CN118713506A - An assembly device for ultrasonic motor processing and a method of using the same - Google Patents
An assembly device for ultrasonic motor processing and a method of using the same Download PDFInfo
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- CN118713506A CN118713506A CN202410615042.XA CN202410615042A CN118713506A CN 118713506 A CN118713506 A CN 118713506A CN 202410615042 A CN202410615042 A CN 202410615042A CN 118713506 A CN118713506 A CN 118713506A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02N—ELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
- H02N2/00—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
- H02N2/22—Methods relating to manufacturing, e.g. assembling, calibration
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/14—Casings; Enclosures; Supports
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/16—Centring rotors within the stators
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Abstract
本发明涉及一种超声电机加工的组装装置及其使用方法,涉及电机组装领域,包括组装台架、机壳定位夹持承载机构、端盖夹持移动机构、转子承载移动机构。通过设置组装台架配合机壳定位夹持承载机构、端盖夹持承载移动机构以及转子承载移动机构,可分别对待组装电机的定子与机壳组合体、电机端盖以及转子与主轴组合体进行承载夹持固定,从而避免各组合体等构件在组装过程中出现位移等情况,同时,可对待组装电机各组合体构件等进行对中定位,从而降低组装难度,提高组装效率等,并且组装台架也可以放置后续待组装电机的各组成构件,避免各构件长距离移动而出现损坏、伤人等情况,从而减少相关隐患和风险。
The present invention relates to an assembly device for ultrasonic motor processing and a method of using the same, and relates to the field of motor assembly, including an assembly stand, a housing positioning clamping bearing mechanism, an end cover clamping and moving mechanism, and a rotor bearing and moving mechanism. By setting an assembly stand in conjunction with the housing positioning clamping and bearing mechanism, the end cover clamping and bearing bearing mechanism, and the rotor bearing and moving mechanism, the stator and housing assembly, the motor end cover, and the rotor and spindle assembly of the motor to be assembled can be respectively carried, clamped, and fixed, thereby avoiding displacement of components such as the various assemblies during the assembly process. At the same time, the components of the various assemblies of the motor to be assembled can be centered and positioned, thereby reducing the difficulty of assembly, improving assembly efficiency, etc., and the assembly stand can also place the various components of the motor to be assembled later, avoiding damage and injury to people caused by long-distance movement of the components, thereby reducing related hidden dangers and risks.
Description
技术领域Technical Field
本发明涉及电机组装领域,具体涉及一种超声电机加工的组装装置及其使用方法。The invention relates to the field of motor assembly, and in particular to an assembly device for ultrasonic motor processing and a use method thereof.
背景技术Background Art
超声电机与传统电机相比,具有结构简单、小型轻量、响应速度快、噪声低、低速大转矩、控制特点好、断电自锁、不受磁场干扰以及运动准确等优点,其作为一种新型的微电机,在轿车电器、办公自动化设备、精密仪器仪表、计算机、工业控制系统航空航天、智能机器人等领域都有着广泛的应用前景。Compared with traditional motors, ultrasonic motors have the advantages of simple structure, small size and light weight, fast response speed, low noise, high torque at low speed, good control characteristics, self-locking when power is off, not affected by magnetic field and accurate movement. As a new type of micromotor, it has broad application prospects in automobile electrical appliances, office automation equipment, precision instruments and meters, computers, industrial control systems, aerospace, intelligent robots and other fields.
目前,超声电机虽在结构上与普通电机存在差异,但主体部分均包括机壳、主轴、定子、转子以及端盖等构件,传统的组装方式通常是先将电机各部分加工完成,然后把机壳与定子、主轴与转子进行分别组装,随后将机壳与定子的组合体放置在合适的组装平台上,之后利用手持工具将主轴与转子的组合体安装在定子内合适位置处,再将两个端盖分别安装在机壳两端即可。At present, although the ultrasonic motor is different from the ordinary motor in structure, the main parts include the casing, main shaft, stator, rotor and end cover. The traditional assembly method is usually to complete the processing of the various parts of the motor first, and then assemble the casing and stator, the main shaft and rotor separately, and then place the combination of the casing and stator on a suitable assembly platform, and then use hand-held tools to install the combination of the main shaft and rotor at the appropriate position in the stator, and then install the two end covers at both ends of the casing respectively.
但上述传统的电机组装方式会存在一些问题,例如:其一,电机机壳与定子的组合体缺乏固定,在后续与其它构件的组装过程中,存在移动的几率,不仅影响组装效率,增加组装难度,也会存在一定的隐患,其二,电机转子与主轴的组合体以及电机端盖在组装过程中通常需要从某一处移动至组装平台处,再进行后续组装,在移动过程中可能会发生滑脱、碰撞等情况,而导致相关构件损坏,以及可能对相关人员造成伤害等,存在一定的风险,其三,各组合体等构件在组装时也缺乏对中定位,不仅会增加组装人员的组装难度,提高工作强度,也会影响组装效率,存在一定的不足。However, the above-mentioned traditional motor assembly method has some problems, for example: First, the combination of the motor housing and the stator lacks fixation, and there is a probability of movement during the subsequent assembly process with other components, which not only affects the assembly efficiency and increases the difficulty of assembly, but also has certain hidden dangers. Second, the combination of the motor rotor and the main shaft and the motor end cover usually need to be moved from a certain place to the assembly platform during the assembly process, and then subsequent assembly is carried out. Slippage, collision, etc. may occur during the movement, resulting in damage to related components and possible injuries to related personnel, etc., which poses certain risks. Third, the various assemblies and other components also lack centering during assembly, which not only increases the assembly difficulty of the assemblers and increases the work intensity, but also affects the assembly efficiency, and there are certain shortcomings.
发明内容Summary of the invention
发明目的:本发明将针对以上缺点,提供一种超声电机加工的组装装置及其使用方法,以解决现有技术存在的上述问题。Purpose of the invention: In view of the above shortcomings, the present invention provides an assembly device for ultrasonic motor processing and a method of using the same to solve the above problems existing in the prior art.
技术方案:一种超声电机加工的组装装置,包括组装台架、机壳定位夹持承载机构、第一双向移动调节组件、机壳承载转向组件、一对机壳定位夹持组件、端盖夹持移动机构、第一单向移动调节组件、第二双向移动调节组件、端盖夹持组件、转子承载移动机构、第三单向移动调节组件、主轴推进组件和转子承载组件;Technical solution: An assembly device for ultrasonic motor processing, including an assembly stand, a housing positioning clamping bearing mechanism, a first bidirectional movable adjustment component, a housing bearing steering component, a pair of housing positioning clamping components, an end cover clamping moving mechanism, a first unidirectional movable adjustment component, a second bidirectional movable adjustment component, an end cover clamping component, a rotor bearing moving mechanism, a third unidirectional movable adjustment component, a spindle propulsion component and a rotor bearing component;
其中,机壳定位夹持承载机构包括安装于所述组装台架上预定位置处的第一双向移动调节组件,设置于所述第一双向移动调节组件上、用于对电机机壳进行承载和转向的机壳承载转向组件,以及对称设置于所述第一双向移动调节组件上、用于对电机机壳进行定位夹持的一对机壳定位夹持组件,端盖夹持移动机构包括设置于所述组装台架上且位于机壳定位夹持承载机构一侧的第一单向移动调节组件,安装于所述第一单向移动调节组件上的第二双向移动调节组件,以及设置于所述第二双向移动调节组件上、用于对电机端盖进行夹持移动的端盖夹持组件,转子承载移动机构包括设置于所述组装台架上且位于机壳定位夹持承载机构远离端盖夹持移动机构一侧的第三单向移动调节组件,安装于所述第三单向移动调节组件上、用于对电机主轴端部进行抵紧和推进的主轴推进组件,以及安装于所述主轴推进组件上、用于对电机定子进行承载移动的转子承载组件。The casing positioning and clamping bearing mechanism includes a first bidirectional movable adjustment component installed at a predetermined position on the assembly bench, a casing bearing and steering component arranged on the first bidirectional movable adjustment component for bearing and steering the motor casing, and a pair of casing positioning and clamping components symmetrically arranged on the first bidirectional movable adjustment component for positioning and clamping the motor casing. The end cover clamping and moving mechanism includes a first unidirectional movable adjustment component arranged on the assembly bench and located on one side of the casing positioning and clamping bearing mechanism, a second bidirectional movable adjustment component installed on the first unidirectional movable adjustment component, and an end cover clamping component arranged on the second bidirectional movable adjustment component for clamping and moving the motor end cover. The rotor bearing and moving mechanism includes a third unidirectional movable adjustment component arranged on the assembly bench and located on the side of the casing positioning and clamping bearing mechanism away from the end cover clamping and moving mechanism, a spindle propulsion component installed on the third unidirectional movable adjustment component for tightening and propulsing the end of the motor spindle, and a rotor bearing component installed on the spindle propulsion component for bearing and moving the motor stator.
在进一步的实施例中,所述机壳定位夹持组件包括连接板、L形夹板、弹性压板和加强筋;In a further embodiment, the housing positioning clamping assembly includes a connecting plate, an L-shaped clamping plate, an elastic pressure plate and a reinforcing rib;
其中,连接板安装于所述第一双向移动调节组件上且位于机壳承载转向组件外侧,L形夹板连接于所述连接板远离第一双向移动调节组件的一面上,用于夹持电机机壳,所述L形夹板下表面与第一双向移动调节组件上表面之间的距离不小于机壳承载转向组件上表面与第一双向移动调节组件上表面之间的距离,用于机壳定位夹持组件不仅能够定位夹持尺寸不小于机壳承载转向组件上表面尺寸的电机机壳,也可以夹持尺寸小于机壳承载转向组件上表面尺寸的电机机壳,弹性压板设置于所述L形夹板靠近机壳承载转向组件的一面,用于配合L形夹板对电机机壳进行弹性压紧,所述L形夹板远离弹性压板一面的预定位置处设置有一对加强筋,用于对机壳定位夹持组件的强度进行加强。In which, the connecting plate is installed on the first two-way movable adjustment component and is located at the outer side of the casing bearing steering component, the L-shaped clamping plate is connected to the side of the connecting plate away from the first two-way movable adjustment component, and is used to clamp the motor casing, the distance between the lower surface of the L-shaped clamping plate and the upper surface of the first two-way movable adjustment component is not less than the distance between the upper surface of the casing bearing steering component and the upper surface of the first two-way movable adjustment component, and the casing positioning clamping component can not only position and clamp the motor casing whose size is not less than the size of the upper surface of the casing bearing steering component, but also can clamp the motor casing whose size is smaller than the size of the upper surface of the casing bearing steering component, the elastic pressure plate is arranged on the side of the L-shaped clamping plate close to the casing bearing steering component, and is used to cooperate with the L-shaped clamping plate to elastically press the motor casing, and a pair of reinforcing ribs are arranged at predetermined positions on the side of the L-shaped clamping plate away from the elastic pressure plate, for reinforcing the strength of the casing positioning clamping assembly.
在进一步的实施例中,所述第一双向移动调节组件包括第一导架、一对第一导槽、隔板、三个第一轴承嵌槽、三个第一轴承件、一对反向螺杆、一对第一滑块、第一驱动部、一对导向杆和一对滚槽;In a further embodiment, the first bidirectional movable adjustment assembly includes a first guide frame, a pair of first guide slots, a spacer, three first bearing embedding slots, three first bearing members, a pair of reverse screws, a pair of first sliders, a first drive portion, a pair of guide rods and a pair of rolling slots;
其中,第一导架安装于所述组装台架上预定位置处,所述第一导架内对称开设有一对第一导槽,一对所述第一导槽之间形成有隔板,所述隔板和第一导架两端对应贯穿开设有第一轴承嵌槽,所述第一轴承嵌槽内安装有第一轴承件,一对反向螺杆对应设置于一对所述第一导槽内且端部与对应的第一轴承件相连接,所述反向螺杆上配合设置有与机壳定位夹持组件相连接的第一滑块,第一驱动部连接于所述反向螺杆端部,用于驱动反向螺杆进行转动,一对导向杆对应连接于所述第一导槽内壁上且与一对第一滑块滑动连接,用于对一对第一滑块进行移动导向,一对滚槽对称开设于所述第一导架上,用于连接机壳承载转向组件。Among them, the first guide frame is installed at a predetermined position on the assembly bench, a pair of first guide grooves are symmetrically opened in the first guide frame, a partition is formed between the pair of first guide grooves, first bearing grooves are correspondingly opened through the partition and the two ends of the first guide frame, a first bearing member is installed in the first bearing groove, a pair of reverse screws are correspondingly arranged in the pair of first guide grooves and the ends are connected to the corresponding first bearing members, a first slider connected to the casing positioning clamping assembly is cooperated with the reverse screw, a first driving part is connected to the end of the reverse screw for driving the reverse screw to rotate, a pair of guide rods are correspondingly connected to the inner walls of the first guide grooves and are slidably connected to the pair of first sliders for guiding the movement of the pair of first sliders, and a pair of rolling grooves are symmetrically opened on the first guide frame for connecting the casing to carry the steering assembly.
在进一步的实施例中,所述机壳承载转向组件包括机壳承载架、至少一组从动滚轮、转孔、第二轴承件、承载转板、转轴、滑板、转槽、一对卡槽、凸块、弹簧、一对固定耳、一对定位孔和一对定位销;In a further embodiment, the housing bearing steering assembly includes a housing bearing frame, at least one set of driven rollers, a rotating hole, a second bearing member, a bearing rotating plate, a rotating shaft, a sliding plate, a rotating groove, a pair of clamping grooves, a protrusion, a spring, a pair of fixing ears, a pair of positioning holes and a pair of positioning pins;
其中,机壳承载架设置于一对所述机壳定位夹持组件之间,所述机壳承载架底部安装有至少一组与一对滚槽配合设置的从动滚轮,用于机壳承载转向组件与第一双向移动调节组件滚动连接,所述机壳承载架中部开设有转孔,所述转孔内配合设置有第二轴承件,承载转板配合设置于所述机壳承载架远离从动滚轮的一面,所述承载转板的面积大于机壳承载架上表面的面积,所述承载转板靠近机壳承载架的一面连接有与第二轴承件相连接的转轴,用于承载转板与机壳承载架转动连接,所述承载转板上设置有滑板,所述滑板上表面为光滑平面,便于电机机壳进行移动,转槽呈预定轨迹开设于所述机壳承载架靠近承载转板的一面上,所述转槽端部内壁对应开设有一对卡槽,凸块与所述卡槽相适配,所述凸块与承载转板之间连接有弹簧,用于配合转槽和卡槽对承载转板的转动范围进行限制,一对固定耳对称连接于所述机壳承载架外壁上,一对所述固定耳与第一导架上均对应开设有定位孔,所述定位孔内设置有用于固定机壳承载转向组件和第一双向移动调节组件的定位销。The casing support frame is arranged between a pair of casing positioning and clamping components, and at least one group of driven rollers matched with a pair of rolling grooves are installed at the bottom of the casing support frame, which is used for the casing support steering component to be rollingly connected with the first two-way movable adjustment component. A rotating hole is opened in the middle of the casing support frame, and a second bearing component is matched in the rotating hole. A bearing rotating plate is matched to be arranged on a side of the casing support frame away from the driven roller, and the area of the bearing rotating plate is larger than the area of the upper surface of the casing support frame. A rotating shaft connected to the second bearing component is connected to a side of the bearing rotating plate close to the casing support frame, which is used for the bearing rotating plate to be rotatably connected with the casing support frame. A slide plate is provided on the bearing rotating plate, and the upper surface of the slide plate is a smooth plane to facilitate the movement of the motor casing. A rotation groove is opened in a predetermined trajectory on a surface of the casing bearing frame close to the bearing rotating plate, and a pair of slots are correspondingly opened on the inner wall of the end of the rotation groove, and the protrusion is adapted to the slot. A spring is connected between the protrusion and the bearing rotating plate to cooperate with the rotation groove and the slot to limit the rotation range of the bearing rotating plate. A pair of fixing ears are symmetrically connected to the outer wall of the casing bearing frame, and a pair of positioning holes are correspondingly opened on the fixing ears and the first guide frame, and positioning pins for fixing the casing bearing steering assembly and the first bidirectional movable adjustment assembly are arranged in the positioning holes.
在进一步的实施例中,所述第一单向移动调节组件包括第二导架、第二导槽、两个第二轴承嵌槽、两个第三轴承件、第二螺杆、第二滑块和第二驱动部;In a further embodiment, the first unidirectional movable adjustment assembly includes a second guide frame, a second guide slot, two second bearing embedding slots, two third bearing members, a second screw rod, a second slider, and a second driving portion;
其中,第二导架安装于所述组装台架上且位于第一双向移动调节组件一侧,第二导槽开设于所述第二导架内,所述第二导槽两端贯穿开设有第二轴承嵌槽,所述第二轴承嵌槽内安装有第三轴承件,第二螺杆设置于所述第二导槽内且两端与对应的第三轴承件相连接,所述第二螺杆上配合设置有与第二双向移动调节组件相连接的第二滑块,第二驱动部连接于所述第二螺杆端部,用于驱动第二螺杆。Among them, the second guide frame is installed on the assembly stand and is located on one side of the first bidirectional movable adjustment component, the second guide groove is opened in the second guide frame, second bearing embedding grooves are opened at both ends of the second guide groove, a third bearing member is installed in the second bearing embedding groove, the second screw rod is arranged in the second guide groove and the two ends are connected to the corresponding third bearing member, the second screw rod is matched with a second slider connected to the second bidirectional movable adjustment component, and the second driving part is connected to the end of the second screw rod for driving the second screw rod.
在进一步的实施例中,所述端盖夹持组件包括端盖固定夹持部件,所述端盖固定夹持部件包括一对侧夹板和两对端面固定夹板;In a further embodiment, the end cap clamping assembly includes an end cap fixing clamping component, and the end cap fixing clamping component includes a pair of side clamping plates and two pairs of end surface fixing clamping plates;
其中,一对侧夹板对称安装于所述第二双向移动调节组件上,两对端面固定夹板对称连接于一对所述侧夹板上预定位置处,用于配合一对侧夹板对预定尺寸的电机端盖进行夹紧。Among them, a pair of side clamps are symmetrically installed on the second bidirectional movable adjustment component, and two pairs of end surface fixed clamps are symmetrically connected to the pair of side clamps at predetermined positions, and are used to cooperate with a pair of side clamps to clamp the motor end cover of predetermined size.
在进一步的实施例中,所述端盖夹持组件包括端盖调节夹持部件,所述端盖调节夹持部件包括一对第二单向移动调节部、一对第三双向移动调节部和两对端面调节夹板;In a further embodiment, the end cap clamping assembly includes an end cap adjustment clamping component, and the end cap adjustment clamping component includes a pair of second unidirectional movable adjustment parts, a pair of third bidirectional movable adjustment parts and two pairs of end surface adjustment clamping plates;
其中,一对第二单向移动调节部对称安装于所述第二双向移动调节组件上,一对第三双向移动调节部对应连接于一对所述第二单向移动调节部相互靠近的一面上,所述第三双向移动调节部上对称连接有一对用于对电机端盖进行卡紧的端面调节夹板。Among them, a pair of second unidirectional movable adjustment parts are symmetrically installed on the second bidirectional movable adjustment assembly, a pair of third bidirectional movable adjustment parts are correspondingly connected to the surface of a pair of second unidirectional movable adjustment parts close to each other, and a pair of end face adjustment clamps for clamping the motor end cover are symmetrically connected to the third bidirectional movable adjustment parts.
在进一步的实施例中,所述主轴推进组件包括底架、推进调节滑槽、推进滑块、U形连接杆、抵板、一对锁紧板、一对锁紧槽和一对锁紧销;In a further embodiment, the spindle propulsion assembly includes a base frame, a propulsion adjustment slide, a propulsion slider, a U-shaped connecting rod, a stop plate, a pair of locking plates, a pair of locking grooves and a pair of locking pins;
其中,底架安装于所述第三单向移动调节组件上,所述底架内开设有推进调节滑槽,所述推进调节滑槽贯穿底架一端设置,推进滑块滑动设置于所述推进调节滑槽内,U形连接杆连接于所述推进滑块靠近底架贯穿面的一端上,所述U形连接杆远离推进滑块的一端连接有、用于抵紧推动电机主轴的抵板,所述U形连接杆上预定位置处对称开设有锁紧槽,一对锁紧板对称连接于所述底架贯穿端的外壁上,所述锁紧板上贯穿开设有锁紧孔,所述锁紧孔内螺纹连接有与锁紧槽相适配的、用于锁紧U形连接杆和底架的锁紧销。Among them, the base frame is installed on the third unidirectional movable adjustment component, and a propulsion adjustment slide groove is opened in the base frame, and the propulsion adjustment slide groove is set through one end of the base frame, and the propulsion slider is slidably set in the propulsion adjustment slide groove, and the U-shaped connecting rod is connected to the end of the propulsion slider close to the through-surface of the base frame, and the end of the U-shaped connecting rod away from the propulsion slider is connected to a support plate for tightly pushing the main shaft of the motor, and locking grooves are symmetrically opened at predetermined positions on the U-shaped connecting rod, and a pair of locking plates are symmetrically connected to the outer wall of the through-end of the base frame, and a locking hole is opened through the locking plate, and a locking pin matched with the locking groove and used to lock the U-shaped connecting rod and the base frame is threadedly connected in the locking hole.
在进一步的实施例中,所述转子承载组件包括转子固定承载部件,所述转子固定承载部件包括一体式弧形承载板、多组轮槽和多组多向滚轮;In a further embodiment, the rotor bearing assembly includes a rotor fixed bearing component, and the rotor fixed bearing component includes an integrated arc-shaped bearing plate, a plurality of sets of wheel grooves, and a plurality of sets of multi-directional rollers;
其中,一体式弧形承载板呈预定弧度连接于所述底架远离第三单向移动调节组件的一面上,所述一体式弧形承载板上贯穿开设有多组呈预定间距设置的轮槽,多组多向滚轮对应设置于多组所述轮槽内,用于对电机转子进行承载、以及配合主轴推进组件推动电机转子进行移动。Among them, the integrated arc-shaped supporting plate is connected to the side of the base frame away from the third unidirectional movable adjustment component with a predetermined arc, and the integrated arc-shaped supporting plate is penetrated by multiple groups of wheel grooves arranged with predetermined intervals, and multiple groups of multi-directional rollers are correspondingly arranged in the multiple groups of wheel grooves, which are used to support the motor rotor and cooperate with the main shaft propulsion component to push the motor rotor to move.
在进一步的实施例中,所述转子承载组件包括转子调节承载部件,所述转子调节承载部件包括底部固定承载部、一对连接横杆、一对第四单向移动调节部、一对第四双向移动调节部和两组侧边滚轮调节部;In a further embodiment, the rotor bearing assembly includes a rotor adjustment bearing component, and the rotor adjustment bearing component includes a bottom fixed bearing portion, a pair of connecting cross bars, a pair of fourth unidirectional movable adjustment portions, a pair of fourth bidirectional movable adjustment portions, and two sets of side roller adjustment portions;
其中,底部固定承载部包括连接于所述底架上表面的固定底板,所述固定底板上贯穿开设有多个呈预定间距设置的轮槽,所述轮槽内对应安装有底部滚轮,一对连接横杆对称连接于所述底架外壁上预定位置处,所述连接横杆上部连接有第四单向移动调节部,所述第四单向移动调节部靠近底部固定承载部的一侧连接有第四双向移动调节部,两组侧边滚轮调节部包括对应连接于一对所述第四双向移动调节部上的滑架,所述滑架远离第四单向移动调节部的一面滑动设置有轮架,所述滑架上贯穿开设有调节螺孔,所述调节螺孔内螺纹连接有调节栓,所述调节栓端部与轮架之间连接有第四轴承件,用于配合调节轮架进行移动,所述轮架内转动设置有侧滚轮,用于配合底部滚轮对电机转子外壁进行抵紧。The cam is an assembly made of a plurality of rollers, each of which is adapted to move along the guide rails and form a plurality of guide wheels, each of which is adapted to move along the guide rails with a plurality of wheels being adapted to move along the guide rails.
在进一步的实施例中,一种超声电机加工的组装装置的使用方法,包括以下步骤:In a further embodiment, a method for using an assembly device for ultrasonic motor processing comprises the following steps:
S1、首先,将电机机壳与电机定子的组合体放置在机壳承载转向组件上;S1. First, place the motor housing and the motor stator assembly on the housing bearing steering assembly;
S2、调节第一双向移动调节组件使一对机壳定位夹持组件将电机机壳对中夹紧;S2, adjusting the first bidirectional movable adjustment component so that a pair of housing positioning clamping components can clamp the motor housing in the center;
S3、利用定位销旋入定位孔内将机壳承载架与第一双向移动调节组件固定;S3, screwing the positioning pin into the positioning hole to fix the housing support frame and the first bidirectional movable adjustment component;
S4、根据电机机壳端部的位置,分别利用第三单向移动调节组件和第一单向移动调节组件将转子承载组件和端盖夹持组件调节至预定位置处,同时,根据电机主轴的位置,调节主轴推进组件至预定位置处;S4, according to the position of the motor housing end, respectively use the third unidirectional movable adjustment component and the first unidirectional movable adjustment component to adjust the rotor bearing component and the end cover clamping component to the predetermined position, and at the same time, according to the position of the motor main shaft, adjust the main shaft propulsion component to the predetermined position;
S5、将电机转子和电机主轴的组合体放置在转子承载组件上,并利用主轴推进组件推动电机主轴端部,带动电机转子和电机主轴的组合体进入电机定子内部预定位置处;S5, placing the motor rotor and the motor main shaft assembly on the rotor bearing assembly, and using the main shaft propulsion assembly to push the motor main shaft end, so as to drive the motor rotor and the motor main shaft assembly into a predetermined position inside the motor stator;
S6、将电机端盖利用端盖夹持组件卡紧,随后将电机端盖与电机机壳对应的螺栓孔插入合适尺寸的螺栓,之后再利用第二双向移动调节组件调节端盖夹持组件远离电机端盖,并利用合适尺寸的螺栓和螺母配合将电机端盖和电机机壳紧固;S6, clamp the motor end cover with the end cover clamping assembly, then insert bolts of appropriate sizes into the bolt holes corresponding to the motor end cover and the motor housing, then use the second two-way movable adjustment assembly to adjust the end cover clamping assembly away from the motor end cover, and use bolts and nuts of appropriate sizes to tighten the motor end cover and the motor housing;
S7、利用第一双向移动调节组件使一对机壳定位夹持组件远离电机机壳,之后转动承载转板带动电机机壳进行预定角度的转向,再重复S对电机机壳另一端的电机端盖进行固定,随后将组装好的电机取走,并对承载转板进行反向预定角度的转动;S7, using the first bidirectional movable adjustment component to move a pair of housing positioning clamping components away from the motor housing, then rotating the bearing rotating plate to drive the motor housing to turn at a predetermined angle, repeating S to fix the motor end cover at the other end of the motor housing, then taking away the assembled motor, and rotating the bearing rotating plate in the opposite direction at a predetermined angle;
S8、再次组装同种类型电机时,重复S1、S2、S5、S6和S7,反之,将定位销旋出定位孔,松开机壳承载架和第一双向移动调节组件,再重复S1至S7。S8. When assembling the same type of motor again, repeat S1, S2, S5, S6 and S7. Conversely, unscrew the locating pin out of the locating hole, loosen the housing support frame and the first two-way movable adjustment component, and repeat S1 to S7.
有益效果:本发明涉及一种超声电机加工的组装装置及其使用方法,通过设置组装台架配合机壳定位夹持承载机构、端盖夹持承载移动机构以及转子承载移动机构,可分别对待组装电机的定子与机壳组合体、电机端盖以及转子与主轴组合体进行承载夹持固定,从而避免各组合体等构件在组装过程中出现位移等情况,同时,可对待组装电机各组合体构件等进行对中定位,从而降低组装难度,提高组装效率等,并且组装台架也可以放置后续待组装电机的各组成构件,避免各构件长距离移动而出现损坏、伤人等情况,从而减少相关隐患和风险。Beneficial effect: The present invention relates to an assembly device for ultrasonic motor processing and a method of using the same. By arranging an assembly stand in conjunction with a casing positioning, clamping and bearing mechanism, an end cover clamping, bearing and moving mechanism and a rotor bearing and moving mechanism, the stator and casing assembly, the motor end cover and the rotor and main shaft assembly of the motor to be assembled can be respectively supported, clamped and fixed, thereby avoiding displacement of components such as the various assemblies during the assembly process. At the same time, the components of the various assemblies of the motor to be assembled can be centered and positioned, thereby reducing the difficulty of assembly, improving assembly efficiency, etc., and the assembly stand can also be used to place the various components of the motor to be assembled later, thereby avoiding damage and injury to people caused by long-distance movement of the components, thereby reducing related hidden dangers and risks.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明实施例一中各构件组装后的整体结构示意图。FIG1 is a schematic diagram of the overall structure of the components after assembly in Embodiment 1 of the present invention.
图2为本发明机壳定位夹持承载机构的结构示意图。FIG. 2 is a schematic structural diagram of the housing positioning, clamping and bearing mechanism of the present invention.
图3为本发明第一双向移动调节组件的结构示意图。FIG. 3 is a schematic structural diagram of a first bidirectional movable adjustment component of the present invention.
图4为本发明机壳承载转向组件的剖视结构示意图。FIG. 4 is a schematic cross-sectional view of the housing carrying the steering assembly of the present invention.
图5为本发明机壳承载架的俯视结构示意图。FIG. 5 is a schematic diagram of the top view of the housing support frame of the present invention.
图6为本发明实施例一中端盖夹持移动机构的结构示意图。FIG. 6 is a schematic structural diagram of the end cover clamping and moving mechanism in the first embodiment of the present invention.
图7为本发明实施例二中端盖调节夹持部件的结构示意图。FIG. 7 is a schematic structural diagram of the end cover adjustment clamping component in the second embodiment of the present invention.
图8为本发明实施例一中转子承载移动机构的结构示意图。FIG8 is a schematic structural diagram of the rotor bearing movement mechanism in the first embodiment of the present invention.
图9为图8中A处的局部放大图。FIG. 9 is a partial enlarged view of point A in FIG. 8 .
图10为本发明实施例一中转子固定承载部件的结构示意图。FIG. 10 is a schematic structural diagram of a rotor fixing bearing component in Embodiment 1 of the present invention.
图11为本发明实施例三中转子调节承载部件和主轴推进组件的组合结构示意图。FIG. 11 is a schematic diagram of the combined structure of the rotor adjustment bearing component and the main shaft propulsion assembly in the third embodiment of the present invention.
图12为图11中B处的局部放大图。FIG. 12 is a partial enlarged view of point B in FIG. 11 .
图13为本发明实施例一中各构件组装后的使用效果图。FIG. 13 is a diagram showing the effect of the components after assembly in the first embodiment of the present invention.
图中各附图标记为:1.组装台架、2.机壳定位夹持承载机构、3.第一双向移动调节组件、301.第一导架、302.第一导槽、303.第一滑块、304.反向螺杆、305.第一驱动部、306.隔板、307.滚槽、308.导向杆、4.机壳定位夹持组件、401.连接板、402.L形夹板、403.加强筋、404.弹性压板、5.机壳承载转向组件、501.机壳承载架、502.从动滚轮、503.承载转板、504.滑板、505.转槽、506.卡槽、507.凸块、508.弹簧、509.固定耳、510.定位孔、511.定位销、6.端盖夹持移动机构、7.第一单向移动调节组件、701.第二导架、702.第二导槽、703.第二滑块、704.第二螺杆、705.第二驱动部、8.第二双向移动调节组件、9.端盖夹持组件、10.端盖固定夹持部件、1001.侧夹板、1002.端面固定夹板、11.端盖调节夹持部件、12.第二单向移动调节部、13.第三双向移动调节部、14.端面调节夹板、15.转子承载移动机构、16.第三单向移动调节组件、17.主轴推进组件、1701.底架、1702.推进调节滑槽、1703.推进滑块、1704.U形连接杆、1705.抵板、1706.锁紧板、1707.锁紧槽、1708.锁紧销、18.转子承载组件、19.转子固定承载部件、1901.一体式弧形承载板、1902.多向滚轮、20.转子调节承载部件、21.底部固定承载部、2101.固定底板、2102.底部滚轮、22.连接横杆、23.第四单向移动调节部、24.第四双向移动调节部、25.侧边滚轮调节部、2501.滑架、2502.侧滚轮、2503.轮架、2504.调节栓。The reference numerals in the figure are: 1. assembly stand, 2. housing positioning clamping bearing mechanism, 3. first bidirectional movable adjustment component, 301. first guide frame, 302. first guide groove, 303. first slider, 304. reverse screw, 305. first driving part, 306. partition, 307. rolling groove, 308. guide rod, 4. housing positioning clamping component, 401. connecting plate, 402. L-shaped clamping plate, 403. reinforcing rib, 404. elastic pressure plate, 5. housing bearing steering component, 501. housing bearing frame, 502. driven roller, 503. bearing rotating plate, 504. sliding plate, 505. rotating groove, 506. card slot, 507. bump, 508. spring, 509. fixing ear, 510. positioning hole, 511. positioning pin, 6. end cover clamping moving mechanism, 7. first unidirectional moving adjustment component, 701. second guide frame, 702. second guide groove, 703. second slider, 704. second screw, 705. second driving part, 8. second bidirectional moving adjustment component, 9. end cover clamping component, 10. end cover fixing clamp holding component, 1001. side clamping plate, 1002. end surface fixing clamping plate, 11. end cover adjustment clamping component, 12. second unidirectional movement adjustment part, 13. third bidirectional movement adjustment part, 14. end surface adjustment clamping plate, 15. rotor bearing movement mechanism, 16. third unidirectional movement adjustment component, 17. spindle propulsion component, 1701. base frame, 1702. propulsion adjustment slide groove, 1703. propulsion slider, 1704. U-shaped connecting rod, 1705. abutment plate, 1706. locking plate, 1707. locking groove, 1708. Locking pin, 18. Rotor bearing assembly, 19. Rotor fixed bearing part, 1901. Integrated arc bearing plate, 1902. Multi-directional roller, 20. Rotor adjustment bearing part, 21. Bottom fixed bearing part, 2101. Fixed bottom plate, 2102. Bottom roller, 22. Connecting cross bar, 23. Fourth unidirectional movable adjusting part, 24. Fourth bidirectional movable adjusting part, 25. Side roller adjusting part, 2501. Slide, 2502. Side roller, 2503. Wheel frame, 2504. Adjustment bolt.
具体实施方式DETAILED DESCRIPTION
在下文的描述中,给出了大量具体的细节以便提供对本发明更为彻底的理解。然而,对于本领域技术人员而言显而易见的是,本发明可以无需一个或多个这些细节而得以实施。在其他的例子中,为了避免与本发明发生混淆,对于本领域公知的一些技术特征未进行描述。In the following description, a large number of specific details are provided to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without one or more of these details. In other examples, in order to avoid confusion with the present invention, some technical features well known in the art are not described.
申请人认为,现有的超声电机的组装方式存在一些问题,例如:其一,电机机壳与定子的组合体缺乏固定,在后续与其它构件的组装过程中,存在移动的几率,不仅影响组装效率,增加组装难度,也会存在一定的隐患,其二,电机转子与主轴的组合体以及电机端盖在组装过程中通常需要从某一处移动至组装平台处,再进行后续组装,在移动过程中可能会发生滑脱、碰撞等情况,而导致相关构件损坏,以及可能对相关人员造成伤害等,存在一定的风险,其三,各组合体等构件在组装时也缺乏对中定位,不仅会增加组装人员的组装难度,提高工作强度,也会影响组装效率,存在一定的不足。The applicant believes that there are some problems with the existing assembly method of ultrasonic motors, for example: first, the combination of the motor housing and the stator lacks fixation, and there is a probability of movement during the subsequent assembly process with other components, which not only affects the assembly efficiency and increases the difficulty of assembly, but also poses certain hidden dangers. Second, the combination of the motor rotor and the main shaft and the motor end cover usually need to be moved from a certain place to the assembly platform during the assembly process, and then subsequently assembled. During the movement, slippage, collision, etc. may occur, resulting in damage to related components and possible injury to related personnel, etc., which poses certain risks. Third, the various combinations and other components lack centering during assembly, which not only increases the assembly difficulty of the assemblers and increases the work intensity, but also affects the assembly efficiency, and there are certain shortcomings.
实施例一:Embodiment 1:
为此,申请人提出一种超声电机加工的组装装置,如图1-图13所示,包括组装台架1、机壳定位夹持承载机构2、第一双向移动调节组件3、机壳承载转向组件5、一对机壳定位夹持组件4、端盖夹持移动机构6、第一单向移动调节组件7、第二双向移动调节组件8、端盖夹持组件9、转子承载移动机构15、第三单向移动调节组件16、主轴推进组件17和转子承载组件18。To this end, the applicant proposed an assembly device for ultrasonic motor processing, as shown in Figures 1-13, including an assembly stand 1, a casing positioning, clamping and bearing mechanism 2, a first bidirectional movable adjustment component 3, a casing bearing and steering component 5, a pair of casing positioning, clamping components 4, an end cover clamping and moving mechanism 6, a first unidirectional movable adjustment component 7, a second bidirectional movable adjustment component 8, an end cover clamping component 9, a rotor bearing and moving mechanism 15, a third unidirectional movable adjustment component 16, a spindle propulsion component 17 and a rotor bearing component 18.
其中,机壳定位夹持承载机构2包括安装于组装台架1上预定位置处的第一双向移动调节组件3,设置于第一双向移动调节组件3上、用于对电机机壳进行承载和转向的机壳承载转向组件5,以及对称设置于第一双向移动调节组件3上、用于对电机机壳进行定位夹持的一对机壳定位夹持组件4。Among them, the casing positioning, clamping and supporting mechanism 2 includes a first bidirectional movable adjustment component 3 installed at a predetermined position on the assembly stand 1, a casing supporting and steering component 5 arranged on the first bidirectional movable adjustment component 3 for supporting and steering the motor casing, and a pair of casing positioning and clamping components 4 symmetrically arranged on the first bidirectional movable adjustment component 3 for positioning and clamping the motor casing.
端盖夹持移动机构6包括设置于组装台架1上且位于机壳定位夹持承载机构2一侧的第一单向移动调节组件7,安装于第一单向移动调节组件7上的第二双向移动调节组件8,以及设置于第二双向移动调节组件8上、用于对电机端盖进行夹持移动的端盖夹持组件9。The end cover clamping and moving mechanism 6 includes a first unidirectional movable adjustment component 7 arranged on the assembly stand 1 and located on one side of the casing positioning clamping and supporting mechanism 2, a second bidirectional movable adjustment component 8 installed on the first unidirectional movable adjustment component 7, and an end cover clamping component 9 arranged on the second bidirectional movable adjustment component 8 and used for clamping and moving the motor end cover.
转子承载移动机构15包括设置于组装台架1上且位于机壳定位夹持承载机构2远离端盖夹持移动机构6一侧的第三单向移动调节组件16,安装于第三单向移动调节组件16上、用于对电机主轴端部进行抵紧和推进的主轴推进组件17,以及安装于主轴推进组件17上、用于对电机定子进行承载移动的转子承载组件18。The rotor bearing and moving mechanism 15 includes a third unidirectional movable adjustment component 16 which is arranged on the assembly stand 1 and is located on the side of the casing positioning clamping and bearing mechanism 2 away from the end cover clamping and moving mechanism 6, a spindle propulsion component 17 installed on the third unidirectional movable adjustment component 16 for tightening and propulsing the end of the motor spindle, and a rotor bearing component 18 installed on the spindle propulsion component 17 for bearing and moving the motor stator.
本申请中,机壳定位夹持承载机构2、端盖夹持移动机构6和转子承载移动机构15的中轴线处于同一水平面上,第一双向移动调节组件3、机壳定位夹持组件4和机壳承载转向组件5组成机壳定位夹持承载机构2,用于对电机机壳和电机定子的组合体进行对中定位和夹持固定,以方便后续各构件与电机机壳和定子的组合体进行组装,第一单向移动调节组件7、第二双向移动调节组件8和端盖夹持组件9组成端盖夹持移动机构6且位于机壳定位夹持承载机构2一侧,用于对电机端盖进行对中定位和夹持固定,以方便与电机机壳和定子的组合体进行组装,第三单向移动调节组件16、主轴推进组件17和转子承载组件18组成转子承载移动机构15且位于机壳定位夹持承载机构2远离端盖夹持移动机构6的一侧,用于对电机转子和主轴的组合体进行对中定位和承载移动,以方便与电机机壳和定子的组合体进行组装,具体的构成零件及原理等详见以下描述。In the present application, the central axes of the housing positioning clamping bearing mechanism 2, the end cover clamping moving mechanism 6 and the rotor bearing moving mechanism 15 are on the same horizontal plane, the first bidirectional movable adjustment component 3, the housing positioning clamping component 4 and the housing bearing steering component 5 constitute the housing positioning clamping bearing mechanism 2, which is used to center and clamp the combination of the motor housing and the motor stator to facilitate the subsequent assembly of each component with the combination of the motor housing and the stator, and the first unidirectional movable adjustment component 7, the second bidirectional movable adjustment component 8 and the end cover clamping component 9 constitute the end cover clamping moving mechanism 6 It is located on one side of the casing positioning clamping bearing mechanism 2, and is used to center and clamp the motor end cover to facilitate assembly with the motor casing and stator combination. The third unidirectional movable adjustment component 16, the spindle propulsion component 17 and the rotor bearing component 18 constitute the rotor bearing moving mechanism 15 and are located on the side of the casing positioning clamping bearing mechanism 2 away from the end cover clamping moving mechanism 6, and are used to center and carry the motor rotor and spindle combination to facilitate assembly with the motor casing and stator combination. The specific components and principles are described in detail below.
如图1-图3所示,第一双向移动调节组件3包括第一导架301、一对第一导槽302、隔板306、三个第一轴承嵌槽、三个第一轴承件、一对反向螺杆304、一对第一滑块303、第一驱动部305、一对导向杆308和一对滚槽307。As shown in Figures 1-3, the first bidirectional movable adjustment component 3 includes a first guide frame 301, a pair of first guide grooves 302, a partition 306, three first bearing grooves, three first bearing members, a pair of reverse screws 304, a pair of first sliders 303, a first driving part 305, a pair of guide rods 308 and a pair of rolling grooves 307.
其中,第一导架301安装于组装台架1上预定位置处,第一导架301内对称开设有一对第一导槽302,一对第一导槽302之间形成有隔板306,隔板306和第一导架301两端对应贯穿开设有第一轴承嵌槽,第一轴承嵌槽内安装有第一轴承件,一对反向螺杆304对应设置于一对第一导槽302内且端部与对应的第一轴承件相连接,反向螺杆304上配合设置有与机壳定位夹持组件4相连接的第一滑块303,第一驱动部305连接于反向螺杆304端部,用于驱动反向螺杆304进行转动,一对导向杆308对应连接于第一导槽302内壁上且与一对第一滑块303滑动连接,用于对一对第一滑块303进行移动导向,一对滚槽307对称开设于第一导架301上,用于连接机壳承载转向组件5。Among them, the first guide frame 301 is installed at a predetermined position on the assembly bench 1, and a pair of first guide grooves 302 are symmetrically opened in the first guide frame 301, and a partition 306 is formed between the pair of first guide grooves 302. First bearing grooves are correspondingly opened at both ends of the partition 306 and the first guide frame 301, and a first bearing member is installed in the first bearing groove. A pair of reverse screws 304 are correspondingly arranged in the pair of first guide grooves 302 and the ends are connected to the corresponding first bearing members. The reverse screw 304 is matched with a first slider 303 connected to the casing positioning clamping assembly 4. The first driving part 305 is connected to the end of the reverse screw 304 for driving the reverse screw 304 to rotate. A pair of guide rods 308 are correspondingly connected to the inner wall of the first guide groove 302 and are slidably connected to the pair of first sliders 303 for moving and guiding the pair of first sliders 303. A pair of rolling grooves 307 are symmetrically opened on the first guide frame 301 for connecting the casing bearing steering assembly 5.
本申请中,第一导架301可通过螺栓固定在组装台架1上,第一导槽302呈“凸”字形设置,第一滑块303配合设置在第一导槽302内,反向螺杆304设置在“凸”字形第一导槽302中部,且一对反向螺杆304上对称开设有与第一滑块303相适配的反向螺纹,用于带动一对第一滑块303始终进行反向移动,即带动一对第一滑块303做相互靠近或相互远离的运动,一对导向杆308对称设置在第一导槽302两侧,隔板306和一对反向螺杆304上对应开设有一对对称设置的且与导向杆308相适配的引导滑孔,用于一对反向螺杆304与导向杆308滑动连接,以及用于导向杆308贯穿隔板306设置,使导向杆308两端可与第一导槽302内壁连接,一对机壳定位夹持组件4对应安装在一对第一滑块303上,使得一对机壳定位夹持组件4始终关于第一导架301的中轴线对称,从而便于对一对机壳定位夹持组件4之间的机壳与定子的组合体进行对中定位调节。In the present application, the first guide frame 301 can be fixed on the assembly stand 1 by bolts, the first guide groove 302 is set in a "convex" shape, the first slider 303 is matched and set in the first guide groove 302, the reverse screw 304 is set in the middle of the "convex" shaped first guide groove 302, and a pair of reverse screws 304 are symmetrically provided with reverse threads adapted to the first slider 303, which are used to drive the pair of first sliders 303 to always move in the opposite direction, that is, to drive the pair of first sliders 303 to move closer to or away from each other, a pair of guide rods 308 are symmetrically arranged on both sides of the first guide groove 302, and the partition 306 and A pair of symmetrically arranged guide sliding holes that are compatible with the guide rod 308 are correspondingly opened on the pair of reverse screws 304, which are used for the sliding connection between the pair of reverse screws 304 and the guide rod 308, and for the guide rod 308 to pass through the partition 306, so that the two ends of the guide rod 308 can be connected to the inner wall of the first guide groove 302. A pair of casing positioning clamping assemblies 4 are correspondingly installed on the pair of first sliders 303, so that the pair of casing positioning clamping assemblies 4 are always symmetrical about the central axis of the first guide frame 301, thereby facilitating the centering and positioning adjustment of the combination of the casing and the stator between the pair of casing positioning clamping assemblies 4.
另外,图示中第一驱动部305为手轮,用于使用者手动摇动,来驱动反向螺杆304进行转动,但包括第一驱动部305以及下文所提及的驱动部,均可根据实际情况来选择合适的驱动方式,包括但不限于手调方式、自动驱动方式等,如手轮调节、电机调节等,同时,下文所提及的双向移动调节组件以及双向移动调节部等的相关结构和原理等均可参照第一双向移动调节组件3。In addition, the first driving part 305 shown in the figure is a hand wheel, which is used for the user to manually shake it to drive the reverse screw 304 to rotate, but the first driving part 305 and the driving parts mentioned below can all choose a suitable driving method according to actual conditions, including but not limited to manual adjustment, automatic drive, etc., such as hand wheel adjustment, motor adjustment, etc. At the same time, the related structures and principles of the bidirectional movable adjustment component and the bidirectional movable adjustment part mentioned below can all refer to the first bidirectional movable adjustment component 3.
如图1-图2所示,机壳定位夹持组件4包括连接板401、L形夹板402、弹性压板404和加强筋403。As shown in FIG. 1-FIG 2 , the housing positioning and clamping assembly 4 includes a connecting plate 401 , an L-shaped clamping plate 402 , an elastic pressing plate 404 and a reinforcing rib 403 .
其中,连接板401安装于第一双向移动调节组件3上且位于机壳承载转向组件5外侧,L形夹板402连接于连接板401远离第一双向移动调节组件3的一面上,用于夹持电机机壳,L形夹板402下表面与第一双向移动调节组件3上表面之间的距离不小于机壳承载转向组件5上表面与第一双向移动调节组件3上表面之间的距离,用于机壳定位夹持组件4不仅能够定位夹持尺寸不小于机壳承载转向组件5上表面尺寸的电机机壳,也可以夹持尺寸小于机壳承载转向组件5上表面尺寸的电机机壳,此处描述的L形夹板402下表面与第一双向移动调节组件3上表面之间的距离,为L形夹板402下表面与第一导架301上表面之间的间距,弹性压板404设置于L形夹板402靠近机壳承载转向组件5的一面,用于配合L形夹板402对电机机壳进行弹性压紧,L形夹板402远离弹性压板404一面的预定位置处设置有一对加强筋403,用于对机壳定位夹持组件4的强度进行加强。Among them, the connecting plate 401 is installed on the first two-way movable adjustment component 3 and is located outside the housing bearing steering component 5. The L-shaped clamping plate 402 is connected to the side of the connecting plate 401 away from the first two-way movable adjustment component 3 and is used to clamp the motor housing. The distance between the lower surface of the L-shaped clamping plate 402 and the upper surface of the first two-way movable adjustment component 3 is not less than the distance between the upper surface of the housing bearing steering component 5 and the upper surface of the first two-way movable adjustment component 3. The housing positioning clamping component 4 can not only locate and clamp the motor housing whose size is not less than the size of the upper surface of the housing bearing steering component 5, but also can clamp the motor housing whose size is not less than the upper surface of the housing bearing steering component 5. The motor casing is smaller than the upper surface size of the casing bearing steering assembly 5, the distance between the lower surface of the L-shaped clamp 402 described here and the upper surface of the first bidirectional movable adjustment assembly 3 is the distance between the lower surface of the L-shaped clamp 402 and the upper surface of the first guide frame 301, and the elastic pressure plate 404 is arranged on the side of the L-shaped clamp 402 close to the casing bearing steering assembly 5, and is used to cooperate with the L-shaped clamp 402 to elastically press the motor casing, and a pair of reinforcing ribs 403 are arranged at predetermined positions on the side of the L-shaped clamp 402 away from the elastic pressure plate 404, which are used to strengthen the strength of the casing positioning and clamping assembly 4.
本申请中,连接板401与第一滑块303可通过螺纹孔和螺钉等进行连接,L形夹板402的设置方式为,其折角处位于下侧且靠近机壳承载转向组件5一侧,同时,一对L形夹板402的下表面与第一导架301上表面的距离不小于机壳承载转向组件5上表面与第一导架301上表面之间的距离,可以在机壳承载转向组件5上无物体时,一对L形夹板402相互靠近的一面能够移动贴合,既可以使机壳定位夹持组件4能够定位夹持宽度不小于机壳承载转向组件5上表面宽度的电机机壳,也可以使机壳定位夹持组件4能够定位夹持宽度小于机壳承载转向组件5上表面宽度的电机机壳,提高适用范围,弹性压板404的设置可以使一对L形夹板402与电机机壳进行弹性压紧固定,从而可以在保持压紧度的同时,避免电机机壳受力过大而出现变形等情况。In the present application, the connecting plate 401 and the first slider 303 can be connected by threaded holes and screws, and the L-shaped clamping plate 402 is arranged in such a way that its corner is located at the lower side and close to the side of the casing bearing steering assembly 5. At the same time, the distance between the lower surface of a pair of L-shaped clamping plates 402 and the upper surface of the first guide frame 301 is not less than the distance between the upper surface of the casing bearing steering assembly 5 and the upper surface of the first guide frame 301. When there is no object on the casing bearing steering assembly 5, the sides of the pair of L-shaped clamping plates 402 close to each other can move and fit together, so that the casing positioning and clamping assembly 4 can locate the motor casing with a clamping width not less than the width of the upper surface of the casing bearing steering assembly 5, and can also locate the motor casing with a clamping width less than the width of the upper surface of the casing bearing steering assembly 5, thereby improving the scope of application. The arrangement of the elastic pressure plate 404 can enable the pair of L-shaped clamping plates 402 to be elastically pressed and fixed to the motor casing, thereby preventing the motor casing from being deformed due to excessive force while maintaining the compression.
另外,L形夹板402靠近第一导架301的一面还连接有支撑柱,支撑柱靠近第一导架301的一端连接有支撑滚轮,支撑滚动与第一导架301上表面滚动接触,一是可以对L形夹板402形成预定的支撑力度,二是可以协同L形夹板402进行移动。In addition, a side of the L-shaped clamp 402 close to the first guide frame 301 is also connected to a support column, and an end of the support column close to the first guide frame 301 is connected to a support roller, which is in rolling contact with the upper surface of the first guide frame 301. Firstly, it can form a predetermined support force for the L-shaped clamp 402, and secondly, it can coordinate the movement of the L-shaped clamp 402.
如图1-图5所示,机壳承载转向组件5包括机壳承载架501、至少一组从动滚轮502、转孔、第二轴承件、承载转板503、转轴、滑板504、转槽505、一对卡槽506、凸块507、弹簧508、一对固定耳509、一对定位孔510和一对定位销511。As shown in Figures 1 to 5, the casing bearing steering assembly 5 includes a casing bearing frame 501, at least one set of driven rollers 502, a rotating hole, a second bearing member, a bearing rotating plate 503, a rotating shaft, a slide plate 504, a rotating groove 505, a pair of slots 506, a protrusion 507, a spring 508, a pair of fixing ears 509, a pair of positioning holes 510 and a pair of positioning pins 511.
其中,机壳承载架501设置于一对机壳定位夹持组件4之间,机壳承载架501底部安装有至少一组与一对滚槽307配合设置的从动滚轮502,用于机壳承载转向组件5与第一双向移动调节组件3滚动连接,机壳承载架501中部开设有转孔,转孔内配合设置有第二轴承件,承载转板503配合设置于机壳承载架501远离从动滚轮502的一面,承载转板503的面积大于机壳承载架501上表面的面积,便于使用者转动承载转板503,承载转板503靠近机壳承载架501的一面连接有与第二轴承件相连接的转轴,用于承载转板503与机壳承载架501转动连接,承载转板503上设置有滑板504,滑板504上表面为光滑平面,便于电机机壳进行移动,转槽505呈预定轨迹开设于机壳承载架501靠近承载转板503的一面上,转槽505端部内壁对应开设有一对卡槽506,凸块507与卡槽506相适配,凸块507与承载转板503之间连接有弹簧508,用于配合转槽505和卡槽506对承载转板503的转动范围进行限制,一对固定耳509对称连接于机壳承载架501外壁上,一对固定耳509与第一导架301上均对应开设有定位孔510,定位孔510内设置有用于固定机壳承载转向组件5和第一双向移动调节组件3的定位销511。The housing support frame 501 is arranged between a pair of housing positioning and clamping components 4, and at least one group of driven rollers 502 matched with a pair of rolling grooves 307 are installed at the bottom of the housing support frame 501, which are used for the housing support steering component 5 and the first two-way movable adjustment component 3 to be rollingly connected. A rotating hole is opened in the middle of the housing support frame 501, and a second bearing component is matched in the rotating hole. A bearing rotating plate 503 is matched to be arranged on a side of the housing support frame 501 away from the driven roller 502. The area of the bearing rotating plate 503 is larger than the area of the upper surface of the housing support frame 501, which is convenient for the user to rotate the bearing rotating plate 503. A rotating shaft connected to the second bearing component is connected to the side of the bearing rotating plate 503 close to the housing support frame 501, which is used for the bearing rotating plate 503 to be rotatably connected with the housing support frame 501. 03 is provided with a slide plate 504, the upper surface of the slide plate 504 is a smooth plane, which is convenient for the motor casing to move, a rotating groove 505 is opened in a predetermined trajectory on the side of the casing support frame 501 close to the supporting rotating plate 503, and a pair of slots 506 are correspondingly opened on the inner wall of the end of the rotating groove 505, and the protrusion 507 is adapted to the slot 506, and a spring 508 is connected between the protrusion 507 and the supporting rotating plate 503, which is used to cooperate with the rotating groove 505 and the slot 506 to limit the rotation range of the supporting rotating plate 503, a pair of fixing ears 509 are symmetrically connected to the outer wall of the casing support frame 501, and a pair of fixing ears 509 and the first guide frame 301 are correspondingly provided with positioning holes 510, and the positioning holes 510 are provided with positioning pins 511 for fixing the casing supporting steering assembly 5 and the first bidirectional movable adjustment assembly 3.
本申请中,机壳承载架501、从动滚轮502、承载转板503和滑板504的设置可以对电机机壳和定子的组合体进行承载,同时配合第一双向移动调节组件3和机壳定位夹持组件4对电机机壳和定子的组合体进行协同运动,从而便于对电机机壳和定子的组合体进行对中定位调节,调节完成之后,再利用固定耳509、定位孔510和定位销511将机壳承载架501与第一导架301固定,可以方便后续同类型电机的组装,而转槽505、卡槽506、凸块507和弹簧508的设置则是为了对承载转板503和机壳承载架501的转动进行定位和锁紧。In the present application, the casing support frame 501, the driven roller 502, the support rotating plate 503 and the slide plate 504 are arranged to support the combination of the motor casing and the stator, and cooperate with the first bidirectional movable adjustment component 3 and the casing positioning clamping component 4 to coordinate the movement of the combination of the motor casing and the stator, thereby facilitating the centering and positioning adjustment of the combination of the motor casing and the stator. After the adjustment is completed, the casing support frame 501 is fixed to the first guide frame 301 by using the fixing ear 509, the positioning hole 510 and the positioning pin 511, which can facilitate the subsequent assembly of the same type of motors. The rotating groove 505, the card slot 506, the protrusion 507 and the spring 508 are arranged to position and lock the rotation of the support rotating plate 503 and the casing support frame 501.
另外,初始状态下,机壳承载转向组件5的位置会受滚槽307和从动滚轮502的限制,使机壳承载转向组件5会被限制在第一导架301上预定范围内的任意位置上,一对第一滑块303通常会被调节至最大间距处设置,即使一对L形夹板402之间的间距处于最大,以便后续使用,承载转板503或机壳承载架501外壁上会做标识,例如箭头、LOGO等,以便于使用者了解此时机壳承载架501和承载转板503的相对转动位置,同时,本申请中,转槽505呈半圆形设置,不仅一对卡槽506和转槽505两端部的圆心处于同一点上,而且一对卡槽506对称设置且一对卡槽506的圆心均在第一导架301的中轴线上,使得承载转板503在机壳承载架501上只可顺时针或逆时针旋转180°,便于电机机壳和定子的中轴线始终与第一导架301的中轴线处于同一水平面上。In addition, in the initial state, the position of the housing bearing steering assembly 5 will be restricted by the rolling groove 307 and the driven roller 502, so that the housing bearing steering assembly 5 will be restricted to any position within a predetermined range on the first guide frame 301. The pair of first sliders 303 are usually adjusted to the maximum spacing, even if the spacing between the pair of L-shaped clamping plates 402 is at the maximum. For subsequent use, the outer wall of the bearing rotating plate 503 or the housing bearing frame 501 will be marked, such as an arrow, a LOGO, etc., so that the user can understand the housing bearing frame at this time. 501 and the relative rotation position of the supporting rotating plate 503. At the same time, in the present application, the rotating groove 505 is arranged in a semicircular shape. Not only are the centers of a pair of slots 506 and the two ends of the rotating groove 505 at the same point, but also the pair of slots 506 are symmetrically arranged and the centers of a pair of slots 506 are both on the central axis of the first guide frame 301, so that the supporting rotating plate 503 can only be rotated 180° clockwise or counterclockwise on the casing supporting frame 501, so that the central axis of the motor casing and the stator is always on the same horizontal plane with the central axis of the first guide frame 301.
使用时,将电机机壳放置在滑板504上,然后利用第一驱动部305驱动一对反向螺杆304进行旋转,从而带动一对第一滑块303进行相互靠近的移动,进而带动一对机壳定位夹持组件4进行相互靠近的移动,若是此时电机机壳的中轴线与第一导架301的中轴线在同一水平面上,则一对L形夹板402在移动预定距离后,L形夹板402上的弹性压板404会同时接触电机机壳外壁,接触预定程度后,停止第一驱动部305即完成对电机机壳和定子的对中定位和夹持固定。When in use, the motor casing is placed on the slide plate 504, and then the first driving part 305 is used to drive a pair of reverse screws 304 to rotate, thereby driving a pair of first sliders 303 to move closer to each other, and then driving a pair of casing positioning and clamping assemblies 4 to move closer to each other. If the central axis of the motor casing and the central axis of the first guide frame 301 are on the same horizontal plane at this time, then after a pair of L-shaped clamps 402 move a predetermined distance, the elastic pressure plates 404 on the L-shaped clamps 402 will simultaneously contact the outer wall of the motor casing. After the predetermined degree of contact, the first driving part 305 is stopped to complete the centering positioning and clamping fixation of the motor casing and the stator.
若此时电机机壳的中轴线与第一导架301的中轴线不在同一水平面上,则其中一个L形夹板402上的弹性压板404会提前接触电机机壳外壁,然后继续推动电机机壳带动机壳承载架501下部的从动滚轮502在滚槽307内进行滚动,直到另一个L形夹板402上的弹性压板404接触到电机机壳的另一侧外壁,同样的,在一对弹性压板404与电机机壳两对应外壁接触预定程度后,停止第一驱动部305即完成对电机机壳和定子的对中定位和夹持固定。If the central axis of the motor casing and the central axis of the first guide frame 301 are not on the same horizontal plane at this time, the elastic pressure plate 404 on one of the L-shaped clamps 402 will contact the outer wall of the motor casing in advance, and then continue to push the motor casing to drive the driven roller 502 at the bottom of the casing support frame 501 to roll in the rolling groove 307 until the elastic pressure plate 404 on the other L-shaped clamp 402 contacts the other side outer wall of the motor casing. Similarly, after a pair of elastic pressure plates 404 contact the two corresponding outer walls of the motor casing to a predetermined degree, the first driving unit 305 is stopped to complete the centering positioning and clamping of the motor casing and the stator.
在后续完成与电机转子与主轴的组合体以及一侧电机端盖的组装之后,反向旋转第一驱动部305,使得一对机壳定位夹持组件4远离电机机壳外壁,然后利用承载转板503对电机机壳进行转向,由于转槽505、卡槽506、凸块507和弹簧508的设置,使得电机机壳转向之后的中轴线仍与第一导架301中轴线处于同一水平面上,再配合端盖夹持移动机构6对电机端盖进行组装即可。After the assembly of the motor rotor and main shaft and the motor end cover on one side is completed, the first drive part 305 is rotated in the opposite direction to make a pair of casing positioning and clamping assemblies 4 move away from the outer wall of the motor casing, and then the motor casing is turned by using the supporting rotating plate 503. Due to the arrangement of the rotating groove 505, the card slot 506, the protrusion 507 and the spring 508, the central axis of the motor casing after turning is still in the same horizontal plane with the central axis of the first guide frame 301, and then the motor end cover can be assembled with the end cover clamping and moving mechanism 6.
不难看出,本申请中从动滚轮502和滑板504的设置可以配合机壳承载架501和承载转板503方便对电机机壳和定子的组合体进行对中定位设置,可以想象一下,若是将电机机壳放置在粗糙的不可移动的平台上,则当单个弹性压板404接触到电机机壳外壁时,将会很难推动电机机壳和定子的组合体进行移动,或是需要较大的力度才能推动机壳和定子的组合体进行移动,比较费力,且电机机壳底部也容易出现刮擦、损坏等,因此设置从动滚轮502和滑板504,当上述调节完成之后,可对机壳承载转向组件5进行移动,使得固定耳509和第一导架301上的定位孔510对应,并利用定位销511对机壳承载架501和第一导架301进行锁紧固定即可,同时,若是直接在第一导架301上表面设置光滑平面,则磨损、损坏后也不易更换,而滑板504便于更换。It is not difficult to see that the arrangement of the driven roller 502 and the slide plate 504 in the present application can cooperate with the housing support frame 501 and the support rotating plate 503 to facilitate the centering and positioning of the motor housing and the stator combination. It can be imagined that if the motor housing is placed on a rough and immovable platform, when the single elastic pressure plate 404 contacts the outer wall of the motor housing, it will be difficult to push the motor housing and the stator combination to move, or it will take a lot of force to push the housing and the stator combination to move, which is quite laborious. The bottom of the motor casing is also prone to scratches and damage, so a driven roller 502 and a slide plate 504 are set. After the above adjustment is completed, the casing support steering assembly 5 can be moved so that the fixing ear 509 corresponds to the positioning hole 510 on the first guide frame 301, and the casing support frame 501 and the first guide frame 301 are locked and fixed using the positioning pin 511. At the same time, if a smooth plane is directly set on the upper surface of the first guide frame 301, it is not easy to replace after wear and damage, while the slide plate 504 is easy to replace.
如图6所示,第一单向移动调节组件7包括第二导架701、第二导槽702、两个第二轴承嵌槽、两个第三轴承件、第二螺杆704、第二滑块703和第二驱动部705。As shown in FIG. 6 , the first unidirectional movable adjustment assembly 7 includes a second guide frame 701 , a second guide groove 702 , two second bearing grooves, two third bearing members, a second screw rod 704 , a second slider 703 and a second driving portion 705 .
其中,第二导架701安装于组装台架1上且位于第一双向移动调节组件3一侧,第二导槽702开设于第二导架701内,第二导槽702两端贯穿开设有第二轴承嵌槽,第二轴承嵌槽内安装有第三轴承件,第二螺杆704设置于第二导槽702内且两端与对应的第三轴承件相连接,第二螺杆704上配合设置有与第二双向移动调节组件8相连接的第二滑块703,第二驱动部705连接于第二螺杆704端部,用于驱动第二螺杆704。Among them, the second guide frame 701 is installed on the assembly stand 1 and is located on one side of the first bidirectional movable adjustment component 3, the second guide groove 702 is opened in the second guide frame 701, and second bearing embedding grooves are opened at both ends of the second guide groove 702, and a third bearing member is installed in the second bearing embedding groove. The second screw rod 704 is arranged in the second guide groove 702 and its two ends are connected to the corresponding third bearing member. The second screw rod 704 is cooperated with a second slider 703 connected to the second bidirectional movable adjustment component 8, and the second driving part 705 is connected to the end of the second screw rod 704 for driving the second screw rod 704.
本申请中,第一单向移动调节组件7的结构和原理等也可参照第一双向移动调节组件3,均是通过螺纹杆和滑块的配合进行传动,第二双向移动调节组件8可通过螺钉安装在第二滑块703上。In the present application, the structure and principle of the first unidirectional movable adjustment component 7 can also refer to the first bidirectional movable adjustment component 3, both of which are transmitted through the cooperation of the threaded rod and the slider, and the second bidirectional movable adjustment component 8 can be installed on the second slider 703 by screws.
另外,本实施例中,端盖夹持组件9包括端盖固定夹持部件10,端盖固定夹持部件10包括一对侧夹板1001和两对端面固定夹板1002。In addition, in this embodiment, the end cover clamping assembly 9 includes an end cover fixing clamping component 10 , and the end cover fixing clamping component 10 includes a pair of side clamping plates 1001 and two pairs of end surface fixing clamping plates 1002 .
其中,一对侧夹板1001对称安装于第二双向移动调节组件8上,两对端面固定夹板1002对称连接于一对侧夹板1001上预定位置处,用于配合一对侧夹板1001对预定尺寸的电机端盖进行夹紧。Among them, a pair of side clamps 1001 are symmetrically installed on the second bidirectional movable adjustment component 8, and two pairs of end surface fixed clamps 1002 are symmetrically connected at predetermined positions on a pair of side clamps 1001, which are used to cooperate with a pair of side clamps 1001 to clamp the motor end cover of a predetermined size.
本实施例中,端盖固定夹持部件10需要根据实际组装的电机端盖尺寸进行定制,若是单种类型的电机,则定制一种,若是多种类型的电机,则需定制多种,不同类型的电机,若是尺寸相差在预定范围内,也可同时使用一种,侧夹板1001可通过螺钉安装在第二双向移动调节组件8内的滑块上,可便于使用者更换不同类型的端盖固定夹持部件10。In this embodiment, the end cover fixing clamping component 10 needs to be customized according to the size of the motor end cover actually assembled. If it is a single type of motor, one type is customized; if it is multiple types of motors, multiple types need to be customized. Different types of motors can use one type at the same time if the size difference is within a predetermined range. The side clamping plate 1001 can be installed on the slider in the second bidirectional movable adjustment component 8 by screws, which can facilitate users to replace different types of end cover fixing clamping components 10.
使用时,根据电机机壳的位置,利用第一单向移动调节组件7调整第二双向移动调节组件8的相对位置,然后将电机端盖放置在第二双向移动调节组件8上,并利用第二双向移动调节组件8驱动一对侧夹板1001进行移动,直到两对端面固定夹板1002配合侧夹板1001与电机端盖进行卡紧,然后利用第一单向移动调节组件7驱动第二双向移动调节组件8带动端盖固定夹持部件10进行移动,当电机端盖运行预定距离后,将合适的螺栓插入端盖与机壳对应的螺栓孔内,然后利用第二双向移动调节组件8调节一对侧夹板1001远离端盖,直到两对端面固定夹板1002完全脱离端盖后,再利用合适的螺母将螺栓旋紧固定,使得端盖与机壳固定即可,然后再将另一个端盖放置在第二双向移动调节组件8上,并利用第二双向移动调节组件8驱动一对侧夹板1001进行移动,直到两对端面固定夹板1002配合侧夹板1001与电机端盖进行卡紧,之后可以利用机壳承载转向组件5旋转电机机壳,也可以在第一个端盖与机壳固定之后,先转动电机机壳,之后,重复上述步骤,将机壳与另一个端盖固定即可。When in use, according to the position of the motor casing, the first unidirectional movable adjustment component 7 is used to adjust the relative position of the second bidirectional movable adjustment component 8, and then the motor end cover is placed on the second bidirectional movable adjustment component 8, and the second bidirectional movable adjustment component 8 is used to drive a pair of side clamps 1001 to move until the two pairs of end surface fixed clamps 1002 cooperate with the side clamps 1001 and the motor end cover to be clamped, and then the first unidirectional movable adjustment component 7 is used to drive the second bidirectional movable adjustment component 8 to drive the end cover fixing clamping component 10 to move, and when the motor end cover runs a predetermined distance, the appropriate bolts are inserted into the bolt holes corresponding to the end cover and the casing, and then the second bidirectional movable adjustment component is used 8 Adjust a pair of side clamps 1001 away from the end cover until the two pairs of end surface fixing clamps 1002 are completely separated from the end cover, and then use suitable nuts to tighten the bolts to fix the end cover and the casing, and then place the other end cover on the second two-way movable adjustment component 8, and use the second two-way movable adjustment component 8 to drive a pair of side clamps 1001 to move until the two pairs of end surface fixing clamps 1002 cooperate with the side clamps 1001 and the motor end cover to be clamped, and then the casing can be used to carry the steering assembly 5 to rotate the motor casing, or after the first end cover is fixed to the casing, the motor casing can be rotated first, and then the above steps can be repeated to fix the casing to the other end cover.
如图8-图10所示,主轴推进组件17包括底架1701、推进调节滑槽1702、推进滑块1703、U形连接杆1704、抵板1705、一对锁紧板1706、一对锁紧槽1707和一对锁紧销1708。As shown in Figures 8-10, the spindle propulsion assembly 17 includes a base frame 1701, a propulsion adjustment slot 1702, a propulsion slider 1703, a U-shaped connecting rod 1704, a stop plate 1705, a pair of locking plates 1706, a pair of locking slots 1707 and a pair of locking pins 1708.
其中,底架1701安装于第三单向移动调节组件16上,底架1701内开设有推进调节滑槽1702,推进调节滑槽1702贯穿底架1701一端设置,推进滑块1703滑动设置于推进调节滑槽1702内,U形连接杆1704连接于推进滑块1703靠近底架1701贯穿面的一端上,U形连接杆1704远离推进滑块1703的一端连接有、用于抵紧推动电机主轴的抵板1705,U形连接杆1704上预定位置处对称开设有锁紧槽1707,一对锁紧板1706对称连接于底架1701贯穿端的外壁上,锁紧板1706上贯穿开设有锁紧孔,锁紧孔内螺纹连接有与锁紧槽1707相适配的、用于锁紧U形连接杆1704和底架1701的锁紧销1708。The bottom frame 1701 is installed on the third unidirectional movable adjustment component 16, and a propulsion adjustment slot 1702 is provided in the bottom frame 1701. The propulsion adjustment slot 1702 runs through one end of the bottom frame 1701. The propulsion slider 1703 is slidably arranged in the propulsion adjustment slot 1702. The U-shaped connecting rod 1704 is connected to one end of the propulsion slider 1703 close to the through-surface of the bottom frame 1701, and the U-shaped connecting rod 1704 is far away from the propulsion slider 170 One end of the U-shaped connecting rod 1704 is connected with a support plate 1705 for tightly pushing the main shaft of the motor, a locking groove 1707 is symmetrically opened at a predetermined position on the U-shaped connecting rod 1704, a pair of locking plates 1706 are symmetrically connected to the outer wall of the through end of the base frame 1701, and a locking hole is penetrated through the locking plate 1706. A locking pin 1708 adapted to the locking groove 1707 and used for locking the U-shaped connecting rod 1704 and the base frame 1701 is threadedly connected in the locking hole.
本申请中,主轴推进组件17的设置用于抵接推动电机主轴,方便电机主轴与转子的组合体滑入电机定子内,抵板1705在移动过程中不会与转子承载组件18的构件相接触,使用时,根据电机机壳的位置,首先利用锁紧销1708旋入锁紧孔内并与锁紧槽1707内壁抵接,将U形连接杆1704与底架1701的相对位置进行固定,此处是为了防止抵板1705被误触,以及可以利用抵板1705配合转子承载组件18对电机主轴与转子的组合体的相对位置进行固定,从而方便后续电机主轴与转子的组合体同电机机壳与定子的组合体进行组装,再利用第三单向移动调节组件16调节转子承载组件18的位置,然后将电机定子放置在转子承载组件18上,随后松开锁紧销1708,利用抵板1705推动电机主轴移动预定距离即可,此处需根据电机机壳的位置以及电机主轴的长度进行相应调节,调节完成之后,后续同类型电机的组装即可无需再对转子承载组件18进行调节,只需将电机转子与主轴的组合体放置在转子承载组件18上,利用主轴推进组件17进行预定距离的推动即可。In the present application, the spindle propulsion assembly 17 is configured to abut and push the motor spindle, so that the motor spindle and the rotor assembly can slide into the motor stator. The abutment plate 1705 will not contact the components of the rotor bearing assembly 18 during the movement. When in use, according to the position of the motor housing, the locking pin 1708 is first screwed into the locking hole and abutted against the inner wall of the locking groove 1707 to fix the relative position of the U-shaped connecting rod 1704 and the base frame 1701. This is to prevent the abutment plate 1705 from being accidentally touched, and the abutment plate 1705 can be used to cooperate with the rotor bearing assembly 18 to fix the relative position of the motor spindle and the rotor assembly, thereby facilitating the subsequent motor spindle. The combination with the rotor is assembled with the combination of the motor housing and the stator, and then the position of the rotor bearing assembly 18 is adjusted by using the third unidirectional movable adjustment assembly 16, and then the motor stator is placed on the rotor bearing assembly 18, and then the locking pin 1708 is loosened, and the abutment plate 1705 is used to push the motor main shaft to move a predetermined distance. Here, corresponding adjustments need to be made according to the position of the motor housing and the length of the motor main shaft. After the adjustment is completed, the subsequent assembly of the same type of motor does not need to adjust the rotor bearing assembly 18. It is only necessary to place the combination of the motor rotor and the main shaft on the rotor bearing assembly 18, and use the main shaft propulsion assembly 17 to push it a predetermined distance.
另外,本实施例中,转子承载组件18包括转子固定承载部件19转子固定承载部件19包括一体式弧形承载板1901、多组轮槽和多组多向滚轮1902。In addition, in this embodiment, the rotor bearing assembly 18 includes a rotor fixed bearing component 19 . The rotor fixed bearing component 19 includes an integrated arc-shaped bearing plate 1901 , a plurality of wheel grooves and a plurality of multi-directional rollers 1902 .
其中,一体式弧形承载板1901呈预定弧度连接于底架1701远离第三单向移动调节组件16的一面上,一体式弧形承载板1901上贯穿开设有多组呈预定间距设置的轮槽,多组多向滚轮1902对应设置于多组轮槽内,用于对电机转子进行承载、以及配合主轴推进组件17推动电机转子进行移动。Among them, the integrated arc-shaped supporting plate 1901 is connected to the side of the base frame 1701 away from the third unidirectional movable adjustment component 16 with a predetermined arc, and a plurality of groups of wheel grooves arranged at predetermined intervals are penetrated through the integrated arc-shaped supporting plate 1901, and a plurality of groups of multi-directional rollers 1902 are correspondingly arranged in the plurality of groups of wheel grooves, which are used to support the motor rotor and cooperate with the main shaft propulsion component 17 to push the motor rotor to move.
本实施例中,转子固定承载部件19需要根据实际组装的电机转子的尺寸进行定制,若是单种类型的电机,则定制一种,若是多种类型的电机,则需定制多种,根据需要不同,多组多向滚轮1902可分别抵接在电机转子不同的预定位置处,但底部作为承载的一组多向滚轮1902是不变的,变化的是两侧的多向滚轮1902,可抵接在电机转子的不同位置处,同时,一体式弧形承载板1901可通过螺钉安装在底架1701上,可便于使用者更换不同类型的转子固定承载部件19。In this embodiment, the rotor fixing bearing component 19 needs to be customized according to the size of the motor rotor actually assembled. If it is a single type of motor, one type is customized; if it is multiple types of motors, multiple types need to be customized. According to different needs, multiple groups of multi-directional rollers 1902 can be respectively abutted at different predetermined positions of the motor rotor, but the bottom group of multi-directional rollers 1902 as the load-bearing member remains unchanged. What changes are the multi-directional rollers 1902 on both sides, which can be abutted at different positions of the motor rotor. At the same time, the integrated arc-shaped bearing plate 1901 can be installed on the base frame 1701 by screws, which can facilitate users to replace different types of rotor fixing bearing components 19.
实施例二:Embodiment 2:
申请人进一步研究发现,本申请实施例一中的端盖固定夹持部件10虽可对相应的电机端盖进行较好的夹持,但需要定制,若是同时对多种不同类型的电机进行组装,则需定制多种尺寸的端盖固定夹持部件10,容易增加使用成本,且对多种端盖固定夹持部件10进行更换也会增加工作强度等,存在一定的不足,因此提出另一种端盖夹持组件9。The applicant further discovered that although the end cover fixing clamping component 10 in the first embodiment of the present application can better clamp the corresponding motor end cover, it needs to be customized. If multiple different types of motors are assembled at the same time, it is necessary to customize end cover fixing clamping components 10 of multiple sizes, which can easily increase the cost of use, and replacing multiple end cover fixing clamping components 10 will also increase the workload, etc. There are certain shortcomings, and therefore another end cover clamping assembly 9 is proposed.
如图7所示,端盖夹持组件9包括端盖调节夹持部件11,端盖调节夹持部件11包括一对第二单向移动调节部12、一对第三双向移动调节部13和两对端面调节夹板14。As shown in FIG. 7 , the end cap clamping assembly 9 includes an end cap adjusting clamping component 11 , and the end cap adjusting clamping component 11 includes a pair of second unidirectional movable adjusting parts 12 , a pair of third bidirectional movable adjusting parts 13 and two pairs of end surface adjusting clamping plates 14 .
其中,一对第二单向移动调节部12对称安装于第二双向移动调节组件8上,一对第三双向移动调节部13对应连接于一对第二单向移动调节部12相互靠近的一面上,第三双向移动调节部13上对称连接有一对用于对电机端盖进行卡紧的端面调节夹板14。Among them, a pair of second unidirectional movable adjustment parts 12 are symmetrically installed on the second bidirectional movable adjustment assembly 8, a pair of third bidirectional movable adjustment parts 13 are correspondingly connected to the side of the pair of second unidirectional movable adjustment parts 12 that are close to each other, and a pair of end face adjustment clamps 14 for clamping the motor end cover are symmetrically connected to the third bidirectional movable adjustment part 13.
本实施例中,第二单向移动调节部12和第三双向移动调节部13的结构和原理等可参照上述的第一单向移动调节组件7和第一双向移动调节组件3,第三双向移动调节部13与第二单向移动调节部12上的滑块相连接,端面调节夹板14与第三双向移动调节部13上的滑块相连接,通过第二单向移动调节部12和第三双向移动调节部13的设置,可以对一对端面调节夹板14的高度以及一对端面调节夹板14之间的间距进行调整,配合第二双向移动调节组件8,又可以对两对端面调节夹板14之间的间距进行调节,从而使得单个端盖夹持组件9便可适配不同尺寸的电机端盖,从而可以在对需要多种不同类型的电机进行组装时,降低使用成本,以及避免反复更换带来的工作强度等,同时,使用者也可以根据需求进行选择不同的端盖夹持组件9。In this embodiment, the structure and principle of the second unidirectional movement adjustment part 12 and the third bidirectional movement adjustment part 13 can refer to the above-mentioned first unidirectional movement adjustment component 7 and the first bidirectional movement adjustment component 3. The third bidirectional movement adjustment part 13 is connected to the slider on the second unidirectional movement adjustment part 12, and the end face adjustment clamp 14 is connected to the slider on the third bidirectional movement adjustment part 13. Through the setting of the second unidirectional movement adjustment part 12 and the third bidirectional movement adjustment part 13, the height of a pair of end face adjustment clamps 14 and the spacing between a pair of end face adjustment clamps 14 can be adjusted. In conjunction with the second bidirectional movement adjustment component 8, the spacing between the two pairs of end face adjustment clamps 14 can be adjusted, so that a single end cover clamping component 9 can be adapted to motor end covers of different sizes, thereby reducing the use cost when assembling multiple different types of motors, and avoiding the work intensity caused by repeated replacement. At the same time, users can also choose different end cover clamping components 9 according to their needs.
实施例三:Embodiment three:
申请人进一步研究发现,本申请实施例一中的转子固定承载部件19虽可对相应的电机转子与主轴的组合体进行较好的承载、移动,但需要定制,若是同时对多种不同类型的电机进行组装,则需定制多种尺寸的转子固定承载部件19,容易增加使用成本,且对多种转子固定承载部件19进行更换也会增加工作强度等,存在一定的不足,因此提出另一种转子承载组件18。The applicant further discovered that although the rotor fixed bearing component 19 in the first embodiment of the present application can better carry and move the corresponding motor rotor and main shaft combination, it needs to be customized. If multiple different types of motors are assembled at the same time, rotor fixed bearing components 19 of multiple sizes need to be customized, which easily increases the cost of use, and replacing multiple rotor fixed bearing components 19 will also increase the workload, etc. There are certain shortcomings, and therefore another rotor bearing assembly 18 is proposed.
如图11-图12所示,转子承载组件18包括转子调节承载部件20,转子调节承载部件20包括底部固定承载部21、一对连接横杆22、一对第四单向移动调节部23、一对第四双向移动调节部24和两组侧边滚轮调节部25。As shown in Figures 11 and 12, the rotor bearing assembly 18 includes a rotor adjustment bearing component 20, and the rotor adjustment bearing component 20 includes a bottom fixed bearing component 21, a pair of connecting cross bars 22, a pair of fourth unidirectional movable adjustment components 23, a pair of fourth bidirectional movable adjustment components 24 and two sets of side roller adjustment components 25.
其中,底部固定承载部21包括连接于底架1701上表面的固定底板2101,固定底板2101上贯穿开设有多个呈预定间距设置的轮槽,轮槽内对应安装有底部滚轮2102,一对连接横杆22对称连接于底架1701外壁上预定位置处,连接横杆22上部连接有第四单向移动调节部23,第四单向移动调节部23靠近底部固定承载部21的一侧连接有第四双向移动调节部24,两组侧边滚轮调节部25包括对应连接于一对第四双向移动调节部24上的滑架2501,滑架2501远离第四单向移动调节部23的一面滑动设置有轮架2503,滑架2501上贯穿开设有调节螺孔,调节螺孔内螺纹连接有调节栓2504,调节栓2504端部与轮架2503之间连接有第四轴承件,用于配合调节轮架2503进行移动,轮架2503内转动设置有侧滚轮2502,用于配合底部滚轮2102对电机转子外壁进行抵紧。The bottom fixed bearing part 21 includes a fixed bottom plate 2101 connected to the upper surface of the bottom frame 1701, and a plurality of wheel grooves arranged at a predetermined interval are formed on the fixed bottom plate 2101, and bottom rollers 2102 are installed in the wheel grooves accordingly. A pair of connecting cross bars 22 are symmetrically connected to predetermined positions on the outer wall of the bottom frame 1701, and a fourth unidirectional movable adjustment part 23 is connected to the upper part of the connecting cross bar 22. A fourth bidirectional movable adjustment part 24 is connected to the side of the fourth unidirectional movable adjustment part 23 close to the bottom fixed bearing part 21, and two sets of side roller adjustment parts 25 include Corresponding to the slide 2501 connected to a pair of fourth bidirectional movable adjusting parts 24, a wheel frame 2503 is slidably arranged on the side of the slide 2501 away from the fourth unidirectional movable adjusting part 23, an adjusting screw hole is penetrated by the slide 2501, an adjusting bolt 2504 is threadedly connected to the inner thread of the adjusting screw hole, a fourth bearing is connected between the end of the adjusting bolt 2504 and the wheel frame 2503 for cooperating with the adjusting wheel frame 2503 to move, a side roller 2502 is rotatably arranged in the wheel frame 2503 for cooperating with the bottom roller 2102 to press against the outer wall of the motor rotor.
本实施例中,第四单向移动调节部23和第四双向移动调节部24的结构和原理等可参照上述的第一单向移动调节组件7和第一双向移动调节组件3,第四单向移动调节部23底部与连接横杆22相连接,第四双向移动调节部24与第四单向移动调节部23上的滑块相连接,侧边滚轮调节部25与第四双向移动调节部24上的滑块相连接,通过第四单向移动调节部23和第四双向移动调节部24的设置,可以对一对侧滚轮2502的高度以及一对侧滚轮2502之间的间距进行调整,配合侧边滚轮调节部25本身的调节,又可以对两对侧滚轮2502之间的间距进行调节,从而使得单个转子承载组件18便可适配不同尺寸的电机转子,从而可以在对需要多种不同类型的电机进行组装时,降低使用成本,以及避免反复更换带来的工作强度等,同时,使用者也可以根据需求进行选择不同的转子承载组件18。In this embodiment, the structure and principle of the fourth unidirectional movable adjustment portion 23 and the fourth bidirectional movable adjustment portion 24 can refer to the above-mentioned first unidirectional movable adjustment component 7 and the first bidirectional movable adjustment component 3. The bottom of the fourth unidirectional movable adjustment portion 23 is connected to the connecting cross bar 22, the fourth bidirectional movable adjustment portion 24 is connected to the slider on the fourth unidirectional movable adjustment portion 23, and the side roller adjustment portion 25 is connected to the slider on the fourth bidirectional movable adjustment portion 24. Through the arrangement of the fourth unidirectional movable adjustment portion 23 and the fourth bidirectional movable adjustment portion 24, the height of a pair of side rollers 2502 and the spacing between a pair of side rollers 2502 can be adjusted. In conjunction with the adjustment of the side roller adjustment portion 25 itself, the spacing between the two pairs of side rollers 2502 can be adjusted, so that a single rotor bearing assembly 18 can be adapted to motor rotors of different sizes, so that when assembling multiple different types of motors, the use cost can be reduced, and the work intensity caused by repeated replacement can be avoided. At the same time, users can also choose different rotor bearing assemblies 18 according to their needs.
另外,本实施例中,底部作为承载的底部固定承载部21是不变的,而两侧侧滚轮2502与电机转子外壁的抵接平面和底部滚轮2102与电机转子的抵接平面垂直,若是要达到实施例一中,两侧的多向滚轮1902可抵接在电机转子的不同位置处,则可在转子调节承载部件20内设置转动部,例如:将滑架2501和第四双向移动调节部24的滑块设置为转动连接等,但这样可能会出现不便调整的问题,如手动调节时出现侧滚轮2502与电机转子外壁未完全贴合等情况,因此需要使用者根据自身需求以及实际使用情况进行选择。In addition, in the present embodiment, the bottom fixed bearing part 21 serving as the bearing is unchanged, while the contact planes between the side rollers 2502 and the outer wall of the motor rotor and the contact planes between the bottom rollers 2102 and the motor rotor are perpendicular. If the multi-directional rollers 1902 on both sides can be in contact with different positions of the motor rotor as in the first embodiment, a rotating part can be provided in the rotor adjustment bearing part 20. For example, the slide 2501 and the slider of the fourth bidirectional movable adjustment part 24 are provided as a rotating connection, etc. However, this may cause problems of inconvenience in adjustment, such as the side rollers 2502 not being completely in contact with the outer wall of the motor rotor during manual adjustment. Therefore, users are required to make a choice based on their own needs and actual usage.
同时,需要强调的是,本申请的组装台架1上的空余部分也可用来放置后续待组装电机的各组成构件,避免各构件长距离移动而出现损坏、伤人等情况,从而减少相关隐患和风险,而且本申请不单适用于不同尺寸的超声电机的组装,也适用于许多不同尺寸的非超声电机的组装,适用范围较广。At the same time, it should be emphasized that the spare part on the assembly stand 1 of the present application can also be used to place the various components of the motor to be assembled later, so as to avoid damage and injury to people caused by long-distance movement of the components, thereby reducing related hidden dangers and risks. Moreover, the present application is not only suitable for the assembly of ultrasonic motors of different sizes, but also for the assembly of non-ultrasonic motors of many different sizes, and has a wide range of applications.
基于上述技术方案,本发明具体的工作过程如下:首先,将电机机壳与电机定子的组合体放置在机壳承载转向组件5上,调节第一双向移动调节组件3使一对机壳定位夹持组件4将电机机壳对中夹紧,利用定位销511旋入定位孔510内将机壳承载架501与第一双向移动调节组件3固定,根据电机机壳端部的位置,分别利用第三单向移动调节组件16和第一单向移动调节组件7将转子承载组件18和端盖夹持组件9调节至预定位置处,同时,根据电机主轴的位置,调节主轴推进组件17至预定位置处,将电机转子和电机主轴的组合体放置在转子承载组件18上,并利用主轴推进组件17推动电机主轴端部,带动电机转子和电机主轴的组合体进入电机定子内部预定位置处,将电机端盖利用端盖夹持组件9卡紧,随后将电机端盖与电机机壳对应的螺栓孔插入合适尺寸的螺栓,之后再利用第二双向移动调节组件8调节端盖夹持组件9远离电机端盖,并利用合适尺寸的螺栓和螺母配合将电机端盖和电机机壳紧固,利用第一双向移动调节组件3使一对机壳定位夹持组件4远离电机机壳,之后转动承载转板503带动电机机壳进行预定角度的转向,再重复上述相应步骤对电机机壳另一端的电机端盖进行固定,随后将组装好的电机取走,并对承载转板503进行反向预定角度的转动,若是再次组装不同类型且尺寸差别较大的电机时,则需先将定位销511旋出定位孔510,松开机壳承载架501和第一双向移动调节组件3,再重复上述全部步骤,若是再次组装同种类型的电机时,只需重复上述部分步骤即可。Based on the above technical scheme, the specific working process of the present invention is as follows: first, place the combination of the motor casing and the motor stator on the casing bearing steering assembly 5, adjust the first two-way movable adjustment assembly 3 so that a pair of casing positioning clamping assemblies 4 can clamp the motor casing in the center, use the positioning pin 511 to screw into the positioning hole 510 to fix the casing bearing frame 501 and the first two-way movable adjustment assembly 3, and according to the position of the end of the motor casing, use the third unidirectional movable adjustment assembly 16 and the first unidirectional movable adjustment assembly 7 to adjust the rotor bearing assembly 18 and the end cover clamping assembly 9 to the predetermined position respectively. At the same time, according to the position of the motor main shaft, adjust the spindle propulsion assembly 17 to the predetermined position, place the combination of the motor rotor and the motor main shaft on the rotor bearing assembly 18, and use the spindle propulsion assembly 17 to push the end of the motor main shaft to drive the combination of the motor rotor and the motor main shaft into the predetermined position inside the motor stator, and use the end cover clamping assembly to fix the motor end cover. 1 and 1, and then the bolt holes corresponding to the motor end cover and the motor casing are inserted into bolts of appropriate sizes. Then, the second two-way movable adjustment component 8 is used to adjust the end cover clamping component 9 away from the motor end cover, and the motor end cover and the motor casing are fastened together with bolts and nuts of appropriate sizes. The first two-way movable adjustment component 3 is used to make a pair of casing positioning clamping components 4 away from the motor casing, and then the bearing rotating plate 503 is rotated to drive the motor casing to turn at a predetermined angle, and then the above corresponding steps are repeated to fix the motor end cover at the other end of the motor casing, and then the assembled motor is removed, and the bearing rotating plate 503 is rotated in the opposite direction at a predetermined angle. If a motor of a different type and with a large size difference is assembled again, it is necessary to first unscrew the positioning pin 511 out of the positioning hole 510, loosen the casing bearing frame 501 and the first two-way movable adjustment component 3, and then repeat all the above steps. If the same type of motor is assembled again, only some of the above steps need to be repeated.
如上,尽管参照特定的优选实施例已经表示和表述了本发明,但其不得解释为对本发明自身的限制。在不脱离所附权利要求定义的本发明的精神和范围前提下,可对其在形式上和细节上做出各种变化。As above, although the present invention has been shown and described with reference to specific preferred embodiments, it should not be construed as limiting the present invention itself. Various changes may be made to it in form and detail without departing from the spirit and scope of the present invention defined in the appended claims.
Claims (10)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120834687A (en) * | 2025-09-19 | 2025-10-24 | 平遥县龙腾铸造有限公司 | A positioning tool for assembling a motor housing |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120834687A (en) * | 2025-09-19 | 2025-10-24 | 平遥县龙腾铸造有限公司 | A positioning tool for assembling a motor housing |
| CN120834687B (en) * | 2025-09-19 | 2025-12-26 | 平遥县龙腾铸造有限公司 | A positioning fixture for assembling motor housings |
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