CN118713434A - A traction converter for electric wheel dump trucks used in mines - Google Patents
A traction converter for electric wheel dump trucks used in mines Download PDFInfo
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- CN118713434A CN118713434A CN202411211408.3A CN202411211408A CN118713434A CN 118713434 A CN118713434 A CN 118713434A CN 202411211408 A CN202411211408 A CN 202411211408A CN 118713434 A CN118713434 A CN 118713434A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L15/00—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
- B60L15/007—Physical arrangements or structures of drive train converters specially adapted for the propulsion motors of electric vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L7/00—Electrodynamic brake systems for vehicles in general
- B60L7/10—Dynamic electric regenerative braking
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M5/00—Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases
- H02M5/40—Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into DC
- H02M5/42—Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into DC by static converters
- H02M5/44—Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into DC by static converters using discharge tubes or semiconductor devices to convert the intermediate DC into AC
- H02M5/453—Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into DC by static converters using discharge tubes or semiconductor devices to convert the intermediate DC into AC using devices of a triode or transistor type requiring continuous application of a control signal
- H02M5/458—Conversion of AC power input into AC power output, e.g. for change of voltage, for change of frequency, for change of number of phases with intermediate conversion into DC by static converters using discharge tubes or semiconductor devices to convert the intermediate DC into AC using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
- H02M7/02—Conversion of AC power input into DC power output without possibility of reversal
- H02M7/04—Conversion of AC power input into DC power output without possibility of reversal by static converters
- H02M7/06—Conversion of AC power input into DC power output without possibility of reversal by static converters using discharge tubes without control electrode or semiconductor devices without control electrode
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
- H02M7/42—Conversion of DC power input into AC power output without possibility of reversal
- H02M7/44—Conversion of DC power input into AC power output without possibility of reversal by static converters
- H02M7/48—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M7/53—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
- H02M7/537—Conversion of DC power input into AC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
- H05K5/0213—Venting apertures; Constructional details thereof
- H05K5/0214—Venting apertures; Constructional details thereof with means preventing penetration of rain water or dust
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/20009—Modifications to facilitate cooling, ventilating, or heating using a gaseous coolant in electronic enclosures
- H05K7/20136—Forced ventilation, e.g. by fans
- H05K7/20145—Means for directing air flow, e.g. ducts, deflectors, plenum or guides
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/20009—Modifications to facilitate cooling, ventilating, or heating using a gaseous coolant in electronic enclosures
- H05K7/20136—Forced ventilation, e.g. by fans
- H05K7/20181—Filters; Louvers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/72—Electric energy management in electromobility
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Electric Propulsion And Braking For Vehicles (AREA)
Abstract
本发明公布一种矿用电动轮自卸车牵引变流器,涉及牵引变流器的技术领域,包括柜体、进线盒和出线盒,所述进线盒和出线盒设置在柜体上,整流模块上接的导线穿过进线盒与同步发电模块电连接,逆变斩波模块上接的导线穿过出线盒与牵引电机TM1和牵引电机TM2电连接;车辆行驶时利用车速和迎风口增加进风量,提升散热性能,防护网防止大颗粒的异物进入柜体,在防护网的前部或者后部增加自动开合式百叶窗,有风速时自动打开百叶窗,无风速或者车辆停止时关闭百叶窗。接触器B1、第一斩波器、第二斩波器控制之后,将能量在制动单元上进行消耗,将车辆的动能转换为电能,实现无摩擦的电制动方式,达到制动的目的。
The present invention discloses a traction converter for an electric wheel dump truck for mining, which relates to the technical field of traction converters, including a cabinet, an inlet box and an outlet box, wherein the inlet box and the outlet box are arranged on the cabinet, the wire connected to the rectifier module passes through the inlet box and is electrically connected to the synchronous power generation module, and the wire connected to the inverter chopper module passes through the outlet box and is electrically connected to the traction motor TM1 and the traction motor TM2; when the vehicle is running, the vehicle speed and the windward port are used to increase the air intake and improve the heat dissipation performance, and the protective net prevents large particles of foreign matter from entering the cabinet, and an automatic opening and closing shutter is added to the front or rear of the protective net, and the shutter is automatically opened when there is wind speed, and the shutter is closed when there is no wind speed or the vehicle stops. After the contactor B1, the first chopper, and the second chopper are controlled, the energy is consumed on the brake unit, the kinetic energy of the vehicle is converted into electrical energy, and a frictionless electric braking method is realized to achieve the purpose of braking.
Description
技术领域Technical Field
本发明涉及牵引变流器技术领域,特别涉及一种矿用电动轮自卸车牵引变流器。The invention relates to the technical field of traction converters, and in particular to a traction converter for a mining electric wheel dump truck.
背景技术Background Art
矿山重型电动轮自卸车在满载下坡过程当中,由于逆变器单元在工作过程中会产生大量的热量,而需要对逆变器单元进行散热,由于矿山重型电动轮使用环境灰尘较大,在逆变器单元散热时外部的大颗粒灰尘进入柜体内,灰层在潮湿的环境中与水汽结合形成湿润的凝固物,运行过程中很容易导致电路的电压击穿,并在不同程度上影响着变流器柜内的其他设施设备。When a mining heavy-duty electric wheel dump truck is fully loaded and traveling downhill, the inverter unit will generate a lot of heat during operation, and the inverter unit needs to be cooled. Since the mining heavy-duty electric wheel is used in a dusty environment, large particles of external dust enter the cabinet when the inverter unit is cooling. The dust layer combines with water vapor in a humid environment to form a moist condensate, which can easily cause voltage breakdown in the circuit during operation and affect other facilities and equipment in the inverter cabinet to varying degrees.
发明内容Summary of the invention
本发明的目的在于提供一种矿用电动轮自卸车牵引变流器,具有车辆行驶时利用车速和迎风口增加进风量,提升散热性能,防护网防止大颗粒的异物进入柜体,在防护网的前部或者后部增加自动开合式百叶窗,有风速时自动打开百叶窗,无风速或者车辆停止时关闭百叶窗。接触器B1、第一斩波器、第二斩波器控制之后,将能量在制动单元上进行消耗,将车辆的动能转换为电能,实现无摩擦的电制动方式,达到制动的目的优点。The purpose of the present invention is to provide a traction converter for an electric wheel dump truck for mining, which has the advantages of increasing the air intake volume by using the vehicle speed and the windward opening when the vehicle is running, improving the heat dissipation performance, and preventing large particles of foreign matter from entering the cabinet through a protective net. An automatic opening and closing shutter is added to the front or rear of the protective net, and the shutter is automatically opened when there is wind speed, and closed when there is no wind speed or the vehicle stops. After the contactor B1, the first chopper, and the second chopper are controlled, the energy is consumed on the brake unit, and the kinetic energy of the vehicle is converted into electrical energy, realizing a frictionless electric braking method, and achieving the purpose and advantage of braking.
为实现上述目的,本发明提供如下技术方案:一种矿用电动轮自卸车牵引变流器,包括柜体、进线盒和出线盒,所述进线盒和出线盒设置在柜体的两侧,柜体的顶部设置有水平的上通风板,柜体内部通过水平的下通风板分隔为第一逆变器腔体以及第二逆变器腔体,所述第一逆变器腔体内设置有整流模块,第一逆变器腔体和第二逆变器腔体内设置有逆变斩波模块,整流模块和逆变斩波模块之间连接;To achieve the above-mentioned object, the present invention provides the following technical solutions: A traction converter for an electric wheel dump truck for mining, comprising a cabinet, an inlet box and an outlet box, wherein the inlet box and the outlet box are arranged on both sides of the cabinet, a horizontal upper ventilation plate is arranged on the top of the cabinet, and the interior of the cabinet is divided into a first inverter cavity and a second inverter cavity by a horizontal lower ventilation plate, a rectifier module is arranged in the first inverter cavity, an inverter chopper module is arranged in the first inverter cavity and the second inverter cavity, and the rectifier module and the inverter chopper module are connected;
所述上通风板和下通风板上安装有用于逆变斩波模块散热的通风组件,所述逆变斩波模块包括左轮逆变器单元、第一斩波器、制动单元、右轮逆变器单元和第二斩波器,左轮逆变器单元和第一斩波器为一组设置于第一逆变器腔体中,右轮逆变器单元和第二斩波器为一组设置于第二逆变器腔体中,整流模块与左轮逆变器单元、右轮逆变器单元以及制动单元相接;The upper ventilation plate and the lower ventilation plate are provided with ventilation components for heat dissipation of the inverter chopper module. The inverter chopper module includes a left wheel inverter unit, a first chopper, a brake unit, a right wheel inverter unit and a second chopper. The left wheel inverter unit and the first chopper are arranged in a first inverter cavity as a group, the right wheel inverter unit and the second chopper are arranged in a second inverter cavity as a group, and the rectifier module is connected to the left wheel inverter unit, the right wheel inverter unit and the brake unit.
柜体上铰接有封闭第一逆变器腔体以及第二逆变器腔体的柜门,上通风板底部设置的槽孔与第一逆变器腔体连接,用于左轮逆变器单元散热,下通风板底部设置的槽孔与第二逆变器腔体连接,用于右轮逆变器单元散热;The cabinet body is hinged with a cabinet door that closes the first inverter cavity and the second inverter cavity. The slot hole arranged at the bottom of the upper ventilation plate is connected to the first inverter cavity for heat dissipation of the left wheel inverter unit. The slot hole arranged at the bottom of the lower ventilation plate is connected to the second inverter cavity for heat dissipation of the right wheel inverter unit.
所述通风组件包括第一逆变器进风喇叭口和第二逆变器进风喇叭口,第一逆变器进风喇叭口和第二逆变器进风喇叭口对应装配在上通风板和下通风板的前端开口上用于增大进风量;The ventilation assembly includes a first inverter air inlet bell mouth and a second inverter air inlet bell mouth, and the first inverter air inlet bell mouth and the second inverter air inlet bell mouth are correspondingly mounted on the front end openings of the upper ventilation plate and the lower ventilation plate to increase the air intake volume;
上通风板和第一逆变器进风喇叭口的连接处以及下通风板和第二逆变器进风喇叭口的连接处对应设置有覆盖上通风板以及下通风板开口的防护网,并在防护网的前侧或后侧设置有自动开合式百叶窗。The connection between the upper ventilation plate and the first inverter air inlet bell mouth and the connection between the lower ventilation plate and the second inverter air inlet bell mouth are correspondingly provided with protective nets covering the openings of the upper ventilation plate and the lower ventilation plate, and automatic opening and closing shutters are provided on the front or rear side of the protective nets.
自动开合式百叶窗包括旋转轴、轴承座以及复位弹簧,轴承座设置在百叶窗外框上,旋转轴贯穿叶片且旋转轴的两端穿入轴承座内;复位弹簧的一端固定在旋转轴上,另一端固定在轴承座上,旋转轴、轴承座、复位弹簧和叶片构成一组百叶窗复位结构,设置若干组百叶窗复位结构于百叶窗外框上。The automatic opening and closing shutter includes a rotating shaft, a bearing seat and a reset spring. The bearing seat is arranged on the outer frame of the shutter. The rotating shaft passes through the blades and both ends of the rotating shaft are inserted into the bearing seat. One end of the reset spring is fixed on the rotating shaft and the other end is fixed on the bearing seat. The rotating shaft, the bearing seat, the reset spring and the blades constitute a set of shutter reset structures. Several sets of shutter reset structures are arranged on the outer frame of the shutter.
优选的,所述整流模块上接的导线穿过进线盒与同步发电模块电连接,逆变斩波模块上接的导线穿过出线盒与牵引电机TM1和牵引电机TM2电连接,所述同步发电模块、整流模块、逆变斩波模块构成牵引控制回路,其中,牵引控制回路通过牵引电机TM1和牵引电机TM2控制两个电动轮的牵引和制动;Preferably, the wire connected to the rectifier module passes through the incoming box and is electrically connected to the synchronous power generation module, and the wire connected to the inverter chopper module passes through the outgoing box and is electrically connected to the traction motor TM1 and the traction motor TM2. The synchronous power generation module, the rectifier module, and the inverter chopper module constitute a traction control loop, wherein the traction control loop controls the traction and braking of the two electric wheels through the traction motor TM1 and the traction motor TM2;
同步发电模块中发电机G的T1、T2和T3端通过三相线U、V、W与整流模块以及三相滤波FP并联,发电机G通过励磁线圈与PWM脉冲输入端以及整流器VD连接,发电机G的F1端口串联的压敏电阻RV1与F2端口相接。The T1, T2 and T3 terminals of the generator G in the synchronous power generation module are connected in parallel with the rectifier module and the three-phase filter FP through the three-phase lines U, V, W. The generator G is connected to the PWM pulse input terminal and the rectifier VD through the excitation coil. The varistor RV1 connected in series with the F1 port of the generator G is connected to the F2 port.
优选的,所述三相线U接入整流模块的二极管D1和二极管D4的并联接口,三相线V接入整流模块中二极管D2和二极管D5的并联接口,三相线W接入整流模块中二极管D3和二极管D6的并联接口,二极管D4、二极管D5、二极管D6以及电压传感器SV1的并联接口接在A点上,二极管D1、二极管D2、二极管D3和电压传感器SV1并联接口接在B点上。Preferably, the three-phase line U is connected to the parallel interface of the diode D1 and the diode D4 of the rectifier module, the three-phase line V is connected to the parallel interface of the diode D2 and the diode D5 in the rectifier module, the three-phase line W is connected to the parallel interface of the diode D3 and the diode D6 in the rectifier module, the parallel interface of the diode D4, the diode D5, the diode D6 and the voltage sensor SV1 is connected to point A, and the parallel interface of the diode D1, the diode D2, the diode D3 and the voltage sensor SV1 is connected to point B.
优选的,所述制动单元中电阻RB1的一端与电阻RB4连接,电阻RB4的另一端与电阻RB2和电阻RB3并联接在A点上,电阻RB2的另一端与第一斩波器相接,电阻RB3的另一端与第二斩波器相接。Preferably, one end of the resistor RB1 in the braking unit is connected to the resistor RB4, the other end of the resistor RB4 is connected in parallel with the resistor RB2 and the resistor RB3 at point A, the other end of the resistor RB2 is connected to the first chopper, and the other end of the resistor RB3 is connected to the second chopper.
优选的,所述第一斩波器内设模块INVB2,第二斩波器内设模块INVB3,其中,接在B点的接触器B1的一端与电阻RB1的另一端连接,模块INVB2和模块INVB3并联且两端分别接在A点和B点上。Preferably, the first chopper has a built-in module INVB2, and the second chopper has a built-in module INVB3, wherein one end of the contactor B1 connected to point B is connected to the other end of the resistor RB1, and the modules INVB2 and INVB3 are connected in parallel and their two ends are connected to points A and B respectively.
优选的,所述模块INVB2包括IGBT模块VB1+和IGBT模块VB1-,模块INVB3包括IGBT模块VB2+和IGBT模块VB2-,电阻RB2的另一端串联电流传感器SC7接在IGBT模块VB1+和IGBT模块VB1-的并联接口上,电阻RB3的另一端串联电流传感器SC8接在IGBT模块VB2+和IGBT模块VB2-的并联接口上。Preferably, the module INVB2 includes an IGBT module VB1+ and an IGBT module VB1-, the module INVB3 includes an IGBT module VB2+ and an IGBT module VB2-, the other end of the resistor RB2 is connected in series with a current sensor SC7 connected to the parallel interface of the IGBT module VB1+ and the IGBT module VB1-, and the other end of the resistor RB3 is connected in series with a current sensor SC8 connected to the parallel interface of the IGBT module VB2+ and the IGBT module VB2-.
优选的,所述左轮逆变器单元由IGBT模块VU1+、IGBT模块VV1+、IGBT模块VW1+、IGBT模块VU1-、IGBT模块VV1-和IGBT模块VW1-组成,牵引电机TM1的U线与IGBT模块VU1+和IGBT模块VU1-并联,牵引电机TM1的V线串联电流传感器SC3与IGBT模块VV1+和IGBT模块VV1-并联,牵引电机TM1的W线与IGBT模块VW1+和IGBT模块VW1-并联。Preferably, the left wheel inverter unit is composed of an IGBT module VU1+, an IGBT module VV1+, an IGBT module VW1+, an IGBT module VU1-, an IGBT module VV1- and an IGBT module VW1-, the U line of the traction motor TM1 is connected in parallel with the IGBT module VU1+ and the IGBT module VU1-, the V line of the traction motor TM1 is connected in parallel with the IGBT module VV1+ and the IGBT module VV1-, and the W line of the traction motor TM1 is connected in parallel with the IGBT module VW1+ and the IGBT module VW1-.
优选的,所述右轮逆变器单元由IGBT模块VU2+、IGBT模块VV2+、IGBT模块VW2+、IGBT模块VU2-、IGBT模块VV2-和IGBT模块VW2-组成,牵引电机TM2的U线与IGBT模块VU2+和IGBT模块VU2-并联,牵引电机TM2的V线串联电流传感器SC6与IGBT模块VW1+和IGBT模块VW2-并联,牵引电机TM2的W线与IGBT模块VV2+和IGBT模块VV2-并联。Preferably, the right wheel inverter unit is composed of IGBT module VU2+, IGBT module VV2+, IGBT module VW2+, IGBT module VU2-, IGBT module VV2- and IGBT module VW2-, the U line of the traction motor TM2 is connected in parallel with the IGBT module VU2+ and the IGBT module VU2-, the V line of the traction motor TM2 is connected in parallel with the IGBT module VW1+ and the IGBT module VW2-, and the W line of the traction motor TM2 is connected in parallel with the IGBT module VV2+ and the IGBT module VV2-.
本发明的技术效果和优点:Technical effects and advantages of the present invention:
1、上通风板相接的开口小,朝外的开口大,以便于车辆行驶时,利用车速和喇叭口增加进风量,提升散热性能,防护网的设置防止大颗粒的异物进入柜体,实现保护内部电器的目的,而自动开合式百叶窗能够在有风速时自动打开百叶窗,无风速或者车辆停止时关闭百叶窗,从而既保证了散热的同时提升防尘效果。1. The opening where the upper ventilation plate is connected is small, and the opening facing outward is large, so that when the vehicle is driving, the vehicle speed and the horn mouth can be used to increase the air intake and improve the heat dissipation performance. The setting of the protective net prevents large particles of foreign matter from entering the cabinet, thereby protecting the internal electrical appliances. The automatic opening and closing shutters can automatically open the shutters when there is wind speed, and close the shutters when there is no wind speed or the vehicle stops, thereby ensuring heat dissipation while improving the dust prevention effect.
2、采用接触器B1和两个IGBT相位模块作为制动回路的开关,IGBT相模块属于电开关且斩波电流可控,接触器B1在大电流条件下断开情况大大减少,从而故障率会降低,制动时,左轮逆变器单元和右轮逆变器单元进入制动模式,此时牵引电机TM1和牵引电机TM2处于发电状态,牵引电机TIM1和牵引电机TM2发出的交流电经过左轮逆变器单元和右轮逆变器单元之后变成直流电,经过接触器B1、第一斩波器、第二斩波器控制之后,将能量在制动单元上进行消耗,将车辆的动能转换为电能,实现无摩擦的电制动方式,达到制动的目的。2. Contactor B1 and two IGBT phase modules are used as switches of the braking circuit. The IGBT phase module is an electric switch and the chopper current is controllable. The disconnection of contactor B1 under high current conditions is greatly reduced, so the failure rate will be reduced. During braking, the left wheel inverter unit and the right wheel inverter unit enter the braking mode. At this time, the traction motor TM1 and the traction motor TM2 are in the power generation state. The AC power generated by the traction motor TIM1 and the traction motor TM2 is converted into DC power after passing through the left wheel inverter unit and the right wheel inverter unit. After being controlled by the contactor B1, the first chopper and the second chopper, the energy is consumed in the braking unit, and the kinetic energy of the vehicle is converted into electrical energy, realizing a frictionless electric braking method and achieving the purpose of braking.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体轴测图;FIG1 is an overall axonometric view of the present invention;
图2为本发明的柜体内部结构图;FIG2 is a diagram showing the internal structure of the cabinet of the present invention;
图3为本发明的百叶窗闭合状态图;FIG3 is a diagram of the shutter of the present invention in a closed state;
图4为本发明的图3的A处放大图;FIG4 is an enlarged view of point A in FIG3 of the present invention;
图5为本发明的整流模块、逆变斩波模块和同步发电模块原理图;FIG5 is a schematic diagram of a rectifier module, an inverter chopper module and a synchronous power generation module of the present invention;
图6为本发明的制动单元制动时电流流动图;FIG6 is a current flow diagram of the brake unit of the present invention during braking;
图7为本发明的第一斩波器、第二斩波器和制动单元拓扑图;FIG7 is a topological diagram of the first chopper, the second chopper and the brake unit of the present invention;
图8为本发明的牵引电机TM1的U、V线导通的左轮逆变器单元电流流动图;FIG8 is a current flow diagram of the left wheel inverter unit when the U and V lines of the traction motor TM1 of the present invention are turned on;
图9为本发明的牵引电机TM1的W、V线导通的左轮逆变器单元电流流动图;FIG9 is a current flow diagram of the left wheel inverter unit when the W and V lines of the traction motor TM1 of the present invention are turned on;
图10为本发明的牵引电机TM1的U、W线导通的左轮逆变器单元电流流动图。FIG. 10 is a current flow diagram of the left wheel inverter unit when the U and W lines of the traction motor TM1 of the present invention are turned on.
图中:In the figure:
1、柜体;2、上通风板;3、下通风板;4、整流模块;5、逆变斩波模块;51、左轮逆变器单元;52、第一斩波器;53、制动单元;54、右轮逆变器单元;55、第二斩波器;6、同步发电模块;7、通风组件;71、第一逆变器进风喇叭口;72、第二逆变器进风喇叭口;8、防护网;9、自动开合式百叶窗;91、旋转轴;92、轴承座;93、复位弹簧;94、百叶窗外框;95、叶片。1. Cabinet; 2. Upper ventilation plate; 3. Lower ventilation plate; 4. Rectifier module; 5. Inverter chopper module; 51. Left wheel inverter unit; 52. First chopper; 53. Braking unit; 54. Right wheel inverter unit; 55. Second chopper; 6. Synchronous power generation module; 7. Ventilation assembly; 71. First inverter air inlet bell; 72. Second inverter air inlet bell; 8. Protective net; 9. Automatic opening and closing shutters; 91. Rotating shaft; 92. Bearing seat; 93. Reset spring; 94. Shutter frame; 95. Blades.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
参照图1-图2,一种矿用电动轮自卸车牵引变流器,包括柜体1、进线盒和出线盒,进线盒和出线盒设置在柜体1的两侧,柜体1的顶部设置有水平的上通风板2,柜体1内部通过水平的下通风板3分隔为第一逆变器腔体以及第二逆变器腔体,第一逆变器腔体内设置有整流模块4,第一逆变器腔体和第二逆变器腔体内设置有逆变斩波模块5,整流模块4和逆变斩波模块5之间连接;Referring to Fig. 1-Fig. 2, a traction converter for an electric wheel dump truck for mining includes a cabinet 1, an inlet box and an outlet box, the inlet box and the outlet box are arranged on both sides of the cabinet 1, a horizontal upper ventilation plate 2 is arranged on the top of the cabinet 1, the interior of the cabinet 1 is divided into a first inverter cavity and a second inverter cavity by a horizontal lower ventilation plate 3, a rectifier module 4 is arranged in the first inverter cavity, an inverter chopper module 5 is arranged in the first inverter cavity and the second inverter cavity, and the rectifier module 4 and the inverter chopper module 5 are connected;
上通风板2和下通风板3上安装有用于逆变斩波模块5散热的通风组件7,柜体1上铰接有封闭第一逆变器腔体以及第二逆变器腔体的柜门,上通风板2底部设置的槽孔与第一逆变器腔体连接,用于左轮逆变器单元51散热,下通风板3底部设置的槽孔与第二逆变器腔体连接,用于右轮逆变器单元54散热;The upper ventilation plate 2 and the lower ventilation plate 3 are provided with ventilation components 7 for heat dissipation of the inverter chopper module 5. The cabinet body 1 is hinged with cabinet doors for closing the first inverter cavity and the second inverter cavity. The slots provided at the bottom of the upper ventilation plate 2 are connected to the first inverter cavity for heat dissipation of the left wheel inverter unit 51. The slots provided at the bottom of the lower ventilation plate 3 are connected to the second inverter cavity for heat dissipation of the right wheel inverter unit 54.
通风组件7用于增大进风量以提高对左轮逆变器单元51和右轮逆变器单元54的散热效果。The ventilation assembly 7 is used to increase the air intake volume to improve the heat dissipation effect on the left wheel inverter unit 51 and the right wheel inverter unit 54.
参照图2,通风组件7包括第一逆变器进风喇叭口71和第二逆变器进风喇叭口72,第一逆变器进风喇叭口71和第二逆变器进风喇叭口72对应装配在上通风板2和下通风板3的前端开口上用于增大进风量;2 , the ventilation assembly 7 includes a first inverter air inlet bell mouth 71 and a second inverter air inlet bell mouth 72, and the first inverter air inlet bell mouth 71 and the second inverter air inlet bell mouth 72 are correspondingly mounted on the front end openings of the upper ventilation plate 2 and the lower ventilation plate 3 to increase the air intake volume;
第一逆变器进风喇叭口71和第二逆变器进风喇叭口72的结构相同,以第一逆变器进风喇叭口71结构为例,第一逆变器进风喇叭口71两端均设置有开口,其中与上通风板2相接的开口小,朝外的开口大,以便于车辆行驶时,利用车速和喇叭口增加进风量,提升散热性能。The first inverter air inlet bell mouth 71 and the second inverter air inlet bell mouth 72 have the same structure. Taking the structure of the first inverter air inlet bell mouth 71 as an example, openings are provided at both ends of the first inverter air inlet bell mouth 71, wherein the opening connected to the upper ventilation plate 2 is small, and the opening facing outward is large, so that when the vehicle is driving, the vehicle speed and the bell mouth can be used to increase the air intake volume and improve the heat dissipation performance.
上通风板2和第一逆变器进风喇叭口71的连接处以及下通风板3和第二逆变器进风喇叭口72的连接处对应设置有覆盖上通风板2以及下通风板3开口的防护网8,并在防护网8的前侧或后侧设置有自动开合式百叶窗9;A protective net 8 covering the openings of the upper ventilation plate 2 and the lower ventilation plate 3 is provided at the connection between the upper ventilation plate 2 and the first inverter air inlet bell mouth 71 and at the connection between the lower ventilation plate 3 and the second inverter air inlet bell mouth 72, and an automatic opening and closing shutter 9 is provided on the front side or the rear side of the protective net 8;
防护网8的设置防止大颗粒的异物进入柜体1,实现保护内部电器的目的,而自动开合式百叶窗9能够在有风速时自动打开百叶窗,无风速或者车辆停止是关闭百叶窗,从而即保证了散热目的同时提升防尘效果。The setting of the protective net 8 prevents large particles of foreign matter from entering the cabinet 1, thereby protecting the internal electrical appliances. The automatic opening and closing shutters 9 can automatically open the shutters when there is wind speed, and close the shutters when there is no wind speed or the vehicle is stopped, thereby ensuring the heat dissipation purpose while improving the dust prevention effect.
第一逆变器腔体以及第二逆变器腔体分别用于安装左轮逆变器单元51和右轮逆变器单元54,工作过程中左轮逆变器单元51和右轮逆变器单元54产生热量,从第一逆变器进风喇叭口71和第二逆变器进风喇叭口72进来的风流过左轮逆变器单元51和右轮逆变器单元54,实现散热。The first inverter cavity and the second inverter cavity are used to install the left wheel inverter unit 51 and the right wheel inverter unit 54 respectively. During operation, the left wheel inverter unit 51 and the right wheel inverter unit 54 generate heat. The wind coming in from the first inverter air inlet bell mouth 71 and the second inverter air inlet bell mouth 72 flows through the left wheel inverter unit 51 and the right wheel inverter unit 54 to achieve heat dissipation.
参照图3-图4,自动开合式百叶窗9包括旋转轴91、轴承座92以及复位弹簧93,轴承座92设置在百叶窗外框94上,旋转轴91贯穿叶片95且旋转轴91的两端穿入轴承座92内;复位弹簧93的一端固定在叶片95上,另一端固定在轴承座92上,旋转轴91、轴承座92、复位弹簧93和叶片95构成一组百叶窗复位结构,设置若干组百叶窗复位结构于百叶窗外框94上。3-4, the automatic opening and closing shutter 9 includes a rotating shaft 91, a bearing seat 92 and a reset spring 93. The bearing seat 92 is arranged on the shutter outer frame 94. The rotating shaft 91 passes through the blade 95 and both ends of the rotating shaft 91 are inserted into the bearing seat 92; one end of the reset spring 93 is fixed on the blade 95, and the other end is fixed on the bearing seat 92. The rotating shaft 91, the bearing seat 92, the reset spring 93 and the blade 95 constitute a group of shutter reset structures, and several groups of shutter reset structures are arranged on the shutter outer frame 94.
由于第一逆变器进风喇叭口71和第二逆变器进风喇叭口72上均设置有结构相同的自动开合式百叶窗9,以下用第一逆变器进风喇叭口71上的自动开合式百叶窗9举例说明。Since both the first inverter air inlet bell mouth 71 and the second inverter air inlet bell mouth 72 are provided with automatic opening and closing shutters 9 of the same structure, the automatic opening and closing shutters 9 on the first inverter air inlet bell mouth 71 are used as an example for explanation below.
封住第一逆变器进风喇叭口71:在无风速或者车辆停止状态下,复位弹簧93的扭力推动叶片95翻转,达到叶片95旋转至竖直方向的目的,多个叶片95将第一逆变器进风喇叭口71封住,以防止灰尘进入柜体1内。Seal the first inverter air inlet bell mouth 71: When there is no wind or the vehicle is stopped, the torsion of the return spring 93 pushes the blades 95 to flip, so that the blades 95 rotate to the vertical direction. Multiple blades 95 seal the first inverter air inlet bell mouth 71 to prevent dust from entering the cabinet 1.
打开第一逆变器进风喇叭口71:在有风速或者车辆运动的状态下,风力作用在竖直的叶片95上,由于旋转轴91没有设置在叶片95的中心处,旋转轴91将叶片95分为上下两部分,风力作用在叶片95的上下两部分不均匀,实现叶片95和旋转轴91转动,以打开第一逆变器进风喇叭口71,让风进入柜体1内对左轮逆变器单元51散热。Open the first inverter air inlet bell mouth 71: When there is wind speed or the vehicle is moving, the wind force acts on the vertical blades 95. Since the rotating shaft 91 is not set at the center of the blades 95, the rotating shaft 91 divides the blades 95 into two parts, the upper and lower parts. The wind force acts unevenly on the upper and lower parts of the blades 95, so that the blades 95 and the rotating shaft 91 rotate to open the first inverter air inlet bell mouth 71, so that the wind enters the cabinet 1 to dissipate heat for the left wheel inverter unit 51.
参照图5,逆变斩波模块5包括左轮逆变器单元51、第一斩波器52、制动单元53、右轮逆变器单元54和第二斩波器55,左轮逆变器单元51和第一斩波器52为一组,右轮逆变器单元54和第二斩波器55为一组,整流模块4与左轮逆变器单元51、右轮逆变器单元54以及制动单元53相接。5 , the inverter chopper module 5 includes a left wheel inverter unit 51, a first chopper 52, a brake unit 53, a right wheel inverter unit 54 and a second chopper 55. The left wheel inverter unit 51 and the first chopper 52 form a group, the right wheel inverter unit 54 and the second chopper 55 form a group, and the rectifier module 4 is connected to the left wheel inverter unit 51, the right wheel inverter unit 54 and the brake unit 53.
左轮逆变器单元51和右轮逆变器单元54均采用两电平电压型逆变电路,两个逆变器的功能完全相同,分别控制左右两台牵引电机TM1和牵引电机TM2的牵引力矩和制动力矩,电动轮自卸车牵引变流器采用AC-DC-AC传动方式,同步发电模块6利用柴油机作为动力来源,柴油机带动同轴的同步发电模块6工作,将机械能转化为电能,同步发电模块6发出的交流电通过整流变为直流电后,逆变斩波模块5将直流电变换为可变压变频的交流电,驱动装在后轮电动轮内的牵引电机TM1和牵引电机TM2,牵引电机TM1和牵引电机TM2再通过齿轮减速装置驱动车辆,每个电动轮由一独立的逆变斩波模块5控制,以便为牵引和制动提供单独扭矩控制。The left wheel inverter unit 51 and the right wheel inverter unit 54 both adopt a two-level voltage type inverter circuit. The functions of the two inverters are exactly the same. They control the traction torque and braking torque of the left and right traction motors TM1 and TM2 respectively. The traction inverter of the electric wheel dump truck adopts an AC-DC-AC transmission mode. The synchronous power generation module 6 uses a diesel engine as a power source. The diesel engine drives the coaxial synchronous power generation module 6 to work and convert mechanical energy into electrical energy. After the alternating current generated by the synchronous power generation module 6 is converted into direct current through rectification, the inverter chopper module 5 converts the direct current into variable voltage and frequency alternating current to drive the traction motor TM1 and traction motor TM2 installed in the rear wheel electric wheel. The traction motor TM1 and traction motor TM2 then drive the vehicle through a gear reduction device. Each electric wheel is controlled by an independent inverter chopper module 5 to provide separate torque control for traction and braking.
车辆运行在制动工况下,牵引电机TM1和牵引电机TM2工作在发电状态,三相交流电通过逆变斩波模块5回馈到直流母线消耗制动能量,实现无摩擦的电制动方式。When the vehicle is running in a braking condition, the traction motor TM1 and the traction motor TM2 work in a power generation state, and the three-phase AC power is fed back to the DC bus through the inverter chopper module 5 to consume the braking energy, thereby realizing a frictionless electric braking method.
同步发电模块6中发电机G的T1、T2和T3端通过三相线U、V、W与整流模块4以及三相滤波FP并联,发电机G通过励磁线圈与PWM脉冲输入端以及整流器VD连接,发电机G的F1端口串联的压敏电阻RV1与F2端口相接。The T1, T2 and T3 terminals of the generator G in the synchronous power generation module 6 are connected in parallel with the rectifier module 4 and the three-phase filter FP through the three-phase lines U, V, W. The generator G is connected to the PWM pulse input terminal and the rectifier VD through the excitation coil, and the varistor RV1 connected in series with the F1 port of the generator G is connected to the F2 port.
三相线U接入整流模块4的二极管D1和二极管D4的并联接口,三相线V接入整流模块4中二极管D2和二极管D5的并联接口,三相线W接入整流模块4中二极管D3和二极管D6的并联接口,二极管D4、二极管D5、二极管D6以及电压传感器SV1的并联接口接在A点上,二极管D1、二极管D2、二极管D3和电压传感器SV1并联接口接在B点上。The three-phase line U is connected to the parallel interface of the diode D1 and the diode D4 of the rectifier module 4, the three-phase line V is connected to the parallel interface of the diode D2 and the diode D5 in the rectifier module 4, the three-phase line W is connected to the parallel interface of the diode D3 and the diode D6 in the rectifier module 4, the parallel interface of the diode D4, the diode D5, the diode D6 and the voltage sensor SV1 is connected to point A, and the parallel interface of the diode D1, the diode D2, the diode D3 and the voltage sensor SV1 is connected to point B.
制动单元53中电阻RB1的一端与电阻RB4连接,电阻RB4的另一端与电阻RB2和电阻RB3并联接在A点上,电阻RB2的另一端与第一斩波器52相接,电阻RB3的另一端与第二斩波器55相接。One end of the resistor RB1 in the braking unit 53 is connected to the resistor RB4, the other end of the resistor RB4 is connected in parallel with the resistor RB2 and the resistor RB3 at point A, the other end of the resistor RB2 is connected to the first chopper 52, and the other end of the resistor RB3 is connected to the second chopper 55.
采用接触器B1和两个IGBT相位模块作为制动回路的开关。IGBT相模块属于电开关且斩波电流可控,接触器B1在大电流条件下断开情况大大减少,从而故障率会降低。Contactor B1 and two IGBT phase modules are used as switches for the brake circuit. The IGBT phase module is an electric switch and the chopping current is controllable. The disconnection of contactor B1 under high current conditions is greatly reduced, thereby reducing the failure rate.
第一斩波器52内设模块INVB2,第二斩波器55内设模块INVB3,其中,接在B点的接触器B1的一端与电阻RB1的另一端连接,模块INVB2和模块INVB3并联且两端分别接在A点和B点上。The first chopper 52 has a module INVB2, and the second chopper 55 has a module INVB3, wherein one end of the contactor B1 connected to point B is connected to the other end of the resistor RB1, and the modules INVB2 and INVB3 are connected in parallel and their two ends are connected to points A and B respectively.
模块INVB2包括IGBT模块VB1+和IGBT模块VB1-,模块INVB3包括IGBT模块VB2+和IGBT模块VB2-,电阻RB2的另一端串联电流传感器SC7接在IGBT模块VB1+和IGBT模块VB1-的并联接口上,电阻RB3的另一端串联电流传感器SC8接在IGBT模块VB2+和IGBT模块VB2-的并联接口上。Module INVB2 includes IGBT module VB1+ and IGBT module VB1-, module INVB3 includes IGBT module VB2+ and IGBT module VB2-, the other end of resistor RB2 is connected in series with current sensor SC7 to the parallel interface of IGBT module VB1+ and IGBT module VB1-, and the other end of resistor RB3 is connected in series with current sensor SC8 to the parallel interface of IGBT module VB2+ and IGBT module VB2-.
左轮逆变器单元51由IGBT模块VU1+、IGBT模块VV1+、IGBT模块VW1+、IGBT模块VU1-、IGBT模块VV1-和IGBT模块VW1-组成,牵引电机TM1的U线与IGBT模块VU1+和IGBT模块VU1-并联,牵引电机TM1的V线串联电流传感器SC3与IGBT模块VV1+和IGBT模块VV1-并联,牵引电机TM1的W线与IGBT模块VW1+和IGBT模块VW1-并联;The left wheel inverter unit 51 is composed of an IGBT module VU1+, an IGBT module VV1+, an IGBT module VW1+, an IGBT module VU1-, an IGBT module VV1- and an IGBT module VW1-. The U line of the traction motor TM1 is connected in parallel with the IGBT module VU1+ and the IGBT module VU1-. The V line of the traction motor TM1 is connected in parallel with the current sensor SC3 of the IGBT module VV1+ and the IGBT module VV1-. The W line of the traction motor TM1 is connected in parallel with the IGBT module VW1+ and the IGBT module VW1-.
IGBT模块VU1+、IGBT模块VV1+、IGBT模块VW1+、电容C1和电压传感器SV2并联接在B点上,IGBT模块VU1-、IGBT模块VV1-和IGBT模块VW1-、电容C1和电压传感器SV2并联接在A点上。IGBT module VU1+, IGBT module VV1+, IGBT module VW1+, capacitor C1 and voltage sensor SV2 are connected in parallel at point B, and IGBT module VU1-, IGBT module VV1- and IGBT module VW1-, capacitor C1 and voltage sensor SV2 are connected in parallel at point A.
右轮逆变器单元54由IGBT模块VU2+、IGBT模块VV2+、IGBT模块VW2+、IGBT模块VU2-、IGBT模块VV2-和IGBT模块VW2-组成,牵引电机TM2的U线与IGBT模块VU2+和IGBT模块VU2-并联,牵引电机TM2的V线串联电流传感器SC6与IGBT模块VW1+和IGBT模块VW2-并联,牵引电机TM2的W线与IGBT模块VV2+和IGBT模块VV2-并联。The right wheel inverter unit 54 is composed of IGBT module VU2+, IGBT module VV2+, IGBT module VW2+, IGBT module VU2-, IGBT module VV2- and IGBT module VW2-. The U line of the traction motor TM2 is connected in parallel with the IGBT module VU2+ and the IGBT module VU2-, the V line of the traction motor TM2 is connected in parallel with the IGBT module VW1+ and the IGBT module VW2-, and the W line of the traction motor TM2 is connected in parallel with the IGBT module VV2+ and the IGBT module VV2-.
IGBT模块VU2+、IGBT模块VV1+、IGBT模块VW1+、电容C1和电压传感器SV2并联接在B点上,IGBT模块VU1-、IGBT模块VV1-和IGBT模块VW1-、电容C1和电压传感器SV2并联接在A点上。IGBT module VU2+, IGBT module VV1+, IGBT module VW1+, capacitor C1 and voltage sensor SV2 are connected in parallel at point B, and IGBT module VU1-, IGBT module VV1- and IGBT module VW1-, capacitor C1 and voltage sensor SV2 are connected in parallel at point A.
以左轮逆变器单元51为例:Take the left wheel inverter unit 51 as an example:
左轮逆变器单元51将直流电转换为可变压变频的交流电,需要对输出电压和频率进行控制。IGBT模块VU1+和IGBT模块VU1-为一组,IGBT模块VV1+和IGBT模块VV1-为一组,IGBT模块VW1+和IGBT模块VW1-为一组,共形成三个相模块,每个相模块集成4个IGBT模块,IGBT是以串联或并联结构连接。The left wheel inverter unit 51 converts DC power into variable voltage and frequency AC power, and the output voltage and frequency need to be controlled. IGBT module VU1+ and IGBT module VU1- form a group, IGBT module VV1+ and IGBT module VV1- form a group, and IGBT module VW1+ and IGBT module VW1- form a group, forming a total of three phase modules, each phase module integrates 4 IGBT modules, and the IGBT is connected in series or parallel structure.
在任何时点,这些开关中总有三个是打开的,并产生三相交流电。At any point in time, three of these switches are always open, producing three-phase AC power.
电流方向如下图8-10所示。The direction of current is shown in Figure 8-10 below.
工作原理:Working principle:
牵引电机TM2或右轮逆变器单元54故障时,可通过系统上位机设置来实现故障的自动隔离而不影响另外一组牵引电机TM1和左轮逆变器单元51的正常工作。When the traction motor TM2 or the right wheel inverter unit 54 fails, the fault can be automatically isolated through the system host computer settings without affecting the normal operation of another group of traction motors TM1 and the left wheel inverter unit 51.
牵引工作过程为:柴油机带动发电机G旋转,将机械能转化为电能(三相交流),经过整流模块4(二极管D1-二极管D6)整流之后变成直流,左轮逆变器单元51(主回路由IGBT模块VU1+、IGBT模块VV1+、IGBT模块VW1+、IGBT模块VU1-、IGBT模块VV1-、IGBT模块VW1-六个IGBT构成)将直流变换为频率变化的交流,从而控制牵引电机TM1的力矩和转速,右轮逆变器单元54控制牵引电机TM2,牵引电机TIM1和牵引电机TM2分别驱动电动左轮和右轮。The traction working process is as follows: the diesel engine drives the generator G to rotate, converting mechanical energy into electrical energy (three-phase AC), which is rectified by the rectifier module 4 (diode D1-diode D6) and becomes DC. The left wheel inverter unit 51 (the main circuit is composed of six IGBTs, namely, IGBT module VU1+, IGBT module VV1+, IGBT module VW1+, IGBT module VU1-, IGBT module VV1-, and IGBT module VW1-) converts DC into AC with changing frequency, thereby controlling the torque and speed of the traction motor TM1. The right wheel inverter unit 54 controls the traction motor TM2. The traction motor TIM1 and the traction motor TM2 drive the electric left and right wheels respectively.
制动模式电流方向如下图6-图7所示。The current direction in braking mode is shown in Figures 6 and 7 below.
制动时,左轮逆变器单元51和右轮逆变器单元54进入制动模式,此时牵引电机TM1和牵引电机TM2处于发电状态,发电机G同样由上面提及的左轮逆变器单元51和右轮逆变器单元54控制,能量反向流动,牵引电机TIM1和牵引电机TM2发出的交流电经过左轮逆变器单元51和右轮逆变器单元54之后变成直流电,经过接触器B1、第一斩波器52(VB1+、VB1-)、第二斩波器55(VB2+、VB2-)控制之后,将能量在制动单元53上进行消耗,将车辆的动能转换为电能,实现无摩擦的电制动方式,达到制动的目的。During braking, the left wheel inverter unit 51 and the right wheel inverter unit 54 enter the braking mode. At this time, the traction motor TM1 and the traction motor TM2 are in the power generation state. The generator G is also controlled by the left wheel inverter unit 51 and the right wheel inverter unit 54 mentioned above. The energy flows in the opposite direction. The AC power generated by the traction motor TIM1 and the traction motor TM2 is converted into DC power after passing through the left wheel inverter unit 51 and the right wheel inverter unit 54. After being controlled by the contactor B1, the first chopper 52 (VB1+, VB1-), and the second chopper 55 (VB2+, VB2-), the energy is consumed in the braking unit 53, and the kinetic energy of the vehicle is converted into electrical energy, realizing a frictionless electric braking method and achieving the purpose of braking.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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| CN106329948A (en) * | 2016-09-07 | 2017-01-11 | 株洲中车时代电气股份有限公司 | Mine-used electrical wheel autonomous dump truck traction converter |
| CN212299559U (en) * | 2020-06-02 | 2021-01-05 | 南京天源重工设备有限公司 | Air-cooled energy-saving consumption-reducing condenser |
| CN112904987A (en) * | 2021-03-26 | 2021-06-04 | 深圳市七号网络科技有限公司 | Computer host heat radiation structure |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106329948A (en) * | 2016-09-07 | 2017-01-11 | 株洲中车时代电气股份有限公司 | Mine-used electrical wheel autonomous dump truck traction converter |
| CN212299559U (en) * | 2020-06-02 | 2021-01-05 | 南京天源重工设备有限公司 | Air-cooled energy-saving consumption-reducing condenser |
| CN112904987A (en) * | 2021-03-26 | 2021-06-04 | 深圳市七号网络科技有限公司 | Computer host heat radiation structure |
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