CN118713398B - Intelligent flat copper wire rotor winding machine - Google Patents
Intelligent flat copper wire rotor winding machine Download PDFInfo
- Publication number
- CN118713398B CN118713398B CN202411199785.XA CN202411199785A CN118713398B CN 118713398 B CN118713398 B CN 118713398B CN 202411199785 A CN202411199785 A CN 202411199785A CN 118713398 B CN118713398 B CN 118713398B
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- China
- Prior art keywords
- rotor
- copper wire
- lead
- winding
- flat copper
- Prior art date
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 131
- 238000004804 winding Methods 0.000 title claims abstract description 127
- 230000005540 biological transmission Effects 0.000 claims description 49
- 230000032258 transport Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 238000003825 pressing Methods 0.000 description 7
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000013016 damping Methods 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/10—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/46—Package drive drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
- B65H54/553—Both-ends supporting arrangements
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
- Windings For Motors And Generators (AREA)
Abstract
本发明公开了一种智能型扁铜线转子绕线机，涉及电机制造装置领域。包括：转子绕制件，转子绕制件包括绕制支撑件、绕制动力件和转子夹持件；铜线放线引线件，铜线放线引线件包括铜线放线件和铜线引线件，铜线放线件在地面上提供扁铜线，铜线引线件在绕制支撑件上自动将扁铜线引向转子上预定位置，待转动的绕制动力件将扁铜线自动绕制在转子上；转子自动转移件，转子自动转移件包括转子上下转移件和转子输送件，转子上下转移件在地面上将完成绕制扁铜线的转子从转子夹持件转移下，并且将待绕制的转子从所述转子输送件转移至转子夹持件上供夹持。本发明结构设计合理、自动化程度高、生产效率高、能够适用于不同型号转子绕制扁铜线要求。
The present invention discloses an intelligent flat copper wire rotor winding machine, which relates to the field of motor manufacturing devices. It includes: a rotor winding part, which includes a winding support part, a winding power part and a rotor clamping part; a copper wire pay-off lead part, which includes a copper wire pay-off part and a copper wire lead part, the copper wire pay-off part provides a flat copper wire on the ground, the copper wire lead part automatically leads the flat copper wire to a predetermined position on the rotor on the winding support part, and the winding power part to be rotated automatically winds the flat copper wire on the rotor; a rotor automatic transfer part, which includes a rotor up and down transfer part and a rotor conveying part, and the rotor up and down transfer part transfers the rotor on the ground that has completed the winding of the flat copper wire from the rotor clamping part, and transfers the rotor to be wound from the rotor conveying part to the rotor clamping part for clamping. The present invention has reasonable structural design, high automation, high production efficiency, and can be applied to the requirements of winding flat copper wire on rotors of different models.
Description
Technical Field
The invention relates to the technical field of motor manufacturing devices, in particular to an intelligent flat copper wire rotor winding machine.
Background
The rotor of the motor generally comprises a rotor core and a rotor winding, wherein a plurality of manufacturers wind copper wires on the rotor core to form the rotor winding through special equipment when producing the rotor winding, the quality of the rotor and the winding quality of the rotor winding are compact and inseparable, most of the rotor winding of the medium-and large-sized motor in the market still adopts a semi-manual winding mode, the efficiency is low, the other part is formed by winding through a winding machine, but the existing winding machine is relatively complex in structure, most of the existing winding machines only can wind round copper wires on the motor rotor with a specific volume model, if the model of the motor needs to be changed, the operation is troublesome, the continuous production is unfavorable, and the production efficiency is low.
Disclosure of Invention
In order to overcome the defects, the invention provides an intelligent flat copper wire rotor winding machine, which adopts the following technical scheme:
An intelligent flat copper wire rotor winding machine, comprising:
The rotor winding piece is arranged on the ground and comprises a winding support piece, a winding braking force piece and a rotor clamping piece, wherein the winding support piece provides support on the ground, the winding braking force piece drives the connected rotor clamping piece to rotate on the winding support piece, and the rotor clamping piece automatically clamps and releases a rotor on the winding braking force piece;
The copper wire paying-off lead piece is arranged on the winding support piece and comprises a copper wire paying-off piece and a copper wire lead piece, the copper wire paying-off piece provides a flat copper wire on the ground, the copper wire lead piece automatically guides the flat copper wire to a preset position on the rotor on the winding support piece, and the winding braking force piece to be rotated automatically winds the flat copper wire on the rotor;
The automatic rotor transferring piece is arranged on the ground and comprises a rotor up-down transferring piece and a rotor conveying piece, the rotor up-down transferring piece transfers the rotor which is wound with flat copper wires from the rotor clamping piece on the ground, and the rotor to be wound is transferred from the rotor conveying piece to the rotor clamping piece for clamping.
Preferably, the rotor clamping member comprises a rotor axial clamping member and a rotor circumferential rotating member, the rotor axial clamping member axially clamps two ends of the rotor on the winding force member through the connected rotor circumferential rotating member, and the rotor circumferential rotating member drives the rotor to circumferentially rotate on the rotor axial clamping member.
Preferably, the rotor axial clamping part comprises an axial clamping transmission part and an axial clamping power part, the axial clamping transmission parts are symmetrically distributed on the winding braking force part, and the axial clamping power part drives the axial clamping transmission parts to move on the winding braking force part simultaneously so as to clamp or release the two ends of the rotor.
Preferably, the rotor circumferential rotation member comprises a clamping fastener and a circumferential rotation power member, the clamping fastener clamps the rotor on the axial clamping transmission member, and the circumferential rotation power member drives the rotor to circumferentially rotate on the axial clamping transmission member through the clamping fastener.
Preferably, the copper wire paying-off member includes a paying-off member for supplying the flat copper wire on the ground, and a tension straightening member for straightening the supplied flat copper wire on the ground and increasing a conveying resistance to the rotor.
Preferably, the copper wire lead piece comprises a lead support frame, a lead pushing piece and a rotor lead piece, wherein the lead support frame is used for providing support on the winding support piece, the lead pushing piece is used for conveying the flat copper wire to the rotor lead piece on the lead support frame, and the rotor lead piece is used for transferring and locking the flat copper wire at a preset position of an iron core of the rotor on the lead support frame.
Preferably, the wire pushing member comprises a wire pushing support member and a wire pushing power member, wherein the wire pushing support member provides a transverse sliding support on the wire supporting frame, and the wire pushing power member conveys the flat copper wire to the rotor wire member on the wire pushing support member.
Preferably, the rotor lead member includes a relay lead member that receives the flat copper wire conveyed on the lead support frame, an end lead member that receives an end of the flat copper wire on the lead support frame, and the relay lead member and the end lead member cooperate to push the flat copper wire to a predetermined position of the iron core of the rotor, and an end lock member that locks the end of the flat copper wire on the lead support frame to the iron core of the rotor.
Preferably, the rotor up-down transfer member includes an up-down transfer support member that pushes the connected rotor up-down on the ground, and a rotor pair member for automatically transferring the rotor, which completes winding of the flat copper wire, from the rotor holder and automatically transferring the rotor, which is to be wound, onto the rotor holder.
Preferably, the rotor conveyor is disposed on the ground between the sets of the rotor up-down transfer members, and the rotor conveyor rear end passes through the winding support.
The invention at least comprises the following beneficial effects:
1) The intelligent flat copper wire rotor winding machine has reasonable structural design, high automation degree and high production efficiency, and can meet the requirements of winding flat copper wires on different types of rotors;
2) The intelligent flat copper wire rotor winding machine is provided with the winding support piece, the winding braking force piece and the rotor clamping piece, wherein the winding braking force piece and the rotor clamping piece are matched with each other on the winding support piece, so that rotors with different volume types can be automatically clamped, and the flat copper wire is conveniently wound on the rotor;
3) According to the intelligent flat copper wire rotor winding machine, the copper wire paying-off piece and the copper wire lead piece are arranged, the copper wire paying-off piece and the copper wire lead piece are matched to automatically lock the end part of the flat copper wire on the iron core of the rotor, and then the flat copper wire is automatically wound on the iron core of the rotor through being matched with the rotating winding braking force piece, so that the automation degree and the production efficiency are remarkably improved, and the requirements of winding the flat copper wire on the rotors with different volume types are met.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
Fig. 1 is a front view of an intelligent flat copper wire rotor winding machine of the present invention;
Fig. 2 is a front view of the side end of the intelligent flat copper wire rotor winding machine of the present invention;
Fig. 3 is a schematic view of a left-side three-dimensional structure of the intelligent flat copper wire rotor winding machine;
fig. 4 is an enlarged schematic view of a portion of the intelligent flat copper wire rotor winding machine of the present invention as shown in fig. 3 a;
fig. 5 is an enlarged schematic view of a portion of the intelligent flat copper wire rotor winding machine B of fig. 3 in accordance with the present invention;
fig. 6 is an enlarged schematic view of a portion of the intelligent flat copper wire rotor winding machine of fig. 3C;
fig. 7 is an enlarged partial schematic view of the intelligent flat copper wire rotor winding machine of fig. 3D in accordance with the present invention;
fig. 8 is a schematic view of the right-side three-dimensional structure of the intelligent flat copper wire rotor winding machine of the invention;
fig. 9 is an enlarged partial schematic view of E of fig. 8 of the intelligent flat copper wire rotor winding machine of the present invention;
fig. 10 is an enlarged partial schematic view of the intelligent flat copper wire rotor winding machine F of fig. 8 in accordance with the present invention;
fig. 11 is an enlarged view of a portion of G of fig. 8 of the intelligent flat copper wire rotor winding machine of the present invention.
Wherein: 1-winding supporting seat, 2-winding driving plate, 3-axial sliding rail, 4-axial sliding seat, 5-clamping driving plate, 6-screw rod, 7-second motor, 8-clamping fastening shaft, 9-clamping fastening plate, 10-third motor, 11-paying-off supporting frame, 12-paying-off reel, 13-tension straightening frame, 14-tension straightening seat, 15-transverse sliding rail, 16-transverse sliding groove, 17-straightening bottom plate, 18-guiding shaft, 19-straightening top plate, 20-first automatic telescopic rod, 21-reset spring, 22-lead supporting leg, 23-lead supporting seat, 24-lead pushing sliding tube, 25-lead pushing seat, 26-lead pushing frame and 27-pushing roller, 28-gear, 29-third worm wheel, 30-fourth motor, 31-third worm, 32-second rotating shaft, 33-first sliding support tube, 34-second sliding support tube, 35-flat wire relay tube, 36-lead end guide tube, 37-automatic scissors, 38-third automatic telescopic rod, 39-flat wire end tube, 40-fourth automatic telescopic rod, 41-locking transmission plate, 42-locking pressing block, 43-up-down pushing piece, 44-transferring support seat, 45-changeover shaft, 46-changeover disc, 47-fifth motor, 48-changeover support rod, 49-changeover support groove, 50-rotor conveying piece and 51-rotor.
Detailed Description
The technical solution of the present invention will be described in detail below by way of examples with reference to the accompanying drawings. It should be noted that the description of these examples is for aiding in understanding the present invention, but is not intended to limit the present invention.
The term "and/or" herein is merely one kind of association relation describing the association object, and indicates that three kinds of relations may exist, for example, a and/or B may indicate that a alone exists, B alone exists, and a and B exist simultaneously, and the term "/and" herein is another kind of association object relation describing that two kinds of relations may exist, for example, a/and B may indicate that a alone exists, and a and B exist separately, and in addition, a character "/" herein generally indicates that the association object is an "or" relation.
According to the intelligent flat copper wire rotor winding machine shown in fig. 1-11, the intelligent flat copper wire rotor winding machine comprises a rotor winding piece, a copper wire paying-off lead piece and a rotor automatic transferring piece, wherein the rotor winding piece and the rotor automatic transferring piece are respectively and correspondingly arranged on the ground of a preset installation place, and the copper wire paying-off lead piece is arranged on the rotor winding piece. The rotor winding piece comprises a winding support piece, a winding braking force piece and a rotor clamping piece, wherein the winding support piece is arranged on the ground, the winding braking force piece is arranged on the winding support piece, and the rotor clamping piece is arranged on the winding braking force piece. The winding support comprises a winding support seat 1, and the winding support seat 1 provides support for the winding braking force piece.
The winding braking force piece comprises a winding transmission shaft, a winding transmission plate 2 and a first motor, one end of the winding transmission shaft horizontally rotates and penetrates through the side surface of the top end of the winding supporting seat 1, the winding transmission plate 2 is plate-shaped, and the length of the winding transmission plate 2 is larger than the length of a rotor 51 of a flat copper wire to be wound. The center of one side face of the winding transmission plate 2 is vertically and fixedly arranged at the other end of the winding transmission shaft. The first motor is fixedly arranged in the winding supporting seat 1, and is in transmission connection with one end of the winding transmission shaft so as to provide power for rotation of the winding transmission shaft. Further, a speed reducer transmission is arranged between the first motor and the winding transmission shaft.
The rotor clamping piece comprises a rotor axial clamping piece and a rotor circumferential rotating piece, the rotor axial clamping piece is arranged on the braking force winding piece, and the rotor circumferential rotating piece is arranged on the rotor axial clamping piece. The rotor axial clamping piece comprises an axial clamping transmission piece and an axial clamping power piece, and the axial clamping transmission piece and the axial clamping power piece are both arranged on the winding transmission plate 2. The axial clamping transmission piece comprises an axial sliding rail 3, an axial sliding seat 4 and a clamping transmission plate 5, wherein the axial sliding rail 3 is in a dovetail sliding block shape, the top surface of the axial sliding rail 3 is horizontally and fixedly arranged on the winding transmission plate 2, and the longitudinal line of the axial sliding rail 3 is parallel to the longitudinal line of the winding transmission plate 2. Further, two axial sliding rails 3 are provided, and the two axial sliding rails 3 are distributed in parallel. A sliding groove is formed in one side face of the axial sliding seat 4, and the sliding groove is in a dovetail groove shape. The axial sliding seat 4 is sleeved on the axial sliding rail 3 in a matched manner through the sliding groove. One end of the clamping transmission plate 5 is vertically and fixedly arranged on the other side face of the axial sliding seat 4. The axial clamping transmission parts are arranged in two sets, and the two sets of axial clamping transmission parts are symmetrically distributed on the axial sliding rail 3 so as to clamp two ends of the rotating shaft of the rotor 51.
The axial clamping power piece comprises a screw rod 6, a second motor 7, a first worm and a first worm wheel, one end of the screw rod 6 penetrates through a first threaded hole in the axial sliding seat 4 and then is arranged on a first rotating seat in the winding transmission plate 2, a first external thread on one end of the screw rod 6 is matched with the first threaded hole, the other end of the screw rod 6 penetrates through a second threaded hole in the other axial sliding seat 4 and then is arranged on a second rotating seat in the winding transmission plate 2, and a second external thread on the other end of the screw rod 6 is matched with the second threaded hole. Further, the first external thread and the second external thread rotate in opposite directions. The second motor 7 is fixedly arranged on the winding transmission plate 2, the first worm is arranged on the second motor 7, the first worm wheel is fixedly sleeved on the screw rod 6, and the first worm wheel is meshed with the first worm. When the second motor 7 drives the screw rod 6 to rotate through the first worm wheel, two sets of axial clamping driving parts are driven to move in opposite directions or move in opposite directions at the same time so as to clamp or release two ends of the rotor 51.
The rotor circumferential rotation piece comprises a clamping fastener and a circumferential rotation power piece, wherein the clamping fastener and the circumferential rotation power piece are both arranged on the axial clamping transmission piece. The clamping fastener comprises a clamping fastening shaft 8, a clamping fastening plate 9 and a clamping cone, one end of the clamping fastening shaft 8 horizontally rotates and penetrates through the other end of the clamping transmission plate 5, one side face of the clamping fastening plate 9 is vertically and fixedly arranged on one end of the clamping fastening shaft 8, and a thrust ball bearing is arranged between one side face of the clamping fastening plate 9 and the clamping transmission plate 5. The clamping cone is conical, and the bottom end of the clamping cone is vertically and fixedly arranged on the other side surface of the clamping and fastening plate 9, so that the clamping stability of the two ends of the rotating shaft of the rotor 51 is improved. The clamping fasteners are provided with two sets, and the two sets of clamping fasteners correspond to the two sets of axial clamping transmission parts one by one. And the two sets of the clamping fasteners clamp both ends of the rotor 51, respectively. The circumferential rotation power piece comprises a third motor 10, a second worm and a second worm wheel, the third motor 10 is fixedly arranged on the clamping transmission plate 5, the second worm is arranged on a rotating shaft of the third motor 10, the second worm wheel is fixedly sleeved on the other end of the clamping fastening shaft 8, and the second worm wheel is meshed with the second worm wheel.
The copper wire paying-off lead piece comprises a copper wire paying-off piece and a copper wire lead piece, wherein the copper wire paying-off piece is arranged on the ground, and the copper wire lead piece is arranged on the winding support piece. The copper wire paying-off piece comprises a paying-off piece and a tension straightening piece, and the paying-off piece and the tension straightening piece are both arranged on the ground. The pay-off piece comprises a pay-off support frame 11 and a pay-off reel 12, wherein the pay-off support frame 11 is arranged on the ground, the pay-off reel 12 is arranged on the pay-off support frame 11, and the pay-off reel 12 is wound with a flat copper wire. Alternatively, a paying-off damping mechanism is arranged between the paying-off reel 12 and the paying-off support frame 11, and the paying-off damping mechanism can increase the paying-off process resistance of the flat copper wire and improve the compactness of the rotor 51 when winding the flat copper wire.
The tension straightening piece comprises a tension straightening frame 13, a tension straightening seat 14 and a tension straightening power piece, wherein the tension straightening frame 13 is arranged on the ground, the tension straightening seat 14 is arranged on the top surface of the tension straightening frame 13, and the tension straightening seat 14 is arranged on the tension straightening frame 13 through a transverse sliding rail 15 and a transverse sliding groove 16 and moves transversely and reciprocally along the conveying direction of the flat copper wire.
The tension straightening power piece comprises a straightening bottom plate 17, guide shafts 18, a straightening top plate 19, a first automatic telescopic rod 20 and a reset spring 21, wherein the straightening bottom plate 17 is rectangular plate-shaped, the straightening bottom plate 17 is rotatably arranged on the top surface of the tension straightening seat 14 through first rotary shafts on two sides, one end of each guide shaft 18 is vertically and fixedly arranged on the top surface of the straightening bottom plate 17, and six guide shafts 18 are uniformly distributed on the top surface of the straightening bottom plate 17 in two rows. The straightening top plate 19 is provided with guide through holes, and six guide through holes correspond to six guide shafts 18 in position. The straightening top plate 19 is sleeved on the guide shaft 18 through the guide through holes one by one, so that the straightening top plate 19 can axially and reciprocally slide along the guide shaft 18 to press the flat copper wire on the top surface of the straightening bottom plate 17, straighten the flat copper wire and increase the sliding resistance of the flat copper wire. The first automatic telescopic rod 20 is fixedly arranged on the bottom surface of the straightening bottom plate 17, a piston rod of the first automatic telescopic rod 20 sequentially penetrates through a first force application through hole on the straightening bottom plate 17 and a second force application through hole on the straightening top plate 19, the return spring 21 is sleeved on the piston rod, one end of the return spring 21 is connected with a force application seat on the top end of the piston rod, and the other end of the return spring 21 is connected with the top surface of the straightening top plate 19. Further, two first automatic telescopic rods 20 are provided, and the two first automatic telescopic rods 20 are symmetrically distributed along the diagonal direction of the straightening bottom plate 17. Alternatively, the first automatic telescopic rod 20 is a servo cylinder. When the first automatic telescopic rod 20 is retracted, the return spring 21 drives the straightening top plate 19 to press the flat copper wire on the straightening bottom plate 17, and the pressure applied to the flat copper wire is automatically controlled by controlling the retraction amount of the first automatic telescopic rod 20.
The copper wire lead piece comprises a lead support frame, a lead pushing piece and a rotor lead piece, wherein the lead support frame is arranged on the winding support piece, and the lead pushing piece and the rotor lead piece are both arranged on the lead support frame. The lead support frame comprises lead support legs 22 and a lead support seat 23, wherein the lead support legs 22 are in right-angle rod shapes, a right-angle end of each lead support leg 22 is vertically and fixedly arranged on one side edge of the winding support seat 1, the two lead support legs 22 are symmetrically distributed on two side edges of the winding support seat, the lead support seat 23 is in a rectangular plate shape, and two ends of the lead support seat 23 are horizontally and fixedly arranged on the other end of each lead support leg 22 to support a rotor lead piece.
The lead pushing and moving part comprises a lead pushing and moving support part and a lead pushing and moving power part, wherein the lead pushing and moving support part is arranged on the lead supporting frame, and the lead pushing and moving power part is arranged on the lead pushing and moving support part. The lead pushing support comprises a lead pushing slide tube 24, a lead pushing seat 25 and a lead pushing frame 26, wherein the lead pushing slide tube 24 is slidably sleeved on a right-angle rod of the lead supporting leg 22, a first sliding groove on the inner wall of the lead pushing slide tube 24 is matched with a first sliding block on the lead supporting leg 22, and a longitudinal line of the first sliding block is parallel to the axis of the right-angle rod of the lead supporting leg 22. So that the lead pushing slide 24 is axially slid on the lead support leg 22 to be locked circumferentially. The lead pushing seat 25 is horizontally and fixedly arranged on the lead pushing slide 24. The lead pushing frame 26 is disposed on the top surface of the lead pushing seat 25.
The lead pushing power piece comprises pushing rollers 27, gears 28, a third worm wheel 29, a fourth motor 30 and a third worm 31, wherein the pushing rollers 27 are rotatably arranged on the lead pushing frame 26 through second rotating shafts 32 at two ends, and the pushing rollers 27 are symmetrically distributed. Further, the pushing roller 27 is a rubber roller. The flat copper wire is pushed between the two pushing rollers 27 to the rotor wire. The gears 28 are fixedly sleeved on the second rotating shaft 32, the two gears 28 are fixedly sleeved on the second rotating shaft 32 one by one correspondingly, and the two gears 28 are meshed. The third worm wheel 29 is fixedly sleeved on the second rotating shaft 32, the fourth motor 30 is fixedly arranged on the lead pushing support, the third worm 31 is arranged on the rotating shaft of the fourth motor 30, and the third worm 31 is meshed with the third worm wheel 29.
The rotor lead piece comprises a relay lead piece, an end lead piece and an end locking piece, wherein the relay lead piece and the end lead piece are arranged on the lead support frame, and the end locking piece is arranged on the axial clamping transmission piece. The relay lead piece comprises a first sliding support tube 33, a second sliding support tube 34, a flat wire relay tube 35 and a second automatic telescopic rod, wherein the first sliding support tube 33 is in a rectangular tube shape, one end of the first sliding support tube 33 is horizontally and fixedly arranged on the lead support seat 23, the second sliding support tube 34 is in a rectangular tube shape, one end of the second sliding support tube 34 is embedded in the tube at the other end of the first sliding support tube 33 in a sliding fit manner, and the second sliding support tube 34 slides back and forth in the first sliding support tube 33 along the axial direction. The flat wire relay pipe 35 is rectangular and flat, and the flat wire relay pipe 35 is fixedly arranged at the other end of the second sliding support pipe 34. The flat wire relay pipe 35 is used for the passage of the flat copper wire and adjusts the radial winding position of the flat copper wire on the rotor 51. The second automatic telescopic rod is located in the first sliding support tube 33 and the second sliding support tube 34, the bottom end of the second automatic telescopic rod is fixedly arranged on the lead support seat 23, and meanwhile, the top end of the second automatic telescopic rod is fixedly connected to the other end face of the second sliding support tube 34. So that the second automatic telescopic rod drives the second sliding support pipe 34 to axially reciprocate in the first sliding support pipe 33, and the first sliding support pipe 33 and the second sliding support pipe 34 cooperate with each other to increase the circumferential and radial support stability of the second automatic telescopic rod, thereby improving the stability of the flat wire relay pipe 35.
The end lead piece comprises a lead end guide tube 36, an automatic scissors 37, a third automatic telescopic rod 38 and a flat wire end tube 39, wherein the lead end guide tube 36 is in a C-shaped tube shape, the lead end guide tube 36 is horizontally connected to the lead support seat 23, the axis of the lead end guide tube 36 and the axis of the flat wire relay tube 35 are positioned on the same horizontal plane, and meanwhile, the axis of the lead end guide tube 36 is parallel to the axis of the flat wire relay tube 35. So that the inlet port of the wire end guide tube 36 can be aligned with the outlet port of the flat wire relay tube 35. The bottom end of the automatic scissors 37 is fixedly arranged on the lead support seat 23, and a scissors opening of the automatic scissors 37 is positioned on the outgoing line port side of the flat wire relay pipe 35. The automatic scissors 37 are used for cutting off the rotor 51 and the flat copper wire after the flat copper wire is wound. The bottom end of the third automatic telescopic rod 38 is horizontally and fixedly arranged on the lead support seat 23, the flat wire end pipe 39 is fixedly arranged on the top end of the third automatic telescopic rod 38, and the axis of the flat wire end pipe 39 coincides with the axis of the flat wire relay pipe 35.
The end locking piece comprises a fourth automatic telescopic rod 40, a locking transmission plate 41 and a locking pressing block 42, the bottom end of the fourth automatic telescopic rod 40 is fixedly arranged on the clamping transmission plate 5, the locking transmission plate 41 is in a circular arc plate shape, the inner diameter of the locking transmission plate 41 is larger than the diameter of a rotating shaft of the rotor 51, and the axis of the locking transmission plate 41 coincides with the axis of the clamping cone. One end of the locking transmission plate 41 is connected to the top end of the fourth automatic telescopic rod 40, and the locking pressing block 42 is fixedly arranged on the other end of the locking transmission plate 41, and is used for bending and pressing the end of the flat copper wire to be locked on the rotor 51.
The use process of the rotor lead piece is as follows:
1) Automatically clamping one rotor on the rotor winding part, automatically shortening the second automatic telescopic rod according to a preset program, and aligning the outgoing port of the flat wire relay tube 35 with the incoming port of the lead end guide tube 36;
2) Automatically starting a fourth motor 30 to push the flat copper wire into the flat wire relay pipe 35, so that the flat copper wire end enters the lead end guide pipe 36 until the flat copper wire end enters the flat wire end pipe 39;
3) Simultaneously automatically extending the second and third automatic telescopic rods 38, taking the flat copper wire out of the lateral opening of the lead end guide tube 36, and bringing the flat copper wire into the initial position of the wound flat copper wire in the core of the rotor 51;
4) Automatically extending the fourth automatic telescopic rod 40 to drive the locking pressing block 42 to move to a preset distance close to the rotor 51;
5) Automatically starting the rotor circumferential rotating piece to drive the rotor to rotate in the circumferential direction by a preset angle, and driving the flat copper wire to rotate by the rotating iron core of the rotor 51, so that the flat copper wire rotates in the circumferential direction relative to the locking pressing block 42, and further the locking pressing block 42 bends the end part of the flat copper wire and presses the end part of the flat copper wire to the iron core locked on the rotor 51, thereby being convenient for the iron core of the rotor 51 to wind the flat copper wire;
6) After one rotor 51 winds the flat copper wire, starting the automatic scissors 37 to cut the flat copper wire in the process of automatically shortening the second automatic telescopic rod;
7) Repeating steps 1) -5) to automatically wind the flat copper wire on the other rotor 51.
The automatic rotor transferring member comprises a rotor up-down transferring member and a rotor conveying member 50, and the rotor up-down transferring member and the rotor conveying member 50 are correspondingly arranged on the ground. The upper and lower transfer pieces of the rotor comprise an upper and lower transfer support piece and a rotor pair adjusting piece, the upper and lower transfer support piece is arranged on the ground, and the rotor pair adjusting piece is arranged on the upper and lower transfer support piece. The upper and lower transfer supporting pieces comprise an upper pushing piece 43, a lower pushing piece 43 and a transfer supporting seat 44, the bottom ends of the upper pushing piece 43 and the lower pushing piece 43 are vertically and fixedly arranged on the ground, and the bottom edges of the transfer supporting seat 44 are vertically and fixedly arranged on the top surfaces of the upper pushing piece 43 and the lower pushing piece 43. Alternatively, the up-down pushing member 43 is a multi-stage electric cylinder, a multi-stage hydraulic cylinder, and a rigid chain device having a lifting function, so as to vertically push up the rotor 51 to a predetermined position, so as to clamp the rotor 51 on the rotor circumferential rotating member.
The rotor is to piece including to change pivot 45, change over disc 46, fifth motor 47, fourth worm wheel and change over bracing piece 48, change over pivot 45 one end level rotation is passed on the top surface of shifting the supporting seat 44, change over disc 46 vertical fixation sets up on change over pivot 45 one end, fifth motor 47 is fixed to be set up on shifting the supporting seat 44, the fourth worm sets up in the pivot of fifth motor 47, the fixed suit of fourth worm wheel is in change over pivot 45 other end, and the fourth worm wheel with the fourth worm meshing. One end of the pair of adjusting support rods 48 horizontally rotates to penetrate through the edge of the pair of adjusting plates 46, so that one end of the pair of adjusting support rods 48 can circumferentially rotate on the pair of adjusting plates 46. The other end of the pair of support rods 48 is U-shaped, a pair of support grooves 49 is fixedly arranged on the other end point of the pair of support rods 48, the axes of the pair of support grooves 49 are parallel to the axes of the other ends of the pair of support rods 48, and the horizontal height of the axes of the pair of support grooves 49 is smaller than that of the axes of the other ends of the pair of support rods 48. The pair of support grooves 49 is used for supporting one end of the rotating shaft of the rotor 51. Further, the pair of exchanging supporting bars 48 are provided with two, two of the pairs are exchanged the support bar 48 is positioned on the the discs 46 lie on the same radial line.
Further, two sets of rotor up-down transfer members are provided, and the two sets of rotor up-down transfer members are symmetrically provided on the ground at both ends of the rotor conveying member 50. The two sets of upper and lower rotor transfer members are respectively used for automatically lifting the two ends of the rotating shaft of the rotor 51.
The rotor conveying member 50 is disposed on the ground between the two sets of the rotor up-down transfer members, and the rear end of the rotor conveying member 50 passes through the winding support base 1. Alternatively, the rotor conveyor 50 is a heavy-duty chain conveyor. The front end of the rotor conveying member 50 is used for placing the rotor 51 of the flat copper wire to be wound, and the rear end of the rotor conveying member 50 is used for conveying out the rotor 51 of the flat copper wire to be wound.
Although embodiments of the present invention have been disclosed above, it is not limited to the details and embodiments shown and described, it is well suited to various fields of use for which the invention would be readily apparent to those skilled in the art, and accordingly, the invention is not limited to the specific details and illustrations shown and described herein, without departing from the general concepts defined in the claims and their equivalents.
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202411199785.XA CN118713398B (en) | 2024-08-29 | 2024-08-29 | Intelligent flat copper wire rotor winding machine |
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| CN202411199785.XA CN118713398B (en) | 2024-08-29 | 2024-08-29 | Intelligent flat copper wire rotor winding machine |
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| CN118713398B true CN118713398B (en) | 2025-02-14 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110739818A (en) * | 2019-10-30 | 2020-01-31 | 六安正辉优产机电科技有限公司 | A fully automatic coil winding method for motor rotor |
| CN111884447A (en) * | 2020-07-28 | 2020-11-03 | 深圳市金岷江智能装备有限公司 | Iron core rotor winding machine |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115589119B (en) * | 2022-11-03 | 2023-06-27 | 深圳市兴飞良电机设备有限公司 | Feeding and discharging device and corresponding winding machine |
| CN118508695B (en) * | 2024-06-20 | 2024-11-29 | 山东华力电机集团股份有限公司 | A rotor winding device for three-phase motor processing |
| CN118508696B (en) * | 2024-07-18 | 2024-11-22 | 徐州赛亿达电子科技有限公司 | A multi-station rotor coil winding machine and working method thereof |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110739818A (en) * | 2019-10-30 | 2020-01-31 | 六安正辉优产机电科技有限公司 | A fully automatic coil winding method for motor rotor |
| CN111884447A (en) * | 2020-07-28 | 2020-11-03 | 深圳市金岷江智能装备有限公司 | Iron core rotor winding machine |
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