块卡口设置在所述壳体上。Preferably, the club is fixed on the vehicle body, and the spherical block bayonet is arranged on the housing.
优选地,所述收集袋夹持模块包括弹簧夹板和弹簧收缩夹,所述弹簧夹板安装于所述车体的后端上部,一排所述弹簧收缩夹安装于所述车体的后端下部;所述弹簧收缩夹包括伸缩杆和弹簧夹,所述伸缩杆的一端连接所述车体,所述伸缩杆的另一端连接所述弹簧夹;所述弹簧夹板用于夹持收集袋的一侧袋口,所述弹簧夹用于夹持收集袋的另一侧袋口。Preferably, the collecting bag clamping module includes a spring clamp and a spring contraction clamp, the spring clamp is installed at the upper rear end of the vehicle body, and a row of the spring contraction clamps is installed at the lower rear end of the vehicle body; the spring contraction clamp includes a telescopic rod and a spring clamp, one end of the telescopic rod is connected to the vehicle body, and the other end of the telescopic rod is connected to the spring clamp; the spring clamp is used to clamp one side of the bag opening of the collecting bag, and the spring clamp is used to clamp the other side of the bag opening of the collecting bag.
本发明相对于现有技术取得了以下技术效果:Compared with the prior art, the present invention has achieved the following technical effects:
该清污机器人集圆弧壁面行走功能、清洁剂喷洒功能、清洁剂涂抹功能、污垢刮除功能和污垢收集功能于一身,实现原油储罐壁面的自动清理,无需人工参与,与人工清理方式相比更加安全、高效。另外,通过履带模块与车体的球铰连接实现履带模块角度的调节,从而能够适应不同曲率的圆弧壁面。通过监控模块对污垢的位置和大小进行监控识别,根据识别结果控制清洁剂的喷出压力和喷出时间,在保证清洁效果的同时减少清洁剂的用量。通过使多个第一弹簧收缩杆呈放射状分布,可以扩大单个行程的清理范围,进而提高清理效率。通过第一弹簧收缩杆的摆动、弹性伸缩和弹性扭转,使毛刷和第一刮板更好地适应圆弧壁面的形状,从而进一步提高毛刷的清洁剂涂抹效率和第一刮板的污垢刮除效率。第一刮板刮下的污垢直接下落至下方的收集袋内,实现污垢的自动收集。The cleaning robot integrates the functions of arc wall walking, detergent spraying, detergent smearing, dirt scraping and dirt collecting, and realizes automatic cleaning of the wall of crude oil storage tank without manual participation, which is safer and more efficient than manual cleaning. In addition, the angle of the track module is adjusted by connecting the track module with the vehicle body through a ball joint, so that it can adapt to arc walls with different curvatures. The monitoring module monitors and identifies the position and size of the dirt, and controls the spraying pressure and spraying time of the detergent according to the identification result, thereby reducing the amount of detergent while ensuring the cleaning effect. By making multiple first spring retractable rods distributed radially, the cleaning range of a single stroke can be expanded, thereby improving the cleaning efficiency. Through the swing, elastic expansion and elastic torsion of the first spring retractable rod, the brush and the first scraper are better adapted to the shape of the arc wall, thereby further improving the detergent smearing efficiency of the brush and the dirt scraping efficiency of the first scraper. The dirt scraped by the first scraper falls directly into the collection bag below, realizing automatic collection of the dirt.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为本发明原油储罐自适应多曲率圆弧壁面清污机器人的结构示意图;FIG1 is a schematic structural diagram of a crude oil tank adaptive multi-curvature arc wall cleaning robot according to the present invention;
图2为图1中结构的主视图;FIG2 is a front view of the structure in FIG1 ;
图3为图1中结构的后视图;FIG3 is a rear view of the structure in FIG1 ;
图4为图1中结构的仰视图;FIG4 is a bottom view of the structure in FIG1 ;
图5为图1中结构的俯视图;FIG5 is a top view of the structure in FIG1 ;
图6为本发明中一次清洁模块的结构示意图;FIG6 is a schematic structural diagram of a primary cleaning module in the present invention;
图7为图6中结构的主视图;FIG7 is a front view of the structure in FIG6;
图8为本发明中二次清洁模块的结构示意图;FIG8 is a schematic structural diagram of a secondary cleaning module in the present invention;
图9为图8中结构的主视图;FIG9 is a front view of the structure in FIG8;
图10为图8中部分结构的示意图;FIG10 is a schematic diagram of a portion of the structure in FIG8 ;
图11为本发明中弹簧收缩夹的结构示意图;FIG11 is a schematic diagram of the structure of the spring contraction clip of the present invention;
图12为本发明中履带模块的结构示意图;FIG12 is a schematic structural diagram of a crawler module in the present invention;
图13为图12的部分结构示意图;FIG13 is a partial structural schematic diagram of FIG12;
图14为本发明的原油储罐自适应多曲率圆弧壁面清污机器人在圆弧壁面上的工作状态示意图(沿原油储罐的径向视角);FIG14 is a schematic diagram of the working state of the crude oil storage tank adaptive multi-curvature arc wall cleaning robot on the arc wall of the present invention (from the radial perspective of the crude oil storage tank);
图15为图14中结构另一个视角的示意图(沿原油储罐的轴向视角)。FIG. 15 is a schematic diagram of the structure in FIG. 14 from another perspective (axial perspective along the crude oil storage tank).
图中:1-车体,2-履带模块,3-高压喷头,4-监控探头,5-监控模组,6-毛刷,7-第一刮板,8-第一弹簧收缩杆,9-第一支撑盘,10-第二刮板,11-第二弹簧收缩杆,12-第二支撑盘,13-弹簧收缩夹,14-弹簧夹板,15-球杆,1301-伸缩杆,1302-弹簧夹,201-球形块卡口,202-通电线圈,203-磁极对,204-皮带,205-第一履带轮,206-第二履带轮,207-支撑架,208-防爆磁条,209-绝缘盖板。In the figure: 1-vehicle body, 2-track module, 3-high-pressure nozzle, 4-monitoring probe, 5-monitoring module, 6-brush, 7-first scraper, 8-first spring retraction rod, 9-first support plate, 10-second scraper, 11-second spring retraction rod, 12-second support plate, 13-spring retraction clamp, 14-spring clamp, 15-ball rod, 1301-telescopic rod, 1302-spring clamp, 201-spherical block bayonet, 202-powered coil, 203-magnetic pole pair, 204-belt, 205-first track wheel, 206-second track wheel, 207-support frame, 208-explosion-proof magnetic strip, 209-insulating cover.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
参照图1~图15,本实施例提供一种原油储罐自适应多曲率圆弧壁面清污机器人(以下简称为清污机器人),包括车体1、履带模块2、喷洒模块、监控模块、一次清洁模块和收集袋夹持模块。1 to 15 , the present embodiment provides a crude oil tank adaptive multi-curvature arc wall cleaning robot (hereinafter referred to as the cleaning robot), including a vehicle body 1 , a track module 2 , a spraying module, a monitoring module, a primary cleaning module and a collection bag clamping module.
履带模块2包括多个且分别安装于车体1的左右两侧,用于在圆弧壁面上爬行。多个履带模块2均与车体1球铰连接,以适应不同圆弧壁面的曲率。履带模块2包括壳体、履带和驱动结构,履带具有能够吸附在原油储罐上的防爆磁条208。驱动机构安装于壳体内,用于驱动履带旋转。喷洒模块安装于车体1上,用于对圆弧壁面喷洒清洁剂。监控模块安装于车体1上且与喷洒模块电连接,用于拍摄圆弧壁面及识别地形与污垢,并将污垢信息传输至喷洒模块,以指导喷洒模块的喷洒动作。一次清洁模块安装于车体上,一次清洁模块用于清洁剂的涂抹以及污垢的刮除。一次清洁模块包括第一支撑盘9、第一弹簧收缩杆8、第一刮板7和毛刷6。第一弹簧收缩杆8的第一端铰接第一支撑盘9,第一弹簧收缩杆8的第二端固定连接第一刮板7,第一弹簧收缩杆8能够弹性伸缩和弹性扭转。毛刷6转动安装于第一刮板7背离第一弹簧收缩杆8的一侧。第一弹簧收缩杆8的数量为多个,且朝向清污机器人前进或后退的方向呈放射状分布。收集袋夹持模块安装于车体上,用于夹持收集袋,以通过收集袋承接清洁模块刮下的污垢。The track module 2 includes multiple tracks installed on the left and right sides of the vehicle body 1, respectively, for crawling on the arc wall surface. Multiple track modules 2 are all connected to the vehicle body 1 by ball joints to adapt to the curvature of different arc walls. The track module 2 includes a shell, a track and a drive structure, and the track has an explosion-proof magnetic strip 208 that can be adsorbed on the crude oil storage tank. The drive mechanism is installed in the shell to drive the track to rotate. The spray module is installed on the vehicle body 1 and is used to spray the cleaning agent on the arc wall surface. The monitoring module is installed on the vehicle body 1 and is electrically connected to the spray module, which is used to shoot the arc wall surface and identify the terrain and dirt, and transmit the dirt information to the spray module to guide the spraying action of the spray module. The one-time cleaning module is installed on the vehicle body, and the one-time cleaning module is used for applying the cleaning agent and scraping the dirt. The one-time cleaning module includes a first support plate 9, a first spring retracting rod 8, a first scraper 7 and a brush 6. The first end of the first spring retractable rod 8 is hinged to the first support plate 9, and the second end of the first spring retractable rod 8 is fixedly connected to the first scraper 7. The first spring retractable rod 8 can be elastically retracted and elastically twisted. The brush 6 is rotatably mounted on the side of the first scraper 7 away from the first spring retractable rod 8. There are multiple first spring retractable rods 8, and they are radially distributed in the direction of the cleaning robot moving forward or backward. The collection bag clamping module is installed on the vehicle body, and is used to clamp the collection bag so as to receive the dirt scraped by the cleaning module through the collection bag.
本实施例清污机器人的工作原理如下:The working principle of the cleaning robot in this embodiment is as follows:
该清污机器人集圆弧壁面行走功能、清洁剂喷洒功能、清洁剂涂抹功能、污垢刮除功能和污垢收集功能于一身,实现原油储罐壁面的自动清理,无需人工参与,与人工清理方式相比更加安全、高效。另外,通过履带模块2与车体1的球铰连接实现履带模块2角度的调节,从而能够适应不同曲率的圆弧壁面。通过监控模块对污垢的位置和大小进行监控识别,根据识别结果控制清洁剂的喷出压力和喷出时间,在保证清洁效果的同时减少清洁剂的用量。The cleaning robot integrates the functions of arc wall walking, detergent spraying, detergent smearing, dirt scraping and dirt collecting, and realizes automatic cleaning of the wall of crude oil storage tanks without manual participation, which is safer and more efficient than manual cleaning. In addition, the angle of the track module 2 can be adjusted by connecting the track module 2 with the vehicle body 1 through a ball joint, so that it can adapt to arc walls of different curvatures. The monitoring module monitors and identifies the position and size of the dirt, and controls the spraying pressure and spraying time of the detergent according to the identification results, thereby reducing the amount of detergent used while ensuring the cleaning effect.
该清污机器人在清理污垢时,通常沿圆弧壁面的轴向移动,通过使多个第一弹簧收缩杆8呈放射状分布,可以扩大单个行程的清理范围,进而提高清理效率。通过第一弹簧收缩杆8的摆动、弹性伸缩和弹性扭转,使毛刷6和第一刮板7更好地适应圆弧壁面的形状,从而进一步提高毛刷6的清洁剂涂抹效率和第一刮板7的污垢刮除效率。第一刮板7刮下的污垢直接下落至下方的收集袋内,实现污垢的自动收集。When cleaning dirt, the cleaning robot usually moves along the axial direction of the arc wall surface. By making the multiple first spring retractable rods 8 distributed radially, the cleaning range of a single stroke can be expanded, thereby improving the cleaning efficiency. Through the swing, elastic expansion and elastic torsion of the first spring retractable rod 8, the brush 6 and the first scraper 7 can better adapt to the shape of the arc wall surface, thereby further improving the cleaning agent application efficiency of the brush 6 and the dirt scraping efficiency of the first scraper 7. The dirt scraped by the first scraper 7 falls directly into the collection bag below, realizing automatic collection of the dirt.
作为一种可能的示例,本实施例中,清污机器人还包括二次清洁模块,二次清洁模块用于污垢的刮除。As a possible example, in this embodiment, the cleaning robot further includes a secondary cleaning module, which is used for scraping off dirt.
二次清洁模块包括第二支撑盘12、第二弹簧收缩杆11和第二刮板10。第二弹簧收缩杆11的第一端铰接第二支撑盘12,第二弹簧收缩杆11的第二端固定连接第二刮板10,第二弹簧收缩杆11能够弹性伸缩和弹性扭转。第二弹簧收缩杆11的数量为多个,且朝向清污机器人前进或后退的方向呈放射状分布。The secondary cleaning module includes a second support plate 12, a second spring retractable rod 11 and a second scraper 10. The first end of the second spring retractable rod 11 is hinged to the second support plate 12, the second end of the second spring retractable rod 11 is fixedly connected to the second scraper 10, and the second spring retractable rod 11 can be elastically retracted and elastically twisted. There are multiple second spring retractable rods 11, and they are radially distributed in the direction of the cleaning robot moving forward or backward.
由于一次清洁模块已经完成了清洁剂的涂抹,故二次清洁模块不需要再配置毛刷6。Since the primary cleaning module has already completed the application of the cleaning agent, the secondary cleaning module does not need to be equipped with a brush 6 .
作为一种可能的示例,本实施例中,第一弹簧收缩杆8和第二弹簧收缩杆11结构相同,均包括外套管,内滑杆和弹簧。外套管的第一端铰接第一支撑盘9或第二支撑盘12,外套管的第二端固定连接弹簧的第一端,弹簧的第二端固定连接第一刮板7或第二刮板10。弹簧套设于内滑杆外侧。内滑杆的第一端固定连接第一刮板7或第二刮板10,内滑杆的第二端滑动插接在外套管内。As a possible example, in this embodiment, the first spring retracting rod 8 and the second spring retracting rod 11 have the same structure, both including an outer sleeve, an inner slide rod and a spring. The first end of the outer sleeve is hinged to the first support plate 9 or the second support plate 12, the second end of the outer sleeve is fixedly connected to the first end of the spring, and the second end of the spring is fixedly connected to the first scraper 7 or the second scraper 10. The spring is sleeved on the outside of the inner slide rod. The first end of the inner slide rod is fixedly connected to the first scraper 7 or the second scraper 10, and the second end of the inner slide rod is slidably inserted in the outer sleeve.
在第一刮板7、第二刮板10遇到顽固性污垢时,一次清理难以完全清除。除了上文所述的使第一刮板7、第二刮板10更好地适应圆弧壁面的形状这一功能外,第一弹簧收缩杆8和第二弹簧收缩杆11还具有避免卡死的作用。具体的,通过内滑杆滑入外套管以及弹簧的压缩,可以起到缓冲作用,避免突然停顿使履带与圆弧壁面分离。另外,通过第一刮板7、第二刮板10以内滑杆的轴线为中心的转动,以及外套管以其第二端的铰接轴线为中心的转动,可以避让顽固性污垢,使清污机器人能够顺利驶过污垢而不至于被污垢卡死,从而通过下一次行程重复清理顽固性污垢。When the first scraper 7 and the second scraper 10 encounter stubborn dirt, it is difficult to completely remove it in one cleaning. In addition to the function of making the first scraper 7 and the second scraper 10 better adapt to the shape of the arc wall as mentioned above, the first spring retraction rod 8 and the second spring retraction rod 11 also have the function of avoiding jamming. Specifically, by the inner slide bar sliding into the outer sleeve and the compression of the spring, a buffering effect can be played to avoid sudden pauses that cause the crawler to separate from the arc wall. In addition, by the rotation of the first scraper 7 and the second scraper 10 around the axis of the inner slide bar, and the rotation of the outer sleeve around the hinge axis of its second end, stubborn dirt can be avoided, so that the cleaning robot can smoothly pass the dirt without being stuck by the dirt, thereby repeating the cleaning of stubborn dirt in the next stroke.
作为一种可能的示例,本实施例中,第一刮板7和第二刮板10上均设有漏屑槽,以使刮下的污垢由漏屑槽掉落至下方的收集袋内。As a possible example, in this embodiment, both the first scraper 7 and the second scraper 10 are provided with a chip leakage groove, so that the scraped dirt falls from the chip leakage groove into the collection bag below.
作为一种可能的示例,本实施例中,喷洒模块包括储液箱、导管、泵体和多个高压喷头3,多个高压喷头3均安装在导管上,泵体的入口连接储液箱,泵体的出口连接导管,从而通过泵体将储液箱储存的清洁剂输送至高压喷头3。监控模块可向泵体的控制器输入不同的控制信号,从而调节泵体的工作档位和工作时间。As a possible example, in this embodiment, the spray module includes a liquid storage tank, a conduit, a pump body and a plurality of high-pressure nozzles 3, the plurality of high-pressure nozzles 3 are all mounted on the conduit, the inlet of the pump body is connected to the liquid storage tank, and the outlet of the pump body is connected to the conduit, so that the cleaning agent stored in the liquid storage tank is delivered to the high-pressure nozzle 3 through the pump body. The monitoring module can input different control signals to the controller of the pump body, so as to adjust the working gear and working time of the pump body.
作为一种可能的示例,本实施例中,监控模块包括监控探头4和监控模组5,监控探头4与监控模组5电连接。监控探头4用于拍摄并将拍摄数据传输至监控模组5,监控模组5存储拍摄数据并进行计算分析。需要说明的是,在清污机器人的前进方向上,监控探头4的拍摄对象的位置应比高压喷头3的喷洒位置略微靠前,从而在监控探头4拍摄完成后留出一定的计算分析时间。As a possible example, in this embodiment, the monitoring module includes a monitoring probe 4 and a monitoring module 5, and the monitoring probe 4 is electrically connected to the monitoring module 5. The monitoring probe 4 is used to shoot and transmit the shooting data to the monitoring module 5, and the monitoring module 5 stores the shooting data and performs calculation and analysis. It should be noted that in the forward direction of the pollution cleaning robot, the position of the shooting object of the monitoring probe 4 should be slightly ahead of the spraying position of the high-pressure nozzle 3, so as to leave a certain amount of calculation and analysis time after the monitoring probe 4 completes shooting.
作为一种可能的示例,本实施例中,车体1包括底盘和固定于底盘上的储能模块。储能模块通过导线连接驱动结构,以对驱动结构供能。通过清污机器人自身携带储能模块的方式,清理过程中无需外部供电,可以减少线缆的使用,并避免线缆接头放电带来的安全隐患。As a possible example, in this embodiment, the vehicle body 1 includes a chassis and an energy storage module fixed on the chassis. The energy storage module is connected to the drive structure through a wire to supply energy to the drive structure. By carrying the energy storage module on the cleaning robot itself, no external power supply is required during the cleaning process, which can reduce the use of cables and avoid the safety hazards caused by discharge of cable connectors.
作为一种可能的示例,本实施例中,驱动结构包括第一履带轮205、第二履带轮206、磁极对203、转子和皮带204。第一履带轮205和第二履带轮206均转动安装于壳体上,第一履带轮205和第二履带轮206从内侧支撑履带并与履带啮合。磁极对203固定于壳体上。转子转动安装于壳体上,转子位于磁极对203之间,转子包括转子本体和缠绕在转子本体上的通电线圈202,通电线圈202通过电刷、换向器和导线与储能模块电连接。第一履带轮205与转子通过皮带204传动连接。因此,该驱动结构通过磁极对203、转子等结构组成直流电机,通过储能模块驱动转子旋转,转子通过皮带204带动第一履带轮205旋转,第一履带轮205带动履带和第二履带轮206旋转,实现对履带的驱动。根据实际需要的不同,本领域技术人员也可以采用其它形式的驱动结构。As a possible example, in this embodiment, the driving structure includes a first track wheel 205, a second track wheel 206, a magnetic pole pair 203, a rotor and a belt 204. The first track wheel 205 and the second track wheel 206 are both rotatably mounted on the housing, and the first track wheel 205 and the second track wheel 206 support the track from the inside and mesh with the track. The magnetic pole pair 203 is fixed to the housing. The rotor is rotatably mounted on the housing, and the rotor is located between the magnetic pole pair 203. The rotor includes a rotor body and an energized coil 202 wound on the rotor body, and the energized coil 202 is electrically connected to the energy storage module through a brush, a commutator and a wire. The first track wheel 205 is connected to the rotor through a belt 204. Therefore, the driving structure is composed of a DC motor through structures such as a magnetic pole pair 203 and a rotor, and the rotor is driven to rotate through the energy storage module. The rotor drives the first track wheel 205 to rotate through the belt 204, and the first track wheel 205 drives the track and the second track wheel 206 to rotate, thereby driving the track. According to different actual needs, those skilled in the art may also adopt other forms of driving structures.
作为一种可能的示例,本实施例中,壳体包括支撑架207和两个绝缘盖板209,支撑架207位于两个绝缘盖板209之间且分别与两个绝缘盖板209固定相连。驱动结构安装于支撑架207上。通过两个绝缘盖板209将驱动结构与圆弧壁面隔开,避免驱动结构运行时产生的电火花带来的安全隐患。As a possible example, in this embodiment, the housing includes a support frame 207 and two insulating cover plates 209, and the support frame 207 is located between the two insulating cover plates 209 and is respectively fixedly connected to the two insulating cover plates 209. The drive structure is mounted on the support frame 207. The drive structure is separated from the arc wall by the two insulating cover plates 209 to avoid safety hazards caused by electric sparks generated when the drive structure is running.
作为一种可能的示例,本实施例中,履带模块2与车体1通过球杆15与球形块卡口201实现球铰连接,球杆15包括圆柱杆和固定于圆柱杆一端的球形块,球形块位于球形块卡口201的一侧且直径大于球形块卡口201,球形块卡口201的直径大于圆柱杆。通过球形块与球形块卡口201的限位,可以限制履带模块2与车体1的最大距离。通过使球形块卡口201的直径大于圆柱杆的直径,可以使圆柱杆能够转动,从而实现履带模块2的角度调节。球形块与球形块卡口201滑动抵接时,可视为特殊的球铰连接。As a possible example, in this embodiment, the track module 2 and the vehicle body 1 are connected by a ball joint through the ball rod 15 and the spherical block bayonet 201. The ball rod 15 includes a cylindrical rod and a spherical block fixed to one end of the cylindrical rod. The spherical block is located on one side of the spherical block bayonet 201 and has a diameter larger than the spherical block bayonet 201. The diameter of the spherical block bayonet 201 is larger than the cylindrical rod. The maximum distance between the track module 2 and the vehicle body 1 can be limited by limiting the position of the spherical block and the spherical block bayonet 201. By making the diameter of the spherical block bayonet 201 larger than the diameter of the cylindrical rod, the cylindrical rod can be rotated, thereby realizing the angle adjustment of the track module 2. When the spherical block and the spherical block bayonet 201 are in sliding contact, it can be regarded as a special ball joint connection.
作为一种可能的示例,本实施例中,球杆15固定在车体1上,球形块卡口201设置在壳体上。可以理解的是,本领域技术人员也可以采用其它连接方式实现履带模块2的角度调节,例如将球形块卡口201替换为球形腔,使其构成常规的球铰连接;或将球杆15固定在履带模块2上,将球形块卡口201设置在车体1上。As a possible example, in this embodiment, the ball rod 15 is fixed on the vehicle body 1, and the ball block bayonet 201 is set on the shell. It is understandable that those skilled in the art can also use other connection methods to achieve the angle adjustment of the track module 2, such as replacing the ball block bayonet 201 with a spherical cavity to form a conventional ball joint connection; or fixing the ball rod 15 on the track module 2 and setting the ball block bayonet 201 on the vehicle body 1.
作为一种可能的示例,本实施例中,收集袋夹持模块包括弹簧夹板14和弹簧收缩夹13,弹簧夹板14安装于车体1的后端上部,一排弹簧收缩夹13安装于车体1的后端下部。弹簧收缩夹13包括伸缩杆1301和弹簧夹1302,伸缩杆1301的一端连接车体1,伸缩杆1301的另一端连接弹簧夹1302。弹簧夹板14用于夹持收集袋的一侧袋口,弹簧夹1302用于夹持收集袋的另一侧袋口。伸缩杆1301包括外杆,内杆和压缩弹簧,压缩弹簧的两端分别连接外杆和内杆,外杆与内杆插接相连。在压缩弹簧的作用下,伸缩杆1301自动伸长且长度可调,从而适应不同曲率的圆弧壁面,使收集袋的一侧袋口始终紧贴圆弧壁面,避免污垢掉落在收集袋外侧。As a possible example, in this embodiment, the collection bag clamping module includes a spring clamp 14 and a spring contraction clamp 13, the spring clamp 14 is installed at the upper rear end of the vehicle body 1, and a row of spring contraction clamps 13 are installed at the lower rear end of the vehicle body 1. The spring contraction clamp 13 includes a telescopic rod 1301 and a spring clamp 1302, one end of the telescopic rod 1301 is connected to the vehicle body 1, and the other end of the telescopic rod 1301 is connected to the spring clamp 1302. The spring clamp 14 is used to clamp one side of the bag opening of the collection bag, and the spring clamp 1302 is used to clamp the other side of the bag opening of the collection bag. The telescopic rod 1301 includes an outer rod, an inner rod and a compression spring, and the two ends of the compression spring are respectively connected to the outer rod and the inner rod, and the outer rod is plugged and connected to the inner rod. Under the action of the compression spring, the telescopic rod 1301 automatically extends and the length is adjustable, so as to adapt to arc walls of different curvatures, so that one side of the bag opening of the collection bag is always close to the arc wall, and dirt is prevented from falling on the outside of the collection bag.
本发明中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。The present invention uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. At the same time, for those skilled in the art, according to the ideas of the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present invention.
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