CN118706626A - A tensile testing machine with protection function - Google Patents
A tensile testing machine with protection function Download PDFInfo
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- CN118706626A CN118706626A CN202411210343.0A CN202411210343A CN118706626A CN 118706626 A CN118706626 A CN 118706626A CN 202411210343 A CN202411210343 A CN 202411210343A CN 118706626 A CN118706626 A CN 118706626A
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- 238000009864 tensile test Methods 0.000 title claims abstract description 40
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- 239000010959 steel Substances 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/06—Indicating or recording means; Sensing means
- G01N2203/067—Parameter measured for estimating the property
- G01N2203/0676—Force, weight, load, energy, speed or acceleration
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/06—Indicating or recording means; Sensing means
- G01N2203/067—Parameter measured for estimating the property
- G01N2203/0682—Spatial dimension, e.g. length, area, angle
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Abstract
Description
技术领域Technical Field
本发明涉及拉力测试技术领域,尤其涉及一种具有保护功能的拉力测试机。The invention relates to the technical field of tensile testing, and in particular to a tensile testing machine with a protective function.
背景技术Background Art
拉力测试机又名万能材料试验机,是用来针对各种材料进行仪器设备静载、拉伸、压缩、弯曲、剪切、撕裂、剥离等力学性能试验用的机械加力的试验机,适用于塑料板材、管材、异型材,塑料薄膜及橡胶、电线电缆、钢材、玻纤维等材料的各种物理机械性能测试为材料开发,为物性试验、教学研究、质量控制等不可缺少的检测设备;Tensile testing machine, also known as universal material testing machine, is a mechanical force testing machine used to perform mechanical property tests such as static load, stretching, compression, bending, shearing, tearing, peeling, etc. on various materials. It is suitable for various physical and mechanical property tests of plastic plates, pipes, special-shaped materials, plastic films, rubber, wires and cables, steel, glass fiber and other materials for material development, physical property testing, teaching research, quality control and other indispensable testing equipment;
在对物件进行拉力测试时,为了对被测物件进行保护,经常会在被测物件的外侧粘黏应变片,在进行拉力测试时,应变片随着拉力测试的进行,应变片产生的数值呈线性变化,当应变片数值突然发生剧烈变化时,则代表被测物体达到拉伸极限,此时立刻停止拉力测试,进行可以形成对被测物件的保护操作;When conducting a tensile test on an object, in order to protect the object being tested, a strain gauge is often glued to the outside of the object being tested. During the tensile test, the value generated by the strain gauge changes linearly as the tensile test progresses. When the value of the strain gauge suddenly changes dramatically, it means that the object being tested has reached its tensile limit. At this time, the tensile test is stopped immediately and a protective operation can be performed on the object being tested.
在上述的操作过程中,需要利用人工的方式将应变片粘黏在被测物件上,费时费力的同时,应变片的位置较为松散,同时,当物件达到拉伸极限时,物件有可能发生崩碎,产生碎片,由于拉力测试机没有相应的防护装置,极有可能对附近的工作人员造成伤害,并且当物件达到拉伸极限时,物件的表面很有可能同时发生损坏,工作人员需要比较损坏大小,对损坏产生的原因进行分析,利用人工的方式进行比较,费时费力,工作效率较低。In the above operation process, the strain gauge needs to be manually adhered to the object to be tested, which is time-consuming and laborious. The position of the strain gauge is relatively loose. At the same time, when the object reaches the tensile limit, the object may break and produce fragments. Since the tensile testing machine does not have corresponding protective devices, it is very likely to cause harm to nearby workers. When the object reaches the tensile limit, the surface of the object is likely to be damaged at the same time. The staff needs to compare the size of the damage and analyze the cause of the damage. The comparison is time-consuming and laborious by manual means, and the work efficiency is low.
发明内容Summary of the invention
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种具有保护功能的拉力测试机。The purpose of the present invention is to solve the shortcomings of the prior art and to propose a tensile testing machine with a protective function.
本发明采用了如下技术方案:The present invention adopts the following technical solutions:
一种具有保护功能的拉力测试机,包括工作台以及两个用来夹持被测物体的机械夹爪,所述工作台上侧固定连接有支架,所述支架内上侧固定连接有第一液压杆,所述第一液压杆的输出端固定连接有移动板,所述移动板和支架上下滑动连接,所述支架内两两对称固定连接有四组保护板,所述工作台上侧设有多组应变片,所述支架内安装有多组自动将应变片安装在被测物体上的贴片组件,所述贴片组件包括安装筒,所述应变片固定安装在安装筒的侧壁,所述安装筒远离应变片的一侧固定连接有方形筒,所述方形筒内滑动套接有方形杆,所述方形杆和方形筒底部之间固定连接有第二弹簧,所述方形杆贯穿于支架和支架滑动连接,所述方形杆固定连接有限位板,所述限位板和支架之间固定连接有第一弹簧。A tensile testing machine with a protection function comprises a workbench and two mechanical clamps for clamping a measured object, the upper side of the workbench is fixedly connected to a bracket, the upper side of the bracket is fixedly connected to a first hydraulic rod, the output end of the first hydraulic rod is fixedly connected to a movable plate, the movable plate and the bracket are slidably connected up and down, four groups of protection plates are symmetrically fixedly connected in pairs in the bracket, a plurality of groups of strain gauges are provided on the upper side of the workbench, a plurality of groups of patch components for automatically mounting the strain gauges on the measured object are installed in the bracket, the patch component comprises a mounting cylinder, the strain gauge is fixedly mounted on the side wall of the mounting cylinder, a square cylinder is fixedly connected on a side of the mounting cylinder away from the strain gauge, a square rod is slidably sleeved in the square cylinder, a second spring is fixedly connected between the square rod and the bottom of the square cylinder, the square rod passes through the bracket and is slidably connected to the bracket, the square rod is fixedly connected to a limiting plate, and a first spring is fixedly connected between the limiting plate and the bracket.
优选地,所述方形杆上侧固定连接有第二齿条,所述第二齿条的上侧啮合连接有第一齿轮,所述第一齿轮内固定套接有转动杆,所述转动杆和保护板转动连接,所述转动杆的外侧还固定套接有半齿轮,所述移动板的下侧对称固定连接有两个伸缩板,所述伸缩板的侧壁固定连接有第一齿条。Preferably, a second rack is fixedly connected to the upper side of the square rod, the upper side of the second rack is meshedly connected to the first gear, a rotating rod is fixedly sleeved inside the first gear, the rotating rod and the protective plate are rotatably connected, a half gear is also fixedly sleeved on the outer side of the rotating rod, two telescopic plates are symmetrically fixedly connected to the lower side of the movable plate, and the side walls of the telescopic plates are fixedly connected to the first rack.
优选地,所述支架内安装有减少对工作人员伤害的防护组件,所述防护组件包括深槽,所述深槽为四组,其中两组所述深槽开设在工作台上,且两外两组深槽开在支架的上侧内壁,所述支架内安装有多组防护杆,多组所述防护杆贯穿于深槽和深槽底部相抵,多组所述防护杆的外侧固定套接有防护板,每组所述深槽内均滑动连接有两组定位板,两组所述定位板之间固定连接有第三弹簧,两组所述定位板和防护杆相抵,所述工作台和支架外侧均固定连接有两组第二液压杆,四组所述第二液压杆的输出端固定连接有推板。Preferably, a protective component for reducing injuries to workers is installed in the bracket, and the protective component includes deep grooves, and the deep grooves are divided into four groups, two of which are opened on the workbench, and the two outer groups of deep grooves are opened on the upper inner wall of the bracket. Multiple groups of protective rods are installed in the bracket, and the multiple groups of protective rods pass through the deep grooves and abut against the bottom of the deep grooves. Protective plates are fixedly sleeved on the outer sides of the multiple groups of protective rods, and two groups of positioning plates are slidably connected in each group of the deep grooves. A third spring is fixedly connected between the two groups of positioning plates, and the two groups of positioning plates and protective rods abut against each other. Two groups of second hydraulic rods are fixedly connected to the outside of the workbench and the bracket, and push plates are fixedly connected to the output ends of the four groups of second hydraulic rods.
优选地,所述安装筒内上下滑动套接有检测杆,所述检测杆的上下两端均固定连接有夹板,所述检测杆位于安装筒内固定连接有两组第一三角板,所述安装筒内上下滑动套接有两组第二三角板,两组所述第二三角板位于第一三角板的上侧和第一三角板相对设置,两组所述第二三角板远离安装筒的一侧固定连接有传感器。Preferably, a detection rod is slidably sleeved in the installation tube, and clamps are fixedly connected to the upper and lower ends of the detection rod. The detection rod is located in the installation tube and is fixedly connected to two groups of first triangular plates. Two groups of second triangular plates are slidably sleeved in the installation tube, and the two groups of second triangular plates are located on the upper side of the first triangular plate and are arranged opposite to the first triangular plate. Sensors are fixedly connected to the side of the two groups of second triangular plates away from the installation tube.
优选地,最下侧所述夹板的下侧固定连接有连接杆,所述连接杆的下侧固定连接有第二梯形板,所述推板的侧壁通过连接板固定连接有第一梯形板,所述第二梯形板位于第一梯形板的上侧和第一梯形板相抵。Preferably, the lower side of the lowermost clamping plate is fixedly connected with a connecting rod, the lower side of the connecting rod is fixedly connected with a second trapezoidal plate, the side wall of the push plate is fixedly connected with the first trapezoidal plate through the connecting plate, and the second trapezoidal plate is located on the upper side of the first trapezoidal plate and abuts against the first trapezoidal plate.
优选地,所述第一三角板和第二三角板的外侧均为光滑设置。Preferably, outer sides of the first triangular plate and the second triangular plate are both smooth.
优选地,所述第一梯形板和第二梯形板的外侧均为光滑设置。Preferably, outer sides of the first trapezoidal plate and the second trapezoidal plate are both smooth.
本发明的有益效果是:The beneficial effects of the present invention are:
1、首先,在进行拉力测试时,不仅仅可以自动完成对应变片的安装和拆卸操作,并且应变片分布均匀,可以更好的完成对被测物体拉力检测时的保护效果,整体自动化进行,不需要利用人工的方式进行调整,实用效果良好;1. First of all, when conducting a tensile test, not only can the installation and disassembly of the strain gauge be completed automatically, but the strain gauge is evenly distributed, which can better protect the tensile test of the object being tested. The whole process is automated and does not require manual adjustment, which has a good practical effect.
2、在被测物体达到被测极限时,第一液压杆被快速关闭,第二液压杆被快速启动,在第二液压杆的作用下,可以带动防护杆和防护板进行移动,将支架前后两侧空旷的位置进行密封处理,减少物件被拉坏后,崩碎产生碎片飞溅对附近工作人员造成伤害的可能性,使装置整体不仅仅可以完成对被测物件的保护操作,还可以形成对附件工作人员的保护操作;2. When the measured object reaches the measured limit, the first hydraulic rod is quickly closed and the second hydraulic rod is quickly started. Under the action of the second hydraulic rod, the protective rod and the protective plate can be driven to move, and the empty positions on the front and rear sides of the bracket are sealed to reduce the possibility of the object being broken and the fragments splashing to cause harm to nearby workers. The device as a whole can not only complete the protection operation of the measured object, but also form a protection operation for the surrounding workers;
3、在被测物件达到被测极限后,在形成保护操作的同时,还可以对被测物件进行一定的检测操作,检测物件的侧壁是否出现巨大损坏,如果出现巨大损坏,工作人员可以快速锁定损坏位置,为后续的分析处理操作提供便利。3. After the object under test reaches the test limit, while forming a protective operation, it can also perform certain detection operations on the object under test to detect whether there is significant damage to the side wall of the object. If there is significant damage, the staff can quickly lock the damaged position, which provides convenience for subsequent analysis and processing operations.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明提出的一种具有保护功能的拉力测试机的结构示意图;FIG1 is a schematic structural diagram of a tensile testing machine with a protective function proposed by the present invention;
图2为本发明提出的一种具有保护功能的拉力测试机中工作台和机械夹爪的连接示意图;FIG2 is a schematic diagram of the connection between a workbench and a mechanical clamp in a tensile testing machine with a protective function proposed by the present invention;
图3为本发明提出的一种具有保护功能的拉力测试机中贴片组件的连接示意图;FIG3 is a schematic diagram of the connection of a patch assembly in a tensile testing machine with a protective function proposed by the present invention;
图4为本发明提出的一种具有保护功能的拉力测试机中贴片组件另一个角度的连接示意图;FIG4 is a schematic diagram of connection of a patch assembly in a tensile testing machine with a protective function proposed by the present invention from another angle;
图5为本发明提出的一种具有保护功能的拉力测试机中方形筒的剖视连接示意图;FIG5 is a cross-sectional connection diagram of a square tube in a tensile testing machine with a protective function proposed by the present invention;
图6为本发明提出的一种具有保护功能的拉力测试机中防护杆和防护板的俯视连接示意图;FIG6 is a top view of the connection diagram of a protection rod and a protection plate in a tensile testing machine with a protection function proposed by the present invention;
图7为本发明提出的一种具有保护功能的拉力测试机中防护杆和防护板另一个角度的连接示意图;FIG7 is a schematic diagram of the connection of a protection rod and a protection plate at another angle in a tensile testing machine with a protection function provided by the present invention;
图8为本发明提出的一种具有保护功能的拉力测试机中防护杆和防护板两种不同状态的连接示意图;FIG8 is a schematic diagram of the connection of a protection rod and a protection plate in two different states in a tensile testing machine with a protection function proposed by the present invention;
图9为图7中A处的结构放大图;FIG9 is an enlarged view of the structure at A in FIG7;
图10为本发明提出的一种具有保护功能的拉力测试机中检测杆和夹板的连接示意图。FIG. 10 is a schematic diagram of the connection between the detection rod and the clamping plate in a tensile testing machine with a protective function proposed by the present invention.
图中:1工作台、2机械夹爪、3保护板、4支架、5贴片组件、501转动杆、502第一齿轮、503半齿轮、504方形杆、505限位板、506第一弹簧、507第一齿条、508伸缩板、509方形筒、510安装筒、511应变片、512第二齿条、513第二弹簧、61第二液压杆、62推板、63防护杆、64防护板、65第三弹簧、66定位板、67深槽、71第一梯形板、72第二梯形板、73连接杆、74连接板、75检测杆、76第一三角板、77夹板、78第二三角板、79传感器、8第一液压杆、9移动板。In the figure: 1 workbench, 2 mechanical gripper, 3 protection plate, 4 bracket, 5 patch assembly, 501 rotating rod, 502 first gear, 503 half gear, 504 square rod, 505 limit plate, 506 first spring, 507 first rack, 508 telescopic plate, 509 square tube, 510 installation tube, 511 strain gauge, 512 second rack, 513 second spring, 61 second hydraulic rod, 62 push plate, 63 protection rod, 64 protection plate, 65 third spring, 66 positioning plate, 67 deep groove, 71 first trapezoidal plate, 72 second trapezoidal plate, 73 connecting rod, 74 connecting plate, 75 detection rod, 76 first triangular plate, 77 clamping plate, 78 second triangular plate, 79 sensor, 8 first hydraulic rod, 9 moving plate.
具体实施方式DETAILED DESCRIPTION
参阅图1-图10,一种具有保护功能的拉力测试机,包括工作台1以及两个用来夹持被测物体的机械夹爪2,工作台1上侧固定连接有支架4,支架4内上侧固定连接有第一液压杆8,第一液压杆8的输出端固定连接有移动板9,移动板9和支架4上下滑动连接,其中一个机械夹爪2和工作台1固定连接,另外一个机械夹爪2和移动板9固定连接,支架4内两两对称固定连接有四组保护板3,工作台1上侧设有多组应变片511;Referring to FIGS. 1 to 10 , a tensile testing machine with a protective function comprises a workbench 1 and two mechanical clamps 2 for clamping a measured object, a bracket 4 is fixedly connected to the upper side of the workbench 1, a first hydraulic rod 8 is fixedly connected to the upper side of the bracket 4, a movable plate 9 is fixedly connected to the output end of the first hydraulic rod 8, the movable plate 9 and the bracket 4 are slidably connected up and down, one of the mechanical clamps 2 is fixedly connected to the workbench 1, and the other mechanical clamp 2 is fixedly connected to the movable plate 9, four sets of protective plates 3 are symmetrically fixedly connected in pairs in the bracket 4, and a plurality of strain gauges 511 are arranged on the upper side of the workbench 1;
首先,工作台1外侧安装有显示屏以及控制第一液压杆8启动的启动按钮,且工作台1的上侧安装有多个工作显示灯,在第一液压杆8被启动后,工作显示灯亮起,当需要对被测物体进行拉力测试时,将被测物体的两端固定在机械夹爪2内,将启动第一液压杆8,先将被测物体拉直,然后将应变片511贴在被测物体的外侧,再次启动第一液压杆8,开始进行拉测试操作,其次,应变片511是由敏感栅等构成用于测量应变的元件,电阻应变片511的工作原理是基于应变效应制作的,即导体或半导体材料在外界力的作用下产生机械变形时,其电阻值相应的发生变化,这种现象称为“应变效应”,应变片511的一侧涂有胶水,且应变片511通过导线和显示屏连接在一起,在进行拉力测试时,将应变片511贴在被测物体的外侧,在被测物体被拉伸时,应变片511跟随被测物体被拉伸,应变片511的数值随着拉伸的进行呈线性变化,当应变片511的数值发生剧烈变化时,则代表被拉伸的物体已经达到被拉伸的极限,此时显示屏会立刻关闭第一液压杆8,防止剧烈拉伸对被测物体造成伤害,进而形成对被测物体的保护操作,上述均为现有技术,不做多余的赘述;First, a display screen and a start button for controlling the start of the first hydraulic rod 8 are installed on the outside of the workbench 1, and a plurality of work display lights are installed on the upper side of the workbench 1. After the first hydraulic rod 8 is started, the work display lights are on. When it is necessary to perform a tensile test on the object to be tested, the two ends of the object to be tested are fixed in the mechanical clamp 2, the first hydraulic rod 8 is started, the object to be tested is straightened first, and then the strain gauge 511 is attached to the outside of the object to be tested, and the first hydraulic rod 8 is started again to start the tensile test operation. Secondly, the strain gauge 511 is an element composed of a sensitive grid and the like for measuring strain. The working principle of the resistance strain gauge 511 is based on the strain effect, that is, the conductor or semiconductor material produces mechanical deformation under the action of external force. When the resistance value changes accordingly, this phenomenon is called "strain effect". One side of the strain gauge 511 is coated with glue, and the strain gauge 511 is connected to the display screen through a wire. When the tensile test is performed, the strain gauge 511 is attached to the outside of the object to be measured. When the object to be measured is stretched, the strain gauge 511 is stretched along with the object to be measured, and the value of the strain gauge 511 changes linearly with the stretching. When the value of the strain gauge 511 changes dramatically, it means that the stretched object has reached the limit of stretching. At this time, the display screen will immediately close the first hydraulic rod 8 to prevent the severe stretching from causing damage to the object to be measured, thereby forming a protective operation for the object to be measured. The above are all prior arts and no redundant elaboration is made.
如图3、图4、图5,支架4内安装有多组自动将应变片511安装在被测物体上的贴片组件5,贴片组件5包括安装筒510,安装筒510的数量为多组,多组应变片511一一匹配对应设置,应变片511固定安装在安装筒510的侧壁,安装筒510远离应变片511的一侧固定连接有方形筒509,方形筒509内滑动套接有方形杆504,方形杆504和方形筒509底部之间固定连接有第二弹簧513,方形杆504贯穿于支架4和支架4左右滑动连接,方形杆504远离方形筒509的一侧固定连接有限位板505,限位板505和支架4之间固定连接有第一弹簧506,方形杆504上侧固定连接有第二齿条512,第二齿条512的上侧啮合连接有第一齿轮502,第一齿轮502内固定套接有转动杆501,转动杆501和保护板3转动连接,转动杆501的外侧还固定套接有半齿轮503,移动板9的下侧对称固定连接有两个伸缩板508,伸缩板508的侧壁固定连接有第一齿条507;As shown in Figures 3, 4 and 5, a plurality of patch components 5 are installed in the bracket 4 to automatically install the strain gauge 511 on the object to be measured. The patch component 5 includes a mounting tube 510. The number of mounting tubes 510 is multiple groups. The multiple groups of strain gauges 511 are matched and arranged one by one. The strain gauge 511 is fixedly installed on the side wall of the mounting tube 510. A square tube 509 is fixedly connected to the side of the mounting tube 510 away from the strain gauge 511. A square rod 504 is slidably sleeved in the square tube 509. A second spring 513 is fixedly connected between the square rod 504 and the bottom of the square tube 509. The square rod 504 runs through the bracket 4 and slides left and right on the bracket 4. Dynamic connection, the side of the square rod 504 away from the square tube 509 is fixedly connected to the limit plate 505, and the first spring 506 is fixedly connected between the limit plate 505 and the bracket 4. The upper side of the square rod 504 is fixedly connected to the second rack 512, and the upper side of the second rack 512 is meshed with the first gear 502. The rotating rod 501 is fixedly sleeved in the first gear 502, and the rotating rod 501 is rotatably connected to the protective plate 3. The outer side of the rotating rod 501 is also fixedly sleeved with a half gear 503. Two telescopic plates 508 are symmetrically fixedly connected to the lower side of the movable plate 9, and the side wall of the telescopic plate 508 is fixedly connected to the first rack 507;
首先,当第一液压杆8将被测物体进行拉直时,第一液压杆8带动移动板9向上移动,移动板9带动伸缩板508和第一齿条507向上移动,当第一齿条507和半齿轮503相抵后,会带动半齿轮503转动,半齿轮503带动转动杆501进行转动,转动杆501带动第一齿轮502转动,第一齿轮502带动第二齿条512移动,第二齿条512带动方形杆504和限位板505移动,限位板505压缩第一弹簧506,且方形杆504还会通过第二弹簧513带动方形筒509移动,方形筒509带动安装筒510和应变片511移动,当应变片511和被测物体相抵后,第二弹簧513也会被压缩,直到半齿轮503和第一齿条507之间断开连接为止,在半齿轮503和第一齿条507处于断开临界点时,第一弹簧506和第二弹簧513均处于被压缩的状态,应变片511和被测物体粘黏在一起,进而完成对应变片511的贴片操作,在被测物体拉力测试完成后,再次启动第一液压杆8,使第一液压杆8带动移动板9向下移动,移动板9带动伸缩板508和第一齿条507向下移动,最终带动安装筒510和应变片511向远离被测物体的方向移动,使应变片511和被测物体断开连接,进而可以自动完成对应变片511的安装以及拆卸操作。First, when the first hydraulic rod 8 straightens the object to be measured, the first hydraulic rod 8 drives the movable plate 9 to move upward, and the movable plate 9 drives the telescopic plate 508 and the first rack 507 to move upward. When the first rack 507 and the half gear 503 are against each other, the half gear 503 is driven to rotate, and the half gear 503 drives the rotating rod 501 to rotate, and the rotating rod 501 drives the first gear 502 to rotate, and the first gear 502 drives the second rack 512 to move, and the second rack 512 drives the square rod 504 and the limit plate 505 to move, and the limit plate 505 compresses the first spring 506, and the square rod 504 also drives the square tube 509 to move through the second spring 513, and the square tube 509 drives the installation tube 510 and the strain gauge 511 to move. When the strain gauge 511 and the object to be measured are against each other, The second spring 513 will also be compressed until the connection between the half gear 503 and the first rack 507 is disconnected. When the half gear 503 and the first rack 507 are at the critical point of disconnection, the first spring 506 and the second spring 513 are both in a compressed state, and the strain gauge 511 and the object to be measured are stuck together, thereby completing the patch operation of the strain gauge 511. After the tensile test of the object to be measured is completed, the first hydraulic rod 8 is started again, so that the first hydraulic rod 8 drives the moving plate 9 to move downward, and the moving plate 9 drives the telescopic plate 508 and the first rack 507 to move downward, and finally drives the installation tube 510 and the strain gauge 511 to move away from the object to be measured, so that the strain gauge 511 and the object to be measured are disconnected, and the installation and disassembly operations of the strain gauge 511 can be automatically completed.
如图6、图7,支架4内安装有减少对工作人员伤害的防护组件,防护组件包括深槽67,深槽67为四组,其中两组深槽67开设在工作台1上,且两外两组深槽67开在支架4的上侧内壁,支架4内安装有多组防护杆63,多组防护杆63贯穿于深槽67和深槽67底部相抵,多组防护杆63的外侧固定套接有防护板64,每组深槽67内均滑动连接有两组定位板66,两组定位板66之间固定连接有第三弹簧65,两组定位板66和防护杆63相抵,工作台1和支架4外侧均固定连接有两组第二液压杆,四组第二液压杆的输出端固定连接有推板62,推板62位于防护板64的外侧和防护板64相抵;As shown in Figures 6 and 7, a protective component for reducing injuries to workers is installed in the bracket 4. The protective component includes deep grooves 67. There are four groups of deep grooves 67, two of which are opened on the workbench 1, and the two outer groups of deep grooves 67 are opened on the upper inner wall of the bracket 4. Multiple groups of protective rods 63 are installed in the bracket 4. The multiple groups of protective rods 63 penetrate the deep grooves 67 and abut against the bottom of the deep grooves 67. The outer sides of the multiple groups of protective rods 63 are fixedly sleeved with protective plates 64. Two groups of positioning plates 66 are slidably connected in each group of deep grooves 67. A third spring 65 is fixedly connected between the two groups of positioning plates 66. The two groups of positioning plates 66 and the protective rods 63 abut against each other. Two groups of second hydraulic rods are fixedly connected to the outer sides of the workbench 1 and the bracket 4. The output ends of the four groups of second hydraulic rods are fixedly connected with push plates 62. The push plates 62 are located on the outer sides of the protective plates 64 and abut against the protective plates 64.
在没有外力的影响下,第三弹簧65处于被压缩的状态,防护板64和防护杆63的位置如图6、图7所示,在第一液压杆8被启动后,第二液压杆61被同时启动,第二液压杆61带动推板62向靠近防护杆63的方向移动,推板62和防护板64相抵后会带动防护板64和防护杆63移动,如图8所示,使防护杆63和防护板64从上侧的连接状态变成下侧的连接状态,防护杆63和防护板64的展开范围变得更加广阔,逐渐填补支架4前后两侧的空间,使支架4和防护板64之间逐渐变成密闭空间,减少被测物体被拉伸到极限后,突然崩碎,产生的碎片飞溅,伤害到附近的工作人员的可能性。In the absence of external force, the third spring 65 is in a compressed state, and the positions of the protective plate 64 and the protective rod 63 are shown in Figures 6 and 7. After the first hydraulic rod 8 is activated, the second hydraulic rod 61 is activated at the same time, and the second hydraulic rod 61 drives the push plate 62 to move in the direction close to the protective rod 63. After the push plate 62 and the protective plate 64 are abutted, the protective plate 64 and the protective rod 63 will be driven to move, as shown in Figure 8, so that the protective rod 63 and the protective plate 64 are changed from the upper connection state to the lower connection state, and the deployment range of the protective rod 63 and the protective plate 64 becomes wider, gradually filling the space on the front and rear sides of the bracket 4, so that the space between the bracket 4 and the protective plate 64 gradually becomes a closed space, reducing the possibility that the measured object is stretched to the limit and suddenly breaks, and the generated fragments splash and injure nearby staff.
如图9、图10,安装筒510内上下滑动套接有检测杆75,检测杆75的上下两端均固定连接有夹板77,检测杆75位于安装筒510内固定连接有两组第一三角板76,安装筒510内上下滑动套接有两组第二三角板78,两组第二三角板78位于第一三角板76的上侧和第一三角板76相对设置,两组第二三角板78远离安装筒510的一侧固定连接有传感器79,第一三角板76和第二三角板78的外侧均为光滑设置,最下侧夹板77的下侧固定连接有连接杆73,连接杆73的下侧固定连接有第二梯形板72,推板62的侧壁通过连接板74固定连接有第一梯形板71,第二梯形板72位于第一梯形板71的上侧和第一梯形板71相抵,第一梯形板71和第二梯形板72的外侧均为光滑设置;As shown in Figures 9 and 10, a detection rod 75 is slidably sleeved in the installation cylinder 510, and a clamping plate 77 is fixedly connected to the upper and lower ends of the detection rod 75. The detection rod 75 is located in the installation cylinder 510 and is fixedly connected to two groups of first triangular plates 76. Two groups of second triangular plates 78 are slidably sleeved in the installation cylinder 510. The two groups of second triangular plates 78 are located on the upper side of the first triangular plates 76 and are arranged opposite to the first triangular plates 76. The two groups of second triangular plates 78 are fixedly connected to the side away from the installation cylinder 510 with a sensor 79. The outer sides of the first triangular plates 76 and the second triangular plates 78 are both smooth. The lower side of the lowermost clamping plate 77 is fixedly connected to the connecting rod 73, and the lower side of the connecting rod 73 is fixedly connected to the second trapezoidal plate 72. The side wall of the push plate 62 is fixedly connected to the first trapezoidal plate 71 through the connecting plate 74. The second trapezoidal plate 72 is located on the upper side of the first trapezoidal plate 71 and abuts against the first trapezoidal plate 71. The outer sides of the first trapezoidal plate 71 and the second trapezoidal plate 72 are both smooth.
首先,传感器79为普通的压力传感器79,压力传感器79是能感受压力信号,并能按照一定的规律将压力信号转换成可用的输出的电信号的器件或装置,传感器79通过导线和显示屏连接,并且可以将产生的电信号传递给显示屏,此为传感器79的常规用法,不做多余的赘述,由于第一三角板76和第二三角板78的外侧均为光滑设置,因此第一三角板76和第二三角板78之间的摩擦力较小,且第一梯形板71和第二梯形板72的外侧均为光滑设置,因此第一梯形板71和第二梯形板72之间的摩擦力较小,其次,当被测物体被拉伸到极限时,推板62会通过连接板74带动第一梯形板71移动,第一梯形板71带动第二梯形板72向上移动,第二梯形板72通过连接杆73带动夹板77向上移动,夹板77带动检测杆75向上移动,检测杆75带动上侧的夹板77向上移动,进而使所有被启动安装筒510内的检测杆75均向上移动(没有被启动的安装筒510的还位于原位,没有移动,此夹板77没有位于被启动安装筒510夹板77的上侧),检测杆75带动第一三角板76向上移动,第一三角板76带动第二三角板78向远离安装筒510的方向移动,第二三角板78带动传感器79移动,传感器79和被测物体相抵,当被测物体表面因拉伸而凹凸不平时,传感器79所受到的压力不同,进而导致传感器79产生的信号不同,此信号展示在显示屏上,进而可以对拉伸后被测物体的简单检测效果,在进行拆卸时,可以对受损严重的部位进行分析处理,提高拉力测试效果。First, the sensor 79 is an ordinary pressure sensor 79. The pressure sensor 79 is a device or apparatus that can sense pressure signals and convert pressure signals into usable output electrical signals according to certain rules. The sensor 79 is connected to the display screen through a wire and can transmit the generated electrical signal to the display screen. This is the conventional usage of the sensor 79 and no unnecessary elaboration is made. Since the outer sides of the first triangular plate 76 and the second triangular plate 78 are both smooth, the friction between the first triangular plate 76 and the second triangular plate 78 is small, and the outer sides of the first trapezoidal plate 71 and the second trapezoidal plate 72 are both smooth, so the friction between the first trapezoidal plate 71 and the second trapezoidal plate 72 is small. Secondly, when the object to be measured is stretched to the limit, the push plate 62 will drive the first trapezoidal plate 71 to move through the connecting plate 74, the first trapezoidal plate 71 drives the second trapezoidal plate 72 to move upward, and the second trapezoidal plate 72 drives the clamping plate 77 through the connecting rod 73 Move upward, the clamping plate 77 drives the detection rod 75 to move upward, and the detection rod 75 drives the upper clamping plate 77 to move upward, thereby causing all the detection rods 75 in the activated mounting tube 510 to move upward (the mounting tube 510 that has not been activated is still in place and has not moved, and this clamping plate 77 is not located on the upper side of the clamping plate 77 of the activated mounting tube 510), the detection rod 75 drives the first triangular plate 76 to move upward, the first triangular plate 76 drives the second triangular plate 78 to move away from the mounting tube 510, and the second triangular plate 78 drives the sensor 79 to move, and the sensor 79 and the object to be measured are against each other. When the surface of the object to be measured is uneven due to stretching, the pressure on the sensor 79 is different, which leads to different signals generated by the sensor 79. This signal is displayed on the display screen, and then a simple detection effect of the object to be measured after stretching can be achieved. During disassembly, the severely damaged parts can be analyzed and processed to improve the tensile test effect.
本发明中,当需要对被测物体进行拉力测试时,将被测物体的两端固定在机械夹爪2内,将启动第一液压杆8,先将被测物体拉直,然后将应变片511贴在被测物体的外侧,再次启动第一液压杆8,开始进行拉测试操作,当第一液压杆8将被测物体进行拉直时,第一液压杆8带动移动板9向上移动,移动板9带动伸缩板508和第一齿条507向上移动,当第一齿条507和半齿轮503相抵后,会带动半齿轮503转动,半齿轮503带动转动杆501进行转动,转动杆501带动第一齿轮502转动,第一齿轮502带动第二齿条512移动,第二齿条512带动限位板505移动,限位板505压缩第一弹簧506,且第二齿条512还会通过第二弹簧513带动方形筒509移动,方形筒509带动安装筒510和应变片511移动,当应变片511和被测物体相抵后,第二弹簧513也会被压缩,直到半齿轮503和第一齿条507之间断开连接为止,在半齿轮503和第一齿条507处于断开临界点时,第一弹簧506和第二弹簧513均处于被压缩的状态,应变片511和被测物体粘黏在一起,进而完成对应变片511的贴片操作,在被测物体拉力测试完成后,再次启动第一液压杆8,使第一液压杆8带动移动板9向下移动,移动板9带动伸缩板508和第一齿条507向下移动,最终带动安装筒510和应变片511向远离被测物体的方向移动,使应变片511和被测物体断开连接,进而可以自动完成对应变片511的安装以及拆卸操作,在没有外力的影响下,第三弹簧65处于被压缩的状态,防护板64和防护杆63的位置如图6、图7所示,在第一液压杆8被启动后,第二液压杆61被同时启动,第二液压杆61带动推板62向靠近防护杆63的方向移动,推板62和防护板64相抵后会带动防护板64和防护杆63移动,如图8所示,使防护杆63和防护板64从上侧的连接状态变成下侧的连接状态,防护杆63和防护板64的展开范围变得更加广阔,逐渐填补支架4前后两侧的空间,使支架4和防护板64之间逐渐变成密闭空间,减少被测物体被拉伸到极限后,突然崩碎,产生的碎片飞溅,伤害到附近的工作人员的可能性,当被测物体被拉伸到极限时,推板62会通过连接板74带动第一梯形板71移动,第一梯形板71带动第二梯形板72向上移动,第二梯形板72通过连接杆73带动夹板77向上移动,夹板77带动检测杆75向上移动,检测杆75带动上侧的夹板77向上移动,进而使所有被启动安装筒510内的检测杆75均向上移动(没有被启动的安装筒510的还位于原位,没有移动,此夹板77没有位于被启动安装筒510夹板77的上侧),检测杆75带动第一三角板76向上移动,第一三角板76带动第二三角板78向远离安装筒510的方向移动,第二三角板78带动传感器79移动,传感器79和被测物体相抵,当被测物体表面因拉伸而凹凸不平时,传感器79所受到的压力不同,进而导致传感器79产生的信号不同,此信号展示在显示屏上,进而可以对拉伸后被测物体的简单检测效果,在进行拆卸时,可以对受损严重的部位进行分析处理,提高拉力测试效果。In the present invention, when it is necessary to perform a tensile test on the object to be measured, both ends of the object to be measured are fixed in the mechanical clamp 2, the first hydraulic rod 8 is started, the object to be measured is straightened first, and then the strain gauge 511 is attached to the outside of the object to be measured, the first hydraulic rod 8 is started again, and the tensile test operation begins. When the first hydraulic rod 8 straightens the object to be measured, the first hydraulic rod 8 drives the movable plate 9 to move upward, and the movable plate 9 drives the telescopic plate 508 and the first rack 507 to move upward. When the first rack 507 and the half gear 503 are against each other, the half gear 503 is driven to rotate, and the half gear 503 drives the rotating rod 501 to rotate, and the rotating rod 501 drives the first gear 502 to rotate, and the first gear 502 drives the second rack 512 to move, and the second rack 512 drives the limiting plate 505 to move, and the limiting plate 505 compresses the first spring 506, and the second rack 512 also drives the square tube 509 to move through the second spring 513. The movable installation cylinder 510 and the strain gauge 511 move. When the strain gauge 511 and the object to be measured are against each other, the second spring 513 is also compressed until the connection between the half gear 503 and the first rack 507 is disconnected. When the half gear 503 and the first rack 507 are at the critical point of disconnection, the first spring 506 and the second spring 513 are both in a compressed state, and the strain gauge 511 and the object to be measured are adhered together, thereby completing the patch operation of the strain gauge 511. After the tensile test of the object to be measured is completed, the first hydraulic rod 8 is started again, so that the first hydraulic rod 8 drives the moving plate 9 to move downward, and the moving plate 9 drives the telescopic plate 508 and the first rack 507 to move downward, and finally drives the installation cylinder 510 and the strain gauge 511 to move away from the object to be measured, so that the strain gauge 511 and the object to be measured are disconnected, thereby automatically completing the installation and removal operations of the strain gauge 511. Without the influence of external force, the third spring 65 is in a compressed state. 6 and 7. After the first hydraulic rod 8 is activated, the second hydraulic rod 61 is activated at the same time, and the second hydraulic rod 61 drives the push plate 62 to move in the direction close to the protective rod 63. After the push plate 62 and the protective plate 64 are abutted, the protective plate 64 and the protective rod 63 will be driven to move, as shown in FIG8, so that the protective rod 63 and the protective plate 64 are changed from the upper connection state to the lower connection state, and the deployment range of the protective rod 63 and the protective plate 64 becomes wider, gradually filling the space on the front and rear sides of the bracket 4, so that the space between the bracket 4 and the protective plate 64 gradually becomes a closed space, reducing the possibility that the measured object will suddenly break after being stretched to the limit, and the generated fragments will splash and injure nearby staff. When the measured object is stretched to the limit, the push plate 62 will drive the first trapezoidal plate 71 to move through the connecting plate 74, and the first trapezoidal plate 71 will drive the second trapezoidal plate 72 to move upward, and the second trapezoidal plate 72 will move upward through the connecting rod 73. The clamping plate 77 is driven to move upward, and the clamping plate 77 drives the detection rod 75 to move upward. The detection rod 75 drives the upper clamping plate 77 to move upward, thereby causing all the detection rods 75 in the activated mounting tube 510 to move upward (the mounting tube 510 that has not been activated is still in place and has not moved, and this clamping plate 77 is not located on the upper side of the clamping plate 77 of the activated mounting tube 510). The detection rod 75 drives the first triangular plate 76 to move upward, and the first triangular plate 76 drives the second triangular plate 78 to move away from the mounting tube 510. The second triangular plate 78 drives the sensor 79 to move, and the sensor 79 and the object to be measured are against each other. When the surface of the object to be measured is uneven due to stretching, the pressure on the sensor 79 is different, which leads to different signals generated by the sensor 79. This signal is displayed on the display screen, and then a simple detection effect of the object to be measured after stretching can be achieved. During disassembly, the severely damaged parts can be analyzed and processed to improve the tensile test effect.
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